320 & 365 Kva PDF

· C.l.TERPIL[AR®.
· PM 81808261-00
June 2006
Parts I
Manual
fkVA)
.3406TA - Engine (320 & 36S
2RJ04348-UP
"
.~
Product and Dealer Information
Note: For product identification plate locations, see the section "Product Identification Information" in the
Operation and Maintenance Manual.
Delivery Date: _
Product Information
Model: _
Product Identification Number: _
Engine Serial Number: ~ _
Transmission Serial Number: ~~ _
Attachment Serial Numbers: ~ _
Attachment Information: _
Customer Equipment Number: _
Dealer Equipment Number: ---, ...,.-
Dealer Information
Name: Branch: ~ ~
Address:
Dealer Contact Phone Number
Sales:
Parts:
Service:
TABLE OF CONTE.NTS
TABLE OF CONTENTS A1 LUBRICATION SYSTEM 40

DISPOSAL GP - FUMES 40
GENERAL INFORMATION A3 FILTER GP - OIL 41
FILLER GP - OIL 42
REPAIR ALTERNATIVES A6 GAGE GP - OIL LEVEL 43
LINES GP - ENGINE OIL 44
GROUP NAME INDEX A7 LINES GP - TURBO OIL 45
PUMP GP - ENGINE OIL 46
LUBE OIL TEMP GUAGE GP 47
ENGINE ARRANGEMENT 1
ENGINE ARRANGEMENT - 320 I0JA : 1 COOLING SYSTEM 48
ENGINE ARRANGEMENT - 365 KVA 1 AFTERCOOLER GP - WATER 48
BASIC ENGINE 2 COOLER GP - ENGINE OIL 49
ENGINE FITMENT 4 LINES GP - WATER 50
ENGINE ACCESSORIES 5 COVER ASSY - REGULATOR 51
PUMP GP - WATER : 52
PUMP GP - WATER (BASIC) 53
BASIC ENGINE 6 RADIATPR MOUNTING ASSY 54
BLOCK GP - CYLINDER 6 RADIATOR ASSEMBLY 56
BLOCKASSEMBLY -CYLINDER 8 RADIATOR GP - BSC 57
CAMSHAFT GP - SINGLE 9 RADIATOR GP - BASIC 58
COVER GP - CENTRAL STRUCTURE 10 . TOP TANK ASSY 60
COVER GP - REAR STRUCTURE , 11 FLANGE GP 60
COVER GP - VALVE MECH 12 BAFFLE ASSY - RADIATORBOTTOM 61
COVER GP - FRONT STRUCTURE 13 BAFFLE ASSY - RADIATOR TOP 61
CRANKSHAFT GP 14 LINES GP - WATER 62
;y CAMSHAFT ASSEMBLy
DAMPER GP - PULLEy :
DRNE GP - GOV & FUEL PUMP
15
16
17
LINES GP - WATER
DRIVE GP-FAN (BELT) (D) (BLOWER)
BRACKET ASSEMBLY - FAN
63
64
66
FASTENER GP - OIL PUMP MTG 18 FAN GP - BLOWER 67
?/ FASTENER GP
FASTENER GP
, 19
20
RADIATOR GP
RADIATOR GP ( BSC)
68
70
.~ FLYWHEEL
GEAR GP - FRONT
21
22
JOINT ASSEMBLY (2.5")
JOINT ASSEMBLY (3.0")
72
72
GEARASSY-CLUSTER JOINT ASSEMBLY (3.5" ) 73
~ IDLER WITH BEARING
HEAD GP - CYLINDER
23
24
JOINT ASSEMBLY (4.0") : 73
~ HEAD GP - CYLINDER (BASIC)

HEAD ASSY: CYLINDER
25
26 AIRINLET AND EXHAUST SYSTEM 74
HOUSING GP - FRONT ; 27 BREATHER GP 74
HOUSINGASSY - TIMING GEAR 28 ELBOW GP EXHAUST 74
HOUSING GP - FLYWHEEL - 29 LINES GP -AIR (DI- TA) 75
LIFTING GP - ENGINE 30 EXHAUST GP - MANIFOLD 76
MECHANISM GP - VALVE 31 SHIELD GP - MANIFOLD 76
ARM GP - ROCKER RAD GP - BSC 32 , TURBOGP 78
BRIDGE AS$EMBLY -INTAKE 33 TURBO GP - BASIC 78
BRIDGE ASSEMBLY - EXHAUST 33 FiniNG GP - EXHAUST 79
PISTON GP & CONN ROD 34 CLEANER GP-AIR 80
pAN GP OIL 35 CLEANER GP - AIR ( BSC ) 81 .
SUPPORT GP - ENGINE ( FRONT) 36 GAGE GP - (AIR CLEANER) 82
SUPPORT GP - ENGINE ( REAR) 37 CLEANER GP-AIR 83
COVER GP - ( STORAGE) 38 PRECLEANERASpY - (OPTION) 84
DISPOSAL GP - FUMES 39 CLEANER GP ~AIR (BASIC) 85
FLANGE GP - EXHAUST 86
TABLE OF CONTENTS A1
· ,.//
FUEL SYSTEM 87 MISCELLANEOUS SECTION 138

FILTER GP - FUEL ~ 87 COUPLING GP - MOUNTING 138
PRIMARY FUEL FILTER 88 GUARD GP - COUPLING 138
LINES GP - FUEL FILTER 89
LINES GP - PRIMARY FUEL FILTER 90
LINES GP - FUEL INJECTION 91 PARTS NUMERICAL INDEX PNI1
LINES GP - FUEL INJECTION ( D ) 92
PUMP GP - GOVERNOR - A 95
GOVERNOR GP - BASIC 96
CONTROL GP - TORQUE 99
LEVER ASSY - SHUT OFF PIVOT 100
PISTON ASSY - GOVERNOR SERVO 101
DASHPOT ASSY - GOVERNOR 102
PISTON ASSY - DASHPOT 103
HOUSINGASSY - GOV (REAR) 104
PUMP GP FUEL PRIMING 105
PUMP GP - FUEL INJ ( 24 DEG ) .; 106
HOUSINGASSY - FUEL PUMP 108
PUMP GP · 109 .
SEAL GP - BASIC , '.. 110
FASTENER GP 111
PUMP GP - FUEL TRANSFER 112
PUMP GP 113
MTG GP - WATER SEPARATOR 114
WATER SEPARATOR ASSEMBLY 115
CONTROL GP - GOVERNOR ( LH ) 116
CONTROL GP (BSC) 117
CONTROL GP-GOV (28V DC MOTOR) 118
CONTROL GP - GOVERNOR 120
FASTENER GP - (INJECTION PUMP) 121
ELECTRICAL SYSTEM 122

SWITCH ASSY - TEMPRATURE 122
GAUGE GP - FUEL PRESSURE 123
MOTOR GP - ELECTRIC STARTING 123
MOTOR GP - ELECTRIC
STARTING BASIC 124
PANEL GP - INSTRUMENT 126
WIRING HARNESS FOR ESS ; 128
DIAGRAM - WIRING (ETR ) 130
MOUNTING GP - HEAT SHIELD 131
PICK UP - MAGNETIC 131
SHUT OFF GP- ELECTRICAL 132
SOLENOID GP- SHUTOFF ( BASIC) 133
SHUT OFF GP - MANUAL :.133
BOX GP HEATER 134
MOUNTING GP-ALTERNATOR 135
CHARGING ALTERNATOR 136
BOX GP -INSTRUMENT 137
TABLE OF CONTENTS' A2
.....
GENERAL INFORMATION
1. ENGINE IDENTIFICATION 5. MAINTENANCE PARTS INDEX
Caterpillar engines are identified with Serial The Maintenance Parts Index, located near the
Numbers and Arrangement Numbers. In some beginning of the manual, references most
cases, Modification Numbers are also used. frequently used maintenance part numbers,
The serial number plate which shows these providing description, quantity, usage and page
numbers is mounted on the engine. number. This information is organized
alphabetically by part description.
2. ORDERING PARTS
6. INDEX
. A WARNING The index located near the front of the manual

is an alphabetical listing of all information
When replacement parts are required forthis elements included in the manual. Page
product Caterpillar recommends using numbers are provided for quick reference to
Caterpillar replacement parts or parts with detailed parts identification illustrations and
equivalent specifications including, but not serviceable consist lists.
limited to, physical dimensions, type,
strength and material. .
7. PART NUMBER INDEX
Quality Caterpillar replacement parts are A numerical index listing all part numbers and
available from Caterpillar dealers throughout the corresponding page number(s) appears at
the world. Their parts inventories are up to date the back of the manual.
and include all parts normally required to protect
your investment in Caterpillar Engines. Dealers
may offer repair kits or remanufactured parts 8. CAPTIONS
to allow selection of the most effective repair
alternative for a particular situation. When Captions located at the beginning each
ordering parts, your order should specify the information element identify the part number
quantity, part number, part name, and the serial and part name along with additiqnal descriptive
number/product identification number of the information. SIN information round in each
engine for which the parts are needed. caption should be used to select correct
information for a specific engine. Field
replacement options, identification of optional
attachment components, and where used
3. PARTS MANUAL ORGANIZATION ("part of') information is also provided.
Product information in this manual is presented The first line of a caption is shown in larger
as "information elements" that represent all of type font to indicate the beginning of an
the components for the specific model. An information element. Captions for additional
Engine Arrangement is an example of an pages that may be required to illustrate an
information element. The information elements information element will be shown tn standard
are organized alphabetically by part name and type font and will include the term (contd.)
secondarily by part number within each major
section of the manual.
9. NON-SERVICED PARTS
4.TABLE OF CONTENTS In some instances it is necessary to display

non-serviced parts that are a link to lower level
A table of contents (TOC) is found at the
beginning of the manual. The TOC lists each serviceable consist lists. These non-serviced
section of the manual with a complete list of all part numbers are shown in italic type
information elements organized as they appear indicating that they are not available. All
in the manual. Page numbers are provided for consist list have not been converted to reflect
quick reference to detailed parts identification this enhancement. (Note: For India Products,
illustrations and serviceable consist lists. serviceability of Parts/Part Numbers are not
GENERAL INFORMATION A3
r~--"
v:-
GENERAL INFORMATION
covered fully due to non-availability of

information ).
10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column
correspond to numbers used in the associated
graphic(s). An alphabetic suffix 'may be added
to a reference number to identify lower level
consist items. Numbers shown in the Graphic
Ref column refer to the graphic number
identifier displayed in the lower left corner of
each mustration. The Graphic Ref number may
be used in combination with the item Ref No to
determine the correct part number. There may
be intentional omission of a Ref No in a
consist list as information is updated to reflect
the latest serviceable part numbers
11. INDENTED PART NAMES
When a part name is indented in a parts Iist,it

is part of (included in) the group or assembly
under which it is indented. -
12. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations contain reference

letters (A, B, C etc.) that are intended to track
lines and harnesses from one point to another.
They are also used to show where to reconnect
illustrations that have been separated.
13. ABBREVIATIONS AND SYMBOLS

0.0. - Outside Diameter
1.0.- Inside Diameter
A - Not Part Of This Group
B - Use As Required
C - Change From Previous Type
o- Order By The Meter
E - Order By The Centimeter
F - Not Shown
G - Order By The inch
I - See Hose Fabrication Guide
M - Metric Part
R - Remfg Part May Be Available
Y - Separate Illustration
Z - Not Serviced Separately
A4 GENERAL INFORMATION
GENERAL INFORMATION
8 LUBRICATION SYSTEM LUBRICATION SYSTEM

