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Diesel Powered Submersible Pump Unit Minerals

MUDFLO 200 PONTOON MOUNTED DIESEL POWERED


HYDRAULICALLY DRIVEN MUD PUMP

Parts Manual

Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. MULTIFLO® and HYDRAU-FLO® are
registered trademarks of Weir Minerals Australia Ltd. This document contains information which is
confidential to Weir Minerals Australia Ltd. It should not be disclosed in whole or in part to parties other than
the recipient without the express written permission of Weir Minerals Australia Ltd. authorized personnel.
Revision: Version 1.0 UNCONTROLLED DOCUMENT
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
Diesel Powered Submersible Pump Unit Minerals

MUDFLO 200 PONTOON MOUNTED DIESEL POWERED


HYDRAULICALLY DRIVEN MUD PUMP

Project Information

Manufacturer Name: Weir Minerals Australia

Customer Name: PT. Putra Perkasa Abadi

Location: Indonesia

Project Name: Weir Minerals Multiflo® Model Mud Flo 200

Equipment Identification Number: MH-10/8MGS-001-02.20

Multiflo® Job Number: MFAU3448-01

Equipment Description: Mudflo 200 Hydraulically Driven Mud Pump

Revision: Version 1.0 UNCONTROLLED DOCUMENT Page i


Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
Diesel Powered Submersible Pump Unit Minerals

MUDFLO 200 PONTOON MOUNTED DIESEL POWERED


HYDRAULICALLY DRIVEN MUD PUMP

Revision History

Revision Description Reviewed Authorised Date

Version 1.0 Parts manual-EnSci Bob Turner Weir Minerals Australia 21/10/2020

Revision: Version 1.0 UNCONTROLLED DOCUMENT Page ii


Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
Diesel Powered Submersible Pump Unit Minerals

MUDFLO 200 PONTOON MOUNTED DIESEL POWERED


HYDRAULICALLY DRIVEN MUD PUMP

Contact Details

Australia
Queensland (QLD):
Head Office Mackay Service Centre Ph:61 (0) 7 4968 2800
Multiflo® Email : AU029Mackay.Service@mail.weir
15 Dacmar Road
Coolum Beach Qld 4573 Rockhampton Service Centre Ph 61 (0) 7 4468 7700
Ph: 07 5449 3032 Email : AU0Rockhampton.service@mail.weir
Fax: 07 5446 4304
Email: coolumspareparts@mail.weir Brisbane EA Team Ph 61 (0) 7 3347 1400
Email: EAcustomersupport@mail.weir

New South Wales (NSW):


Beresfield Service Centre Ph 61 (0) 2 4032 9400
Email: AU002au.Beresfieldservice@mail.weir

South Australia (SA):


Wingfield Service Centre 61 (0) 8 8448 0250
Email: AU024au.Adelaideservicecentre@mail.weir

Western Australia (WA):


Perth Metro Service Centre 61 (0) 8 9366 2700
Email: WACustomerSupport@mail.weir

Indonesia
Balikpapan Service Centre Ph 62 (0) 542 770 860
Email: ID001Balikpapanaftersales@mail.weir

Sangatta Service Centre Ph 62 (0) 542 770 860


Email: ID001Balikpapan.Sangatta@mail.weir

Ghana
West Africa Service Centre Ph 233 (0) 303 964501
Email: ZA001.saleswestafrica@mail.weir

Colombia
Rionegro Service Centre Ph 57 (0) 4 322 4140
Email: Johanna.Lopez@mail.weir

Revision: Version 1.0 UNCONTROLLED DOCUMENT Page iii


Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix

1 Appendix
The appendix presents further reference material on the pump set.
1.1 Spare Parts List
To order spare parts or general guidance/queries on the products/spare parts contact Weir Minerals
Australia Spare Parts and Customer Support on:

Telephone: +61 (0)7 5449 3032

Facsimile: +61 (0)7 5351 1703

Email: coolumspareparts@mail.weir

Head Office & General Switchboard: +61 (0)7 5449 3000

Customer Support Hours: Monday to Friday 7:00 am – 4:00 pm

Note: Always quote model and serial number of pump when ordering spare parts.

Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 1


0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2 Power Pack
NOTICE

Always quote model and serial number of pump when ordering spare parts.

5
3

NO. DESCRIPTION PART NUMBER QTY


1 Motor MF289803 1
2 Beacon Assembly MF262286 1
3 Hydraulic Hose Kit MF299281 1
4 Battery Assembly MF291663 1
5 Battery Box Assembly MF288995 1
6 Hydraulic Driveline Assembly MF302695 1
7 Battery/Starter Isolator Assembly MF251050 1
8 Emergency Stop MF05B001091 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 2
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.1 Power Pack (Continued)

NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
1

7 6
3
5 4

NO. DESCRIPTION PART NUMBER QTY


1 Work Light MF05B007580 2
2 Kensho Control Box MF290949 1
3 Hydraulic Oil Cooler MF03B014546 1
4 Pump Control Manifold Assembly MF299096 1
5 HPU Cabinet Assembly MF289015 1
6 Fibreglass Grating MF289795 1
7 Lindapter Mount MF232684 4
8 Hydraulic Tank Assembly MF289965 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 3
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.2 Power Pack Motor
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4
3

NO. DESCRIPTION PART NUMBER QTY


1 CAT C11 ACERT Engine MF269956 1
2 Blanket MF289069 1
3 Racor Filter Assembly MF290340 1
4 Engine Frame MF288794 1
5 Anti Vibration Mount MF288957 4
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 4
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.3 Power Pack Frame
NOTICE

Always quote model and serial number of pump when ordering spare parts.

3
2

2
3

5
9

6
8
7

NO. DESCRIPTION PART NUMBER QTY


1 Plate MF290622 1
2 Control Box Mount MF289025 1
3 Lift Frame Side Brace MF289042 2
4 Lift Frame MF289772 1
5 Base Frame MF289773 1
6 Side Support MF289044 2
7 Lift Riser MF289543 1
8 Front Support Riser MF289007 1
9 Plate MF290620 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 5
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.4 Power Pack Frame (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Lift Riser MF288972 1
2 Filter Mount Assembly MF289003 1
3 Lift Riser MF289032 1
4 Plate MF289030 1
5 Plate MF289026 1
6 Plate MF289670 1
7 Rear Support Riser MF288989 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 6
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.5 Power Pack Frame (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4 1

NO. DESCRIPTION PART NUMBER QTY


1 Plate MF289074 2
2 Sheet MF289855 1
3 Roof Cover MF290975 1
4 Sheet MF289856 1
5 Plate MF289071 2
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 7
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.6 Hydraulic Pump Driveline
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1 3

NO. DESCRIPTION PART NUMBER QTY


1 Funk Bell Housing and Drive Kit MF03B014547 1
2 Motor Circuit Hydraulic Pump MF03B014530 1
3 Agitator Circuit Hydraulic Pump MF03B014529 1
4 Winch Circuit Hydraulic Pump MF03B014528 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 8
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.7 Hydraulic Tank Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4
5

6
1

== O. DESCRIPTION PART NUMBER QTY


1 Hydraulic Reservoir MF290889 1
2 Gasket MF290870 1
3 Plate MF290841 1
4 Breather MF03B014542 1
5 Return Filter Assembly MF03B014543 2
6 Level Gauge MF03B014541 2
7 Hose Mount MF299362 2
8 Level Switch MF03B014540 2
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 9
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.8 Hydraulic Tank Assembly (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2 3

6
1

12

11
10 9 8

NO. DESCRIPTION PART NUMBER QTY


1 Gasket MF290868 1
2 Gasket MF290870 1
3 Gasket MF290869 1
4 Hose Assembly WMHPU-H16 1
5 Filter Oil Tank MF03B014548 1
6 Hand Pump MF03B014551 1
7 Hose Assembly WMHPU-H17 1
8 Pipe MF299277 1
9 Butterfly Valve MF03B014527 1
10 Butterfly Valve MF03B014526 1
11 Butterfly Valve MF03B014525 1
12 Proximity Switch MF2809872 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 10
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.9 Hydraulic Oil Cooler
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Hydraulic Oil Cooler MF03B014546 1
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.10 Pump Control Manifold Winch Control
NOTICE

Always quote model and serial number of pump when ordering spare parts.

