Sulzer MBN

SERIES 3.
26
SPP id: 200213 / Replaces 151113 / en / N31060 / 10
TYPE MBN
MULTISTAGE RING SECTION PUMP
Installation, operation and maintenance instruction
Information for use

Reception of delivery
Safety instructions
Hoistings and transfers
Product description
Installation at the site
Operation
Preventive maintenance
Maintenance
ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

pt = Brazil portuquese / versiossa 5 / 25.10.2013 Tuulikki
Series 3.26 Page
USER'S MANUAL - TYPE MBN INSTRUCTIONS
Documents & dates February 2020 G02
SPP id: 200213 / Replaces 151113 / en / N31060 / 10 / Page 2 (2)
Installation, operation and maintenance instruction
G 01 Cover
N31060 Feb - 20
G 02 Table of contents
G 03a-d N05571 Information for use Apr - 11
G 04a-c N05572 Reception of delivery Sep - 14
G 05a-l N05573 Safety instructions Feb - 20
G 06a-e N05574 Hoistings and transfers Jan - 20
G 07a-n N31061 Product description Oct - 19
07q-r N32254 Allowable flange forces and moments Feb - 20
G 08a-q N05576 Installation at the site Jan - 20
G 09a-i N05577 Operation Sep - 14
G 10a-l N05578 Preventive maintenance Jan - 20
G 11a-u N05694 Maintenance Sep - 14
a

SULZER PUMPS FINLAND OY
Information for use
1. General
2. Document identification
3. Definitions
4. Decommissioning

Series Page
USER'S MANUAL INSTRUCTIONS
Information for use April 2011 G03b
1 General
This instruction set covers the product with the supplemental accessories included in the delivery. All supplied
instructions are found in the Parts List under the heading "Instructions".
WARNING
Before commissioning, the operating staff have to be instructed concerning guidelines for correct
and safe operaton of the product as stated in these instructions.
This product must be operated and serviced by qualified personnel who are familiar with the design and operation of
this product and the system with the essential safety aspects involved. Scope of responsibilities and supervision of
the personnel must be exactly defined by the plant operator.
Our guarantee will be valid only if the installation, operation, maintenance and repairs of this pump are carried out in
accordance with these instructions. The plant operator is to make sure that the contents of these instructions are
fully understood by the operating personnel.
To assure steady start-upand operation, supervision or service from an authorized Sulzer representative is
recommended. During the operation periodic inspections should be made to assure safe operation under the
prevailing conditions.
NOTE
Any modification may be made to the product only after consultation with Sulzer.
Using original spare parts and accessories authorised by Sulzer is a relevant safety aspect. Only genuine spare
parts which are in accordance with the original delivery ( in the part list ) are to be used. Use of other parts may
exempt Sulzer from any liability.
Additional instructions can be obtained by contacting the local Sulzer representative. If any assistance regarding the
product or its instructions is required, please contact your local representative for a quick supply of the information
you need.
The enclosed instructions regarding a possible long term storage (more than 3 months) must be observed.
All our customer instructions are available in electronic format for viewing and printing.
If the delivery includes customer instructions or other data in an electronic format that enables editing, Sulzer is only
responsible for the contents of printed paper versions of instructions and other data supplied by Sulzer.
Keep these instructions at the place of operation for further reference!

Series Page
Information for use April 2011 G03c
2 Document identification
Sulzer product number
Series 3.26 Page

INSTRUCTIONS
September 2006 G03c Identification and page number (c)
of Sulzer document
SPP id: Version 01> / 060831 / Replaces 060110 / en / N05571 / 2/ Page 1 (5)
Page number when the document has more

than one page (total number of pages)
Document version number
Document identification number
Language of the document
The date when this document was done previously (when needed)
The date when this document was done or updated
Product version number
Sulzer Pumps Finland Oy identification
3 Definitions
The following words are used in the instructions to indicate items which require special attention.
WARNING
● There is a risk of personal injury if the instruction is not adhered to.
CAUTION
● There is a risk of damaging or destroying the product or system process if the instruction is not adhered to.
NOTE
● Is used in the text for highlighting necessary information or requirements which are essential to observe.

Series Page
Information for use April 2011 G03d
4 Decommissioning
Sulzer Pumps’ products are designed so that their service would be as easy as possible by replacing worn or
damaged parts with new, original Sulzer spare parts. Parts can also be re-used after reconditioning them at Sulzer
Customer Support Service Centers. Sulzer Customer Support Service Centers must be used in the assessment of
re-use and reconditioning. If you need additional instructions or guidance, please contact our representative.
The materials used in Sulzer Pumps’ products are disclosed in the parts list supplied with the product.
At the end of the life cycle of a product or its parts, the appropriate materials and parts must be recycled or disposed
of using methods which are acceptable in terms of environmental protection and which conform to local legislation
and regulations. If a product or its part contains environmentally harmful substances, they must be removed and
disposed of by following valid regulations.
Packaging materials must be recycled or disposed of using methods which are acceptable in terms of environmental
protection and which conform to local legislation and regulations.
Make sure that hazardous substances are disposed of safely and that the personnel use appropriate personal
protective equipment. Safety considerations must always meet the requirements of valid regulations.
2

Reception of delivery
1. Purchase inspection
2. Storage

Series Page
Reception of delivery September 2014 G04b
1 Purchase inspection
Check carefully that the delivery meets your order and is in accordance with the packing list and Parts List of the
product. Inform the supplier immediately about any defects or damage observed.
CAUTION
Do not remove the cover plates or plugs protecting the openings before the installation of pipes.
Foreign particles inside the product damage it at starting.
Examine the crate and wrapping before discarding them since parts and accessories are sometimes wrapped
individually or fastened into the crate.
If the product unit is not installed immediately, it should be stored under conditions that will prevent deterioration due
to damage and/or corrosion. The long term storage requirements should always be specified in the purchase order.
2 Storage
2.1 Short term ( less than 3 months )

When it is necessary to store a product for a short term before the installation, it must be stored in a dry location
where it cannot be affected by dirt or corrosion. Protection plates on the product openings should not be removed.
The product bearings and drive elements must be properly protected against any foreign matter. To prevent rusting
or seizing, lubricate the product unit before storing and turn the product shaft by hand at least once every two
weeks.
2.2 Long term
NOTE
The grease/oil lubricants must be changed before the product is taken into use.
If the product is stored for more than 3 months, the following procedures must be observed:
∙ store the product in a dry place
∙ drain the product from any liquid in it
∙ rotate the product shaft by hand at least once every two weeks to prevent bearing damage
∙ with cast iron products equipped with gland packing, remove the gland packings from the stuffing box and
apply rust preventives in the stuffing box
∙ with oil lubrication, the bearing unit is emptied of oil before the delivery. Fill the bearing unit with oil, connect
it to a mist lubrication system, or coat the interior of the unit with a rust preventive film.
∙ apply rust preventives to the unprotected parts, such as the shaft end, product flanges and coupling.If
necessary, protect and shaft sealing with volatile corrosion inhibitors.

Series Page
Reception of delivery September 2014 G04c
∙ observe the storage instructions of any accessories ( e.g. electric motors ) included in the delivery.
∙ if the product unit is covered with plastic sheeting, the bottom should remain open to allow ventilation
WARNING
The rust preventives must be cleaned carefully before the product is taken into use.
Solvents containing rust preventives can cause irritation to the skin and/or respiratory
system. Prolonged physical contact and breathing of vapor to be avoided.

SERIES 3.26
TYPE MBN and MBN RO

Safety instructions
1. General
2. Safety of machinery
3. Essential safety aspects
4. Safety signs affixed to the product
5. Operating situations affecting the product safety

Series 3.26 Page
USER'S MANUAL - TYPE MBN and MBN RO INSTRUCTIONS
Safety instructions February 2020 G05b
This product is designed and tested for safe and reliable operation in the application for which it is specified and
sold. Remember, a pump is a piece of equipment with pressure containing parts and rotating elements which can
cause a hazard. Therefore, all the safety measures in the instructions are to be followed strictly. Personal injuries
may result if the instructions are not observed and followed.
It is not only the general health and safety instructions contained under this main heading Safety instructions which
are to be observed, but also the other safety information relating to this delivery. Such information includes all
relevant requirements of national legislation or any other safety information issued by the plant operator.
The exact and detailed process and application data is relevant for the safe and reliable operation of the product.
Special environmental conditions at the place of installation should always be checked between the end user and
Sulzer. Such conditions are e.g.
● Abnormal temperature
● High humidity
● Corrosive atmospheres
● Pressure fluctuations in the process
● Falling below the minimum permissible flow, dry running
● Explosive and/or fire danger zones
● Dust, sandstorms
● Earthquakes
Special safety measures are also needed when the type of liquid to be pumped is e.g. the following:
● Flammable
● Corrosive, abrasive
● Poisonous
● Crystallizing
● Solid containing
● Gas containing
Non-compliance with the safety and specific operating instructions may produce a risk to the personnel as well as to
the environment, e.g.
● Failure of important functions of the pump and/or plant
● Failure of specific procedures of maintenance and repair
● Exposure of people to electrical, mechanical and chemical hazards
● Endangering the environment owing to hazardous substances being released
3 Safety of machinery
3.1 General
The delivery does not include the design of the operation environment of the machine, the power circuits, control
circuits and controls of machine operation. However, all health and safety requirements laid down in the European
Machinery Directive (2006/42/EC) on the safety of machinery and/or in national legislation in the country where the
machine is used as well as in directive 2014/34/EC for a device intended to be used in potentially explosive
atmospheres must always be taken into account in the operation of the process.
It is necessary that the Customer has taken into account the necessary requirements that are shown in this
instruction when designing, purchasing and starting up the process control systems, other controls and equipment
related to the machine. Some of these requirements are also applicable to the personnel that operate the machine.

Series 3.26 Page
Safety instructions February 2020 G05c
As far as the above is applicable, the Customer must also follow the appropriate legislation on electrical safety (such
as the low-voltage directive) or electromagnetic compatibility of equipment (EMC directive). During the operation of
the machine you must also follow the appropriate occupational safety legislation of the country where the machine is
used.
3.2 Essential health and safety requirements

3.2.1 General remarks
3.2.1.1 Definitions
When necessary, the potential danger zones related to the machine and its operating environment, persons
exposed within the danger zone and all operator groups of the machine must be specified jointly between the
Customer and the Manufacturer, for example for the purpose of introductory training arranged for the operators of
the machine.
3.2.1.2 Principles of safety integration
As a machine manufacturer, we have, in accordance with the contents of the delivery, followed the Machinery
Directive and/or the national legislation of the country where the machine is used in order to ensure safety
integration.
The installation, operating and safety instructions supplied with the machine must be followed on receipt of the
machine, in installing it at the point of operation and in its operation. Prior to final start-up, it must be ensured that
the machine, its controls and other equipment related to a safe use of the machine fulfill the requirements laid down
in the Machinery Directive and/or in national safety legislation.
3.2.1.3 Materials and products
The products related to the use of the machine (liquids transferred in the process) must not endanger the exposed
persons' safety or health. The process where the machine is used must be designed so that the use of liquids
causes no hazard.
3.2.1.4 Lighting
Maintenance areas necessary for the regular inspections of the machine must be provided with appropriate lighting.
3.2.1.5 Design of machinery to facilitate its handling
The environment of the machine must be designed so that, in order to facilitate the handling of the machine or its
various components, standard lifting gear can be attached above the machine if necessary. The environment must
be designed so that the various components can be handled safely in other respects as well. The handling and
lifting instructions supplied with the machine must be absolutely followed.
3.2.2 Controls
3.2.2.1 Control and stopping devices
The controls of the machine must be safe and constructed in a way that will prevent a dangerous situation arising.
When designing the controls, the specified requirements laid down in the Machinery Directive and/or in the national
legislation of the country where the machine is used must be absolutely followed in terms of controls, starting
devices, stopping devices (including emergency stop devices) and selection of control and operating modes for the
machine and combinations of machinery.
The controls of the machinery must be designed so that fluctuations in energy supply or failures in the control circuit
do not lead to dangerous situations. The interactive software used in the controls between the operator and the
machine must be user-friendly.
3.2.3 Protection against mechanical hazards

3.2.3.1 Stability
Our delivery includes the appropriate accessories for securing the machine to the foundations. The installation
instructions supplied with the machine must be absolutely followed in order to ensure sufficient stability of the
machine/combination of machinery.

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Safety instructions February 2020 G05d
3.2.3.2 Risk of break-up during operation

The piping and hoses connected to the machine must be able to withstand the anticipated internal and external
stresses, and they must be firmly secured and protected against all loading and stress.
The instructions concerning the purpose of the machine, limitations of use, allowable flange forces and support of
piping, supplied with the machine, must be absolutely followed. During operation, there is always a risk of rupture in
the piping connected to the machine (risk of high-pressure/hot/harmful liquid spray) if the supplied instructions are
violated.
3.2.3.3 Risk due to falling or ejected objects

Necessary precautions must be taken to prevent risks from falling or ejected objects (e.g. tools used during
installation).
3.2.3.4 Risks due to sharp edges or angles

Due to the purpose and design of the machine, its parts have sharp edges and/or angles. During installation and
maintenance, the instructions supplied with the machine must be followed, and the appropriate personal protective
equipment must be used.
3.2.3.5 Risks related to variations in the rotational speed

The instructions supplied with the machine show the intended rotational speed of the machine and its maximum
rotational speed limits. The selection and adjustment of rotational speed must be performed so that these
instructions are adhered to.
3.2.3.6 Prevention of risks related to moving parts

The fixed guards used for preventing risks related to moving parts in the machine must be absolutely kept in place
while the machine is running. If a guard is not included in the delivery, it must be ensured prior to start-up that the
rotating parts are provided with guards in accordance with the valid legislation. If rotating parts of the machine seize
accidentally during operation, the machine must be stopped immediately and the cause of the fault must be
ascertained in accordance with the instructions supplied with the machine.
3.2.4 Protection against other hazards
3.2.4.1 Electricity supply

The electrical drives of the machine must be designed, constructed and equipped so that all hazards of an electrical
nature can be prevented. The specific rules and valid legislation in force related to electrical equipment must be
absolutely followed. The electrical equipment related to a machine conforming to the Machinery Directive must fulfil
the detailed requirements laid down in standard EN 60204-1:2006.
3.2.4.2 Static electricity

The build-up of potentially dangerous electrostatic charges in the machine and its auxiliary equipment must be
prevented or restricted.
3.2.4.3 Errors of fitting

Errors made when fitting parts of the machine can be a source of risk. For this reason, the instructions supplied with
the machine must be absolutely followed during the installation and repairs of the machine.
Faulty liquid and electrical connections can also be a source of risk. With liquid connections, the instructions
supplied with the machine must be followed. Faulty electrical connections must be made impossible by the design,
or information on the risk must be given on cables and connectors.
3.2.4.4 Extreme temperatures

If necessary, the machine must be provided with warnings concerning high surface temperatures. In these cases,
additional steps should be taken to eliminate any risk of injury caused by contact with or proximity to machinery
parts. Maintenance requires the heating of some parts prior to installation. Carefulness is imperative during
installation, and appropriate personal protective equipment must be used during installation.

Series 3.26 Page
Safety instructions February 2020 G05e
3.2.4.5 Fire and explosion

Exact and detailed information on the process and the purpose for which the machine is used are essential in terms
of safe operation of the machine. The specific circumstances prevailing at the point of use must always be checked
between the Customer and Manufacturer when the machine is being selected.
Type MBN
With equipment intended for use in potentially explosive atmospheres (ATEX), see instruction regarding section 5
(Ignition hazard assessment).
3.2.4.6 Noise and vibration

The instructions supplied with the machine provide information on the emission of airborne noise and on the
balancing of rotating parts of the machine. The data given must be taken into account and necessary steps must be
taken in order to eliminate any risks caused by noise or vibration in accordance with the circumstances prevailing at
the point of use.
3.2.4.7 Radiation
The instructions supplied with the machine provide information on the emission of radiation potentially involved in
the measuring equipment of the machine. The operators of the machine must absolutely follow the safety
instructions concerning the use of this equipment.
3.2.4.8 Emissions
The instructions supplied with the machine provide information on the control of leakages in the immediate proximity
of the machine. If necessary, the following steps must be taken to eliminate harmful emissions involved in the
process:
● account of the emissions and their potential consequences (e.g. possibility of fire, appropriate extinguishing
equipment)
● preventing exposure of operators
● controlled containment and evacuation of emissions
● cleaning of emissions and machinery
● appropriate personal protective equipment and warnings
3.2.4.9 Slipping, stumbling and falling

When installing, servicing and repairing the machine, the instructions supplied with the machine, safety instructions
applicable at the point of use and sufficient care and attention must be followed in order to prevent any slipping,
stumbling or falling.
3.2.5 Maintenance
3.2.5.1 Machinery maintenance

The maintenance and repair instructions supplied with the machine must be absolutely followed. The instructions
specify separately which measures require stopping and potential draining of the machine. Appropriate personal
protective equipment as required by the work performed must always be used, e.g.:
● hearing protectors
● eye protectors
● breathing protectors
● safety gloves, safety footwear, protective clothing
When servicing and repairing the machine, principles of ergonomics (avoiding excessive use of muscular power,
utilization of lifting gear, lifting positions, lighting of the area, cleanliness etc.) must also be taken into account.
3.2.5.2 Access to operating position and servicing points

Where the location design for the machine is not included in the delivery, steps must be taken to situate the machine
at the point of operation in a manner that enables safe maintenance and repairs of the machine.

Series 3.26 Page
Safety instructions February 2020 G05f
Provision of sufficient maintenance space around the machine must be taken into account in the design of the
operating environment.
3.2.5.3 Isolation of energy sources
The controls of the machine must be designed so that they include clearly identified devices that can be used to
isolate the machine from all energy sources. These devices must be capable of being locked if reconnection of
energy could endanger exposed persons. After the energy is cut off, it must be possible to dissipate any energy
remaining or stored in the process (e.g. discharging pressure) without risk to exposed persons.
3.2.5.4 Operator intervention

The controls of the machine must be designed so that the need for operator intervention is limited.
3.2.5.5 Cleaning of (internal) parts of machine

The potential cleaning of the machine must take place in accordance with the instructions supplied with the machine
and the safety instructions applicable at the point of use so that cleaning can be carried out as safely as possible.
3.2.6 Indicators
3.2.6.1 Information and warning devices

When designing the controls of the machine, the specified requirements laid down in the Machinery Directive and/or
national legislation of the country where the machine is used must be absolutely followed in terms of information and
warning devices used on the machine.
3.2.6.2 Warning of residual risks
The safety warnings related to the machine must be kept clean under all circumstances, and the warnings must be
renewed when necessary. All operators of the machine must be warned of the residual risks involved in electricity or
the controls in accordance with specified requirements laid down in the Machinery Directive and/or national
legislation of the country where the machine is used.
3.2.6.3 Marking and instructions

The marking and instructions for the machine must be drawn up in accordance with the Machinery Directive and/or
national legislation of the country where the machine is used. Steps must be taken to ensure that the marking and
instructions for other equipment related to a safe use of this machine conform to valid legislation.
In particular, it must be ensured that the point of use is provided with instructions for emergencies, such as:
● how to give alarm
● location of rescue and fire extinguishing equipment
● availability of first aid and necessary first aid equipment
4 Essential safety aspects
All of the following relevant safety aspects are to be instructed to the operators and maintenance personnel before
putting the product into service.

