Sulzer SNS2-40

Sulzer Pumps Finland Oy Description SNS2-40
Serial Number 100224012

PRODUCT SPECIFICATION Reference no. 596148/000450
Time of delivery/EXW 23.07.2020
Date printed 08.07.2020 Page 1
Customer
Northvolt Ett Sulzer Pompes France SASU
Torsgatan 122 Mantes Innovaparc
SE-931 36 SKELLEFTEÅ 1 rue de l'innovation
Cust. Order 48980 F-78200 BUCHELAY
Cust. PO line
Country code SE Equipment F1.U1.WW.UWR30.CM300.GPB310
Id
GENERAL
Classification: B, Pre-engineered Material of construction: 316 SS (ASTM A743 CF8M)
Pump type: SNS, Process Pump Performance tests: ISO 9906 / HI 14.6 (1-10 kW)
Version: Version 01 Guaranteed efficiency: Yes
Pump construction type: Long coupled Material and NDT tests: Material test EN 10204-2.2
Product category: Pump product Structural tests: Bal. ISO 21940, G 6.3, 1-plane
Structural tests: Hydrost. Pressure Test, 10 min Scope: Pump
Scope: Coupling unit Scope: Baseplate
Scope: Drive motor Scope: Documents
Outside surface treatment: Standard, Corrosivity C5M [ME]</ Quality requirement: 2006/42/EC
Quality requirement: EN ISO 5199:2002, 9001:2008 Pump color shade: Standard, NCS 1700
____________________________________________________________________________________________________
PROCESS DATA
Process: 16910 All Chem.Applications Viscosity (mm2/s): 1,0 mm2/s
Units: SI NPSH available (m): 8,6 m
Pumped liquid: SERVICE WATER Capacity Q (m3/h): 52,00 m3/h
Density (kg/m3): 1.000,0 kg/m3 Head H (m): 40,0 m
Temperature (°C): 50,0 °C
____________________________________________________________________________________________________
PUMP
Hyd. perf. acceptance grade: ISO 9906 / HI 14.6 (1-10 kW)</ Impeller max.diameter: 210,0 mm
Volute case material: 316 SS (ASTM A743 CF8M) Impeller min. diameter: 162,5 mm
Impeller material: 316 SS (ASTM A743 CF8M) Flange drilling: EN 1092-1 PN10
Case cover material: 316 SS (ASTM A743 CF8M) Max allowable working pressure: 10,0 bar
Bearing housing material: Grey cast iron (ASTM A48 35B) Hydrostatic test pressure: 15,0 bar
Shaft material: Martensitic SS (ASTM A276 420) Shaft size: SNS 2
Wet end o-ring material: FKM, Fluorocarbon Shaft seal type: Single mechanical seal
Pump size: 2-40 (100-40-200) Shaft seal fluid: FR, Recirculation flush. fluid
Impeller type: Open Mechanical seal type: SNS1F single throttled
Impeller diameter: 175,0 mm Bearing lubrication type: Oil bath
____________________________________________________________________________________________________
WET END PERFORMANCE
Variable rotational speed: No Capacity Q (m3/h): 52,00 m3/h
Pump rotational speed: 2.965 rpm Head H (m): 40,0 m
Sulzer Pompes France SASU Contact Person Eric Ruyer

Mantes Innovaparc LBU Order 0100382759
1 rue de l'innovation LBU Position
78200 Buchelay Reference no. 596148/000450
Equipment F1.U1.WW.UWR30.CM300.GPB310
Telephone +33 3 8807 2600
PRODUCT SPECIFICATION Reference no. 596148/000450
Customer
Northvolt Ett Sulzer Pompes France SASU
Torsgatan 122 Mantes Innovaparc
SE-931 36 SKELLEFTEÅ 1 rue de l'innovation
Cust. Order 48980 F-78200 BUCHELAY
Cust. PO line
Country code SE Equipment F1.U1.WW.UWR30.CM300.GPB310
Id
Max. rotational speed: 2.965 rpm NPSH required (m): 1,4 m

Characteristic curve: K63171 Rated power P (kW): 8,1 kW
Capacity Q water (m3/h): 52,00 m3/h Efficiency: 69,6 %
Head H water (m): 40,0 m Motor synchronous speed: 3.000 rpm
NPSH required water (m): 1,4 m Motor power units: kW
Rated power P water (kW): 8,1 kW Motor power (kW): 11,00 kW
Efficiency water: 69,6 % Motor power (HP): 14,8 HP
____________________________________________________________________________________________________
DRIVE MOTOR
Motor Supplier: Pump supplier Motor power (kW): 11,00 kW
Motor standard: IEC, Standard frame size Motor frame material: Cast Iron
Motor mounting: Foot Motor type: M3BP, Process performance
Motor manufacturer: ABB Motors Motor nominal voltage: 400 VD
Motor protection: IP55 Motor IEC code: 160M42
Motor efficiency class: IE3, Premium efficiency Motor variable speed: No
Motor synchronous speed: 3.000 rpm Motor options: 115: PAINTING SYSTEM C4M ACCOR
Motor options: 135: MOUNTING OF ADDITIONAL ID Motor frequency: 50 Hz
____________________________________________________________________________________________________
PACKAGE
Motor IEC code: 160M42 Coupling size: VS125
Motor synchronous speed: 3.000 rpm Coupling guard material: Painted galvanized steel
Motor power kW: 11,00 kW Baseplate type: Standard for Pump and motor
Motor power HP: 14,75 HP Next larger motor frame option: Not included in the deliver
Coupling type: Elastic type Rex Viva VS
____________________________________________________________________________________________________
DOCUMENTS
Certificates: Hydraulic performance Certificates: Hydrostatic test
Certificates: Material test (EN 2.1) Certificates: Material test (EN 2.2 / EN3.1)
Certificates: Impeller balancing End user language for book: EN, English

Telephone +33 3 8807 2600
PART LIST Reference no. 596148/000450
Customer Instructions
1 MATERIAL CERTIFICATE N15716EN
D02.01 1 DIMENSIONAL DRAWING, PUMP P31294EN
D02.03 1 DIMENSIONAL DRAWING, ASSEMBLY P30954EN
D02.12 1 Dimensional drawing P02184EN
D03.01 1 Characteristic curve K63171EN
D04.01 1 SECTIONAL DRAWING, PUMP N32542EN
D04.03 1 SECTIONAL DRAWING, ASSEMBLY N32543EN
D04.04 1 SIGN LOCATION DWG, SNS N32653EN
D04.21 1 SECTIONAL DRAWING, SEALING UNIT N32544EN
D04.22 1 SECTIONAL DRAWING, SEALING UNIT N32549EN
D05.00 1 Instruction, contents N32486EN
D05.01 1 Information for use N32487EN
D05.02 1 Reception of supply N32488EN
D05.03 1 Safety instructions N32489EN
D05.04 1 Lifting and transfers N32490EN
D05.05 1 Product description N32491EN
D05.06 1 Installation at the site N32492EN
D05.07 1 Operation N32493EN
D05.08 1 Preventive maintenance N32494EN
D05.09 1 Maintenance N32495EN
D05.21 1 IOM. Mechanical seal N32496EN
D06.51 1 INSTRUCTION, COUPLING, REX VIVA C10014EN
D06.81 1 INSTRUCTION, DRIVE MOTOR C10017EN
D07.01 1 CERTIFICATE EN10204-2.1 N30527EN
D07.02 1 Performance Certificate N04386EN_100224012
D07.04 1 Cert. ISO1940 G1.0/G2.5/G6.3 Static N05669EN_100224012
D07.05 1 CERTIFICATE HYDROSTATIC TEST N05670EN_100224012
Parts
943537021K 1 GUARD END SNS 1-2 H 178 D 185 (1K) S+Z EN10025
102.101 9434370142 1 VOLUTE CASE SNS 2-40 EN PN10/PN16 (42) A743 CF-8M
161.101 9426190142 1 CASE COVER SNS 2 (42) A743 CF-8M
183.101 9441060111 1 SUPPORT FOOT SNS 1-2 H 86 (11) S235JRG2 EN10025
210.101 94261101C2 1 SHAFT SNS 2 (S0577) A276/EN10088-3 T420/1.4021
QT700
230.101 9433840142-C 1 IMPELLER SNS 2-40 (42) A743 CF-8M
Structural tests: Bal. ISO 21940, G 6.3, 1-plane
Impeller diameter: 175,0 mm
Material and NDT tests: Material test EN 10204-2.2

Telephone +33 3 8807 2600
320.101 G325007310 1 ANTIFRICTION BEARING 7310 BECBM
320.102 G325007310 1 ANTIFRICTION BEARING 7310 BECBM
330.101 9426100153 1 BEARING HOUSING SNS 2 (53) A48 CL 35 B
339 SNS2-339-1 1 BEARING UNIT SEMIFINISHED SNS 2
339.101 SNS2-339OL-1 1 BEARING UNIT SNS 2 OL
360.101 9426160153 1 BEARING COVER SNS 2 (53) A48 CL 35 B
412.101 E11H199393 1 O-RING 199,3X5,7 (93) FKM
412.102 E113010194 1 O-RING 10,1X1,6 (94) PTFE
412.103 E11B092091 1 O-RING 92X3 (91) NBR
412.104 E11B104591 1 O-RING 104,5X3 (91) NBR
412.105 E11B059591 1 O-RING 59,5X3 (91) NBR
423.101 9426140100 1 LABYRINTH RING SNS 2 (S0073) AISI 420
423.102 9426150100 1 LABYRINTH RING SNS 2 (S0073) AISI 420
433.101 304500141204 1 MECHANICAL SEAL SNS1F 40 (FOR SNS2-) Duplex2205-SiC/SiC-FKM
507.101 EL1205006M 1 DEFLECTOR 9RB 50 (6M) AISI304/NBR
507.102 EL1204506M 1 DEFLECTOR 9RB 45 (6M) AISI304/NBR
521.101 9426120111 1 DISTANCE SLEEVE SNS 2 (11) S235JRG2 EN10025
554.101 B3L010SP3L 1 WASHER NORD-LOCK M10, NL10SPSS, 2589 (3L) AVESTA 254 SMO
554.102 B310010537 8 WASHER ISO7089-10-200HV-A4 (37) A4 ISO3506
554.203 B31001301K 4 WASHER ISO 7089-12-200 HV (1K) S+Z EN10025
559.201 94417800BG 1 SHIM FOR SUPPORT FOOT, SNS 1-2 (BG) EN 1.4301
559.202 9194730032 4 SHIM IEC100-180 (32) SS2333
642.101 9442440200 2 SIGHT GLASS D 40MM
644.101 9426130111 1 OIL RING SNS 2 (11) S235JRG2 EN10025
672.101 GH55305000 1 VENTING DEVICE EV 1028-14-00 R 1/2
683.101 9441540100 1 GUARD SNS 2 (S0191) AISI304
685.201 943537021K-C 1 GUARD END SNS 1-2 H 178 D 185 (1K) S+Z EN10025
686.201 931286011K-2 1 GUARD JACKET D180 L340 (1K) S+Z EN10025
686.202 384475011K-2 1 GUARD JACKET D180 L110 (1K) S+Z EN10025
699.101 GG11080000 1 MEASURING STUD M8X24 TMT-921826 SS2346
700.101 923886023K 1 PIPING D10X1,0 L200 (3K) AISI 316L
718.101 CA30A00004 2 PIPE CONNECTION AP10-L / R3/8 KR (34) SS2343
731.101 943528033K 1 TUBE FITTING 70MM (3K) AISI 316L
800.201 MOT1003221 1 MOTOR M3BP
840.201 KA32032042 1 COUPLING VS125-R FBH D32H7/D42H7 DIN6885
REX VIVA VS 125-R FBH d1/d2=32H7/42H7+ISO R773 (SFS2636)

Telephone +33 3 8807 2600
860.51 KA22S00000 1 COUPLING PART HIGH SPEED RING SET VS125 (2H) C45 EN10083-2
861.51 KA22H03200 1 COUPLING HUB FBH 125 D32H7+ KEY WAY JS9 (2H) C45 EN10083-2
861.52 KA22H04200 1 COUPLING HUB FBH 125 D42H7+ KEY WAY JS9 (2H) C45 EN10083-2
869.51 KA22F00000 1 FLEXIBLE PART REX VIVA VS125
PART CONTAIN:ELASTOMER ELEMENT TYPE VS
METRIC BOLTS
890.201 944153011K 1 BASEPLATE SNS 2-3 90-160 (1K) S+Z EN10025
897.202 4873890134 4 ALIGNMENT BLOCK IEC71 - IEC112 (34) SS2343
901.101 A121102539 4 HEXAGON HEAD SCREW M10X25 ISO4017 (39) A4-80 ISO3506
901.202 A12112301E 2 HEXAGON HEAD SCREW M12X30 ISO4017 (1E) 8.8 ISO898 hot dip galvanized
(tZn)
902.201 ACB112601E 2 STUD M12X60 DIN976-B (1E) 8.8 ISO898 hot dip galvanized
(tZn)
(tZn)
(tZn)
903.101 CC14040034 1 THREADED PLUG ISO 7/1-R 3/8 SCC101 (3K) AISI 316L
903.108 CC711000BA 2 THREADED PLUG M10X1 DIN906 (3K) AISI 316L
904.101 A641120838 2 SET SCREW M12X8 EN ISO 4029 (38) A4-50 ISO3506
904.201 9448040200 4 SET SCREW M10X90 (S0257) AISI 316
914.101 A6111050BE 1 CAP SCREW, SOCKET HD M10X50 ISO4762 (BE) EN 1.4462
914.102 A691050539 2 CAP SCREW, SOCKET HD M5X5 DIN7984 (39) A4-80 ISO3506
914.103 A611081639 2 CAP SCREW, SOCKET HD M8X16 ISO4762 (39) A4-80 ISO3506
914.201 A611103539 3 CAP SCREW, SOCKET HD M10X35 ISO4762 (39) A4-80 ISO3506
920.201 B222704030 3 NUT M10 - PTROM-1040 (30) SS
920.202 B11112001J 4 NUT M12 ISO4032 (1J) 8 ISO898 hot dip galvanized (tZn)
923.101 GA11001010 1 BEARING NUT KM10 (10) S EN10025
931.101 GC10001010 1 LOCK WASHER MB10 (10) S EN10025
932.201 B710001030 3 RETAINING RING Ø10 - DIN471 (30) SS
940.101 B810705015 1 KEY B-10X8X50 ISO/R 773 (15) CK45K DIN1652
970.101 WK3070167A 2 SIGN SULZER LOGO L70 W16 (6D) Al (aluminium)
971.101 94411101BG 1 NAME PLATE CENTRIFUGAL PUMP SNS KOTKA (S0708) EN 1.4301
971.102 94411101BG 1 NAME PLATE CENTRIFUGAL PUMP SNS KOTKA (S0708) EN 1.4301
975.201 SS00050802 1 WARNING SIGN

Telephone +33 3 8807 2600
Guard adjustment, in english
976.101 9425430600 1 MANDATORY ACTION SIG MAWP (EN)
976.103 SS0006M002 1 MANDATORY ACTION SIG EN
Oil refilling
976.104 9443080100 1 MANDATORY ACTION SIG INSTALLATION QUICK GUIDE
976.201 SS0006M021 1 MANDATORY ACTION SIG
Coupling alignment
PACK.0 Z005-11-1-C 5 CRATE
Separate Delivered Parts
975.102 SS00050202 1 WARNING SIGN
Corrosive / Irritating liquid

Telephone +33 3 8807 2600
EC Declaration of Conformity
as defined by EC machinery directive 2006/42/EC, Annex IIA
Manufacturer: Sulzer Pumps Finland Oy

Pajatie 75, 48600 KOTKA, Finland
Contact person: Director Global Product Development Industry

Jukka-Pekka Peri
Sulzer Pumps Finland Oy
P.O.Box 66, FI-48601 Kotka, Finland
herewith declares that
Centrifugal pump, type: SNS2-40
Serial number: 100224012
is in conformance with directive 2006/42/EC (machinery directive) and where applicable following other EC directives 2014/30/EU
(electromagnetic compatibility). Harmonized standard EN 809:1998+A1:2009/AC:2010
has been applied to the design and manufacture of the product.
KOTKA 08.07.2020
Enno Danke
Head of Operations Industry BU
This declaration only concerns the machine as it was brought to the market. This declaration does not cover parts added to the machine by
the end user afterwards and/or operations carried out on the machine by the end user.
Contact person: Name and address of the person authorised to compile the technical file to the authorities on request.
COPYRIGHT © SULZER PUMPS FINLAND OY

Dimensional data - General Arrangement ISO units Document No. P31294en
Size SNS2 Document version: 1
Release Date: 2018-02-20
Page 1 of 1
Subject: Bare shaft pump
D1 D2
DN2 A C ~140
J2
J1
80
H2
FLANGE DRILLINGS
EN 1092-1:2013+A1:2013 PN 10, PN 16
DN1
ASME B 16.5:2009 class 150
JIS B 2220:2012 10K
Ø14 (M12)
H1
Ø14 (M12)
5
All dimensions are in nominal millimeters.
87.5 46 48 56 40
10
40 80 80 25
20.5 N1 N2 R The right to any alteration in dimensions
56 N3 N4 without an advance notice is reserved.
10
RIGHT FOOT,
ONLY SNS2-25
35
1) Mass inertia moment J= kgm2

Ø32 k7
Size DN1 DN2 A C D1 D2 H1 H2 N1 N2 N3 N4 R J1 J2 kg J (1

SNS2-25 65 25 67 312.5 134 131 132 180 90 100 108 118 184.0 21 18 54 0.009
SNS2-32 80 32 71 313.5 138 133 160 190 90 70 108 88 185.0 23 18 57 0.010
SNS2-40 100 40 71 316.5 154 133 160 200 90 70 108 88 188.0 23 18 61 0.011
SNS2-50 100 50 75 319.0 163 134 160 212 90 70 108 88 190.5 23 18 63 0.013
SNS2-65 125 65 80 322.0 175 140 160 224 120 100 138 118 193.5 23 21 71 0.014
SNS2-80 150 80 90 326.5 188 144 180 250 120 100 138 118 198.0 24 23 79 0.016
SNS2-100 150 100 95 330.5 207 153 200 265 135 115 153 133 202.0 24 23 83 0.020
SNS2-125 200 125 112 337.5 218 173 200 280 135 115 153 133 209.0 27 23 90 0.025
ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

P31294en 1 2018-02-20 Product Version 1, 2.25 D02 (ISO)
Dimensional data - General Arrangement ISO units Document No. P30954en
Size SNS2-40 Document version: 3
Replaces: 2016-03-24
Subject: Pump on baseplate Page 1 of 1
~L min. L4 133 154

71 316.5 ~140 40
18
23
100
200
10
35
FLANGE DRILLINGS
160
Ø32 k7
H
EN 1092-1:2013+A1:2013 PN 10, PN 16
ASME B 16.5:2009 class 150
135 B1
23
80
JIS B 2220:2012 10K
110 L3 B2
L1
Mass inertia moment 0.011 kgm2 (without coupling and motor) All dimensions are in nominal millimeters.
ØS
The right to any alteration in dimensions
without an advance notice is reserved.
B3
1) Mass is without coupling and motor

2) Without next larger motor frame option
3) With next larger motor frame option
IEC-motor Baseplate No. B1 B2 B3 H (2 H (3 ~L L1 L3 L4 S kg (1

90SL24 944153 490 610 560 240 240 885 1150 800 45 20 (M16) 129
100L28 944153 490 610 560 240 240 909 1150 800 45 20 (M16) 129
112M28 944153 490 610 560 240 240 931 1150 800 45 20 (M16) 129
132SM38 944153 490 610 560 240 240 1061 1150 800 45 20 (M16) 129
160ML42 944153 490 610 560 240 260 1112 1150 800 45 20 (M16) 129
180ML48 944152 610 730 680 260 280 1254 1400 950 90 25 (M20) 160
200ML55 944152 610 730 680 280 305 1349 1400 950 90 25 (M20) 160
225SM55 944152
610 730 680 305 330 1377 1400 950 90 25 (M20) 160
225SM60 944126
250SM60
944152 610 730 680 330 360 1412 1400 950 90 25 (M20) 160
250SM65
280SM65
944151 710 830 780 360 395 1616 1600 1000 115 30 (M24) 186
280SM75
P30954en 3 2016-06-01 Product Version 1, 2.25 D23 (ISO)
Series Page
DIMENSIONAL DATA DIMENSIONS ISO
Flange drillings ISO, EN, JIS and ASME September 2015 D00a
SPP id: 150921 / Replaces 130802 / en / P02184 / 10 / Page 1 (4)
ød
DN
Dimensional data
Flange drillings
ISO
ISO 7005-1:2011
ISO 7005-2:1988 n x ød1
ISO 7005-1:2011 choose either EN 1092-1:2007+A1:2013 or ASME B 16.5:2009

ISO 7005-1:1992 EN 1092-1:2007+A1:2013 PN10, PN16, PN25 and PN40 drilling dimensions are the same as in the
corresponding pressure class in the ISO standard. ASME B16.5:2009 class 300 and class 600
drilling dimensions correspond to PN50 and PN110 dimensions in the ISO standard.
Please take a note that ISO 7005-1:1992 has been replaced by ISO 7005-1:2011.
ISO 7005-2 ISO 7005-2 ISO 7005-2 ISO 7005-2 ISO 7005-2
PN10 PN16 PN25 PN40 PN50
DN d d1 n d d1 n d d1 n d d1 n d d1 n
25 85 14 4 85 14 4 85 14 4 85 14 4 89 18 4
32 100 19 4 100 19 4 100 19 4 100 19 4 98.5 18 4
40 110 19 4 110 19 4 110 19 4 110 19 4 114.5 22 4
50 125 19 4 125 19 4 125 19 4 125 19 4 127 18 8
65 145 19 4 145 19 4 145 19 8 145 19 8 149.5 22 8
80 160 19 8 160 19 8 160 19 8 160 19 8 168 22 8
100 180 19 8 180 19 8 190 23 8 190 23 8 200 22 8
125 210 19 8 210 19 8 220 28 8 220 28 8 235 22 8
150 240 23 8 240 23 8 250 28 8 250 28 8 270 22 12
200 295 23 8 295 23 12 310 28 12 320 31 12 330 26 12
250 350 23 12 355 28 12 370 31 12 385 34 12 387.5 29.5 16
300 400 23 12 410 28 12 430 31 16 450 34 16 451 32.5 16
350 460 23 16 470 28 16 490 34 16 510 37 16 514.5 32.5 20
400 515 28 16 525 31 16 550 37 16 585 40 16 571.5 35.5 20
450 565 28 20 585 31 20 600 37 20 610 40 20 628.5 35.5 24
500 620 28 20 650 34 20 660 37 20 670 43 20 686 35.5 24
600 725 31 20 770 37 20 770 40 20 795 49 20 813 42 24
700 840 31 24 840 37 24 875 43 24
800 950 34 24 950 40 24 990 49 24
900 1050 34 28 1050 40 28 1090 49 28
1200 1380 40 32 1390 49 32 1420 56 32

Series Page
Flange drillings ISO, EN, JIS and ASME September 2015 D00b
ød
DN
EN
EN 1092-1:2007+A1:2013
n x ød1
EN 1092-2:1997
EN 1092-1 EN 1092-1 EN 1092-1 EN 1092-1 EN 1092-1 EN 1092-1

PN10 PN16 PN25 PN40 PN63 PN100
DN d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n
25 85 14 4 85 14 4 85 14 4 85 14 4 100 18 4 100 18 4
32 100 18 4 100 18 4 100 18 4 100 18 4 110 22 4 110 22 4
40 110 18 4 110 18 4 110 18 4 110 18 4 125 22 4 125 22 4
50 125 18 4 125 18 4 125 18 4 125 18 4 135 22 4 145 26 4
65 145 18 8 145 18 8 145 18 8 145 18 8 160 22 8 170 26 8
80 160 18 8 160 18 8 160 18 8 160 18 8 170 22 8 180 26 8
100 180 18 8 180 18 8 190 22 8 190 22 8 200 26 8 210 30 8
125 210 18 8 210 18 8 220 26 8 220 26 8 240 30 8 250 33 8
150 240 22 8 240 22 8 250 26 8 250 26 8 280 33 8 290 33 12
200 295 22 8 295 22 12 310 26 12 320 30 12 345 36 12 360 36 12
250 350 22 12 355 26 12 370 30 12 385 33 12 400 36 12 430 39 12
300 400 22 12 410 26 12 430 30 16 450 33 16 460 36 16 500 42 16
350 460 22 16 470 26 16 490 33 16 510 36 16 525 39 16 560 48 16
400 515 26 16 525 30 16 550 36 16 585 39 16 585 42 16 620 48 16
450 565 26 20 585 30 20 600 36 20 610 39 20
500 620 26 20 650 33 20 660 36 20 670 42 20 705 48 20 760 56 20
600 725 30 20 770 36 20 770 39 20 795 48 20 820 56 20
700 840 30 24 840 36 24 875 42 24 900 48 24 935 56 24
800 950 33 24 950 39 24 990 48 24 1030 56 24 1050 62 24
900 1050 33 28 1050 39 28 1090 48 28 1140 56 28 1170 62 28
1200 1380 39 32 1390 48 32 1420 56 32 1460 62 32 1530 78 32
EN 1092-2 EN 1092-2 EN 1092-2 EN 1092-2 EN 1092-2

PN10 PN16 PN25 PN40 PN63
DN d d1 n d d1 n d d1 n d d1 n d d1 n
25 85 14 4 85 14 4 85 14 4 85 14 4
32 100 19 4 100 19 4 100 19 4 100 19 4
40 110 19 4 110 19 4 110 19 4 110 19 4 125 23 4
50 125 19 4 125 19 4 125 19 4 125 19 4 135 23 4
65 145 19 4 145 19 4 145 19 8 145 19 8 160 23 8
80 160 19 8 160 19 8 160 19 8 160 19 8 170 23 8
100 180 19 8 180 19 8 190 23 8 190 23 8 200 28 8
125 210 19 8 210 19 8 220 28 8 220 28 8 240 31 8
150 240 23 8 240 23 8 250 28 8 250 28 8 280 34 8
200 295 23 8 295 23 12 310 28 12 320 31 12 345 37 12
250 350 23 12 355 28 12 370 31 12 385 34 12 400 37 12
300 400 23 12 410 28 12 430 31 16 450 34 16 460 37 16
350 460 23 16 470 28 16 490 34 16 510 37 16 525 41 16
400 515 28 16 525 31 16 550 37 16 585 41 16 585 44 16
450 565 28 20 585 31 20 600 37 20 610 41 20
500 620 28 20 650 34 20 660 37 20 670 44 20
600 725 31 20 770 37 20 770 41 20 795 50 20
700 840 31 24 840 37 24 875 44 24
800 950 34 24 950 41 24 990 50 24
900 1050 34 28 1050 41 28 1090 50 28
1200 1380 41 32 1390 50 32 1420 57 32

Series Page
Flange drillings ISO, EN, JIS and ASME September 2015 D00c
ød
DN
JIS
JIS B 2220:2012
JIS B 2239:2004 n x ød1
JIS B 2220 JIS B 2220 JIS B 2220 JIS B 2220 JIS B 2220 JIS B 2220
10K 16K 20K 30K 40K 63K
DN d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n
25 90 19 4 90 19 4 90 19 4 95 19 4 95 19 4 100 23 4
32 100 19 4 100 19 4 100 19 4 105 19 4 105 19 4 110 23 4
40 105 19 4 105 19 4 105 19 4 120 23 4 120 23 4 130 25 4
50 120 19 4 120 19 8 120 19 8 130 19 8 130 19 8 145 23 8
65 140 19 4 140 19 8 140 19 8 160 23 8 160 23 8 175 25 8
80 150 19 8 160 23 8 160 23 8 170 23 8 170 23 8 185 25 8
100 175 19 8 185 23 8 185 23 8 195 25 8 205 25 8 220 27 8
125 210 23 8 225 25 8 225 25 8 230 25 8 250 27 8 265 33 8
150 240 23 8 260 25 12 260 25 12 275 27 12 295 33 12 305 33 12
200 290 23 12 305 25 12 305 25 12 320 27 12 345 33 12 360 33 12
250 355 25 12 380 27 12 380 27 12 390 33 12 410 33 12 430 39 12
300 400 25 16 430 27 16 430 27 16 450 33 16 470 39 16 485 39 16
350 445 25 16 480 33 16 480 33 16 495 33 16 515 39 16 530 46 16
400 510 27 16 540 33 16 540 33 16 560 39 16 570 39 16 590 46 16
450 565 27 20 605 33 20 605 33 20
500 620 27 20 660 33 20 660 33 20
600 730 33 24 770 39 24 770 39 24
700 840 33 24
800 950 33 28
900 1050 33 28
1200 1380 39 32
JIS B 2239 JIS B 2239 JIS B 2239