3 4
1
2

NO. DESCRIPTION PART NUMBER QTY


1 Mount Sectional Winch Control MF302704 1
2 Valve Bank MF300572 1
3 Plate MF297027 1
4 Manifold MF03B014581 1
5 Plate MF297031 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 12
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.11 Hydraulic Hose – Manifold Circuit
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Hose Winch Control to Manifold WMHPU-H22 1
2 Hose Winch Control to Manifold WMHPU-H23 1
3 Hose Winch Control Leakage WMHPU-H21 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 13
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.12 Hydraulic Hose – Cooler Circuit
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
3

NO. DESCRIPTION PART NUMBER QTY


1 Hose Manifold to Cooler WMHPU-H18 1
2 Hooler Cooler to Return Filter 2 WMHPU-H20 1
3 Cooler Manifold to Return Filter 1 WMHPU-H19 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 14
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.13 Hydraulic Hose – Pump P1 Motor Circuit
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2 4
3

6 5

NO. DESCRIPTION PART NUMBER QTY


1 Hose P1 Filter to Manifold WMHPU-H09 1
2 Hose P1 Pump Case Drain WMHPU-H13 1
3 Hose P1 Pump to P1 Filter WMHPU-H04 1
4 Filter Assembly MF03B014532 1
5 Hose P1 Pump Suction WMHPU-H01 1
6 Hose P1 Pump Load Sense WMHPU-H10 1
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.14 Hydraulic Hose – Pump P2 Agitator Circuit
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
3

6
5

NO. DESCRIPTION PART NUMBER QTY


1 Hose P2 Filter to Manifold WMHPU-H08 1
2 Hose P2 Pump Case Drain WMHPU-H14 1
3 Hose P2 Pump to P2 Filter WMHPU-H05 1
4 Filter Assembly MF03B014534 1
5 Hose P2 Pump Suction WMHPU-H02 1
6 Hose P2 Pump Load Sense WMHPU-H11 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 16
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.15 Hydraulic Hose – Pump P3 Winch Circuit
NOTICE

Always quote model and serial number of pump when ordering spare parts.

3
2

6 5

NO. DESCRIPTION PART NUMBER QTY


1 Hose P3 Filter to Manifold WMHPU-H07 1
2 Hose P3 Pump Case Drain WMHPU-H15 1
3 Filter Assembly MF03B014536 1
4 Hose P3 Pump to P3 Filter WMHPU-H06 1
5 Hose P3 Pump Suction WMHPU-H03 1
6 Hose P3 Load Sense to Winch Control Valve WMHPU-H12 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 17
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.16 Battery Box Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Battery Box MF288995 1
2 Battery Hold Down MGBHD 2
3 Plate MF227170 1
4 Battery MF05B001097 2
5 Batter Mat MF244964 2
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 18
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.17 Racor Filter Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1 2

NO. DESCRIPTION PART NUMBER QTY


1 Hose MF273353 1
2 Filter MF03B009431 1
3 Mount MF275317 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 19
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.17.1 Fuel Filter/Water Separator (continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Racor 1000 Fuel Filter MF03B009431 1
2 Replacement Elements MF101135 A/R
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 20
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.17.2 Fuel Filter – Racor 1000FH2 Series
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2020N-02

2020N-10

2020N-30

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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.2.18 Kensho Telemetry
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Kensho Telemetry Assembly MF290958 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 22
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.3 Isolators
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Battery Lockout MF05B001106 1
2 Starter Lockout MF05B001105 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 23
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.4 Work Lights and Strobe Light
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Led Beacon MF05B007639 1
2 Led Work Light MF05B007580 2
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 24
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.5 Emergency Stop
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Emergency Stop MF05B001091 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 25
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.6 Pump Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4
3