151-1356 LINES GP - FUEL 151-1356 LINES GP - FUEL (Contd.)
SfN: 1XDOO270~UP~
PAR.TOFS15G12ST ENGINE __ .SIC ~
rr-. SIN: 1X00027O-UP
PART OF 81561257 ENGINE AR BASIC
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FRONT VIEW OF ENGINE
GRAF'HIC#1
58 noN SYSTEM 1 of ,4 2of4 58
LUBRICATION SYSTEM
151-1356 LINES GP - FUEL Contd.
REAR VIew OF ENGINl!!
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GRAPHIC RlGliT SlOE VIEW OF ENGINE
GRAPHIC...3
60 LUBRICATION SYSTEM 3 of 4
4 of 4 L,tJBRlCAnON SYSTEM 61
GENERAL INFORMATION AS
REPAIR ALTERNATIVES
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components,
Components that are available through the Caterpillar Remanufactured Program are
identified three ways in the parts book:
with the letter R in the note field of the parts list

with an R* at the beginning of the first line of the caption
with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPG~ADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS-COMPLETE
TURBOCHARGERCARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.
A6 REPAIR ALTERNATIVES
-
GROUP NAME INDEX

A E
ARM GP - ROCKER RAD GP - BSC 32
ENGINE ARRANGEMENT - 320 KVA 1
AFTERCOOLER GP - WATER 48
ENGINE ARRANGEMENT - 365 KVA 1
ENGINE FITMENT 4
B ENGINE ACCESSORIES 5
ELBOW GP EXHAUST 74
BASIC ENGINE 2 EXHAUST GP - MANIFOLD 76
BLOCK GP - CYLINDER 6'
BLOCK ASSEMBLY - CYLINDER 8
BRIDGE ASSEMBLY -INTAKE 33 F
BAFFLEASSY - RADIATOR BOTTOM 61
BAFFLE ASSY - RADIATOR TOP 61 FASTENER GP - OIL PUMP MTg 18
BRACKET ASSEMBLY - FAN 66 FASTENER GP ::: 19
BREATHER GP 74 FASTENER GP 20
BOX GP HEATER 134 FLYWHEEL 21
BOX GP -INSTRUMENT 137 FILTER GP-OIL: 41
FILLER GP - OIL 42
FLANGE GP 60
c FAN GP - BLOWER 67
FiniNG GP - EXHAUST 79
CAMSHAFT GP - SINGLE 9 FLANGE GP - EXHAUST 86
COVER GP - CENTRAL STRUCTURE 10 FILTER GP - FUEL 87
COVER GP - REAR STRUCTURE 11 FASTENER GP 111
COVER GP - VALVE MECH 12 FASTENER GP - (INJECTION PUMP) 121
COVER GP - FRONT STRUCTURE 13
CRANKSHAFT GP 14
CAMSHAFT ASSEMBLy 15 G
COVER GP - ( STORAGE) 38
COOLER GP - ENGINE OIL 49
GEAR GP - FRONT 22
COVERASSY - REGULATOR 51
GEARASSY-CLUSTER
CLEANERGP-AIR 80
IDLER WITH BEARING 23
CLEANER GP -AIR (BSC) 81
GAGE GP - OIL LEVEL 43
CLEANER GP -AIR ; 83
GAGE GP - (AIR CLEANER) 82
CLEANER GP -AIR (BASIC) 85
GOVERNOR GP - BASIC 96
CONTROL GP - TORQUE 99
GAUGE GP - FUEL PRESSURE 123
CONTROL GP - GOVERNOR (LH ) 116
GUARD GP - COUPLING 138
CONTROL GP (SSC ) 117
CONTROL GP-GOV (28V DC MOTOR) 118
CONTROL GP - GOVERNOR 120
CHARGINGALTERNATOR 136 H
COUPLING GP - MOUNTING 138
HEAD GP - CYLINDER 24
D HEAD GP- CYLINDER(BASIC) 25
HEADASSY - CYLINDER 26
DAMPER GP - PULLEy 16 HOUSINGGP - FRONT 27
DRIVE GP - GOV & FUEL PUMP 17 HOUSINGASSY - TIMING GEAR 28
DISPOSAL GP - FUMES 39 HOUSING GP - FLYWHEEL , 29
DISPOSAL GP - FUMES 40 HOUSINGASSY - GOV ( REAR) 104
DRIVE GP-FAN (BELT) (D) (BLOWER) 64 HOUSINGASSY - FUEL PUMP 108
DASH POT ASSY - GOVERNOR 102
DIAGRAM -WIRING (ETR) 130
GROUP NAME INDEX A7

-
GROUP NAME INDEX
J R
JOINT ASSEMBLY (2.5") ; 72 RADIATOR MOUNTINGASSY 54
JOINTASSEMBLY (3.0") 72 RADIATORASSEMBLY 56
JOINT ASSEMBLY ( 3.5" ) 73 RADIATOR GP - BSC 57
JOINT ASSEMBLY ( 4.0" ) 73 RADIATOR GP - BASIC 58
RADIATORGP 68
L RADIATOR GP ( BSC ) , 70
LINES GP - ENGINE OIL ~ 44

LINES GP - TURBO OIL
LUBE OIL TEMP GUAGE GP
45
47
s
LINES GP - WATER 50
SUPPORT GP - ENGINE ( FRONT) 36
LINES GP - WATER 62
SUPPORT GP - ENGINE ( REAR) 37
LINES GP - WATER 63
SHIELD GP- MANIFOLD 77
LINES GP -AIR (DI- TA) 75
SEAL GP - BASIC 110
LINES GP - FUEL FILTER 89
SWITCH ASSY - TEMPRATURE 122
LINES GP - PRIMARY FUEL FILTER 90
SHUT OFF GP - ELECTRICAL 132
LINES GP - FUEL INJECTION : 91
SOLENOID GP - SHUTOFF ( BASIC) 133
SHUT OFF GP - MANUAL 133
LEVER ASSY - SHUT OFF PIVOT 100
M T
TURBOGP 78
MECHANISM GP - VALVE 31
TURBO GP - BASIC ; 78
MTG GP - WATER SEPARATOR ; 114
MOTOR GP - ELECTRIC STARTING 123'
MOTOR GP - ELECTRIC
STARTING BASIC 124
MOUNTING GP - HEAT SHIELD 131 w
MOUNTING GP-ALTERNATOR 135
WATER SEPARATORASSEMBLY 115
p WIRING HARNESS FO~ ESS 128
PISTON GP & CONN ROD 34

PAN GP OIL 35
PUMP GP -ENGINE OIL 46
PUMP GP - WATER : 52
PUMP GP - WATER (BASIC) 53
PRECLEANERASSY - ( OPTION) 84
PRIMARYFUELFILTER 88
PUMP GP - GOVERNOR - A 95
PISTON ASSY - GOVERNOR SERVO 101
PISTON ASSY - DASHPOT 103
PUMP GP FUEL PRIMING 105
PUMP GP - FUEL INJ ( 24 DEG ) 106
PUMPGP 109
PUMP GP - FUEL TRANSFER -:. 112
PUMP GP 113'
PANEL GP -INSTRUMENT 126
PICK UP - MAGNETIC 131
GROUP NAME INDEX AS

-
..
ENGINE ARRANGEMENT
81561648 ENGINE ARRANGEMENT - 320 KVA
SIN: 2RJ04348-UP
REF GRAPHIC PART NAME SEE

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 3 81531627 1 ENGINE ACCESSORIES 5
Y 1 81561651 1 ENGINE BASIC 2
Y 2 81531626 1 ENGINE FITMENT 4
4 81531652 1 NAME PLATE DETAILS -
Y - SEPARATE ILLUSTRATION
,
-
>
81561649 ENGINE ARRANGEMENT - 365 KVA

SIN: 2RJ04348·UP

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEll PAGE
Y 3 81531627 1 ENGINE ACCESSORIES 5
Y 1 81561651 1 ENGINE BASIC 2
Y 2 81531626 1 ENGINE FITMENT 4
4 81531653 1 NAME PLATE DETAILS -
1 of 1 Er.iGINE ARRANGEMENT 1
ENGINE ARRANGEMENT
81561651 BASIC ENGINE
SIN: 2RJ04348-UP
PART OF 81561648,81561649 ENGINE ARRANGEMENT

Y 1 81531344 1 AFTER COOLER GP 48
Y 2 2N-8220 1 BREATHER GP 74
Y 3 81572506 1 BLOCK GP CYLINDER 6
Y 4 81561700 1 BOX GP - INSTRUMENT 137
Y 5 7W-3798 1 CAMSHAFTGP 9
Y 6 7W-2206 1 COOLER GP ENG OIL 49
Y 7 1W-5107 1 COVER GP - CENTRAL STR 10
Y 8 81531068 1 COVER GP FRONT 13
Y 9 81531267 1 COVER GP REAR STR 11
Y 10 4N-4953 1 COVER GP VALVE MEC 12
Y 11 4N-0741 1 CRANKSHAFT GP 14
Y 12 7C-9365 1 CONTACTOR GP - WATER TEMP 122
""'L
Y 13 4P-9183 1 ,DAMPER GP PULLEY 16
Y 14 4N-1288 1 DISPOSAL GP FUMES v 40
Y 15 1W-6378 1 DRIVE GP - GOV AND FIP 17
Y 16 6L-2927 1 ELBOW GP EXHAUST 74
Y 17 4N-2481 1 FASTENERGP 18
Y 22 6N-1016 1 FILLER GP ENGINE 20
Y 18 4N-6006 1 FASTENERGP 19
Y 19 1W-7376 1 FASTENER GP - FIP MTG 121
Y 20 4N-0731 1 FILTER GP - ENGINE OIL 41
Y 21 4N-1981 1 FILTER GP - FUEL 87
Y 23 81561694 1 FASTENERGP 20
Y 24 81531174 1 FILTER GP - PRIMARY 88
Y 25 81561645 1 FLYWHEELGP 21
Y 26 81571690 1 GAGE GP - FUEL PRESSURE 123
Y 27 7N-8084 1 GAGE GP - OIL LEVEL 43
Y 28 8N-9246 1 GEAR GP - FRONT 22
Y 29 4W-2436 1 HEAD GP CYL 24
Y 30 81561609 1 HOUSING GP FRONT 27
Y 31 81531186 1 HOUSING GP - FLYWHEEL 29
Y 32 4N-1331 1 LIFTING GP ENGINE 30
Y 33 7C-9411 1 LINES GP - AIR 75
Y 34 2W-3452 1 LINES GP - FUEL FILTER 89
Y 35 2W-3457 1 LINES GP - PRI FUEL FILTER 90
Y 36 4N-1641 1 LINES GP - WATER 50
Y 37 4N-1128 1 LINES GP ENGINE OIL 44
Y 38 81561644 1 LINES GP FUEL INJ 91
Y 39 212-1487 1 LINES GP TURBO OIL 45
Y 40 4N-2474 1 LINES GP WATER 62
Y 42 4W-4319 1 MANIFOLD GP - EXH 76
Y 43 4W-2461 1 MECHANISM GP VALVE 31
Y 44 4N-1062 1 MOTOR GO ELCTRIC START 123
Y 45 81521001 1 MTG GP - INSTRUMENT 131
2 ENGINE ARRANGEMENT 1 of 2
ENGINE ARRANGEMENT
81561651 BASIC ENGINE (Contd.)

