INSPECTION REPORT

GENERAL

TUV COORDINATOR: Mohamed El Sayed TÜV INSPECTOR: Kadry Nabil

TYPE OF VISIT : IN-PROCESS INSP PARTIAL FINAL INSP. FINAL INSP. ORDER STATUS

CLIENT/PROJECT INFORMATION

CLIENT: MAJID AL FUTTAIM FOR LEISURE &

ENTERTAINMENT – MAGIC PLANET - CFC
CONTRACT NUMBER: 21BISIEG11514

CONTACT: MR/ SHEBL HAMED PROJECT NO. 1/2021

EQUIPMENT/MATERIAL DESCRIPTION

PURCHASE ORDER NO.: LEGP – PO - 005718

DESCRIPTION: AIR COMPRESSOR INSPECTION.

MANUFACTURER: FINI COMPRESSORS

COMPRESSOR S. NO.: 3276250001
MANUFACTURER DATE: 2016
CAPACITY: 50 L
EL W AHAT RD, FIRST 6TH OF OCTOBER, GIZA
LOCATION: GOVERNORATE

SUMMARY

DATE OF LAST VISIT: N/A

DATE(S) OF THIS VISIT: 27/12/2021
NEXT SCHEDULED VISIT: UPON CLIENT REQUEST

NON-CONFORMITY REPORT ISSUED DURING THIS VISIT: NO YES NCR NO.:

OUTSTANDING NON-CONFORMITY REPORT: NO YES NCR NO.: SEE CONTINUATION REPORT

INSPECTION RELEASE ISSUED DURING THIS VISIT: NO YES RELEASE NO.:

ACTION POINTS: (See continuation sheet)

Disclaimer: This report is issued by the company under its general terms & conditions and according to the signed contract with the client,
Any person not party of the contract pursuant to which this document is delivered may not assert a claim against TÜV NORD Egypt for any
liability arising out of error or omissions which may be contained in said document, or for errors of judgment, fault or negligence committed by
personnel of the society or its Agents in the establishment or issuance of this document, and in connection with any activiti es for which it may
provide.
 INSPECTION REPORT
INSPECTION ACTIVITIES

1. INSPECTION ACTIVITIES IDENTIFICATION:

FINAL INSPECTION REVIEW OF MATERIAL DATA BOOK

MECHANICAL TESTING (CHARPY IMPACT , TENSILE, GUIDED
MATERIAL IDENTIFICATION AND TRACEABILITY
BENDS)
PRESSURE / LEAK TEST (HYDRO-STATIC, AIR, HELIUM,
REVIEW OF W ELDING PROCEDURE SPECIFICATION AND PROCEDURE
ETC.)

VISUAL/W ORKMANSHIP INSPECTION. BALANCING OF ROTATING PARTS

REVIEW OF W ELDING PROCEDURE SPECIFICATION AND PROCEDURE SHAFT / ROTOR RUN OUT

QUALIFICATION RECORD CLEARANCE CHECKS

REVIEW OF W ELDER/W ELDING OPERATOR QUALIFICATION RECORDS VIBRATION / NOISE TEST

VISUAL INSPECTION OF WELD JOINT FIT-UP/BACK GOUGE
MECHANICAL RUNNING TESTS
PREPARATIONS
CONTROL OF WELDING CONSUMABLES (FILLER METALS, RODS, WIRE,
OVER-SPEED TRIP TEST
ETC.)

VARIABLES) PRESSURE TEST

VISUAL INSPECTION OF COMPLETED WELDS FOR DETECTION OF
OPERATIONAL TEST
DEFECTS /
CHECK OF TRIP SYSTEMS (LOW / HIGH OIL PRESSURE,
DISCONTINUITIES
VIBRATION, ETC)
FULL DIMENSIONAL INSPECTION FOR COMPLIANCE WITH DESIGN
CONTINUITY TEST
DRAWING

REVIEW OF RADIOGRAPHS RCD TEST

MARKING AND IDENTIFICATION (NAME PLATE DATA, TAGS,
MAGNETIC PARTICLE / LIQUID PENETRANT TESTS
ETC.)
VENDOR DATA REVIEW (CMTR, TEST RECORDS, DATA
THICKNESS MEASUREMENT
SHEETS, ETC)