NO. DESCRIPTION PART NUMBER QTY


1 Agitator-RHS MF283773 1
2 Dredge Pump Frame MF283881 2
3 Agitator Lift MF288217 1
4 Plate MF291173 2
5 Plate MF290484 1
6 BSP Assembly MF287879 1
7 Agitator-LHS MF284718 1
8 Discharge Spool MF293621 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 26
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.6.1 Pump Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4
1

NO. DESCRIPTION PART NUMBER QTY


1 Manifold Connection Assembly MF290711 1
2 Stauff Clamp Assembly MF291162 4
3 Plate MF291172 2
4 Lift Linkage MF299069 2
5 Shackle MF07B000076 3
6 Screw MF01B005197 16
7 Manifold MF03B014580 1
8 Pipe Assembly MF299148 1
9 Pipe Assembly MF299217 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 27
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.6.2 Pump Assembly (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1 2

NO. DESCRIPTION PART NUMBER QTY


1 Pipe Assembly MF299133 1
2 Pump MF288208 1
3 Screw MF01B006618 8
4 Washer MF01B006974 8
5 Washer MF01B006832 8
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 28
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.6.3 Pump Assembly (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4
3

6
5

8
7

NO. DESCRIPTION PART NUMBER QTY


1 Screw MF01B006649 12
2 Washer MF01B006834 24
3 Nut MF01B006765 12
4 Washer MF01B006976 12
5 Washer MF01B006832 12
6 Bolt MF01B006213 6
7 Nut MF01B006763 6
8 Washer MF01B006974 6
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.6.4 Pump Assembly (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
1

6
5

2 5
3 1
4

NO. DESCRIPTION PART NUMBER QTY


1 Washer MF01B006975 24
2 Washer MF01B006833 36
3 Nut MF01B006764 12
4 Bolt MF01B006245 12
5 Bolt MF01B012365 12
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 30
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.6.5 Pump Assembly (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1 4

NO. DESCRIPTION PART NUMBER QTY


1 Pipe Assembly MF299114 1
2 Pipe Assembly MF299119 1
3 Pipe Assembly MF299121 1
4 Hose Assembly MF299141 1
5 Hose Assembly MF299143 1
6 Hose Assembly MF299138 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 31
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.6.6 Pump Assembly (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Hose Assembly MF299137 1
2 Hose Assembly MF299145 1
3 Hose Assembly MF299147 1
4 Pipe Assembly MF299121 1
5 Pipe Assembly MF299119 1
6 Pipe Assembly MF299115 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 32
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.7 Bare Shaft Pump
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Intake Flange F10130E02 1
2 Door FG108013A48 1
3 O-Ring FG8124S01 1
4 Bowl FG8131A48 1
5 Discharge Flange F8130E02 1
6 Joint Ring F8132S01 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 33
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.7.1 Bare Shaft Pump (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

3
2
5

4
6

NO. DESCRIPTION PART NUMBER QTY


1 Impeller FG8137A48 1
2 O-Ring MF04B000161 1
3 Backliner FG8041MA48 1
4 Stud C/W Thin Locknut F8026ME62 4
5 Backliner Seal F10124 1
6 Adaptor Plate FG8032MD21 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 34
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.7.2 Bare Shaft Pump (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4
2 3
1

NO. DESCRIPTION PART NUMBER QTY


1 Shim Set MGS276804 1
2 Plate MF288185 1
3 Bolt MF01B006279 4
4 Screw MF01B006646 4
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 35
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.7.3 Bare Shaft Pump (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Bearing Housing MF287849 1
2 Stud MF293963 4
3 Circlip MF286205 1
4 O-Ring MF04B000282 1
5 Adaptor MF288260 1
6 Nut MF01B006934 4
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 36
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.8 Bearing Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
3

NO. DESCRIPTION PART NUMBER QTY


1 Slinger MF288188 1
2 Seal Assembly MF288718 1
3 Seal Plate Screw MF01B006594 6
4 Seal Plate MF287347 1
5 Roll Pin MF287878 1
6 O-Ring MF0B000195 1
7 Seal Cartridge Assembly MF288880 1
8 Seal Spacer MF290592 A/R
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 37
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.8.1 Bearing Assembly (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1
2
3

