snl ARESC( MANUFACTURING & INDUSTRIAL PROJECTS From: Welding Engineer To: Quality Control Manager 7 | ject: [WPS's & POR’s For Approval [2/24/2016 Welding Procedures Book . WPS's & PQR's For PROJECT: SCC-SUEZ PLANT PRODUCTION LINE # 2 EZ PLANT PRODUCTION LINE #2 Tn WELDING wren [re ose: “rue re [ | ARE M45 arent | pros tor | eros | sut-ri sMAW "one ZILo dure Specification — |. uillReseg a ies a Applicable Code ASME iK Dato (Joints ( W403) Doin Design As stan Sacking (Ys) by SMa (7010) x [sre ne S 1c Gouging: (Ye) SE [oouging Matod: Area and grigor FRLROBBeve angie a = P= 45 mm FRo= 05-9 tn 205208 35288 = (Base Metal (QW-403) [Post Weld Heat Treatment (aw-aa7y aa |rrsse0ed to Unease [Temceratre Range: NI waited: Gree 10-70 Filet: 38 Hime Range NA )Masmiom pss henness 31/2" (es) Heating Rate NA fPpe Da. Range OD-Al___Cther: Weld from other sitet possbie_|Cootng hate wa Filler Metal (QWicaoay [Gas (aw-406) | Type SeCompostion — Few Rate (may | Spec SAF-no 817 sricses ‘None Nene JAWS NO. (Cassy Fraseuia [raiieg Nove None fe j re ae Have 1 Gs Cup size None None [ter oi: ‘sor: [Electrical Characteristics (QW-408)_ Filer Meta produc farm: NA [Electrode & polarty See om [fvickness weld metal quae lamer & Vet Range ‘See bow | rove Ute 70mm Heat np (mm) NA fat 3mm [Tngsten elecroe Sze and Type or (STAN): None (er Tada Name ary Mode of Metal Transts for (GMAW) None eauences: See above drowng eco | Wie feed Speed Rango None In rw rata twa ‘Technique (QW-410) trode - Flu (ass) Frawemt2 Stig a weove Bead Sg A, ppoctpe. Fis hate or singe pass Muoete [Fx Trade Name oy Muti or single electrode single Icorsutin inser NA lorctten NA | Position ( Qw-405) Conact te to won citnce: —~33.mm [Poston ctorove 76 Ireenrg None [Neting Pccmasion: None ett re nercass caning: 8 grinder and wre bush Postion o tet aeaar Mets of Back Gouging: se arana gander Preheat (QW-406) cas Cvp size None [Preheat Temp.nin. 80°C (Closed to aut amber Nore Iterpass Tempmax, 250°C Use ormenai rocess: Nese Preheat Maiterance Yes Joters: Tea fier metal es ger manufacture recommendatons Fil Matas Curent No.of | process fat Range | *¥2*ag@ Travel Speed ey ities Cass | Oa, Flux eee Crvmin 7 SAW EM aam —] —F7 Re mT OAT | Fw AW} emi2 | 4mm | Frad 30-33, 30-40 |. cap A] eMt2 | 4mm | FTA . 20-33 30-40 At gers back gunn by ae aan der 8 RT ne |S OT CES ET | foe fm: ‘ . Prepared) 1By Welding Ena | a at ‘Quality Mar [ame Zo eae Coane ea | signature ST eS ate SOE =. Welding Procedure Specification [Edition No. 3 Doway ica care 4 interpass Temp 2 aa Rag PWHT (QWa07) i x ae Temperature °C) none > Coing Rates (Ce) sone | Tone = iter Rowe Emaar eating Rate (CF) Sone = GAS (QW=408 1PROCEDURE Date: 2acz009 QUALIFICATION RECORD PORNOARE TH ACCORDING To ASME CODE SECTION 1 [Projeet: Bene 7 fe Dues = ] WpsNo.: Welding Process (E3) > reaw tat [Fipe i Caso [eis | Tone Et Se wos I { TECHNIQUE (QW-410y Travel Speed (Cavin) > See Row | Sige Or Magi Feerodes ~~ - ing OF Werve Bead gd ee Tota ‘rnin ont ang ei Taz [ Reta OF pack a = “Malt Pass Or Single Pan gar Side) rere —— ak Fai Coupon ier ear Carat “heres ] No" | Wed tyes | Proves L eta rie [ame Yt [pera i 1 | pee | aie es voce | ae Jes af 7 t aang fare el dene |i verr [ow Ts | Fe ree + [ees ee 12m acer | 20 { ee FAR EET | Timm ‘DGEP iz { [ws z Specimen | wists Area Type of Falare & Location mma) mmz(ia2)eae PROCEDURE Ly QUALIFICATION aad ‘i RECORD ea aa | ACCORDING TO ASME CODE SECTION IX