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WARNING
Always stop the drive unit before any repair actions to the pump.
***
It must be ensured that the drive unit cannot be started during repair actions
***
Personal injuries may occur if personal protective equipment is not used when servicing the product.
***
Tools used in an explosive air mixture must conform to the requirements of such facilities, e.g. EN
1127-1:2011 appendix A.
***
In a potentially explosive environment, the pump must be lifted and transferred so that no sparking
can occur.
***
Pump units which convey hazardous media must be decontaminated before any maintenance
actions.
***
If, due to the nature of the pumped liquid, it is possible that there is explosive gas or vapor inside the
pump or piping, the piping and pump must be ventilated carefully before repairing the pump.
***
If it is possible that there is explosive gas or vapor around the pump, including the service or repair
facilities, sufficient and thorough ventilation of the environment of the pump must be ensured during
the operation of the pump and before and during pump repairs.
***
The use of heat is prohibited when disassembling the pump due to risk of explosion from trapped
liquid.
***
If there is a possibility of a dangerous return flow after shutdown of the pump,
a nonreturn device shall be installed in the outlet piping.
***
All safety devices ( e.g coupling guards ) must be correctly installed before starting. For explosive
areas guards with a non-sparking material are to be used.
***
Leakage of harmful or dangerous substances can occur - prepare the proper means for a safe waste
removal.
***
can occur.
***
There is no protection against contact in the shaft seal area.
***
The parts in contact with the pumped liquid can be dangerously hot.
***
For delivery, the bearing housing of the pump has been emptied of oil. Remember to refill it before
starting.
***
The pump baseplate must be properly installed before starting.
***
The access of harmful bearing currents into the pump bearings must be prevented in accordance
with the instructions of the motor and frequency converter manufacturers.
***
Make sure that the baseplate of the pump is properly grounded.
***

Series 3.26 Page
Safety instructions February 2020 G05h
CAUTION
The product is only meant for the purpose it is sold for - never operate beyond the intended use
described in these instructions.
***
The product must always be equipped with a shaft sealing system compatible with the pumped
liquid.
***
The drive unit's correct direction of rotation must be checked before starting and the pump must
rotate freely (with flexible element of the coupling removed).
***
The coupling must be properly aligned before starting.
***
The pump must be sufficiently filled with the pumped liquid before starting.
***
The pump must run above the minimum recommended flow and never dry.
***
The suction valve must be open during operation.
***
5 Ignition hazard assesment
5.1 General
1 Description of use
Group II, Equipment Protection Level Gb, Temperature class T1 – T4, Ex h IIC T1-T4 Gb: The machine is a
centrifugal pump designed for use in environments in which the release of flammable materials will cause the
atmosphere to become zone 1 (a place in which an explosive atmosphere consisting of a mixture with air of
flammable substances in the form of gas, vapor or mist is likely to occur in normal operation occasionally). The
pump is designed for pumping various liquids in the process industry.
Group II, Equipment Protection Level Gc, Temperature class T1 – T4, Ex h IIC T1-T4 Gc: The machine is a
centrifugal pump designed for use in environments in which the release of flammable materials will cause the
atmosphere to become zone 2 (a place in which an explosive atmosphere consisting of a mixture with air of
flammable substances in the form of gas, vapor or mist is not likely to occur in normal operation but, if it does occur,
will persist for a short period only). The pump is designed for pumping various liquids in the process industry.
MBN is a horizontal, radially split, foot mounted multistage ring section pump. It is designed to pump clean or slightly
contaminated, hot or cold, chemically neutral fluids. MBN duty is primarily in boiler feed and condensate service in
power stations, industrial plants, combined cycle power plants, desalination (reverse osmosis) and paper machine
shower water service.
2 Construction
The pump is a radially-split, horizontally-mounted, multi-stage pump. The pump is normally mounted on a baseplate.
The shaft is mounted on angular contact ball bearing and slide bearing. The slide bearing located inside the
discharge casing serves as a balancing drum for axial forces and as a unit allowing axial movement resulting from
thermal expansion. The liquid pumped lubricates the slide bearing. The angular contact ball bearing located on the
coupling side carries the residual axial forces. The pump is manufactured from martensitic corrosion-resistant steel
(not intended for corrosive liquids) or from stainless steel (intended for corrosive liquids). The construction does not
contain any light metal parts or plastic parts which need to be taken into account, nor any other essential restrictions
which have been described in standard EN ISO 80079-36.
The pump’s design is such that it will not leak even in the event of a foreseeable malfunction. In normal operation,
the pumped liquid is inside the pump. The pump has either a single-acting or double-acting mechanical seal,
selected on the basis of the operating circumstances. The sliding faces of the mechanical seal are lubricated either
by the pumped liquid or by external sealing liquid.

Series 3.26 Page
Safety instructions February 2020 G05i
The pump is normally mounted on the base plate. The pump mounting has been designed to withstand the expected
loads and vibration caused by the pump. The installation, operation and maintenance instructions include details of
the support required by the pipes. The design and manufacture of the pump have complied with the principle of
non-electrical type of protection constructional safety “c”, EN ISO 80079-37:2016.
Pump design, test run and assembly are used the following standards.
EN 809 Pumps and pump units for liquids - Common safety requirements
EN ISO 5199 Pumps and pump units for liquids - Common safety requirements
EN ISO 9906 Rotodynamic pumps - Hydraulic performance acceptance tests - Grades 1B, 1C, 2B and 3B
3 Ignition hazard assessment
The ignition hazard assessment according to standard EN ISO 80079-36:2016 indicates that, because of its
construction and on the basis of testing (temperature classification and shock resistance tests), no ignition sources
exist in normal operation, during expected malfunctions, installation, scheduled maintenance or repairs.
In the appended table N33727, an ATEX ignition hazard assessment has been conducted, taking into
account all possible sources of ignition found based on usage experience and their assessments, as well as
the explosion protection methods used. This ignition hazard assessment document is placed in the
manufacturer’s technical file.
WARNING
The pump must not be used without the written permission of Sulzer in any environment other than
that for which it has been sold, or within operating limits exceeding those indicated on the pump
plate.
6 Signs affixed to the product
The following warnings and informative signs concerning the essential safety aspects are permanently fixed on the
product. See fig. 1 for the location of warnings and safety signs if they are needed. The needed safety signs are
given in the pump Parts List. Safety signs must always be observed and kept clean and legible in any operating
condition.The user must always check that the symbols or items presented in those are understood by all user
groups before putting the product into service.
Fig. 1 . . . . Locations of stickers and signs. Fig (1a) MBN and fig (1b) MBN RO.

Series 3.26 Page
Safety instructions February 2020 G05j
976.01
972.01
MBN
975.06
971.01
975.07
975.03
982.01 976.02
975.04
970.01
975.05
Fig. 1a
MBN RO
975.06
971.01
975.07
975.03
976.02
975.04
970.01
976.05
975.03
975.05
Fig. 1b

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Safety instructions February 2020 G05k
Warning stickers
Fig. 2 . . . . . . . Do not climb on pump (975.03).
Fig. 3 . . . . Coupling guard jacket to be adjusted during installation (975.04).
MAX 5 mm
0.2 in
SS00050701
SS00050801
Fig. 2 Fig. 3
Fig. 4 . . . . . . . Hot surface, do not touch ( to be fixed when the temperature of the pumped liquid is > 60ºC (140ºF )
(975.05).
Fig. 5 . . . . Splashing of corrosive and/or irritative substances (975.06).
Fig. 6 . . . . Noise level exceeds 85 dB(A) (975.07).
SS00050301 SS00050401
SS00050201
Fig. 4 Fig. 5 Fig. 6
Order plates and stickers

Fig. 7 . . . . Direction arrow (972.01) shows the correct direction of rotation.
Fig. 7
Fig. 8 . . . . . . . Bearing unit has to be filled with oil before using the pump (976.01).
FOR DELIVERY THE BEARING

HOUSING OF THE PUMP HAS BEEN
EMPTIED OF OIL. REMEMBER TO
REFILL IT BEFORE STARTING!
SS0006M03
Fig. 8

Series 3.26 Page
Safety instructions February 2020 G05l
Fig. 9 . . . . . . . Maximum tolerances of coupling alignment (976.02).
SS0006M021
b1-b2
Z Y
D D
a1-a2
b1 - b2
Z = a1 - a2 Y=
2
Z max. Y max.
D ≤1500 >1500
(mm) ≤1500 rpm >1500 rpm
rpm rpm
mm º mm º mm º
- 100 0.08 0.06 0.05 0.04 0.10 0.06
101 - 200 0.11 0.05 0.06 0.03 0.15 0.10
201 - 300 0.15 0.03 0.10 0.02 0.20 0.15
301 - 400 0.20 0.03 0.10 0.02 0.25 0.15
Fig. 9
Fig. 10 ..... Removal of transport support (976.05).
1 2
MBN
MBN RO
904.06 903.16 9415060100
Fig. 10
Machine plates
Fig. 11 . . . Sulzer nameplate (970.01).
Fig. 11
Fig. 12 ..... The name plate (971.01) indicates the identification information on the pump and its flow characteristics.
CENTRIFUGAL PUMP ① H= ④
(for example) KARHULA PUMP FACTORY
PAJATIE 75
No ② Q= ⑤
FI-48600 KOTKA
FINLAND ⑦ ③ n= ⑥
Marking: ① Pump type

② Serial No. = Job No.
③ Space for customer Pos. No.
④ Head (m) (ft)
⑤ Capacity flow (l/s) (USGPM)
⑥ Speed of rotation (rpm)
⑦ Year of manufacture
Fig. 12

Series 3.26 Page
Safety instructions February 2020 G05m
Fig. 13 ..... The ATEX sign (982.01) is only fastened if the product has been ordered for an environment classified
as explosive.
MBN
MBN RO
Ex = Explosion protection marking.

II = Equipment Group
2G / 3G = Equipment category
h = Non-electrical equipment for explosive atmospheres
IIC = Explosion Group
T4 = Temperature class
Gb / Gc = Equipment protection level
Other stickers and plates
For example item no. E11. Sealing liquid inlet ( and other signs of connections found in the parts list under heading
"Connections" )
E11
Fig. 13

Series 3.26 Page
Safety instructions February 2020 G05n
7 Operating situations affecting product safety
The following inadequate operating situations always have consequences which have an immediate effect on
product safety and therefore they are not allowed in any service actions or operating conditions with this product.
Table 1, Typical inadmissible operating situations

MBN RO
Cause Consequence
MBN
X X Discharge valve not opened. Inadmissible pressure

X X Inlet pressure or piping system resistances incorrectly estimated when the pump was increase
originally selected, in which case the pressure limits of the pump are exceeded.
X X The pump is operated at too high a rotational speed.
X X Discharge valve not opened. High temperatures
X X Discharge valve throttled too much. ( Hydraulic parts )
X X Properties of the pumped liquid incorrectly estimated when the pump was originally se
lected.
X - Gland packing tightened too much. High temperatures
X - Adequate sealing water supply neglected. ( Shaft sealing )
- Sealing water pump not started
- Sealing water valve not opened
- Sealing water equipment incorrectly adjusted
- Quality of the sealing water does not fulfil our requirements
X X Inlet pressure incorrectly estimated when the pump was originally selected
X X Pump is not properly filled with the pumped liquid.
- Suction valve not opened
-Suction tank not properly filled
-Suction piping resistancies or air tightness improperly checked
X - Pump lubrication carried out inadequately. High temperatures
- Oil/grease filling neglected ( Bearing unit )
- Oil/grease grade incorrectly selected
- Relubrications carried out inadequately
X - Pump washdown carried out inadequately( sprayed water enters the bearing unit ).
X X Properties of the pumped liquid incorrectly estimated when the pump was
originally selected.
- X The temperature difference of sealing liquid (balance flow) is outside the limit values
given in the instructions.
d e

SERIES 3.26
SPP id: 200129 / Reoplaces 140926 / en / N05574 / 3
TYPE MBN
Hoistings and transfers
1. Safety measures
2. Hoistings and transfers

Series 3.26 Page
Hoistings and transfers January 2020 G06b
1 Safety measures
The total gross and net weights of the delivery are always found in the packing list affixed to the product or packing.
WARNING
Hoisting and transfers instructions must be strictly followed to avoid dropping of crates or individual
assemblies.
Special attention is to be paid to the stability of

● Pump
● Pump and baseplate with or without motor
● Spare parts
The center of gravity with these items should always be checked before hoistings and transfers.
Personal protective equipment such as helmet, safety shoes and gloves is to be used.
If suitable lifting equipment is not available, heavy assemblies must be transferred by using skids etc. on the ground
level.
Lifting accessories must bear the identification of the manufacturer, material and the maximum working load.
Lifting ropes used directly for lifting or supporting the pump or pump unit must not include any splicing other than at
their ends. Textile ropes and slings must not include any knots, connections or splicing other than at the ends of the
sling, except in the case of an endless sling.
The lifting accessories must always be able to adequately support the hoisted assembly.
The lifting ropes must be adequate, and they must be adjusted so that the product is not damaged during hoisting. A
lifting chain must not be in contact with the product during hoisting (if it is, painted and machined surfaces may be
damaged).
WARNING
Make sure that accepted and undamaged ropes and lifting accessories are available. The lifting
capacity of the lifting accessories and ropes must correspond to the weight of the goods lifted.
WARNING
can occur.
WARNING
Never stand under a hanging load.

Series 3.26 Page
Hoistings and transfers January 2020 G06c
2 Hoistings and transfers

The figures are for reference only, and the actual product and lifting equipment may differ from those presented.
NOTE
If the ordered assembly contains:
- an API baseplate, follow the enclosed lifting instruction N32255, or
- a Heavy Duty baseplate, follow the enclosed lifting instruction N31399.
The crates or individual assemblies must never be dropped to the ground during transfer. Refer to Figures 1 - 5 for
examples of proper lifting techniques.
Fig. 1 . . . . . . . The transportation crate is hoisted according to figure 1. The permissible lifting points are marked on the
crate.
Fig. 1
Fig. 2 . . . . . . . The pump-motor-baseplate assembly is hoisted from the lifting eyes fastened to the discharge case and
from under the motor.
Fig. 2

Series 3.26 Page
Hoistings and transfers January 2020 G06d
Fig. 3 . . . . . . . The pump-baseplate assembly is hoisted from the lifting eyes fastened to the discharge case and to the
baseplate.
Fig. 3
Fig. 4 . . . . . . . The pump is hoisted from the lifting lugs fastened to the suction and discharge cases of the pump.
Fig. 4

Series 3.26 Page
Hoistings and transfers January 2020 G06e
Baseplate
Fig. 5 . . . . . . . The baseplate is hoisted from the lifting eyes fastened to the mounting holes.
Fig. 5
2.1 Motor, gear and other accessories

When hoisting the motor, gear and other accessories, the instructions provided by the relevant manufacturer must
always be followed.
2.2 Accessories
If the assembly includes accessories such as a noise cover, the cover may have to be removed before hoisting the
assembly in order to prevent the cover from being damaged.
f

SERIES 3.26
TYPE MBN
Product description
1. Type designation
2. Intended use
3. Operating limits of pump
4. Allowable flange forces and moments
5. Fastener information
6. Head and flow requirements
7. Sound level charts
8. Balancing
9. Rotor bending line compensation

Series 3.26 Page

Product description October 2019 G07b
1 Type designation
MBN is a horizontal, radially split, foot mounted multistage ring section pump. It is designed to pump clean or slightly
contaminated, hot or cold, chemically neutral fluids. MBN duty is primarily in boiler feed and condensate service in
power stations, industrial plants, combined cycle power plants, desalination (reverse osmosis) and paper machine
shower water service.
1.1 Applicable standards
Standard Description
Legislation Directive 2006/42/EC Machinery directive
Directive 93/68/EEC CE marking
Directive 2014/34/EU Equipment and protective systems intended for use in
potentially explosive atmospheres (ATEX)
Product safety EN 809:2009 Pumps and pump units for liquids
- Common safety requirements
EN ISO 12100-2010 Safety of machinery
- General design principles, risk assessment and risk reduction
EN ISO 80079-36:2016 Non-electrical equipment for explosive atmospheres.

Basic method and requirements.
EN ISO 80079-37:2016 Non-electrical equipment for explosive atmospheres.
Non-electrical type of protection constructional safety ”c”,
control of ignition sources ”b”, liquid immersion ”k”.
Quality system EN ISO 9001:2015 Quality management systems. Requirements
Environmental system EN ISO 14001:2015 Environmental management system
- Requirements with guidance for use
Design EN ISO 5199:2002 Technical specification for centrifugal pumps
- Class II
Testing EN ISO 9906:2012 Rotodynamic pumps - Hydraulic performance acceptance tests
- Grades 1 and 2
- Grade 2
EN 10204:2004 Metallic products - Types of inspection documents
- Inspection document type 2.1
Flange drilling EN 1092-1:2018 Metallic flange - Part 1: Steel flanges
- PN10, PN16, PN25, PN40, PN63, PN100
ASME B16.5:2017 Pipe flanges and flange fittings
NPS ½ Through NPS 24
- Class 150, class 300, class 400, class 600
1.2 Type specification
MBN 25 - 180 / 08
Number of stages = 8 impellers

Nominal outside diameter of impeller (mm) = 180 mm
Nominal size of the discharge opening (mm) = 25 mm
Pump type

Series 3.26 Page

Product description October 2019 G07c
1.3 Type features

1.3.1 Performance values (product series)
ISO US
Capacity 5.5 - 650 m3/h 24 - 3300 USGPM
Head 80 - 900 m 260 - 2950 ft
Temperature of pumped liquid max. 180ºC max. 356ºF
Pressure 10 MPa 1420 psi
Frequencies 50 Hz 60Hz
The product series covers product sizes MBN25, MBN40, MBN50, MBN80, MBN100 and MBN150.
1.3.2 Construction
Suction and discharge casings, and stage casings
The body of the pump is composed of the suction and discharge casings as well as the stage casings. The stage
casings are tightened between the suction casings and discharge casings by means of external tie screws and
sealed with O-ring seals. The suction and discharge casings can be turned to three different positions.
Impeller
The impellers are closed impellers with one-side suction. All pumps with the exception of MBN25 have a specific
suction impeller in order to achieve a low NPSHr value. A keyless polygon joint is used between the impellers for
transmitting the moment.
Axial balancing
Axial balancing is carried out by means of a balancing drum located in the discharge casing. The remaining axial
force is received by the pair of angular ball bearings (antifriction bearing) located at the drive end. The balancing
drum also serves as the radial bearing of the free end. The balancing drum is composed of a fixed silicon carbide
sleeve installed in the steel body and of a rotating coated steel sleeve.
Antifriction bearing
The antifriction bearing is composed of a single pair of angular contact ball bearings installed in the X system.
Labyrinth seals are used as the sealing of a bearing lubricated with oil bath or grease lubrication on both sides of the
bearing housing. Oil or grease lubrication can be chosen (MBN150 only oil lubrication). A sight glass and a constant
level oiler are used in conjunction with oil bath lubrication.
Stuffing box housing

Three different types of stuffing box housings are available. They are intended for Sulzer mechanical seals (single
and double), Sulzer dynamic seal, and gland packing. The stuffing box housing of the gland packing is dimensioned
in accordance with ISO 3069-S.
Shaft seal
The shaft seal has been selected to suit the application, considering the properties and temperature of the pumped
liquid.
WARNING
Dynamic seal (DS):
Use in explosion areas (ATEX) is permitted on a case-by-case basis.
Check that the plates of the appliance and the auxiliary equipment have the required markings.
Gland packing (PG):

Do not use in explosive areas (ATEX).

