Shell Services
TECHNOLOGY PARTNERSHIPS
WORKING FOR YOU
Eng. Haitham Sedik
Lubricant Technical Advisor
Shell Lubricants May 13, 2013 1
Agenda
Shell
Thermal Imaging
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What is Shell LubeAdvisor?
The Shell LubeAdvisor service is delivered through highly trained Shell technical staff
consisting of office-based technical helpdesks and field-based lubrication engineers. In
addition, there are a number of helpful and convenient tools you can utilise, with the complete
Shell LubeAdvisor service offering you a wealth of engineering, technical and application
knowledge.
Shell Lubricants May 13, 2013 3
LubeAdvisor Demonstrates Savings
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What is Shell LubeAnalyst ?
LubeAnalyst is a proven, scientific approach
to predictive maintenance.
LubeAnalyst acts as a powerful tool in
assessing Lubricant and Equipment / vehicle
condition.
LubeAnalyst includes:
Lubricant condition monitoring.
Equipment condition monitoring.
Online data management.
Diagnosis & Recommendations.
Interpretation and benchmarking.
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Shell LubeAnalyst main process Features
Shell Lubricants May 13, 2013 6
Shell LubeAnalyst Proactive Features
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LubeAnalyst Demonstrates Savings
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What is Shell LubeVideoCheck?
Companies who want to prevent breakdowns and unscheduled maintenance. Shell
LubeVideoCheck lets you look inside the engine and equipment and our engineers will
provide a detailed condition assessment and recommend any actions required.
Components that are inspected include:
Piston
Combustion chamber
Cylinder wall
Valve seats and heads
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LubeVideocheck Demonstrates Savings
Shell Lubricants May 13, 2013 10
LubeVideocheck Demonstrates Savings
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What is Shell Thermal Imaging?
Shell
Thermal Imaging
Machine and process equipment emit heat in the
form of electromagnetic radiation, displaying
thermal patterns that reveal valuable information
about their operating condition.
When these patterns are captured as thermal
images and then analyzed by experienced
engineers who have knowledge of machinery,
heat generation and heat transfer, significant
performance problems can be identified.
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Examples of Machinery Fault Detected By IRT
Shell
Thermal Imaging
IR Thermography should be targeted for all critical
machinery such as:
Mills and Kilns
Draglines, Shovels and other Earth Moving
Equipment
Conveyors drives (electrical motors & gearboxes)
Crushers drives (electrical motors & crusher bearings)
Cooling/Extracting/Injection Fans (electrical motors
& fan bearings)
High duty Pumps (electrical motors & pump bearings)
Furnaces, Ladles and Metal casting machines
MCC’s (Motor Control Centres)
Switchgear
Electrical Panels
Transformers
Isolators, Bus bars, Fuses, Resistors, Connectors on all
Electrical Equipment
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Examples of Machinery Fault Detected By IRT
Shell
Bearings Thermal Imaging
8
8
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Examples of Machinery Fault Detected By IRT
Shell
Motors Thermal Imaging
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Examples of Machinery Fault Detected By IRT
Shell
V Belts Thermal Imaging
*>183.0°F
180.0
170.0
160.0
150.0
140.0
130.0
120.0
183.4
110.0
100.0
90.0
*<87.0°F
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Examples of Machinery Fault Detected By IRT
Shell
Open Gears Thermal Imaging
*>81.1°C
80.0
75.0
77.3 77.3
70.0
70.7 70.7
65.0
Gear temp prof ile
60.0 Min. Max.
70.7 77.3
55.0
*<54.6°C
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Examples of Machinery Fault Detected By IRT
Shell
Electric Faults Thermal Imaging
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Examples of Machinery Fault Detected By IRT
Shell
Refractory Thermal Imaging
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Examples of Machinery Fault Detected By IRT
Shell
Insulation & Pipe Working Thermal Imaging
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What is Shell LubeCoach?
Through Shell LubeCoach training, your employees will come to fully
realise the importance of lubrication in the successful day-to-day
operation of your facility, and they will gain the knowledge they need
to make informed decisions that result in longer lubricant and
equipment or component life.
Train and equip your staff to realize the potential benefits of a fully
optimized lubrication plan and ensure that you get maximum return
from your investment with a better qualified team.
Shell LubeCoach will help you
give lubrication the importance
and focus it needs to ensure
your operation runs smoothly
and efficiently.
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Shell Services
www.shell.com/lubematch
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