10K 16K 20K
DN d d1 n d d1 n d d1 n
25 90 19 4 90 19 4 90 19 4
32 100 19 4 100 19 4 100 19 4
40 105 19 4 105 19 4 105 19 4
50 120 19 4 120 19 8 120 19 8
65 140 19 4 140 19 8 140 19 8
80 150 19 8 160 23 8 160 23 8
100 175 19 8 185 23 8 185 23 8
125 210 23 8 225 25 8 225 25 8
150 240 23 8 260 25 12 260 25 18
200 290 23 12 305 25 12 305 25 12
250 355 25 12 380 27 12 380 27 12
300 400 25 16 430 27 16 430 27 16
350 445 25 16 480 33 16 480 33 16
400 510 27 16 540 33 16 540 33 16
450 565 27 20 605 33 20 605 33 20
500 620 27 20 660 33 20 660 33 20
600 730 33 24 770 39 24 770 39 24
700 840 33 24
800 950 33 28
900 1050 33 28
1200 1380 39 32

Series Page
Flange drillings ISO, EN, JIS and ASME September 2015 D00d
ød
DN
ASME
ASME B 16.1:2010
ASME B 16.5:2009
ASME B 16.47:1996 n x ød1
ASME B 16.1 ASME B 16.1

Class 125 Class 250
DN d d1 n d d1 n
25 79 16 4 89 19 4
32 89 16 4 98 19 4
40 98 16 4 114 22 4
50 121 19 4 127 19 8
65 140 19 4 149 22 8
80 152 19 4 168 22 8
100 191 19 8 200 22 8
125 216 22 8 235 22 8
150 241 22 8 270 22 12
200 299 22 8 330 25 12
250 362 25 12 387 29 16
300 432 25 12 451 32 16
350 476 29 12 514 32 20
400 540 29 16 572 35 20
450 578 32 16 629 35 24
500 635 32 20 686 35 24
600 749 35 20 813 41 24
700
800
900 1086 42 32 1168 57 32
1200 1422 42 44 1543 57 40
ASME B 16.5 ASME B 16.5 ASME B 16.5 ASME B 16.5

Class 150 Class 300 Class 400 Class 600
DN d d1 n d d1 n d d1 n d d1 n
25 79 16 4 89 19 4 89 19 4 89 19 4
32 89 16 4 98 19 4 98 19 4 98 19 4
40 98 16 4 114 22 4 114 22 4 114 22 4
50 121 19 4 127 19 8 127 19 8 127 19 8
65 140 19 4 149 22 8 149 22 8 149 22 8
80 152 19 4 168 22 8 168 22 8 168 22 8
100 191 19 8 200 22 8 200 25 8 216 25 8
125 216 22 8 235 22 8 235 25 8 267 29 8
150 241 22 8 270 22 12 270 25 12 292 29 12
200 299 22 8 330 25 12 330 29 12 349 32 12
250 362 25 12 387 29 16 387 32 16 432 35 16
300 432 25 12 451 32 16 451 35 16 489 35 20
350 476 29 12 514 32 20 514 35 20 527 38 20
400 540 29 16 572 35 20 572 38 20 603 41 20
450 578 32 16 629 35 24 629 38 24 654 44 20
500 635 32 20 686 35 24 686 41 24 724 44 24
600 749 35 20 813 41 24 813 48 24 838 51 24
ASME B 16.47 ASME B 16.47 ASME B 16.47 ASME B 16.47
Class 150 Class 300 Class 400 Class 600
700 864 35 28 940 44 28 940 51 28 965 54 28
800 978 41 28 1054 51 28 1054 54 28 1080 60 28
900 1086 41 32 1168 54 32 1168 54 32 1194 67 28
1200 1422 41 44 1372 51 32 1403 60 28 1461 73 32
a

Pump Performance Curve

78

72 210,0 mm
50
58
66 65
69
72
60
73
190,0 mm
73
54
72
Head - m

48
170,0 mm
69

42 162,5 mm

36

30

24

18

3,0

NPSHr - m

1,5

0,0

20

15
Power - kW

10

5

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Flow - m3/h
SNS2-40 (100-40-200)
Impeller type: Semi open / 943384 Series 2.25 / 50 Hz
Speed
Curve No / Rev K63171 / 1 Efficiency basis ISO 9906 / HI 14.6 Gr 2B
nq 20 (1042) Rotation CW viewed from coupling
nss 284 (14645) without safety margin Max. Solid 14.0 mm (0.55 in)
2965
NPSHr curve includes safety margin 0.4 m rpm
Rated Conditions
Customer Project
Item Impeller Diameter =
Q= H=
P= NPSH3% =
Efficiency = SPP id: 160601 / Replaces K62906-1en / K63171en / 1

Cross section – Pump sectional drawing Document No. N32542en
Type SNS Document version: 2
Subjet: Bare shaft pump Page 1 of 1

N32542en 2 2016-03-24 Product Version 1, 2.25 C02
Cross section – Assembly sectional drawing Document No. N32543en
Page 1 of 1
Subjet: Pump on baseplate
Original CAD drawing number is 943471

Cross section – Pump sectional drawing Document No. N32653en
Subjet: Attention signs location drawing Page 1 of 1
971.101 Nameplate
REFLECTION
975.102 Corrosive substance

(delivered unattached) 976.201 Coupling alignment values
976.104 Installation quick guide

975.201 Coupling guard jacket to
be adjusted during installation
982.101 ATEX nameplate
Additional Plate, example NFC-Tag
975.101 Hot surface, do not touch
976.103 Bearing unit has to be filled with

oil before using the pump
Rotational arrow (painted boss)

976.102 Do not run or rotate the seal dry
976.101 Max. Allowable pressure

Cross section – Shaft seal assembly
Document No. N32544en
Subjet: Mechanical seal Page 1 of 1
 PRODUCT SIDE
412.MS02 412.MS03 412.MS04 DIN.NO. Description

477.MS01
412.MS01 472.MS01 Slide ring
475.MS01 Thrust ring
1820.MS01 Pressure ring
477.MS01 Spring
SINGLE 506.MS01 Retaining ring
412.MS01 O-ring
412.MS02 O-ring
412.MS03 O-ring
412.MS04 O-ring
472.MS01 1820.MS01
475.MS01 506.MS01
 PRODUCT SIDE
DIN.NO. Description
412.MS02 412.MS03 412.MS04 477.MS01
412.MS05 472.MS01 Slide ring
412.MS01
472.MS02 Slide ring
DOUBLE 477.MS01 Spring

412.MS01 O-ring
412.MS02 O-ring
412.MS03 O-ring
412.MS04 O-ring
412.MS05 O-ring
472.MS01
472.MS02
475.MS01
475.MS02
 PRODUCT SIDE
412.MS02
412.MS01 412.MS03 412.MS04 DIN.NO. Description
477.MS01
472.MS01 Slide ring
1820.MS01 Pressure ring
477.MS01 Spring
THROTTLE 506.MS01 Retaining ring
412.MS01 O-ring
412.MS02 O-ring
412.MS03 O-ring
412.MS04 O-ring
472.MS01 1820.MS01
475.MS01 506.MS01
ORIGINAL INSTRUCTION
Cross section – Shaft seal assembly Document No. N32549en
Page 1 of 1
Subjet: Mechanical seal
C27.101 C27.101 C27.101

903.102 412.101 412.101 903.102
412.101 903.102
C22.101 161.101 C22.101

161.101 C22.101 161.101
903.105 903.105
903.105
433.101 433.101 433.101
C21.101 C21.101 C21.101

903.105 731.101 903.105
C21.101
C21.101 C41.101
903.105
731.101 794.101
OUTLET
INLET 636.102
SINGLE MECHANICAL SEAL, SNS DOUBLE MECHANICAL SEAL, SNS SINGLE MECHANICAL SEAL, SNS
without fluid, N barrier sealing fluid, BF grease, G
quench sealing fluid, QF
C27.101
718.101
700.101 C27.101
412.101 903.102
412.101
C22.101 C22.101
161.101 718.101 161.101 731.101
731.101
433.101 INLET
433.101
C21.101
C21.101 C21.101 C21.101
903.105
903.105 903.105 903.105
SINGLE MECHANICAL SEAL, SNS SINGLE MECHANICAL SEAL, SNS

recirculation flushing fluid, FR External flushing fluid, F
ORIGINAL INSTRUCTION COPYRIGHT © SULZER

N32549en 4 2018-09-24 Product Version 1, 2.30
Installation, Operation
and Maintenance
instructions
SNS
Process pump
N32486en 4 2020-03-12 Product Version 1, 2.25 G01-G02 (ISO)

Installation, Operation and
Maintenance instruction Document version: 4
Subject: Table of contents Page 1 of 3
N32487en Information for use

General
Definitions
Decommissioning
N32488en Reception of supply

Supply inspection
Storage
N32489en Safety instructions

General
Safety of machinery
Necessary safety precautions
Signs affixed to the equipment
Equipment used with food grade products
Operating conditions that have an effect on equipment safety
N32490en Lifting and transfers

Safety precautions
Lifting and moving of the pump parts and assemblies
N32491en Product description

Type designation
Intended use
Operating limits of pump
Permitted flange forces
Fastener information
Head and flow requirements
Sound level charts
Balancing
N32492en Installation at the site

Safety procedures before installation
Installation of grouted baseplate of pump
Installation of pump onto baseplate
Installation of motor onto baseplate
Instrumentation
N32493en Operation
Safety procedures before start-up
Starting the pump
Stopping the pump
Measures after the first operation
Troubleshooting, operation
N32494en Preventive maintenance

General
Temperatures
Noise and vibration analysis
Discharge pressure
Corrosion and wear
Shaft sealing
Bearing unit
N32495en Maintenance
Safety procedures before maintenance
Used equipment / tools
Disassembly

Installation, Operation and
Maintenance instruction Document version: 4
Subject: Table of contents Page 2 of 3
Inspection of wearing parts

Reassembly
N32496en Mechanical seal
N33727en Appendix A
Ignition hazard assesment

Information for use
Applies to pump types: CPE, CPT, SNS
1 General
2 Definitions
3 Decomissionig
N32487en
USER’S MANUAL
Document no. N32487en
CPE, CPT, SNS Document version: 4
Release date: 2018-03-01
Page 2 of 4
Subject: Information for use
1 General
This instruction set contains all necessary information related to the equipment and accessories included in the
supply. You can find all the supplied instructions in the Parts List under the heading "Instructions".
WARNING
Before you use the equipment, the operation personnel must know the correct and safe operation of
the equipment. Inform the personnel of these instructions.
Only authorized personnel who know the design, operation and safety precautions can operate the equipment.
The range of responsibilities and control of the personnel must be clearly specified by the plant operator.
Our guarantee is applicable only if you do the installation, operation, maintenance and repairs of this equipment
as described in these instructions. The plant operator must make sure that the personnel that operate the
equipment fully know these instructions.
We recommend that you use supervision and servicing from an approved Sulzer representative to ensure stable
start-up and operation. Do regular inspections during the operation to ensure safe operation in all conditions.
NOTE
Do not make changes to the equipment before Sulzer has accepted them.
It is an important safety precaution to use only spare parts and accessories approved by Sulzer. Use only original
Sulzer spare parts. Refer to the parts list of the initial supply. The use of other parts can release Sulzer from all
liability.
The local Sulzer representative can help you if it is necessary to get more instructions. If assistance related to the
product or its instructions is necessary, your local representative can quickly supply the necessary information.
If necessary, follow the instructions provided for the possible long-term storage (more than 3 months).
All customer instructions are available in an electronic format for viewing and printing.
If the supply includes customer instructions or other data in an editable electronic format, Sulzer is only
responsible for the contents of printed paper versions of instructions and other data supplied on paper by Sulzer.
Keep these instructions always available!

USER’S MANUAL
Page 3 of 4
2 Definitions
 The terms danger, warning, caution and note are used in these instructions to identify items where special
precautions are necessary.
DANGER
 There is a risk of death or serious injury if you do not follow the instructions.
WARNING
 There is a risk of personal injury if you do not follow the instructions.
CAUTION
 There is a risk of damage to the equipment if you do not follow the instructions.
NOTE
 Is used in the text to show information or requirements which are necessary to monitor.
2.1 Symbols
These symbols are used in the illustrations to identify important information.
Table 1, Symbols used in illustrations
Lubricate with grease or oil as specified in instructions

USER’S MANUAL
Page 4 of 4
Apply thread sealant or other liquid material specified in instructions
Tighten the tighteners to specified torque
Installation position of bearing cover in bearing unit filled with grease
Installation position of bearing cover in bearing unit filled with oil
3 Decommissioning
Sulzer equipment is designed so that its service would be as easy as possible by replacing worn or damaged
parts with new, original Sulzer spare parts. Parts can also be re-used after reconditioning them at Sulzer
Customer Support Service Centers. Sulzer Customer Support Service Centers must be used in the assessment of
re-use and reconditioning. If you need additional instructions or guidance, please contact our representative.
The materials used in Sulzer equipment are disclosed in the parts list supplied with the equipment.
At the end of the life cycle of equipment or its parts, the appropriate materials and parts must be recycled or
disposed of using methods which are acceptable in terms of environmental protection and which conform to local
legislation and regulations. If a product or its part contains environmentally harmful substances, they must be
removed and disposed of by following valid regulations.
Packaging materials must be recycled or disposed of using methods which are acceptable in terms of
environmental protection and which conform to local legislation and regulations.
Make sure that hazardous substances are disposed of safely and that the personnel use appropriate personal
protective equipment. Safety considerations must always meet the requirements of valid regulations.

Reception of supply
1 Supply inspection
2 Storage
N32488en
USER’S MANUAL
CPE, CPT, SNS Document no. N32488en
Document version: 3
Page 2 of 3
Subject: Reception of supply
1 Supply inspection
Do a careful check to be sure that the supply corresponds to your order. Refer to the packing list and Parts List of
the product. Inform the supplier immediately about all defects or damage noticed.
CAUTION
Do not remove the cover plates or plugs of the openings before the installation of pipes.
Unwanted particles on the inner surface of the product damage the pump when you start it.
Examine the crate and wrapping before you discard them. Parts and accessories can be wrapped separately or
fastened to the crate.
If you do not install the pump immediately, put it into the storage into conditions that prevent deterioration because of
damage and/or corrosion. The long-term storage requirements must always be specified in the purchase order.
2 Storage
2.1 Short time (less than 3 months)

When it is necessary to put a product into a storage for a short time before the installation, perform the following
procedure: Put the product into a dry storage where dirt or corrosion do not have an effect on it. Do not remove the
protection plates on the product openings.
Make sure the product bearings and drive unit parts have protection against unwanted materials. To prevent rusting
or seizing, perform the following procedure: Lubricate the product unit before you put it into a storage. Turn the
product shaft by hand at 2 weeks’ interval.
2.2 Long time
NOTE
Replace the grease/oil lubricants before you use the product.
If you put the product into a storage for more than 3 months, follow these procedures:
 put the product into a dry storage
 drain the product from any liquid in it
 turn the product shaft by hand at minimum intervals of 2 weeks to prevent the damage of the bearing unit
 with oil lubrication, the bearing unit is empty of oil. Fill the bearing unit with oil. Connect it to a mist lubrication
system or apply a rust preventive film to the inner parts of the bearing unit.
 apply rust preventives to the parts that have no protection, such as the shaft end, product flanges and
coupling unit. If necessary, apply volatile corrosion inhibitors to the shaft sealing.
 follow the storage instructions of accessories (e.g. electric motors) included in the supply

USER’S MANUAL
CPE, CPT, SNS Document no. N32488en
Document version: 3
Page 3 of 3
Subject: Reception of supply
 if the product unit is has plastic sheeting, the bottom must stay open to have sufficient airflow
CAUTION
Clean the rust preventives carefully before you use the product. Solvents that contain rust
preventives can cause irritation to the skin and/or respiratory system.
Avoid long-term skin contact with solvents, and do not breathe the solvent vapors.

Safety instructions
1 General
2 Safety of machinery
3 Necessary safety precautions
4 Ignition hazard assessment
5 Signs affixed to the equipment
6 Equipment used with food grade products
7 Operating conditions that have an effect on equipment safety
N32489en
USER’S MANUAL
Page 2 of 15
Subject: Safety instruction
1 General
This product has safe and reliable operation in the function for which it is specified. A product is a piece of
equipment that has pressurized parts and rotating parts which can be dangerous. Thus, fully follow all the safety
measures in the instructions. Personal injuries are possible if you do not follow the instructions.
The main heading Safety Instructions includes general health and safety instructions and also other safety
information related to this supply. Such information includes all important requirements of national legislation and
other safety information given by the plant operator.
The correct process and application data is important for the safe and reliable operation of the product. Special
environmental conditions at the installation point must always be examined between the end customer and Sulzer.
Such conditions are for example:
• Unusual temperature
• High humidity
• Atmospheres that cause corrosion
• Pressure changes in the process
• Flow below the minimum permitted, dry running
• Explosive and/or fire hazard areas
• Dust, sandstorms
• Earthquakes
Special safety measures are also necessary when the liquid that goes through the pump is for example:
• Flammable
• Corrosive, abrasive
• Poisonous
• Crystallizing
• Solids-containing
• Gas-containing
You must follow the safety and operation instructions. If these are not followed, a risk to the personnel and the
environment is possible, for example:
• Failure of important functions of the pump and/or plant
• Failure of specified procedures of maintenance and repair
• Risk of electrical, mechanical and chemical hazards to the personnel
• Environmental risk because dangerous material is released

USER’S MANUAL
Page 3 of 15
2 Safety of machinery
2.1 General
The delivery does not include the design of the operation environment of the machine, the power circuits, control
circuits and controls of machine operation. However, all health and safety requirements laid down in the European
Machinery Directive (2006/42/EC) on the safety of machinery and/or in national legislation in the country where the
machine is used as well as in directive 2014/34/EC for a device intended to be used in potentially explosive
atmospheres must always be taken into account in the operation of the process.
It is necessary that the Customer has taken into account the necessary requirements that are shown in this
instruction when designing, purchasing and starting up the process control systems, other controls and equipment
related to the machine. Some of these requirements are also applicable to the personnel that operate the machine.
As far as the above is applicable, the Customer must also follow the appropriate legislation on electrical safety (such
as the low-voltage directive) or electromagnetic compatibility of equipment (EMC directive). During the operation of
the machine you must also follow the appropriate occupational safety legislation of the country where the machine is
used.
2.2 Necessary health and safety requirements
2.2.1 General remarks
2.2.1.1 Definitions
When necessary, the potential dangerous areas related to the machine and its operating environment, persons
working in the dangerous areas and all operator groups of the machine must be specified together by the Customer
and the Manufacturer. This may be necessary for example because of operation training arranged for the operators
of the machine.
2.2.1.2 Principles of safety integration
To ensure safety integration, as a machine manufacturer we follow the Machinery Directive and/or the national
legislation of the country where the machine is used as far as the supply is concerned. The installation, operation
and safety instructions supplied with the machine must be followed in the reception of the machine, in installation
and in operation. Before actual start-up, make sure that the machine, its controls and other equipment related to the
safe operation of the machine comply with the requirements given in the Machinery Directive and/or in national
safety legislation.
2.2.1.3 Materials and products
The products related to the use of the machine (such as liquids transferred in the process) must not endanger the
exposed persons' safety or health. The process where the machine is used must be designed so that the use of
liquids causes no hazard.
2.2.1.4 Lighting
Maintenance areas necessary for the regular inspections of the machine must have appropriate lighting.
2.2.1.5 Design of machinery to facilitate its handling
The environment of the machine must enable the moving of the machine or its components safely. If necessary, the
upper part of the machine can be attached to standard lifting equipment. You must fully follow the moving and lifting
instructions supplied with the machine.
USER’S MANUAL
Page 4 of 15
2.2.2 Controls
2.2.2.1 Control and stopping devices
It must be possible to use the controls of the machine safely, and the controls must be designed in a manner that will
prevent a dangerous situation from occurring.
Follow the specified requirements related to controls, starting devices, stopping devices (including emergency stop
devices) and selection of control and operating modes for the machine and combinations of machinery. Refer to the
Machinery Directive and/or the national legislation of the country where the machine is used.
The controls of the machinery must be able to prevent fluctuations in energy supply or failures in the control circuit,
potentially causing dangerous situations. The interactive software used in the controls between the operator and the
machine must be easy to use.
2.2.3 Protection against mechanical hazards
2.2.3.1 Stability
The supply includes the applicable items to attach the machine to the foundations. You must follow fully the
installation instructions supplied with the machine. This is to make sure that the machinery is sufficiently stable.
2.2.3.2 Risk of damage during operation
The piping and hoses connected to the machine must be resistant to the internal and external forces. They must be
tightly attached and must withstand all loading and forces.
Follow fully the instructions that are applicable to the functioning of the machine, limits of operation, permitted flange
forces and supporting of piping. These instructions are supplied with the machine. During operation, there is always
a risk of damage to the piping connected to the machine (risk of high-pressure/hot/harmful liquid spray) if the
supplied instructions are not followed.
2.2.3.3 Risks because of falling or ejecting objects
Follow the necessary precautions to prevent objects from falling or ejecting (e.g. tools used during installation).
2.2.3.4 Risks because of sharp edges or angles
Because of the functioning and design of the machine, its parts have sharp edges and/or angles. During installation
and maintenance, follow the instructions supplied with the machine and use the applicable personal protective
equipment.
2.2.3.5 Risks related to changes in the rotational speed
The instructions supplied with the machine show the usual rotational speed of the machine and its maximum
rotational speed limits. Follow these instructions when you select the rotational speed of the pump.
2.2.3.6 Risks related to moving parts
The installed guards used to prevent risks related to moving parts in the machine must be fully in position when the
machine is in operation. If guards are not included in the supply, make sure before start-up that the rotating parts
have protection. Also refer to the applicable legislation.
If rotating parts of the machine do not move freely during operation, stop the machine immediately. Find out the
cause of the failure. Refer to the instructions supplied with the machine.

USER’S MANUAL
Page 5 of 15
2.2.4 Protection against other hazards

The electrical drives of the machine must have a design that prevents all electrical hazards. Follow the specified
rules and applicable legislation related to electrical equipment. The electrical equipment related to a machine that
complies with the Machinery Directive must follow the requirements shown in standard EN 60204-1:2006.
2.2.4.1 Static electricity
The build-up of potentially dangerous electrostatic charges in the machine and its auxiliary equipment must be
prevented or restricted.
2.2.4.2 Errors of fitting
Errors made when you install parts of the machine can be a source of risk. Because of this, follow fully the
instructions supplied with the machine during the installation and repairs of the machine.
Incorrect liquid and electrical connections can also be a source of risk. With liquid connections, follow the
instructions supplied with the machine. Incorrect electrical connections must not be possible or information on the
risk must be marked on cables and connectors.
2.2.4.3 Very high temperatures
If necessary, the machine must have warnings related to high surface temperatures. In these conditions, the risk of
injury caused by touching of the machinery parts must be decreased. Because of maintenance it is necessary to
heat some parts before installation. Be careful during installation, and use applicable personal protective equipment.
2.2.4.4 Fire and explosion
Correct and accurate information on the process and the functioning of the machine are necessary for the safe
operation of the machine. The special conditions at the point of operation must always be examined between the
Customer and Manufacturer when the machine is selected.
2.2.4.5 Noise and vibration
The instructions supplied with the machine give information on airborne noise and information on how to balance the
rotating parts of the machine. Follow the data given and do the necessary steps to prevent risks caused by noise or
vibration in the operating conditions.
2.2.4.6 Radiation
The instructions supplied with the machine give information on the potential radiation in the measuring equipment of
the machine. The operators of the machine must fully follow the safety instructions related to the operation of this
equipment.
2.2.4.7 Emissions
The instructions supplied with the machine give information on the control of leakages near the machine. If
necessary, perform the following measures to prevent dangerous emissions in the process:
• determine the amount of emissions and their potential effects (e.g. possibility of fire, applicable extinguishing
equipment)
• prevent the exposure of personnel to emissions
• keep the emissions under control and remove them in a controlled manner
• clean the area and machinery of emissions
• use applicable personal protective equipment and warnings

USER’S MANUAL
Page 6 of 15
2.2.4.8 Slipping, stumbling and falling
When you install, service or repair the machine, follow the safety instructions applicable at the point of operation and
the instructions supplied with the machine and be sufficiently careful to prevent slipping, stumbling or falling.
2.2.5 Maintenance
2.2.5.1 Machinery maintenance
Follow the maintenance and repair instructions supplied with the machine. The instructions tell you when it is
necessary to stop and potentially drain the machine before maintenance. Wear applicable personal protective
equipment that is necessary for the maintenance task:
• hearing protectors
• eye protectors
• breathing protectors
• safety gloves, safety footwear, protective clothing
When you service or repair the machine, follow the principles of ergonomics (do not use too much muscular power,
use lifting equipment, lifting positions, lighting of the area, cleanliness etc.)
2.2.5.2 Access to operating position and servicing points
Install the machine in a position that enables safe maintenance and repairs of the machine.
When you design the operating environment, make sure that there is sufficient maintenance space around the
machine.
2.2.5.3 Isolation from energy sources
The controls of the machine must include clearly identified devices that can be used to isolate the machine from all
energy sources. These devices must have locks if the re-connection of energy can be dangerous to persons. After
the energy supply is cut off, it must be possible to remove the energy stored in the process (e.g. release pressure)
without a health risk to persons.
2.2.5.4 Operator intervention
The controls of the machine must be designed so that the operator needs to intervene in the operation of the
machine as little as possible.
2.2.5.5 Cleaning of (internal) parts of machine
Refer to the instructions supplied with the machine and the safety instructions applicable at the point of operation to
do the potential cleaning of the machine safely.
2.2.6 Indications
2.2.6.1 Information and warning devices
Follow the specified requirements shown in the Machinery Directive and/or national legislation of the country where
the machine is used related to information and warning devices used in the machine.

USER’S MANUAL
Page 7 of 15
2.2.6.2 Warning of residual risks
Keep the safety warnings related to the machine clean in all conditions and replace the warnings if necessary. All
operators of the machine must know the residual risks related to electricity or the controls. Refer to specified
requirements shown in the Machinery Directive and/or national legislation of the country where the machine is used.
2.2.6.3 Markings and instructions
Follow the Machinery Directive and/or national legislation of the country where the machine is used in terms of the
markings and instructions for the machine. Make sure that the markings and instructions for other equipment related
to the safe operation of this machine comply with legislation.
Make sure that the point of operation has instructions for emergencies, such as:
• how to give alarm
• location of rescue and fire extinguishing equipment
• availability of first aid supplies and equipment
3 Necessary safety precautions
Before putting the equipment into operation or before servicing it, operators and maintenance personnel must know
all necessary safety precautions.
WARNING
Always stop the drive unit before you repair the pump.
***
Make sure that the drive unit cannot be started during repair.
WARNING
Use personal protective equipment when you you service the product.
WARNING
Tools used in an explosive air mixture must comply with the requirements of the relevant
standard. Refer to e.g EN 1127-1:2011 Annex A.
***
In a potentially explosive environment, the pump must be lifted and transferred so that no
sparking can occur.
WARNING
Remove any potentially dangerous materials from the pump before the maintenance procedures.