Series 3.26 Page

Product description October 2019 G07d
Baseplate
The baseplate is made of steel to be grouted in concrete at the installation site. The baseplate can be installed to
the foundation with welded or grouted foundation screws.
1.3.3 Temperature range

Normal
The temperature of the pumped liquid is below +100ºC (212ºF), which is why the O-rings which come into contact
with the pumped liquid are of a material which suits this temperature range. The balance drum (radial bearing) at the
free end of the pump is dimensioned to suit this temperature range (clearance).
High
The temperature of the pumped liquid is or can be over +100ºC (212ºF), in which case the O-rings used in the pump
are of specially-treated EPDM material; the temperature resistance of this material is suited to the entire
temperature range of the pump. In the High temperature range, it is recommended that the flanges of the pump be
installed so that they face up (UP to UP), so that the stresses caused by linear expansion are directed towards the
baseplate.
The balance drum (radial bearing) of the pump is dimensioned to suit this operating temperature range. When
pumping liquid with a lower temperature, the clearance in the balance drum is larger than normally, whereby more
liquid flows through the balance drum. This deteriorates the performance values of the pump (head, efficiency)
slightly.
CAUTION
A balance drum which is intended for the Normal temperature range must not be used in pumps
which pump liquid with a temperature over +100ºC (212ºF).
2 Intended use
2.1 General
WARNING
The pump and its accessories may only be used for the purpose for which they have been supplied.
The intended use is given in the order specification and in the following instructions concerning the main pumping
parameters and mechanical durability. If the intended use changes, the user must make sure that the pump can be
used in the new application and, if necessary, obtain the manufacturer's permission for the change.
Table 1, Intended process application
Application data Source documentation

Pumped liquid and its properties Product specification sheet ( Section Process data )
( chemicals, solids, consistency, temperature etc. )
Main pumping parameters Product specification sheet ( Section Process data ) and in
( capacity, head, power, speed of rotation etc. ) the product's nameplate
Other relevant process data Product specification sheet ( Section Process data )

Series 3.26 Page

Product description October 2019 G07e
Table 2, Delivery content and design
Delivery and design data Source documentation

Delivery scopes ( pump, coupling, etc. ) Product specification sheet
Product size Product specification sheet and in the product's Nameplate
Other design alternatives ( impeller, used materials, Product specification sheet
lubrication, flange drilling, shaft seal type etc. )
Dimensions ( pump, accessories, flanges etc. ) Dimensional drawings
Weights and mass moment of inertia (bare pump, pump + Dimensional drawings
baseplate etc.)
Connections ( lubrication, shaft sealing, draining etc. ) Location shown in the parts list and in the sectional drawings
and dimensional drawings. Moreover, connections having
importance in view of safety have been marked on the
product.
Item details ( maximum impeller diameter, bearing types, Parts list ( heading "Parts" )
fastener sizes etc. )
2.2 Use in an explosive facility

This pump can be used in zone 1 and 2 explosive atmosphere. In this case, the pump must have been ordered as
one fulfilling the ATEX requirements, and the pump must be equipped with an ATEX sign (982.01), which specifies
the equipment protection level and the maximum permitted temperature. In the pump, the maximum temperature
usually depends on the temperature of the pumped liquid (max. 180ºC (356ºF)).
3 Operating limits of pump
CAUTION
The limit values specified in this section must under no circumstances be exceeded.
For mechanical seals, the type-specific pressure and temperature limits are found in the seal manufacturer's
operating instructions included in this delivery.
3.1 Properties of pumped liquid
Table 3, Properties of pumped liquid normal viscosity
ISO US
Amount of solids max. 30000 ppm (3%) max. 30000 ppm (3%)
Particle size max. 0.3 mm max. 0.012 in
Consistency max. c = 0.15 % max. c = 0.15 %
Viscosity max. 40 cSt max. 40 cSt

Series 3.26 Page

Product description October 2019 G07f
Table 4, Properties of pumped liquid high viscosity
ISO US
Amount of solids max. 30000 ppm (3%) max. 30000 ppm (3%)
Particle size max. 0.6 mm max. 0.020 in
Consistency max. c = 0.15 % max. c = 0.15 %
Viscosity max. 150 cSt max. 150 cSt
Operating temperature when viscosity max. 100 C° max. 212 F°
over 40 cSt
WARNING
If the pump is used in an explosive atmosphere, the pumped liquid must be highly
conductive (>1000 pS/m).
3.2 Pressure and temperature limits
3.2.1 Maximum permitted operating pressure at various operating temperatures

The graphs below show the maximum permitted operating pressure as a function of operating temperature, for
different flange standards and flange sizes. The graphs also show the minimum and maximum operating
temperature limits for the pump.
The maximum permitted operating pressure shall not be exceeded, nor is it allowed to operate the pump below the
minimum or above the maximum temperature limit.
Maximum permitted operating pressure for suction casing
Fig. 1 . . . . . . . MBN for materials 13Cr-4Ni (E2), Duplex (41) and Super Duplex (4T)
ºF
0 50 100 150 200 250 300 350
bar 20.0 290 psi
18.0
250 EN 1092-1 PN16
16.0
ASME B16.5 class 150
14.0
200
12.0
10.0 150
EN 1092-1 PN10
8.0 120
-20 0 20 40 60 80 100 120 140 160 180
ºC
Fig. 1

Series 3.26 Page

Product description October 2019 G07g
Maximum permitted operating pressure for stage casings and discharge casing
Fig. 2 . . . . . . . MBN25 and MBN40 for materials 13Cr-4Ni (E2), Duplex (41) and Super Duplex (4T)
ºF
0 50 100 150 200 250 300 350
psi
bar 100
1400 EN 1092-1 PN100
1250 ASME B16.5 class 600

80

60 EN 1092-1 PN63
750
ASME B16.5 class 300
40
500
EN 1092-1 PN40
20 300
-20 0 20 40 60 80 100 120 140 160 180 EN 1092-1 PN25
ºC
Fig. 2
Fig. 3 . . . . . . . MBN50, MBN80, MBN100 and MBN150 for material 13Cr-4Ni (E2), Duplex (41) and Super Duplex (4T)
ºF
0 50 100 150 200 250 300 350 EN 1092-1 PN100
bar 100
1400 psi

80

60 EN 1092-1 PN63
750

500
EN 1092-1 PN40
20 300
-20 0 20 40 60 80 100 120 140 160 180 EN 1092-1 PN25
ºC
Fig. 3
3.2.2 Pressure test of pump parts

Hydrostatic testing according to ISO 5199:2002 is standard. The test pressure is 1.5 times the maximum allowable
working pressure. The hydrostatic test is considered acceptable when the test pressure is maintained for at least 10
minutes without visible leakage

Series 3.26 Page

Product description October 2019 G07h
Table 5, Hydrostatic test pressure for MBN25 and MBN40 pumps
Parts to be tested Test pressure

Material Flange rating
Part no. Description bar psi
EN 1092-1 PN10 24 348
106.01 Suction casing
13Cr-4Ni, Duplex , Super Duplex EN 1092-1 PN16 24 348
451.01 Stuffing box housing
ASME B16.5 class 150 24 348
EN 1092-1 PN25 37.5 544
EN 1092-1 PN40 60 870
EN 1092-1 PN63 94.5 1370
107.01 Discharge casing
108.01-108.10 Stage casings
ASME B16.5 class 300 78 1131
ASME B16.5 class 400 103.5 1501
ASME B16.5 class 600 135 1958
Table 6, Hydrostatic test pressure for MBN50, MBN80, MBN100 and MBN150 pumps
Parts to be tested Test pressure

Material Flange rating
Part no. Description bar psi
EN 1092-1 PN10 24 348
106.01 Suction casing
451.01 Stuffing box housing
ASME B16.5 class 150 24 348
EN 1092-1 PN25 37.5 544
EN 1092-1 PN40 60 870
EN 1092-1 PN63 94.5 1370
107.01 Discharge casing
108.01-108.10 Stage casings
ASME B16.5 class 300 78 1131
ASME B16.5 class 400 103.5 1501
ASME B16.5 class 600 150 2175
3.3 Power and speed limits
Table 7, Power limits of shaft
Shaft material MBN25 MBN40 MBN50 MBN80 MBN100 MBN150

Duplex kW / 100 rpm 3.93 3.93 13.3 13.3 26 55
hp / 100 rpm 5.27 5.27 17.8 17.8 34.9 73.7
Super Duplex kW / 100 rpm 4.06 4.06 13.7 13.7 26.8 60
hp / 100 rpm 5.44 5.44 18.4 18.4 35.9 80.4
Table 8, Maximum permitted speed of rotation
MBN25 MBN40 MBN50 MBN80 MBN100 MBN150

Grease lubrication 4800 4800 3800 3800 3000 -
Oil lubrication 6300 6300 5000 5000 4000 3600

Series 3.26 Page

Product description October 2019 G07i
3.4 Minimum speed of rotation
The minimum speed of rotation defined for the pump is 1700 rpm.
CAUTION
The pump must not be operated continuously at a speed of rotation under 1700 rpm without the
manufacturer's permission.
3.5 Inlet pressure limits for recirculation pipe circulation
Table 9, Inlet pressure limits
Inlet pressure MBN25 MBN40 MBN50 MBN80 MBN100 MBN150

p
MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi
Internal p<1.0 p<145 p<1.0 p<145 p<1.0 p<145 p<1.0 p<145 p<1.0 p<145 p<1.0 p<145
circulation
External 1.0<p 145<p 1.0<p 145<p 1.0<p 145<p 1.0<p 145<p 1.0<p 145<p 1.0<p 145<p
circulation <1.6 <230 <1.6 <230 <1.6 <230 <1.6 <230 <1.6 <230 <1.6 <230
Internal circulation: the return circulation pipe (719.01) is led from the cover (360.02) of the discharge casing to the
suction casing (106.01), Fig. 4.
External circulation: the return circulation pipe is led from the cover (360.02) of the discharge casing to a pressure
which is below the inlet pressure, such as to a suction tank, Fig. 5.
719.01
Fig. 4
NOTE
All piping and other arrangements needed are not a part of the pump supply.

Series 3.26 Page

Product description October 2019 G07j
Delivery limit
L
719.04
R"
p
Fig. 5
Table 10, Dimensioning of return circulation pipe (719.04)
Size of connection MBN25 MBN40 MBN50 MBN80 MBN100 MBN150

L mm 1500 1500 1500 1500 1000 1000
in 59.06 59.06 59.06 59.06 39.37 39.37
R” 1/2" 1/2" 1/2" 1/2" 3/4" 1"
4 Allowable flange forces and moments

The force and moment values given have been specified in accordance with standard ISO 5199:2002, family no. 5B.
The flanges are considered individually.
Instruction N32254 Allowable flange forces and moments presents the maximum external forces and moments
exerted on the pump flanges.
5 Fastener information
Table 11 shows the rated and maximum torque for fasteners presented in these instructions. These shown values
are only valid for fasteners where the torque values are not separately given.
Table 11, Fastener information
Torque Nm Torque lbft

Rating Max. value Screw size Rating Max. value
3.5 4 M5 3/16 2.6 3.0
6 7 M6 1/4 4.4 5.0
14 18 M8 5/16 10.3 13.0
30 35 M10 3/8 22.1 26.0
50 60 M12 1/2 36.9 44.0
130 160 M16 5/8 96.0 118.0
250 300 M20 3/4 184.4 221.0
420 520 M24 1 309.8 383.0
800 1000 M30 1 1/8 590.1 738.0

Series 3.26 Page

Product description October 2019 G07k
6 Head and flow requirements
CAUTION
Do not operate the pump below the minimum recommended flow or with the discharge valve closed.
Cavitation, recirculation or increased temperature can lead to a quick pump failure.
The pump is always designed according to the pumping values ( head, flow ) stated on the pump's nameplate
(971.01). Head and flow values that can be reached with the specific impeller diameter and speed of rotation are
given in the characteristic curve of the pump. The operating point on the curve can be changed by adjusting the
pumping system resistance e.g. by throttling the flow with the valve in the discharge piping. If the impeller diameter
or the rotational speed of the pump are changed the operating point will move totally to another head-flow curve.
CAUTION
Too low NPSH-available value may damage the pump.
If the pump is used at other operating points for which it is designed,

the following items must always be considered:
● When the pump was selected for the original operating point, all factors affecting the mechanical durability
( e.g pressure and temperature limits ) and pump design ( pump and impeller type, shaft sealing,
lubrication etc.) were carefully considered. All these factors are to be checked also at the new operating
point.
● The pump may be used with the discharge valve closed only if the bypass piping has been installed
(minimum flow rate must be achieved). It is not recommended to operate the pump continuously at the
minimum flow rate.
● The suction properties of the system (NPSH available) and the power of the drive motor are always to be
checked at a new operating point.
● The efficiency of a pump is a relevant factor when estimating the pump's lifetime costs. Therefore its
influence on the power needed must be checked.
● The characteristic curve enclosed is always based on tests with clean water. Other types of pumped liquid
can change the head, flow or power values radically. These factors were considered when the pump was
originally selected and they must be considered also at the new operating point.
7 Sound level charts
Noise levels in accordance with the requirements of Machine Directive 98/37/EC are stated as two-digit notified
values for noise emission in accordance with standard EN ISO 4871:1996.
The notified values apply to the pump when the pump conditions correspond to an operating location with a box-like
encasing as specified under item 6.2 of standard EN ISO 20361:2009 (suction and discharge pipes are acoustically
insulated). The notified values are in accordance with the power required at the maximum output of the pump
(maximum power). If the pump is run at a lower power (smaller power need), the noise values are slightly below the
ones given here.

Series 3.26 Page

Product description October 2019 G07l
LpA = A-weighted maximum sound pressure level, dB re 20 μPa, at a distance of 1 m from the surface of the device
LWA = A-weighted sound power level, dB re 1 pW
Table 12, Sound pressure level LpA, uncertainty KpA = 2.5 dB, when the speed of rotation of the pump is 3000 rpm
Impeller (pcs)
Pump size
02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17
MBN25-180 - 70 71 72 73 73 74 74 75 75 75 76 76 76 77 77
MBN40-180 - 72 73 74 74 75 75 76 76 77 77 77 78 78 78 -
MBN50-215 - 75 76 77 78 78 79 79 80 80 81 81 - - - -
MBN80-255 77 79 80 81 81 82 83 83 - - - - - - - -
MBN100-300 80 82 83 84 85 - - - - - - - - - - -
MBN150-375 85 86 88 - - - - - - - - - - - - -
Table 13, Sound pressure level LpA, uncertainty KpA = 2.5 dB, when the speed of rotation of the pump is 3600 rpm
Impeller (pcs)
Pump size
02 03 04 05 06 07 08 09 10 11 12
MBN25-180 - 73 74 74 75 76 77 77 77 77 78
MBN40-180 - 74 75 76 77 77 78 78 79 79 79
MBN50-215 - 78 79 80 80 81 81 82 - - -
MBN80-255 81 82 82 83 84 - - - - - -
MBN100-300 83 85 87 88 - - - - - - -
MBN150-375 87 88 - - - - - - - - -
Table 14, Sound power level LWA, uncertainty KWA = 2.5 dB, when the speed of rotation of the pump is 3000 rpm
Impeller (pcs)
Pump size
02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17
MBN25-180 - 85 85 85 86 86 87 87 88 88 89 89 89 90 90 90
MBN40-180 - 85 86 87 88 88 89 89 90 90 91 91 91 92 92 -
MBN50-215 - 89 90 91 91 92 93 93 94 94 94 95 - - - -
MBN80-255 91 93 94 95 96 96 97 97 - - - - - - - -
MBN100-300 94 96 97 98 99 - - - - - - - - - - -
MBN150-375 99 101 102 - - - - - - - - - - - - -
Table 15, Sound power level LWA, uncertainty KWA = 2.5 dB, when the speed of rotation of the pump is 3600 rpm
Impeller (pcs)
Pump size
02 03 04 05 06 07 08 09 10 11 12
MBN25-180 - 86 87 87 88 89 89 90 90 91 91
MBN40-180 - 87 88 89 90 90 91 92 92 93 93
MBN50-215 - 91 92 93 94 95 95 96 - - -
MBN80-255 95 95 96 97 98 - - - - - -
MBN100-300 97 100 101 102 - - - - - - -
MBN150-375 101 103 - - - - - - - - -

Series 3.26 Page

Product description October 2019 G07m
8 Balancing
All impellers are balanced normally individually single plane in accordance with ISO 21940-11 G 6.3, table 16. Upon
order, impellers for MBN50, MBN80, MBN100 and MBN150 can also be balanced two plane in accordance with ISO
21940-11 G2.5. Impellers delivered from Sulzer's factory are always balanced in accordance with a speed of
rotation of 3600 rpm.
An assembled shaft assembly is not balanced as a unit, because the deflection of the shaft when balancing it in the
air is different from the deflection of the shaft inside the enclosed pump under the influence of hydraulic axial forces
and radial forces.
Table 16, Permissible residual static imbalance
Speed 3600 rpm 3000 rpm

gmm / kg *) x10-4 lbin / lb *) gmm / kg *) x10-4 lbin / lb *)
ISO 21940-11 G6.3 18 7.1 20 7.9
ISO 21940-11 G2.5 7 2.8 8 3.1
*) Permissible imbalance divided by impeller weight. When balancing two plane, the values in the table are
divided by two, equally to both planes.
9 Rotor bending line compensation
Rotor bending line compensation in MBN is carried out with conical stage casings. The number of conical stage
casings and their installation locations for different pumps are shown in table 17.
Table 17, Pump with conical stage casings
Stage number 25-180 40-180 50-215 80-255 100-300

6 - - - 2 2
7 - - - 2 2
8 - - - 2+5
9 - - 3 2+5
10 - 3 3+7
11 4 4 3+7
12 3+9 3+9 3+7+10
13 3+9 3+9 3+5+9+11
14 3+9+12 3+5+9
15 3+9+12 3+5+9+12
16 4+8+11+14 3+5+8+11+14
17 4+8+11+14

Series 3.26 Page

Product description October 2019 G07n
Fig. 6 . . . . . . . Figure shows one examble of an assembly of conical stage casing

Conical stage casings (part 108.02)
The mark on the outer surface always faces up
10 7 3 Number of stage casings
MBN50-215/12 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1 Impellers
Fig. 6
g h

Series Page
USER'S MANUAL - MULTISTAGE PUMPS INSTRUCTIONS

Product description February 2020 G07q
Allowable flange forces and moments
Table 1 presents the maximum external forces and moments exerted on the pump flanges. The force and moment
values given have been specified in accordance with standard ISO 5199:2002, family no. 5A and 5B. The flanges
are considered individually. There are separate tables for values for vertical and horizontal flanges.
Table 1, External forces and moments exerted on the flanges
Nominal size of flange

25 40 50 80 100 150 200 250
N lb N lb N lb N lb N lb N lb N lb N lb
Force (F) Flange on vertical axis
Fx 450 101 660 148 900 202 1350 303 1800 404 2700 606 3600 809 4470 1005
Fy 420 94 600 134 810 182 1230 276 1620 364 2430 546 3240 728 4050 910
Fz 510 114 750 168 990 222 1500 337 2010 451 3000 674 4020 903 5010 1126
1) ƩF 780 175 1170 263 1560 350 2370 532 3150 708 4710 1058 6270 1409 7830 1760
Force (F) Flange on horizontal axis

Fx 450 101 660 148 900 202 1350 303 1800 404 2700 606 3600 809 4470 1005
Fy 510 114 750 168 990 222 1500 337 2010 451 3000 674 4020 903 5010 1126
Fz 420 94 600 134 810 182 1230 276 1020 364 2430 546 3240 728 4050 910
1) ƩF 780 175 1170 263 1560 350 2370 532 3150 708 4710 1058 6270 1409 7830 1760
Nominal size of flange

25 40 50 80 100 150 200 250
Nm lbft Nm lbft Nm lbft Nm lbft Nm lbft Nm lbft Nm lbft Nm lbft
Moment (M) Regardless of the direction of the flange
Mx 385 283 670 494 730 538 880 649 990 730 1500 1106 2040 1504 2875 2120
My 260 191 465 342 530 390 630 464 705 519 1050 774 1450 1069 2035 1500
Mz 300 221 540 398 605 446 715 527 820 604 1230 907 1665 1228 2360 1740
2) ƩM 560 413 980 722 1085 800 1295 955 1470 1084 2205 1626 3010 2220 4235 3123
Allowable flange forces
Formula 1 F_ = Kc x Kt x Fi
Where: Fi = values in table 1
Kc = constant, depending on the material:
1.0 cast steels
0.5 cast irons
Kt = temperature-dependent coefficient is obtained from figure 1

Series Page
USER'S MANUAL - MULTISTAGE PUMPS INSTRUCTIONS

Product description February 2020 G07r
Fig. 1 . . . . . . . Correction coefficients (Kt) concerning allowable flange forces and moments
100 200 300 400 500 °F
1.00
0.99
0.98
0.97
0.96
Correction coefficient Kt
0.95
0.94
Construction materials:
0.93
0.92
0.91 A276 WCB (46)
0.90
0.89 A746 CA6NM (E2)
0.88
0.87 Stainless steels
0.86
0.85
0.84
0 50 100 150 200 250 300 °C
Temperature of pumped liquid
Fig. 1
When all of the applied loads do not attain the maximum values allowed, one of these loads may exceed the normal
limit, provided that the following supplementary conditions are satisfied:
- any component of a force or of a moment shall be limited to 1.4 times the maximum allowed value;
- the actual forces and moments acting on each flange are governed by the following formula:
1) ƩF= Fx2 + Fy2 + Fz2
2) ƩM= Mx2 + My2 + Mz2
Formula 2 ƩFactual 2 ƩMactual 2

+ ≤2
ƩFmax. allow. ƩMmax. allow.
Z
Mz Mx
X
Y
Z My
Mz
Mx
X
My Y
Fig. 2
i j

SERIES 3.26
TYPE MBN
Installation at the site
1. Safety procedures before installation

2. Installation at the site
3. Installation using welded foundation screws
4. Installation using grouted foundation screws
5. Installation using chemical foundation screws
6. Grouting
7. Installing of pump on baseplate
8. Pipework
9. Installation of motor onto baseplate
10.Installation and alignment of coupling

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Installation at the site January 2020 G08b
1 Safety procedures before installation

All parts for the installation must be thoroughly cleaned before the installation. All traces of antirust agents should be
cleaned from the pump flanges, shaft assembly and drive elements. Avoid any damage to installed parts when
handling them.
WARNING
Careful planning expedites and facilitates installation. Ensure safe operating conditions and good
access to the equipment. Use personal protective equipment such as helmet, safety shoes and
gloves.
Suitable hoisting equipment must be available for installation and repair work.
WARNING
A pump should have adequate space for proper installation and maintenance actions.
Fig. 1 . . . . . . . Equipment used in explosive locations must conform to the requirements of "Ex" protection. Verify this in
documentation (and machine plates) relating to the equipment and auxiliary devices.
Fig. 1
2 Installation at the site

The installation site of the pump must be sufficiently sturdy to endure stress and potential forces caused by the
piping.
If there is reason to doubt that the base is not suitable for installation, it has to be reinforced by making a concrete
support stand or equivalent. Also note the bottom beams in the foundation or cavities for the different types of
foundation screws.
It is recommended that the baseplate of the pump be grouted with concrete in accordance with the below
instructions. Fasten the baseplate of the pump to the foundation using three (3) or seven (7) (in MBN150 eight (8))
foundation screws in accordance with Table 1.
Table 1, Number of foundation screws for various pump sizes
Number of foundation Number of foundation

Number of stages Product size Number of stages
screws screws
3 - 12 3 MBN25 13 - 17 7
3 - 10 3 MBN40 11 - 16 7
3-8 3 MBN50 9 - 13 7
2-4 3 MBN80 5-9 7
2-6 7 MBN100 - -
2-4 8 MBN150 - -

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Installation at the site January 2020 G08c
3 Installation using welded foundation screws
WARNING
When welding the foundation screws, connect the earth clamp to the baseplate,
never to the pump!
Insert the bottom beams into the concrete foundation in advance according to the dimensional drawing of the pump.
The strength requirements for the bottom beams are given in table 2. In order to facilitate the alignment of the
beams, a so called concreting frame can be used. The recommended accuracy of installation of the beams is
±10 mm (0.39 in) in all directions. The actual installation becomes much easier, if the upper surfaces are horizontal.
Table 2, Welded foundation screws
The capacity of the bottom beam (min) e.g. I-beam

Foundation screw
F tension N F shear N SFS - EN 10034
size N lbf N lbf mm in
M20 x 160 17300 - 14400 - HE 100B x 150 -
3/4-10 UNC x 6 1/4 - 3890 - 3235 - S4 x 7.7 x 6
M24 x 200 28100 - 23300 - HE 120B x 200 -
1-8 UNC x 8 - 6320 - 5239 - S5 x 10 x 8
M30 x 200 39000 - 32200 - HE 140B x 250 -
1 1/4-7 UNC x 8 - 8760 - 7240 - S6 x 12.5 x 10
Place foundation screws (918.01) in the fixing holes of the baseplate. The distance between the foundation and
lower edge of the baseplate must be at least 50 mm (1.97 in). Each foundation screw is fixed to the baseplate by
means of hexagonal nuts ( 920.05, 2 pcs / foundation screw ). Fig. 2.
Lower the pre-installed pump-motor-baseplate-assembly on the floor so that the foundation screws are above the
beams, and the pump is in its position in lateral and longitudinal position. Now the foundation screws can be welded
to the beams.
Level the pump by adjusting the hexagonal nuts on the foundation screws. Ensure the pump is level to an accuracy
of ±0.5 mm (0.02 in) by measuring both along and across the top of the suction flange or the feet of the suction case
(depending on which one is facing up).
Check the alignment of the coupling before grouting. See section 10 Installation and alignment of coupling.