Y 46 81561715 6 PISTON GP & ROD 34
y 47 4N-0733 1 PUMP GP ENGINE OIL 46
Y 48 7E-0257 1 , PUMP GP FUEL INJ & GOV 95
Y 49 2W-4381 1 PUMP GP FUEL TRANSFER 112
Y 50 81531169 1 PUMP GP WATER 52
Y 51 81531205 1 PAN GP ENGINE OIL 35
Y 52 81561699 1 PANEL GP INST 126
Y 53 7W-3355 1 PICK UP - MAGNETIC 13n
y 54 81531520 1 PUMP GP - FUEL PRI 105
Y 55 9L-6671 1 SHIELD GP MANIFOLD 77
Y 56 8N-2020 1 SUPPORT GP FRONT 36
y 57 4N-4286 1 SUPPORT GP REAR 37
y 58 2W-9161 1 SHUTOJ;F GP MANUAL 133
Y 59 2W-8198 1 SOLENOID GP - ETR 132
Y 60 7E-0084 1 TURBOCHARGER GP 78
Y - SEPARATE ILLUSTRATION ,
2 of 2 ENGINE ARRANGEMENT 3
ENGINE ARRANGEMENT
81531626 ENGINE FITMENT
SIN: 2RJ04348-UP

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL PAGE
Y 1 81531368 1 CLEANER GP AIR 80
Y 2 81571692 1 CLEANER GP AIR 83
Y 3 ,1W-7411 1 CONTROL GP GOV 116
Y 4 2W-3469 1 CONTROL GP GOV (28V.DC MOTOR) ( OPTION) 118
Y 5 81531180 1 COVER GP STORAGE 38
Y 6 81531858 1 DISPOSAL GP EXTN 39
Y 7 81561711 1 DRIVE GP FAN 64
Y 8 4N-2569 1 FAN GP BLOWER 67
Y 9 81531894 1 JACKET WATER HEATER ( OPTION) 134
Y 10 81561551 1 LUBE OIL TEMP GAUGE GP ( OPTION) 47
Y 11 81561264 1 MTG GP ALTERNATOR 135
y 12 81531950 1 RADIATORGP (LFD) 68
Y 13 4N-9776 1 UPPER RADIATOR CONNECTION 63
., ,
!. I,
II
II
11
II,I I
II
II
,I
II
II
II
4 ENGINE ARRANGEMENT 1 c
ENGINE ARRANGEMENT
81531627 ENGINE ACCESSORIES
SIN: 2RJ04348-UP

Y 1 81531041 1 COUPLING GP & MOUNTING .138
Y 2 2W-7860 2 FLANGE GP - EXHAUST \86
Y 3 81561703 1 FITTING GP - FLEXIBLE EXHAUST 79
Y 4 81531058 1' GUARD GP COUPLING 138
5 81516023 1 INTAC LIQUID ( 3L) -
Y 6 81535115 1 JOINT AS. 2.5" 72
Y 7 81535116 1 JOINT AS. 3.0" 72
Y .j 8 81535129 1 JOINT AS. 3.5" 73
Y 9 81535117 1 JOINT AS. 4" 73
<: 10 81521004 1 MUFFLERGP -
'y 11 81561509 1 RADIATOR MTG AS. 54
.y 12 81531447 1 WATER SEPARATOR GP 114
Y - SEPARATE ILLljSTRATION
1 of 1 ENGINE ARRANGEMENT 5
BASIC ENGINE
81572506 BLOCK GP - CYLINDER
SIN: 2RJ04348-UP
PART OF 81561651 ENGINE BASIC

1 1 151-5929 6 TUBE AS.
2 1 8T-6757 3 PLUG
Y 3 1 202-1258 1 BLOCK AS. 8
4 1 "8T-6763 3 PLUG
5 1 1S-9540 2 DOWEL
6 1 3S-5496 2 SEAL
7 1 7W-6492 1 PLUG
8 1 119-5155 1 SEAL
9 1 030-7571 4 BOLT
10 1 81533058 1 COVER
11 1 7W-6081 1 GASKET
12 1 4N-0683 4 DOWEL
13 1 4N-1650 2 DOWEL
14 1 61-2981 1 PLATE
15 1 61-4024 1 GASKET
16 1 8S-9094 1 PLUG
17 1 9S-4190 1 PLUG
18 1 114-4427 1 SEAL
19 1 7X-7732 6 F'LUG
20 1 151-5925 6 ~OLT
\1
I I 21 1 8T-6764 1- PLUG
i 22 1 9S-8009 1 PLUG
23 1 100-7399 2 PLUG
24 1 250-0466 2 SEAL
25 1 9S-4182 1 PLUG
26 1 9X-7378 1 SEAL
.27 1 7W-6534 1 PLUG
l
i
ENGINE ARRA. 1 of 2
4
-
BASIC ENGINE
81572506 BLOCK GP - CYLINDER (Contd.)
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GRAPHIC #1
2 of 2 BASIC ENGINE 7
BASIC ENGINE
202-1258 BLOCK ASSEMBLY - CYLINDER
SIN: 2RJ04348-UP
PART OF 81572506 BLOCK GP - CYLINDER

1 1 167-8081 7 CAP
2 1 152-7648 1 BLOCK
3 1 -167-8083 14 BOLT
4 1 9H-1031 14 WASHER
5 1 197-9322 6 LINER
6 1 142-7072 6 SEAL
7 1 110-2220 6 SEAL
8 1 142-6217 6 SEAL
9 1 9L-5854 6 BAND
10 1 4N-0685 6 BEARING
11 1 4N-6658 1 BEARING
2 5
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l-£3E.
-.----£ --it . :I~J
SECTION C-C \
10
7
11
GRAPHIC #1
8 BASIC ENGINE
BASIC ENGINE
7W·3798 CAMSHAFT GP . SINGLE
SIN: 2RJ04348-UP

1 1 OS-0509 2 BOLT
2 1 4N-0342 1 PLATE
3 1 100-7408 1 CAMSHAFT AS.
1 100-7409 1 , CAMSHAFT
...
1 8N-8254 1 GEAR-CAMSHAFT
1 18-8705 1 KEY
-f7 /1
).11, '""""' 3
~It .......
~
1'---'- 1-I IJt3
- 1-- - - I I Ii
I Bt I- l II
~ ,.....
'---
I.-
UJ
~
GRAPHIC #1
BASIC ENGINE
1W-5107 COVER GP· CENTRAL STRUCTURE
SIN: 2RJ04348·UP

1 1 7C-0307 1 GASKET
2 1 4N-0794 1 COVER
3 1 OS-1594 4 BOLT
4 1 '4W-9890 1 COVER
5 1 4N-0699 1 GASKET
I 6 1 5M-2894 4 WASHER
1
,-_._._--
:
I-
I
FRONT VIEW
i
ii I
: Ii I
11;1
~
I
GRAPHIC #1
i '! ,I 10 BASIC ENGINE

! !:I'I!
I I
II iill I
lilL
"I I I. :I
, ,
, I
BASIC ENGINE
81531267 COVER GP - REAR STRUCTURE
SIN: 2RJ04348-UP

1 1 OS-1619 1 BOLT
2 1 5M-2894 2 WASHER
3 1 OS-1594 1 , BOLT
4 1 4N-0933 1 GASKET
5 1 2P-2772 1 COVER
6 1 9Y-6089 1 GASKET
7 1 81533010 1 COVER
8 1 5P-8247 3 WASHER
9 1 4B-4043 3 BOLT
:fSj:
i
•
r-
I 9-8 7
, I
L __ ~
GRAPHIC #1
~I~r -- --~~
['"
i .
BASIC ENGINE
4N-4953 COVER GP - VALVE MECH
SIN: 2RJ04348-UP
5-6-7
SECTION A-A
GRAPHIC #1
12 BASIC ENGINE 1
BASIC ENGINE
81531068 COVER GP - FRONT STRUCTURE
SIN: 2RJ04348-UP

1 1 5M-2894 20 WASHER
2 1 7W-5733 1 GASKET
3 1 4N-0273 1 COVER
4 1 OS-1694 5 - BOLT
-
5 1 1A-5964 7 BOLT
6 1 10-4719 1 NUT
7 1 10-4717 8 NUT
8 1 81533027 1 COVER
9 1 2W-0459 1 GASKET
10 1 OV-0375 1 BOLT
11 1 5P-8245 1 WASHER
--A
I
1-4
l
I
I
'-' -lA
,~*
-~ {
.( 8
. ,
3
6-11 10
~----
1-5
9 ':,,7 I; J
-1\'"- !
~.,
,"\;
f-'"
. I
II
VIEW A-A
GRAPHIC #1
BASIC ENGINE
4N-0741 CRANKSHAFT GP
SIN: 2RJ04348-UP

1 1 4W-5492 7 BEARING-MAIN
Y 2 1 61-1453 1 CRANKSHAFT AS. 15
3 1 7E-9262 2 PLATE-THRUST
('
4 1 '142-5867 1 SEAL GP-CSHFT - A
5 1 142-5868 1 SEAL GP-CSHFT - A
2 3
5
4
\ .
GRAPHIC #1
14 BASIC ENGINE 1 of
-
BASIC ENGINE
61-1453 CRANKSHAFT ASSEMBLY
SIN: 2RJ04348-UP
,PART OF 4N-0741 CRANK SHAFT GP

1 1 156-8536 1 CRANKSHAFT
2 1 1W-9302 1 GEAR
3 1 7S-5005 1 DOWEL
4 1 4N-0684 1 PIN
GRAPHIC #1
:-='-="~~- ----"-
'I'rr
1 iii
1 11:
I,, , BASIC ENGINE

4P-9183 DAMPER GP PULLEY
SIN: 2RJ04348-UP

1 1 167-8126 1 DAMPER AS.
2 1 177-9024 1 ADAPTER
3 1 6N-7378 1 PULLEY
4 1 8S-4753 6 BOLT
1~
2~ 4
GRAPHIC #1
16 BASIC ENGINE 1 of 1
-
BASIC ENGINE
1W~6378 DRIVE GP - GOVERNOR & FUEL PUMP
SIN: 2RJ04348-UP

1 1 7W-0993 1 GEAR
2 1 4W-0435 1 SEAL
3 1 OS-1594 4 BOLT
4 1 5M-6213 1 PLUG
5 1 1W-6382 1 COVER
6 1 3S-0127 4 BOLT
7 1 4P-4258 1 RING
8 1 5M-2894 4 WASHER
9 1 4W-4616 1 SEAL
~-'-=il I
I
~"~, 9
-+-+-----+-t--- -.:.......r----t'7"J--~-=+
-1
_ _----J)
I
~---~
r
I
8-3
/~~~~~~ 2
GRAPHIC #1
.OQ
BASIC ENGINE
4N-2481 FASTENER GP - OIL PUMP MTG
SIN: 2RJ04348-UP

1 1 OS-1590 1 BOLT ".,.
2 1 OL-1143 2 BOLT
3 1 ' 5M-2894 3 WASHER P
r··
L. ~
·---1-.. (. ----~---l.r--~ ~'
--~ ~--·r-"-r
~~Lj
GRAPHIC #1
-
BASIC ENGINE
4N·6006 FASTENER GP
SIN: 2RJ04348-UP

1 1 1A-2029 3 BOLT
2 1 5M-2894 3 WASHER
3 1 4N-4107 1 PLATE
4 1 1A-2029 1 ' BOLT
5 1 5M-2894 1 WASHER
5-4 FRONTHSG
LIFTING EYE
I \
~L--T~------ ~
-J
FRONTVIEW -
FRONTHSG
GRAPHIC #1
-----------_.
BASIC ENGINE
81561694 FASTENER GP
SIN: 2RJ04348-UP

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL PAG
1 8M-2773 2 CLAMP
2 OS-0509 4 BOLT
3 5M-2894 4 WASHER
4 7C-4354 2 CLAMP
5 4S-4455 3 CLAMP
6 9G-9151 1 CLIP
7 9G-9153 1 CLIP
8 8L-8413 10 STRAP
9 60-3479 1 CLIP
20 BASIC ENGINE 1
-
BASIC ENGINE
81561645 FLYWHEEL
SIN: 2RJ04348-UP
RFF GRAPHIC PART NAME SEE

1 1 81561646 1 FLYWHEEL AS.
7W-1247 1 FLYWHEEL
4N-2514 1 RING GEAR
2 OS-1601 12 BOLT
3 40-3704 12 WASHER
2-3
,I
"
Ii
II
II
GRAPHIC #1 II
"
i,l
1 of 1 BASIC ENGINE 21 'I
',I
. ~
II
BASIC ENGINE
8N-9246 GEAR GP - FRONT
SIN: 2RJ04348-UP

1 1 7E-5661 1 GEAR
2 1 1P-7346 1 WASHER
3 1 OS-1571 1 BOLT
4 1 1B-8705 1 KEY
5 1 3G-2292 5 BOLT
6 1 61-0093 1 SHAFT
7 1 112-9217 1 PLATE
8 1 126-1756 4 BOLT
Y 9 1 2W-7455 1 GEARAS. 23
WATER PUMP
o
~.~
2t,
DRIVE GEAR
6
n
:
7 \
/-----::M
AIR COMPRE.SSOR
DRIVE GEAR
~ COMPRESSOR IDLER
8
5 -;l---
"'~ GEAR
WATER PUMP
IDLER GEAR I. ' \
4
CRANKSHAFT
GEAR
/-'"J' \\
~, __ CAMSHAFT IDLER
GEAR
OIL PUMP
DRIVE GEAR
GRAPHIC #1
BASIC ENGINE
2W·7455 GEAR ASSY . CLUSTER IDLER WITH BEARING
SIN: 2RJ04348-UP
PART OF 8N-9246 GEAR GP - FRONT