USER’S MANUAL
Page 8 of 15
WARNING
If it is possible that there is explosive gas or vapor inside the pump or piping, clean the piping and
pump with an efficient blower before you repair the pump.
***
If it is possible that there is explosive gas or vapor around the pump or in the servicing or repair
areas, ensure sufficient ventilation around the pump during the operation and servicing of the
pump.
WARNING
Do not expose the pump to heat when you disassemble the pump, because liquid trapped in the
pump can cause a risk of explosion.
WARNING
If there is a possibility of a dangerous return flow after the shutdown of the pump, install a
nonreturn device in the outlet piping.
WARNING
All safety devices (e.g. coupling guards) must be correctly installed before you start the pump.
Use guards with a non-sparking material for explosive areas.
WARNING
A leakage of a dangerous material can occur. Prepare the correct procedure
for a safe waste removal.
WARNING
The parts of the pump in contact with the liquid can be very hot. Do not touch them before
they are cool.
WARNING
The bearing housing of the pump is emptied of oil for supply. Fill it again before you start the
pump.
WARNING
Make sure the pump baseplate is correctly installed before you start the pump.
***
Make sure that the baseplate of the pump is properly grounded.

USER’S MANUAL
Page 9 of 15
WARNING
The access of harmful bearing currents into the pump bearings must be prevented in accordance
with the instructions of the motor and frequency converter manufacturers.
CAUTION
Use the product only for the purpose for it is supplied. Refer to the correct operation procedures
described in these instructions.
CAUTION
Make sure that the product always has a shaft sealing system compatible with the pumped liquid.
CAUTION
Before you start the pump, check the correct direction of rotation and free movement of the drive
unit (with the flexible element of the coupling removed).
CAUTION
Verify the correct alignment of the coupling before you start the pump.
CAUTION
Fill the pump sufficiently with the pumped liquid before you start it.
CAUTION
Do not operate the pump below the minimum recommended flow.
CAUTION
Make sure the suction valve is open during operation.

USER’S MANUAL
Page 10 of 15
4.1 General
1 Description of use
Group II, Equipment Protection Level Gb, Temperature class T1 – T4, Ex h IIC T1-T4 Gb: The machine is
a centrifugal pump designed for use in environments in which the release of flammable materials will cause
the atmosphere to become zone 1 (a place in which an explosive atmosphere consisting of a mixture with air
of flammable substances in the form of gas, vapor or mist is likely to occur in normal operation occasionally).
The pump is designed for pumping various liquids in the process industry.
Group II, Equipment Protection Level Gc, Temperature class T1 – T4, Ex h IIC T1-T4 Gc: The machine is
a centrifugal pump designed for use in environments in which the release of flammable materials will cause
the atmosphere to become zone 2 (a place in which an explosive atmosphere consisting of a mixture with air
of flammable substances in the form of gas, vapor or mist is not likely to occur in normal operation but, if it
does occur, will persist for a short period only). The pump is designed for pumping various liquids in the
process industry.
2 Construction
The pump is horizontally mounted and has a single-stage end-suction design. The pump shaft is mounted on
antifriction bearings so that the bearing at the impeller end carries radial loads, while the bearing at the
coupling end carries mainly axial loads. The pump is made of stainless steel. The pump easily passes the
required mechanical tests described in EN ISO 80079-36:2016. There are no light metal or plastic parts that
need consideration, or other relevant restrictions as described in EN ISO 80079-36:2016.
The pump’s design is such that it will not leak even in the event of a foreseeable malfunction. In normal
operation, the pumped liquid is inside the pump. The pump has either a single-acting or double-acting
mechanical seal, selected on the basis of the operating circumstances. The sliding faces of the mechanical
seal are lubricated either by the pumped liquid, by external sealing liquid or grease.
The pump mounting has been designed to withstand the expected loads and vibration caused by the pump.
The installation, operation and maintenance instructions include details of the support required by the pipes.
The design and manufacture of the pump have complied with the principle of non-electrical type of protection
constructional safety “c”, EN ISO 80079-37:2016.

The ignition hazard assessment according to standard EN ISO 80079-36:2016 indicates that, because of its
construction and on the basis of testing (temperature classification and shock resistance tests), no ignition
sources exist in normal operation, during expected malfunctions, installation, scheduled maintenance or
repairs.
The added document lists all potential ignition sources that can be detected on the basis of experience, the
assessments of such ignition sources and the methods to prevent the ignition sources from becoming
effective. This ignition hazard assessment document is placed in the manufacturer’s technical file.
WARNING
The pump must not be used without the written permission of Sulzer in any environment other
than that for which it has been sold, or within operating limits exceeding those indicated on
the pump plate.

USER’S MANUAL
CPE, CPT and SNS Document version: 5
Page 11 of 15
5 Signs affixed to the equipment
The warnings and information signs related to the necessary safety precautions are permanently attached on the
product. The necessary safety signs are given in the pump Parts List. Always follow the safety signs. Keep them
clean and make sure that you can read them in all operating conditions. Make sure that all persons that use the
pump know the symbols or items before you put the product into service.
Warning stickers (975)
Fig. 1 Rotating shaft, do not touch when in operation

Fig. 2 Coupling guard jacket to be adjusted during installation
Fig. 3 Hot surface, do not touch (to be fixed when the temperature of the pumped liquid is > 60ºC (140ºF).
Fig. 4 Spilling of corrosive and/or irritative substances.
5 mm
MAX
0.2 in
SS00050101 SS00050801
Fig. 1 Fig. 2
SS00050301 SS00050201
Fig. 3 Fig. 4

USER’S MANUAL
Page 12 of 15
Plates and stickers concerning alignment
Fig. 5 Direction arrow shows the correct direction of rotation.
Fig. 5
Fig. 6 Bearing unit must be filled with oil before you use the pump (976).
Fig. 6
Fig. 7 Maximum tolerances of coupling alignment (976).
Fig. 7

USER’S MANUAL
Page 13 of 15
Machine plates
Fig. 8 Sulzer nameplate (970).
Fig. 8
Fig. 9 The name plate (971) shows the identification information on the pump and its flow properties.
Marking: ① Pump type

② Serial No. = Job No.
③ Space for customer Pos. No.
④ Head (m) (ft)
⑤ Capacity flow (l/s) (USGPM)
⑥ Speed of rotation (rpm)
⑦ Year of manufacture
Fig. 9

USER’S MANUAL
Page 14 of 15
Fig. 10 ATEX nameplate (982), if the product is designed for use in potentially explosive environments.
Ex = Explosion protection marking

II = Equipment Group
2G / 3G = Equipment category
h = Non-eletrical equipment for explosive atmospheres
IIC = Explosion Group
T4 = Temperature class
Gb / Gc = Equipment protection level
Other stickers and plates
Fig. 11 For example item no. E11 Sealing liquid inlet (and other signs of connections found in the parts list
under heading "Connections")
6 Equipment used with food grade products
NOTE
Equipment used with food grade products has to be specifically ordered for such an application.
When a pump or an agitator, here named as equipment, is used to pump or agitate a liquid that has been classified
as a food grade product, the user must ensure that the equipment is properly cleaned before putting it into operation.
It is important to note that the equipment normally contains several cavities, all of which cannot be cleaned without
disassembling the equipment. The user should check equipment sectional drawings to find parts and areas to be
cleaned. Equipment IOM instruction contains information on disassembly and assembly work.
The equipment has been initially cleaned at the manufacturing factory according to Sulzer’s internal procedure. The
user shall ensure that this cleaning procedure, as well as any cleaning procedure followed later at the site, is suitable
for the application and follows relevant regulations.
7 Operating conditions that have an effect on equipment safety
The operation conditions shown in table 2 always have a direct effect on product safety. Therefore, try to avoid the
following problems related to the servicing or operating conditions of the product.

USER’S MANUAL
Page 15 of 15
Table 2, Typical non-permissible operating conditions

Cause: Consequence:
Discharge valve not opened. Pressure increases
Incorrect estimate of inlet pressure or piping system resistance when the pump
was selected.
The pump is operated at too high a rotational speed.
Discharge valve not opened. High temperatures (Wet end)
Discharge valve not sufficiently opened.
Incorrect estimate of properties of the pumped liquid when the pump was
selected.
Failure of sealing water service High temperatures (Sealing unit)
- Sealing water pump not started
- Sealing water valve not opened
- Sealing water equipment incorrectly adjusted
- Quality of the sealing water does not correspond to the requirements.
Incorrect estimate of inlet pressure when the pump was selected.
Pump is not correctly filled with the pumped liquid.
- Suction valve not opened
- Suction tank not properly filled
- Suction piping resistance or air tightness incorrectly examined
Pump lubrication is done in an unsatisfactory manner. High temperatures (Bearing unit)
- Oil/grease not filled
- Incorrect oil/grease quality
- Not sufficient relubrication
Pump is cleaned incorrectly (sprayed water enters the bearing unit).
Incorrect estimate of the properties of the pumped liquid when the pump was
initially selected.

Lifting and transfers
1 Safety precautions
2 Lifting and moving of the pump parts and assemblies
N32490en
USER’S MANUAL
Subject: Lifting and transfers Page 2 of 4
1 Safety precautions
You can find the total gross and net weights of the supply in the packing list attached to the product or packing.
WARNING
Follow fully the lifting and transfer instructions to prevent crates or individual assemblies from
falling.
Make especially sure that these items are stable:

 Pump
 Pump and baseplate with or without motor
 Spare parts
Always ascertain the center of gravity of these items before you lift or transfer the pump.
Use personal protective equipment such as helmet, safety shoes and gloves.
If the proper lifting equipment is not available, transfer heavy assemblies with for example skids on the ground level.
Lifting accessories must have the identification of the manufacturer, material and the maximum working load.
Lifting ropes used directly for lifting or holding the pump or pump unit must not include splicing other than at their
ends. Textile ropes and slings must not include knots, connections or splicing other than at the ends of the sling.
This is not applicable to an endless sling.
Make sure that the lifting accessories can always sufficiently suspend the lifted assembly.
There must be a sufficient quantity of lifting ropes. Adjust them correctly to prevent damage to the product when you
lift it. A lifting chain must not touch the product during lifting (if it does, the painted and machined surfaces can be
damaged).
WARNING
Make sure that accepted and undamaged ropes and lifting accessories are available. The lifting
capacity of the lifting accessories and ropes must correspond to the weight of the items you are
lifting.
WARNING
In a potentially explosive environment, the pump must be lifted and transferred so that no
sparking can occur.

USER’S MANUAL
2 Lifting and transfer of the pump parts and assemblies
The figures below are for example only, and the actual product and lifting equipment can be different from those
shown.
Do not drag the crates or individual assemblies on the floor during movement. Refer to Figures 1 – 3 for examples of
correct lifting procedures.
Fig. 1 Refer to Figure 1 when you lift the transportation crate. The permitted lifting points are marked
on the crate.
Figure 1
Fig. 2 Lift the pump-motor-baseplate assembly from appropriate connection points in the baseplate.

USER’S MANUAL
Figure 2
Fig. 3 Lift the pump from the lifting lugs attached to the discharge flange.
Figure 3
2.1 Motor, gear and other accessories

When you lift the motor, gear and other accessories, follow the instructions given by their manufacturer.
If the assembly includes accessories such as a noise cover, you may have to remove the cover before you lift the
assembly. If not, you can cause damage to the cover.

Product description
Applies to pump type: SNS
1 Type designation
2 Intended use
3 Operating limits of pump
4 Permitted flange forces
5 Fastener information
6 Head and flow requirements
7 Sound level charts
8 Balancing
N32491en 3 2016-06-01 Product version 1, 2.25 G07

USER’S MANUAL Document No. N32491en
Subject: Product description Page 2 of 11
1 Type designation
The Sulzer pump type SNS is a horizontal single-stage end-suction pump. The SNS design is based on ISO
5199:2002 – Technical specifications for centrifugal pumps, Class II.
1.1 Applicable standards

Table 1, Applicable standards
Standard Description
Directive 2006/42/EC Machinery directive
Legislation Directive 93/68/EEC CE marking

Equipment and protective systems intended for use in
Directive 2014/34/EU
potentially explosive atmospheres (ATEX)
EN 809:2009 + Pumps and pump units for liquids
A1:2009/AC:2010 - Common safety requirements
Safety of machinery
EN ISO 12100:2010
- General design principles, risk assessment and risk reduction
EN 12162:2001 Hydrostatic testing
Product safety EN ISO 20361:2009 Noise level measurement

Non-electrical equipment for explosive atmospheres.
Basic method and requirements
EN ISO 80079-36:2016
- Equipment Protection Levels II Gb and II Gc
- Temperature classes T1-T4
Non-electrical equipment for explosive atmospheres.
EN ISO 80079-37:2016 Non-electrical type of protection constructional safety ”c”, control
of ignition sources ”b”, liquid immersion ”k”.
Quality system EN ISO 9001 Quality management systems. Requirements
Environmental management system

EN ISO 14001
- Requirements with guidance for use
Environmental system
ISO 45001 Occupational health and safety
Technical specification for centrifugal pumps

Design EN ISO 5199:2002
- Class II
Rotodynamic pumps - Hydraulic performance acceptance tests
EN ISO 9906:2012
- Grades 1B, 1E, 2B and 3B
Testing
Metallic products - Types of inspection documents
EN 10204:2004
- Inspection document type 2.1
Metallic flange - Part 1: Steel flanges
EN 1092-1:2018
- PN10, PN16
Pipe flanges and flange fittings
Flange and drilling ASME B16.5: 2017 NPS ½ Through NPS 24
- Class 150
JIS B 2220:2012 -10K, 16K
ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND

1.2 Type specification
S N S 1 -25
Nominal diameter of discharge (mm) = 25-125 mm

Size of bearing unit
Pump type
1.3 Type properties
1.3.1 Performance values (product series)

Table 2, Performance values
ISO
Capacity 1000 m³/h
Head 160 m
Temperature of pumped liquid max. 120ºC
Pressure 1.0 / 1.6 MPa
Frequencies 50 / 60 Hz
The product series has nominal diameter sizes of pump discharge of 25-125 mm.
WARNING
If the pump is used in an explosive atmosphere, the pumped liquid must be highly conductive
(>1000 pS/m).
Construction
Impeller
The impeller type is semi-open. The impeller has curved balancing holes that balance axial thrust and secure sealing
chamber flushing in all operating conditions.
Impellers are installed with polygon mounting onto the shaft and secured with a Nord-lock washer and locking screw.
Bearing unit
The SNS pump has two angular contact ball bearings with an intermediate sleeve that transmits the radial and axial
forces.
Shaft seal

The shaft seal is a mechanical seal. The shaft seal is selected to suit the application, on the basis of the properties
of the pumped liquid.
Baseplate
The baseplate is made of steel, and it must be grouted in concrete at the installation site. The baseplate can be
installed to the foundation with for example welded or grouted foundation screws.
2 Intended use
2.1 General
WARNING
Use the pump and its accessories only for the purpose for which it is supplied.
The intended use is given in the order specification and in these instructions that also describe the primary
parameters of the pump and mechanical durability. If the intended use becomes different, you must make sure that
the pump can be used in the new application and, if necessary, get the approval of the manufacturer for the change.
Table 3, Intended process application
Application data Source documentation

Pumped liquid and its properties
Product specification sheet (Section Process data)
(chemicals, solids, consistency, temperature etc.)
Main pumping parameters Product specification sheet (Section Process data) and in the
(capacity, head, power, speed of rotation etc.) product's nameplate
Other relevant process data Product specification sheet (Section Process data)
Table 4, Delivery content and design
Delivery and design data Source documentation
Delivery scopes (pump, coupling etc.) Product specification sheet
Product size Product specification sheet and in the product's nameplate

Other design alternatives (impeller, used materials, lubrication,
Product specification sheet
flange drilling, shaft seal type etc.)
Dimensions (pump, accessories, flanges etc.) Dimensional drawings
Weights and mass moment of inertia (bare pump, pump +
Dimensional drawings
baseplate etc.)
Locations shown in the parts list and in the sectional drawings
and dimensional drawings. Moreover, connections having
Connections (lubrication, shaft sealing, draining etc.)
importance in view of safety have been marked on the
product.
Item details (maximum impeller diameter, bearing types,
Parts list (heading "Parts")
fastener sizes etc.)

3 Operating limits of pump
CAUTION
When operating the pump, follow the limit values specified in this section.
For mechanical seals, the type-specific pressure and temperature limits can be found in the operating instructions of
the seal, included in this delivery. Refer to document 2.25 G111, N32496 Mechanical Seal Installation, operation and
maintenance instructions.
3.1 Pressure and temperature limits
CAUTION
The maximum permitted temperature of the pumped liquid is 120°C.
3.1.1 Maximum permitted operating pressure

The maximum permitted operating pressure is given in the Pump specification supplied with the pump.
3.1.2 Pressure test of pump parts

Refer to standard EN 12162:2001 when you do hydrostatic tests.
The test pressure is 1.5 times the maximum permitted pressure. The hydrostatic tests are satisfactory when the test
pressure is kept for a minimum of 10 minutes without leakages.
Table 5, Maximum permitted test pressure and operating pressure
Parts to be tested Max. operating

Material Test pressure,
pressure, bar
Part no. Description bar
102.101 Volute case 316 SS (ASTM A743 CF-8M) 15 10
Duplex steel (ASTM A890 3A) 24 16
230.101 Case cover 316 SS (ASTM A743 CF-8M) 15 10

Duplex steel (ASTM A890 3A) 24 16
If the surface temperature of the bearing housing is higher than 185 °F (85 °C) (the permissible maximum is 230 °F
(110 °C)), the fully synthetic oil Mobil SHC 626 or equivalent must be used. In these cases, the oil change interval is
three (3) months.

3.2 Power and speed limits

Table 6, Power limits of impeller
Bearing unit size / Impeller material 1 2 3 4
Duplex steel (ASTM A890 3A) kW / 100 rpm 2.7 6.5 10.3 15.3
316 SS (ASTM A743 CF-8M) kW / 100 rpm 1.8 4.3 6.8 10.0
3.3 Speed of rotation limits

The minimum speed of rotation specified for the SNS pump is 500 rpm.
Table 7, Maximum permitted continuous speed of rotation

25 32 40 50 65 80 100 125
SNS1- 4000 4000 4000 4000 3600 3600 3600 3600
SNS2- 4000 4000 4000 4000 4000 3600 3600 3600
SNS3- 3600 3600 3600 3600 3600 3600 3600 3600
SNS4- 3000 3000 3000 3000 3000 3000 3000 3000
4 Permitted flange forces
Forces and moments that have an effect on the pump flanges because of pipe loads can cause:
• misalignment of the pump and drive shafts
• deformation and overstressing of the pump case
• overstressing of the fixing bolts between the pump and baseplate.
These instructions describe an easy procedure to examine whether the loads transmitted to a pump by its piping
stay within the permitted limits. Compare the loads (forces and moments) calculated by the piping designer to the
maximum permitted values of the flanges on the basis of their dimensions and installation conditions.
The basic values given in Table 6 are applicable to each of the pump flanges. Refer to standard EN ISO 5199:2002,
family no. 5B. Each flange must be evaluated individually. There are separate tables for values for vertical and
horizontal flanges.
CAUTION
The basic values mentioned in Table 8 must be multiplied by 0.5 in the case of stainless steel.
The values mentioned in the table apply to pumps equipped with a grouted baseplate. A
baseplate installed with machine feet should be multiplied by 0.25.

Table 8, External forces and moments applied to the flanges

Top branch z-axis
Diameter DN Force (N) Moment (Nm)
Fy Fz Fx ΣF* My Mz Mx ΣM *
25 700 850 750 1300 600 700 900 1300
32 850 1050 900 1650 750 850 1100 1600
40 1000 1250 1100 1950 900 1050 1300 1900
50 1350 1650 1500 2600 1000 1150 1400 2050
65 1700 2100 1850 3300 1100 1200 1500 2200
80 2050 2500 2250 3950 1150 1300 1600 2350
100 2700 3350 3000 5250 1250 1450 1750 2600
125 3200 3950 3550 6200 1500 1900 2100 3050
End branch x-axis

Diameter DN Force (N) Moment (Nm)
Fy Fz Fx ΣF* My Mz Mx ΣM *
25 750 700 850 1300 600 700 900 1300
32 900 850 1050 1650 750 850 1100 1600
40 1100 1000 1250 1950 900 1050 1300 1900
50 1500 1350 1650 2600 1000 1150 1400 2050
65 1850 1700 2100 3300 1100 1200 1500 2200
80 2250 2050 2500 3950 1150 1300 1600 2350
100 3000 2700 3350 5250 1250 1450 1750 2600
125 3550 3200 3950 6200 1500 1900 2100 3050
150 4500 4050 5000 7850 1750 2050 2500 3650
200 6000 5400 6700 10450 2300 2650 3250 4800
250 7450 6750 8350 13050 3150 3650 4450 6550
* ΣF and ΣM are the vector sums of the forces and moments.
2
1) ƩF=
2
2) ƩM=
If some of the loads remain below the maximum permitted value, one of these loads can be more than the usual
limit, if the following conditions are fulfilled:
• a component of a force or of a moment must be limited to 1.4 times the maximum allowed value;
• the actual forces and moments that apply to each flange are calculated by the formula:
2 2
 ∑ F actual   ∑ M actual 
  +  ≤2
∑F  ∑M 
 max .allow .   max .allow . 

Figure 1
With the maximum permitted forces and moments, the lateral displacement of the shaft end in relation to the fixed
point in space must not be more than the values in Table 9.
Table 9, Lateral displacement

Shaft end diameter (mm) Displacement (mm) *
< 30 0.15
31 to 40 0.20
> 40 0.25
* The displacement values given are for reference in checking the stiffness of the pump and its supports and are not the same
as the alignment requirements.

5 Fastener information
Table 10 shows the ratings and maximum values of tightening moments for fasteners referred to in these
instructions. Before you tighten the screws, lubricate the screws with molybdenum sulphide or corresponding agent
that prevents seizure. These shown values are only applicable to fasteners where the moment values are not
separately given.
Table 10, Fastener information
Screw size Moment Nm

Rating Max. value
M5 3.5 4
M6 6 7
M8 14 18
M10 30 35
M12 50 60
M16 130 160
M20 250 300
M24 420 520
M30 800 1000
6 Head and flow requirements
CAUTION
Do not operate the pump below the minimum recommended flow or with the discharge valve
closed. Cavitation, recirculation or increased temperature can cause a quick pump failure.
The pump always has the pumping values (head, flow) shown on the nameplate of the pump (971.101). The head
and flow values with the specified impeller diameter and speed of rotation are given in the characteristic curve of the
pump. The operation point on the curve can be changed by adjusting the pumping system resistance e.g. by
throttling the flow with the valve in the discharge pipe. If the impeller diameter or the rotational speed of the pump is
changed, the operation point moves to a different point on the head-flow curve.
CAUTION
Too low an NPSH-available value can cause damage to the pump.
If you use the pump at operation points other than the initial operation point, always pay attention to these issues:
• When the pump was selected for the initial operation point, all factors that have an effect on the mechanical
durability (e.g pressure and temperature limits) and design of the pump (pump and impeller type, shaft
sealing, lubrication etc.) were carefully considered. Examine all these factors also at the new operation point.

• You can use the pump with the discharge valve closed only if the bypass piping is installed (minimum flow
rate must be achieved). It is not recommended to operate the pump continuously at the minimum flow rate.
• Examine the suction properties of the system (NPSH available) and the power of the drive motor at a new
operation point.
• The efficiency of a pump is an important consideration when you make an estimate of the lifetime costs of
the pump. Thus you must examine its effect on power consumption.
• The characteristic curve of the pump is always specified by tests with clean water. Other types of pumped
liquid can change the head, flow or power values very much. These factors were considered carefully when
the pump was initially selected and you must consider them also at the new operation point.
7 Sound level charts
The noise levels follow the requirements of Machine Directive 2006/42/EC. The noise levels are shown as two-digit
values for noise emission. Refer to standard EN ISO 4871:1996.
The given values are defined in accordance with standard EN ISO 20361:2009 for the pump alone. The place of
operation of the pump corresponds to a box-like space as specified under section 6.2 of the above-mentioned
standard. The sound power levels have been defined in accordance with standard EN ISO 9614-2:1996 on the basis
of sound volume measurements at the best efficiency point of each stated speed of rotation with the maximum
impeller diameter of the pump.
It is not possible to measure all different pump applications. Therefore, some values have been determined by
calculations based on measurements performed with corresponding pumps.
Table 11, Sound pressure level dB(A), at a distance of 1 m from the surface of the device
dB(A)
Motor
(kW) 2-pole 4-pole 6-pole
0.25 56 41 -
0.37 56 45 -
0.55 57 42 40
0.75 56 42 43
1.1 59 50 43
1.5 58 50 47
2.2 60 52 52
3 59 52 63
4 63 54 63
5.5 63 57 63
7.5 60 58 66
11 60 60 66
15 60 60 66
18.5 60 63 66
22 66 63 66
30 71 65 59
37 71 66 60
45 71 66 58
55 71 67 58
75 73 70 61
dB(A)
Motor
(kW) 2-pole 4-pole 6-pole
90 73 70 61
110 76 70 61
132 76 70 61
160 76 70 65
200 76 70 -
250 82 73 -
315 82 73 -
355 77 75 -
400 - 75 -
8 Balancing
SNS impellers are usually balanced individually. Refer to ISO 21940-11 G 6.3. Vibration is not more than the
vibration severity limits given in Table 12 when measured at the test center of the manufacturer. These values are
measured radially at the bearing housing at a rated speed and flow which do not cause cavitation.
Table 12, Maximum residual values of vibration velocity
Shaft centerline height H1

Pump installation method
≤ 225 mm > 225 mm
Pump on a grouted baseplate 3 mm/s 4.5 mm/s
Pump on a baseplate without grouting 4.5 mm/s 7.1 mm/s

Installation at the site
1 Safety procedures before installation
2 Installation of grouted baseplate of pump
3 Installation of pump onto baseplate
4 Installation of motor onto baseplate
N32492en
USER’S MANUAL
Page 2 of 10
Subject: Installation at the site
1 Safety procedures before installation
All parts for the installation must be fully clean before the installation. Make sure that there are no signs of antirust
agents in the pump flanges, shaft assembly and drive parts. Be careful with the parts when you install them.
WARNING
A careful plan makes the installation easier.
Make sure that the operation conditions are safe and that there is good access to the equipment.
Use personal protective equipment such as helmet, safety shoes and gloves.
Applicable lifting equipment must be available for installation and repair work.
WARNING
There must be sufficient space around the pump for the installation and maintenance
procedures.
2 Installation of grouted baseplate of pump
The installation site of the pump must be sufficiently strong to withstand the potential forces caused by the piping.
If you are not sure that the installation area is suitable for installation, make a strong concrete support stand or
equivalent. Also check regularly the bottom beams in the foundation or holes for the different types of foundation
screws.
It is recommended that you follow the instructions below when you grout the baseplate of the pump. Attach the
baseplate of the pump to the foundation. The dimensions of the screws are shown in the dimensional drawing of the
pump.
The installation of the grouted pump baseplate has 5 primary steps:
I. lifting the pump-motor-baseplate assembly into place (chapter 2.1)

II. aligning the pump-motor-baseplate assembly (chapter 2.2)
III. pipe work (chapter 2.3)
IV. grouting (chapter 2.4)
V. alignment of coupling (chapter 2.5)

USER’S MANUAL
Page 3 of 10
2.1 Lifting of pump-motor-baseplate assembly

1 Make sure that the foundation is clean and dry.
2 Lift the pre-assembled assembly consisting of the pump and baseplate and potentially of the motor, and
clean its bottom and other surfaces that come into contact with concrete. Remove rust, oil, paint or other
external materials.
3 Lower the assembly on the nuts of the foundation screws.
Figure 1
2.2 Alignment of pump-motor-baseplate assembly

Use the foundation screw nuts under the baseplate for the alignment of the pump-motor-baseplate assembly.
1 Adjust the height of the assembly with the nuts of the foundation screws. Adjust the straightness of the
baseplate in the longitudinal and lateral direction until you get a sufficient angular precision of 0.2 mm/m
measured from the top of the baseplate.
2 Tighten the nuts of the foundation screws according to Appendix A.

