Final Report Esv Part

FINAL REPORT
FABRIKASI PARTS ESV FOR MAJOR OUTAGE SST #300

TURBINE PT. MSW
PT. SURYA SAKTI SUKSES

Turbomachinery, Static & Rotating Equipment Product, Fabrication, and Maintenance
Services
Jl. Logam no. 02, Babakan, Kec. Legok, Kab. Tangerang, Banten 15820
Approval Sheet
CUSTOMER : PT. Makmur Sejahtera Wasesa
PART NAME : Part ESV for Major Outage SST #300

Turbine
EQUIPMENT : Emergency Stop Valve
DESCRIPTION : Fabrikasi Nut & Stud bolt
JOB NUMBER : 22028
SPK NUMBER : N/A
DATE : January 24, 2022
Prepared By : Checked By : Approved By :

PT. Surya Sakti Sukses PT. Surya Sakti Sukses PT. Makmur Sejahtera
Wasesa
M. Zaenul Arifin M Zaki Aulia

Date : 24/01/2023 Date : 24/01/2023 Date :
PT. Surya Sakti Sukses
BOLT & NUT PART ESV

( SUMMARY INCOMING INSPECTION )
Date 08-12- 2022

Job No 22028
Part Number; N/A
Serial Number N/A
Customer PT. Makmur Sejahtera Wisesa
Incoming Dimensional Inspection
No Item Finding Recommendation

1 Inlet Steam (ESV – Live
Steam Line Connection)
- Stud bolt - Stud Bolt - Stud Bolt

Dia : 1 – 5/8 inchi New Fabrication : 11 pcs
Length : 300 mm
Thread : 8G
- Nut -Nut -Nut

Thickness : 40.02 mm New Fabrication : 18 pcs
E (Hexagonal Pick) : 72.58 mm
S (Hexagonal Side) : 64.90 mm
2 Outlet Flanges (ESV – CV

Connection)
-Stud Bolt - Stud Bolt - Stud Bolt

Length : 255,8 mm New Fabrication : 6 pcs
Thread : M39 x 4 mm
3 CV – Servo
-Stud bolt - Stud Bolt - Stud Bolt

Length : 209.5 mm New Fabrication : 3 pcs
Thread : M33
-Nut -Nut -Nut

Thickness : 33.40 mm New Fabrication : 1 pcs
E (Hexagonal Pick) : 55.60 mm
S (Hexagonal Side) : 49.80 mm
Inspect by : Checked by : Approve by :
Operational Team Engineering Operational Mgr.

Comparison table
No Item As Request As Received As Standard DIN 2510 part 4
1 Outlet Flange ESV – CV
L : 240 mm l1 : 250.1 mm l1 : N/A
Connection
- Stud Bolt d : N/A d : 30.8 mm d : 31 mm
Z : N/A Z : 14.5 mm Z : 10.5 mm
b : N/A b : 32 mm b : 32.5 mm
Type Bolt : Combination type b2 : N/A b2 : 40 b : 39 mm

G – S short thread
Thread : M39 x 4 mm Thread : M39 x 4 mm Thread : N/A

2 CV - Servo Connection
L : 200 mm l1 : 209.5 mm l1 : N/A
- Stud Bolt
d : N/A d : 26 mm d : 26 mm
Z : N/A Z : 8.3 mm Z : 9.5 mm
b : N/A b : 27.5 mm b : 27.5 mm

Type Bolt : Combination type
G – S short thread b2 : N/A b2 : 33 b : 33 mm
Thread : M33 Thread : M33 x 3.5 mm Thread : N/A
No Item As Request As Received As Standard DIN

- Stud Bolt
L : 300 mm L : 300.20 mm L : N/A
D : 1-5/8 D : 41.18 mm / 1.621 inch D : 41.27 mm / 1.625 inch
Type Bolt : Fully Threaded

Stud Bolt (Inchi) Thread : 8UN 2A Thread: 8 G Thread : 8UN 2A

S : N/A S : 50 mm S : 50 mm
- Nut M33
e : N/A e : 55.64 mm e : 55.37 – 55.80 mm
d1 : N/A d1 : 33 mm d1 : 33 mm
d2 : N/A d2 : 48.9 d2 : 49 mm
Type Nut : NF Regular t : N/A t : 3.25 t : 3 mm
M : N/A M : 33.4 M : 33 mm
Thread : M33 Thread : M33 Thread : M33
No Item As Request As Received As Standard DIN 2510