1 1 2W-7339 1 GEAR
2 1 4N-0343 1 BEARING
3 1 1B-8705 1 KEY
4 1 8N-8251 1 ' GEAR
2
4
GRAPHIC #1
BASIC ENGINE
4W-2436 HEAD GP - CYLINDER
SIN: 2RJ04348-UP
REF GRAPHIC PART NAME

SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL
PAGE
Y 1 1 7W-2203 1 HEAD GP
25
2 1 61-4025 20 FASTENERGP
124-1855 1 BOLT
5H-1504 1 WASHER
3 100-6920 6 ADAPTER
4 8M-5249 6 SEAL
5 4N-7253 6 GASKET
6 5F-4899 12 BOLT
7 6L-7442 6 STUD
8 3E-6772 24 SEAL
9 61-3066 1 GASKET
10 8T-6767 1 PLUG
11 7W-6492·, 3 PLUG·
12 106-1792 11 STUD
13 4S-6137 1 STUD
14 3S-5496 2 SEAL
15 1 7W-6492 1 PLUG
4 SECTION B-B
.., A SECTION D-D
5
SECTION C-C 9
14
10
2 11
~-..:--~.-...---r.~..--~w--.-,.-:
l@e<1}eIi)5! 12
Ie GGl 0 Gl @ e i
ie . @..0 Gl 0 <0 e j SECTION A-A
La...__ a............Q•._ ..a3!_·_.fL__ Q.--.J
13
SECTION E-E
GRAPHIC #1
24 BASIC ENGINE 1 of!

BASIC ENGINE
7W·2203 HEAD GP . CYLINDER (BASIC)
SIN: 2RJ04348-UP
PART OF 4W-2436 CYLINDER HEAD

Y 1 1 110-5099 1 HEAD AS. 26
2 1 115-2368 12 VALVE
3 1 2N-5775 12 DOWEL
4 1 2A-4429 48 LOCK
5 1 4W-2474 24 ROTOCOIL AS.
6 1 4W-2471 24 SPRING
7 1 115-2367 12 VALVE
8 1 122-7374 24 GUIDE
9 1 4W-2472 24 SPRING
10 1 4W-2473 24 WASHER
I
.J A
10
SECTION A-A
GRAPHIC #1 i
1 of 1 BASIC ENGINE 25 I
BASIC ENGINE
110-5099 HEAD ASSY - CYLINDER
SIN: 2RJ04348-UP
PART OF 7W-2203 HEAD GP • CYLINDER (BASIC)

1 1 110-5100 1 HEAD
2 1 38-0645 12 PLUG
3 1 -2M-6471 1 PLUG
4 1 38-0623 10 PLUG
5 1 4N-5893 12 INSERT
6 1 1W-5283 12 INSERT
2
2
~~e$
8SECTION A·A SECTION B·B
5
6
BOTTOM VIEW OF HEAD
GRAPHIC #1
26 BASIC ENGINE
--
BASIC ENGINE
81561609 HOUSING GP - FRONT
SIN: 2RJ04348-UP

Y 1 1 81561608 1 HOUSING AS. 28
2 1 81596072 1 GASKET
3 1 81569280 1 PLATE
4 1 166-9142 1 GASKET
5 1 1A-2029 3 BOLT
6 1 5P-4255 8 BOLT
7 1 OL-1352 2 BOLT
8 1 OT-0055 2 BOLT
9 1 5M-2894 17 WASHER
10 1 1N-3181 2 STUD
11 1 6B-2250 2 GASKET
12 1 OS-1594 3 BOLT
13 1 8S-9191 1 BOLT
14 1 9S-8752 1 NUT
-'A
1
I
I
I
I
J
I
10-11
..JA
2
4
5-9
VIEW A·A
GRAPHIC #1
- .....~ --
1r~f~-=~c;::CC --.-.-.-.--. - -
II .•.
I
BASIC ENGINE
81561608 HOUSING ASSY - TIMING GEAR
Sf N: 2RJ04348-UP
PART OF 81561609 HOUSING GP - FRONT

81533175 1 HOUSING
2 3K-3256 3 STUD
3 4M-2743 5 STUD
GRAPHIC #1
28 BASIC ENGINE 1
-
BASIC ENGINE
81531186 HOUSING GP - FLYWHEEL
SIN: 2RJ04348-UP

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVELl PAGE
1 1 81533054 1 HOUSING
2 1 OS-1591 8 BOLT
3 1 5M-2894 15 WASHER
.- 4 1 1A-1460 9 ' BOLT .
5 1 5P-8245 9 WASHER
6 1 8T-6765 2 PLUG
7 1 OT-0573 2 BOLT
8 1 OS-1571 5 BOLT
9 1 155-5619 1 GASKET
GRAPHIC #1
BASIC ENGINE
4N-1331 LIFTING GP - ENGINE
SIN: 2RJ04348·UP
REF GRAPHIC PART NAME ( SEE

1 1 4N-4308 1 EYE-FRONT
2 1 OS-1595 4 BOLT
3 1 4N-5186 1 EYE-REAR
4 1 OS-1594 8 BOLT
5 1 5P-8245 4 WASHER
6 1 5M-2894 8 WASHER
-
- -------.::::::::/:-~L.';
__ .
(
/ .
I
/.-----~\
'-l
_
Iii ' 2-5
- -- '"
II,
'----'d)
- -= -- - -~-=-~----=::--
4-6
3
GRAPHIC #1
-
BASIC ENGINE
4W-2461 MECHANISM GP - VALVE
SIN: 2RJ04348·UP

Y 1 1 4N-1045 2 ARM GP-ROCKER 32
2 1 7W-8300 6 FASTENER GP EACH INCLUDES
236-0485 1 BOLT
5H-1504 1 WASHER
3 6N-6872 12 SPRING-GUIDE
Y 4 101-1816 6 BRIDGE AS. -INTERNAL 33
Y 5 101-1818 6 BRIDGE AS. - EXTERNAL 33
6 4W-5998 12 RODAS.
7 101-7788 12 LIFTER AS.
GRAPHIC #1
BASIC ENGINE
4N-1045 ARM GP - ROCKER
SIN: 2RJ04348-UP
PART OF 4W-2461 MECHANISM GP • VALVE

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCTLEVEL PAGI
1 1 4N-5614 6 ARMAS.
4N-5613 1 ARM
6N-6930 1 SEAT
2 108-5603 6 SCREW
3 9L-7712 6 NUT
4 2N-7229 2 SPRING
5 4N-0839 1 SHAFT AS.
OL-1022 2 PLUG
6 4N-0955 2 PIN
7 2N-7228 2 WASHER
8 006-7403 2 RING
9 9Y-4384 2 BRACKET
10 9Y-4383 1 BRACKET
11 2N-7228 2 WASHER
8 7 7
8
Ci
I
I
I
I
I
I 11 11
I
I
cl...
9 10
4
3
5
VIEW B-B
2
VIEW C-C
,
SECTION A·A
GRAPHIC#1
32 BASIC ENGINE 10
BASIC ENGINE
101·1816 BRIDGE ASSEMBLY • INTAKE
SIN: 2RJ04348-UP
PART OF 4W-2461 MECHANISM GP - VALVE

1 1 101-1813 1 BRIDGE AS.
2 1 2N-5842 1 SCREW
3 1 9L-7712 1 NUT
I
\t I
-: <,
;-1"\
I
~
,
~LL
:
/"
V
I
I
V
1----- I
I
I
I
GRAPHIC #1
101·1818 BRIDGE ASSEMBLY.· EXHAUST

SIN: 2RJ04348-UP
PART OF 4W-2461 MECHANISM GP - VALVE

1 1 101-1815 1 BRIDGE AS.
2 1 2N-5842 1 SCREW
3 1 9L-7712 1 NUT
2
3 .Q:
~
I I
I
'(
r:\
I
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"'\ ~
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GRAPHIC #1
.
r
' r ;rrc~Tr
',: ':',', "ll',"
, : '.. ';.:1
r . . ".
BASIC ENGINE
81561715 PISTON GP & CONN ROD
SIN: 2RJ04348-UP

1 1 7E-0305 1 BODY AS.
2 1 8N-1608 1 PIN
3 1 7E-5665 2 RETAINER
4 1 7E-5996 1 RODAS.
4P-8380 1 BEARING - SLEEVE
9Y-6048 1 ROD-CONN
219-4458 2 PIN-DOWEL
5 9Y-7735 1 BEARING-MAIN
6 134-3761 1 RING - PSTN TOP
7 2P-2817 1 RING
8 7N-7078 1 RING
6 8 3
5
7
GRAPHIC #1
BASIC ENGINE
81531205 PAN GP OIL
SIN: 2RJ04348-UP

1 1 2P-3203 40 BOLT
2 1 4N-3661 1 GASKET
3 1 81531595 1 PAN AS. -OIL
4 1 81533021 1 PAN-OIL
5 1 9X-6451 1 PLUG
6 1 121-0145 1 SEAL-a-RING
7 1 3B-0551 3 PLUG
1 2
Jl
• IJ
n
I"'~
rh
·llI iii
m
I~
\ m
gp'
~
1Ol . .
In
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I~
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~ ---.... '-----J
,-
- . - ~
~ I ~. 3-4
.....'MYJ/
5-6
~
.:
7
GRAPHIC #1
~ " _ ~~~ F ,
::- ~- ~ : ;;~;?~
':_j;~
P-mwr "qrl ,I'
r 1'1
r
I:' '["
I,' BASIC ENGINE

8N·2020 SUPPORT GP • ENGINE ( FRONT)
i,
r SIN: 2RJ04348-UP

NOTE NO REF PART NUMBER OTY 1 2 3 4 5 6 PRODUCT LEVEL PAGE
1 1 231-2767 1 SUPPORT
2 1 1B-2886 8 BOLT
3 1 3t-l-7654 8 WASHER - HARD
4 1 5P-8038 8 BOLT
I
I
\ i' .
I
\ I '
i !
l.' ~~~--L-.-=.=<d
I
GRAPHIC #1
36 BASIC ENGINE
BASIC ENGINE
4N-4286 SUPPORT GP - ENGINE ( REAR)
SIN: 2RJ04348·UP

1 1 9X-8880 6 BOLT
2 1 4D-3704 8 WASHER
3 1 OS-1589 2 BOLT
4 1 4W-5074 2 SUPPORT
1-2
GRAPHIC #1
«
BASIC ENGINE
81531180 COVER GP - (STORAGE)
SIN: 2RJ04348-UP
PART OF 81531626 ENGINE FITMENT

1 81536346 1 COVER-FLYWHEELHSG
2 5P-0060 4 BOLT - COVER FLYWHEEL HSG
3 8S-4950 1 CAP - FUEL RETURN LINE
4 81536165 1 COVER - SERVICE METER
5 OS-1615 2 BOLT - SERVICE METER
6 5P-0537 2 WASHER - SERVICE METER
7 4M-8303 1 SEAL - SERVICE METER
BASIC ENGINE
81531858 DISPOSAL GP - FUMES
SIN: 2RJ04348-UP

1 1 5B-9407 1 HOSE
2 1 9M-2904 3 CLAMP HOSE
3 1 81539756 1 TUBE
4 1 4N-6162 1- BRACKET
5 1 1S-0396 2 CLIP
6 1 OS-1588 2 BOLT
7 1 9L-9132 6 WASHER
8 1 10-4717 3 NUT
9 1 81539331 1 TUBE
10 1 81539755 1 BRACKET
11 1 1B-2790 2 BOLT
12 1 9N-0869 2 WASHER
13 1 10-4716 2 NUT
14 1 4S-5719 1 SPACER
15 1 OS-1571 1 BOLT
m
1'1
2 r----ll
---t- L -- -i~ i-
. \. i I I!I
/LA
: ::1 ;
. ij ,
(-~
6-7-8
---.
. ~--!'-=:=r~ I
,r------~i
.~-==r: 'I;'
.I
IUJ' III~---
GRAPHIC#1
4-
LUBRICATION SYSTEM
4N-1288 DISPOSAL GP - FUMES
SIN: 2RJ04348-UP
REF GRAPHIC PART NAME. SEE