NDE TEST REPORTS (ANY OTHER RELEVANT DOCUMENTS)

 INSPECTION REPORT

3. INSPECTION ACTIVITIES:
I. INTRODUCTION:

THIS REPORT IS THE RESULT OF THE AIR COMPRESSOR INSPECTION AND TESTING CARRIED OUT
TH
AT DEC, 27 2021 AS FOLLOW :-

TUV Nord Egypt represented by:

ENG.KADRY NABIL (TUV NORD INSPECTOR)

Client represented by:

MR. SHEBL HAMED

II. Materials inspected:

AIR COMPRESSOR LOCATED AT WORKSHOP

III. Scope of inspection/Activities done on Site:

Air Compressors Inspection As follow:

 Check the inlet/outlet piping system for integrity.
 Check the foundation and any structural supporting system to the compressor.
 Check the pressure control devices and safety pressure devices as safety
 Pressure relief valves or rupture discs and likewise.
 Check the performance of the compressor as stated in the manufacturer manual.
 Review the manufacturer operation and/ or maintenance manual.
 Thickness Measurements for the two heads and shell.

Annexes:
1. NA 2. NA 3. NA

4. NA 5. NA 6. NA
 INSPECTION REPORT

IV. INSPECTION RESULT:

OPERATION CONDITIONS:

W HEN CHECKING THE OPERATION PRESSURE OF THE COMPRESSOR WE FOUND THE START STOP
PRESSURES OF THE COMPRESSOR AS FOLLOWS:

 STOP AT PRESSURE 10 BAR AND THEN STARTS AT PRESSURE 7.5 BAR. (SEE PHOTOS 7&8) WHILE
THE DESIGN PRESSURE OF THE COMPRESSOR IS 10 BAR & SAFETY VALVE SET PRESSURE IS 11.5 BAR.
(SEE PHOTO 6).
 ALL PRESSURE GAUGES AND SAFETY VALVE ARE BRAND NEW .
 DUE TO THE ABOVE CONDITIONS SO THE RESULT IS SATISFACTORY.

PRESSURE VESSEL CONDITIONS:

ITEM COMMENT REMARKS

ROTATING PART GUARD FOUND √ NOT FOUND
EARTH CONTINUITY WORKING √ NOT W ORKING
AIR FILTER FOUND √ NOT FOUND
EMERGENCY LOCK WORKING √ NOT W ORKING
DRAIN FOUND √ NOT FOUND

VISUAL INSPECTION WAS SATISFACTORY AT THE TIME OF INSPECTION.

THICKNESS MEASUREMENTS CARRIED OUT WHILE THE NOMINAL THICKNESS IS UNKNOWN AT THE TIME OF THE
INSPECTION.

CONCLUSION:

THE OVERALL EVALUATION AFTER PERFORMING AIR COMPRESSOR INSPECTION ACTIVITIES DESCRIBED IN THE
ABOVE MENTIONED SCOPE IS SATISFACTORY NEVERTHELESS, RECOMMENDATIONS OBSERVED DURING THE
INSPECTION SHALL BE CLEARED AS SOON AS POSSIBLE ACCORDING TO THE BELOW MENTIONED ACTION
POINTS.

1- ABSENCE OF RELATIVE DOCUMENTS SUCH AS MANUFACTURER DATA REPORT OR ANY MANUFACTURER

RELEASE REPORTS INCLUDING THE VESSEL MATERIAL, ORIGINAL VESSEL THICKNESS, OPERATION MANUAL.

(SEE PHOTOS FROM 1 TO 8 GENERAL OVERVIEW OF THE COMPRESSOR)

2- THICKNESS MEASUREMENT FOR THE COMPRESSOR SHELL AND HEADS ATTACHED IN THE THICKNESS REPORT
WHILE THE ORIGINAL THICKNESSES IS UNKNOWN SO WE COULD NOT OBSERVE THE THICKNESS LOSS OR
CORROSION RATE FROM OUR READINGS.