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Installation at the site January 2020 G08d
890.01
920.05
min. 50 mm
(1.97 in)
918.01
Fig. 2
4 Installation using grouted foundation screws
Make the foundation screw cavities in advance ( by concreting, drilling ) in the concreting frame according to the
dimensional drawing of the pump, table 3 and fig. 3. The recommended accuracy of the location of the cavities is
±10 mm (0.39 in).
Place foundation screws (918.01) in the fixing holes of the baseplate taking into account that the distance between
the foundation and the lower edge of the baseplate must be at least 50 mm (1.97 in) and also take into account
minimum dimension U2 in table 3. Fix each foundation screw to the baseplate by means of hexagonal nuts ( 920.05,
2pcs / foundation screw ).
Lift the pre-installed pump and baseplate onto mounting blocks so that the distance between the foundation and
lower edge of the baseplate is at least 50 mm (1.97 in) and also take into account that the foundation screws fit into
their cavities and the pump is in its position in the lateral and longitudinal position.
Grout the foundation screws. Use only non-shrinking solder concrete of high quality. Allow the concrete to set for
about 1 or 2 days.
Remove the mounting blocks. Level the pump by adjusting the hexagonal nuts on the foundation screws. Ensure the
pump is level to an accuracy of ±0.5 mm (0.02 in) by measuring both along and across the top of the suction flange
or the feet of the suction case (depending on which one is facing up).
Table 3, Grouted foundation screws
Foundation screw e U1 min. U2 min.

size mm in mm in mm in
M20 x 320 125 - 200 - 250 -
3/4-10 UNC x 12 1/2 - 4.92 - 7.87 - 9.84
M24 x 400 125 - 240 - 300 -
1-8 UNC x 16 - 4.92 - 9.45 - 11.81
M30 x 450 160 - 300 - 400 -
1 1/4-7 UNC x 17 1/2 - 6.30 - 11.81 - 15.75

Series 3.26 Page

Installation at the site January 2020 G08e
890.01
920.05
50 mm
(1.97 in)
U1
U2
918.01
e
Øe
Fig. 3
5 Installation using chemical foundation screws
The foundation screw holes are drilled according to the dimensional drawing of the pump. The recommended
accuracy for the location of the holes is ±10mm (0.39 inch). Roughen the holes. Clean the holes well by brushing
and blasting. Install the ampules into the holes. Install the foundation screws (918.01) by hammering to the bottom
of the holes and turn them a couple of rounds. Let the glue of the ampules harden. The screws can be loaded
according to the following table.
Table 4, Chemical foundation screws

Ambient temperature
Time of hardening Time for load
ºC ºF
>+20 >+68 10 min 2h
+10 +50 20 min 4h
0 +32 60 min 10 h
min. -5 min. +23 5h 28 h
Lift the preinstalled pump and baseplate and fix it into the foundation screws by two nuts (2 pcs). Level the pump by
adjusting the hexagonal nuts on the foundation screws. Ensure the pump is level to an accuracy of ±0.5 mm (0.02
in) by measuring both along and across the top of the suction flange or the feet of the suction case (depending on
which one is facing up).
6 Grouting
Make a grouting mould around the pump so that the width and length of the mould are at least those given in table
5. Dimensions L1 and B1 for the baseplate are given in the dimensional drawing of the pump.

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Installation at the site January 2020 G08f
Suitable concrete reinforcement is recommended because of concrete shrinkage and foundation loading. The
amount of the concrete reinforcement depends on the size and of the foundation and foundation loadin, and must be
carefully calculated by local civil engineering according to local standards and regulations.
The height of the grouting must extend 5 - 8 mm (0.20 - 0.31 in) below the top surface of the beam so that the
space inside the beam is completely filled with concrete. Shape the outer edges of the grouting so that they are
slanting as shown in fig. 5. Pour the grouting concrete both into the mould and into the baseplate beam through the
hole in the beam. Water the grouting during setting to prevent cracking.
Recommended strength class of the concrete is appr. 35 MPa (5075 psi) (design strength K 35).
Table 5, Grouting mould
L1 + min. 110 mm, L1 ≤ 2000 mm B1 + min. 110 mm, B1 ≤ 2000 mm

(L1 + min. 4.33 in, L1 ≤ 78.74 in) (B1 + min. 4.33 in, B1 ≤ 78.74 in)
L1 + min. 140 mm, L1 > 2000 mm B1 + min. 140 mm, B1 > 2000 mm
(L1 + min. 5.51 in, L1 > 78.74 in) (B1 + min. 5.51 in, B1 > 78.74 in)
L1+
B1+
L1
B1
Fig. 4
10 - 15 mm 5 - 8 mm
(0.39 - 0.59 in) (0.20 - 0.31 in)
Fig. 5

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Installation at the site January 2020 G08g
Check the alignment of the coupling after grouting. See section 10 Installation and alignment of coupling.
7 Installing of pump on baseplate
WARNING
During installation, BEWARE that your hands, fingers etc. are not crushed by heavy parts. Use
personal protective equipment.
1 Install the guard end (685.01) to the bearing housing (330.01) with hexagonal screws (901.07).
2 Heat the pump side coupling flange to approx. +100ºC (+212ºF) and push it onto the pump shaft so that the
distance between the shaft ends is in accordance with the dimensional drawing (usually the face of the
coupling flange is flush with the shaft end). In conjunction with the installation of the coupling, familiarize
yourself with the coupling manufacturer's instructions so that the distance between the coupling halves is
right.
3 Lift the pump onto the baseplate and fasten the pump to the baseplate with the screws (901.06). Loosen the
screws tightened during original installation and re-tighten them to the values given in Table 6. The
tightening torque of the mounting screws at the free end of the pump (discharge case (107.01)) is selected
on the basis of the temperature (T) of the pumped liquid (T<100ºC (212ºF) or T>100ºC (212ºF)). When
pumping hot liquid, the tightening torque of the mounting screws at the free end is small so that the thermal
expansion taking place in the pump affects the free end of the pump. When the pump is delivered by the
manufacturer, the screws of the pump are always tightened in accordance with T<100ºC (212ºF).
Table 6, Tightening torques of mounting screws (901.06)
Pump size MBN25/40 MBN50/80 MBN100 MBN150

Screw size M16 M20 M24 M30
Drive end, always 130Nm 96lbft 250Nm 184lbft 420Nm 310lbft 800Nm 590lbft
Free end, T<100ºC (212ºF) 130Nm 96lbft 250Nm 184lbft 420Nm 310lbft 800Nm 590lbft
Free end, T>100ºC (212ºF) 60Nm 44lbft 120Nm 89lbft 200Nm 148lbft 360Nm 266lbft
4 Fasten the mounting screws (901.22) of the support foot (183.01) to the bearing housing (if the support foot
is included in the pump structure).
CAUTION
In pumping applications for hot liquids (T> +100ºC (+212ºF)), use smaller than normal tightening
torque for the mounting screws in the fastening of the free end of the pump to the baseplate. The
tightening torques are given in the table.
5 Connect the suction and discharge pipes.

6 Connect the bypass pipe.
WARNING
The pump must not be operated at zero flow, because the pump may heat excessively. The bypass
pipe ensures a minimum flow in the pump.

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Installation at the site January 2020 G08h
7 Connect the sealing liquid and cooling water hoses.

8 Take care of the lubrication of the bearing in accordance with instruction 3.26 G10 N05578 Preventive
maintenance / Grease lubrication of antifriction bearing or Oil lubrication of antifriction bearing.
9 Align the coupling in accordance with instruction 3.26 G08 N05576 Installation / Installation and alignment of
coupling.
10 Install the guard jacket (686.01) and extension (686.02) into place and fasten the jacket with washers
(554.08), screws (901.08) and nuts (920.08).
Commission the pump in accordance with manual 3.26 G09 N05577 Operation / Safety procedures before start-up
and Starting the pump.
8 Pipework
8.1 Supporting
Suction and discharge pipes must be installed and supported so that the forces, vibration and weight of the piping
are not directed to the pump. When planning the support locations remember the allowance for thermal expansion.
A piping analysis is recommended to verify that the flange forces and moments are within allowable limits in all
operating conditions. See section 8.8 Minimum flow arrangement
WARNING
The suction and discharge nozzle covers of the pump must not be removed before the piping work
has been completed, because impurities may clog the narrow clearances and cause seizure at pump
startup.
WARNING
If there is a possibility of a dangerous return flow after shutdown of the pump, a nonreturn device
shall be assembled in the outlet piping.
CAUTION
Never use the pump as a support for the piping system.
Fit the pipe flanges accurately to the pump flanges. Flanges which have not been properly aligned must not be
forced to correct position. See figures 6 and 7.

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Installation at the site January 2020 G08i
Pipe Pipe
S1 S2
Pump casing Pump casing

Radial misalignment Angular misalignment
Fig. 6 Fig. 7
Table 7, Maximum permitted misalignments in mounting flanges
Nominal size of flange ≤ DN 200 ≤ NPS 8 > DN 200 > NPS 8

Radial misalignment A 0.5 mm 0.02 in 0.5 mm 0.02 in
Angular misalignment S = S2 - S1 0.2 mm 0.008 in 0.4 mm 0.016 in
8.2 Suction pit above the pump

Always make the suction pipe short to avoid pipe friction losses. Avoid points where gas pockets or turbulence may
be formed.
Check the tightness of the suction pipe with a pressure test. The suction pipe must descend gradually towards the
pump. Avoid horizontal suction pipes. See fig. 8.
Fig. 8
8.3 Suction pit below the pump

If the liquid level is below the pump, the suction pipe must rise gradually towards the pump.
A sufficient length of the pipe end must be under the liquid level so that air cannot enter the pump. Fig. 9.

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Installation at the site January 2020 G08j
Fig. 9
8.4 Extension piece

Cones on the suction side of the pump must be eccentric and in such a position that the upper level will be
horizontal, see fig. 10. If extension pieces are used, they must be formed so that gathering of gases cannot occur.
Fig. 10

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Installation at the site January 2020 G08k
8.5 Auxiliary piping
WARNING
During operation, leakage of hazardous substances can occur - prepare proper means for a safe
waste removal.
To guarantee faultless shaft seal operation, it may be necessary to lead sealing, flushing or cooling liquid to the seal.
Design of the auxiliary piping depends on the construction of the shaft seal and sealing water equipment in question.
For the design and connection details for auxiliary piping, see the sectional drawings of shaft sealing and sealing
water equipment. Nominal sizes for connections are given in the Parts List.
The pressure rating of auxiliary piping has to be minimum 0.6 MPa (8.5 psi) but at least as high as the pressure on
the suction side. However the pressure rating of auxiliary piping for the shaft sealing must not be less than that of
the suction casing, see instruction 3.26 G07, N31061 Product description / Mechanical durability.
The temperature rating of auxiliary piping has to be at least the same as the temperature limit for the shaft sealing,
see the seal manufacturer's instructions.
Install flow regulating valves in the sealing liquid pipes. A rotameter or other flow meter as well as a pressure gauge
is also useful in many cases. A non-return valve can be used to prevent the pumped liquid from entering the sealing
liquid pipes. Often these devices are already included in the delivery of the sealing water equipment; check from the
Parts List and sectional drawing of the sealing water equipment.
8.6 Cleaning of piping

Before commissioning the pump assembly, all impurities and foreign objects must be flushed away carefully from
the inlet tank and piping. If the piping has been welded, welding slag and similar impurities must be removed.
8.7 Suction strainen

In order to prevent impurities from entering the pump, we recommend the installation of a stainless steel suction
side screen in the inlet piping. The screen can be composed of a screen frame (plate with round holes 5 - 8 mm (0.2
- 0.32 in.), to which a metal sieve is mounted by welding. The effective passing area of the screen must be at least
1.5 - 2 times the diameter of the pipe.
Fig. 11 ..... Normal viscosity wire mesh
Fig. 12 ..... High viscosity wire mesh
0.315 mm ø0.2 mm 0.596 mm ø0.250 mm

(0.015 in) (ø0.008 in) (0.023 in) (ø0.010 in)
Fig. 11 Fig. 12

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Installation at the site January 2020 G08l
Check the pressure drop caused by the screen by using a differential pressure gauge. If the suction pressure of the
pump is reduced, remove the screen and clean it.
8.7.1 Dimensions
ISO 7-1:1994 - Rp ¼ ISO 7-1:1994 - Rp ¼
Strainer Flange pipe

D3
D1 D2 DN
22
L Lp
Fig. 13
Table 8, Dimensions of the suction strainers and flanged pipes
Size DN 80 100 125 150 200 250 300

L 287 401 544 687 858 1144 1189
D1 130 156 184 211 266 319 370
D2 76 96 121 146 196 246 296
D3 30 30 30 30 50 50 50
Lp 315 429 550 710 878 1146 1208
For sizes bigger than DN300, please consult CSPDFIN before making the selection.
8.7.2 Assembly
The strainer element must be assembled bigger diameter towards the pump suction flange. The pressure
connection in flanged pipe is located opposite side from pump flange. If the size of strainer flange is larger than
pump suction flange and adapter (722.01) must be assembled between pump and strainer.
CAUTION
If the pressure difference is 0.35 bar (5 psi.), it causes an ALARM (the screen must be cleaned). If
the pressure difference is ≥0.50 bar (7 psi.), the pump is SWITCHED OFF. Greater pressure
differences may damage the screen and hence also the pump.
CAUTION
NPSHa > NPSHr
The values given are limit values for the load of the screen. The system pressure (NPSHa) may
reduce in the suction side screen at its maximum permitted pressure drop value. This must be taken
into account when determining the alarm limit values and the limit values of the stopping of the pump
so that the system pressure (NPSHa) in the suction nozzle of the pump, however, always exceeds
the inlet pressure required by the pump (NPSHr).

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Installation at the site January 2020 G08m
8.8 Minimum flow arrangement

When operating a multistage pump at a very low flow, almost all power required by the pump is transformed to heat
up the liquid inside the pump due to internal friction losses. In order to prevent the liquid inside the pump to reach
the boiling point temperature, all multistage pumps have a certain minimum flow value (MCSF) in order to prevent
pump damage. The flow through the pump has to be above this value at all times. Operating the pump below this
value will lead to pump failure. The minimum flow rate is individual for each pump. It is affected by a number of
factors such as pump size, speed of rotation, and temperature of the liquid pumped and NPSHa. The minimum
continuous stable flow (MCSF) is normally 30% of the flow rate at the best efficiency point of the pump at the
operating speed, although, when the temperature of the liquid pumped is over 130ºC (266ºF), the minimum
continuous thermal flow (MCTF) can be higher than this. The minimum flow rate of your particular pump has been
given in the pump specification delivered with the pump, under Pump performance / Minimum required flow.
MCSF = Minimum Continuous Stable Flow
MCTF = Minimum Continuous Termal Flow
To make sure that the flow through discharge connection of the pump never goes below the minimum flow, an
automatic minimum flow valve or an orifice plate can be supplied for the pump. This device has to be installed right
after the pump discharge flange before any shut-off or control valves, see figs. 14, 15a-b and 16.
This device also protects the pump during such cases when the pump operates against a closed valve, ie. there is
no flow to the process. All piping and other arrangements needed for this device are not a part of the pump supply.
CAUTION
NOTE
The pipe (700.01) or hose (719.01) connected to the bearing cover (360.02) on the discharge side of
the pump is for the flow of the balance disc of the pump.
It is not related to the minimum flow rate of the pump.
Minimum flow valve
The operation of the minimum flow valve is based on the opening of the internal by-pass connection of the valve
when the flow through the valve (to process) goes below a certain set-point (=minimum flow value). The internal
by-pass connection closes when the flow to the process increases again above the set-point; the point is specified
when ordering the valve. Valves already in operation cannot be directly modified for another set-point but their
suitability needs to be checked with the valve manufacturer. Installation of the valve has to be done acc. to fig. 14
and following instructions given by the valve manufacturer.

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Installation at the site January 2020 G08n
Fig. 14 . . . Minimum flow arrangement for single pumps with a minimum flow valve
To process
P = pump
R = to process
Control valve
B = by-pass
Minimum flow valve
B
P
1743
Fig. 14
If case of two pumps are operating in parallel the minimum flow pipelines should be installed separately to the flow
tank. If this is not possible to arrange and the pipelines are combined, make sure that the nominal diameter of the
shared section of the minimum flow pipelines is twice as large as that of a single pipeline.
Fig. 15 .... Minimum flow arrangement for two pumps in paralled
15a Individual pipelines ja 15b Combined pipelines
To process
Control valve
Minimum flow valve
Fig. 15a

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Installation at the site January 2020 G08o
To process
Control valve
Minimum flow valve
Fig. 15b
Orifice plate
When using an orifice plate sized for the pump's by-pass, a continuous flow goes through the orifice even in cases
when the flow to the process is above the minimum flow value. The orifice plate is installed to the by-pass line
between the flanges acc. to fig. 16.
Fig. 16 . . . Minimum flow arrangement for single pumps with an orifice plate
To process
1710
Control valve
Orifice plate
Fig. 16
8.9 Pressure test
CAUTION
A pressure test in accordance with the relevant standards must always be carried out on the piping.

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Installation at the site January 2020 G08p
9 Installation of motor onto the baseplate
If the motor has not been installed on the baseplate by the pump manufacturer, the installation should be carried out
as follows:
Heat the coupling half on the motor side to approx. 100 ºC (212 ºF) and push it onto the motor shaft in such a way
that the space between the ends of the shafts is according to the dimensional drawing of the pump ( usually the
front face of the coupling flange is even with the end of the shaft ).
Before mounting the coupling, read the manufacturer's instructions to a ensure correct gap between the coupling
halves.
Check that the pump is aligned as accurately as possible in the middle of the fixing holes of the motor. Lift the motor
onto the baseplate.
Align the coupling according to item, 10 Installation and alignment of coupling. Align the coupling by moving the
motor vertically by means of shims placed under the feet of the motor and horizontally by moving the motor to the
side by using the adjustment screws in the baseplate. There is a vertical adjustment margin of a minimum of 3 mm
(0.12 in) and a horizontal adjustment margin of 3 mm (0.12 in).
WARNING
The electrical connection of the motor must be carried out in accordance with the motor
manufacturer's instructions. See the motor manufacturer's installation and operating instruction.
10 Installation and alignment of coupling
WARNING
Before beginning any installation or alignment procedures, make sure the drive motor
cannot be started by any means.
CAUTION
Flexible couplings require very precise alignment. Poor alignment may destroy the coupling and
damage the bearings of the pump and motor.
For procedures to be followed when installing and disassembling the coupling, see separate instructions supplied by
the coupling manufacturer.
Check the alignment of the coupling and re-align during the following stages if necessary:
1 After installation at the site before grouting, make sure that it is possible to align the coupling to the sufficient
accuracy.
2 After grouting, check that the alignment has not changed.