NOTE NO REF PART NUMBER OTY 1 2 3 4 5 6 PRODUCT LEVEL PAGE
1 1 7N-6042 1 HOSE
2 1 9M-2904 4 CLAMP
3 1 4N-5264 1 BRACKET AS.
4N-5265 1 BRACKET
1F-0750 1 NUT
4 1 2S-2053 1 CLIP
5 1 OS-0509 2 BOLT
6 1 5M-2894 4 WASHER
7 1 123-9817 1 TUBE
8 1 4N-6162 1 BRACKET
9 1 123-9816 1 TUBE
10 1 3B-1915 1 BOLT
11 1 123-9711 , 1 HOSE
1"2 1 9S-8752 1 NUT
13 1 7L-6326 1 CLIP
14 1 4S-5719 1 SPACER
1 2
\
9
14
6-10-12
SECTION A-A
REAR VIEW RIGHTSIDE VIEW
40 LUBRICATION SYSTEM 1 of
LUBRICATION SYSTEM
4N-0731 FILTER GP - OIL
S f N: 2RJ04348-UP

1 1 1R-0716 1 ENG OIL FILTER AS
2 1 209-8349 1 BASE GP-OIL FILTER
3 1 OS-1608 2 BOLT 3/8-16
4 1 OS-1619 ' 2 ' BOLT 3/8-16
5 1 1A-2029 6 BOLT 3/8-16
6 1 3P-0650 2 SEAL-O-RING
7 1 5M-2894 10 WASHER
8 1 8C-5230 2 SEAL 0 RING
8 2 5-7
6
4-7 3-7 5-7
REAR VIEW RIGHT SIDE VIEW
GRAPHIC #1
1 of 1 LUBRICATION SYSTEM 41
',il.!r1 "W.,rr7mir','"f
I'..'
d.1 '''.';''.'
,:' 'IH'I
,
i' 'i I.i.lt.'i.• '.

I 'iI'll
;",i
i .';ii·"1
,
LUBRICATION SYSTEM
6N-1016 FILLER GP - OIL
SIN: 2RJ04348·UP

1 1 6N-2985 1 CAPAS.
2 1 9M-5732 1 RIVET
3 1 6N-1015 1 FILLER AS.
4N-2735 1 TUBE
4N-2736 1 CLIP
8M-3909 1 WASHER
6N-0932 1 TUBE
9M-1241 1 FLANGE
4 5M-2894 2 WASHER
5 1A-2029 2 BOLT
6 4N-0699 1 GASKET
4-5
GRAPHIC #1
42 LUBRICATION SYSTEM
--
LUBRICATION SYSTEM
7N-8084 GAGE GP - OIL LEVEL
SIN: 2RJ04348·UP

1 1 6N-7653 1 GAGE AS.
2 1 7N-7913 1 GUIDE AS.
7N-7914 1 TUBE
1W-1562 1 BRACKET
4N-1294 1 ADAPTER
3 7N-7916 1 BRACKET
4 165-6170 3 PLUG
5 OS-0509 2 BOLT
6 118-5068 1 SEAL - 0 - RING
7 3B-1915 1 BOLT
8 4B-0418 1 CLIP - LOOP
9 5M-2894 4 WASHER-HARD
10 9S-8752 1 NUT - FULL
-'/
A"
I :
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7-9
Iy) /
\ . .'::\
.'(3\
~ I
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i
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1
I 0 i0. /1)0.0"
' 1..:..-,/ / \
I \ r""Ji I i ~"""
U- .. _. '~/~-'::~-"l (j'-r-J(-" II
\ ,I , I0 i I 5-9 I'I
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\ - - i~, ,\..._.- \. n :\. . \
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co I I.
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GRAPHIC #1
ii LUBRICATION SYSTEM
"
4N-1128 LINES GP - ENGINE OIL

SIN.: 2RJ04348-UP

1 1 9N-5124 1 TUBE AS.
2 1 109-0072 1 SEAL
3 1 1A-2029 2 BOLT
4 1 4P-7373 1 TUBE AS.
5 1 109-0078 1 SEAL
6 1 OS-1591 2 BOLT
7 1 8N-2104 1 BELLAS.
1F-0750 2 NUT
8 1 9X-6458 5 WASHER
9 1 6N-7249 1 SUPPORT
10 1 4N-0913 1 SCREEN AS.
11 1 4N-0914 1 CLIP
'12 1 OL-1,351 3 BOLT
12-8
\ \ 2
- 9 _______
-====-====- - ""---1 UIII
3-8
12-8
7
11
GRAPHIC #1
44 LUBRICATION SYSTEM 1c
LUBRICATION SYSTEM
212-1487 LINES GP - TURBO OIL
SIN: 2RJ04348-UP

1 1 3L-9689 1 WASHER
2 1 4N-2040 1 ELBOW - DRAIN
3 1 7N-3448 1 TUBE AS.
4 1 9M-7540 2 ' CLAMP - TUBE
5 1 126-2702 1 SEAL - INTEGRAL
6 1 204-7810 1 TUBE AS.
7 1 OS-1571 3 BOLT
8 1 OS-1619 1 BOLT
9 1 114-2687 1 SEAL - 0 - RING
10 1 114-4427 1 SEAL - 0 - RING
11 1 1A-2029 1 BOLT
12 1 1S-6595 1 GASKET
13 1 3B-1915 2 BOLT
14 1 4N-0699 1 GASKET
15 1 5M-2894 4 WASHER
16 1 9M-4584 1 CONNECTOR - FLARED
17 1 9S-8752 1 NUT - FULL
12
10
GRAPHIC #1
LUBRICATION SYSTEM
4N-0733 PUMP GP - ENGINE OIL
SIN: 2RJ04348·UP

1 1 1W-7238 1 SHAFT AS.
2 1 1W-7239 1 SHAFT AS. - IDLER
3 1 2P-3205 4 BOLT 3/8-16
4 1 2S-2760 1 SPRING
5 1 6N-1931 1 PLUNGER - RELIEF
6 1 7C-6498 1 COVER
7 1 9Y-1800 1 RETAINER
8 1 235-1587 1 BODY AS. - OIL PUMP
9 1 1M-0644 2 BOLT 3/8-16
10 1 2S-7905 1 PLUG-PIPE
11 1 5M-2894 2 WASHER-HARD
3
6 9-11
10
SECTION A·A
8 2
GRAPHIC#1
46 LUBRICAT10N.$YSTEM 1 of 1
LUBRICATION SYSTEM
81561551 LUBE OIL TEMP GUAGE GP
SIN: 2RJ04348·UP

1 81539002 1 BRACKET
2 81500194 1 OIL TEMP GUAGE
3 2H-3755 2 BOLT
4 4B-4277 2 WASHER
5 10-4716 2 NUT
6 81579294 1 ADAPTER
7- 6V-3507 1 SEAL
8 5B-4855 1 BUSHING
9 81526053 5 STRAP .
;'
COOLING SYSTEM
81531344 AFTERCOOLER GP • WATER
SIN: 2RJ04348-UP
9-19 9-18 16 9-18 11
20 ,20
24
20-21
20-21
GRAPHIC #1 VIEW A·A VIEW B-B .
48 COOLING SYSTEM 1 of:

COOLING SYSTEM
7W-2206 COOLER GP - ENGINE OIL
SIN: 2RJ04348-UP

1 1 7C-3039 1 CORE AS.
4W-6043 1 SHELL
7C-1138 2 SHEET
7C-3040 1 BUNDLE AS.
7C-5039 2 PLUG
2 1 ~ . 109-0077 2 SEAL
j 2
-+----------+++-t-tHt-
GRAPHIC #1
1 of 1 COOLING SYSTEM 49
COOLING SYSTEM
4N-1641 LINES GP - WATER
SIN: 2RJ04348-UP

1 1 6N-0367 1 BONNET
2 1 OS-1594 4 BOLT
Y 3 1 4N-0362 1 COVER AS - REGULATOR 51
4 1 130-8885 1 BONNET
5 1 4N-0641 1 GASKETv
6 1 . 7X-7731 5 PLUG
7 1 248-5513 1 REGULATOR - TEMP
8 1 4N-1156 1 GASKET
9 1 OS-1619 3 BOLT
10 1 7C-0307 1 GASKET\/'"
11 1 109-0076 1 SEAL
12 1 4N-3002 1 ELBOW
13 1 1W-2636 1 GASKET 'V
14 1 7N-1572 1 COVER
15 1 109-0077 1 SEAL
16 1 OS-1591 4 BOLT
17 1 8T-6761 1 PLUG
18 1 8T-6767 1 PLUG
19 1 4N-6257 1 ADAPTER
20 1 1A-2029 4 BOLT
10
5
7
20 SECTION A-A 8'
18
GRAPHIC #1
50 COOLING SYSTEM
- ~ ~
~--------'-'""""""""'--~.~. __ ._--~
COOLING SYSTEM
4N-0362 COVER ASSY - REGULATOR
SIN: 2RJ04348·UP
PART OF 4N·1641 LINES GP - WATER

1 1 2H-1193 1 FERRULE
2 1 3S-9643 1 SEAL
3 1 5M-6213 1 PLUG
n
il
4 1 6N-2194 1 COVER
1/
I;
~;II, 2
~
DETAIL A
"
i
d
~'
I'
GRAPHIC#1
-
COOLING SYSTEM
81531169 PUMP GP - WATER
SIN: 2RJ04348-UP .

y 1 1 4P-9372 1 PUMP GP 53
2 1 81533052 1 ADAPTER
3 1 SEAL<:-/'
4 1 4K-6804 1 SEAL
5 1 4F-7387 1 SEAL -V
2 3
52 COOLING SYSTEM 1 of
-
COOLING SYSTEM
4P-9372 PUMP GP - WATER (BASIC)
SIN: 2RJ04348·UP
.., PART OF 81531169 PUMP GP· WATER
"

1 1 7C-5479 1 IMPELLER
2 1 9M-6527 1 WASHER V
3 1 OS-1591 1 - BOLT ......-
4 1 9N-5034 1 HOUSING
5 1 1A-1135 1 BOLT V
6 1 101-0700 1 SEAL,GP
7 1 4N-0350 1 GEAR ./
8 .1 8C-3100 1 SEALV'
9 1 1B-3867 1 BEARING {
10 1 2L·5271 1 BEARING r
11 1 2N-7942 1 SPACER V
12 1 7W-1821 1 SHAFTv'
13 1 4N-1400 1 FILTER
14 1 2P-3696 1 RETAINER c>
15 1 9N-3033 1 RETAINER
16 1 1B-7182 4 BOLT
.\
14
,
, .
1 of 1 ~COOLING SYSTEM 53
COOLING SYSTEM
81561509 RADIATOR MOUNTING ASSEMBLY
SIN: 2RJ04348-UP
PART OF 81561627 ENGINE ACCESSORIES