5 Inlet Steam (ESV – Live
Steam Connection)
S / C : N/A S / C : 64.9 mm S / C : N/A
- Nut 1-5/8 8UN 2A
F / e : N/A F / e : 72.76 mm F / e : N/A
H : N/A H : 40 mm H : N/A
Type Nut : 8 UN (8
ThreadSeries)
Thread : 8UN 2A Thread : 8UN 2A Thread : N/A
Fabrikasi Parts ESV for Major Outage SST #300 Turbin
( DAILY REPORT )
Tanggal : 08/12/2022 Tipe Pekerjaan : Pengadaan / Fabrikasi

Item : ESV Part (Bolt & Nut) User : PT Makmur Sejahtera Wisesa
PROGRES
LAPORAN KEGIATAN Keterangan
Rencana Actual
1. Incoming Sample Bolt & Nut - -
2. Incoming Inspection 100% 100%
- Data dimensional & Comparison
FOTO DOKUMENTASI
Rencana Kerja Besok TARGET

1. PMI Test 100%
Disusun oleh Disetujui oleh Keterangan
Engineering Manajer Oprasional

( DAILY REPORT )
Tanggal : 09 /12/2022 Tipe Pekerjaan : Pengadaan / Fabrikasi

PROGRES
Rencana Actual
1. PMI Test Bolt & Nut ESV part 100% 100%
- Properties Material on PMI Report
FOTO DOKUMENTASI

( DAILY REPORT )
Tanggal : 22-26/12/2022 Tipe Pekerjaan : Pengadaan / Fabrikasi

PROGRES
Rencana Actual
1. Fabricatioan Sample Bolt & Nut ESV 100% 100% -Sample Rejected by SSS
FOTO DOKUMENTASI

1. Fabrication new sample

( DAILY REPORT )

PROGRES
Rencana Actual
1. Fabricatioan New Sample Bolt & Nut ESV 100% 100% -
FOTO DOKUMENTASI

( DAILY REPORT )

PROGRES
Rencana Actual
1. Material X19CrMoVNbN 11-1 100% 100% -
2. Fabrikasi Nut & Bolt
FOTO DOKUMENTASI

( DAILY REPORT )

PROGRES
Rencana Actual
1. finish fabrikasi 100% 100% -
2. Packing & delivery 100% 100%
FOTO DOKUMENTASI

PT. Pesat Servis Industri Man Power Supply – Oil and Gas
Corrosion and Cathodic Protection
Lightning Prevention Systems
Industrial Services Solution Advance NDT Services
REPORT OF
POSITIVE MATERIAL IDENTIFICATION
(PMI)
PT. Pesat Servis Industri

FOR
Date, December 9th, 2022
PT. PESAT SERVIS INDUSTRI

Jln.Raya,Pamulang II, No 26, Tangerang, Indonesia 15416,
Phone : 021 – 74639172, Fax : 021 – 74639172
Email : admin@pesatservisindustri.com, Web : www.pesatservisindustri.com
Jln.Raya,Pamulang II, No 26, Tangerang, Indonesia 15416, Phone : 021 – 74639172, Fax : 021 – 74639172
Email :admin@pesatservisindustri.com, Web : www.pesatservisindustri.com
TABLE OF CONTENT
1. Introduction
2. Reference Documents
3. Personnel
4. Equipment
5. Calibration
6. Surface Preparation
7. Safety
8. Customer & Data Information
9. PMI Test and Data Sheet Result
Appendix :
- Equipment Certificate
1. INTRODUCTION
The purpose of Positive Material Identification (PMI) testing is to identify materials
using PMI equipment (optical emission spectrometer or XRF method). The testing is
to assure that materials are properly identified to their alloy type and according to
client’s specification.
2. REFERENCE DOCUMENTS
• ASME II A, B,C
• Material Specification/Mill material certificate
• X-MET 7500 User Manual
3. PERSONNEL
The personnel shall be able to demonstrate their ability to correctly use the
equipment and do the testing in compliance with PMI procedure.
4. EQUIPMENT
XMET 7500 type is used to detect and verify all types of Chemical Composition of
material except for Carbon, Phosporous, Sulphur and Silicon
5. CALIBRATION
Calibration certificate of equipment shall be available for client’s verification.
6. SURFACE PREPARATION
Material surface shall be free from any other material (paint, coating, oxide scale
etc.) which would hinder accurate test results.
7. SAFETY
All PMI personnel shall be wear minimum PPE and work under company safety
procedure.
8. Costumer & Data Information
Client : PT. Surya Sakti Sukses