Revo: 7 [Rev Date: aeszom Sheet Wps No.: | Welding Process (Es) + pcaw Clint: 5 | [pes ae in By a Ren ‘Type and Figure No Result Side Bend I(face 1) scceptpie Side Bend ice 2 ccrtapte ‘Side Bend 2(ro0t 1) scape Side Bend roe) seccopupte Toughness Test (QW -1 70) Specimen Noreh | Notch | Test Temp, No | tocatin | type foe) WA NA NA NA Fillet-Weld Tests(QW-180)) [ Hardiness Test = None [Other Tests None Welder’ Name & Stamp, asm Stamp no : 65 ‘Test conducted by (Laboratory Test No.): FACULTY OF ENGINEERING -CalRO UN: econ thatthe statement ts record are correct and tet the test welds were prepared wee and ‘tested in accordance with the requirements of Section IX ofthe ASME Code | : : Approved Sign Sa DateTilton : 15777 2002 Procedure Qualification Record | PQ RNo.: aki -11 (P.Q.R) WPS No: ARE «1 According to ASME code sec.IX Rev. Noo. Date: 2171172006 Sheet No.172 Welding Process: SMAW. Type: Manual By: Alily Sayed Alify JOINTS (QW-402) Joint Design: Single-V Groove ‘Test Coupon Dimension: (Length=350mm & Width=410mm ) A, Backing: (No ) ——__—. Back gouging: (No ) Meno L i 4 ea a Ro 5 mm A 603d Ro BASE METAL (QW-403) ITION (QW-405) P-No: I Group No: | Position of grove: 2G. Spec. SA-S16 GR.60 Welding Progression : N/A. Or Position of fillet: N/A Chem. Analysis & Mech, Prop.: None Test Coupon Thickness:22.5 mm ‘Test Coupon Dia.: Plate Other: None FILLER METAL (QW-404), POSTWELD HEAT TREAT(QW-407) Spece: No (SFA) 3 range: NIA AWS No. (Class) E-6010 & E7018, E-No, 3and4 ANo, Size of Filler Thick of deposit Weld Metal Blectrode-Flux (Class) ISTICS (QW-409) Current: DC Polarity: Electrode (EP) Ampere Range: See below Volt Range: See below Flux ‘Trade Name: ‘Tungsten Electrode Size and Type: None Consumable Insert Other: None Other: ‘GASES (QW-408) PREHEAT (QW-406) Percent Composition Preheat Temp. Min, sec gts (mixture) Flow Rate Interpass Temp. Mas. 235°C Shielding: None Trailing: None Backing: None TECHNIQUE (QW-410) String or weave bead: Sting & Weave Orifice or gas cup size: None Inival and tnterpass cleaning :By grinding and brushing Method of Back Gouging ‘None Contact tube to work distanee None Travel Speed Range: None Mulipte or single pass(per side): Multiple Oscillation :None Multiple or single electrode: Multiple Peening: None Others: None ; Filler Metal Type ‘Average Travel Waittayers | Process (“Gass Die] poturiy | Am | Yom | Statin i SMAW [Eat | 2.5mm | — DC-EN 3 = 5 ” E7018 be-r ti & ho e i a x 5 1% Fa 20 * 1% Fa 250 oe ts a zoTiiion 137775 HARESCO Procedure Qualifiication Record | Pano.” aati WPS No: Areseo3 (P.Q.R) Chet iuameraeruni According to ASME code sec.IX | Pic: Rev Noo Rev Due 1/2 72007 Sheet Noe Welding Process: SAW Type: Machine By: AMiy Sayed ANT TENSILE TEST (QW-150) Specimen No. | Wah um Thiekness mam UIs Kym Failure Position] i 188 345 27 Parent meta 2 185 339 Re Parant metal GUIDED-BEND TEST(QW-160) Bead Type Rew Bend ype Reul Side Bend Acceptable Side Bend Acceptable Side Bend-3 Acceptable Side Benda ‘Acceptable TOUGHNESS TEST (QW-170) : N/A Spesinea No. [Nach Location Noch Type [TS TempC [Impact — | Tat Eipanton” [Dag nag Value [stew — Pion Pata WA WA NA Wa NA [NA [NAT Nin_[ NA FILLET WELD TEST (QW-180) : None Result Satisfactory: Yes) Not) Penetration into parent metd: Yes) No) Macro Results Other 1 : None Type of Test Results Welder’s Name: Sayed Bayomy Stamp No.: 01 ‘Test conducted by: Faculty of Engineering-Cai Laboratory test no. 1-2 