NO. DESCRIPTION PART NUMBER QTY


1 Lock Nut MF02B000010 1
2 Lock Washer MF02B000012 1
3 Bearing MF02B000007 1
4 Shaft MF287846 1
5 Bearing MF02B000008 2
6 Lock Washer MF02B000011 1
7 Lock Nut MF02B000009 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 38
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.9 Strainer
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1
2

NO. DESCRIPTION PART NUMBER QTY


1 Basket Strainer MF283896 1
2 Bolt MF01B006246 4
3 Nut MF01B006296 4
4 Washer MF01B006833 8
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 39
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.10 Clamp Ring- Volute End
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2 3
1

4
2

NO. DESCRIPTION PART NUMBER QTY


1 Washer MF01B006835 8
2 Clamp Ring MF284336 4
3 Nut MF01B006766 4
4 Bolt MF01B012340 4
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 40
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.11 Clamp Ring- Front Door End
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2 3
1

42

NO. DESCRIPTION PART NUMBER QTY


1 Washer MF01B006835 8
2 Clamp Ring MF284346 4
3 Nut MF01B006766 4
4 Bolt MF01B012340 4
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 41
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.12 Assembly Tool
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Assembly Tool MF299418 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 42
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.13 RH Float Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2 3

12

10
11 9

13

8 7

NO. DESCRIPTION PART NUMBER QTY


1 Walkway LZD 1 Assembly MF288823 1
2 Tool Box MF271209 1
3 Handrail Assembly MF290647 1
4 Fire Extinguisher Assembly MF274151 1
5 Walkway LZD 4 Assembly MF288945 1
6 Winch MF299070 1
7 Float Handrail Assembly MF290401 1
8 Pontoon Float Assembly MF290915 1
9 Tag MF291501 1
10 Spill Kit MF291626 1
11 Pontoon Stairs Assembly MF274884 1
12 Life Ring MF201314 1
13 Winch MF290960 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 43
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.13.1 RH Float
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
1
3

NO. DESCRIPTION PART NUMBER QTY


1 Pontoon Float MF288286 1
2 Screw MF01B007616 96
3 Plate MF268219 8
4 Gasket MF219092 8
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 44
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.13.2 Walkway LZD 1 Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

7 6 3

5
4

NO. DESCRIPTION PART NUMBER QTY


1 Hand Rail MF289358 1
2 Plate MF290420 1
3 Lindapter MF232684 12
4 Fibreglass Grating MF288824 1
5 Sheet MF290593 1
6 Fibreglass Grating MF290978 1
7 Platform LZD 1 MF288819 1
8 Fibreglass Grating MF288811 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 45
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.13.3 Walkway LZD 4 Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

8 3
9

7
6

5
4

NO. DESCRIPTION PART NUMBER QTY


1 Hand Rail MF289332 1
2 Sheet MF290594 1
3 Lindapter MF232684 13
4 Fibreglass Grating MF289120 1
5 Plate MF290400 1
6 Fibreglass Grating MF290976 1
7 Frame LZD 4 MF288943 1
8 Fibreglass Grating MF288922 1
9 Step MF289136 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 46
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.13.4 Handrail Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1
2

NO. DESCRIPTION PART NUMBER QTY


1 Hand Rail MF290642 1
2 Gate MF290670 1
3 Sign MF291945 1
4 Plate MF290650 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 47
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.13.5 Float Handrail Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1 2

3
4

NO. DESCRIPTION PART NUMBER QTY


1 Plate MF225964 2
2 Handrail Assembly MF289340 1
3 Plate MF289360 1
4 Plate MF289362 1
5 Plate MF289489 2
6 Fairlead MF289487 2
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 48
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.14 LH Float Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

5
1

11
10

9 8

12

NO. DESCRIPTION PART NUMBER QTY


1 Walkway LZD 3 Assembly MF288921 1
2 Fire Extinguisher Assembly MF274151 1
3 Handrail Assembly MF290641 1
4 Walkway LZD 2 Assembly MF288940 1
5 Winch MF299070 1
6 Pontoon Float Assembly MF290925 1
7 Float Handrail Assembly MF290415 1
8 Life Ring MF201314 1
9 Pontoon Stairs Assembly MF274884 1
10 Spill Kit MF291626 1
11 Tag MF291501 1
12 Winch MF290960 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 49
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.14.1 LH Float
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
1
3