USER’S MANUAL
Page 4 of 10
Figure 2
2.3 Pipe work
WARNING
Do not remove the suction and discharge nozzle covers of the pump before the pipe work is
completed. Unwanted material can cause a blockage to the small clearances of the suction and
discharge nozzles.
WARNING
If there is a possibility of a dangerous flow back to the pump after the shutdown of the pump, a
nonreturn device must be installed in the outlet pipe.
CAUTION
Do the pressure test for the piping. Refer to the related standards.
2.3.1 Supporting
Install the pipes and supports so that the requirements for forces stated under section Permitted flange forces in
instruction “Product description” are fulfilled under all operating conditions. When you select the locations of the
supports, make sure that thermal expansion is considered.
CAUTION
Do not use the pump as a support for the piping system.

USER’S MANUAL
Page 5 of 10
Attach the pipe flanges accurately to the pump flanges. Do not use force to get the flanges into positions that are not
correctly aligned. See Figure 3.
Figure 3
2.3.2 Suction pipe
2.3.2.1 Suction pit above the pump
Always make the suction pipe short to get the minimum pipe friction losses. Prevent the formation of points where
gas pockets or turbulence are possible.
Examine the tightness of the suction pipe with a pressure test. The suction pipe must go down gradually towards the
pump. Do not use horizontal suction pipes if possible.
2.3.2.2 Suction pit below pump
If the liquid level is below the pump, the suction pipe must rise gradually towards the pump. A sufficient length of the
pipe end must be below the liquid level to prevent air from entering the pump.
2.3.2.3 Extension piece
If the suction pipe of the pump is horizontal, the pipe cones must be eccentric and in such a position that the top
level is horizontal. If extension pieces are used, they must be formed so that gases cannot gather in them. If the
suction pipe of the pump is vertical, the pipe cones must be concentric (symmetrical).
2.3.3 Discharge pipe

If a dangerous back flow is possible after the pump has stopped, a back-pressure valve must be installed in the
discharge pipe so that the back flow cannot rotate the pump counter-clockwise. An uncontrolled back flow can cause
a dangerous situation for example for the maintenance staff, and it can also break the rotating parts of the pump.
The shut-off valve must be installed after the potential back-pressure valve.
2.3.4 Minimum flow of pump

If the pump operates near or below its minimum flow, install a bypass pipe to prevent the temperature and vibration
from increasing too much. Contact Sulzer for more instructions.
When an operating point is located within the area marked with the dashed lines, from 5% to 30% of the best
efficiency point flow rate, the pump must be equipped with an appropriate flow straightener. Please note that neither
NPSH required nor efficiency can be guaranteed within this range.

USER’S MANUAL
Page 6 of 10
2.3.5 Flushing of shaft seal of pump

For the correct functioning of a mechanical seal, see the component instruction for the mechanical seal.
WARNING
When external sealing liquid (sealing liquid equipment) is used for the lubrication of the shaft seal
of the pump in an explosive atmosphere, there must be a flow control device and an alarm device
in the sealing liquid line to indicate too small a flow. The pump must be stopped, if the sealing
liquid flow is less than 75% of the set value.
2.4 Grouting
1 Assemble a concreting frame around the baseplate. The frame must be resistant to the forces caused by the
concrete or epoxy mortar and be waterproof at the seam of the foundation and the frame.
2 Put concrete or epoxy mortar into the frame and into the inlets in the baseplate. Make sure that the full frame
is filled with concrete or epoxy mortar. The material has to withstand vibration. The recommended minimum
concrete strength is 28 MPa (4060 psi) (strength class C28).
3 After the material has become fully hard, remove the frame.

USER’S MANUAL
Page 7 of 10
Figure 4
2.5 Installation and alignment of coupling
WARNING
Before you start to install or align the coupling, make sure that it is not possible
to start the drive motor.
CAUTION
Very accurate alignment is necessary for a flexible coupling. Unsatisfactory alignment can
prevent the servicing of the coupling and cause damage to the bearings of the pump and motor.
Align the coupling as follows:

1 The maximum tolerances for angular and parallel alignments are given in Figure 5.
2 Move the motor vertically by putting shims under the feet of the motor.
3 Adjust the motor horizontally, e.g. with the help of adjustment screws in the baseplate. There is a minimum
vertical adjustment margin of 3 mm and a horizontal adjustment margin of 3 mm.
4 Finally, tighten the mounting screws of the motor to the correct tightening torque.

USER’S MANUAL
Page 8 of 10
Figure 5
3 Installation of pump onto baseplate
WARNING
During installation, BE CAREFUL so that your hands, fingers etc. are not crushed by heavy parts.
1 If the pump-side coupling hub has not been installed at the pump factory, it is recommended to install it
before installing the pump on the baseplate. Refer to the instructions of the coupling manufacturer.
2 Lift the pump onto the baseplate and fasten the pump to the baseplate with the screws. If the pump has
already been installed on the baseplate, loosen the screws tightened during original installation and re-
tighten them to the values given in Appendix A.

USER’S MANUAL
Page 9 of 10
4 Installation of motor onto baseplate
NOTE
This information is valid only for SNS.
If the motor or the motor-side coupling hub is not installed by the pump manufacturer, do the installation as follows:
The exact distance between the shaft ends L, Figure 6, varies depending on the pump size. The motor-side coupling
half needs to be adjusted to meet the length requirements of the coupling spacer. The final shaft end installation
values are given in Table 1.
Table 1, Exact shaft end dimensions for SNS pump (L, mm)
Bearing unit size
Pressure flange 1 2 3 4
25 107.50 146.50 144.00 179.80
32 104.00 145.50 143.00 179.30
40 103.00 142.50 140.00 190.30
50 101.00 140.0 143.00 185.30
65 98.00 144.50 140.00 182.30
80 106.50 140.00 151.00 179.30
100 100.00 147.00 144.50 185.30
125 100.00 140.00 140.00 179.80
Figure 6
1 Refer to the instructions of the coupling manufacturer.
2 Lift the motor onto the baseplate and install the mounting screws with their washers without tightening them.

USER’S MANUAL
Page 10 of 10
CAUTION
Make sure that coupling is installed according to instructions. Wrong installation may damage the
product.
3 Align the coupling. Refer to chapter 2.5 Installation and alignment of coupling.
WARNING
Refer to the installation and operating instruction of the motor manufacturer when you do the
electrical connection.

Operation
1 Safety procedures before start-up
2 Starting the pump
3 Stopping the pump
4 Measures after the first operation
5 Troubleshooting, operation
N32493en
USER’S MANUAL
Page 2 of 9
Subject: Operation
1 Safety procedures before start-up
Before you start the pump for the first time and always after maintenance, follow these precautions to prevent
accidents and to operate the pump without failures.
1.1 Leakage test
WARNING
Make sure that you cannot start the motor accidentally during the procedures that follow.
The pump parts and the piping must pass a leakage test before the start-up.
Leakage, especially in the suction piping, can decrease the performance of the pump and will prevent the filling of
the pump before the start-up.
NOTE
The regulations for pressure vessels are not applied to the pressure parts of the pump.
1.2 Direction of rotation

 Before commissioning, always examine the motor for correct direction of rotation.
 It is necessary to remove the coupling spacer before you examine the rotation direction of the motor.
The direction of rotation must be according to the arrow sign on the bearing housing.
Figure 1

USER’S MANUAL
Page 3 of 9
Subject: Operation
1.3 Free rotation

Examine that the pump can rotate freely. Rotate the coupling hub on the pump side with the coupling halves
disconnected from each other.
1.4 Coupling alignment

Examine that the coupling is correctly aligned. Refer to instruction “Installation at the site / Installation and alignment
of coupling”.
WARNING
Before you start the pump, make sure that all safety devices
(e.g coupling guards) are correctly installed.
1.5 Lubrication
Pump bearings:
Examine the oil or grease used for the lubrication of the pump bearings before start-up.
Condensation or entrance of dirt and water can occur if you put the pump unit into storage for a long period of time
before installation and start-up.
Motor bearings:
Examine the oil or grease used for the lubrication of the motor bearings before start-up.
Refer to the lubrication instruction in the installation and operating instruction of the motor manufacturer.
1.6 Shaft sealing

Open all valves for sealing water, and adjust correct pressure and flow.
1.7 Minimum flow of the pump
CAUTION
Do not operate the pump below the minimum recommended flow or with the discharge valve
closed. Cavitation, recirculation or increased temperature can quickly cause pump failure.

USER’S MANUAL
Page 4 of 9
Subject: Operation
2 Starting the pump
WARNING
Use the pump only for the purpose for which it is supplied and in accordance with these
instructions.
2.1 Preparations for start-up
WARNING
Before you start the pump, make sure that the pump is sufficiently
filled with the pumped liquid.
1 Fill the pump with liquid so that the suction pipe and the pump cases are filled with liquid.
2 Open the shut-off valve (if installed) so much that the flow in the pipeline corresponds to the minimum flow of
the pump, and lock the valve open. If the pump does not have a device that ensures minimum flow, make
sure that at least the minimum required flow always flows through the pump.
3 Make sure that the coupling guard is in position.
4 Examine that the suction valve is fully open and that the discharge valve is closed.
2.2 Starting and monitoring during initial operation
WARNING
Do not stay near the discharge flange of the pump during the starting and operation of the pump.
If piping leaks occur, there is a risk of personal injury.
CAUTION
Monitor immediately after start-up the instrumentation that shows the discharge pressure. If the
correct pressure is not quickly reached, stop the motor and check the causes for the low
pressure.
CAUTION
If it is necessary to adjust the amount of the liquid pumped, adjust the discharge valve. Do not
use the suction valve for flow adjustment.

USER’S MANUAL
Page 5 of 9
Subject: Operation
1 Start the motor. Open the discharge valve until you get the correct flow rate. Starting to the proper operating
speed (or at least to the allowable minimum speed of rotation) must be done as quickly as possible (3-5
seconds). Do not operate the pump below the minimum speed of rotation (excluding starting and stopping).
Refer to instruction “Product description”.
2 Monitor the discharge side pressure. If you do not get the correct pressure quickly, stop the motor and find
the cause for the too low pressure. See Section “Troubleshooting, operation for possible causes”.
3 Make sure that there are no leaks from the flange connections or from the shaft seal of the pump.
4 Monitor regularly that the pump operates as planned. Monitor the process values of the pump and measure
the vibration values of the pump and motor.
CAUTION
If it is necessary to adjust the quantity of the liquid pumped, adjust the discharge valve. Do not
use the suction valve for flow adjustment.
CAUTION
Do not operate the pump at a too high output.
Observe immediately after start-up the instrumentation showing the discharge pressure. If the
correct pressure is not quickly reached, stop the motor and check the causes for the low
pressure.
If it is necessary to adjust the amount of the pumped liquid, do it by adjusting the discharge valve.
Never use the suction valve for flow adjustment.
3 Stopping the pump
1 Close the discharge valve to prevent the liquid from flowing back.
2 Stop the pump motor when the discharge valve is closed.
3 Close the suction valve if the pumped liquid flows out of the pipeline.
4 Remove pressure from the pump.
5 Close all sealing, cooling and flushing liquid equipment.
6 If the pumped liquid can freeze, drain the pump and the pipe for the standstill period.
Turn the shaft of the pump 2-3 times around in the direction of rotation at regular intervals during longer standstills.
Refer to section 3 Stopping the pump and also to instruction “Reception of supply / Storage”.
4 Measures after the first operation
During operation, monitor the pump discharge side pressure, unusual sounds and vibrations.

USER’S MANUAL
Page 6 of 9
Subject: Operation
4.1 Control during standstills

When the pump and motor are in the normal operating temperature, measure the alignment of the coupling. Refer to
the instruction “Installation at the site / Installation and alignment of coupling”.
NOTE
The correct final alignment is necessary for a correct operation of the pump unit.
Monitor the surroundings of the pump for possible liquid leaks. If there are leaks, find their cause.
5 Troubleshooting, operation
During the long-term operation of a pump unit, problems are many times caused by random failures, process
changes or corrosion and wear.
Problems occur usually because of unsatisfactory maintenance or because the limits for the intended use of the
pump are not followed.
The problem tracing analysis includes the usual malfunctions and their probable causes. If the pump does not
operate correctly, it is important to find the correct causes. Then the repairs and necessary changes can be done
immediately. See Tables 1-7.
Table 1, Symptom – The pump is not delivering liquid

Probable cause: What to do:
Change the direction of rotation. See the arrow sign on the
Incorrect direction of rotation
bearing unit
Pump not adequately primed or a vapor lock in the suction
Prime the pump and suction piping again
pipe
Difference between inlet pressure and vapor pressure too
Examine the suction piping configuration
small
Air leakage in suction opening, suction piping or shaft seal Examine the suction piping. Adjust the shaft seal
Suction piping, suction valve or impeller clogged Examine the suction piping and the pump for blockages
Rotational speed too low Examine the speed requirements/limits
Flow resistance of the piping higher than the head given by
Examine flow resistances and decrease losses
the pump
Unusual air/gas concentration in the pumped liquid Contact Sulzer representative for more instructions
Suction tank level low Examine the necessary inlet/suction head
Table 2, Symptom – Insufficient head

Unusual air/gas concentration in the pumped liquid Contact Sulzer representative for further instructions
Unusual viscosity of the pumped liquid Contact Sulzer representative for further instructions
Suction piping, suction valve or impeller clogged Examine the suction piping and the pump for a blockage
Rotational speed too low Examine the speed requirements/limits

USER’S MANUAL
Page 7 of 9
Subject: Operation

Incorrect direction of rotation
bearing unit
Examine resistances and reduce losses
the pump
Pressure parts of the pump worn/damaged/clogged Examine the pump and replace defective parts, if necessary
Suction tank level low Examine the necessary inlet/suction head
Table 3, Symptom – Insufficient (or irregular) flow

Vapor lock in the suction pipe Prime the pump and suction piping again
Examine that the suction valve is fully open and suction line is
Suction head too low
not blocked
Examine resistances and decrease flow losses
the pump
Examine the suction piping configuration
small
Air leakage in suction opening, suction piping or shaft sealing Examine the suction piping. Replace the shaft seal
Too high air/gas concentration of the pumped liquid Contact Sulzer representative for more instructions
Too high viscosity of the pumped liquid Contact Sulzer representative for more instructions
Suction piping, suction valve or impeller partly clogged Examine the suction piping and the pump for a blockage
Rotational speed too low Examine the speed requirements / limits
Pump parts worn / damaged / clogged Examine the pump and replace defective parts, if necessary
Table 4. Symptom – High power consumption

Rotational speed too high Examine the speed requirements / limits
Wrong direction of rotation
bearing unit
Flow resistance of the piping much higher/lower than the head
Examine the piping arrangements
generated by the pump
Too high specific gravity of the pumped liquid Contact Sulzer representative for further instructions
Too high viscosity of the pumped liquid Contact Sulzer representative for further instructions
Align the pump and motor assembly again. Make sure there is
Pump and motor incorrectly aligned
no strain on pump.
Assemble the pump again and replace the shaft and bearings
Bent or eccentric shaft
if necessary.
Rotating objects or pump parts rub the pump inner surfaces Assemble the pump again and examine the clearances
Too much mechanical tightness in pump components Assemble the pump again and examine the clearances

USER’S MANUAL
Page 8 of 9
Subject: Operation
Table 5, Symptom – Too much noise and/or vibration

Examine the suction piping arrangements
small (cavitation)
Too high air/gas concentration of the pumped liquid Contact Sulzer representative for more instructions
Air leakage in suction opening, suction piping or shaft sealing Examine the suction piping / Replace the shaft seal
Suction piping, suction valve or impeller clogged Examine the suction piping and the pump for any obstructions
Rotational speed too low Examine the speed requirements / limitations
Flow resistance of the piping higher than the head given by Examine resistances and reduce flow losses by changing the
the pump piping
Pump operates below recommended minimum flow
Examine the pumping system requirements
(cavitation)
Pump foundation not sufficiently rigid Make the foundation stronger
Insufficient piping supports exert a strain on the pump Examine the piping support requirements
Align the assembly again. Make sure there is no strain on
pump.
if necessary.
Too much mechanical tightness in pump components Assemble the pump again and examine the clearances
Assemble the pump again and replace the bearings, if
Bearings worn or loose
necessary
Impeller damaged or out of balance Assemble the pump and replace the impeller, if necessary
Table 6, Symptom – Bearings wear rapidly

Align the pump assembly again. Make sure there is no strain
on pump. Replace the bearings, if necessary.
if necessary.
Rotating objects or pump parts rub the pump Assemble the pump again and examine the clearances
Assemble the pump again and replace the impeller, if
Impeller damaged or out of balance
necessary
Incorrectly installed and/or dirty bearings Assemble the pump and replace the bearings, if necessary
Table 7, Symptom – Pump overheats / seizes

Pump not adequately primed with liquid, or vapor lock in
Prime the pump and suction piping again
suction piping
Difference between inlet pressure and vapor pressure too Examine the suction piping configuration. It is possible that the
small (cavitation) pump operates below recommended minimum flow
Pump functioning below recommended minimum flow
Examine the pumping system requirements
(cavitation)
Align the assembly again. Make sure there is no strain on
pump
Assemble the pump again and make the shaft straighter or
replace the shaft

USER’S MANUAL
Page 9 of 9
Subject: Operation

Assemble the pump again and replace the impeller, if
Impeller damaged or out of balance
necessary
The discharge valve is closed Open the discharge valve
Examine the discharge piping, discharge valve and flush if
The discharge valve is clogged
necessary

Preventive maintenance
1 General
2 Temperatures
3 Noise and vibration analysis
4 Discharge pressure
5 Corrosion and wear
6 Shaft sealing
7 Bearing unit

Subject: Preventive maintenance Page 2 of 8
1 General
NOTE
Preventive maintenance is important for the safe operation of the machine.
Regular and accurate preventive and predictive maintenance can extend the product lifetime and reduce the need
for repairs and spare parts. An important part of quality maintenance is to monitor the instrumentation and to do
physical checks. Sulzer recommends that the maintenance system include a historical record kept of the condition
and performance of each pump. This helps to prevent sudden failures and facilitate potential failure analyses. In the
process industries, the cost of one process downtime caused by a pump is usually much more than the price of the
pump.
NOTE
If the pump performance is lower than the process requirements, disassemble and examine the
pump. Replace all worn parts with new and correct spare parts.
Preventive maintenance includes these procedures:

• Temperature, noise and vibration monitoring and inspections
• Monitoring of the discharge pressure, capacity and power demand
• Inspections of corrosion and wear
• Monitoring of the shaft seal
• Cleaning of the pump regularly
• Monitoring of the pump and pipes for leakage
• Checks at an interval of 4 months of the tightness of most important fasteners, such as foundation screws
and pump & motor fasteners onto the baseplate etc.
Table 1, General measuring instruments for pump operation

Fixed instruments: Portable instruments:
Pressure gauges, transmitters & indicators Vibration analyzers
Flow meters Tachometers
Ammeters/ wattmeters/ voltmeters Thermometers
Speed indicators Noise level indicators
Temperature sensors and indicators Ultrasonic indicators (wall thickness)
Vibroswitches

Fixed or portable instruments can cause a potential pump failure, and it is necessary to examine them regularly for
correct functioning.
WARNING
In an explosive atmosphere, avoid abrasive cleaning when cleaning the pump to prevent
sparking caused by electrostatic charge (explosion hazard group IIC).
2 Temperatures
During operation, monitor the temperatures of these components regularly:

• volute case (102.101)
• bearing housing (330.101)
• motor (800.201)
Examine immediately the cause of differences in temperatures to prevent more extensive damage. Make sure that
the temperatures or pressures do not exceed the temperature and pressure limits given in instruction 2.25 G07,
N32491 Product description.
3 Noise and vibration analysis
A regular check of the pump noise and vibration gives a good view of the condition and wear of the rotating parts of
the pump. This also enables the predictive maintenance procedures and decreases the number of unexpected shut-
downs. The admissible vibration severity values are shown in instruction 2.25 G07, N32491 Product description.
4 Discharge pressure
A regular control of the pressure supplied by the pump, the rated flow and the power consumption of the drive unit
gives a view of the condition and wear of the hydraulic parts of the pump. Refer to this control when you schedule
preventive maintenance procedures such as replacement of parts. If the discharge pressure of the pump decreases
or if the power demand increases slowly over time even though the pump has the same production rate and speed
of rotation all the time, it is a sign of increased internal clearances in the pump. The pressure and temperature limits
of the pump are shown in instruction 2.25 G07, N32491 Product description.
5 Corrosion and wear
When you operate the pump in conditions that cause corrosion and/or in abrasive conditions, a regular control of
wall thicknesses in the parts is necessary. When the hydraulic surfaces are indicating signs of corrosion and wear,
the mechanical durability (pressure limits) shown in these instructions are no longer valid and you need to consider
replacing the corroded/worn parts.
Because of the casting tolerances (ISO 8062-3:2007), the nominal wall thicknesses shown in the casting drawings
cannot be used for the estimate of too much corrosion and wear. If corrosion and wear are possible, measure the
wall thicknesses of the volute case and case cover at specified points before the first start-up. These values can be
used as reference values for assessing corrosion and wear.

6 Shaft sealing
WARNING
Always stop the motor before you perform any maintenance tasks on the pump. Make absolutely
sure that the motor cannot start during repairs.
NOTE
Always drain the pump before you disassemble the shaft seal.
The mechanical seal is installed at the factory before the supply. The cleanliness and lubricating properties of the
pumped liquid and the sealing liquid have an effect on the lifetime of a mechanical seal. If the mechanical seal has a
leak, stop the pump and replace the mechanical seal. Refer to the seal instructions in document 2.25 G111, N32496
Installation, operation and maintenance instructions.
It is not necessary to do preventive maintenance on mechanical seals, but it should be remembered that the slide
surfaces of the seal are not resistant to dry running. Make sure that the pump is always filled with liquid before you
start it.
CAUTION
The dry running of mechanical seals may damage the slide surfaces and cause leakage of the
pumped liquid.
7 Bearing unit
7.1 Bearing types

The pump has two single-row angular contact ball bearings.
Table 2, Pump bearings
Shaft size 1 2 3 4
Bearing size 7308 BECBM 7310 BECBM 7312 BECBM 7314 BECBM

7.2 General information on grease lubrication
CAUTION
Never mix different grease grades (consistency, thickeners). The mixed grease becomes softer
and does not lubricate the bearings properly.
NOTE
All greasing equipment and fittings used must be clean to avoid any impurities from entering the
bearing housing.
NOTE
The surface temperature of the bearing unit can temporarily rise after regreasing due to an
excess amount of grease.
All the grease-lubricated bearings have been lubricated before the shipment. The first re-lubrication should be done
before the initial commissioning of the pump.
For normal conditions when the bearing housing surface temperature is below +80 °C (+176 °F), we recommend
lithium-based or lithium-calcium-based mineral greases for antifriction bearings, e.g.:
• Shell Gadus S2 V220 2
• Mobil, Mobilgrease XHP 222
If the bearings run hotter and the surface temperatures are above +80 °C (+176 °F), we recommend the use of the
following special greases:
• Shell Gadus S3 V550L 1
• Mobil, Mobilgrease XHP 461
These special greases can also be used with surface temperatures below +80 °C (+176 °F). If the ambient
temperature is below 0°C (+32°F), always consult Sulzer about the use of the correct grease. All lubricants may not
be suitable for low temperature use.
Always consult the pump manufacturer about the use of any special greases and their start-up.
7.2.1 Grease lubrication in SNS

Amounts of lubricants and re-lubrication intervals are described in Table 3 and in Table 4 depending on the speed of
rotation.
Table 3, Initial and re-lubrication (50 Hz speeds of rotation)
Initial lubrication (g) Re-lubrication (g) Re-lubrication interval 1) (hours, bearing housing
temperature < +55°C)
Shaft size
Impeller Coupling Impeller Coupling 495 590 740 980 1480 2950
side side side side rpm rpm rpm rpm rpm rpm
1 50 25 15 10 - - 16000 12000 8000 3500
2 70 30 20 15 - - 14000 10000 6500 3000

Initial lubrication (g) Re-lubrication (g) Re-lubrication interval 1) (hours, bearing housing
temperature < +55°C)
Shaft size
Impeller Coupling Impeller Coupling 495 590 740 980 1480 2950
side side side side rpm rpm rpm rpm rpm rpm
3 120 60 30 20 - - 12000 8000 5500 2500
4 155 80 35 25 - - 10000 7500 4500 2000
1) Every 15°C rise in the surface temperature shortens the lubrication interval with a half.
Table 4, Initial and re-lubrication (60 Hz speeds of rotation)
Initial lubrication (g) Re-lubrication (g) Re-lubrication interval 1) (hours, bearing housing temperature <
+55°C)
Shaft size
Impeller Coupling Impeller Coupling 445 510 590 710 890 1180 1780 3540
side side side side rpm rpm rpm rpm rpm rpm rpm rpm
1 50 25 15 10 - - - - 15000 10000 7000 3000
2 70 30 20 15 - - - - 13000 8500 5500 2500
3 120 60 30 20 - - - - 11000 7000 4500 2000
4 155 80 35 25 - - - - 9000 6500 3500 -
1) Every 15°C rise in the surface temperature shortens the lubrication interval with a half.
7.3 General information on oil lubrication
CAUTION
For delivery, the bearing housing of the pump has been emptied of oil. Remember to refill it
before starting,
For lubrication, use only high-quality mineral oils, the viscosity of which is ISO VG 46.
E.g.
• Shell Tellus Oil S46
• Mobil DTE Oil Medium
The viscosity of oil at the operating temperature must not be below 12 cSt (65 SSU). Please take a note that the oil
temperature may be different from the bearing housing surface temperature.
The oil cleanliness requirement is according to ISO 4406, solid contaminant code of oil: -/17/14. The maximum water
concentration in oil is 200 ppm.
If the ambient temperature is below 0 °C, always consult Sulzer about the use of the correct synthetic oil. All
lubricants may not be suitable for low temperature use.