Project :
Date of PMITest : Dec 9th, 2022
Name of Part/Material to be PMI tested:
No Description ITEM Qty Point
Inlet Steam (ESV-Live

1 Nut 1 1
steam line connection)
2 Nut 1 1
3 Stud 1 1
Outlet Flange ESV-CV
4 Stud 1 1
Connection
5 CV-Servo Stud 1 1
6 CV-Servo Nut 1 1
Total 6 6
9. PMI Test and Data Result
Photograph of PMI test executed and Data Sheet Result presented as follow
PHOTOGRAPH OF PMI TEST
PMI Data Sheet Result
PT. PESAT SERVIS INDUSTRI Man Power Supply – Oil and Gas Corrosion
REPORT POSITIVE MATERIAL IDENTIFICATION and Cathodic Protection Lightning
Revision Prevention Systems Advance NDT Services
0
PMI TEST DATA

Customer : PT. SURYA SAKTI SUKSES
Client :
Project :
Job No. :
Date of Inspection : 9-12-2022
Location : Legok, Tangerang-Banten
No Date Item Mode Material Spec Duration Cr Mo Ni Mn

Inlet Steam (ESV-Live steam line
1 09.12.2022 Alloys SA216 WCB 10,0 1.10 0.205 0.264 0.78
connection)
2 09.12.2022 Alloys N/A 10,0 1.15 0.215 0.278 0.79
connection)
3 09.12.2022 Alloys ER90SB9 10,0 10.97 0.914 0.59 0.72
connection)
4 09.12.2022 Outlet Flange ESV-CV Connection Alloys N/A 10,0 11.22 0.937 0.83 0.69
5 09.12.2022 CV-Servo Alloys N/A 10,0 10.08 1.122 0.52 0.82

6 09.12.2022 CV-Servo Alloys N/A 10,0 8.78 1.150 0.34 0.72
SA216 WCB 0.00-0.50 0.00-0.20 0.00-0.50 0.00-1.28
LIMIT
ER90SB9 8.00-9.50 0.80-1.10 0.00-1.00 0.00-1.25
Inspected & Report by : Client :
PMI Inspector Name :

№QQX00058762 1
质保书号/Sheet No.QQX00058762 产品名称/Description of Goods：19 铬钼六角棒/X19CrMoVNbN111 Steel Hexagonal Bar L-LV-YUR-PSY21-03
合同号/Contract No.：TG220721 钢号/Grade：X19CrMoVNbN111 订货单位/Shipper：山东太钢国际贸易有限公司
交货状态/Condition：热轧/Hot Rolled 执行标准/Specification：DIN 收货单位/Sold To：济南
工程名称/Projiect Name
序号出口批号生产编号炉号规格定尺化学成份 Chemical Composition % 碳当量
No. Export No. Rolling No. Heat No. Size（mm） Length（m） C Si Mn P S Cr Ni Cu Mo Ti Nb V %
1 ---- NM2MF23KJ3 2022XHX2 5*6000 6 0.18 0.34 0.56 0.017 0.021 10.20 0.62 / 0.73 / 0.30 0.15 ----
2 ---- LK51CY21KL 2022FDA2 6*6000 6 0.19 0.35 0.60 0.019 0.027 10.50 0.58 / 0.70 / 0.34 0.18 ----
3 ---- LK51CY21KL 2022IHL5 7*6000 6 0.20 0.30 0.58 0.021 0.018 10.70 0.60 / 0.68 / 0.28 0.20 ----
4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
屈服强度抗拉强度弯曲实验

V 型冲击功 Impactvalue V-notch
重量 Yield Strenght Tensile 屈强比延伸率 BendTest180°
序号件数支数
Weight Re（N/mm2） Strenght Yiled Rate Elongatio
No. Bundles Pieces 结果实验温度试样尺寸数值
（MT） RM （%） n A% d
Result Temp(℃) Sample Size(mm) Value(J) 说明/Explain：
（N/mm2）
1 --- 20 200 850 ---- 900 ---- 15 ---- 16 ---- ---- ---- 690/0/730℃ 5*6000 --- --- ----
2 ---- ---- ---- ---- ---- ---- ---- ---- ---- --- ---- ---- ---- ----- ---- --- --- ----
3 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- --- --- ----
4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- --- --- ---
本产品是中国冶金行业首批通过 ISO9001、ISO14001、OHSAS18001 三体系认证企业，热轧钢板获中国明牌产品，SS400、SM490A、SM490B、SN490B 系列钢板通过日本 JCA 认证，S235、S275、S355 系列钢板通过

欧标 CE 认证。
1、材料的表面质量和外形尺寸均合格。Surface quality and shape size of material are all qualified.