NO. DESCRIPTION PART NUMBER QTY


1 Pontoon Float MF288300 1
2 Screw MF01B007616 96
3 Plate MF268219 8
4 Gasket MF219092 8
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 50
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.14.2 Walkway LZD 1 Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

8 2

3
4

7
6

NO. DESCRIPTION PART NUMBER QTY


1 Hand Rail MF289357 1
2 Fibreglass Grating MF288811 1
3 Platform LZD 2 MF288936 1
4 Fibreglass Grating MF290978 1
5 Sheet MF290594 1
6 Plate MF290420 1
7 Fibreglass Grating MF288824 1
8 Lindapter MF232684 12
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 51
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.14.3 Walkway LZD 3 Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

8
3

4
5

7
6

NO. DESCRIPTION PART NUMBER QTY


1 Hand Rail MF289347 1
2 Step MF289136 1
3 Fibreglass Grating MF288922 1
4 Platform LZD 3 MF288923 1
5 Fibreglass Grating MF290976 1
6 Plate MF290400 1
7 Fibreglass Grating MF289120 1
8 Lindapter MF232684 12
9 Sheet MF290593 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 52
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.14.4 Handrail Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Hand Rail MF290707 1
2 Sign MF291945 1
3 Gate MF290670 1
4 Plate MF290650 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 53
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.14.5 Float Handrail Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1 2

4
3

NO. DESCRIPTION PART NUMBER QTY


1 Plate MF225964 2
2 Handrail Assembly MF289340 1
3 Plate MF289361 1
4 Plate MF289359 1
5 Plate MF289489 2
6 Fairlead MF289487 2
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 54
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.15 Step
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
4
3

NO. DESCRIPTION PART NUMBER QTY


1 Pontoon Lzd Step MF289130 1
2 Lindapter MF232684 4
3 Fibreglass Grating MF289128 1
4 Pontoon Lzd Step MF289131 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 55
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.16 Handrail
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Handrail MF290683 1
2 Gate MF290671 1
3 Handrail MF288474 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 56
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.17 Stair
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
3 4 3

NO. DESCRIPTION PART NUMBER QTY


1 Stair MF274884 2
2 Bolt MF01B001772 4
3 Washer MF01B001983 8
4 Round MF259996 4
5 Nut MF01B002144 4
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 57
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.18 Fire Extinguisher
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Fire Extinguisher MF201094 2
2 Mount MF244361 2
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 58
0
Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.19 Centre Frame Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
3

1
7
8

6
5

4
9

10

12

11

NO. DESCRIPTION PART NUMBER QTY


1 Fiberglass Grating MF291130 1
2 Lindapter Mount MF232684 42
3 Fibreglass Grating MF291131 1
4 Fibreglass Grating MF289440 1
5 Fiberglass Grating MF289444 1
6 Fibreglass Grating MF291122 1
7 Fibreglass Grating MF291117 1
8 Fibreglass Grating MF291120 1
9 Fibreglass Grating MF291121 2
10 Centre Frame MF287947 1
11 Cable Ladder Assembly MF290348 1
12 Hand Rail Assembly MF289402 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 59
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.19.1 Centre Frame Handrail Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Hand Rail MF289138 1
2 Plate MF289401 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 60
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.19.2 Cable Ladder
NOTICE

Always quote model and serial number of pump when ordering spare parts.