7.3.1 Oil lubrication in SNS
First oil filling
Figure 1
1 Remove the venting device (672.101).

2 Add oil until the middle of the sight glass (642.101), Figure 2. When the pump operates, there can be small
changes in the oil level of the sight glass. With a lower speed the oil level can be lower and with a higher
speed it can be higher (air is mixing into oil).
Put the venting device (672.101) again in position. See the oil volumes in Table 6.
Oil change
After commissioning, replace the oil for the first time after approximately 100 hours of operation. After the first oil fill,
refer to the oil change intervals in Table 5. If the operation conditions cause contamination or changes in other
properties of the oil, the oil change interval must be shorter.
Table 5, Oil changes
Surface temperature of bearing housing Oil change interval

65°C 1 year
75°C 6 months
If the surface temperature of the bearing housing is higher than 85 °C (185 °F) (the permissible maximum is 110 °C
(230 °F)), the fully synthetic oil Mobil SHC 626 or equivalent must be used. In these cases, the oil change interval is
three (3) months.
Table 6, Oil volumes (Oil bath lubrication)
Bearing unit Oil volume (l)

1 0.13
2 0.2
3 0.3

Bearing unit Oil volume (l)

4 0.42

Maintenance
1 Safety procedures before maintenance
2 Used equipment / tools
3 Disassembly
4 Inspection of wearing parts
5 Reassembly

USER’S MANUAL
Subject: Maintenance Page 2 of 12
1 Safety procedures before maintenance

WARNING
Some of the disassembled parts and assemblies are heavy and not stable. Because of the
design requirements they have sharp edges (e.g. impeller). Use correct lifting equipment and
supports to prevent personal injuries.
2 Used equipment / tools
2.1 Normally available working tools
WARNING
Follow the safety requirements!
 Hoisting accessories
 Wrenches for hexagonal screws. Refer to Parts List for sizes.
 Allen wrenches for socket head screws.
 Torque wrenches for screws. Refer to Parts List for sizes.
 Hooked wrenches. Refer to Part list for sizes.
 Extractors
 Bearing heater
 Lifting slings
 Dial indicators
 Cleaning agents & equipment
 Lubricating agents & equipment
 Glues

USER’S MANUAL
3 Disassembly
NOTE
Make sure that all necessary spare parts are available before you disassemble the pump.
This chapter gives instructions on how to disassemble and install the shaft assembly for the pump, and on the
service repair of the bearing unit.
3.1 Pump unit
3.1.1 Preparations
WARNING
Make sure that the motor cannot be started during the repair.
1 Stop the motor. Make sure that the motor cannot be started during the repair.
2 Close the suction and discharge pipe valves and drain the pump of liquid by opening the draining connection
plugs.
3 Disconnect the pump from the piping.
4 Loosen the fixing screws (914.201) of the guard jacket and remove the guard jacket (686.201) and the
extension (686.202).
Figure 1

USER’S MANUAL
5 Disconnect the coupling hubs from each other by removing the coupling spacer. Refer to the instructions of
the coupling manufacturer.
6 Remove the threaded plug (903.103) and drain oil from an oil-lubricated bearing housing.
7 Loosen the hexagon head nuts (920.202) and the hexagon head screws (901.202) of the support leg and
disconnect the pump from the baseplate (890.201).
8 Lift the pump from the baseplate and take it to a place that is suitable for the disassembly and assembly of
the pump.
920.202
901.202
554.203
Figure 2
3.1.2 Exchange unit

1 Loosen the nut (718.101) and remove the circulation piping (700.101).
2 Remove the hexagon head nuts (920.101) and washers (554.102).
3 Suspend the exchange unit by the lifting equipment from the maintenance opening of the bearing housing.
4 Pull out the exchange unit using extractor threads.
Figure 3

USER’S MANUAL
3.2 Wet end
3.2.1 Impeller
1 Attach the exchange unit tightly to a vice.
2 Do not let the shaft (210.101) turn at the coupling (840.201) end.
3 Remove the cap screw (914.101) of the impeller (230.101).
4 Remove the impeller by pulling it out. Push e.g. pieces of wood between the impeller vanes and case cover
to make the removal easier. Do not use metal bars or the like, because they can cause damage to the
impeller vanes.
Figure 4
3.3 Mechanical seal
Refer to instructions in document 2.25 G111, N32496 “Sulzer SNS mechanical seal Installation, Operation and
maintenance instructions”.
3.4 Bearing unit
1 Remove the hexagon head screws (901.101) and washers (554.131) of the bearing cover (360.101).
2 Push the shaft and pull out the bearing cover. As a result, the deflectors (507.101 & 507.102) also come out.
3 Remove the drive-end labyrinth ring (423.102) and O-ring (412.105).
4 Fasten the shaft with its bearings to a vice and remove the bearing nut (923.101) and lockwasher (931.101).
5 Remove the antifriction bearings (320.101 and 320.102) from the shaft with an extractor or with a hammer
and a punch.

USER’S MANUAL
Figure 5
4 Inspection of wearing parts
4.1 Shaft seal

Examine the slide surfaces between the rotating part and the static part of the mechanical seal. There must not be
signs of scratching on these. If the shaft seal has leaks during operation, replace the seal. Always replace the
mechanical seal as a full unit. Send the removed seal to the manufacturer for servicing. It is not recommended that
the seal is disassembled at the mill if there was a leak during pump operation. Alternatively, replace the seal with a
new one and send the damaged seal for servicing.
4.2 Bearings
Always replace the bearings with new ones when you service the bearing unit.
4.3 Impeller
Examine the impeller for wear and damage. Look for corrosion holes in the suction area, wear on the vanes and
cracks in the circumference. Remove small surface roughness with a file or sandpaper. Replace the impeller if
necessary.
4.4 Volute case

Examine the volute case for wear and damage. Pay special attention to areas behind and in front of the impeller.
Replace the volute case if necessary.

USER’S MANUAL
5 Reassembly
5.1 Bearing unit
5.1.1 Installation of bearings
CAUTION
Use heat-insulating gloves when you hold the hot bearing.
NOTE
It is important that all parts are clean when you install the bearing. Dirt and humidity are
dangerous because the small particles that go into the bearing can damage the rolling surfaces.
Make sure the work area is free from dust, dry and well removed from machining operations.
Do not use compressed air to clean the parts.
Make sure that the shaft, bearing housing and other mating parts are clean. Clean carefully the bearing seats on the
shaft and in the bearing housing from anti-rust compounds and remaining paint. Rotating parts must be free from
burrs and sharp edges.
1 Attach the shaft (210.101) to a vice. Use soft sheets between the vice clamp jaws to prevent shaft damage.
2 Use an electromagnetic induction heater to increase the temperature of antifriction bearings (320.101 &
320.102) to 80–100 °C.
3 Push the antifriction bearing (320.101) onto the shaft against the shoulder.
4 Push the distance sleeve (521.101) onto the shaft against the bearing.
5 Install the other antifriction bearing (320.102). Install the antifriction bearings “back to back”. Refer to Figure
6.
6 Install the bearing nut (923.101) onto the shaft. Use a special hook wrench to tighten the antifriction bearings
with the bearing nut against the shaft shoulder. Then let the bearings cool down.

USER’S MANUAL
Figure 6
5.1.2 Bearing unit cover

1 Set the O-ring (412.103) and (412.104) into the groove in the bearing cover (360.101). Lubricate the O-rings
with a small amount of O-ring grease.
Figure 7
2 Push the labyrinth ring (423.101) into the bearing cover. Install the bearing cover with the mark up for oil
lubrication and down for grease lubrication. The oil-returning slot on the labyrinth ring must be down.

USER’S MANUAL
Figure 8
5.1.3 Bearing unit assembly

1 Apply thread sealant to the plugs (903.105) and (903.106) to seal the plug holes. Then attach the plugs to
the bearing housing.
2 Set the O-ring (412.105) into the labyrinth ring (423.102). Lubricate the O-ring with a small amount of O-ring
grease.
3 Lift the bearing housing (330.101) on a platform. Push the drive-end labyrinth ring (423.102) into the bearing
housing with the oil-returning slot down.
Figure 9
4 Lift the bearing housing (330.101) on a platform.

5 Install the shaft and bearing unit into the bearing housing.
6 Install the bearing cover (360.101) and labyrinth ring (423.101) unit to the bearing housing. Tighten the
hexagon head screws (901.101).
7 Place the bearing unit on a platform. Push the deflectors (507.101) and (507.102) onto the shaft.

USER’S MANUAL
Figure 10
Table 1, Correct installation distances of deflectors

Shaft size Coupling side Impeller side
B k B k
1 1 1.4 1 2.7
2 1 0.7 1 2
3 1 0.5 1 1.5
4 1 3.3 1 2
5.2 Mechanical seal

Refer to instructions in document 2.25 G111, N32496 Mechanical seal Installation, Operation and maintenance
instructions.
5.3 Wet end
5.3.1 Impeller
WARNING
Make sure that you lock the capscrew (914.101) of the impeller with a Nord-Lock washer to
prevent the loosening of the impeller.

USER’S MANUAL
NOTE
Whenever you remove the impeller, replace all O-ring with new ones.
1 Make sure that the O-rings behind the impeller are correctly installed.
2 Prevent the shaft from rotating from the coupling end and put the impeller (230.101) into its position. The
clearance between the impeller and case cover (161.101) is approximately 1.0 mm.
3 Lock the impeller with the capscrew (914.101) onto which the O-ring (412.102) and Nord-Lock washer
(554.101) is attached.
4 Tighten the socket head screw to the torque value given in Table 2.
Table 2. Impeller locking screws (914.101)
Torque (Nm)
Shaft size Screw size
Rating
1 M8 28
2 M10 58
3 M10 58
4 M12 100
5.4 Pump unit
5.4.1 Preparations
 Clean all gasket surfaces and fittings from rust and layers.
 Examine for unusual erosion, pitting and wear in parts.
 Examine keyways and bores for damage.
 Examine the pump and baseplate for cuts and cracks
5.4.2 Exchange unit

1 Attach the support leg of the bearing unit with the hexagon head screws (901.103).
2 Suspend the exchange unit with the lifting equipment from the maintenance opening of the adapter or below
the adapter.
3 Install the exchange unit into place. Put the washers (554.102) and nuts (920.101) into place. Tighten the
nuts in a cross pattern.
5.4.3 Final assembly

1 Put adjusting plates below the support leg. The plates must have the same thickness as the clearance below
the support leg. Do not close the clearance by tightening.
2 Attach the support leg (183.101) to the baseplate (890.201) with the hexagon head screws (901.202).
3 Lubricate the bearing unit with oil or grease. Refer to lubrication instructions in chapter "Operation".

USER’S MANUAL
4 Install the coupling spacer. Refer to the instructions of the coupling manufacturer. Align the coupling.
5 Install the coupling guard jackets (686.201 and 686.202). Adjust the coupling guard. The space between the
coupling guard and motor is approx. 5 mm.
6 Install the remaining auxiliary pipings, guards, accessories and sealing unit equipment. Refer to sectional
drawings.

Sulzer SNS mechanical seal
Installation, operation and maintenance instruction
1 Seal types
2 Storage
3 Safety
4 Operation condition information
5 Installation
6 Maintenance and repairing
7 Decommissioning
N32496en 4 2020-03-23 Product Version 1, 2.25 G111

USER’S MANUAL
Sulzer SNS mechanical seal Document version: 4
Page 2 of 10
Subject: Installation, operation and maintenance instruction
NOTE
If you have questions related to the product, contact your nearest supplier or representative of
Sulzer Pumps Finland Oy.
1 Seal types
1.1 Single mechanical seal SNS1

Sulzer SNS1 is a single acting mechanical seal that is specially designed for the SNS pump. The sliding faces of the
seal are balanced to prevent large pressure fluctuations and pressure shocks, because these can cause loads to the
sliding faces. In the Sulzer SNS1 seal, the slide ring is installed on flexible material. Because of the flexible slide
ring, the sliding faces rotate without run-out and they automatically prevent alignment errors between the shaft and
seal housing. The seal is applicable to pumps used in the water, heat generation, paper, pulp, food and chemical
industries, where clean and lubricating low-consistency liquids are pumped. The pumped liquid lubricates and cools
the sliding faces of the seal.
1.2 Singe mechanical seal SNS1F

Sulzer SNS1F is a single acting seal specially designed for the SNS pump.
The sliding faces of the seal are balanced to prevent large pressure fluctuations and pressure shocks, because
these can cause loads to the sliding faces. In the Sulzer SNS1F seal, the slide ring is installed on flexible material.
Because of the flexible slide ring, the sliding faces rotate without run-out and they automatically prevent alignment
errors between the shaft and seal housing. The seal is applicable to hot water solutions where you cannot use the
SNS1 seal. In the SNS1F seal, the pumped liquid recirculates back to the seal space. If not, external flushing must
be used to prevent dry running and for the cooling of the seal. The compact design together with continuous flushing
ensure clean lubrication on the sliding faces of the seal when you operate the pump, and also during the start of the
pump.
1.3 Single grease-lubricated mechanical seal SNS1G

Sulzer SNS1G is a single acting grease-lubricated mechanical seal that is specially designed for the SNS pump. The
sliding faces of the seal are balanced to prevent large pressure fluctuations and pressure shocks, because these
can cause loads to the sliding faces. In the Sulzer SNS1G seal, the slide ring is installed on flexible material.
errors between the shaft and seal housing. The seal is applicable to pumps used in the water, heat generation,
paper, pulp, food and chemical industries, where clean and lubricating low-consistency liquids are pumped. The
pumped liquid lubricates and cools the sliding faces of the seal. The grease between the seal and shaft ensures
lubrication.

USER’S MANUAL
Page 3 of 10
Prior to commissioning, the SNS1G seal must be filled with grease. In manual lubrication, the lubrication interval is
about 1 month. The seal can also be connected to an automatic lubrication system. Greases of grade NLG 1-2 are
recommended for lubrication.
1.4 Double mechanical seal SNS2

Sulzer SNS2 is a double acting seal specially designed for the SNS pump. The double-balanced design of the seal
enables the use of pressurized and non-pressurized sealing liquid. The sliding faces of the seal are balanced to
prevent the pressurization of the pumped liquid and sealing liquid so that these do not open the sliding faces.
Alternatively, the seal works in all pressure variation circumstances, and also at negative pressure. In the Sulzer
SNS2 seal, the slide ring is installed on flexible material. Because of the flexible slide ring, the sliding faces rotate
without run-out and they automatically prevent alignment errors between the shaft and seal housing. The seal is
applicable to pumps used for environmentally dangerous and abrasive liquids, where the conditions are beyond the
operation limits of single seals. The seal is applicable to difficult conditions in pumps used in the paper, pulp, food
and chemical industries. The pumped liquid lubricates and cools the sliding faces of the seal.
1.5 Double mechanical seal SNS2P

Sulzer SNS2P is a double acting seal specially designed for the SNS pump. The double-balanced design of the seal
enables the use of both pressurized and non-pressurized sealing liquid. The sliding faces of the seal are balanced to
prevent the pressurization of the pumped liquid and sealing liquid so that these do not open the sliding faces.
Alternatively, the seal works in all pressure variation circumstances, and also at negative pressure. The structure of
the SNS2P seal accomplishes a sufficient sealing liquid circulation in a closed sealing liquid system, which is why a
separate circulation pump is not needed. In the Sulzer SNS2P seal, the slide ring is installed on flexible material.
errors between the shaft and seal housing. The seal is applicable to pumps used for environmentally dangerous and
abrasive liquids, where the conditions are beyond the operation limits of single seals. The seal is applicable to
difficult conditions in pumps used in the paper, pulp, food and chemical industries. The pumped liquid lubricates and
cools the sliding faces of the seal.
2 Storage
Keep Sulzer SNS seals in a dry storage in their original package, and do not open the package until the installation.
Be careful when handling the seal package. Do not drop or otherwise damage the seals. If a seal is stored, examine
that the O-rings can move freely.
3 Safety
Follow the installation and operation instructions and the general safety instructions when you use the Sulzer SNS
seals. Do not use the seals beyond the operation condition limits.
WARNING
Follow the same procedures as with a corrosive material when you handle seals made from FKM
and FFKM materials. Refer to the manufacturer’s instructions.

USER’S MANUAL
Page 4 of 10
4 Operation condition information
CAUTION
Do not run the seal dry.
Table 1, Use of the seal

SNS1
The seal must not be rotated without the pumped liquid.
SHS1G
The seal must not be rotated without the recirculation of the pumped liquid back to the seal space or without external
SNS1F
flushing.
SNS2
The seal must not be rotated without sealing liquid.
SNS2P
Table 2, Permitted operation conditions of the seal

SNS1 and SNS1G SNS1F SNS2 and SNS2P
ISO US ISO US ISO US

Pmax 16 bar 232 psi 16 bar 232 psi 16 bar 232 psi
Vmax 25 m/s 82 ft/s 25 m/s 82 ft/s 25 m/s 82 ft/s
Tmax 125°C ① 257°F ① 140°C ② 284°F ② 180°C ③ 355°F ③
Seal surface SiC/SiC SiC/SiC SiC/SiC-SiC/SiC
O-ring EPDM, FKM
① Depending on the liquid 10°C (18°F) below the boiling point

② With internal or external flushing
③ With sealing liquid
Table 3, Recommended quality values for SNS2 and SNS2P sealing liquid
ISO US
Solids content (must not contain clay or similar fine-grained materials) max. 10 mg/l 0.00134 oz/gal
Particle size of solids max. 50 μm 0.0013 in
Silicate content max. 10 mg/l 0.00134 oz/gal
Permanganate number max. 30
Iron content max. 1 mg/l 0.00013 oz/gal
Total hardness < 10 odH

USER’S MANUAL
Page 5 of 10
Adjust the sealing liquid flow to 0.5 to 3 l/min (0.13 to 0.79 USGPM). The recommended sealing liquid pressure is 1
to 1.5 bar (14.5 to 21.8 psi) above the suction pressure. If the temperature of the sealing liquid after the seal is more
than 60°C (140°F), increase the sealing liquid flow.
5 Installation
5.1 Before installation

Make sure that the seal has no damage after transportation. During installation, follow the assembly and installation
instructions and do the work carefully and in clean conditions.
Do not touch the sliding faces. However, if it is necessary to touch the sliding faces, clean them with a solvent
cleaner and a soft cloth before pushing the faces against each other. Push the sliding faces lightly against each
other.
Remove sharp edges from all shoulders against which the auxiliary seals (O-rings and gaskets) are pushed during
installation. Lubricate the joint surfaces of the parts and the auxiliary seals before you install them. Use silicone oil or
soap solution for lubrication. Do not use mineral-based oil or grease. Push manually the seal parts into position. Do
not damage them.
5.2 Installation of single mechanical seal

1 Install the O-ring (412.MS04) into the groove of the seal chamber of the case cover (161.101).
2 Put the spring (477.MS01) into the pressure ring (1820.MS01).
3 Push the spring (477.MS01) and pressure ring (1820.MS01) assembly into the seal chamber of the case
cover.
4 Install the pressure ring (1820.MS01) into the seal chamber of the case cover with the retaining ring
(506.MS01).
Figure 1
5 Attach the case cover to the bearing bracket with two hexagon head screws (901.101, 901.102).

USER’S MANUAL
Page 6 of 10
Figure 2
6 Install the O-ring (412.MS03) on the thrust ring (475.MS01).

7 Push the thrust ring (475.MS01) with hand into the seal chamber of the case cover. The slots must face
down.
8 Push the thrust ring (475.MS01) until you are sure that the part moves correctly.
Figure 3
9 Put the O-rings (412.MS02 & 412.MS01) into the O-ring grooves on the back of the impeller hub.
10 Push the slide ring (472.MS01) to the back of the impeller (230.101) hub with hand.

USER’S MANUAL
Page 7 of 10
Figure 4
11 Clean the seal face with a cleaner intended for electrical equipment.
12 Install the impeller on the shaft (210.101). Make sure that you do not cause damage to the slide ring face.
13 Attach the impeller to the shaft with the cap socket screw (914.101). Make sure that you also install the
washer (554.101) and O-ring (412.102).
Figure 5
5.3 Removal of single mechanical seal

1 Remove the impeller. The slide ring (472.MS01) and O-rings (412.MS02 & 312.MS01) come along with the
impeller.
2 Remove the case cover of the pump.
3 Remove the thrust ring (475.MS01) and O-ring (412.MS03) from the case cover.
4 Remove the retaining ring (506.MS01). Now you can remove the pressure ring (1820.MS01) with the spring
(477MS.01).

USER’S MANUAL
Page 8 of 10
5 Remove the O-ring (412.MS04) from the case cover groove.
5.4 Installation of double mechanical seal

1 Install the O-ring (412.MS05) into the O-ring groove on the drive end shaft.
2 Push the slide ring (472.MS02) onto the shaft with hand.
Figure 6
3 Install the O-ring (412.MS04) into the seal chamber of the case cover (161.101).
4 Put the spring (477.MS01) into the thrust ring (475.MS02).
5 Push the spring and thrust ring assembly into the seal chamber of the case cover.
Figure 7

USER’S MANUAL
Page 9 of 10
7 Attach the case cover on the bearing bracket with two nuts. Refer to Figure 2.
8 Install the O-ring (412.MS03) on the thrust ring (475.MS01).
9 Push the thrust ring with hand into the seal chamber of the case cover. The slots must face down.
10 Push the thrust ring until you are sure that the part moves correctly. Refer to Figure 3.
11 Put the O-rings (412.MS02 & 412.MS01) into the O-ring grooves on the back of the impeller hub.
12 Push the slide ring (472.MS01) to the back of the impeller (230.101) hub with hand. Refer to Figure 4.
14 Install the impeller on the shaft (210.101). Make sure that you do not cause damage to the slide ring face.
15 Attach the impeller to the shaft with the cap socket screw. Make sure that you also install the washer
(554.11) and O-ring (412.102). Refer to Figure 5.
16 Install the sealing liquid hoses. In a closed sealing liquid system, the fluid flow direction in the system is
defined when the situation is studied from the bearing side. The fluid goes out of the left-side connection, the
fluid goes in from the right-side connection.
5.5 Removal of double mechanical seal

1 Remove the sealing liquid hoses.
2 Remove the impeller. The slide ring (472.MS01) and O-rings (412.MS02 & 312.MS01) come along with the
impeller.
3 Remove the case cover of the pump.
4 Remove the thrust ring (475.MS02) and the spring (477MS.01) from the case cover.
5 Remove the O-ring (412.MS04) from the groove of the seal chamber of the case cover.
6 Remove the thrust ring (472.MS01) and O-ring (412.MS05) from the shaft.
6 Maintenance and repairing
In order to keep Sulzer seals in best serviceable condition, we recommend that you examine the seals always in
connection with maintenance work. Make sure that the seal is tight and that there are no leaks before you
disassemble the seal. The maintenance interval of the seals is related to the process conditions. Because of this we
cannot give an accurate maintenance interval (it can be 1 - 10 years). We recommend that you replace a seal that
has been used for a length of time with a new seal if a seal has to be removed from the device (even if the seal is
not leaking). If it is necessary to re-install the removed seal, examine the condition of the sliding faces and auxiliary
seals (O-rings and gaskets) of the seal. Clean the seal space and seal of the device thoroughly. Lubricate the O-ring
surfaces with silicone grease.
In maintenance and repair, we recommend that you contact the seal manufacturer or the seal manufacturer’s
representative.
NOTE
Before you contact the seal manufacturer or representative of the seal manufacturer, verify the
seal type and identification data from the seal or in the installation and operation instructions.

USER’S MANUAL
Page 10 of 10
7 Decommissioning
The maintenance of Sulzer seals is made easy by replacing worn or damaged parts with new, original Sulzer spare
parts. The parts can also be used again after they are repaired at Sulzer Customer Support Service Centers. You
must use Sulzer Customer Support Service Centers in the estimate of whether the parts can be repaired and
whether it is possible to use them again. If you need further instructions or assistance, contact your Sulzer
representative.
At the end of the life cycle of a product or its parts, recycle or discard the applicable materials and parts. Use
procedures which prevent environmental damage and which comply with local legislation and regulations. If a
product or its part contains material dangerous to the environment, they must be removed and discarded in
accordance with applicable regulations.
Recycle or discard packaging materials using procedures which prevent environmental damage and which comply
with local legislation and regulations.

SPP id: 111118 / Replaces 110105 / en / C10014 / 3
Installation Instructions ~ Rexnord® Viva® Elastomer Couplings

(Page 1 of 6) Type V, VS and VSX Sizes 110-460
This is the Original Document in English Language
The designation ATEX (Atmosphere Explosibles) has established itself for the new guidelines. ATEX controls all
regulations for the condition of explosion-proof equipment.
Model No. _____________________ Category ______________________ Reference _____________________

Mfg Year_______________________ Max Temperature _______________
1. General Information
1.1. Viva Couplings are designed to provide a mechanical connection between the rotating shafts of mechanical equipment, using
a torsionally soft flexible element to accommodate inherent misalignment while transmitting the power and torque between the
shafts.
1.2. These instructions are intended to help you install and maintain your Viva coupling. Please read these instructions prior to installing the
coupling, and prior to maintenance of the coupling and connected equipment. Keep these instructions near the coupling installation
and available for review by maintenance personnel.
1.3. Rexnord Industries, LLC owns the copyright of this material. These Installation and Maintenance instructions may not be reproduced in
whole or in part for competitive purposes.
1.4. Symbol descriptions:
Danger of injury to persons.
Damages on the machine possible.
Pointing to important items.
2. Safety and Advice Hints
DANGER!
2.1. Safety should be a primary concern in all aspects of coupling installation, operation, and maintenance.
2.2. Proper lockout-tag out procedures must be followed to safeguard against unintentional starting of the equipment.
2.3. Because of the possible danger to person(s) and/or property, from accidents which may result from improper use or installation of these
products, it is extremely important to follow the proper selection, installation, maintenance and operational procedures.
2.4. All personnel involved in the installation, service, operation, maintenance, and repair of this coupling and the connected
equipment must read, understand and comply with these Installation and Maintenance instructions.
2.5. All rotating power transmission products are potentially dangerous and can cause serious injury. They must be properly guarded in
compliance with OSHA, ANSI, ATEX, European machine safety standards and other local standards. It is the responsibility of the user to
provide proper guarding.
PRECAUTION! For this coupling to meet the ATEX requirements, you must precisely follow these
installation and maintenance instructions, and the supplement form 0005-08-49-01. This supplement
outlines the ATEX requirements. If the operator does not follow these instructions, the coupling will
immediately be considered non-conforming to ATEX.
2.6. For ATEX requirements the guard must have a minimum of 12.7 mm (1/2 inch) radial clearance to the coupling outside diameter
(coupling sizes shown in Table 1 are equivalent to the coupling outside diameter in millimeters) and allow for proper ventilation.
2.7. Make sure to disengage the electrical power and any other sources of potential energy before performing work on the coupling.
2.8. Do not make contact with the coupling when it is rotating and/or in operation.
2.9. All work on the coupling must be performed when the coupling is at rest under no load.
Rexnord Industries, LLC, 5555 S. Moorland Rd., New Berlin, WI 53151-7953 508-510
Telephone: 262-796-4060 Fax: 262-796-4064 November 2010
e-mail: info@rexnord.com web: www.rexnord.com Supercedes 02/10

3. Rexnord Viva Coupling Design and Part Numbers

Type V Type VS and VSX
7 3 6
1 2
1
5
5
Figure 1
Table 1 – Viva Part Numbers

Elastomer Element Hubs
Element High
Coupling Rough Taper Bushed British Standard
Type V Type VS Type VSX QD Hubs* Capscrews Speed Rings
Size Bore Steel Hubs – Inch* Whitworth Threads
1 1 1 7 5
5 66
22 33 (BSW)
110 7392646 7392702 7392702X 7392746 7392768 7392770 7392766 7393097 7393046
125 7392650 7392706 7392706X 7392774 7392797 7392799 7392795 7393097 7393049
130 7392654 7392710 7392710X 7392803 7392827 7392829 7392825 7393097 7393052
150= 7392656 7392712 7392712X 7392833 7392856 7392858 7392854 7393101 7393055
170= 7392658 7392714 7392714X 7392833 7392856 7392858 7392854 7393101 7393055
190 7392662 7392718 7392718X 7392862 7392884 7392886 7392882 7393101 7393058
215 7392666 7392722 7392722X 7392890 7392912 7392914 7392910 7393105 7393061
245 7392670 7392726 7392726X 7392918 7392933 7392935 7392931 7393105 7393064
290 7392674 7392730 7392730X 7392939 7392954 7392956 7392952 7393109 7393067
365 7392678 7392734 7392734X 7392960 7392966 7392969 7392964 7393120 7393070
425 7392682 7392738 7392738X 7392972 7392978 7392981 7392976 7393120 7393073
460 7392686 7392742 7392742X 7392984 7392990 7392993 7392988 7393120 7393076
Note: Hubs are interchangeable with standard or spacer flex elements.

* Bushings are not included.
= V150/V170 utilize same hubs, high speed rings and capscrews
4. Hub mounting
DANGER!
Be sure to disengage the electrical power and any other sources of potential
energy before you perform work on the hub and coupling assembly.
4.1. Examine the coupling assembly to insure there is no visible damage.

4.2. Clean the hub bores and shafts using lint free cloth. Remove any nicks or burrs.
4.3. When assembled, the key(s) should have a close side-to-side fit in the keyway in both the hub and shaft, with a slight clearance over the
top of the key.
CAUTION: When heating hubs is required, use of an oven is preferred. An open flame is not
recommended. If flame heating is considered mandatory, it is important to provide uniform heating to
avoid distortion and excessive temperature. A thermal stick (crayon marker) applied to the hub surface
will help determine the hub temperature.
DANGER!
Touching hot hubs causes burns. Wear safety gloves to avoid contact with hot surfaces.
508-510 Rexnord Industries, LLC, 5555 S. Moorland Rd., New Berlin, WI 53151-7953
November 2010 Telephone: 262-796-4060 Fax: 262-796-4064
Supercedes 02/10 e-mail: info@rexnord.com web: www.rexnord.com

4.4. Rexnord Viva hubs can be installed: D E F
~ flush with the shaft end (D)

~ extended beyond the end of the shaft (E)
~ recessed behind the shaft end (F) Figure 2
ATTENTION! Shaft engagement length should be >0,8 times shaft diameter, bushed hubs must engage 100%.
5. Straight Bore with Clearance/Slip Fit

5.1. Install the key(s) in the shaft.
5.2. Check to be sure that the set screw(s) in the hub does not protrude into the keyway and/or the bore. If needed, loosen the set screw to
provide clearance during assembly.
5.3. Slide the hub up the shaft to the desired axial position.
ATTENTION! Use half element to set proper hub spacing.