Series 3.26 Page

Installation at the site January 2020 G08q
3 After supporting of piping before starting the pump, align the coupling to the accuracy given in the
instructions.
4 After running the pump with water, look for changes caused by the water run. Eliminate big changes by
modifying piping supports. Align the coupling.
5 Carry out hot alignment if the temperature of pumped liquid is higher than 100°C (212°F). The alignment is
carried out during production run immediately after the pump is stopped while the pump and the motor are
still at the operating temperature. The need for hot alignment depends on the extent of temperature
differences and the coupling type chosen.
Aligment is checked by measuring the angular and parallel misaligments in vertical (6 and 12 o'clock) and horizontal
(3 and 9 o'clock) directions. During the alignment, the coupling halves have to be locked together so that they do
not move with respect to each other. If needed, correct the aligment by adding and removing shims from under the
feet of the motor and shifting the motor horizontally, until the shafts are aligned within the given tolerances. Figure
18.
Fig. 17 . . . Adjustment screws in the baseplate can be used to shift the motor horizontally.
Fig. 17
Fig. 18 ..... Measuring the angular and parallel misalignment of the coupling.
b1-b2
Z
º Y
D
D
a1-a2
b1 - b2
Z = a1 - a2 Y=
2
Fig. 18
Table 9, Maximum tolerances for coupling alignment
Z max. Y max.
D
≤1500 rpm >1500 rpm ≤1500 rpm >1500 rpm
mm in mm in º mm in º mm in mm in
- 100 -4 0.08 0.003 0.06 0.05 0.002 0.04 0.10 0.004 0.06 0.003
101 - 200 > 4 - 8 0.11 0.004 0.05 0.06 0.003 0.03 0.15 0.006 0.10 0.004
201 - 300 > 8 - 12 0.15 0.006 0.03 0.10 0.004 0.02 0.20 0.008 0.15 0.006
301 - 400 >12 - 16 0.20 0.008 0.03 0.10 0.004 0.02 0.25 0.010 0.15 0.006
k l

SERIES 3.26
TYPE MBN
Operation
1. Safety procedures before start-up

2. Starting the pump
3. Controls during the first run
4. Shutdown procedure
5. Controls after the first run
6. Trouble-shooting, operation

Series 3.26 Page
Operation September 2014 G09b
1 Safety procedures before start-up

Before starting the pump for the first time and always after service repairs, the following precautionary measures are
always to be checked carefully to prevent any accidents and to guarantee a trouble-free operation of the pump.
1.1 Leakage test
WARNING
Make sure that the motor cannot by any means be started accidentally during the
following procedures.
The pump parts and the piping shall be able to withstand a leakage test before the start-up.
Leakage, particularly in the suction piping, can seriously reduce the pump's performance and make it impossible to
prime the pump before the start-up.
NOTE
Pressure containing pump parts are not pressure vessels within the meaning of the
regulations for pressure vessels.
1.2 Direction of rotation
WARNING
The pump will be damaged if run in the wrong direction.
● Before commissioning, always check the motor for correct direction of rotation.
● It is imperative to detach the coupling spacer before checking the rotation direction of the motor.
Direction of rotation must correspond to the arrow sign (972.01) on the bearing housing (330.01).
Fig. 1

Series 3.26 Page
Operation September 2014 G09c
1.3 Free rotation

Check that the pump can rotate freely. Check this by rotating the coupling half on the pump side with the coupling
halves detached from each other.
1.4 Coupling alignment

Check that the coupling has been properly aligned according to instruction N05576 Installation / Installation and
alignment of coupling.
WARNING
Before starting - All safety devices (e.g coupling guards) must always be correctly installed. For
explosive areas guards with non-sparking materials are to be used.
1.5 Lubrication
Check the oil or grease used for the lubrication of both the pump and motor bearings before start-up. Condensation
or ingress of dirt and water may occur if the pump unit is stored for a long time before the installation and start-up.
WARNING
A pump unit operating without proper lubrication will damage the bearings and cause a pump
seizure. Use grease lubrication always when the pump is mounted in an inclined position.
CAUTION
For delivery, the bearing housing of a pump lubricated with oil bath lubrication has been emptied of
oil. Absolutely remember to refill the bearing housing before starting.
1.6 Shaft sealing and sealing water

Depending on the shaft seal fitting, check that the shaft seal's piping arrangement is properly installed and that the
sealing water system operates with suitable service of the shaft seal.
2 Starting the pump
WARNING
The pump is only meant for the purpose it is sold for - never operate beyond the intended use
described in these instructions.

Series 3.26 Page
Operation September 2014 G09d
2.1 Before starting and after service repairs always make sure that:
WARNING
Before starting - Make sure that the pump is sufficiently filled with the pumped liquid.
1 Fill the pump with liquid so that at least the suction pipe and the pump casings are filled with liquid. Never
start the pump dry even momentarily.
2 Open the shut-off valve for minimum flow in the pipeline (if installed), and lock the valve open. If a device
ensuring a minimum flow has not been installed, it must ensured in some other manner that at least the
minimum required flow always flows through the pump. This flow has been given in the Pump specification
delivered with the pump, under Pump Performance / Minimum required flow.
3 Open the shut-off valve in the bypass circulation lines, and lock the valve open. This is only done when the
by-pass circulation (719.01) has been led to the suction tank. When the by-pass circulation pipe is
connected to the suction end, there is no valve in the pipe.
4 Open potential sealing, cooling and flushing liquid valves and adjust the appropriate pressure and flow
amount, see instructions for sealing water equipment.
5 Leakage of shaft seal:
a If the dynamic seal leaks while the pump is at standstill, the seal can be adjusted by unscrewing the
inner nuts (920.03) carefully, whereby the thrust ring (475.01) moves a little outwards.
b If the shaft seal of the pump is a mechanical seal, the chamber of the shaft seal must be de-aerated
either through the de-aeration connection on top of the stuffing box housing (451.01) or through the de-
aeration connection on the seal.
c If the shaft seal is a gland packing, check that the gland packing leaks abudantly. If it does not leak
continuously, loosen the hexagonal nuts (920.03) of the stuffing box gland (452.01). If this does not help,
repack the gland packings (461.01). See instruction N05578 Preventive maintenance / Shaft sealing /
Gland packing.
6 Check that the suction valve is completely open and that the discharge valve is closed (minimum flow rate
must be achieved).
CAUTION
Observe immediately after start-up the instrumentation showing the discharge pressure. If the
correct pressure is not quickly reached, stop the motor and check causes for the low pressure.
2.2 Starting
1 Start the motor, and soon after starting, open the discharge valve until the desired flow rate is achieved.
Starting to the operating speed must be done as quickly as possible (3-5 seconds). Do not operate the pump
below the minimum speed of rotation (excluding starting and stopping). See instruction N31061 Product
description.
2 Check that the gland packing still leaks abundantly. If not, slacken the stuffing box gland (452) immediately.
If this does not help and the gland packing becomes hot, stop the pump and find out the reason for the
disturbance. Once the gland packing has operated trouble-free for approx. 10 min., it can be tightened.
Tighten the gland packing by turning the hexagonal nut approx. 1/6 turns at a time at 5 - 10 min. intervals
until the leak amount is 30 - 80 drops/min. When tightening, make sure that the stuffing box gland stays
perpendicular in relation to the shaft. If it is not possible to make the seals tight without considerable
tightening, renew all seals. See instruction N05578 Preventive maintenance / Maintenance possible during
operation.

Series 3.26 Page
Operation September 2014 G09e
3 Monitor the operation of the pump more carefully than normal during the first hours of operation. See section
3 Controls during the first run.
CAUTION
If it is necessary to adjust the amount of liquid pumped, do it by adjusting the discharge valve. Never
use the suction valve for the flow adjustment.
3 Controls during the first run
WARNING
Personal injuries may occur if personal protective equipment is not used when servicing the
product. When pumping hazardous liquids, skin and eye protection are required.
By controlling the pump operation and output regularly, the possible need for service and repair can be anticipated.
In this way, the pump's efficiency is kept high, the process is trouble-free and the maintenance costs are low.
Monitor the temperature of the gland packing and maintain the leakage at 30-80 drops/minute by adjusting the
stuffing box gland.
The flow and pressure of sealing water must be kept at the values given by the seal manufacturer.
Check the temperature and vibration of bearings with regular measurements. If one or the other increases, it may be
a sign of incorrect lubrication or bearing damage. The measuring studs ( SPM, M8 x 24 ) are in the bearing housing
for controlling the condition of bearings.
Also any noises from the pump have to be controlled and the reasons for unusual noises detected.
CAUTION
CAUTION
Do not operate the pump at a too high output, either. If the flow resistances of the pumping system
can change during operation so that the flow rate through the pump may exceed the permitted value,
a Venturi tube, available as optional extra, must be installed in the discharge flange of the pump, or
the possibility of an incorrect operating situation must be prevented in some other way. The
maximum output is the output value corresponding to the end (right edge) of the head curve in the
characteristic curve of a pump.

Series 3.26 Page
Operation September 2014 G09f
4 Shutdown procedure
● Close the discharge valve in order to prevent the liquid from flowing back (minimum flow rate must be
achieved).
● Stop the pump motor.
● Close the suction valve if the pumped liquid flows out of the pipeline.
● Remove pressure from the pump.
● Close potential sealing, cooling and flushing liquid equipment.
During longer shut-downs, the pump must be checked every now and then. Turn the shaft manually a few times. If
the pumped liquid congeals or solidifies easily, if it is corrosive, or if the pump is exposed to freezing, drain the pump
and suction piping for the shut-down period. At the same time, flush the pump with clean water.
5 Controls after the first run
When the pump unit has run for a sufficiently length of time to bring the pump and motor up to the normal operating
temperature, check the coupling alignment according to instruction N05576 Installation / Installation and alignment
of coupling.
NOTE
The correct final alignment is essential for a proper functioning of the pump unit.
With pumps equipped with gland packings, check the proper leakage from the stuffing box.
With pumps equipped with mechanical seals, ensure that the flushing or cooling supplies are functioning adequately.
Check that there is no overheating in the pump or motor bearings.
6 Trouble-shooting, operation
During the start-up period, problems are mostly caused by pump selection mistakes, poor process design,
operational mistakes or foreign objects in the process.
During the long-term operation of a pump unit, problems are mostly caused by random failures, process changes or
corrosion and wear.
Problems can normally be traced to either poor maintenance or exceeding the limitations for intended use of the
pump.
The following problem tracing analysis includes the most common malfunctions and their possible causes. If the
pump does not function properly, it is important to trace the actual reasons, so the repairs and required
modifications can be done without delay, Tables 1 to 7.

Series 3.26 Page
Operation September 2014 G09g
Table 1, Symptom - Pump not delivering liquid
Probable cause Remedy

Wrong direction of rotation Change the direction of rotation acc. to the arrow sign on the
bearing unit
Pump not adequately primed, or a vapor lock in the suction Reprime the pump and suction piping
pipe
Difference between inlet pressure and vapor pressure too Check the suction piping arrangements
small
Air leakage in suction opening, suction piping or shaft sealing Check the suction piping. Readjust the shaft sealing
Suction piping, suction valve or impeller clogged Check the suction piping and the pump for any obstructions
Rotational speed too low Check the speed requirements / limitations
Flow resistance of the piping higher than the head generated Consult Sulzer for further instructions
by the pump
Pressure too low at the suction side of the pump Check required pressure at the suction side
Table 2, Symptom - Insufficient head

Too high air/gas content of the pumped liquid Consult Sulzer for further instructions
Too high viscosity of the pumped liquid Consult Sulzer for further instructions
Wrong direction of rotation Change the direction of rotation acc.to the arrow sign on the
bearing unit
Flow resistance of the piping higher than the head generated Check resistancies and reduce flow losses
by the pump
Pressure containing pump parts worn / damaged / clogged Check the pump and replace defective parts, if necessary
Pressure too low at the suction side of the pump Check required pressure at the suction side
Table 3, Symptom - Insufficient ( or irregular ) flow

Vapor lock in the suction pipe Reprime the pump and suction piping
Suction head too low Check that the suction valve is fully open and suction line
unobstructed
by the pump
small
Air leakage in suction opening, suction piping or shaft sealing Check the suction piping and readjust the shaft sealing
Too high air/gas content of the pumped liquid Consult Sulzer for further instructions
Suction piping, suction valve or impeller partially clogged Check the suction piping and the pump for any obstructions

Series 3.26 Page
Operation September 2014 G09h
Table 4, Symptom - High power consumption

Rotational speed too high Check the speed requirements / limitations
Wrong direction of rotation Change the direction of rotation acc.to the arrow sign on the
bearing unit
Flow resistance of the piping much higher/lower than the Check the piping arrangements
head generated by the pump
Too high specific gravity of the pumped liquid Consult Sulzer for further instructions
Pump and motor incorrectly aligned Realign the pump and motor assembly, make sure there is no
strain on pump.
Crooked or eccentric shaft Reassemble the pump
Rotating objects or pump parts chafing inside the pump Reassemble the pump and check the clearances
Excessive mechanical tightness in pump components Reassemble the pump and check the clearances
Table 5, Symptom - Excessive noise and/or vibration

small ( cavitation )
Too high air/gas content of the pumped liqud Consult Sulzer for further instructions
Air leakage in suction opening, suction piping or shaft sealing Check the suction piping / readjust the shaft sealing
by the pump
Pump functioning below recommended minimum flow Check the pumping system requirements
(cavitation)
Pump foundation not rigid enough Strengthen the foundation
Inadequate piping support exerting strain on pump Check the piping support requirements
Pump and motor incorrectly aligned Realign the assembly, make sure there is no strain on pump.
Crooked or eccentric shaft Reassemble the pump and renew the shaft and bearings if
necessary.
Pressure containing pump parts worn / damaged / glogged Check the pump and replace defective parts, if necessary
Excessive mechanical tightness in pump components Reassemble the pump and check the clearances
Bearings worn or loose Reassemble the pump and replace the bearings, if necessary
Inadequate or excessive lubrication Check the pump for proper lubrication
Impeller damaged or out of balance Reassemble the pump and replace the impeller, if necessary
Table 6, Symptom - Bearings wear rapidly

Pump and motor incorrectly aligned Realign the pump assembly, make sure there is no strain on
pump. Replace the bearings, if necessary.
Crooked or eccentric shaft Reassemble the pump, and straighten or replace the shaft
Inadequate or excessive lubrication Check the pump for proper lubrication
Badly installed and/or dirty bearings Renew bearings, if necessary. Check the lubricant's quality
and amount

Series 3.26 Page
Operation September 2014 G09i
Table 7, Symptom - Pump overheats / seizes

Pump not adequately primed with, or vapor lock in suction Reprime the pump and suction piping
piping
Difference between inlet pressure and vapor pressure too Check the suction piping arrangements Pump may operate
small ( cavitation ) below recommended minimum flow
Pump functioning below recommended minimum flow Check the pumping system requirements
(cavitation)
Pump and motor incorrectly aligned Realign the assembly, make sure there is no strain on pump
Bearings worn Reassemble the pump and replace the bearings
Crooked or eccentric shaft Reassemble the pump, and straighten or replace the shaft
The discharge valve is shut Open the discharge valve
The discharge valve is clogged Check the discharge piping, discharge valve and flush if
necessary
m n

SERIES 3.26
TYPE MBN
Preventive maintenance
1. General
2. Shaft sealing
3. Bearing unit

Series 3.26 Page

USER’S MANUAL - TYPE MBN INSTRUCTIONS
Preventive maintenance January 2020 G10b
1 General
NOTE
Preventive maintenance is also a relevant safety factor.
Regular and systematic preventive and predictive maintenance can extend the product lifetime and requires fewer
repairs and spare parts. Monitoring via instrumentation and physical examinations are a vital part of today's quality
maintenance. Sulzer recommends that the maintenance system include a historical record kept of each pump's con
dition and performance. This will help to prevent sudden failures and aid in case of potential fault tracing analyses.
In the process industries one process downtime caused by a pump normally costs much more than the price of the
pump.
NOTE
If the pump performance does not fulfill the process requirements, the pump is to be disassembled
and inspected. All worn parts should be changed to new genuine spare parts.
The preventive maintenance consists of the following actions:

● Bearing lubrication
● Temperature, noise and vibration monitoring and inspections
● Monitoring the discharge pressure, capacity and power demand
● Inspections regarding corrosion and wear
● Shaft seal monitoring
● Regular pump washdowns
● Monitoring the pump and pipings for leakage
● Quarterly checks of the tightness of critical fasteners, such as foundation screws and pump & motor fasten
ers onto the baseplate etc.
Table 1, General measuring instruments for pump operation
Fixed instruments: Portable instruments:

Pressure gauges & indicators Vibration analyzers
Flow meters Tachometers
Ammeters/ wattmeters/ voltmeters Thermometers
Speed indicators Noise level indicators
Temperature detectors Ultrasonic indicators (wall thickness)
Vibroswitches
WARNING
Always drain the pump before disassembling the shaft seal. When pumping hazardous liquids, make
sure that there is no trapped liquid remaining in the pump parts.

Series 3.26 Page

Preventive maintenance January 2020 G10c
WARNING
In an explosive atmosphere, avoid abrasive cleaning when cleaning the pump to prevent sparking
caused by electrostatic charge (explosion hazard group IIC)..
Any fixed or portable instruments may in themselves create a possible failure and require regular observa
tion to ensure correct functioning.
1.1 Temperatures
During operation, the following surface temperatures are to be observed regularly:
● suction case (106.01)
● discharge case (107.01)
● bearing housing (330.01)
● shaft sealing, measured on the stuffing box surface (451.01)
● motor (800.01)
The reasons for any deviations in temperatures are to be checked immediately to prevent further and more serious
damage. Temperature and pressure limits given in instruction N31061 Product description / Mechanical durability
must not be exceeded.
1.2 Noise and vibration analysis

A regular follow-up of the pump noise and vibration gives a good view regarding the condition and wear of bearings
and also other wearing parts of the pump. This enables predictive maintenance routines and reduces the potential of
unexpected shut-downs.
1.3 Discharge pressure

A regular control of the pressure generated by the pump, the rated flow and the power need of the drive unit gives a
view regarding the condition and wear of the pump's hydraulic parts. This follow-up enables such preventive mainte
nance actions as parts renewals to be scheduled accordingly. The pressure and temperature limits of the pump are
stated in instruction N31061 Product description.
1.4 Corrosion and wear

When the pump is operating under corrosive and/or abrasive conditions, a regular follow-up of wall thicknesses in
the parts is necessary. When the wall thickness has worn more than the stated corrosion allowance 3 mm (0.12in),
the mechanical durability ( pressure limits ) stated in these instructions are no more guaranteed.
1.5 Pump washdown

The pump is designed to prevent external liquids from entering the bearing unit. However, direct spraying of high
pressure water to the shaft seals (423.01, 423.02) must be avoided during washing.
2 Shaft sealing
WARNING
Always stop the motor before any of the following maintenance actions to the pump. Make absolute
ly sure that the motor cannot start during repairs.

Series 3.26 Page

Preventive maintenance January 2020 G10d
WARNING
Always drain the pump before disassembling the shaft seal. When pumping hazardous liquids, make
sure that there is no trapped liquid remaining in the pump parts.
2.1 Dynamic seal

Concerns product sizes MBN25, MBN40, MBN50, MBN80 and MBN100.
The expeller (604.01) of the dynamic seal prevents the leakage of the pumped liquid through the stuffing box during
operation. During standstill, leakage is prevented by the static seal (435.01).
Table 2, Expeller diameter
Product size MBN25 MBN40 MBN50 MBN80 MBN100 MBN150

mm 160 160 200 200 250 -
Expeller diameter
in 6.30 6.30 7.87 7.87 9.84 -
412.07 904.02 412.02 902.01 412.14 412.10 904.03 412.09 688.01
604.01 451.01 920.03 435.01 524.02 475.01 920.03

Fig. 1
Maintenance of dynamic seals

Dynamic seals do not normally require any preventive maintenance. During the first years of operation, the static
seal (435.01) can yet wear so much that some leakage can occur during stoppages. If the dynamic seal leaks while
the pump is at standstill, the seal can be adjusted by unscrewing the inner nuts (920.03) carefully, whereby the
thrust ring (475.01) moves a little outwards. The thrust ring must always be secured with the hexagonal screws
(920.03). This adjustment can be done several times during the lifetime of the static seal. The wear allowance of the
static seal is about half of its thickness. If the seal has worn more or is otherwise damaged, it must be replaced with
a new one.
2.2 Mechanical seal

Concerns product sizes MBN25, MBN40, MBN50, MBN80, MBN100 and MBN150.
Mechanical seals are normally installed and adjusted at the factory before the delivery. The general principle is that
the mechanical seal does not leak at all. The lifetime of a mechanical seal depends on the cleanliness and lubricat
ing properties of the pumped liquid and the sealing liquid. If the mechanical seal leaks, stop the pump and replace
the mechanical seal.