3
5

NO. DESCRIPTION PART NUMBER QTY


1 Cable Ladder MF05B000463 2
2 Cable Ladder Assembly MF290388 1
3 Cable Ladder Mount MF290390 1
4 Cable Ladder Mount MF290391 1
5 Cable Ladder Support MF290363 3
6 Cable Ladder MF290349 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 61
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.20 Pontoon Pump Gantry and Sub Frame Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4 4

6
5

6
8

NO. DESCRIPTION PART NUMBER QTY


1 Pump Gantry MF291133 1
2 Shackle MF07B000074 2
3 Sheave Block MF290237 2
4 Frame Guard MF291198 2
5 Pump Transport Support MF290751 2
6 Frame Guard MF291197 2
7 Support Frame MF287935 1
8 Electrical Conduit Pipe MF299073 1
9 Frame Guard MF291196 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 62
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.20.1 Pump Gantry
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
4

NO. DESCRIPTION PART NUMBER QTY


1 Gantry Support Top Frame MF289174 1
2 Gantry Support Frame MF291143 1
3 PFC MF289433 2
4 Gantry Support Frame MF289167 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 63
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.20.2 Gantry and Sub Frame Guard
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1 2

NO. DESCRIPTION PART NUMBER QTY


1 Mesh Panel MF291137 2
2 Mesh Panel Support MF291141 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 64
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.21 Hydraulic Hose Reels
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1
6

4 1

NO. DESCRIPTION PART NUMBER QTY


1 Hydraulic Hose Guide Assembly MF290558 2
2 Plate MF290937 1
3 Hydraulic Hose Reel Assembly MF290896 2
4 Adaptor MF03B010457 4
5 Crimp Coupling MF03B008801 4
6 Hydraulic Hose WMHPU-H43 4
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 65
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.21.1 Hydraulic Hose Guide
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
1

9
4

7
6

NO. DESCRIPTION PART NUMBER QTY


1 Hydraulic Hose guide MF290725 1
2 Roller MF290438 14
3 Sheet MF290700 1
4 Sheet MF290699 1
5 Plate MF290639 1
6 Roller MF290944 2
7 Roller Pin MF290952 2
8 Plate MF290483 1
9 Roller Pin MF290708 14
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 66
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.21.2 Hydraulic Lines
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4 5
3
2
1

11

8
7 6
10
9

NO. DESCRIPTION PART NUMBER QTY


1 LH Hose Reel MF299090 1
2 Hose Assembly WMHPU-H26 1
3 Hose Assembly WMHPU-H27 1
4 Hose Assembly WMHPU-H25 1
5 Hose Assembly WMHPU-H24 1
6 Hose Assembly WMHPU-H29 1
7 Hose Assembly WMHPU-H28 1
8 Hose Assembly WMHPU-H30 1
9 Hose Assembly WMHPU-H31 1
10 Hose Assembly WMHPU-H36 1
11 RH Hose Reel MF299089 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 67
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.22 Canopy
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Sheet MF290634 1
2 Sheet MF290633 1
3 Side Support Riser MF290625 1
4 PFC MF290629 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 68
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.23 Main Winch
NOTICE

Always quote model and serial number of pump when ordering spare parts.

3 2

NO. DESCRIPTION PART NUMBER QTY


1 Winch Guard MF294913 1
2 Hose Assembly WMHPU-H32 1
3 Hose Assembly WMHPU-H33 1
4 Lift Winch Assembly MF229093 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 69
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.24 MGS 10-8 Fuel Tank
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
3
1

NO. DESCRIPTION PART NUMBER QTY


1 Control Panel MF293687 1
2 Hose Pressure Gauge MF299493 1
3 Fuel Lines Mud Pump MF299305 1
4 Fuel Lines Mud Pump MF299306 1
5 Fuel Tank MF288507 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 70
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.24.1 MGS 10-8 Fuel Tank (Continued)
NOTICE

Always quote model and serial number of pump when ordering spare parts.

1,2
3 4 5
6

10
9

NO. DESCRIPTION PART NUMBER QTY


1 Camlock MF03B009477 1
2 Camlock MF03B009478 1
3 Remote Fuel Filler MF291210 1
4 Adaptor MF03B006110 1
5 Plug MF03B002694 1
6 Low Fuel Sensor MF291228 1
7 Austlon Bush MF290384 2
8 Valve MF03B009436 2
9 Adaptor MFHF1014Z0001 1
10 Breather MFHF0304Z0003 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 71
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.24.2 High Wall Float Assembly
NOTICE

Always quote model and serial number of pump when ordering spare parts.