5.4. Assemble and tighten the set screw(s), using a calibrated torque wrench, to the values shown in Table 2.
Table 2 - Set Screw Tightening Torque
Set Screw Tightening torque Internal Hex Size Set Screw Tightening torque Internal Hex Size
Thread Size Thread Size
inch lb-in lb-ft Nm inch mm lb-in lb-ft Nm mm
1/4 66 6 7 1/8 M6 55 5 6 M3
5/16 132 11 15 5/32 M8 110 9 12 M4
3/8 240 20 27 3/16 M10 220 18 25 M5
1/2 600 50 68 1/4 M12 440 37 50 M6
ATTENTION! Never use two set screws with one on top of the other in the same tapped hole.
6. Straight Bore with Interference Fit

6.1. Accurately measure the bore and shaft diameters to assure proper fit.
6.2. Install the key(s) in the shaft.
6.3. Heat the hub in an oven until the bore is sufficiently larger than the shaft.
6.4. 350°F (177°C) is usually sufficient for carbon steel hubs. Do not exceed 500°F (260°C).
6.5. Higher temperatures may be required for higher interference fit levels where alloy steel hubs may be encountered. A general rule to
consider is that for every 160°F increase in temperature, steel will expand 0.001 inch for every inch of shaft diameter (or .029 mm/100°C).
When calculating temperatures, also consider additional expansion to provide clearance and allow for a loss of heat and subsequent
shrinkage during the handling process.
6.6. With the hub expanded, install it quickly on the shaft to the desired axial position. A pre-set axial stop device can be helpful.
7. Tapered bushed hubs
7.1. When using tapered bushings, follow bushing manufacturers instructions.
8. Rexnord Viva “Type V” coupling hub / element mounting options (see table 3)
C C C
Arrangement Arrangement Arrangement

A (IN) (IN) B (OUT) (IN) C (OUT) (OUT)
Figure 3
Table 3 – Type V Mounting Options

Coupling Sizes
Hub
110 125 130 150 170 190 215 245 290 365 425 460
Arrangement
Dimension C (mm)
A 9 9 7 9 9 7 11 7 8 20 19 19
B 32 32 31 35 35 34 38 40 54 76 76 76
C 55 55 55 60 60 60 64 73 94 131 133 132

9. Rexnord Viva “Type VS” coupling hub / element mounting Options (See table 4)
Shaft
Gap
Table 4 - Spacer coupling (VS) Hub mounting options for industry shaft gaps
Rexnord Viva ISO (mm) Ansi (inch)
coupling size 100 140 180 250 300 3,5 5 7 9,5 12
C2-B1 C1-C1 B1-B1 C2-C1
Both hubs mounted VS 110
101 139 3,47 4,98
outward B1-B1 C1-C2* B1-B2 C2-C2*
Shaft VS 125
Gap 101 139 3,42 4,93
C2-C2 C1-C1 B1-B1 C2*-C2*
VS 130
100 140 3,50 5,12
B1-B1 C1-C1 D1-D1 B1*-D1* D1*-D1* D1-D2*
VS 150
102 140 179 3,52 5,04 6,87
One hub mounted outward B1-B1 C1-C1 D1-D1 B1*-D1* D1*-D1* D1-D2*
VS 170
One hub mounted inward 102 140 179 3,52 5,04 6,87
Shaft B1-B1 C1-C1 D1-D1 C1*-C1* D1*-D1* D1-D1
Gap VS 190
102 141 179 3,50 4,94 7,04
B1-B1 C1-C1 D1-D1 C1*-C1* D1*-D1* D1-D1
VS 215
103 142 181 3,50 5,06 7,14
B1-B2 D1-C1* D2-D1 B1*-D1* B2-C1 D1-C1
VS 245
106 142 185 3,50 4,95 6,89
Both hubs mounted
inward B2*-B2* B2*-B1 C1-B2* C1-C1 B1*-B2* C2*-B1* B2-B1 C1-C2
VS 290
100 143 179 257 3,54 4,92 6,94 9,70
DCBA ABCD
C1*-C1* B1-B1 C1-C1 D1-D1 B1-B1* B1-B1 C1-C1 D1-D1
VS 365
137 180 250 300 4,86 7,09 9,85 11,81
21 12
C2*-C2* B1-B1 C1-C1 D1-D1 B1-B2* B1-B1 C1-C1 D1-1D
X X VS 425
137 180 250 299 4,86 7,08 9,84 11,77
C2*-C2* B1-B1 C1-C1 D1-D1 B1-B2* B1-B1 C1-C1 D1-D1
VS 460
X X 137 180 250 299 4,86 7,08 9,84 11,77
* hub mounted inward

Figure 4
10. Rexnord Viva element mounting

10.1. Mount first half element to the hubs using only original Rexnord Viva fasteners provided (do not substitute with non-approved
capscrews).
10.2. Rotate the shaft 180 degrees and secure second half element.
10.3. If shaft cannot be rotated, mount half elements at 90 degrees.
Figure 5
ATTENTION! Elements are weight balanced and must be used in pairs as packaged.

DANGER!
Incorrectly tightened capscrews could cause coupling component(s) to dislodge during operation and result in
personal injury. TIGHTEN CAPSCREWS BY USING TORQUE WRENCH.
10.4. Ensure that all capscrews are tightened to the torques specified in Table 5.

Figure 6
Table 5 – Capscrew Torque

Wrench Wrench
Viva Bolt Torque Viva Bolt Torque
Part No. Size Part No. Size
Size Size Size Size
mm Nm ft lb in lb mm Nm ft lb in lb
110 7393097 M8 13 27 20 240 215 7393105 M10 13 53 39 468
125 7393097 M8 13 27 20 240 245 7393105 M10 13 53 39 468
130 7393097 M8 13 27 20 240 290 7393109 M12 15 92 68 816
150 7393101 M10 13 53 39 468 365 7393120 M14 19 158 117 1404
170 7393101 M10 13 53 39 468 425 7393120 M14 19 158 117 1404
190 7393101 M10 13 53 39 468 460 7393120 M14 19 158 117 1404
ATTENTION! When installing the element, first seat all the capscrews with a light torque, then tighten all
capscrews to proper torque using a torque wrench.
ATTENTION! Do not lubricate capscrew threads
ATTENTION! Capscrews must have a thread-locking adhesive applied.
ATTENTION! Capscrews must be replaced with original Rexnord Viva fastener kit after three installations or when
replacing elastomer element.
DANGER!
Incorrectly tightened capscrews could cause coupling component(s) to dislodge during operation and result in
personal injury.
11. Shaft Alignment

11.1. Move the equipment into place.
ATTENTION! Soft Foot – The equipment must rest flat on its base. If one or more feet of the machine are shorter, longer, or
angled in some way to prevent uniform contact (a condition commonly known as “soft foot”) it must now be corrected.
11.2. Move the connected equipment to achieve acceptable alignment.
11.3. Table 6 shows recommended installation limits for Parallel and Angular alignment limits.
11.4. These dimensions are suggested for initial installation. Additional capacity is available to compensate for thermal and structural
equipment movement.

b
B
Figure 7 b (max)__________ mm
a (min)___________ mm
360º ΔKW (actual) x 100
a
ΔKW% =
A
ΔKW (max limit table 6)
ΔK
r
r
ΔKr (actual) x 100

ΔKr% =
100% 360 ΔKr (max limit)
90%
80%
ΔKw% + ΔKr % ≤ 100%
70% Table 6 - Drive Alignment Limits (max)
angular displacements ΔK %
B
(b-a) mm Δ Kr mm (b-a) inch Δ Kr inch
Angular displacements ΔKw% w
60%
110 4,2 1,6 0.165 0.063
50%
125 4,9 1,6 0.193 0.063
ΔD 40%
A 130 5,5 1,6 0.217 0.063
30% 150= 6,1 1,6 0.240 0.063
20% 170= 6,6 1,6 0.260 0.063
10%
190 6,1 2,4 0.240 0.095
215 7,3 2,4 0.287 0.095
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 245 8,9 2,4 0.350 0.095
Parallel displacements ΔK %
radial displacements ΔKr % r
290 11,2 2,4 0.441 0.095
365 8,2 3,2 0.323 0.126
425 9,9 3,2 0.390 0.126
Δr
460 9,4 3,2 0.370 0.126
ATTENTION! Improper alignment of the equipment or hubs may result in hub contact with equipment or guard and sparking.
12. Preventative Maintenance
DANGER!
Do not make contact with the coupling when it is rotating and/or in operation
12.1. Periodic visual inspection is necessary to evaluate the condition of the flex element. Inspection can be done during the operation
using a strobe light.
12.2. When inspecting the element look for:

~5PcXVdTRaPRZbPcT[T\T]cb_[Xcb Inspect Here
~DaTcWP]T3XbR^[âPcX^]
~BdaUPRTRaPRZX]VX]Q^ShÛ DaTcWP]TT[T\T]c
ATTENTION! Replace Element if necessary.

Figure 8
13. Element Replacement
DANGER!
Stop the motor and lock it out to prevent start-up during installation of coupling.
13.1. Always replace both half elements.
13.2. Install both half elements from the same box.
13.3. Follow installation instructions (see Section 5, Rexnord Viva Element Installation).
DANGER!
Tighten element capscrews to proper torque by using a torque wrench (see Table 3).
Low voltage motors

Installation, operation, maintenance and safety manual
Installation, operation, maintenance and safety manual............................................................................................ EN 3
Montage-, Betriebs-, Wartungs- und Sicherheitsanleitung....................................................................................... DE 21
Manuel d’installation, d’exploitation, de maintenance et de sécurité........................................................................ FR 41
Manual de instalación, funcionamiento, mantenimiento y seguridad........................................................................ ES 61
Manuale d’installazione, funzionamento e manutenzione........................................................................................... IT 81
Manual de instalação, operação, manutenção e segurança...................................................................................PT 101
Installations-, driffts-, underhålls- och säkerhetsmanual........................................................................................ SV 123
Asennus-, käyttö-, kunnossapito- ja turvallisuusohje. .............................................................................................. FI 141
Kurulum, işletim, bakım ve emniyet kılavuzu............................................................................................................. TR 159
More languages – see web site www.abb.com/motors&generators > Motors > Document library
Low voltage motors

Installation, operation, maintenance and safety manual
Contents Page
1. Introduction................................................................................................................................................5
1.1 Declaration of Conformity.....................................................................................................................5
1.2 Validity.................................................................................................................................................5
2. Safety considerations................................................................................................................................5
3. Handling......................................................................................................................................................6
3.1 Reception............................................................................................................................................6
3.2 Transportation and storage..................................................................................................................6
3.3 Lifting...................................................................................................................................................6
3.4 Motor weight........................................................................................................................................6
4. Installation and commissioning................................................................................................................7
4.1 General................................................................................................................................................7
4.2 Motors with other than deep groove ball bearings................................................................................7
4.3 Insulation resistance check..................................................................................................................7
4.4 Foundation...........................................................................................................................................7
4.5 Balancing and fitting coupling halves and pulleys.................................................................................8
4.6 Mounting and alignment of the motor...................................................................................................8
4.7 Radial forces and belt drives................................................................................................................8
4.8 Motors with drain plugs for condensation.............................................................................................8
4.9 Cabling and electrical connections.......................................................................................................8
4.9.1 Connections for different starting methods................................................................................9
4.9.2 Connections of auxiliaries..........................................................................................................9
4.10 Terminals and direction of rotation........................................................................................................9
5. Operation .................................................................................................................................................10
5.1 General..............................................................................................................................................10
Low voltage motors manual, 3GZF500730-85 Rev. G 07-2016 | ABB Motors and Generators 3
6. Low voltage motors in variable speed operation ................................................................................11

6.1 Introduction........................................................................................................................................11
6.2 Winding insulation..............................................................................................................................11
6.2.1 Selection of winding insulation for ABB converters...................................................................11
6.2.2 Selection of winding insulation with all other converters ...........................................................11
6.3 Thermal protection ............................................................................................................................11
6.4 Bearing currents.................................................................................................................................11
6.4.1 Elimination of bearing currents with ABB converters.................................................................11
6.4.2 Elimination of bearing currents with all other converters............................................................12
6.5 Cabling, grounding and EMC.............................................................................................................12
6.6 Operating speed................................................................................................................................12
6.7 Motors in variable speed applications.................................................................................................12
6.7.1 General....................................................................................................................................12
6.7.2 Motor loadability with AC_8_ _ – series of converters with DTC control....................................12
6.7.3 Motor loadability with AC_5_ _ – series of converter.................................................................12
6.7.4 Motor loadability with other voltage source PWM-type converters............................................12
6.7.5 Short time overloads................................................................................................................13
6.8 Rating plates......................................................................................................................................13
6.9 Commissioning the variable speed application...................................................................................13
7. Maintenance.............................................................................................................................................14
7.1 General inspection.............................................................................................................................14
7.1.1 Standby motors ......................................................................................................................14
7.2 Lubrication.........................................................................................................................................14
7.2.1 Motors with permanently greased bearings..............................................................................14
7.2.2 Motors with regreasable bearings.............................................................................................15
7.2.3 Lubrication intervals and amounts............................................................................................15
7.2.4 Lubricants................................................................................................................................17
8. After Sales Support..................................................................................................................................18
8.1 Spare parts........................................................................................................................................18
8.2 Dismantling, re-assembly and rewinding............................................................................................18
8.3 Bearings............................................................................................................................................18
9. Environmental requirements...................................................................................................................18
10. Troubleshooting.......................................................................................................................................19
4 ABB Motors and Generators | Low voltage motors manual, 3GZF500730-85 Rev. G 07-2016
1. Introduction 2. Safety considerations

The motor is intended for installation and use by qualified
NOTE!
personnel, familiar with health and safety requirements and
These instructions must be followed to ensure
national legislation.
safe and proper installation, operation and
maintenance of the motor. They should be brought Safety equipment necessary for the prevention of accidents
to the attention of anyone who installs, operates at the installation and operating site must be provided in
or maintains the motor or associated equipment. accordance with local regulations.
The motor is intended for installation and use by
qualified personnel, familiar with health and safety
requirements and national legislation. Ignoring these WARNING!
instructions may invalidate all applicable warranties. Emergency stop controls must be equipped with
restart lockouts. After emergency stop a new start
command can take effect only after the restart
lockout has been intentionally reset.
1.1 Declaration of Conformity
The conformity of the end product according to Directive
2006/42/EC (Machinery) has to be established by the
Points to be observed:
commissioning party when the motor is fitted to the
machinery. 1. Do not step on the motor.
2. The temperature of the outer casing of the motor
1.2 Validity may be hot to the touch during normal operation and
especially after shut-down.
These instructions are valid for the following ABB electrical 3. Some special motor applications may require additional
machine types, in both motor and generator operation: instructions (e.g. when supplied by frequency
converter).
series MT*, MXMA, 4. Observe rotating parts of the motor.
series M1A*, M2A*/M3A*, M2B*/M3B*, M4B*, M2C*/M3C*,
5. Do not open terminal boxes while energized.
M2F*/M3F*, M2L*/M3L*, M2M*/M3M*, M2Q*, M2R*/M3R*,
M2V*/M3V*
in frame sizes 56 - 450.
There is a separate manual for e.g. Ex motors ‘Low voltage

motors for explosive atmospheres: Installation, operation
and maintenance and safety manual (3GZF500730-47)
Additional information is required for some machine types

due to special application and/or design considerations.
Additional manual is available for the following motors:

– roller table motors
– water cooled motors
– smoke extraction motors
– brake motors
– motors for high ambient temperatures
– motors in marine applications for mounting on open deck
of ships or offshore units
3. Handling
3.1 Reception Lifting eyebolts must be tightened before lifting. If needed,
the position of the eyebolt can be adjusted using suitable
Immediately upon receipt, check the motor for external washers as spacers.
damage (e.g. shaft-ends, flanges and painted surfaces)
and, if found, inform the forwarding agent without delay. Ensure that proper lifting equipment is used and that the
sizes of the hooks are suitable for the lifting lugs.
Check all rating plate data, especially voltage and winding
connections (star or delta). The type of bearing is specified Care must be taken not to damage auxiliary equipment and
on the rating plate of all motors except the smallest frame cables connected to the motor.
sizes. Remove eventual transport jigs fixing the motor to the
In the case of a variable speed drive application check pallet.
the maximum loadability allowed according to frequency Specific lifting instructions are available from ABB.
stamped on the motor’s second rating plate.
3.2 Transportation and storage WARNING!

During lifting, mounting or maintenance work, all
The motor should always be stored indoors (above necessary safety considerations shall be in place
–20 °C), in dry, vibration-free and dust-free conditions. and special attention to be taken that nobody will be
During transportation, shocks, falls and humidity should be subject to lifted load.
avoided. In other conditions, please contact ABB.
Unprotected machined surfaces (shaft-ends and flanges)

should be treated against corrosion. 3.4 Motor weight
It is recommended that shafts are rotated periodically (once The total motor weight can vary within the same frame size
per quarter) by hand to prevent grease migration. (center height) depending on different output, mounting
arrangement and auxiliaries.
Anti-condensation heaters, if fitted, are recommended to
be used to avoid water condensing in the motor. The following table shows estimated maximum weights
for machines in their basic versions as a function of frame
The motor must not be subject to any external vibrations at material.
standstill so as to avoid causing damage to the bearings.
The actual weight of all ABB’s motors, except the smallest
Motors fitted with cylindrical-roller and/or angular contact frame sizes (56 and 63), is shown on the rating plate.
bearings must be fitted with locking devices during
transport. Frame size Aluminum Cast iron Add.
for brake
Weight kg Weight kg
3.3 Lifting 56 4.5 – –
63 6 – –
All ABB motors above 25 kg are equipped with lifting lugs
71 8 13 5
or eyebolts.
80 14 20 8
Only the main lifting lugs or eyebolts of the motor should be 90 20 30 10
used for lifting the motor. They must not be used to lift the 100 32 40 16
motor when it is attached to other equipment. 112 36 50 20
132 93 90 30
Lifting lugs for auxiliaries (e.g. brakes, separate cooling 160 149 130 30
fans) or terminal boxes must not be used for lifting the 180 162 190 45
motor. Because of different output, mounting arrangements 200 245 275 55
and auxiliary equipment, motors with the same frame may 225 300 360 75
have a different center of gravity. 250 386 405 75
280 425 800 –
Damaged lifting lugs must not be used. Check that 315 – 1700 –
eyebolts or integrated lifting lugs are undamaged before 355 – 2700 –
lifting. 400 – 3500 –
450 – 4500 –
If the motor is equipped with a separate fan, contact ABB

for the weight.
4. Installation and commissioning

Insulation resistance should be used as a trend indicator
WARNING! to determine changes in the insulation system. In new
Disconnect and lock out before working on the machines the IR is usually thousands of Mohms and thus
motor or the driven equipment. following the change of IR is important so as to know
the condition of the insulation system. Typically, the IR
should not be below 10 MΩ and in no case below 1 MΩ
4.1 General (measured with 500 or 1000 VDC and corrected to 25 °C).
The insulation resistance value is halved for each 20 °C
All rating plate values must be carefully checked to ensure increase in temperature.
that the motor protection and connection will be properly
done. Figure 1, in chapter 11, can be used for the insulation
correction to the desired temperature.
When starting the motor for the first time or after it has
been in storage more than 6 months, apply the specified
quantity of grease. WARNING!
To avoid risk of electrical shock, the motor frame
See section “7.2.2 Motors with re-greasable bearings” for must be grounded and the windings should be
more details. discharged against the frame immediately after each
measurement.
When fitted in a vertical position with the shaft pointing
downwards, the motor must have a protective cover
to prevent foreign objects and fluid from falling into the If the reference resistance value is not attained, the
ventilation openings. This task can also be achieved by winding is too damp and must be oven dried. The oven
a separate cover not fixed to the motor. In this case, the temperature should be 90 °C for 12-16 hours followed by
motor must have a warning label. 105 °C for 6-8 hours.
If fitted drain hole plugs must be removed and closing

4.2 Motors with other than deep valves must be opened during heating. After heating, make
groove ball bearings sure the plugs are refitted. Even if the drain plugs are fitted,
it is recommended to disassemble the end shields and
Remove transport locking if employed. Turn the shaft of the terminal box covers for the drying process.
motor by hand to check free rotation, if possible.
Windings drenched in seawater normally need to be
rewound.
Motors equipped with cylindrical roller bearings:
Running the motor with no radial force applied to the shaft
may damage the roller bearing due to “sliding”, 4.4 Foundation
The end user has full responsibility for preparation of the
Motors equipped with angular contact ball bearing: foundation.
Running the motor with no axial force applied in the right
direction in relation to the shaft may damage the angular Metal foundations should be painted to avoid corrosion.
contact bearing. Foundations must be even and sufficiently rigid to
withstand possible short circuit forces.
WARNING! They must be designed and dimensioned to avoid the
For motors with angular contact bearings the axial transfer of vibration to the motor and vibration caused by
force must not by any means change direction. resonance. See figure below.
The type of bearing is specified on the rating plate.

Ruler
4.3 Insulation resistance check

Measure insulation resistance (IR) before commissioning, Note! Height difference shall
after long periods of standstill or storage when winding not exceed ± 0,1mm referred
to any other motor foot
dampness may be suspected. IR shall be measured
directly on the motor terminals with the supply cables
disconnected in order to avoid them affecting the result.
Foot location
4.5 Balancing and fitting 4.7 Radial forces and belt drives
coupling halves and pulleys Belts must be tightened according to the instructions of the
supplier of the driven equipment. However, do not exceed
As standard, balancing of the motor has been carried out the maximum belt forces (i.e. radial bearing loading) stated
using half key. in the relevant product catalogs.
Coupling halves or pulleys must be balanced after
machining the keyways. Balancing must be done in WARNING!
accordance with the balancing method specified for the Excessive belt tension will damage bearings and can
motor. cause shaft damage.
Coupling halves and pulleys must be fitted on the shaft by
using suitable equipment and tools which do not damage
the bearings and seals. 4.8 Motors with drain plugs for
Never fit a coupling half or pulley by hammering or condensation
removing it by using a lever pressed against the body of the
motor. Check that drain holes and plugs face downwards. In
vertical position mounted motors, the drain plugs may be in
horizontal position.
4.6 Mounting and alignment of
Motors with sealable plastic drain plugs are delivered in an
the motor open position. In very dusty environments, all drain holes
should be closed.
Ensure that there is enough space for free airflow around
the motor. It is recommended to have a clearance between
the fan cover and the wall etc. of at least ½ of the air 4.9 Cabling and electrical
intake of the fan cover. Additional information may be
found from the product catalog or from the dimension connections
drawings available on our web pages: www.abb.com/ The terminal box on standard single speed motors normally
motors&generators. contains six winding terminals and at least one earth
Correct alignment is essential to avoid bearing, vibration terminal.
and possible shaft failures. In addition to the main winding and earthing terminals, the
Mount the motor on the foundation using the appropriate terminal box can also contain connections for thermistors,
bolts or studs and place shim plates between the heating elements or other auxiliary devices.
foundation and the feet. Suitable cable lugs must be used for the connection of all
Align the motor using appropriate methods. main cables. Cables for auxiliaries can be connected into
their terminal blocks as such.
If applicable, drill locating holes and fix the locating pins into
position. Motors are intended for fixed installation only. Unless
otherwise specified, cable entry threads are metric. The IP
Mounting accuracy of coupling half: check that clearance class of the cable gland must be at least the same as those
b is less than 0.05 mm and that the difference a1 to a2 is of the terminal boxes.
also less than 0.05 mm. See figure 2.
Certified conduit hub or cable connector has to be used at
Re-check the alignment after final tightening of the bolts or the time of installation.
studs.
Do not exceed permissible loading values for bearings as NOTE!

stated in the product catalogs. Cables should be mechanically protected and
clamped close to the terminal box to fulfill the
Check that the motor has sufficient airflow. Ensure that no appropriate requirements of IEC/EN 60079-0 and
nearby objects or direct sunshine radiate additional heat to local installation standards.
the motor.
For flange mounted motors (e.g. B5, B35, V1), make sure Unused cable entries must be closed with blanking
that the construction allows sufficient air flow on the outer elements according to the IP class of the terminal box.
surface of the flange.
The degree of protection and diameter are specified in the
documents relating to the cable gland.
4.9.1 Connections for different starting

WARNING! methods
Use appropriate cable glands and seals in the cable
entries according to the type and diameter of the The terminal box on standard single speed motors normally
cable. contains six winding terminals and at least one earth
terminal. This enables the use of DOL- or Y/D –starting.
Earthing must be carried out according to local regulations For two-speed and special motors, the supply connection
before the motor is connected to the supply voltage. must follow the instructions inside the terminal box or in the
motor manual.
The earth terminal on the frame has to be connected to PE
(protective earth) with a cable as shown in Table 5 of IEC/ The voltage and connection are stamped on the rating
EN 60034-1: plate.
Minimum cross-sectional area of protective Direct-on-line starting (DOL):

conductors Y or D winding connections may be used.
Cross-sectional area of phase Minimum cross-sectional area For example, 690 VY, 400 VD indicates Y-connection for
conductors of the installation, of the corresponding protective 690 V and D-connection for 400 V.
S, [mm2] conductor, S, [mm2]
4 4 Star/Delta (Wye/Delta) starting (Y/D):
6 6 The supply voltage must be equal to the rated voltage of
10 10 the motor when using a D-connection.
16 16
Remove all connection links from the terminal block.
25 25
35 25 Other starting methods and severe starting
50 25 conditions:
70 35
95 50
In cases where other starting methods e.g. converter or
120 70
soft starter will be used in the duty types of S1 and S2, it
150 70
is considered that the device is “isolated from the power
185 95
system when the electrical machine is running” as in the
240 120
standard IEC 60079-0 and thermal protection is optional.
300 150
400 185 4.9.2 Connections of auxiliaries
In addition, earthing or bonding connection facilities on If a motor is equipped with thermistors or other RTDs
the outside of electrical apparatus must provide effective (Pt100, thermal relays, etc.) and auxiliary devices, it is
connection of a conductor with a cross-sectional area of at recommended they be used and connected by appropriate
least 4 mm2. means. For certain applications, it is mandatory to use
thermal protection. More detailed information can be found
The cable connection between the network and motor
in the documents delivered with the motor. Connection
terminals must meet the requirements stated in the
diagrams for auxiliary elements and connection parts can
national standards for installation or in the standard
be found inside the terminal box.
IEC/EN 60204-1 according to the rated current indicated
on the rating plate. The maximum measuring voltage for the thermistors is
2.5 V. The maximum measuring current for Pt100 is 5 mA.
NOTE! Using a higher measuring voltage or current may cause
When the ambient temperature exceeds +50 °C, errors in readings or a damaged temperature detector.
cables having permissible operating temperature
The insulation of thermal sensors fulfills the requirements of
of +90 °C as minimum shall be used. Also all other
basic insulation.
conversion factors depending on the installation
conditions shall be taken into account while sizing
the cables. 4.10 Terminals and direction of
Ensure that the motor protection corresponds to the rotation
environment and weather conditions. For example, make The shaft rotates clockwise when viewing the shaft face at
sure that water cannot enter the motor or the terminal the motor drive end, and the line phase sequence – L1, L2,
boxes. L3 – is connected to the terminals as shown in figure 3.
The seals of terminal boxes must be placed correctly in To alter the direction of rotation, interchange any two
the slots provided to ensure the correct IP class. A leak connections on the supply cables.
could lead to penetration of dust or water, creating a risk of
flashover to live elements. If the motor has a unidirectional fan, ensure that it rotates in
the same direction as the arrow marked on the motor.
5. Operation
5.1 General
The motors are designed for the following conditions unless
otherwise stated on the rating plate:
– Motors are to be installed in fixed installations only.