Series 3.26 Page

Preventive maintenance January 2020 G10e
CAUTION
The dry running of mechanical seals will damage the sliding surfaces and cause leak
age of pumped liquid.
Maintenance of mechanical seals
Mechanical seals do not normally require any preventive maintenance. If any problems occur, the whole seal must
be replaced, see the seal manufacturer's instructions and instruction N05694 Repairs / Dismounting the shaft seal
and Installing the shaft seal.
2.3 Gland packing

Concerns product sizes MBN25, MBN40, MBN50, MBN80 and MBN100.
WARNING
Never use gland packing materials containing asbestos which is hazardous to health.
Gland packed pumps must be checked regularly to ensure that there is a slight leakage from the gland. Excessively
tight gland causes wear to the shaft sleeve and an increased power demand. Refer to instruction N05577 Operation
/ Controls during the first run.
Maintenance of gland packings

Remove all used gland packings (461.01) from the stuffing box, clean the stuffing box and open sealing liquid holes
that have been clogged. Use a flexible extracting tool for removing the gland packings Fig. 2.
Fig. 2
If there are serious scratches or grooves as a result of wear in the shaft wearing sleeve (524.02) and/or in the stuff
ing box housing (451.01), replace or repair the damaged parts.
We recommend the use of precompressed gland packings. When selecting the packing brand, pay attention to the
characteristics and temperature of the pumped liquid and the material of the shaft wearing sleeve.
However, if the gland packings have to be cut from a band, proceed as follows: wind 4 turns of the band around a
wooden pattern of the same diameter as the shaft wearing sleeve and use a sharp knife to cut the rings straight and
axially with no under- or over-dimensioning; see Fig. 3 and Table 3.

Series 3.26 Page

Preventive maintenance January 2020 G10f
Fig. 3
When packing gland packings, be very precise and keep the parts clean.
Ød a ØD
Fig. 4
Table 3, Gland dimensions
Pump size MBN25 MBN40 MBN50 MBN80 MBN100 MBN150

mm 60 x 85 x 12.5 70 x 95 x 12.5 90 x 122 x 16 -
Ød x ØD x a
in 2.36 x 3.35 x 1/2 2.76 x 3.74 x 1/2 3.54x4.80x5/8 -
mm 930 1050 1350 -
Length of band *)
in 36.61 41.34 53.15 -
* Total lengths of cut packing rings without working allowances.

Push the first packing ring tight against the neck bush (456.01) for the whole of its length. The ends of the ring must
be exactly against each other. Place the second packing ring against the first one so that the joints of the rings are
180° from each other. Next, place the lantern ring (458.01) into the stuffing box. Place also the two remaining gland
packings with their joints 180° from each other, see Fig. 5.

Series 3.26 Page

Preventive maintenance January 2020 G10g
412.03 412.02 902.01 461.01 452.01
524.02 451.01 456.01 458.01 920.03

Fig. 5
Once all packing rings and the lantern ring are in their places, tighten the nuts (920.03) of the stuffing box gland
(452.01) by hand.
The stuffing box gland will be tightened properly when the pump is running. See instruction N05577 Operation.
3 Bearing unit
3.1 Bearing types
3.1.1 Drive unit side

The drive unit side of the pump is mounted on two single-row angular contact ball bearings (320.01), which are in
stalled in accordance with the X-system (face to face).
Table 4, Bearing types

Bearing type 7309 BECBM 7311 BECBM 7314 BECBM 7318 BECBM
The life time of bearings is affected by factors such as speed of revolution, production as compared to the best effi
ciency point, and suction pressure. The bearing sizes have been defined so that at maximum speed and when the
production is 50 - 110% of the best efficiency point and when the suction pressure is at the most 5 bar, the life time
of bearings is at least 25,000 h. However, if the production point and suction pressure deviate from these values, the
minimum life time of the bearings is at least 16,000 h.
3.1.2 Free end

The discharge end (107.01) side of the pump is mounted on a slide bearing. The size of the bearing is determined
by the speed of revolution, seal type, and inlet pressure. The liquid pumped lubricates the slide bearing.
CAUTION
Cavitation, recirculation or increased temperature will lead to a quick pump failure.

Series 3.26 Page

Preventive maintenance January 2020 G10h
3.2 General information on grease lubrication
CAUTION
Never mix different grease grades (consistency, thickeners). The mixed grease becomes softer and
does not lubricate the bearings properly.
NOTE
All greasing equipment and fittings used must be clean to avoid any impurities from entering
the bearing housing.
NOTE
The surface temperature of the bearing unit can temporarily rise after regreasing due to
an excess amount of grease.
All the grease-lubricated bearings have been lubricated before the shipment. The first re-lubrication should be done
before the initial commissioning of the pump.
For normal conditions when the bearing housing surface temperature is below +80°C(+176°F), we recommend lithi
um-based or lithium-calcium-based mineral greases for antifriction bearings, e.g.:
● Shell Gadus S2 V220 2
● Mobil, Mobilgrease XHP 222
If the bearings run hotter and the surface temperatures are above +80°C(+176°F), we recommend the use of the
following special greases:
● Shell Gadus S3 V550L 1
● Mobil, Mobilgrease XHP 461
These special greases can also be used with surface temperatures below +80°C(+176°F). If the ambient tempera
ture is below 0°C(+32°F), always consult Sulzer about the use of the correct grease. All lubricants may not be suit
able for low temperature use.
Always consult the pump manufacturer about the use of any special greases and their start-up.
3.2.1 Grease lubrication in MBN

The initial lubrication grease is SKF Grease LGHP 2. However, lubrication of 10 g (0.35 oz) during start-up before
starting the pump is recommended. Greasing is carried out through connection Y04 (636.01) (Fig. 6).

Series 3.26 Page

Preventive maintenance January 2020 G10i
Y04 S17
636.01 699.01 903.02
903.08 903.01
B09
Fig. 6
The lubrication amounts and re-lubrication intervals are described in Tables 5-8.
Table 5, Grease amounts

g 75 115 250 -
Initial lubrication
oz 2.6 4.1 8.9 -
g 25 35 50 -
Relubrication
oz 0.9 1.2 1.8 -
Table 6, MBN25 and MBN40 relubrication intervals

The surface temperature of the bearing housing
ºC 100 ºF
95
90 180
85 170
80
160
75
70 150
65
140
60
3600 rpm 3000 rpm 1800 rpm 1500 rpm
55 130
0 1500 3000 4500 6000 7500 9000 10500 12000 13500 15000 16500
Relubrication interval h

Series 3.26 Page

Preventive maintenance January 2020 G10j
Table 7, MBN50 and MBN80 relubrication intervals

ºC 100 ºF
95
90 180
85 170
80
160
75
70 150
65
140
60
3000 rpm 1800 rpm 1500 rpm
55 3600 rpm 130
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000
Table 8, MBN100 relubrication intervals

ºC 100 ºF
95
90 180
85 170
80
160
75
70 150
65
140
60
3600 rpm 3000 rpm 1500 rpm
55 1800 rpm 130
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000
3.3 General information on oil lubrication
CAUTION
For delivery, the bearing housing of the pump has been emptied of oil. Remember to
refill it before starting,
For lubrication, use only high-quality mineral oils, the viscosity of which is ISO VG 46.
E.g.
● Shell Tellus Oil S46
● Mobil DTE Oil Medium
The viscosity of oil at the operating temperature must not be below 12 cSt (65 SSU). Please take a note that the oil
temperature may be different from the bearing housing surface temperature.
The oil cleanliness requirement is according to ISO 4406, solid contaminant code of oil: -/17/14. The maximum
water concentration in oil is 200ppm.
If the ambient temperature is below 0°C, always consult Sulzer about the use of the correct synthetic oil. All lubri
cants may not be suitable for low temperature use.

Series 3.26 Page

Preventive maintenance January 2020 G10k
3.3.1 Oil bath lubrication in MBN
S17 C33
903.03 699.01 672.01
X01
638.01
914.01
642.01
633.01
730.01 400.01 903.01

B09
Fig. 7
The oil level is set at the center of the lowest bearing ball. The lubrication system contains a venting device (672.01)
and constant level oiler, which consists of the oiler tank (633.01), sight glass (642.01) and level oiler (638.01).
Adding oil into the bearing housing:
The bearing housing of the pump has been emptied of oil before delivery, so oil must absolutely be filled be
fore commissioning. See the oil volume in Table 11. Before filling, remove the constant level oiler (638.01)
by loosening its locking screw (914.01) and lifting the oiler off. Pour oil slowly through the connection (C33)
of the bearing housing so that the external oil tank (633.01), which houses the sight glass (642.01), also has
time to fill. Pour oil so that the oil level settles in the middle of the sight glass. Make sure not to overfill. Final
ly, also fill the glass dome of the constant level oiler with oil and place the oiler back into place. Tighten the
locking screw.
The oil level may fall slightly when the pump is running. In this case refill oil through the cup of the constant level
oiler. There must always be oil in the plastic cup.
If the surface temperature of the bearing housing is higher than +65°C (+149°F) as a result of a higher ambient tem
perature or some other reason, an oil with a higher viscosity class must be used, see Table 9.The temperature
ranges in Table 9 cover most of the applications where MBNs are used, but with MBN150 and with all MBN sizes
operating at process liquid temperatures above approximately 130°C (266°F), where the surface temperature of the
bearing housing exceeds 85°C (185°F) and can go up to 110°C (230°F), a fully synthetic oil, Mobil SHC 626 or
equivalent, should be used. The oil change interval in these cases is three (3) months.
Table 9, Operating temperature ranges of oil viscosity classes
ISO VG-class VG46 VG68 VG100

°C T ≤ 65 50 < T ≤ 75 60 < T ≤ 85
Surface temperature of bearing housing
°F T ≤ 149 122 < T ≤ 167 140 < T ≤ 185
3.3.2 Oil changes

After start-up, oil should be changed for the first time after approx. 100 hours of operation, and thereafter approx.
every six months or according to Table 10.

Series 3.26 Page

Preventive maintenance January 2020 G10l
Table 10, Oil change intervals
Oil change interval 1 year 6 months 3 months

°C 65 75 85
Surface temperature of bearing housing
°F 149 167 185
Table 11, Oil volumes of bearing units

Bearing housing ml 230 370 480 800
(and constant level oiler) cu.in 14.1 22.6 29.3 48.9
ml 100 100 100
Glass cup
cu.in 6.10 6.10 6.10
3.3.3 Lubrication connections

The part numbers and sizes of lubrication connections are presented in the Parts List delivered with the pump.
3.3.4 Oil mist lubrication

G03
791.01 S17 C33
1728.01 699.01 672.01
903.08 794.01
G05
Fig. 8
Connect the inlet pipe to connection G03 and the outlet pipe to connection G05.
Refer to and follow the installation, operation and maintenance instructions of the supplier of the oil mist lubrication
system and the supplier of the shaft seal.
o p

SERIES 3.26
TYPE MBN
Maintenance
1. Safety procedures before any maintenance

2. Used equipment / tools
3. Disassembly
4. Inspection of wearing parts
5. Reassembly

Series 3.26 Page
INSTRUCTIONS
USER'S MANUAL - TYPE MBN
September 2014 G11b
Maintenance
1 Safety procedures before any maintenance
WARNING
When pumping hazardous liquids, secure that there is no trapped liquid remained in pump parts.
WARNING
Pumps which convey hazardous media must be carefully decontaminated before any
repairs. Skin and eye protection are required during decontamination. Precautions are
needed for personal and environmental safety.
WARNING
Some of the disassembled parts and assemblies are heavy, unstable and due to design
requirements they contain sharp edges (e.g. impeller, stage casings). Use proper hoistings and
supports to prevent personal injury.
2 Used equipment / tools
2.1 Normally available working tools
WARNING
Note the safety requirements!
● Hoisting accessories.
● Wrenches for hexagonal screws, according to Parts List.
● Allen wrenches for socket head screws.
● Torque wrenches for screws according to Parts List.
● Extractors.
● Bearing heater.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11c
Maintenance
● Dial indicators.
● Cleaning agents & equipment.
● Lubricating agents & equipment.
3 Disassembly
NOTE
Ensure that all eventual spare parts are available before the disassembly.
This chapter gives instructions concerning the dismantling and installation of the shaft assembly for the multistage
pump, and the service repair of the bearing unit.
3.1 Preliminaries
WARNING
Make sure that the motor cannot be started.
1 Close the suction and discharge pipe valves and disconnect the pump from the piping.
2 Detach the sealing and cooling liquid hoses from the stuffing box.
3 Unscrew the fixing screws (901.08) of the guard jacket and remove the guard jacket (686.01) and the
extension (686.02).
4 Detach the coupling (840.01) halves from each other.
5 Detach the pump from the baseplate (890.01) by unscrewing the screws (901.06) and the mounting screws
(901.22) of the support foot (183.01) if the support foot is included in the pump structure.
6 Drain oil from the bearing housing lubricated with oil bath lubrication (connection B09).
3.2 Dismantling of free end bearing

1 Lift the pump to vertical position and lower it onto a stand so that the pump rests on the suction case
(106.01).
2 Unscrew the nuts (920.02) of the screws (905.01) and remove the tie screws.
3 Remove the recirculation pipe (719.01).
4 Unscrew the fixing screws (901.03) of the discharge case cover and remove the cover (360.02).
5 Take the o-ring (412.06) off the discharge case cover groove.
6 Unscrew the mounting screw (901.04) of the sleeve (520.01) and detach the sleeve and the two-part
retaining ring (506.01) from the shaft.
7 Pull the fixing sleeve (531.01) from the shaft with an extractor. The fixing sleeve has two holes to facilitate
removing. (See table 1).

Series 3.26 Page
INSTRUCTIONS
September 2014 G11d
Maintenance
8 Remove the O-ring (412.11) from the fixing sleeve (531.01).
901.03
412.06
360.02
520.01 901.04
*) 516.01 506.01
461.02
310.01
531.01 461.03
940.02 412.13
905.01 412.11
210.01
920.02
719.01
554.02
107.01
*) The part is not included in product size MBN150.

Fig. 1
Table 1, Extraction holes

Thread M10 M10 M10 M10 M12 M12
9 Remove the backup ring (516.01). If necessary, also remove the gland packings (461.02) and (461.03).
Product size MBN150 does not include the back-up ring, and the gland packings are in the bearing cover
(360.02).
10 Pull the discharge case (107.01) off.
11 If necessary, press the slide bearing (310.01) carefully off the discharge case. Remove the O-rings (412.13)
from the grooves in the slide bearing.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11e
Maintenance
3.3 Detaching of pumping parts

1 See item 3.2 Dismantling of free end bearing.
2 Number the impellers and stage cases, and mark at which position the polygon joints are in relation to each
other.
3 Lift the impellers (230.01) and stage cases (108.01 - 108.10) off the shaft one by one. Also lift the suction
impeller (231.01) off the shaft.
Do not use metal bars or alike for detaching, because the stage cases and impellers may get damaged.
4 Remove the O-rings (412.04) and (412.05) from the grooves in the stage cases.
5 If necessary, detach the casing wear rings (502.01) from the suction case (106.01) and the casing wear
rings (502.02) from the stage cases (108.01 - 108.10).
230.01 107.01
502.02
412.05 904.01
230.01
108.10
502.02
412.04
108.01
230.01
502.02
412.04
108.01
230.01
502.02
412.04
108.01
231.01
502.01
412.04
554.02
106.01
920.02
Fig. 2

Series 3.26 Page
INSTRUCTIONS
September 2014 G11f
Maintenance
3.4 Dismantling of antifriction bearing (drive end)
NOTE
Every time the bearings are removed from the shaft it is recommended that they
are replaced with new ones.
1 Lift the pump into vertical position so that it rests on the suction case (106.01) with the coupling side of the
shaft (210.01) upwards. Support the shaft in the vertical direction so that it cannot fall while disassembling
the pump (if the pumping parts have been removed, item 3.3).
2 Remove the coupling (840.01) half and the guard end (685.01, 901.07).
3 Disconnect the sealing liquid pipes connected to the stuffing box housing (451.01) or shaft seal (433.01).
4 Unscrew the mounting screws (901.24) of the guard (683.01) and remove the guard halves.
5 Unscrew the mounting screws (901.01) of the bearing housing.
6 Unscrew the mounting screws (901.02) of the bearing cover.
7 Pull the bearing housing (330.01) out by using the pull-out holes in the bearing housings. The deflector
(507.01) will also come off now. Bearings lubricated with oil mist lubrication do not contain a deflector.
8 Loosen the grub screw in the bearing nut. Unscrew the bearing nut (923.01) by turning them
counter-clockwise.
9 Detach the bearings (320.01) from the shaft by means of an extractor. Do not pull the bearing from the outer
shell of the bearing with the extractor.
10 Lift the shaft wearing sleeve (524.01), bearing cover (360.01) and deflector (507.02) off the shaft. Product
size MBN150 does not include the shaft wearing sleeve (524.01). Bearings lubricated with oil mist lubrication
do not contain a deflector.
11 If necessary, remove the shaft seal (423.01) from the bearing housing (330.01) and the shaft seal (423.02)
from the bearing cover (360.01). Remove the O-rings (412.19 and 412.20) from the labyrinth rings.
12 Take the o-ring (412.01) off the bearing cover groove.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11g
Maintenance
(Grease) 903.02 C33 423.01 507.01 412.19 B09 / G05

903.01
(Oil bath) 672.01 903.08 (Grease and
oil mist)
S17
699.01
730.01
(Oil bath) 903.03
400.01
(Grease) 636.01 633.01
642.01
Y04 / G03
914.01 (Oil bath)
638.01
901.01
554.01
923.01
330.01
320.01
*) 524.01
412.01
360.01 901.02
412.20
423.02
412.21
507.02
901.24
683.01
Fig. 3
*) The part is not included in product size MBN150.
The part is not included in oil mist lubrication.
3.5 Dismantling the shaft sealing
3.5.1 Dismantling of dynamic seal

1 See item 3.4 Dismantling of antifriction bearing.
2 Unscrew the nuts (920.03) and remove the guard support (688.01).
3 Unscrew the grub screws (904.03) of the shaft wearing sleeve (524.02) and pull the shaft wearing sleeve
from the shaft by using the groove in the sleeve. Remove the O-ring (412.10).

Series 3.26 Page
INSTRUCTIONS
September 2014 G11h
Maintenance
4 Remove the thrust ring (475.01).

5 Pull the static seal (435.01) off the thrust ring. Remove the O-ring (412.09) from the thrust ring and the
O-ring (412.14) from the static seal.
6 Pull the stuffing box housing (451.01) out of the suction case (106.01) by using the studs (902.01) for pulling.
7 Lift the shaft (210.01) out of the suction case and lower it to a horizontal position on stands.
8 If necessary, unscrew the grub screws (904.02) of the expeller and remove the expeller from the shaft.
Remove the O-ring (412.07).
688.01
920.03
412.09
475.01
904.03
524.02
412.10
435.01
412.14
920.03
902.01
451.01
412.02
904.02
412.07 604.01
Fig. 4

Series 3.26 Page
INSTRUCTIONS
September 2014 G11i
Maintenance
3.5.2 Dismantling of mechanical seal
3.5.2.1 Mechanical seal, types MS11 and MS12

2 Pull the stuffing box housing (451.01) out of the suction case (106.01) and remove the housing from the
shaft.
3 Unscrew the grub screws (quantity 3 to 12 depending on the size of the seal, seal part 26) of the part of the
seal that has remained on the shaft and pull the part off the shaft.
4 Unscrew the hexagonal screw (901.11) from the stuffing box housing and remove the gasket ring (411.01)
from the stuffing box housing. The static part of the mechanical seal can now be removed from the stuffing
box housing by pressing it from the atmospheric side of the stuffing box housing.
26 10 14 26 10 14
MS11 MS12
451.01 411.01 901.11

451.01 411.01 901.11
Fig. 5
3.5.2.2 Mechanical seal, type MS21

2 Unscrew the grub screws (2 screws, seal part 25) of the rotating part of the seal on the atmospheric side.
Remove the part from the shaft.
shaft.
4 Unscrew the grub screws (quantity 3 to 12 depending on the size of the seal, seal part 26) of the part of the
seal that has remained on the shaft and pull the part off the shaft.
5 Unscrew the hexagonal screw (901.11) from the stuffing box housing and remove the gasket ring (411.01)
from the stuffing box housing. The static part of the mechanical seal can now be removed from the stuffing
box housing by pressing it from the atmospheric side of the stuffing box housing.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11j
Maintenance
16
26
MS21
18
10
25
14
451.01 411.01 901.11 524.01

Fig. 6
3.5.2.3 Mechanical seal, types MS31, MS32, MS35 and MS41

2 Unscrew the hexagon nuts (920.03).
3 The mechanical seal can now be removed from the shaft and disassembled in accordance with the seal
manufacturer’s instructions.
3.5.2.4 Mechanical seal, types MS33, MS34, MS36 and MS43

2 Unscrew the hexagon nuts (920.03).
3 The mechanical seal can now be removed from the shaft and disassembled in accordance with the seal
manufacturer’s instructions.
4 Remove the stuffing box housing (451.01), unscrew the grub screws (904.03) of the shaft wearing sleeve
(524.02) if necessary, and pull the shaft wearing sleeve off the shaft.
3.5.3 Dismantling of gland packing