Y 1 1 81561510 1 RADIATOR AS. 56
2 1 81531408 8 RADIATOR MOUNT
3 1 8B-4165 32 BOLT
4 1 10-4717 32 NUT
5 1 4B-4278 64 WASHER
6 1 81525115 8 BOLT
7 1 81535090 8 CASTLE NUT
8 1 81535014 8 WASHER
9 1 81531404 2 RADIATOR BRACE
10 1 81531405 2 RADIATOR BRACE
11 1 8T-2502 8 BOLT
12 1 4B-4278 8 WASHER
13 1 8D-0983 4 MOUNT
'14 1 OT-0319 4 BOLT
15 1 4B-1040 4 WASHER
16 1 1C-1976 4 WASHER
17 1 10-4718 4 NUT
18 1 81531403 1 RAD FRAME AS.
19 1 81531424 1 TIGHT GP BELT
20 1 81531401 1 DRIVE GP - FAN
21 1 81531407 1 MOTOR
22 1 1A-5822 4 BOLT
23 1 5P-8245 4 WASHER
24 1 81531423 1 LOCK PLATE
25 1 81525114 1 SCREW
26 1 81525113 1 SCREW
27 1 81531412 1 MOTOR PULLEY
28 1 81531402 1 V' BELT SET
29 1 81525081 8 SPLIT PIN
30 1 81531422 1 END PLATE
31 1 81535091 8 REBOUND WASHER
54 COOLING SYSTEM 10
--
COOLING SYSTEM
81561509 RADIATOR MOUNTING ASSEMBLY (Contd.)
28
18
19
27
21
22-23
13-14-15-16-17
6-7-8-29-31 I
SECTION A-A
GRAPHIC #1
2 of 2 . COOLING SYSTEM 55
COOLING SYSTEM
81561510 RADIATOR ASSEMBLY
SIN: 2RJ04348·UP
PART OF 81561509 RADIATOR MOUNTING ASSEMBLY

Y 1 1 81561511 1 RADIATOR GP. BSG. 57
2 1 81539273 1 ADAPTER
3 1 3B-1915 4 BOLT
4 1 5M-2894 8 WASHER
5 1 4N-1418 1 GASKET
6 1 8N-3248 1 GASKET
7 1 4N-3369 1 ELBOW
8 1 OS-1595 2 BOLT
9 1 2B-2006 2 BOLT
10 1 1B-5174 1 PLUG
11 1 4N-3095 2 GUARD AS. - FAN
12 1 OS-1617 20 BOLT
13 1 9N-0869 22 WASHER
14 1 4L-5757 2 STRAP
15 1 OL-1351 4 BOLT
16 1 18-8471 2 CLIP
17 1 OS-1618 2 BOLT
3-4 5
11
. 12-13 \
U<iH-H+i- - - - -H-1+-i+-it -11--- -----H=!l=9+'H''9i=''':'''''''''''''''''-=;~""iil'lt --foiiol.;;.;tli-_. ~

~ll
I '
~
16-17-13
I
56 COOLING SYSTEM , 1 0
COOLING SYSTEM
81561511 RADIATOR GP • sse
SIN: 2RJ04348-UP
PARTOF 81561510 RADIATOR ASSEMBLY

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEl) PAGE
Y 1 81531371 1 RADIATOR GP. BSC. 58
2 4N-6134 1 GUARD - RAD
3 81535039 8 BOLT
4 81525023 8 'WASHER
'.Iiir.i.r.fr.
I I I I ',"i.'...•..
1
.I[.UI. . 1.
-
'.I\! .:, .:"':1.'.
: .1
, '.::':
COOLING SYSTEM
81531371 RADIATOR GP - BASIC
SIN: 2RJ04348-UP
PART OF 81561511 RADIATOR GP· sse
I
III", I REF GRAPHIC PART NAME SEE
i
Illrllll Y 1 1 81539447 1 TOP TANK AS. 60
2 1 81525016 104 SP. WASHER
3 1 81525018 80 HT - HEX NUT
4 1 - 81539449 1 PLATE AS.
5 1 81596014 1 GASKET - BOTTOM
6 1 81539448 1 BOTTOM TANK AS.
7 1 81539014 4 BOLTING STRIP
8 1 2B-0858 1 PLUG
9 1 81539450 1 PLATE AS. - LH
10 1 81531007 1 CORE AS.
Y 11 1 4N-8569 1 BAFFLE AS. ( BOTTOM) 61
Y 12 1 4N-8567 1 BAFFLE AS. ( TOP) 61
13 1 81596015 1 GASKET- TOP
14 1 81525022 80 HT - HEX BOLT
15 1 81525025 26 HT - HEX BOLT
16 1 5M-6214 1
17 1 81596018 1 GASKET
18 1 81525023 2 ROUND WASHER
19 1 81539113 1 CAPAS.
81536093 1 GASKET
81539159 1 CAP
20 81510010 1 NAME PLATE
21 81525051 2 RIVET
22 81535102 1 PRo RELIEF VALVE
COOLING SYSTEM
81531371 RADIATOR GP· BASIC (Contd.)
15-2
"
u
I'
ji 13
ii
20-21 I
+ + I:
+ +~
DETAIL -C
II
I,
II
,I
~
I 7
15-2
DETAIL -D
22-23-15-18
19
C
--t=F'/
Af-
10 7
t 9 4
SECTION A-A
t
t SECTION B-B
6
GRAPHIC #1
2 of 2 , COOLING SYSTEM 59
COOLING SYSTEM
81539447 TOP TANK ASSY
SIN: 2RJ04348-UP
PART OF 81531371 RADIATOR GP - BASIC

Y 1 1 81521528 1 FLANGE GP 60
A~'
GRAPHIC #1
81521528 FLANGE GP
SIN: 2RJ04348-UP
PART OF 81539447 TOP TANK ASSY

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL PAG
1 1 81529540 1 FLANGE
2 1 81529541 1 COVER
3 1 81576015 1 GASKET
4 1 OL-1351 2 BOLT
5 1 5M-2894 2 WASHER
4
GRAPHIC #1
COOLING SYSTEM
4N-S569 BAFFLE ASSY - RADIATOR BOTTOM
SIN: 2RJ04348·UP
PART OF 81531371 RADIATOR GP - BASIC

1 1 4N-8570 1 BAFFLE
2 1 4K-9097 6 NUT
1
-,A
I
+ + + + 4>- + I
~+
I
I
I
I 2
.1
I
~
..I.. .J. oJ.
I I I -JA
VIEW A·A
GRAPHIC #1
4N-8567 BAFFLE ASSY - RADIATOR TOP

SIN: 2RJ04348-UP
PART OF 81531371 RADIATOR Gp· BASIC

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE·
1 1 4N-8568 1 BAFFLE
2 1 4K-9097 8 NUT
I
I
I
I
I
i
I
I
I
I
I
I
\ I
) ® @ $- I
I
2
GRAPHIC #1
LEFT SIDE VIEW OF ENGINE
2
FRONT VIEW OF ENGINE
10
18 6
7-19
VIEW A-A SECTION B-B SECTION C-C
GRAPHIC #1
COOLING SYSTEM
4N-9776 LINES GP - WATER (RADIATOR CONN· DRY MANIFOLD)
SIN: 2RJ04348-UP

1 1 4N-7937 1 TUBE
2 1 5P-4868 4 CLAMP
3 1 6L-4854 2 HOSE
GRAPHIC #1
wfr !'~I'~"rT
::"::',III!I
,';
'''ji
--",iI
COOLING SYSTEM
81561711 DRIVE GP - FAN ( BELT)
SIN: 2RJ04348-UP

Y 1 1 6N-7688 1 BRACKET AS. 66
2 1 9N-5120 1 BRACKET
3 1 8T-2502 2 BOLT
4 1 4N-2372 1 ADAPTER
5 1 8L-5213 1 BOLT
6 1 7X-0328 2 BOLT
7 1 2P-9084 2 STUD
8 1 7X-3391 4 WASHER
9 1 6V-8188 2 NUT
10 1 7N-8827 1 HUB
11 1 5S-9062 1 SPACER
12 1 5S-2106 1 SEAL
13 1 8H-9789 1 BEARING
14 1 81533185 1 SPACER
15 1 3L-1425 1 BEARING
16 1 7N-2900 1 WASHER
17 1 5P-7979 2 BOLT
18 1 9F-4446 1 SEAL
19 1 4N-2370 1 ADAPTER
20 1 2D-4867 1 rrrnno
21 1 4N-6289 1 PULLEY
22 1 8T-9377 6 BOLT
23 1 4N-8217 1 VEE BELT SET
24 1 4B-4550 1 rrrnnc
64 COOLING SYSTEM 10
81561711 (Contd.)
19
23
SECTION A-A
GRAPHIC #1
" I I' .",; . !.I,.',!.!I.r. ~.! -
iI.A.i.I;:.!.II jl,!il!i,rri
·'.i ' : :' l,.,I
1
" 'i
I i'1(
COOLING SYSTEM
6N-7688 BRACKET ASSEMBLY - FAN
5 IN: 2RJ04348·UP
PART OF 81561711 DRIVE GP - FAN ( BELT)
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 PRODUCT LEVEL
SEe
PAGe
I
1 1 4N-0684 1 DOWEL
I
2 1 6N-7689 1 BRACKET
3 1 1P-9946 1 SHAFT
I
\ I~ -
I
,+
I
I
-
f-
I
I I
I
l __ 3
---
'---
GRAPHIC#1
COOLING SYSTEM
4N-2569 FAN GP - BLOWER
SIN: 2RJ04348-UP

1 1 4N-2571 1 FAN AS.
2 1 8T-2502 6 BOLT
3 1 8T-4846 6 WASHER
r-- 0 o
i-"""'1========_o:===========['1
2-3
, I
lo,J::::=::::=:::==========-=========-J
- - - - - - - ----f---- ------~
~0-C---~OJoj
0---- .
GRAPHIC #1
1 of 1 .COOLING SYSTEM 67
]
COOLING SYSTEM
81531950 RADIATOR GP
5 IN: 2RJ04348-UP
i
li~~lfli
I
NOTE
REF
NO
GRAPHIC
REF PART NUMBER
PART NAME
QTY 1 2 3 4 5 6 PRODUCT LEVEL PAGE
SEE I
. I
1 1 4W-0660 1 SUPPORT
I I
2 1 4W-0663 1 SUPPORT
I
3 1 9F-9522 8 BOLT I
4 1 1B-5174 1 PLUG'
I
5 1 6L-4964 1 ELBOW I
6 1 OS-1594 4 BOLT I
7 1 4L-4642 1 GASKET I
y 8 1 81531949 1 RADIATOR GP ( BSC ) 7°1
9 1 OL-1351 4 BOLT I
10 1 OS-1617 20 BOLT I
11 1 5F-4768 20 WASHER I
12 1 10-4718 4 NUT 1
13 1 OS-1585 4 BOLT I
14 1 5P-0598 2 CLAMP I
...... 15 1 3N"2151. 1 HOSE I
16 1 4N-2985 1 - TUBE I
1 2S-0387 1 HOSE I
-- 17 I
18 1 7N-9863 1 BRACKET I
19 1 7N-9858 1 BRACE
20 1 8T-6726 2 CLAMP I
21 1 2W-6964 '4 PLATE I
22 1 OS-1588 4 BOLT I
23 1 4L-5757 2 STRAP I
24 1 2K-4973 4 LOCKNUT I
25 1 4N-3032 2 BRACKET I
26 1 7N-9857 1 BRACE I
27 1 7N-9864 1 BRACKET I
28 1 3B-8404 2 CLIP
29 1 OT-0319 4 BOLT I
30 1 4B-1040 4 WASHER I
31 1 8D-0983 4 MOUNT I
32 1 1C-1976 4 WASHER I
33 1 9L-9132 12 WASHER I
34 1 5P-8249 8 WASHER I
35 1 2M-0849 4 WASHER I
36 1 4N-2573 2 GUARD AS. I
Y - SEPARATE ILLUSTRATION I
68 COOUNG SYSTEM 1 1
COOLING SYSTEM
81531950 RADIATOR GP (Contd.)
qjD ---- - --~- -- ---,-- -- -- -
I
I
--r-- - -- --
= =
rr co
./
It)
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GRAPHIC #1 C\I
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, .1
I
!II
COOLING SYSTEM
81531949 RADIATOR GP ( sse )
SIN: 2RJ04348-UP
PART OF 81531950 RADIATORGP