– Normal ambient temperature range is from –20 °C to
+40 °C.
– Maximum altitude is 1000 m above sea level.
– The variation of the supply voltage and frequency may
not exceed the limits mentioned in relevant standards.
Tolerance for supply voltage is ±5 %, and for frequency
±2 % according to the figure 4 (EN / IEC 60034-1,
paragraph 7.3, Zone A). Both extreme values are not
supposed to occur at the same time.
The motor can only be used in applications for which

it is intended. The rated nominal values and operation
conditions are shown on the motor rating plates. In
addition, all requirements of this manual and other related
instructions and standards must be followed.
If these limits are exceeded, motor data and construction

data must be checked. Please contact ABB for further
information.
WARNING!
Ignoring any instructions or maintenance of the
apparatus may jeopardize safety and thus prevent
the use of the motor.
6. Low voltage motors in variable speed operation

6.1 Introduction 6.2.2 Selection of winding insulation with
all other converters
This part of the manual provides additional instructions for
motors used in frequency converter supplies. The motor The voltage stresses must be limited below accepted limits.
is intended to operate from a single frequency converter Please contact the system supplier to ensure the safety of
supply and not motors running in parallel from one the application. The influence of possible filters must be
frequency converter. Instructions given by the converter taken into account while dimensioning the motor.
manufacturer shall be followed.
Additional information may be required by ABB to decide 6.3 Thermal protection

on the suitability for some motor types used in special Most of the motors covered by this manual are equipped
applications or with special design modifications. with PTC thermistors or other type of RTD’s in the stator
windings. It is recommended to connect those to the
6.2 Winding insulation frequency converter. Read more in chapter 4.9.2.
Variable speed drives create higher voltage stresses

than the sinusoidal supply on the winding of the motor. 6.4 Bearing currents
Therefore, the winding insulation of the motor as well as Insulated bearings or bearing constructions, common
the filter at the converter output must be dimensioned mode filters and suitable cabling and grounding methods
according following instructions. must be used according to the following instructions and
using table 6.1.
6.2.1 Selection of winding insulation for
ABB converters 6.4.1 Elimination of bearing currents with
In the case of ABB e.g. AC_8_ _-series and AC_5_ _-series ABB converters
single drives with a diode supply unit (uncontrolled DC In case of ABB frequency converter e.g. AC_8_ _- and
voltage), the selection of winding insulation and filters can AC_5_ _-series with a diode supply unit, the methods
be made according to table 6.1. according to table 6.1 must be used to avoid harmful
bearing currents in motors.
PN < 100 kW PN ≥ 100 kW or PN ≥ 350 kW or

IEC315 ≤ Frame size ≤ IEC355 IEC400 ≤ Frame size ≤ IEC450
UN ≤ 500 V Standard motor Standard motor Standard motor
+ Insulated N-bearing + Insulated N-bearing
+ Common mode filter
500V > UN ≤ 600V Standard motor Standard motor Standard motor
+ dU/dt –filter (reactor) + dU/dt –filter (reactor) + Insulated N-bearing
OR + Insulated N-bearing + dU/dt –filter (reactor)
Reinforced insulation OR + Common mode filter
Reinforced insulation OR
+ Insulated N-bearing Reinforced insulation
+ Insulated N-bearing
500V > UN ≤ 600V Standard motor Standard motor Standard motor
(cable length > 150 m) + Insulated N-bearing + Insulated N-bearing
600V > UN ≤ 690V Reinforced insulation Reinforced insulation Reinforced insulation

+ dU/dt –filter (reactor) + dU/dt –filter (reactor) + Insulated N-bearing
+ Insulated N-bearing + dU/dt –filter (reactor)
600V > UN ≤ 690V Reinforced insulation Reinforced insulation Reinforced insulation
(cable length > 150 m) + Insulated N-bearing + Insulated N-bearing
Table 6.1 Selection of winding insulation for ABB converters
Please contact ABB for more information on resistor braking and converters with controlled supply units.
NOTE!
6.7 Motors in variable speed
Insulated bearings which have aluminum oxide applications
coated inner and/or outer bores or ceramic rolling
elements are recommended. Aluminum oxide
coatings shall also be treated with a sealant to 6.7.1 General
prevent dirt and humidity penetrating into the porous With ABB’s frequency converters, the motors can be
coating. For the exact type of bearing insulation, see dimensioned by using ABB’s DriveSize dimensioning
the motor’s rating plate. Changing the bearing type program. The tool is downloadable from the ABB website
or insulation method without ABB’s permission is (www.abb.com/motors&generators).
prohibited.
For application supplied by other converters, the motors
must be dimensioned manually. For more information,
6.4.2 Elimination of bearing currents with please contact ABB.
all other converters
The loadability curves (or load capacity curves) are based
The user is responsible for protecting the motor and driven
on nominal supply voltage. Operation in under or over
equipment from harmful bearing currents. Instructions
voltage conditions may influence on the performance of the
described in chapter 6.4.1 can be used as guideline, but
application.
their effectiveness cannot be guaranteed in all cases.
6.7.2 Motor loadability with AC_8_ _ – series

6.5 Cabling, grounding and EMC of converters with DTC control
To provide proper grounding and to ensure compliance The loadability curves presented in Figures 5a – 5d are
with any applicable EMC requirements, motors above valid for ABB AC_8_ _-series converters with uncontrolled
30 kW shall be cabled by shielded symmetrical cables and DC-voltage and DTC-control. The figures show the
EMC glands, i.e. cable glands providing 360° bonding. approximate maximum continuous output torque of the
motors as a function of supply frequency. The output
Symmetrical and shielded cables are highly recommended torque is given as a percentage of the nominal torque of
also for smaller motors. Make the 360° grounding the motor. The values are indicative and exact values are
arrangement at all the cable entries as described in the available on request.
instructions for the glands. Twist the cable shields into
bundles and connect to the nearest ground terminal/bus
bar inside the terminal box, converter cabinet, etc. NOTE!
The maximum speed of the motor and application
may not be exceeded!
NOTE!
Proper cable glands providing 360° bonding must
be used at all termination points such as motor, 6.7.3 Motor loadability with AC_5_ _ – series
converter, possible safety switch, etc.
of converter
The loadability curves presented in Figures 6a – 6d are
For motors of frame size IEC 280 and above, additional valid for AC_5_ _ -series converters. The figures show
potential equalization between the motor frame and the the approximate maximum continuous output torque of
driven equipment is needed, unless both are mounted on the motors as a function of supply frequency. The output
a common steel base. In this case, the high frequency torque is given as a percentage of the nominal torque of
conductivity of the connection provided by the steel the motor. The values are indicative and exact values are
base should be checked by, for example, measuring the available on request.
potential difference between the components.
More information about grounding and cabling of variable NOTE!

speed drives can be found in the manual “Grounding and The maximum speed of the motor and application
cabling of the drive system” (Code: 3AFY 61201998). may not be exceeded!
6.6 Operating speed

For speeds higher than the nominal speed stated on the
motor’s rating plate or in the respective product catalog,
ensure that either the highest permissible rotational speed
of the motor or the critical speed of the whole application is
not exceeded.
6.7.4 Motor loadability with other voltage 6.9 Commissioning the variable
source PWM-type converters
For other converters, with uncontrolled DC voltage and
speed application
minimum switching frequency of 3 kHz (200…500 V), the
The commissioning of the variable speed application must
dimensioning instructions as mentioned in chapter 6.7.3
be done according to the instructions of the frequency
can be used as guidelines. However, it shall be noted that
converter and local laws and regulations. The requirements
the actual thermal loadability can also be lower. Please
and limitations set by the application must also be taken
contact the manufacturer of the converter or the system
into account.
supplier.
All parameters needed for setting the converter must be
NOTE! taken from the motor rating plates. The most often needed
The actual thermal loadability of a motor may be parameters are:
lower than shown by guideline curves.
– nominal voltage
– nominal current
6.7.5 Short time overloads – nominal frequency
ABB motors can usually be temporarily overloaded as well – nominal speed
as used in intermittent duties. The most convenient method – nominal power
to dimension such applications is to use the DriveSize tool.
6.8 Rating plates NOTE!

In case of missing or inaccurate information, do not
The usage of ABB’s motors in variable speed applications operate the motor before ensuring correct settings!
do not usually require additional rating plates. The
parameters required for commissioning the converter
can be found from the main rating plate. In some special ABB recommends using all the suitable protective features
applications, however, the motors can be equipped with provided by the converter to improve the safety of the
additional rating plates for variable speed applications. application. Converters usually provide features such as
Those include the following information: (names and availability of features depend on manufacturer
and model of the converter):
– speed range
– power range – minimum speed
– voltage and current range – maximum speed
– type of torque (constant or quadratic) – acceleration and deceleration times
– and converter type and required minimum switching – maximum current
frequency. – maximum torque
– stall protection
7. Maintenance
2. The bearing must be greased while rotating the shaft
WARNING! every year (to be reported). If the motor has been
Voltage may be connected at standstill inside the provided with roller bearing at the driven end, the
terminal box for heating elements or direct winding transport lock must be removed before rotating the
heating. shaft. The transport locking must be remounted in case
of transportation.
3. All vibrations must be avoided to prevent a bearing from

7.1 General inspection failing. All instructions in the motor instruction manual for
commissioning and maintenance have to be followed.
1. Inspect the motor at regular intervals, at least once a The warranty will not cover the winding and bearing
year. The frequency of checks depends on, for example, damages if these instructions have not been followed.
the humidity level of the ambient air and on the local
weather conditions. This can initially be determined
experimentally and must then be strictly adhered to. 7.2 Lubrication
2. Keep the motor clean and ensure free ventilation
airflow. If the motor is used in a dusty environment,
WARNING!
the ventilation system must be regularly checked and
Beware of all rotating parts!
cleaned.
3. Check the condition of shaft seals (e.g. V-ring or radial
seal) and replace if necessary.
WARNING!
4. Check the condition of connections and mounting and Grease can cause skin irritation and eye
assembly bolts. inflammation. Follow all safety precautions specified
5. Check the bearing condition by listening for any unusual by the manufacturer of the grease.
noise, vibration measurement, bearing temperature,
inspection of spent grease or SPM bearing monitoring.
Pay special attention to bearings when their calculated Bearing types are specified in the respective product
rated life time is coming to an end. catalogs and on the rating plate of all motors, except
smaller frame sizes.
When signs of wear are noticed, dismantle the motor,
check the parts and replace if necessary. When bearings Reliability is a vital issue for bearing lubrication intervals.
are changed, replacement bearings must be of the same ABB uses mainly the L1 -principle (i.e. that 99 % of the
type as those originally fitted. The shaft seals have to be motors are certain to make the life time) for lubrication.
replaced with seals of the same quality and characteristics
as the originals when changing bearings.
7.2.1 Motors with permanently greased
In the case of the IP 55 motor and when the motor bearings
has been delivered with a plug closed, it is advisable to Bearings are usually permanently greased bearings of 1Z,
periodically open the drain plugs in order to ensure that 2Z, 2RS or equivalent.
the way out for condensation is not blocked and allows
condensation to escape from the motor. This operation As a guide, adequate lubrication for sizes up to 250 can
must be done when the motor is at a standstill and has be achieved for the following duration, according to L1.
been made safe to work on. For duties with higher ambient temperatures, please
contact ABB. The informative formula to change the
7.1.1 Standby motors L1 values roughly to L10 values: L10 = 2.0 x L1.
If the motor is in standby for a longer period of time on

a ship or in other vibrating environment the following
measures have to be taken:
1. The shaft must be rotated regularly every 2 weeks (to

be reported) by means of starting up of the system. In
case a start-up is not possible, for any reason, at least
the shaft has to be turned by hand in order to achieve
a different position once a week. Vibrations caused by
other vessel's equipment will cause bearing pitting which
should be minimized by regular operation/hand turning.
Duty hours for permanently greased bearings at ambient Regreasing while the motor is at a standstill
temperatures of 25 °C and 40 °C are: If it is not possible to re-grease the bearings while the
motors are running, lubrication can be carried out while the
Duty hours Duty hours motor is at a standstill.
Frame size Poles at 25 °C at 40 °C – In this case, use only half the amount of grease and then
56 2 52 000 33 000 run the motor for a few minutes at full speed.
56 4–8 65 000 41 000 – When the motor has stopped, apply the rest of the
63 2 49 000 31 000 specified amount of grease to the bearing.
63 4–8 63 000 40 000 – After 1–2 running hours, close the grease outlet plug or
71 2 67 000 42 000 closing valve, if fitted.
71 4–8 100 000 56 000 B. Automatic lubrication
80–90 2 100 000 65 000
80–90 4–8 100 000 96 000 The grease outlet plug must be removed permanently with
100–112 2 89 000 56 000 automatic lubrication or open closing valve, if fitted.
100–112 4–8 100 000 89 000
ABB recommends only the use of electromechanical
132 2 67 000 42 000
systems.
132 4–8 100 000 77 000
160 2 60 000 38 000 The amount of grease per lubrication interval stated in the
160 4–8 100 000 74 000 table should be multiplied by three if a central lubrication
180 2 55 000 34 000 system is used. When using a smaller automatic re-grease
180 4–8 100 000 70 000 unit (one or two cartridges per motor) the normal amount of
200 2 41 000 25 000 grease can be used.
200 4–8 95 000 60 000 When 2-pole motors are automatically re-greased, the note
225 2 36 000 23 000 concerning lubricant recommendations for 2-pole motors in
225 4–8 88 000 56 000 the Lubricants chapter should be followed.
250 2 31 000 20 000
250 4–8 80 000 50 000 The used grease should be suitable for automatic
lubrication. The automatic lubrication system deliverer and
Data is valid up to 60 Hz. the grease manufacturer’s recommendations should check.
7.2.2 Motors with regreasable bearings Calculation example of amount of grease for
automatic lubrication system
Lubrication information plate and general lubrication Central lubrication system: Motor IEC M3_P 315_ 4-pole in
advice 50 Hz network, re-lubrication interval according to Table is
If the motor is equipped with a lubrication information plate, 7600 h/55 g (DE) and 7600 h/40 g (NDE):
follow the given values.
(DE) RLI = 55 g/7600 h*3*24 = 0,52 g/day
Greasing intervals regarding mounting, ambient
temperature and rotational speed are defined on the (NDE) RLI = 40 g/7600 h*3*24 = 0,38 g/day
lubrication information plate.
Calculation example of amount of grease for single
During the first start or after a bearing lubrication a automation lubrication unit (cartridge)
temporary temperature rise may appear, approximately 10 (DE) RLI = 55 g/7600 h*24 = 0,17 g/day
to 20 hours.
(NDE) RLI = 40 g/7600 h*24 = 0,13 g/day
Some motors may be equipped with a collector for old
grease. Follow the special instructions given for the RLI = Re-lubrication interval, DE = Drive end,
equipment. NDE = Non drive end
A. Manual lubrication
7.2.3 Lubrication intervals and amounts
Regreasing while the motor is running
– Remove grease outlet plug or open closing valve if fitted. Lubrication intervals for vertical motors are half of the values
– Be sure that the lubrication channel is open. shown in the table below.
– Inject the specified amount of grease into the bearing.
As a guide, adequate lubrication can be achieved for the
– Let the motor run for 1-2 hours to ensure that all excess
following duration, according to L1. For duties with higher
grease is forced out of the bearing. Close the grease
ambient temperatures please contact ABB. The informative
outlet plug or closing valve, if fitted.
formula to change the L1 values roughly to L10 values is L10
= 2.0 x L1, with manual lubrication.
The lubrication intervals are based on a bearing operating

temperature of 80 °C (ambient temperature +25 °C).
Higher speed operation, e.g. in frequency converter

NOTE!
applications, or lower speed with heavy load will require
An increase in the ambient temperature raises the
shorter lubrication intervals.
temperature of the bearings correspondingly. The
interval values should be halved for a 15 °C increase
in bearing temperature and may be doubled for a WARNING!
15 °C decrease in bearing temperature. The maximum operating temperature of the grease
and bearings, +110 °C, must not be exceeded.
The designed maximum speed of the motor must
not be exceeded.
Amount
Frame 3600 3000 1800 1500 1000 500-900
of grease kW kW kW kW
size r/min r/min r/min r/min r/min r/min
g/bearing
Ball bearings, lubrication intervals in duty hours
112 10 all 10 000 13 000 all 18 000 21 000 all 2 5 000 all 28 000
132 15 all 9 000 11 000 all 17 000 19 000 all 23 000 all 26 500
160 25 ≤ 18,5 9 000 12000 ≤ 15 18 000 21 500 ≤ 11 24 000 all 24 000
160 25 > 18,5 7 500 1 0000 > 15 15 000 18 000 > 11 22 500 all 24 000
180 30 ≤ 22 7 000 9 000 ≤ 22 15 500 18 500 ≤ 15 24 000 all 24 000
180 30 > 22 6 000 8 500 > 22 14 000 17 000 > 15 21 000 all 24 000
200 40 ≤ 37 5 500 8 000 ≤ 30 14 500 17 500 ≤ 22 23 000 all 24 000
200 40 > 37 3 000 5 500 > 30 10 000 12 000 > 22 16 000 all 20 000
225 50 ≤ 45 4 000 6 500 ≤ 45 13 000 16 500 ≤ 30 22 000 all 24 000
225 50 > 45 1 500 2 500 > 45 5 000 6 000 > 30 8 000 all 10 000
250 60 ≤ 55 2 500 4 000 ≤ 55 9 000 11 500 ≤ 37 15 000 all 18 000
250 60 > 55 1 000 1 500 > 55 3 500 4 500 > 37 6 000 all 7 000
2801) 60 all 2 000 3 500 – – – – – – –
2801) 60 – – – all 8 000 10 500 all 14 000 all 17 000
280 35 all 1 900 3 200 – – – –
280 40 – – all 7 800 9 600 all 13 900 all 15 000
315 35 all 1 900 3 200 – – – –
315 55 – – all 5 900 7 600 all 11 800 all 12 900
355 35 all 1 900 3 200 – – – –
355 70 – – all 4 000 5 600 all 9 600 all 10 700
400 40 all 1 500 2 700 – – – –
400 85 – – all 3 200 4 700 all 8 600 all 9 700
450 40 all 1 500 2 700 – – – –
450 95 – – all 2 500 3 900 all 7 700 all 8 700
Roller bearings, lubrication intervals in duty hours

160 25 ≤ 18,5 4 500 6 000 ≤ 15 9 000 10 500 ≤ 11 12 000 all 12 000
160 25 > 18,5 3 500 5 000 > 15 7 500 9 000 > 11 11 000 all 12 000
180 30 ≤ 22 3 500 4 500 ≤ 22 7 500 9 000 ≤ 15 12 000 all 12 000
180 30 > 22 3 000 4 000 > 22 7 000 8 500 > 15 10 500 all 12 000
200 40 ≤ 37 2 750 4 000 ≤ 30 7 000 8 500 ≤ 22 11 500 all 12 000
200 40 > 37 1 500 2 500 > 30 5 000 6 000 > 22 8 000 all 10 000
225 50 ≤ 45 2 000 3 000 ≤ 45 6 500 8 000 ≤ 30 11 000 all 12 000
225 50 > 45 750 1 250 > 45 2 500 3 000 > 30 4 000 all 5 000
250 60 ≤ 55 1 000 2 000 ≤ 55 4 500 5 500 ≤ 37 7 500 all 9 000
250 60 > 55 500 750 > 55 1 500 2 000 > 37 3 000 all 3 500
2801) 60 all 1 000 1 750 – – – – – – –
2801) 70 – – – all 4 000 5 250 all 7 000 all 8 500
280 35 all 900 1 600 – – – –
280 40 – – all 4 000 5 300 all 7 000 all 8 500
315 35 all 900 1 600 – – – –
315 55 – – all 2 900 3 800 all 5 900 all 6 500
355 35 all 900 1 600 – – – –
355 70 – – all 2 000 2 800 all 4 800 all 5 400
400 40 all – 1 300 – – – –
400 85 – – all 1 600 2 400 all 4 300 all 4 800
450 40 all – 1 300 – – – –
450 95 – – all 1 300 2 000 all 3 800 all 4 400
1)
M3AA
7.2.4 Lubricants The following high performance greases can be used:

– Mobil Unirex N2 or N3 (lithium complex base)
– Mobil Mobilith SHC 100 (lithium complex base)
WARNING! – Shell Gadus S5 V 100 2 (lithium complex base)
Do not mix different types of grease. – Klüber Klüberplex BEM 41-132 (special lithium base)
Incompatible lubricants may cause bearing damage. – FAG Arcanol TEMP110 (lithium complex base)
– Lubcon Turmogrease L 802 EP PLUS
(special lithium base)
When re-greasing, use only special ball bearing grease with
– Total Multis Complex S2A (lithium complex base)
the following properties:
– good quality grease with lithium complex soap and with NOTE!
mineral- or PAO-oil Always use high speed grease for high speed 2-pole
– base oil viscosity 100-160 cST at 40 °C motors where the speed factor is higher than
– consistency NLGI grade 1.5 - 3 *) 480,000 (calculated as Dm x n where Dm = average
– temperature range –30 °C - +120 °C, continuously bearing diameter, mm; n = rotational speed, r/min).
*) A stiffer end of scale is recommended for vertical

mounted motors or in hot conditions. The following greases can be used for high speed cast iron
motors but not mixed with lithium complex greases:
The above mentioned grease specification is valid if the
ambient temperature is above –30 °C or below +55 °C, – Klüber Klüber Quiet BQH 72-102 (polyurea base)
and the bearing temperature is below 110 °C; otherwise, – Lubcon Turmogrease PU703 (polyurea base)
consult ABB regarding suitable grease.
If other lubricants are used, check with the manufacturer
Grease with the correct properties is available from all major that the qualities correspond to those of the above
lubricant manufacturers. mentioned lubricants. The lubrication intervals are based
on the listed high performance greases above. Using other
Admixtures are recommended, but a written guarantee
greases can reduce the interval.
must be obtained from the lubricant manufacturer,
especially concerning EP admixtures, that admixtures do
not damage bearings or the properties of lubricants at the
operating temperature range.
WARNING!
In general, lubricants containing EP admixtures are
not recommended. In some cases it can cause harm
in the bearing, therefore its use has to be evaluated
case by case together with lubricant suppliers.
8. After Sales Support 9. Environmental

8.1 Spare parts requirements
Unless otherwise stated, spare parts must be original parts Most of ABB’s motors have a sound pressure level not
or approved by ABB. exceeding 82 dB (A) (± 3 dB) at 50 Hz.
When ordering spare parts, the motor serial number, full Values for specific motors can be found in the relevant
type designation and product code, as stated on the rating product catalogs. At 60 Hz sinusoidal supply, the values are
plate, must be specified. approximately 4 dB(A) higher compared to 50 Hz values
stated in the product catalogs.
8.2 Dismantling, re-assembly For sound pressure levels at frequency converter supplies,
please contact ABB.
and rewinding
When motor(s) need to be scrapped or recycled,
Rewinding should always be carried out by qualified repair appropriate means, local regulations and laws must be
shops. followed.
Smoke venting and other special motors should not be
rewound without first contacting ABB.
8.3 Bearings
Special care should be taken with the bearings.
These must be removed using pullers and fitted by heating

or using special tools.
Bearing replacement is described in detail in a separate

instruction leaflet available from the ABB Sales Office.
Any directions placed on the motor, such as labels, must

be followed. The bearing types indicated on the rating plate
must not be changed.
NOTE!
Any repair by the end user, unless expressly
approved by the manufacturer, releases the
manufacturer from responsibility to conformity.
10. Troubleshooting
These instructions do not cover all details or variations
in equipment nor provide information for every possible
condition to be met in connection with installation,
operation or maintenance. Should additional information be
required, please contact the nearest ABB Sales Office.
Motor troubleshooting chart

Your motor service and any troubleshooting must be
handled by qualified persons who have the proper tools
and equipment.
TROUBLE CAUSE WHAT TO DO

Motor fails to start Blown fuses Replace fuses with proper type and rating.
Overload trips Check and reset overload in starter.
Improper power supply Check to see that power supplied agrees with motor rating plate
and load factor.
Improper line connections Check connections against diagram supplied with motor.
Open circuit in winding or Indicated by humming sound when switch is closed. Check for loose
control switch wiring connections and ensure that all control contacts are closing.
Mechanical failure Check to see if motor and drive turn freely.
Check bearings and lubrication.
Short circuited stator Contact ABB
or
Ensure that the supply is disconnected and grounding for work done,
disconnect the cables and measure the insulation resistance.
Poor stator coil connection Indicated by blown fuses. Motor must be rewound.
Remove end shields and locate fault.
Motor may be overloaded Reduce load.
Motor stalls One phase may be open Check lines for open phase.
Wrong application Change type or size. Consult equipment supplier.
Overload Reduce load.
Low voltage Ensure the rating plate voltage is maintained. Check connection.
Open circuit Fuses blown. Check overload relay, stator and push buttons.
Motor runs and Power failure Check for loose connections to line, fuses and control.
then dies down
Motor does not Not applied properly Consult equipment supplier for proper type.
accelerate up to Voltage too low at motor terminals Use higher voltage or transformer terminals or reduce load.
nominal speed because of line drop Check connections. Check conductors for proper size.
Starting load too high Check the motor’s starts against “no load”.
Broken rotor bars or loose rotor Look for cracks near the rings. A new rotor may be required, as
repairs are usually temporary.
Open primary circuit Locate fault with testing device and repair.
TROUBLE CAUSE WHAT TO DO

Motor takes too Excessive load Reduce load.
long to accelerate Low voltage during start Check for high resistance. Make sure that an adequate cable size
and/or draws high is used.
current
Defective squirrel cage rotor Replace with new rotor.
Applied voltage too low Correct power supply.
Wrong rotation Wrong sequence of phases Reverse connections at motor or at switchboard.
direction
Motor overheats Overload Reduce load.
while running Frame or ventilation openings may be Open vent holes and check for a continuous stream of air
full of dirt and prevent proper ventilation from the motor.
of motor
Motor may have one phase open Check to make sure that all leads and cables are well connected.
Grounded coil Motor must be rewound.
Unbalanced terminal voltage Check for faulty leads, connections and transformers.
Motor vibrates Motor misaligned Realign.
Weak support Strengthen base.
Coupling out of balance Balance coupling.
Driven equipment unbalanced Rebalance driven equipment.
Defective bearings Replace bearings.
Bearings not in line Repair motor
Balancing weights shifted Rebalance rotor.
Contradiction between balancing of Rebalance coupling or rotor.
rotor and coupling (half key - full key)
Poly phase motor running single phase Check for open circuit.
Excessive end play Adjust bearing or add shim.
Scraping noise Fan rubbing end shield or fan cover Correct fan mounting.
Loose on bedplate Tighten holding bolts.
Noisy operation Air gap not uniform Check and correct end shield fits or bearing fits.
Rotor unbalance Rebalance rotor.
Hot bearings Bent or sprung shaft Straighten or replace shaft.
Excessive belt pull Decrease belt tension.
Pulleys too far away from shaft Move pulley closer to motor bearing.
shoulder
Pulley diameter too small Use larger pulleys.
Misalignment Correct by realignment of the drive.
Insufficient grease Maintain proper quality and amount of grease in bearing.
Deterioration of grease or lubricant Remove old grease, wash bearings thoroughly in kerosene and
contaminated replace with new grease.
Excess lubricant Reduce quantity of grease, bearing should not be more than half full.
Overloaded bearing Check alignment, side and end thrust.
Broken ball or rough races Replace bearing, clean housing thoroughly first.
11. Figures Key