4
3

NO. DESCRIPTION PART NUMBER QTY


1 Float Assembly MF201006 1
2 Adaptor MF03B005936 1
3 Hose Assembly MF291229 1
4 Adaptor MF03B005750 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 72
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.24.3 Low Fuel Sensor
NOTICE

Always quote model and serial number of pump when ordering spare parts.

NO. DESCRIPTION PART NUMBER QTY


1 Receptacle EL0020001DT2 1
2 Plate MF260358 1
3 Fuel Level Sensor MF05B007718 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 73
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.25 Mooring Winch Fluid Lines
NOTICE

Always quote model and serial number of pump when ordering spare parts.

2
1

7
3

1 4
4
5
3
7

6
5

NO. DESCRIPTION PART NUMBER QTY


1 Hose Assembly WHMPU-H50 1
2 Hose Assembly WHMPU-H49 1
3 Hose Assembly WHMPU-H47 1
4 Hose Assembly WHMPU-H48 1
5 Hose Assembly WHMPU-H52 1
6 Hose Assembly WHMPU-H51 1
7 Hose Assembly WHMPU-H54 1
8 Hose Assembly WHMPU-H53 1
Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 74
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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.26 Checklists
The following checklists and procedures should be printed and taken into the field for appropriate use.

1.26.1 Field Observation Checklist


PUMP No. PUMP UNIT SERIAL No.

SAFETY

• Only undertake observational checks while the pump is in operation.


• Any physical checks of the pump will need to be undertaken while the pump is offline.
• Use approved personal protective equipment at all times.
• If there is a defect identified, safely shutdown the pump following the appropriate shutdown procedure.
• Follow up any defects with relevant service personnel.

CHECKLIST O.K. DEFECT ACTION TAKEN

1 Coupling
2 Noise
3 Gland Packing
4 Corrosion
5 Bearings
6 Clutch
7 Vacuum Gauges
8 Drive Belts
9 Filter Vacuum pump
General Inspection of
10
Remainder
11 Electrics/Wiring
12 Non-return Valve
13 Fuel System

COMMENTS:

NAME (Print):

SIGNATURE:

DATE:

Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 75


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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020
MUDFLO 200 PONTOON MOUNTED UNIT Appendix
1.27 Tightening Torque Values
1.27.1 Metric Hex Bolts & Screw
Metric Hexagon Bolts & Screws, Coarse Pitch Threads
Property Classes 4.6 & 8.8

Property Class 4.6 Property Class 8.8

Induced Bolt Tension Induced Bolt Across


Nominal corresponding to Tension Flats
Pitch
Diameter 65% of Proof Load Torque (Nm) corresponding Torque Wrench
(kN) to 65% of (Nm) Size
Proof Load
Tension 65% (kN)

M6 1.00 2.94 3.5 7.54 9.0 10.00

M8 1.25 5.36 8.5 13.80 22.0 13.00

M10 1.50 8.45 17.0 21.90 44.0 16.00

M12 1.75 12.40 30.0 31.80 77.0 18.00

M16 2.00 22.90 73.0 59.20 190.0 27.00

M20 2.50 35.80 143.0 95.60 372.0 32.00

M24 3.00 51.60 248.0 138.00 640.0 41.00

M30 3.50 81.90 491.0 219.00 1314.0 46.00

M36 4.00 120.00 864.0 319.00 2297.0 55.00

Note: All Torque values are in Nm. Multiply by 0.738 for lbf.ft
Note: For Hot-Dip Galvanised product (plus no lubrication) a friction factor of 2.1 may be applied
(eg: for Hot-Dip Gal M12 Class 8.8, final torque required will be 77 x 2.1 Nm = 161.7 Nm, etc)
Note: If lubrication is applied, please consult your manufacturer/supplier for friction factors to apply.

Bremick Pty. Ltd.

Revision: Version 1.0 UNCONTROLLED DOCUMENT Page 76


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Serial Number: MH-10/8MGS-001-02.20 Copyright © 2020, Weir Minerals Australia Ltd. All rights reserved. Issue Date: 21 October 2020

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