1 1 81539135 1 TANK AS. (TOP)
2 1 81539187 1 PLATE AS. (LH)
3 1 81596017 1 GASKET ( TOP)
4 1 81539189 4 BOLTING STRIP
5 1 81596016 1 GASKET ( BOTTOM)
6 1 81539186 1 TANK AS. (BOTTOM)
7 1 81539188 1 PLATE AS. ( RH )
8 1 81525050 8 H.T. HEX. HD. BOLT
9 1 81536131 1 FLEX TUBE ( 1600 LG )
10 1 9M-1974 182 WASHER
11 1 81525040 80 H.T. HEX. NUT
12 1 4N-8188 1 PLATE AS.
13 1 4N-8189 1 PLATE AS.
14 1 81525046 78 H.T. HEX. HD. BOLT
15 1 81539821 1 CORE AS.
16 1 4N-5995 1 GUARD
17 1 81535039 4 H.T. HEX. HD. BOLT
18 1 5M-2894 6 WASHER
19 1 81539113 1 CAPAS.
81536093 1 GASKET
81539159 1 CAP
20 1 81525025 2 HEX SCREW
21 1 81510010 1 NAME PLATE
22 1 81525051 2 RIVET
23 1 5M-6214 2 PLUG
24 1 81535094 16 H.T. HEX. HD. BOLT
25 1 81535102 1 PRo RELIEF VALVE
26 1 81596018 1 GASKET
70 COOLING SYSTEM 1 of 2
N
o ex>
~
~ 9 25-26-20-18 CJ1
=1 "U
I
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23 VJ
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CJ ----n
--,- +::>.
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2
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+ +
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i £_+ _ 1 11 1 1 11'1
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6
10-11-14
4
o
o 13
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o
5
G)
4
~-t
m 12
s: SECTION B-B
SECTION A-A
jl SECTION C-C
LlJ
COOLING SYSTEM
81535115 JOINT ASSEMBLY (2.5")
SIN: 2RJ04348-UP

81580086 2 SEAL JOINT AS.
-,'T--+--+r-t-tt---t-rt--f --+ir------t-
GRAPHIC #1
81535116 JOINT ASSEMBLY ( 3.0" )

SI N: 2RJ04348·UP

81580093 2 SEALJOINT AS.
GRAPHIC #1
72 COOLING SYSTEM 1 of 1
COOLING SYSTEM
81535129 JOINT ASSEMBLY (3.5")
SIN: 2RJ04348-UP

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL
1 81580100 2 SEAL JOINT AS.
GRAPHIC #1
81535117 JOINT ASSEMBLY ( 4.0" )

SIN: 2RJ04348-UP

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL)
1 81580104 2 SEAL JOINT AS.
GRAPHIC #1
1 of 1 COOLING SYSTEM
73
AIR INLET AND EXHAUST SYSTEM·
2N-8220 BREATHER GP
5/ N : 2RJ04348-UP

9Y-2988 1 BREATHER AS.
2 4F-7390 1 SEAL
3 2N-8109 1 CLAMP
\_+---..
-tIE -+-~
2 3
GRAPHIC #1
6L-2927 ELBOW GP EXHAUST

5 / N: 2RJ04348-UP

1 1 2W-8966 1 BOOT
2 1 5B-7890 1 PLUG
3 1 5L-7635 1 ELBOW
4 1 5L-7631 1 CLAMP
5 1 9B-0887 1 PLUG
GRAPHIC #1
74 AIR INLET AND EXHAUST SYSTEM 1 of 1

AIR INLET AND EXHAUST SYSTEM
7C-9411 LINES GP - AIR ( 01 - TA)
SIN: 2RJ04348-UP
PART OF 81561651 ENGINE BASIC.

1 1 4N-1157 1 COUPLING
2 1 5L-8854 2 RING
3 1 4N-1010 1 SUPPORT
4 1 5H-7704 2 SEAL
5 1 1W-6354 1 TUBE
6 1 5S-1188 2 SEAL
7 1 2N-2765 3 BOLT
8 1 2N-2766 3 LOCKNUT
·6
3
7-8
GRAPHIC #1
1 of 1 AIR INLET AND EXHAUST SYSTEM 75

4W-4319 EXHAUST GP - MANIFOLD
SIN: 2RJ04348·UP

1 102-8501 1 MANIFOLD
2 101-7352 2 MANIFOLD
3 2N-2766 12 LOCKNUT
4 5M-2894 12 WASHER
5 108-3612 11 SPACER
6 129-9452 6 GASKET
7 2S-3770 1 SPACER

9L-6671 SHIELD GP - MANIFOLD
SIN: 2RJ04348-UP

1 1 08-1591 2 BOLT
2 1 98-8752 2 NUT
3 1 9N-1008 1 8HIELDA8.
18-4575 1 >8HIELD
4 18-4577 1 CLAMP
1-2
4
~~
I I
I
-111-+----- + ------+-+--++-1-
GRAPHIC #1
1 of 1 AIR INLETAND EXHAUSTSYSTEM 77

AIR INLET AND EXHAUST SYSTEM·
7E-0084 TURBO GP
SIN: 2RJ04348·UP

1 2N-2765 4 BOLT - HIGH TEMP
2 1S-4295 1 GASKET - TURBO
3 3E-8018 4 LOCKNUT
Y 4 9Y-9198 1 TURBO GP - BASIC 78
9Y-9198 TURBO GP - BASIC

SIN: 2RJ04348-UP
PART OF 7E-0084 TURBO GP

1 7E-0262 1 CARTRIDGE GP
2 7E-0261 1 HOUSING - COMPR
3 7E-0260 1 HOUSING - TURBINE
4 2S-1304 1 CLAMP AS. - COMPR
7M-9918 1 NUT - SELF LOCKING
5 5S-4517 1 CLAMP AS. - TURBINE
7M-9918 1 NUT - SELF LOCKING
6 8H-3710 2 SCREW

.

81561703 FITTING GP . EXHAUST
SIN: 2RJ04348-UP

1 1 81561702 1 FLEX EXHAUST AS.
2 1 81529025 1 GASKET - METAL
3 1 OS-1589 4 BOLT
4 1 10-4720 4 NUT
I I
I i J
I I
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( )
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GRAPHIC #1

81531368 CLEANER GP - AIR
5 IN: 2RJ04348-UP

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
1 1 81539443 1 BRACKET
2 1 OL-2070 2 BOLT
3 1 9L-9132 6 WASHER
4 1 5K-1928 2 BOSS
5 1 OS-1594 2 BOLT
6 1 10-4717 6 NUT
7 1 81539444 1 SUPPORT AS.
8 1 2A-0047 4 WASHER
9 1 5P-8247 4 WASHER
10 1 8S-9092 4 BOLT
Y 11 1 81531316 1 CLEANER GP. AIR ( BSC ) 81
12 1 OS-1588 4 BOLT
13 1 9L-9132 8 WASHER
Y 14 1 81521,193 1 GAGE GP - (AIR CLN ) 82
15 1 81536298 1 HOSE
16 1 5P-3860 2 CLAMP
Y - SEPARATEILLUSTRATION
11
!
I 14
00
000 I '
~ 00 . r=~.h:'1
tl~
L __
~t'-- ,~; ---+---$ .-

'I
+- -
~~~ ~
~ ~
"
2-34 .• ; ' I U--~'--+----f--+W
,--~~~
I .. ~ y~---~. - 12-13-6
Ff~:l -\ 5-6-3
I I '\\'9'
. \~I'
7
!\ II
-n .
''--+----''~ _ _..
: \
.---+t-
1J
8-9-10
GRAPHIC#1

81531316 CLEANER GP - AIR ( SSC )
5 f N: 2RJ04348-UP
PART OF 81531368 CLEANER GP - AIR

1 1 81539313 1 MAIN BODY AS.
2 1 81536171 1 ELEMENT
3 1 81535100 1 WING NUT
4 1 81539314 1 COVER
5 1 81536172 1 SEAL -a- RING
6 1 81539459 1 WASHER
7 1 5M-6214 2 PLUG
i
r-
\
!
I
3
4
I I
\
6
GRAPHIC #1

81521193 GAGE GP - (AIR CLEANER)
SIN: 2RJ04348-UP
PART OF 81531368 CLEANER GP - AIR

1 1 81537012 1 INDICATOR
2 1 3B-6552 1 ELBOW
3 1 5L-3233 _ 1 FITTING ( SAFETY)
2
3
\~~
L IL.JII
~
L-~
~1
I
I
lU
GRAPHIC #1

---
81571692 CLEANER GP· AIR
SIN: 2RJ04348-UP

1 1 81539138 1 BRACKET
2 1 OL-2070 2 BOLT
3 1 9L-9132 6 WASHER
4 1 5K-1928 2 , BOSS
5 1 OS-1594 2 BOLT
6 1 10-4717 2 NUT
7 1 81579527 1 SUPPORT AS.
8 1 2A-0047 4 WASHER
9 1 5P-8247 4 WASHER
10 1 8S-9092 4 BOLT
Y 11 1 150-1714 1 PRE CLEANER AS. 84
Y 12 1 81539225 1 CLEANER GP. (BSC) 85
13 1 OS-1595. 4 BOLT
14 1 5P-8245 8 WASHER
15 1 10-4719 4 NUT
16 1 1T-0822 2 BOLT
17 1 2K-4973 10 LOCKNUT
18 1 4P-9390 1 GASKET
19 1 81531148 1 ADAPTER AS.
20 1 8N-8093 1 HOSE - AIR INLET
21 1 5P-3860 2 CLAMP
22 1 81537012 1 AIR REST. IND.
23 1 5L-3233 1 FITTING SAFETY
~V11
\ . i I
I I 16
23-22
17
I,' 21

150-1714 PRECLEANER ASSY - (OPTION)
5 IN: 2RJ04348·UP
PART OF 81571692 CLEANER GP· AIR

28-6708 1 COLLECTOR - DU8T
2 28-2493 1 COVER
3 5P-0600 1 CLAMP
GRAPHIC #1
84 AIR INLET AND EXHAUST SYSTEM . 1 of 1
. '.i" ~~ .
. -.
- ~ - .
81539225 CLEANER GP - AIR ( BASIC)
SIN: 2RJ04348-UP
PART OF 81571692 CLEANER Gp· AIR

1 1 81531146 1 MAIN BODY AS.
2 1 81536049 1 INNER ELEMENT AS.
3 1 81536048 1 pUTER ELEMENT AS.
4 1 81539052 1 TOP COVER AS.
5 1 81535017 2 CLAMPING BOLT AS.
GRAPHIC #1

2W-7860 FLANGE GP - EXHAUST
SIN: 2RJ04348-UP

1 1 2W-7861 1 FLANGE
2 1 2W-7862 1 GASKET
3 1 5L-4398 ,6 BOLT
4 1 1B-5357 6 NUT
5 1 5P-8245 12 WASHER
'. - - - - , 3-4-5
lIln l~ 2
GRAPHIC #1

FUEL SYSTEM
4N-1981 FILTER GP - FUEL
SIN: 2RJ04348-UP

NOTE NO . REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1N-3789 1 BASE AS.
2 1 1R-0749 1 FILTER
GRAPHIC#1
1 of 1 FUEL SYSTEM 87
FUEL SYSTEM
81531174 PRIMARY FUEL FILTER
SIN: 2RJ04348-UP

1 1 81539163 1 CANAS
2 1 7H-9678 1 RETAINER
3 1 81525103 1 CIRCLIP
4 1 81531064 1 ELEMENT AS •
5 1 81539164 1 RETAINER
6 1 81526106 1 GASKET
7 1 81533057 1 BASE AS
8 1 2J-0157 1 SEAL
9 1 81535051 1 NUT
10 1 81535052 1 SPRING
!/
GRAPHIC#1
88 FUEL SYSTEM 1 of 1
FUEL SYSTEM
2W·3452 LINES GP . FUEL FILTER
5/ N: 2RJ04348-UP
PART OF' 81561651 ENGINE BA51C

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEll PAGE
1 1 2P-7214 1 ELBOW-90o-0-RING POR
2 1 6V-5049 6 SEAL-O-RING
3 1 9S-4182 1 PLUG-O-RING
4 1 9X-7378 1 SEAL-O-RING
5 1 030-7947 2 NUT-FULL
6 1 3S-2713 2 NUT
7 1 5M-2894 2 WASHER
8 1 5P-8783 2 STUD
9 1 2W-2927 1 TUBE AS
E 5P-0078 48 TUBE
3R-4437 2 NUT
3R-4463 2 SLEEVE
10 1 9S-8750 1 NUT
11 1 5P-0537 2 WASHER
12 1 4F-7957 1 BOLT
13 1 5M-5926 2 CLAMP
14 1 2W-6458 1 TUBE AS
E 5P-0078 99 TUBE
, 3R-4437 2 NUT
3R-4463 2 SLEEVE
15 1 2R-6808 1 CONNECTOR
16 1 1W-3151 1 ELBOW AS
17 1 5P-9297 1 CLIP
18 1 3S-7189 1 BRACKET
19 1 OS-1617 1 BOLT
20 1 5P-4116 1 WASHER ,
21 1 OL-1351 1 BOLT
22 1 5P-1075 2 WASHER
23 1 9S-8752 1 NUT
E - ORDERBY THE CENTIMETER
6-7-8
2-1 ._. /3-4
'--
•• _~--=Cr_. :~ 5-2 ~ \
_J? I '.~lj!O 0 ~-I \
~:fcr G=il -.-- J IJ~9'3~M) ~
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iii ti
111
I L' F
10-11-12 t ""iVl
I I
~~II
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.J 2-15, (If . <, L.-J~~I
~
=L
FILTER GP-FUEL
d _..
I ------
r ;= ~~I
1 -2 "- 21-;2-23 'l 14 19-20 . ::> (('\
~~~ -·-~L~l '