X-axis: Winding temperature, Celsius Degrees
Y-axis: Insulation Resistance Temperature Coefficient, ktc
100 1) To correct observed insulation resistance, Ri, to 40 °C
multiply it by the temperature coefficient ktc. Ri 40 °C = Ri x
50
Passfeder
x-Achse: Wicklungstemperatur, Grad Celsius
y-Achse: Temperaturkoeffizient des Isolationswiderstandes,
ktc
10 1) Zur Korrektur des ermittelten Isolationswiderstandes,
Ri, bis 40 °C, multiplizieren Sie ihn mit dem
5
Temperaturkoeffizient ktc. Ri 40 °C = Ri x
Légende
Axe X : Température du bobinage, degrés Celsius
Axe Y : Coefficient de température de la résistance
1.0 d'isolation, ktc
1) Pour corriger la résistance d'isolation observée, Ri,
à 40 °C, la multiplier par le coefficient de température
0.5
ktc. Ri 40 °C = Ri x
Clave
Eje X: Temperatura de devanado, grados centígrados
1)
0.1 Eje Y: Coeficiente de temperatura de resistencia de
aislamiento, ktc
1) Para corregir una resistencia de aislamiento observada,
0.05
Ri, a 40 °C, multiplíquela por el coeficiente de temperatura
ktc. Ri 40 °C = Ri x
-10 0 10 20 30 40 50 60 70 80 90 100
Legenda
Figure 1. Diagram illustrating the insulation resistance Asse X: Temperatura dell'avvolgimento, in gradi Celsius
dependence from the temperature and how to correct the Asse Y: Coefficiente di temperatura della resistenza
measured insulation resistance to the temperature of 40 °C. d'isolamento, ktc
1) Per correggere la resistenza d'isolamento osservata,
Abb. 1. Diagramm, das die Abhängigkeit des Ri, per 40 °C, moltiplicarla per il coefficiente di temperatura
Isolationswiderstandes von der Temperatur anzeigt und ktc. Ri 40 °C = Ri x
angibt, wie der gemessene Isolationswiderstand für die
Temperatur von 40 °C korrigiert wird. Explicação
Eixo X: Temperatura dos enrolamentos, Graus Celsius
Figure 1. Diagramme illustrant la dépendance de la résistance Eixo Y: Coeficiente de Temperatura da Resistência de
d'isolation à la température et la façon de corriger la Isolamento, ktc
résistance d'isolation mesurée à la température de 40 °C. 1) Para corrigir a resistência de isolamento observada, Ri,
para 40 °C, deverá ser multiplicada pelo coeficiente de
Figura 1. Diagrama que ilustra la dependencia de la temperatura ktc. Ri 40 °C = Ri x
resistencia de aislamiento respecto a la temperatura y cómo
corregir la resistencia de aislamiento medida a la temperatura Nyckel
de 40 °C. X-axeln: Lindningstemperatur, grader Celsius
Y-axeln: Isolationsresistans, temperaturkoefficient, ktc
Figura 1. Diagramma che mostra la resistenza d'isolamento 1) För att korrigera observerad isolationsresistans, Ri,
in funzione della temperatura e come correggere la resistenza till 40 °C ska den multipliceras med temperaturkoefficienten
d'isolamento misurata per la temperatura di 40 °C. ktc. Ri 40 °C = Ri x
Figur 1. I schemat visas isolationsresistansens beroende av Selitys

temperaturen och hur den uppmätta isolationsresistansen X-akseli: Käämin lämpötila, celsiusastetta
korrigeras till en temperatur på 40 °C. Y-akseli: Eristysvastuksen lämpötilakerroin, ktc
1) Korjaa havaittu eristysvastus, Ri, 40 °C:n lämpötilaan
Kuva 1. Kaavio, joka kuvaa, miten eristysvastus riippuu kertomalla se lämpötilakertoimella ktc. Ri 40 °C = Ri x
lämpötilasta ja miten mitattu eristysvastus korjataan 40 °C:n
lämpötilaan Tuş
X ekseni: Sargı sıcaklığı, Santigrat Derece
Tablo 1. Yalıtım direncinin sıcaklık ile olan bağıntısını ve ölçülen Y ekseni: Yalıtım Direnci Sıcaklık Katsayısı, ktc
yalıtım direncinin 40 °C sıcaklığa göre nasıl düzeltileceğini gösteren 1) Gözlenen yalıtım direncini düzeltmek için,
diyagram. Ri, 40 °C'ye ktc sıcaklık katsayısı ile çarpın. Ri 40 °C = Ri x
Low voltage motors manual, 3GZF500730-85 Rev G 07-2016 | ABB Motors and Generators 177
Figure 2. Mounting of half-coupling or pulley

a1 b
Abb. 2. Montage von Kupplungshälften und
Riemenscheiben
Figure 2. Montage d'un demi-accouplement

ou d'une poulie
Figura 2. Montaje de acoplamiento o polea
Figure 2. Montaggio di semigiunto o puleggia
Figura 2. Montagem dos meios-acoplamentos

ou polias
Figur 2. Montering av kopplingshalva eller remskiva
Kuva 2. Kytkinpuolikkaan tai hihnapyörän

a2 kiinnittäminen
Tablo 2. Yarım kaplin veya kasnağın montajı
Figure 3. Connection of terminals for main supply
Abb. 3. Anschlussklemmen für Hauptversorgung
Figure 3. Raccordement des bornes pour l'alimentation principale
Figura 3. Conexión de terminales de la alimentación principal
Figura 3. Collegamento dei morsetti per l'alimentazione di rete
Figura 3. Ligação de terminais para alimentação
Figur 3. Anslutning av terminaler för elnätet
Kuva 3. Verkkosyötön liitäntöjen muodostaminen
Tablo 3. Ana besleme için terminal bağlantıları
178 ABB Motors and Generators | Low voltage motors manual, 3GZF500730-85 Rev G 07-2016
Y Key
1.10
X axis frequency p.u.
Y axis voltage p.u.
1 zone A
2 zone B (outside zone A)
3 rating point
1.05
Passfeder
x-Achse Frequenz p.u.
1.03
1
y-Achse Spannung p.u.
1 Zone A
3
1.09
2 Zone B (außerhalb Zone A)
X 3 Bewertungspunkt
0.95 0.98 1.00 1.02
2 Légende
0.93 Axe X fréquence p.u.
Axe Y tension p.u.
1 zone A
0.95
2 zone B (hors zone A)
3 point nominal
Clave
Eje X frecuencia p.u.
0.90 Eje Y tensión p.u.
1 zona A
2 zona B (fuera de la zona A)
3 punto nominal
Figure 4. Voltage and frequency deviation
Legenda
in zones A and B
Asse X frequenza p.u.
Asse Y tensione p.u.
Abb. 4. Spannungs- und Frequenzabweichung 1 zona A
in den Zonen A und B 2 zona B (fuori dalla zona A)
3 punto nominale
Figure 4. Écart de tension et de fréquence Explicação

dans les zones A et B Eixo X frequência p.u.
Eixo Y tensão p.u.
1 zona A
Figura 4. Desviación de tensión y frecuencia
2 zona B (fora da zona A)
en zonas A y B 3 ponto de avaliação
Figura 4. Deviazione di tensione e frequenza Nyckel

X-axeln frekvens p.u.
nelle zone A e B
Y-axeln spänning p.u.
1 zon A
Figura 4. Desvio de tensão e frequência 2 zon B (utanför zon A)
nas zonas A e B 3 märkpunkt
Selitys
Figur 4. Spännings- och frekvensavvikelse X-akseli taajuus yksikköä kohti
i zoner A och B Y-akseli jännite yksikköä kohti
1 vyöhyke A
2 vyöhyke B (vyöhykkeen A ulkopuolella)
Kuva 4. Jännite- ja taajuuspoikkeama
3 arvopiste
vyöhykkeillä A ja B
Tuş
Tablo 4. Zon A ve B'de voltaj ve frekans sapması X ekseni frekans p.u.
Y ekseni voltaj p.u.
1 zon A
2 zon B (zon A dışında)
3 değerlendirme noktası
Guideline loadability curves with converters with DTC control

Richtlinie Belastbarkeitskurven mit Frequenzumrichtern mit DTC-Regelung
Courbes de capacité de charge de référence avec convertisseurs à contrôle DTC
Curvas indicativas de capacidad de carga con convertidores dotados de control de DTC
Curve di funzionamento con alimentazione da convertitore di frequenza, controllo DTC
Curvas de capacidade de carga orientadoras com conversores com controlo DTC
Riktlinjer: lastbarhetskurvor för omriktare med DTC-styrning
Ohjeelliset kuormitettavuuskäyrät DTC-ohjatuilla taajuusmuuttajilla
DTC kontrollü konvertörler ile kılavuz yüklenebilirlik eğrileri
Figures/Abbildungen/Figures/Figure/Figure/Figuras/Figur/Kuvat/Eğriler 5a, 5b, 5c, 5d
Conventer with DTC control, 50/60 Hz, temperature rise B/F

Convertisseur à contrôle DTC, 50/60 Hz, élévation de température B/F
Convertidor con control de DTC, 50/60 Hz, aumento de temperatura B/F
Convertitore con controllo DTC, 50/0 Hz, sovra-temperatura classe B/F
Conversor com controlo DTC, 50/60 Hz, aumento de temperatura B/F
Omriktare med DTC-styrning, 50/60 Hz, temperaturstegring B/F
DTC-ohjattu taajuusmuuttaja, 50/60 Hz, lämpötilan nousu B/F
DTC kontrollü konverter, 50/60 Hz, sıcaklık artışı B/F
Figure 5a Figure 5b
Figure 5c Figure 5d
180 ABB Motors and Generators | Low voltage motors manual, 3GZF500730-85 Rev G 07-2016
Guideline loadability curves with other voltage source PWM type

Belastbarkeitskurven als Richtlinie für PWM-Frequenzumrichter mit anderen Spannungsquellen
Courbes de capacité de charge de référence avec d’autres convertisseurs PWM de source de tension
Curvas indicativas de capacidad de carga con otros convertidores de fuente de tensión de tipo PWM
Curve di funzionamento con convertitori di frequenza PWM
Curvas de capacidade de carga orientadoras com outros conversores de alimentação tipo PWM
Riktlinjer: belastbarhetskurvor för annan spänningsomriktare av PWM-typ
Ohjeelliset kuormitettavuuskäyrät muilla PWM-tyyppisillä jännitelähdetaajuusmuuttajilla
Diğer voltaj kanyağı PWM tipi ile kılavuz yüklenebilirlik eğrileri
Figures/Abbildungen/Figures/Figure/Figure/Figuras/Figur/Kuvat/Eğriler 6a, 6b, 6c, 6d
Other voltage source PWM type converter, 50/60 Hz, temperature rise B/F
PWM-Frequenzumrichter mit anderen Spannungsquellen, 50/60 Hz, Temperaturanstieg B/F
Autre convertisseur PWM de source de tension, 50/60 Hz, élévation de température B/F
Otro convertidor de fuente de tensión de tipo PWM, 50/60 Hz, aumento de temperatura B/F
Convertitore PWM, 50/60 Hz, sovra-temperatura classe B/F
Outros conversores de alimentação tipo PWM, 50/60 Hz, aumento de temperatura B/F
Annan spänningsomriktare av PWM-typ, 50/60 Hz, temperaturstegring B/F
Muu PWM-tyyppinen jännitelähde-taajuusmuuttaja, 50/60 Hz, lämpötilan nousu B/F
Diğer voltaj kaynağı PWM tipi konverter, 50 Hz, sıcaklık artışı B
Figure 6a Figure 6b
Figure 6c Figure 6d
Contact us
3GZF500730-85 Rev G ML 07-2016

Manufacturing units: We reserve the right to make technical changes or modify
the contents of this document without prior notice. With
ABB Shanghai Motors Co. Ltd. regard to purchase orders, the agreed particulars shall
No 88. Tianning Road prevail. ABB does not accept any responsibility what so ever
Minhang
for potential errors or possible lack of information in this
Shanghai 200245
document.
China
ABB Oy, Motors and Generators We reserve all rights in this document and in the subject
Strömbergin puistotie 5 A matter and illustrations contained herein. Any reproduction,
FI-65320 Vaasa disclosure to third parties or utilization of its contents – in
Finland whole or in parts – is forbidden without prior written consent
of ABB.
ABB India Ltd.
Plot No 5&6, 2nd Stage
Peenya industrial Area © Copyright 2016 ABB.
Peenya 560058, Bangalore All rights reserved.
Karnataka, India
ABB India Limited www.abb.com/motors&generators

32, Industrial area, NIT,
Faribadad - 121001
India
ABB Sp. z o.o.

27 Placydowska Str.
95-070 Aleksandrow Lodski
Poland
Series Page
CERTIFICATE
February 2019 H07a
Declaration of compliance with the order EN 10204 2.1
SPP id: 190220 / Replaces 180108 / en / N30527 / 5
We certify that this product is manufactured in compliance with the requirements of the order and the materials used
in the construction of the product are in accordance with the specifications.
Kotka 20.2.2019
Enno Danke

PERFORMANCE TEST REPORT
SPP id: 181108 / Replaces 180518 / en / N04386_100224012 / 9
Guaranteed Results Measured
Client Northvolt Ett Speed [rpm] 2965 2965 2802
Project Northvolt Ett Flow [l/s] 14,4 14,1 13,4
Pump Service Head [m] 40,0 39,1 35,0
Pump Type SNS2-40 Power [kW] 8,1 8,4 7,1
Tag No. F1.U1.WW.UWR30.CM300.GPB310 Efficiency [%] 69,6 64,9 64,9
Manufacturers Order No. 0000596148 / 450 Testing conditions
Serial No. 100224012 Temperature [°C] 22,5
Impeller 943384 / 175,0 mm Specific Gravity 0,99782
Test date 08.07.2020 Kinematic Viscosity [m2/s] 9,44E-07
Test standard ISO 9906 / HI 14.6 Pg 1- 10 kW
50
45
40
35
30
Head (m)
25
20
15
10
5
0
0 5 10 15 20 25 30
12
10
Power (kW)
8
6
4
2
0
0 5 10 15 20 25 30
100
90
80
Efficiency (%)
70
60
50
40
30
20
10
0
0 5 10 15 20 25 30
© SULZER Ltd. 2020
Flow (l/s)
SULZER CONFIDENTIAL
Series Page
Balancing test certificate, 1-plane CERTIFICATION

November 2018 H03a
Customer Customer Order No. Customer Item/Tag
Northvolt Ett 0100382759 F1.U1.WW.UWR30.CM300.GPB310

Project name Sulzer Order No. / Position Witnessed
Northvolt Ett 596148 / 450 Yes / No

Manufacturer Test date Impeller
Sulzer Pumps Finland Oy 11.06.2020 943384 / 175,0 mm

Product type Serial Number Impeller speed Test standard
SNS2-40 100224012 3600 rpm 1-Plane 6.3

Residual unbalance measured Residual unbalance allowed
15 gmm 32 gmm
Pump balancing test has been made acc. to the above results. The test results meet the standard requirements and balancing is accepted.
Mänttä 11.06.2020
Enno Danke

Series Page
Hydrostatic pressure test certificate CERTIFICATION

November 2018 H04
Customer Customer Order No. Customer Item/Tag
Northvolt Ett 0100382759 F1.U1.WW.UWR30.CM300.GPB310

Project name Sulzer Order No. / Position Witnessed
Northvolt Ett 0000596148 / 450 Yes / No

Manufacturer Test date
Sulzer Pumps Finland Oy 29.06.2020

Product type Serial Number Pump material Test water temperature is ambient
temperature, min.
SNS2-40 100224012 42 7ºC (45ºF) for ferrous materials.
Test pressure Max allowed operating pressure at Test duration Test standard
20oC (68oF)
15,00 bar 10,00 bar 10 min ISO 5199
The pump hydrostatic pressure test has been made acc. to the above conditions without any visible leakage during the test. The test is
acceptable.
Mänttä 29.06.2020
Enno Danke

Series Page
CERTIFICATE ISO
Material Certificate EN 10204-2.2 March 2020 H07b
SPP id: 200311 / Replaces 190529 / en / N15716 / 21 / Page 1 (9)
Based on continuous tests, we certify that the analysis values as well as the mechanical and technological data on
the materials are within the limits specified in international reference standards. The inspection results and standard
specifications for each material are described in chapter “Material-specific analysis results”.
This certificate complies with standard EN 10204 and covers the most common cast materials and shaft materials of
pumps as follows:
Materials of construction (Sulzer ID) and components covered for each pump type
AHLSTAR (4C, 41, 4T, 4E, 5H, 53): Adapter (344), Bearing housing (330), Case (100), Case cover (161), Expeller
(604), Impeller (230), Sideplate (135), Stuffing box housing (451), Suction impeller (231), Volute case (102).
CPE (41, 4T, 4E, 5H, 53): Adapter (344), Bearing cover (360), Bearing housing (330), Case cover (161), Expeller
(604), Impeller (230), Stuffing box housing (451), Volute case (102).
CPT (41, 4T, 4E, 5H, 53): Adapter (344), Bearing cover (360), Bearing housing (330), case cover (161), expeller
(604), impeller (230), Stuffing box housing (451), Volute case (102).
SNS (41, 42, 53): Bearing cover (360), Bearing housing (330), Case cover (161), Impeller (230), Volute case (102).
MBN (41, 4T, E2, 53): Bearing cover (360), Bearing housing (330), Discharge case (107), Expeller (604), Impeller
(230), Stage case (108), Stuffing box housing (451), Suction case (106).
MBN RO (41, 4T): Bearing cover (360), Cover (160), Diffuser (171), Discharge case (107), Impeller (230), Stage
case (108), Stuffing box housing (451), Suction case (106), Suction impeller (231).
MC®-pumps (41, 4T, 4E): Case (100), Case cover (161), Impeller (230), Suction impeller (231), Suction nozzle
(153), Volute case (102).
Other components (BM, MCN S0408, BB, BE): Shaft (210).
Material-specific analysis results
ASTM A743 CF-8 (Sulzer ID: 4C)
Chemical Composition [%]

Result Standard Min Standard Max
C 0.06 0.00 0.08

Manganese 0.93 0.00 1.50
Silicon 0.81 0.00 2.00
Phosphorus 0.027 0.00 0.040
Sulfur 0.007 0.000 0.040
Chromium 18.6 18.0 21.0
Nickel 8.57 8.00 11.00
SULZER CONFIDENTIAL
Series Page
CERTIFICATE ISO
Mechanical Properties
Tensile strength [MPa (ksi)] 566 485 (70)

Yield strength [MPa (ksi)] 283 205 (30)
Elongation in 50 mm (2 in.), % 56.5 35.0
ASTM A890 3A (Sulzer ID: 41)

C 0.04 0.00 0.06

Manganese 0.63 0.00 1.00
Silicon 0.66 0.00 1.00
Phosphorus 0.027 0.00 0.040
Sulfur 0.009 0.000 0.040
Chromium 24.8 24.0 27.0
Nickel 5.1 4.0 6.0
Molybdenum 1.99 1.75 2.50
Nitrogen 0.19 0.15 0.25

SULZER CONFIDENTIAL
Series Page
CERTIFICATE ISO
ASTM A890 5A (Sulzer ID: 4T)

C 0.02 0.00 0.03

Manganese 0.74 0.00 1.50
Silicon 0.57 0.00 1.00
Phosphorus 0.026 0.00 0.040
Sulfur 0.009 0.000 0.040
Chromium 24.90 24.0 26.0
Nickel 7.0 6.0 8.0
Nitrogen 0.20 0.10 0.30

ASTM A747 CB7Cu-2 (Sulzer ID 4E)

C 0.05 0.00 0.07

Manganese 0.55 0.00 0.70
Silicon 0.60 0.00 1.00
Phosphorus 0.020 0.000 0.035
Sulfur 0.006 0.000 0.030
Chromium 14.77 14.00 15.50
Nickel 5.10 4.50 5.50
Copper 2.92 2.50 3.20
Niobium 0.24 0.15 0.35
Nitrogen 0.02 0.00 0.05
SULZER CONFIDENTIAL
Series Page
CERTIFICATE ISO

Hardness [HBW 10/3000] 408 375
ASTM A743 CF-8M (Sulzer ID: 42)

C 0.05 0.00 0.08

Manganese 0.94 0.00 1.50
Silicon 0.86 0.00 2.00
Phosphorus 0.029 0.00 0.040
Sulfur 0.009 0.000 0.040
Chromium 18.6 18.0 21.0
Nickel 9.52 9.00 11.00

SULZER CONFIDENTIAL
Series Page
CERTIFICATE ISO
ASTM A743 CA-6 NM (Sulzer ID: E2)

C 0.04 0.00 0.06

Manganese 0.55 0.00 1.00
Silicon 0.52 0.00 1.00
Phosphorus 0.022 0.00 0.040
Sulfur 0.006 0.000 0.030
Chromium 12.50 11.50 14.00
Nickel 4.02 3.50 4.50

ASTM A395 60-40-18 (Sulzer ID: 5H)

C 3.68 3.00
Silicon 2.60* 0.00 2.50
Phosphorus 0.04 0.00 0.08
* Note (A395/A395M, Chapter 6.1.2) – For each reduction of 0.01 % below the
maximum specified phosphorus content, an increase of 0.09 % silicon above the
specified maximum will be permitted up to a maximum of 2.75 %.
SULZER CONFIDENTIAL
Series Page
CERTIFICATE ISO

Elongation in 50 mm (2 in.), % 20 18
Hardness [HBW 10/3000] 160 143 187
ASTM A48 CL 35 B (Sulzer ID: 53)
EN 10088-3 1.4460 (Sulzer ID: BM)

C 0.02 0.00 0.05

Manganese 0.69 0.00 2.00
Silicon 0.44 0.00 1.00
Phosphorus 0.027 0.00 0.035
Sulfur 0.009 0.000 0.030
Chromium 26.7 25.0 28.0
Nickel 4.91 4.50 6.50
Nitrogen 0.19 0.05 0.20
SULZER CONFIDENTIAL
Series Page
CERTIFICATE ISO
Tensile strength [MPa] 715 620 800

Yield strength [MPa] 527 450
Hardness [HBW 10/3000] 247 260
EN 10088-3 1.4021 QT700 (Sulzer ID: MCN S0408)

C 0.21 0,16 0,25

Manganese 0.40 0.00 1.00
Silicon 0.39 0.00 1.00
Phosphorus 0.02 0.00 0.040
Sulfur 0.006 0.000 0.030
Chromium 12.4 12.0 14.0
Nickel 0.11 0.00 0.60

Hardness [HBW 10/3000] 233 255
Impact energy [J] 66 25
SULZER CONFIDENTIAL
Series Page
CERTIFICATE ISO
EN 10088-3 1.4410 (Sulzer ID: BB)

C 0.02 0.00 0.03

Manganese 0.65 0.00 2.00
Silicon 0.53 0.00 1.00
Phosphorus 0.02 0.00 0.035
Sulfur 0.001 0.000 0.015
Chromium 25.4 24.0 26.0
Nickel 6.71 6.00 8.00
Nitrogen 0.27 0.24 0.35

SULZER CONFIDENTIAL
Series Page
CERTIFICATE ISO
EN 10088-3 1.4462 (Sulzer ID: BE)

C 0.02 0.00 0.03

Manganese 1.26 0.00 2.00
Silicon 0.50 0.00 1.00
Phosphorus 0.02 0.00 0.035
Sulfur 0.001 0.000 0.015
Chromium 22.3 21.0 23.0
Nickel 5.13 4.50 6.50
Nitrogen 0.18 0.10 0.22

We hereby certify that the materials of goods described above comply with the purchase agreement and that the
values stated are results from the production lot samples.
Kotka 11.3.2020
Enno Danke
SULZER CONFIDENTIAL

Sulzer SNS2-40

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sulzer SNS2-40

Uploaded by

Copyright:

Available Formats

Sulzer Pumps Finland Oy Description SNS2-40

Serial Number 100224012

Sulzer Pompes France SASU Contact Person Eric Ruyer

Max. rotational speed: 2.965 rpm NPSH required (m): 1,4 m

Sulzer Pompes France SASU Contact Person Eric Ruyer

1 MATERIAL CERTIFICATE N15716EN

D02.01 1 DIMENSIONAL DRAWING, PUMP P31294EN

D02.03 1 DIMENSIONAL DRAWING, ASSEMBLY P30954EN

D02.12 1 Dimensional drawing P02184EN

D03.01 1 Characteristic curve K63171EN

D04.01 1 SECTIONAL DRAWING, PUMP N32542EN

D04.03 1 SECTIONAL DRAWING, ASSEMBLY N32543EN

D04.04 1 SIGN LOCATION DWG, SNS N32653EN

D04.21 1 SECTIONAL DRAWING, SEALING UNIT N32544EN

D04.22 1 SECTIONAL DRAWING, SEALING UNIT N32549EN

D05.00 1 Instruction, contents N32486EN

D05.01 1 Information for use N32487EN

D05.02 1 Reception of supply N32488EN

D05.03 1 Safety instructions N32489EN

D05.04 1 Lifting and transfers N32490EN

D05.05 1 Product description N32491EN

D05.06 1 Installation at the site N32492EN

D05.07 1 Operation N32493EN

D05.08 1 Preventive maintenance N32494EN

D05.09 1 Maintenance N32495EN

D05.21 1 IOM. Mechanical seal N32496EN

D06.51 1 INSTRUCTION, COUPLING, REX VIVA C10014EN

D06.81 1 INSTRUCTION, DRIVE MOTOR C10017EN

D07.01 1 CERTIFICATE EN10204-2.1 N30527EN

D07.02 1 Performance Certificate N04386EN_100224012

D07.04 1 Cert. ISO1940 G1.0/G2.5/G6.3 Static N05669EN_100224012

D07.05 1 CERTIFICATE HYDROSTATIC TEST N05670EN_100224012

161.101 9426190142 1 CASE COVER SNS 2 (42) A743 CF-8M

183.101 9441060111 1 SUPPORT FOOT SNS 1-2 H 86 (11) S235JRG2 EN10025

210.101 94261101C2 1 SHAFT SNS 2 (S0577) A276/EN10088-3 T420/1.4021

230.101 9433840142-C 1 IMPELLER SNS 2-40 (42) A743 CF-8M

Structural tests: Bal. ISO 21940, G 6.3, 1-plane

Impeller diameter: 175,0 mm

Material and NDT tests: Material test EN 10204-2.2

Sulzer Pompes France SASU Contact Person Eric Ruyer

320.101 G325007310 1 ANTIFRICTION BEARING 7310 BECBM

320.102 G325007310 1 ANTIFRICTION BEARING 7310 BECBM

330.101 9426100153 1 BEARING HOUSING SNS 2 (53) A48 CL 35 B

339 SNS2-339-1 1 BEARING UNIT SEMIFINISHED SNS 2

339.101 SNS2-339OL-1 1 BEARING UNIT SNS 2 OL

360.101 9426160153 1 BEARING COVER SNS 2 (53) A48 CL 35 B

412.101 E11H199393 1 O-RING 199,3X5,7 (93) FKM

412.102 E113010194 1 O-RING 10,1X1,6 (94) PTFE

412.103 E11B092091 1 O-RING 92X3 (91) NBR

412.104 E11B104591 1 O-RING 104,5X3 (91) NBR

412.105 E11B059591 1 O-RING 59,5X3 (91) NBR

423.101 9426140100 1 LABYRINTH RING SNS 2 (S0073) AISI 420

423.102 9426150100 1 LABYRINTH RING SNS 2 (S0073) AISI 420

433.101 304500141204 1 MECHANICAL SEAL SNS1F 40 (FOR SNS2-) Duplex2205-SiC/SiC-FKM

507.101 EL1205006M 1 DEFLECTOR 9RB 50 (6M) AISI304/NBR

507.102 EL1204506M 1 DEFLECTOR 9RB 45 (6M) AISI304/NBR

521.101 9426120111 1 DISTANCE SLEEVE SNS 2 (11) S235JRG2 EN10025

554.102 B310010537 8 WASHER ISO7089-10-200HV-A4 (37) A4 ISO3506

554.103 B310010537 2 WASHER ISO7089-10-200HV-A4 (37) A4 ISO3506

554.104 B310010537 4 WASHER ISO7089-10-200HV-A4 (37) A4 ISO3506

554.105 B310008437 2 WASHER ISO7089-8-200HV-A4 (37) A4 ISO3506

554.201 B310010537 3 WASHER ISO7089-10-200HV-A4 (37) A4 ISO3506

554.202 B310010537 6 WASHER ISO7089-10-200HV-A4 (37) A4 ISO3506