Univ. We certify that the statements in this record are correct and that the test welds were prepared welded and tested in accordance with the requirements of Section IX of the ASME Code. Sign. Welding Eng, aaa Date: PeaQUALIFIED WELDER'S LIST bare aaan6 ESCO FOR PROJECT: SCC - SUEZ PLANT =a 7 ciadeall@AR mece (.cconner0 se ower | sear == Soa __ Feet Jom) mee Pom] | ee ee] me | Pr “T[ose| amen wonwan ATSEDA frcoownan| Paw, tenvoe |e] sone [wa] oom [a [er ma] Ww osteornee] tw 2 [#85 | MAMOUD SAVED ARMED ABDELAL reateoema ra ressae ] [ree] wa] eer [wa axa] wa | SS [errors 2 [217 | _ IBRAHIM ESMAT ABDEL FATTAH "Teen Tesewoisea] Plat Pine 920 6 | sone | wa oceP NA | wa] wa] win [wartosemecs| & [= [728 HASSAN RABIA HASSAN Teowsa] Pow. aa mm [we | SR [om [= [wa] mm [entoocmcocl ey | ur Poe Fropared By Welain RS axel Sigur: “efPRF.02.01 2 HARESCO WELDER PERFORMANCE QUALIFICATION (WP vasorenmeesneorna | gm ASMEM JAWS DLA O EN Cootma L WELDER | Welder Name MAHMOUD SAYED AHMED ABDELAL Welder ID 156 E Position 3G. - Certificate Date 14/12/2015 . Process: FCAW ‘Type: Semi-Auto. Progroscion: UP TEST DESCRIPTION ] WPS No. ARE-02 Rev. 0 MM Test coupon §—[] Production weld TESTING CONDITIONS AND QUALIFICATION LIMITS. Welding Variables ‘Actual Valve Range of Qvaiiation Backing Wire Win & Wino asking [Base Metal Specification ‘SA516 Gr 60 1 Group Number. to Noigh na Mm P- Number. PNe1wPNDI pm Seante Ne A mm Plate Plate , 25mm Pate , Pipesaa Pipe diameter Filer metal or eoctrode Speciation) Raw 7m Filler metal or electrode classification(s) ent F Nos Filer metal F-Number(s) Fes Tie Filer ypetSold'metal or Fax cored ponder) Faces Fax coed Deposit tickness for each process em Tie be Woe Position qualified x6 EW Pato ade O) F for pipe = 27 nor gas backing zy WA Transtar mode Serr Seay & bar [Direct or remote visual contrat WA WA [Automate are votage contol (STAW) WA wa [Automati joint wracking Wa Wa [Consumabies inserts (GTAW) WA WA [Single or muttple pass per side Tae Sa RESULTS [Mcval Examination —[ ACCEPTED [UT Ropon No. —[ —WPGT-0S [Macro teat for fusion WA [Transverse root and face bend test NA [Longitudinal root and face bend test NA Side bend test WA [Filet weldtracture test WA [Macro etching NAL [Mechanical Test Repot_| WA [Other Tesis: [None WA Date: hte san ng a er vow a ve _Jand tested in accordance with the Code requirements. Centted By: al wCO7 Fav. OFPRF-02-01 i ARESCO WELDER PERFORMANCE QUALIFICATION (WPQ) mm ASME jaws put O EN Corn WELDER. TESTING CONDITIONS AND QUALIFICATION LIMITS Welder Name HASSAN RABIA HASSAN Welder ID 728 Position : 3G Centticate Date: Monday, December 14, 2015 Process: SMAW Type: MANUAL Progression uP Test Place : ‘Aresco-Tebbin TEST DESCRIPTION WPS No, ARESCO.01 Rev: 4 HM Test coupon] Production wekd wot ginthioden,, ie We cSt edp\pan gordo correct and hat the et coupons were prepared, webde, “Ssc(Zo hb edited I 6c8Grdatteg withthe requirements of ASME Code See IX. Woling varies ‘etal Value Range of Qualification fBackang Witet Wiha Witt [Base Metal mlm Specification Tasiea @ Group Number, Piestibeagie mm P- Number. Po 19PNot ea mm Phite Pate, 16mm aie ara ape sae Co ___ Pipe diameter [Filter metal or electrode specifation(s) a 3] Fiter meta or electrode clasaifieaton(a) Tawoac Toe Troaar Te Fier metal F-Numbers) FRoa uF Ne Fre eae wanbectig Fier ype(Sonarmeta or Fux coredipowder Wa WA Depenit richness for each process ism by 7018 a lobe ela Not FA orf Position qualified a FW Pie) and ee aT Florpipe =? 