说明
2、有异议时，来函请标明钢号、批号、规格、发货日期、原因，并将实物保管好。When there is any comptain,you are kindly requested to mark the steel Grade Heat No Size Delivery Date causeds and materials in the condition.
Explain 3、本质量证明书复印无效。The press copy invalid.
备注：
鲁 S71556
Remarks：
填写日期/Lessued Date：2022-07-21 填写人/Principat：复核人/Signature：马宁质量部门盖章有效/Stamp of Quality Assurance

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FINAL REPORT

FABRIKASI PARTS ESV FOR MAJOR OUTAGE SST #300

PT. SURYA SAKTI SUKSES

CUSTOMER : PT. Makmur Sejahtera Wasesa

PART NAME : Part ESV for Major Outage SST #300

EQUIPMENT : Emergency Stop Valve

DESCRIPTION : Fabrikasi Nut & Stud bolt

JOB NUMBER : 22028

SPK NUMBER : N/A

DATE : January 24, 2022

Prepared By : Checked By : Approved By :

M. Zaenul Arifin M Zaki Aulia

BOLT & NUT PART ESV

Date 08-12- 2022

Incoming Dimensional Inspection

No Item Finding Recommendation

- Stud bolt - Stud Bolt - Stud Bolt

- Nut -Nut -Nut

2 Outlet Flanges (ESV – CV

-Stud Bolt - Stud Bolt - Stud Bolt

-Stud bolt - Stud Bolt - Stud Bolt

-Nut -Nut -Nut

Inspect by : Checked by : Approve by :

Operational Team Engineering Operational Mgr.

Z : N/A Z : 14.5 mm Z : 10.5 mm

Type Bolt : Combination type b2 : N/A b2 : 40 b : 39 mm

No Item As Request As Received As Standard DIN 2510 part 4

Z : N/A Z : 8.3 mm Z : 9.5 mm

b : N/A b : 27.5 mm b : 27.5 mm

Thread : M33 Thread : M33 x 3.5 mm Thread : N/A

No Item As Request As Received As Standard DIN

D : 1-5/8 D : 41.18 mm / 1.621 inch D : 41.27 mm / 1.625 inch

Type Bolt : Fully Threaded

No Item As Request As Received As Standard DIN 2510 part 5

Type Nut : NF Regular t : N/A t : 3.25 t : 3 mm

Thread : M33 Thread : M33 Thread : M33

No Item As Request As Received As Standard DIN 2510

F / e : N/A F / e : 72.76 mm F / e : N/A

Tanggal : 08/12/2022 Tipe Pekerjaan : Pengadaan / Fabrikasi

Rencana Kerja Besok TARGET

Disusun oleh Disetujui oleh Keterangan

Engineering Manajer Oprasional

Tanggal : 09 /12/2022 Tipe Pekerjaan : Pengadaan / Fabrikasi

Rencana Kerja Besok TARGET

Disusun oleh Disetujui oleh Keterangan

Engineering Manajer Oprasional

Tanggal : 22-26/12/2022 Tipe Pekerjaan : Pengadaan / Fabrikasi

Rencana Kerja Besok TARGET

Disusun oleh Disetujui oleh Keterangan

Engineering Manajer Oprasional

Tanggal : 03-10/01/2023 Tipe Pekerjaan : Pengadaan / Fabrikasi

Rencana Kerja Besok TARGET

Disusun oleh Disetujui oleh Keterangan

Engineering Manajer Oprasional

Tanggal : 11-22/01/2023 Tipe Pekerjaan : Pengadaan / Fabrikasi

Rencana Kerja Besok TARGET

Disusun oleh Disetujui oleh Keterangan

Engineering Manajer Oprasional

Tanggal : 23-24/12/2022 Tipe Pekerjaan : Pengadaan / Fabrikasi

Rencana Kerja Besok TARGET

Disusun oleh Disetujui oleh Keterangan

Engineering Manajer Oprasional

屈服强度抗拉强度弯曲实验

1、材料的表面质量和外形尺寸均合格。Surface quality and shape size of material are all qualified.

填写日期/Lessued Date：2022-07-21 填写人/Principat：复核人/Signature：马宁质量部门盖章有效/Stamp of Quality Assurance