2 Unscrew the nuts (920.03). Pull the stuffing box gland (452.01) from the stuffing box housing (451.01).
Remove the stuffing box gland from the shaft by detaching the halves from each other.
3 Remove the gland packings (461.01) and lantern ring (458.01) from the stuffing box housing.
shaft.
5 Remove the neck bush (456.01) and remove the O-rings (412.02) and (412.03) from the stuffing box
housing.
6 Unscrew the grub screw (904.03) fastening shaft wearing sleeve (524.02).
7 Mark the place of the hole in the shaft wearing sleeve on the shaft with a line in the shaft direction so that the
correct place of the shaft wearing sleeve is easily found when re-installed.
8 Pull the shaft wearing sleeve from the shaft with an extractor.
9 Remove the O-ring (412.10) from the groove on the inner surface of the shaft wearing sleeve.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11k
Maintenance
452.01
920.03
461.01 458.01
902.01
456.01
451.01
412.02
904.03
412.03
524.02
412.10
Fig. 7
4 Inspection of wearing parts
CAUTION
Carry out all inspections as carefully as possible. Clean and inspect all parts for wear and cracks,
and replace any necessary parts. Neglect will lead to premature pump failure.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11l
Maintenance
4.1 Impellers
Inspect the impellers for wear and damage. Look for corrosion cavities in the suction area (especially in the suction
impeller), wear on the vanes and cracks in the circumference. Also check the wear surfaces of the impeller both on
the suction ring and on the hub. See Fig. 8. Smooth out small roughness with a fine file or sandpaper. Replace the
impellers if necessary.
Wear surfaces
Fig. 8
4.2 Casing wear rings and clearances

Inspect the casing wear rings for grooves and uneven wear. Measure the wear surface of the impeller and the
diameter of the corresponding casing wear ring to determine the clearance. Table 2 gives clearance values on the
diameter for new parts, and maximum values. If these maximum values are exceeded, the casing wear rings and/or
impellers must be changed. A larger clearance results in increased internal leak in the pump and deterioration of
pump efficiency.
Table 2, Clearance between casing wear ring and impeller on the diameter

mm in mm in mm in mm in mm in mm in
Maximum clearance with new parts 0.45 0.018 0.47 0.019 0.48 0.019 0.55 0.022 0.60 0.024 0.70 0.028
Maximum clearance 0.58 0.023 0.60 0.024 0.62 0.024 0.71 0.028 0.78 0.031 0.91 0.036
4.3 Replacing the casing wear ring

Pull the casing wear ring out of the casing with an extractor. Install a new casing wear ring with the beveled edge
first, and against the shoulder.
4.4 Shaft
Handle the shaft with care and support it evenly so that it remains straight. Make sure not to damage, hit or bend the
shaft. Inspect the surfaces and shoulders for dirt, dents and burr. Check the run-outs in shaft surfaces:
Support the shaft on the bearing area (use V-blocks or rollers). Check run-outs using a dial indicator. The
maximum permitted run-out is 0.025 mm (0.001 in) at the bearings and impellers and 0.04 mm (0.002 in) at
the coupling. If the run-out is greater, the shaft must be replaced.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11m
Maintenance
4.5 Shaft seal

1 Dynamic seal
Inspect the expeller for wear. If the vanes are worn considerably and especially if the wear has been
uneven, the expeller must be replaced. Inspect the wear surfaces on the static seal and shaft wearing sleeve
for wear. The static seal should be changed every time the seal is disassembled, but at the latest when the
thickness s (3 mm (0.12 in)) has decreased to a half, see Fig. 9.
s
Fig. 9
2 Mechanical seal
Inspect the slide surfaces between the rotating part and the static part of the mechanical seal. There must
not be signs of scratching on these. The mechanical seal must be changed as a single unit. A seal removed
from the pump must be delivered to the manufacturer for service. The slide surfaces of all mechanical seals
cannot be inspected without dismantling the seal (cartridge seals). Such seals must always be changed
when they leak while the pump is running.
3 Gland packing
The bands of gland packings must be changed every time that the gland packing needs to be dismantled.
Check the shaft wearing sleeve and lantern ring for wear. Change the parts if necessary.
4.6 Antifriction bearing

The angular ball bearings must be replaced every time they are removed from the shaft. They must also be changed
if the vibration values have risen during pump operation. Check the condition of shaft seals and deflectors. Change
the parts if necessary.
4.7 Slide bearing and fixing sleeve

Inspect the inner surface of the slide bearing and the outer surface of the fixing sleeve for wear and damage. The
slide bearing must be changed if there are cracks or grooves in the silicon carbide (SIC). The fixing sleeve can be
delivered to the manufacturer for recoating.
4.8 Checking the run-out of shaft assembly

In order to expedite the assembly of the pump, we recommend that the straightness of the entire shaft assembly be
inspected in accordance with Fig. 10 before the final assembly of the pump. Assemble the shaft parts in this order:
suction impeller (231.01), impellers (230.01), key (940.02), fixing sleeve (531.01) and two-part retaining ring
(506.01). Place the temporary ring (500.01) on the retaining ring, see dimensions in Table 3, and the sleeve
(520.01) against it. Lock the shaft parts with screw (901.04). Before tightening the screw, turn the impellers
counter-clockwise in relation to their direction of rotation against the previous impeller (for removing clearance from
between the impellers). Support the shaft on the bearing area. The support points are indicated with the arrows X in
Fig. 10 (use V-blocks or rollers). Check the run-out at the marked locations.
The maximum permitted run-out of an impeller at the locations shown in the figure is 0.04 mm (0.0016 in). If the
run-out is greater, correct the corresponding impeller by grinding off material carefully from the face of the impeller
hub. Before dismantling the inspection assembly, mark the position of impellers and other parts in relation to each
other so that the final assembly can also be carried out to the same position. Remove the special parts used for
checking eccentricity and save them for later use.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11n
Maintenance
500.01*
901.04
X
520.01 506.01 531.01 230.01 231.01 210.01
X
Fig. 10
* Part 500.01 is not included in a standard delivery.
Ød ØD
Fig. 11
Table 3, Dimensions of ring (500.01)

Dimensions mm in mm in mm in mm in mm in mm in
min. ØD 55 2.17 60 2.36 70 2.76 85 3.35 95 3.74 125 4.92
Ød 49 1.93 54 2.13 63 2.48 76 2.99 86 3.39 106 4.17
s 3 0.12 3 0.12 3 0.12 3 0.12 3 0.12 3 0.12
5 Assembly
This item gives instructions for the assembly of the multi-stage pump. See also corresponding sectional drawings.
5.1 Installing of shaft sealing

5.1.1 Assembling of dynamic seal
See Fig. 4 in item 3.5.1 Dismantling of dynamic seal.
1 Fasten the shaft to a vice, preferably in a vertical position with the coupling side up.
2 Lubricate the O-ring (412.07) slightly for example with silicon oil and install it in the internal groove in the
expeller (604.01). Push the expeller onto the shaft (210.01) against the shoulder and tighten the grub screws
(904.02).
3 Lubricate the O-ring (412.02) slightly for example with silicon oil and place it in the groove in the stuffing box
housing (451.01). Tighten the studs (902.01) to the stuffing box housing. Place one nut (920.03) in each
stud.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11o
Maintenance
4 Lubricate the O-ring (412.14) slightly and place it in the groove in the static seal (435.01). Push the static
seal into the thrust ring (475.01).
5 Lubricate the O-ring (412.09) slightly and install it in the groove in the thrust ring. Install the thrust ring in the
stuffing box housing (451.01) so that the studs go into the holes in the connection flange. Push the thrust
ring into the stuffing box housing until the groove in the thrust ring is hidden completely.
6 Push the stuffing box housing with its parts onto the shaft over the expeller. The stuffing box housing is
installed into place in the suction case (106.01) when the bearing housing (330.01) is being installed. See
item 5.2 Assembling of antifriction bearing.
7 Install the shaft wearing sleeve (524.02) on the shaft against the expeller. Tighten the shaft wearing sleeve
on the shaft with the grub screws (920.03).
8 Install the guard support (688.01) to the studs (902.01) using nuts (920.03). Place other nuts (920.03) in the
two other studs.
9 The thrust ring is adjusted to the correct position only after the antifriction bearing is fully assembled.
Adjustment: Pull the thrust ring (475.01) and the static seal (435.01) against the shaft wearing sleeve
(524.01). Assembly groove (3mm (0.12in) x 0.5mm(0.02in)) at the thrust ring comes out 0.5mm (0.02in)
from stuffing box housing end. Tighten the nuts (920.03) by hand so that the thrust ring is precisely aligned
with the shaft. Tighten the locking nuts. The distance between the face of the casing cover and the thrust
ring is according the Figure 12.
MBN25/40 MBN50/80 MBN100 MBN150

D 10mm 0.39in 17mm 0.67in 18mm 0.71in - -
Fig. 12
5.1.2 Assembling of mechanical seal

5.1.2.1 Types MS11 and MS12
See Fig. 5 under item 3.5.2.1 Mechanical seal, types MS11 and MS12.
2 Lubricate the auxiliary seal (seal part 10) of the rotating part of the mechanical seal (the auxiliary seal comes
against the shaft) slightly for example with silicon oil. Push the rotating part of the seal onto the shaft against
the shoulder and lock it with grub screws (3 screws, seal part 26).
3 Lubricate the seal (seal part 14) on the outer surface of the static part of the mechanical seal slightly for
example with silicon oil. Push the static part into the stuffing box housing (451.01), using an installation
sleeve, so that the mounting screw hole in the body of the seal meets the hole in the stuffing box housing.
4 Install the gasket ring (411.01) into the hexagonal screw (901.11) and use it to lock the static part of the seal
to the stuffing box housing.
5 Lubricate the O-rings (412.02) and (412.03) slightly for example with silicon oil and install them in the
grooves in the stuffing box housing. Push the stuffing box housing with its parts carefully onto the shaft.
Make sure that the sealing surfaces of the seal are not scratched. The stuffing box housing is installed into
place in the suction case (106.01) when the bearing housing (330.01) is being installed. See item 5.2
Assembling of antifriction bearing.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11p
Maintenance
5.1.2.2 Type MS21

See Fig. 6 under item 3.5.2.2 Mechanical seal, type MS21.
2 Lubricate the auxiliary seal (seal part 10) of the rotating part of the mechanical seal (the auxiliary seal comes
against the shaft) slightly for example with silicon oil. Push the rotating part of the seal onto the shaft against
the shoulder and lock it with grub screws (3 screws, seal part 26).
3 Lubricate the seals (seal parts 14 and 16) on the outer surface of the static part of the mechanical seal
slightly for example with silicon oil. Push the static part into the stuffing box housing (451.01), using an
installation sleeve, so that the mounting screw hole in the body of the seal meets the hole in the stuffing box
housing.
4 Install the gasket ring (411.01) into the hexagonal screw (901.11) and use it to lock the static part of the seal
to the stuffing box housing.
grooves in the stuffing box housing. Push the stuffing box housing with its parts carefully onto the shaft.
Center the stuffing box housing in relation to the shaft as well as possible. Make sure that the sealing
surfaces of the seal are not scratched.
6 Lubricate the auxiliary seal (seal part 18) of the atmospheric side rotating part of the mechanical seal (the
auxiliary seal comes against the shaft) slightly for example with silicon oil. Push the rotating part of the seal
onto the shaft.
7 Push the shaft wearing sleeve (524.01) onto the shaft against the shoulder. Tighten the grub screws (2
screws, seal part 25) in the rotating part of the seal. Note that the spring of the seal tends to resist the
installation of the shaft wearing sleeve, so make sure that the shaft wearing sleeve is against the shaft
shoulder. Alternatively, the grub screws can be tightened after the bearings have been installed.
8 The stuffing box housing is installed into place in the suction case (106.01) when the bearing housing
(330.01) is being installed. See item 5.2 Assembling of antifriction bearing.
5.1.2.3 Other types of mechanical seals

See the seal manufacturer's instructions.
5.1.3 Assembling of gland packing

We recommend the use of precompressed gland packings. When selecting the packing brand, pay attention to the
characteristics and temperature of the pumped liquid and the material of the shaft wearing sleeve.
However, if the gland packings have to be cut from a band, proceed as follows: wind 4 turns of the band around a
wooden pattern of the same diameter as the shaft wearing sleeve and use a sharp knife to cut the rings straight and
axially with no under- or over-dimensioning; see fig. 13 and table 4.
NOTE
When packing gland packings, be very precise and keep the parts clean.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11q
Maintenance
Ød a ØD
Fig. 13 Fig. 14
Table 4, Gland dimensions

mm 60 x 85 x 12.5 70 x 95 x 12.5 90 x 122 x 16 -
Ød x ØD x a
in 2.36 x 3.35 x 1/2 2.76 x 3.74 x 1/2 3.54 x 4.80 x 5/8 -
mm 930 1050 1350 -
Length of band *)
in 36.61 41.34 53.15 -
*) Total lengths of cut packing rings without working allowances.

See Fig. 7 in item 3.5.3 Dismantling of gland packing.
2 Lubricate the O-ring (412.10) slightly for example with silicon oil and install it in the groove in the shaft
wearing sleeve (524.02).
3 Push the shaft wearing sleeve onto the shaft so that the holes in the shaft wearing sleeve meet the holes in
the shaft.
4 Apply Loctite 222 thread-locking compound on the grub screws (904.03) and turn the grub screws into the
holes in the shaft wearing sleeve.
grooves in the stuffing box housing.
6 Push the neck bush (456.01) to the bottom of the stuffing box housing against the shoulder.
7 Push the stuffing box housing onto the shaft. The stuffing box housing is installed into place in the suction
case (106.01) when the bearing housing (330.01) is being installed. See item 5.2 Assembling of antifriction
bearing.
8 Push the first packing ring tight against the neck bush (456.01) for the whole of its length. The ends of the
ring must be exactly against each other. Place the second packing ring against the first one so that the joints
of the rings are 1805 from each other. Next, place the lantern ring (458.01) into the stuffing box. Place also
the two remaining gland packings with their joints 180º from each other, see fig. 7.
9 Once all packing rings and the lantern ring are in their places, tighten the nuts (920.03) of the stuffing box
gland (452.01) by hand.
10 The stuffing box gland will be tightened to the correct tightness when the pump is running. See instruction
3.26 G09 N05577 Operation.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11r
Maintenance
5.2 Assembling of antifriction bearing

See Fig. 3 in item 3.4 Dismantling of antifriction bearing (drive end)
1 Fasten the shaft to a vice, preferably in a vertical position with the coupling side up so that the shaft goes
partly through the suction case (106.01), (if the pumping parts have been removed).
2 Install the shaft seal parts on the shaft. See item 5.1 Installing of shaft sealing.
3 Push the shaft wearing sleeve (524.01) onto the shaft against the shoulder. Product size MBN150 does not
include the shaft wearing sleeve (524.01).
4 Oil bath and grease lubrication:
Lubricate the O-ring (412.21) of the deflector (507.02) slightly for example with silicon oil and install it in the
groove in the deflector. Push the deflector onto the shaft over the shaft wearing sleeve.
5 Lubricate the O-ring (412.01) of the bearing cover (360.01) slightly for example with silicon oil and install it in
its groove.
Lubricate the O-ring (412.20) of the shaft seal (423.02) slightly and install it in the groove in the labyrinth
ring. Install the labyrinth ring in the bearing cover so that the groove on the ring and the groove on the
bearing cover meet each other.
Oil mist lubrication:
Follow the installation instructions of the manufacturer of the shaft seal.
7 Push the bearing cover onto the shaft over the shaft wearing sleeve.
8 Heat the two angular ball bearings (320.01) to approx. +100ºC (+212ºF) and install them onto the shaft in
accordance with the x-system (face-to-face). Let the bearings cool.
9 Once the bearings have cooled, make sure that the bearings are still against the shaft shoulder. Do this by
knocking on the inner race of the bearing towards the shaft shoulder with an auxiliary sleeve. Tighten the
bearing nut (923.01) to manual tightness by means of a hook wrench (fig. 15). Make sure that the bearing
nut is suitably tight. Do this by knocking on the hook wrench with a hammer so that the bearing nut is
tightened further by 1/8 turn (45º). Tighten the grub screw in the bearing nut to the tightening torque given in
Table 5. Make sure that the bearings can rotate freely.
Fig. 15
Table 5, Tightening torques of bearing nuts

Bearing nut type kmk 9 kmk 11 kmk 14 kmk 18
Grub screw size M6 M8 M8 M10
Tightening torque 6Nm (4.4 lbft) 12Nm (8.8lbft) 12Nm (8.8lbft) 35Nm (17.7lbft)
CAUTION
The bearings must absolutely be installed correctly in accordance with the X-system
(so-called Face-To-Face construction).

Series 3.26 Page
INSTRUCTIONS
September 2014 G11s
Maintenance

Lubricate the O-ring (412.19) of the shaft seal (423.01) slightly for example with silicon oil and install it in the
groove in the labyrinth ring. Install the labyrinth ring in the bearing housing so that the groove on the ring
comes down in the operating position.
Oil mist lubrication:
Follow the installation instructions of the manufacturer of the shaft seal.
11 Install the bearing housing so that the bearings come against the shoulder in the housing. The bearing
housing can be heated slightly (max. +80ºC (+176ºF)) to facilitate installation.
12 Fasten the bearing cover with hexagonal screws (901.02) to the bearing housing so that in the case of
grease lubrication, the letter “G" on the bearing cover faces up and in the case of oil lubrication (oil bath and
oil mist), the letter “O" on the bearing cover faces up. If the cover is installed in an incorrect position, bearing
lubrication does not work sufficiently well, and the pump may get damaged. See Fig. 17.
Install the deflector (507.02) on the shaft wearing sleeve so that its O-ring (412.21) settles in the groove in
the shaft wearing sleeve.
Install the deflector (507.01) on the shaft for example by using an installation tool shown in Fig. 16 so that a
gap of 2 mm (0.079 in) remains between the deflector and labyrinth ring. Lubricate the rubber lip with grease
before installation.
L min
Ød
2mm
(0.079in)
Fig. 16
Table 6, Dimensions of installation tool
Pump size MBN25/40 MBN50/80 MBN100 MBN150

Ød Ø35mm Ø1.38in Ø50mm Ø1.97in Ø65mm Ø2.56in Ø85mm Ø3.35in
Lmin 90mm 3.54in 120mm 4.72in 150mm 5.91in 180mm 7.09in
15 Check the installation position of the suction case in relation to the bearing unit and install the bearing unit to
the suction case so that both the stuffing box housing and the bearing housing are guided to their places.
Check the installation position of the stuffing box housing as follows:
- With a dynamic seal, the mounting screws of the thrust ring (475.01) are on the vertical and horizon
tal axes.
- With mechanical seals (MS11, MS12, MS21), the mounting screw (901.11) faces down in the operat
ing position.
- With the mechanical seals (MS31, MS32, MS33 and MS34), the flush in the seals must be installed
to face up.
- With the mechanical seal (MS35), the seal connections must be installed at the sides.
- With the mechanical seal (MS36), the seal connections must be installed from the side up.
- With the mechanical seals (MS41 and MS43), the flushes in the seals must be installed to face
symmetrically to the sides.
- With a gland packing, the mounting screws are in a horizontal plane, and the water connections of
the gland packing face symmetrically up.