7 linen gas backing Wa NA Franster mode wa wa Direct or remote waual coir wa WA [Automatic arc vokage control (@TAW) wa WA [automat joint vacking wa WA [Consumables insert (GTAW) Wa WA Single or muliple pass per side Tat Sige & Ma RESULTS jeual Examination | ACCEPTED [UT Repo No. | WPOT-02 [Macro test for fusion WA [Trancverse root and ace bendtest WA |Longitucnal root ana face bend test WA ide bend test NWA [Filet weld-racture Test A |Maco etching WA [Mechancal Test Report] WA —_]Other Tests: [None WA Jes Bes Certified by: Rev. 01PRF.02.01 AARESCO WELDING OPERATOR PERFORMANCE QUALIFICATION (WOPQ) mm ASMEIK =jawso11 o (CooTHer with the Code requirements WELDING OPERATOR Welder Name IBRAHIM ESSMAT ABDEL FATTAH Wilder 10 27 Position 16 Cerificate Date raraia01s Process: SAW ‘Type: Machine Progression: «NIA TEST DESCRIPTION WPS No. Rev.: 0 Bil Testcoupon [2] Production weld TESTING CONDITIONS AND QUALIFICATION LIMITS Welding Vaiabios nawal Vale ange of Qulfcaton Backing F oe Base Metal Specification 1 Goup Number. mm P-Number Noto PN! mm Pi fae 2500 1 _ Pipe diameter Filer meta or eecrode specricaton(s) maw Filer meta or electrode classifcaton(s) eva Fo Fiter metal F Number(s) Frog Fo Fier ype(Sobarmetal or Fix coredipowden, Tawa Sear [Deposit thickness for each process 7 Taobe waded Position qualified s Fao ar pea) linen gas backing WA [rraneter mods a Direct or remote visual contol NA ry [Automatic are votage contol (STAN) ean One Dies [Automatic joint racking wax ft [Consumables inserts (GTAW) = WA Etecrial Cheracterscs (GTAW) x Single oF multiple pass per side a TEST RESULTS [isa Exammaton | ACCEPTED [OT Report No. [WPaT.03 _Wacro est forfusion Fransverse rootandTace bend test [| __NA ___|Longitudinal roct and face bend test [560 bend test WA [Fillet weld-racture test Macro etching Recharical Test Ropon | WA [owner Tesis [None We certify that th —aaESeek: ct as the tost coupons wore prepared, welded, e destaPRF-02.01 il ARESCO WELDING OPERATOR PERFORMANCE QUALIFICATION (worq) poees Mm ASMEIK Cawso1t O § Comer LL WELDING OPERATOR Wekser Name ‘AHMED MOAWAD ALI SEDA Welder 1D 032 Position 16 Certificate Date rartano%e Process: SAW Type: Machine Progression: NIA TEST DESCRIPTION WPS No. ARESCO-CS-AO1 Rev. o Hi Test coupon] Production weld LL —_I TESTING CONDITIONS AND QUALIFICATION LIMITS Weting Varios Tati ake Range of Qualfeton [Backing Nain “With Backing ase Metal ll Spociicalon Team 1 Sroup umber. P No.3 tough No. F EP Numder wos Phot Phe Sard Neat mE Pato oe Paw Pao _ Pipe diameter [Filler metal or electrode specification(s) : ASa7 AST [Filler metal or electrode classification(s) . EMIzK FNS Filer metal F-Numbors) Fes Free Filler type(Solidimetal or Flux cored/powder) " ‘Solid Wire [Deposit tickness foreach process Tito be Woda a F tor let Position quaiod 6 ESTE liner gas backing T — WA Traneer mode WA Dies or remote visual conrl NA [Automatic are voltage contr (GTA) Died [Automat ont racking Wir Wo Consumables inserts (GTA) Electrical Characterstics (GTAW) NA [Single or multple pass per sida zs igo a TEST RESULTS [Wave Erarinaton —[ ACOEBTED [UT ReportNo | whOT G3 acta ortison [NA [Transverse root and face bendtest | __WA__—[Uongitdinalroct and face bend test | Nik ks end test NA [Filelwolrracure est | NA [Macro etching NA [Mechanical TestRepot [WA [Other Tests - JN Wa, —| the tost coupons were prepared, welded,