Series 3.26 Page
INSTRUCTIONS
September 2014 G11t
Maintenance
16 Fasten the bearing housing to the suction case with hexagonal screws (901.01) and washers (554.01).
G
Fig. 17
5.3 Assembling of pumping parts

See Fig. 2 in item 3.3 Detaching of pumping parts.
1 Lift the shaft assembly of the pump so that it rests on the suction (106.01) casing with the antifriction bearing
facing down.
2 Install the casing wear ring (502.01) in the suction case and the casing wear rings (502.02) in the stage
cases (108.01 - 108.10).
grooves in the stage cases and discharge case (107.01).
4 Clean the shaft (210.01) and lubricate it slightly with lubricant, such as Molykote, to facilitate the installation
of the impellers (230.01) and (231.01).
5 Install the suction impeller (231.01) onto the shaft against the shoulder. Check the location of the impeller in
relation to the suction case by measuring the distance from the edge of the impeller passage to the counter
face on the guide vane of the suction case, see Fig. 18. The permitted values of this distance are given in
Table 7. If the distance is not within the permitted limits, check whether the antifriction bearing has been
assembled correctly.
6 Install the stage cases and impellers (230.01) in numerical order. Install the impellers so that their polygon
forms go inside each other.
Fig. 18
Table 7, Permitted dimensions of impeller passage

mm in mm in mm in mm in mm in mm in
Dimension s 1.0 0.039 1.0 0.039 1.0 0.039 1.5 0.059 2.0 0.079 2.0 0.079
+/- 0.5 0.02 0.5 0.02 0.5 0.02 0.5 0.02 0.5 0.02 1.0 0.039

Series 3.26 Page
INSTRUCTIONS
September 2014 G11u
Maintenance
5.4 Assembling of free end bearing

See Fig. 1 in item 3.2.
1 Continue assembly while the pump is in a vertical position.
2 Install the key (940.02) onto the shaft (210.01).
3 Lubricate the O-rings (412.13) with for example silicone oil and install them in the grooves in the slide
bearing (310.01). Press the slide bearing (310.01) to the bearing holder in the discharge case, to the end
level.
4 Install the discharge case in the pump so that the grub screw on the discharge case goes in the hole located
in the stage case (108.10). Mark the locations of both the grub screw hole and the hole in the stage case on
the outer surfaces of the parts in advance to facilitate the alignment of the discharge case. Note that the
flange of the discharge case points to the desired direction in relation to the bearing housing.
5 Make sure that the legs of the suction case and discharge case are parallel. Install the tie screws (905.01),
washers (554.02) and nuts (920.02), and tighten the nuts slightly.
6 Lubricate the O-ring (412.11) slightly for example with silicon oil and install it in the groove in the fixing
sleeve (531.01). Push the fixing sleeve onto the shaft so that the polygon fit sets in the fit of the last impeller.
7 Install the two-part retaining ring (506.01) in the groove on the shaft. Push the sleeve (520.01) on the shaft
over the retaining ring. Lock the sleeve with the hexagonal screw (901.04).
8 Install the grub screw (904.01) in the hole located on the flow surface of the discharge case (107.01).
9 Place the gland packings (461.02 and 461.03) into the grooves of the back-up ring (516.01). Use adhesive
for fixing these. Product size MBN150 does not include the back-up ring (516.01), and the gland packings
are in the bearing cover (360.02). Push the back-up ring to the bearing holder in the discharge case while at
the same time pushing the slide bearing deeper.
10 Lubricate the O-ring (412.06) slightly for example with silicon oil and install it in the bearing cover (360.02).
Place the cover to the bearing holder in the discharge case while at the same time pushing the slide bearing
and back-up ring to the correct position. Fasten the cover to the discharge case with hexagonal screws
(901.03) so that the connection of the recirculation pipe points to the desired direction.
11 Turn the pump to a horizontal position and place it on an even base on the support legs. Loosen the nuts in
the tie screws. Make sure that both support legs are parallel, and tighten the tie screws crosswise and
evenly tight. Use the tightening torques given in Table 8. Lubricate the threads and counter faces of nuts
with molybdenum sulphide or corresponding agent preventing seizing.
12 Connect the recirculation hose (719.01) to the connection (W12) on the bearing cover and to the connection
(W08) on the suction case.
Table 8, Tightening torques

Screw size M30 x 3.5 M30 x 3.5 M36 x 4 M42 x 4.5 M48 x 5 M60 x 4
Nm lbft Nm lbft Nm lbft Nm lbft Nm lbft Nm lbft
pressure test 640 472 640 472 1340 988 2750 2028 3850 2840 7600 5605
operation 500 370 500 370 1050 775 2050 1510 3000 2210 5300 3910
5.5 Installing of pump on baseplate

See instruction 3.26 G08 N05576 Installation at the site, item 5 Installing of pump on baseplate.
q

User’s manual
Document No. N33727
Process pump Replaces: -
Safety instruction Release Date: 2020-01-31
Page 1 of 5
Ignition hazard assessment in accordance with standards EN ISO 80079-36:2016 and EN ISO 80079-37:2016
No. 1. 2. 3. 4.
Ignition hazard assessment Assessment of frequency without applying additional measures Measures applied to prevent ignition sources from becoming active Frequency, including all measures
a b a b c d e a b c a b c d e f
Potential ignition Description of the root Reasons for assessment Description of the measure References Technical
During rare malfunctions
During rare malfunctions

source cause (what conditions (standards, documentation
class in relation to this

cause each respective risk technical (including evidence
The resulting device

In normal operation
In normal operation
Essential limitation
of ignition?) principles, of the relevant
During predictable
During predictable
experimental features listed in
Not significant
Not significant
risk of ignition
results from the column 1))
malfunctions
malfunctions
literature)
Hot surface
1 Hot surface Conduction of mechanical x The valve on the discharge side is The maximum surface temperature is determined on EN ISO 80079- Document x Gb T4
energy into heat closed, in which case the friction of the basis of the most unfavourable circumstances. The 36:2016 8.2 concerning the
the liquid may cause the temperature instructions stipulate that operation against a closed maximum
to rise valve is prohibited. temperature N33728
Installation, operation
and maintenance
instructions
2 Hot surface Heating of device due to x Heating of the device as a result of The maximum surface temperature is determined on EN ISO 80079- Document x Ga T4
process heat mechanical operating energy and the basis of the most unfavourable circumstances. The 36:2016 8.2 concerning the
process temperature pump instructions give the maximum temperature of the maximum
pumped liquid. When pumping hot (>100 °C) liquids, the temperature N33728
pump casing heats up to the temperature of the Installation, operation
pumped liquid, in which case the maximum surface and maintenance
temperature does not depend on the pump itself but on instructions
the operating conditions.
3 Hot surface Impeller grinding against x Grinding can cause the temperature The pump case must be filled with liquid when starting EN ISO 80079- Installation, operation x Ga
the fixed parts of the pump to rise the pump, to ensure that there is no air-gas mixture 36:2016 8.2 and maintenance
present. The air-gas mixture exits the pump during instructions
filling. Liquid flow inside the pump ensures adequate
heat transfer, preventing a local heat increase. The
pump shaft and section clearances are dimensioned so
that the impeller does not hit the pump casing even in
the worst possible case.
4 Hot surface Impeller grinding against x Heat caused by friction when The liquid flow inside the pump removes dirt particles EN ISO 80079- x Gb
the fixed parts of the pump particles become wedged in a small from the pump casing. This event is considered a rare 36:2016 8.2
area occurrence.
5 Hot surface Damage to antifriction x The absence of lubricant or excessive The installation, operating and maintenance instructions EN ISO 80079- Installation, operation x Gb
bearings may cause the lubrication may cause the bearings to include instructions on lubricating the bearings and 36:2016 8.2 and maintenance
appliance to heat up and heat up monitoring the correct lubricant level instructions
may also cause sparking
ORIGINAL INSTRUCTION
COPYRIGHT © SULZER PUMPS
N33727 2020-01-31
SULZER CONFIDENTIAL
User’s manual
Document No. N33727
Page 2 of 5
6 Hot surface Heating of the sliding x Lack of lubricant can cause the Several types of mechanical seal are selected for the EN ISO 80079- Pump selection x Gb
surfaces of the mechanical sliding ring seal to heat up. pump–both seals fitted for the pump and general- 36:2016 8.2 instructions.
seal purpose seals. Smooth operation of the seals depends EN ISO 80079- Document N33728
on how well the lubricant reaches the sliding surfaces of 37:2016 A.3 concerning the
the seals (i.e., it depends on the selection of the maximum
lubrication system). temperature.
The temperature,
The lubrication system for the mechanical seal is chosen pressure and
according to the operating conditions, so that lubricant circumferential limit
is always in the seal regardless of the pump operating values and the
point on the pump curve: Plan 02 (no flushing) can only amounts of lubricant
be selected for the application where the pump’s inlet are given in the
pressure is large enough (pump selection instructions). instructions of the
Sealing surfaces can also be lubricated from the pump mechanical seal or in
discharge side with recycled liquid (internal rotation) or the installation,
liquid supplied from outside the pump. Grease can also operation and
be used as a lubricant. maintenance
instructions of the
pump.
For external lubrication, there is an alert function to indicate Document N32687en
if the lubrication fluid input volume is too low. If the alert on the specification
is triggered, the pump must be stopped. Only ATEX- of ignition protection.
approved electrical components may be used in the device.
The pump casing can be equipped with pressure

measurement instrumentation to protect the seal from
running when inadequately lubricated. The measurement
includes an alarm, and if the pressure falls to the negative
level the pump must be stopped. Only ATEX-approved
measuring devices may be used for pressure
measurement.
The ignition protection type for the lubricant alarm is set

to B1.
7 Hot surface Heating of the sliding x At the pump discharge side, clogging In order to avoid obstruction of the pipe, internal rotation EN ISO 80079- Pump selection x Ga
surfaces of the mechanical of the pipe leading to the seal casing may only be used for relatively clean liquids. 36:2016 8.2 EN instructions.
seal results in a lack of lubricant, causing ISO 80079-
the mechanical seal to heat up. 37:2016 A.3
8 Hot surface Friction between the shaft x Without lubricant in the functioning The maximum temperature of the seal components was EN ISO 80079- Document N33669en x Ga T4
wearing sleeve and the seal, friction may cause the parts to determined by tests, which showed that the low coefficient 36:2016 8.2 on determining the
dynamic seal or the thrust heat up of adhesion characteristic of the Teflon material keeps maximum dynamic
ring and the static seal the temperature below the limit value. seal temperature
9 Hot surface Friction between the x Heating caused by friction as dirt The labyrinth rings are protected against dirt particles EN ISO 80079- x Gb
labyrinth ring that serves particles are forced into a small gap by means of deflectors. 36:2016 8.2
as the shaft seal of the
antifriction bearing, and
the shaft
10 Hot surface Friction caused by the x Heating caused by friction in normal The deflectors are lip seals commonly used for this EN ISO 80079- x Ga
deflectors that protect the operation purpose, as their frictional force is low. 36:2016 8.2
antifriction bearing
The lip of the seal causes friction, and the lip comes off
the contact surface as the circumferential speed rises,
whereby no dangerous rise in temperature can occur.
11 Hot surface Flames and hot gases x Ignition hazards caused by flames or hot gases have EN ISO 80079- x Ga
not been identified. 36:2016 6.3
Mechanically generated sparks
12 Mechanical spark Damage to the antifriction x The mechanical grinding of the The bearing is designed for a certain lifetime in EN ISO 80079- The maintenance and x Gb T4
bearing can cause heating impeller in connection with bearing accordance with ISO 281:2007. Bearing damage is 36:2016 6.4 and condition monitoring
of the device and sparking damage cannot be excluded generally accepted as a rare event. C.5 of the bearings are
Early bearing damage can be detected by condition EN ISO 80079- described in the
monitoring. 37:2016 5.7 installation, operation
and maintenance
instructions
N33727 2020-01-31
SULZER CONFIDENTIAL
User’s manual
Document No. N33727
Page 3 of 5
13 Mechanical spark Impeller grinding against x Grinding can cause sparks The pump casing must be filled with liquid when the EN ISO 80079- Installation, operation x Ga
the fixed parts of the pump is running, so that it contains no air-gas mixture. 36:2016 6.4 and maintenance
pumps Liquid flow inside the pump ensures adequate heat instructions
transfer, preventing a local heat increase.
The pump shaft and section clearances are dimensioned
so that the impeller does not hit the pump casing even
in the worst possible case.
14 Mechanical spark Impeller grinding against x The pump is used outside the The flowrate and the lifting height at which the pump is EN ISO 80079- Installation, operation x Gb
the fixed parts of the permissible operating limits, which dimensioned and the rotational speed at which these 36:2016 6.4 and maintenance
pumps can cause abrasion that results in values are reached are marked on the plate attached to instructions
sparking the pump. The installation, operating and maintenance
instructions contain specify limits on where the pump
can be used.
15 Mechanical spark Friction between the x Sparking caused by dirt particles The labyrinth rings are protected from dirt particles by EN ISO 80079- x Gb
labyrinth ring that serves between parts deflection rings 36:2016 6.4
as the shaft seal of the
antifriction bearing and the
shaft
16 Mechanical spark Friction between the x An external factor causes such a major The shaft is protected by a shock-resistant coupling guard EN ISO 80079- Document N15438en x Ga
labyrinth ring that serves change in the shape of the shaft that at the use end. On the impeller side, the shaft is located 36:2016 6.4 on shock resistance
as the shaft seal of the it gets caught inside the spacer. The service openings in the spacer verification
antifriction bearing and the are covered with a protector.
shaft
17 Mechanical spark Grinding of coupling and x The coupling touches the coupling The coupling parts can only become loose as a result of EN ISO 80079- Installation, operation x Gb
coupling guard guard, causing heating or sparks a rare malfunction. Such rare malfunctions may result 36:2016 6.4 and maintenance
from improper installation of the coupling, for example. EN ISO 80079- instructions
The coupling guard is designed to be loose enough that 36:2016 8.3
the parts do not come into contact with each other in Coupling
normal use or in case of predictable disturbances. manufacturer’s
installation instructions
18 Mechanical spark Grinding of coupling and x An external factor causes the coupling The coupling guard is designed to be rigid enough so EN ISO 80079- Document N15438en x Ga
coupling guard guard to deform so much that the that excessive deformation does not occur. 36:2016 6.4 regarding the
coupling guard touches the coupling Impact resistance has been tested. EN ISO 80079- verification of impact
36:2016 8.3 resistance. The test
IEC 60079- has been carried out
0:2011 26.4.2 in accordance with
EN 13463-
1:2001/AC:2002, but
the requirements are
the same as in IEC
60079-0.
19 Mechanical spark Rubbing of the minimum x Sparking caused by rubbing of the Change in liquid flow is the only function that causes EN ISO 80079- x Ga
flow recirculation valve moving parts within the minimum flow components to move. In this case the valve is filled with 36:2016 6.4
components recirculation valve liquid, so there is no flammable air-gas mixture.
20 Mechanical spark Unacceptable vibration x Internal and external sources of Vibrations must be measured upon commissioning the EN ISO 80079- Installation, operation x Ga
due to the foundations of vibration cannot be excluded device, and the foundations need to be corrected if 36:2016 and maintenance
the tank or pump or, for necessary. Measurements must be made at regular EN ISO 80079- instructions. The
example, due to the intervals. 37:2016 5.5 permitted speed of
clogging of the pump, The critical speed of rotation of the device has been rotation is stated on
causes damage to the determined. the device plate and
device in the specification.
21 Mechanical spark Sparks caused by impacts x Impacts caused by transfers during Use permitted lifting accessories. The transfers must be EN ISO 80079- Installation, operation x Ga
when moving the device pump installation, maintenance or carried out so that no collisions or falling can occur. 36:2016 6.4 and maintenance
removal can cause sparks EN 1127- instructions
1:2011 6.4
22 Mechanical spark Sparks caused by the use x Sparks caused by the use of tools The instructions of the device state that the device must EN ISO 80079- Installation, operation x Ga
of tools during installation and maintenance be stopped before repairs and maintenance and that 36:2016 6.4 and maintenance
only such tools and procedures that are appropriate to EN 1127- instructions
the particular conditions must be used. 1:2011 6.4
23 Mechanical spark External parts of the x Light metal parts are not used. Magnesium accounts for EN ISO 80079- x Ga
device containing light less than 7.5 per cent of the weight. Aluminium 36:2016 6.4
metals accounts for less than 10 per cent of the weight. EN 60079-
0:2011 8
Electrical equipment and stray currents
24 Electrical sparking Electric motor x Electrical equipment is a potential The electric motor is treated as a separate device, not EN 60079 EC declaration of x Gb
ignition source as a part of the pump. Only electrical equipment with series conformity (related to
N33727 2020-01-31
SULZER CONFIDENTIAL
User’s manual
Document No. N33727
Page 4 of 5
the EC declaration of conformity (related to the ATEX the ATEX directive)
directive) is used. and, if necessary,
control system
(acquired from an
outside supplier)
instructions
25 Electrical sparking Sealing liquid device or its x Electrical equipment is a potential Only electrical equipment with the EC declaration of EN 60079 EC Declaration of x Gb
electrical components ignition source conformity (related to the ATEX directive) is used. series conformity (related to
the ATEX directive)
26 Electrical sparking Accessories: temperature x Electrical equipment is a potential Only electrical equipment with the EC declaration of EN 60079 EC Declaration of x Gb
sensors and other ignition source conformity (related to the ATEX directive) is used. series conformity (related to
electronic measuring the ATEX directive)
devices installed as
accessories
27 Electrical sparking Accessory cabling and x The structure and cables of the coupling Cabling and coupling enclosures are designed according EN 60079 Design instructions for x Gb
coupling enclosures enclosures and their connections can to Exi-class instructions (intrinsically safe construction) series selecting electrical
partly cause ignition sources to arise equipment
28 Electrical stray Bearing currents caused x Harmful bearing currents can break The baseplate of the pump must be grounded. The user EN 60079 Installation, operation x Gb
currents by electric motor drives the pump bearings is responsible for protecting the motor and equipment series and maintenance
and frequency converter against harmful bearing currents. The engine and instruction of electric
drives frequency convertor are selected according to the motor and frequency
manufacturer’s instructions for use of the frequency converter
convertor. Installation, operation
and maintenance
instructions of pump
Static electricity
29 Electrostatic charge Isolated electrically x The discharge of an electrostatic The build-up of electrostatic charges is not possible EN ISO 80079- x Ga
conductive parts charge causes a spark because no plastic parts have been used on the external 36:2016 6.7
surfaces.
30 Electrostatic charge Build-up of electric charge x The pump and the paint layer on the The requirement of explosion group IIA and IIB EN ISO 80079- Installation, operation x Ga
in non-conductive material surfaces of its guards become concerning maximum coating thickness is never 36:2016 6.7 and maintenance
on metal surfaces electrically charged in maintenance exceeded. In the case of explosion group IIC, the limit instructions
and cleaning situations. of 0.2 mm for the paint layer is exceeded slightly, so a
warning concerning cleaning has been added to the
installation, operation and maintenance instruction of
the pump.
31 Electrostatic charge Charging of the dynamic x Charging of static seal by steel In an explosive application, a static seal with PTFE + 25% EN ISO 80079- x Ga
seal’s static seal components rubbing against it C material is used, which does not develop static 36:2016 6.7.5
charge.
32 Electrostatic charge Earthing of electrically x The discharge of an electrostatic The metal parts are fitted together so that differences in EN ISO 80079- Assembly drawings x Ga
conductive parts charge due to a potential difference potential do not occur. 36:2016 6.7.2
causes sparking
33 Electrostatic charge Electrostatic charging of x Use of chargeable liquids tends to Limitation of the intended use: only liquids with a high CLC/TR Warning of limitations x Ga Yes
the liquid during pumping create an electrostatic charge under conductivity (> 1000 pS/m) can be used ( alternatively, 50404:2003 5.7 of intended use in the a)
normal operation inertisation is required). installation, operation
and maintenance
instructions
34 Lightning Ignition hazard caused by x Not a significant ignition source in At the responsibility of the user EN 1127- x
lightning regard to mechanical equipment 1:2011 5.7
35 Radio-frequency Risk of ignition caused by x Not a significant ignition source in At the responsibility of the user EN 1127- x
electromagnetic radio-frequency regard to mechanical equipment 1:2011 5.8
waves electromagnetic waves
36 Electromagnetic Ignition hazard caused by x Not a significant ignition source in At the responsibility of the user EN 1127- x
waves electromagnetic waves regard to mechanical equipment 1:2011 5.9
37 Ionizing radiation Ignition hazard caused by x Ignition hazards caused by ionizing EN 1127- x
ionizing radiation radiation have not been identified 1:2011 5.10
38 Ultrasonics Ignition hazard caused by x Ignition hazards caused by EN 1127- x
ultrasonics ultrasonics have not been identified 1:2011 5.11
39 Adiabatic Ignition hazard caused by x Ignition hazards caused by adiabatic EN ISO 80079- x
compression and adiabatic compression and compression and shock waves have 36:2016 6.8
shock waves shock waves not been identified EN 1127-
1:2011 5.12
40 Reactions caused by Ignition hazard caused by x Ignition hazards caused by EN ISO 80079- x
heat exothermic reactions exothermic reactions have not been 36:2016 6.9
N33727 2020-01-31
SULZER CONFIDENTIAL
User’s manual
Document No. N33727
Page 5 of 5
identified EN 1127-
1:2011 5.13
Resulting equipment category including all existing ignition hazards: Gb T4 a)
a) Limitation of the intended use required
N33727 2020-01-31
SULZER CONFIDENTIAL

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SPP id: 200213 / Replaces 151113 / en / N31060 / 10

Installation, operation and maintenance instruction

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ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

Installation, operation and maintenance instruction

ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

SULZER PUMPS FINLAND OY

Information for use

ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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Sulzer product number

Series 3.26 Page

Page number when the document has more

● There is a risk of personal injury if the instruction is not adhered to.

ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

SULZER PUMPS FINLAND OY

ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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2.1 Short term ( less than 3 months )

2.2 Long term

ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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TYPE MBN and MBN RO

ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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3.2 Essential health and safety requirements

3.2.3 Protection against mechanical hazards

ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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3.2.3.2 Risk of break-up during operation

3.2.3.3 Risk due to falling or ejected objects

3.2.3.4 Risks due to sharp edges or angles

3.2.3.5 Risks related to variations in the rotational speed

3.2.3.6 Prevention of risks related to moving parts

3.2.4 Protection against other hazards

3.2.4.1 Electricity supply

3.2.4.2 Static electricity

3.2.4.3 Errors of fitting

3.2.4.4 Extreme temperatures

ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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3.2.4.5 Fire and explosion

3.2.4.6 Noise and vibration

3.2.4.9 Slipping, stumbling and falling

3.2.5.1 Machinery maintenance

3.2.5.2 Access to operating position and servicing points

ORIGINAL INSTRUCTION COPYRIGHT © SULZER PUMPS FINLAND OY

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3.2.5.3 Isolation of energy sources

3.2.5.4 Operator intervention

3.2.5.5 Cleaning of (internal) parts of machine

3.2.6.1 Information and warning devices

3.2.6.2 Warning of residual risks

3.2.6.3 Marking and instructions