J
/l~
~
Y
__ I
.
;t
. --~~}, L~,,,==--~::r
18
, ,
-=J ~- ~
.J,
. LEFT SIDE VIEW OF ENGINE diJJ 5-2
GRAPHIC#1 5-2
10f 1 FUEL SYSTEM 89

FUEL SYSTEM
2W-3457 LINES GP - PRIMARY FUEL FILTER
SIN: 2RJ04348-UP

1 1 2W-3458 1 PLATE
2 1 OS-1594 4 BOLT
3 1 5M-2894 4 WASHER
4 1 5N-2368 1 HOSE AS.
5 1 2N-8037 1 ELBOW
LEFT SIDE VIEW OF ENGINE
GRAPHIC #1
FUEL SYSTEM
81561644 LINES GP - FUEL INJECTION
SIN: 2RJ04348·UP

Y 1 1 4P-9658 1 LINES GP 92
Y 2 1 4P-9659 1 LINES GP 93
Y 3 1 4P-9660 1 LINES GP 94
4 1 178-1318 6 ADAPTER AS.
178-1319 1 ADAPTER AS.
117-1385 1 SEAL
5 1 100-7600 6 NOZZLE AS.
6 1 185-2831 6 L1NEAS.
7 1 7W-2315 6 RETAINER
8 1 9L-9814 6 NUT
9 1 8H-9204 6 WASHER
10 1 81534003 3 BLOCK
11 1 OS-1615 6 BOLT
12 1 5P-0537 6 WASHER
13 1 1A-9579 3 BOLT
14 1 9M-1974 8 WASHER
15 1 OS-1618 2 BOLT
16 1 054-4984 1 SPACER
17 1 1B-2790 1 BOLT
18 1 OS-1617 2 BOLT
19 1 141-2675 1 BRACKET
20 1 141-2676 1 BRACKET AS.
21 1 141-2674 1 BRACKET
22 1 141-2672 1 BRACKET
6
7
11-12
5
22
10
I 8
! 9
13-14 14-13 Ji
---~--~-----"
.----/--
.i->
13-14
10
GRAPHIC #1
FUEL SYSTEM
4P-9658 LINES GP - FUEL INJ (0)
SIN: 2RJ04348-UP
PART OF 81561644 LINES GP - FUEL INJECTION
REF GRAPHIC SEE

NOTE NO REF PART NUMBER QTY. PAGE
1 1 191-7941 1
2 1 191-7942 1
3 1 7M-9831 3
4 1 6V-7699 6
5 1 48-2047 3
6 1 1W-9168 7
7 1 1W-9169 2
8 1 5P-4939 2
9 1 1W-9167 1
--I
11__ i
~~::=::1
~
' 6-7-8
i'
..
------*----*---*---
-t~
I
6-7-8 e I
r- +r -~~~--~_l
r
I
l ~ ~-----~~~ ~ J
-~ 1:. ~ I
:
': .i>:
~ '~~=d __----..
I ,..--------------
L ---------------------..
4
6
4
5
5
3
9 5
3
4 SECTION A-A
3
. SECTION B-B
GRAPHIC #1
FUEL SYSTEM
4P-9659 LINES GP - FUEL INJ (0)
SIN: 2RJ04348·UP
PART OF 81561644 LINES Gp· FUEL INJECTION
- REF GRAPHIC PART NAME SEE

1 1 191-7943 1 LINE AS.
2 1 191-7944 1 LINE AS.
3 1 6V-7699 4 WASHER
4 1 48-2047 2 'NUT NO.10
5 1 1W-9168 8 CLAMP
6 1 1W-9169 4 CLAMP
7 1 5P-4939 2 SCREW
8 1 1W-9167 2 CLAMP AS.
9 1 7M-9910 2 SCREW NO.10
10 1 48-4274 2 WASHER
11 1 104-3038 2 SCREW NO.10
12 1 144-3517 2 CLAMP AS.
9 5
3 9
11
3 8
8
•I
!
10
(
\
-,
ll~
\,----
5
12 SECTION B-B
SECTION A-A
GRAPHIC #1
FUEL SYSTEM
4P-9660 LINES GP - FUEL INJ (D)
S IN: 2RJ04348-UP
PART OF 81561644 LINES GP - FUEL INJECTION
REF GRAPHIC SEE

NOTE NO REF PART NUMBER QTY PAGE
1 1 191-7945 1
2 1 191-7946 1
3 1 7M-9831 2
4 1 6V-7699 4
5 1 48-2047 2
6 1 1W-9168 5
7 1 1W-9169 2
8 1 5P-4939 2
9 1 1W-9167 1
3 4
6
9
4
5 SECTION A-A 5 3
SECTION B-B
GRAPHIC #1
FUEL SYSTEM
7E-0257 PUMP GP-GOVERNOR-A
SIN: 2RJ04348-UP

Y 1 2W-6660 1 CONTROL GP-TORQUE 99
Y 2 2W-8576 1 GOVERNORGP 96
Y 3 4P-1381 1 PUMP GP - FUEL INJ
4 4W-8915 1 -SPRING - GOVERNOR
5 8N-3799 1 COVER - FUEL RATIO
Y 6 9Y-1233 1 SEAL GP - BASIC 110
Y 7 9Y-1234 1 FASTENER GP 111
8 4J-7533 1 SEAL - 0 - RING
9 9S-4180 1 SEAL - 0 -t RING
10 5H-6552 1 SETSCREW SOCKET
11 8L-5832 1 NUT- HEX
12 2W-5448 1 COVER
I.!

FUEL SYSTEM
2W·8576 GOVERNOR GP . BASIC
SIN: 2RJ04348-UP
PART OF 7E-0257 PUMP GP - GOVERNOR - A

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEll PAGE
Y 1 1 4W-5735 1 LEVER AS. 98
2 1 2W-2216 1 SPRING
3 1 1N-3800 1 SLEEVE
4 1 2M-7819 "3 RING
5 1 1N-3802 1 SEAT
Y 6 1 8N-9678 1 PISTON AS. 101
7 1 31-0216 3 BOLT
8 1 7M-7219 1 BEARING
9 1 4N-2953 1 RING
10 1 133-8890 2 RACE
11 1 4W-6868 1 RISER
12 1 8N-9680 1 HOUSING AS.
8N-9383 1 HOUSING
8S-6814 4 PIN
4F-6024 2 PIN
Y 13 1 7N-7269 1 DASHPOT AS. 102
14 1 4N-0432 1 BEARING
15 1 6N-3504 1 SEAT
16 1 7N-7270 2 SLEEVE
17 1 7E-3986 1 CARRIER
18 1 119-8699 4 WEIGHT
19 1 9Y-7037 4 BOLT
20 1 4N-9019 1 DOWEL
21 1 8N-2510 1 SHAFT
22 1 1S-5440 4 DOWEL
23 1 5H-6552 1 SETSCREW
24 1 8L-5832 2 NUT
25 1 1W-4243 1 SPRING
26 1 8N-3256 1 COLLAR
27 1 7W-5836 1 BOLT AS.
28 1 8N-3956 1 BLOCK AS.
8N-3303 1 DOWEL
8N-3773 1 BLOCK
29 1 6D-3897 1 BOLT
30 1 6L-5551 2 BOLT
31 1 7N-8821 2 RING
32 1 3K-5733 1 SPRING
33 1 2W-6102 1 LEVER
34 1 2W-8638 1 SPACER
35 1 2W-8645 1 SHAFT
36 1 5H-2532 1 KEY
37 1 1W-3961 1 SPACER
38 1 2W-0801 1 SHAFT
39 1 8S-7803 1 RING
40 1 2W-0799 1 SPRING
41 1 2W-0800 1 LEVER
42 1 4N-5621 1 SHAFT
43 1 1W-3962 1 SPACER
FUEL SYSTEM
2W-8576 GOVERNOR GP - BASIC (contd.)

44 1 1J-9671 1 SEAL
45 1 9S-8003 1 PLUG
46 1 030-9615 4 SCREW
47 1 8N-3760 1 COVER
48 1 8N-3761 1 GASKET
49 1 4N-8445 1 BOLT
50 1 1N-3935 1 'COVER
51 1 5B-3180 1 NUT
52 1 144-0479 1 GASKET
53 1 1N-3887 1 SETSCREW
54 1 1W-5342 1 LEVER
55" 1 OS-1588 1 BOLT
56 1 4N-5484 1 VALVE
57 1 4N-5485 1 BODY
58 1 6H-9691 1 SEAL
59 1 5F-9144 1 SEAL
Y 60 1 7W-4247 1 HOUSING AS. 104
61 1 3P-0009 1 INSULATOR
62 1 7N-2594 1 SETSCREW
63 1 7W-4272 1 NUT
64 1 144-0480 1 GASKET
65 1 6V-5029 1 SEAL
66 1 1B-2713 6 BOLT
67 1 7W-1749 1 COVER AS.
68 1 2B-2695 1 BOLT
69 1 4K-9890 1 WASHER
70 1 8N-3776 1 GASKET
71 1 8N-3762 1 COVER
72 1 144-0478 1 . GASKET
73 1 OS-1347 2 BOLT
74 1 9Y-4701 1 SETSCREW
ILLUSTRATION
FUEL SYSTEM
2W-8576 GOVERNOR GP • BASIC (contd.)
42
42
54-----tr-:l
19
55 _--~~rr---"";t<:.J:ln
20
e.~~C219
66 10
61 18
40
38
32 15
SECTION A-A
64
SECTION H-H
36
~ /
v
,
SECTION G-G
'
l
/
I.
,
SECTION C-C------
44
~~
30
SECTION F-F
SECTION J-J
32
46 47-48
28
SECTION D-D
50
51 52 53
VIEW E-E
49
VIEW K-K
GRAPHIC#1 SECTION L-L
FUEL SYSTEM
2W-6660 CONTROL GP - TORQUE
SIN: 2RJ04348-UP

1 1 6L-5897 2 BOLT
2 1 8M-9062 1 RETAINER
3 1 2W-7234 1 BAR
4 1 2P-2685 1 SPACER
5 1 8N-7520 1 SPRING
6 1 7N-1796 1 SPACER
7 1 7W-8405 1 CONTACT
8 1 1P-6452 1 INSULATOR
! !
~
:~:
I I
.~
I c0-..'""'0- I
I 'ff' I
I I
6 I I
I I
I I
I I 8
I I
1t::::::j==::J;i ~~
GRAPHIC#1
'!,
FUEL SYSTEM
4W-5735 LEVER ASSY - SHUT OFF PIVOT
SIN: 2RJ04348-UP
PART OF 2W-8576 .GOVERNOR GP - BASIC
GRAPHIC #1

FUEL SYSTEM
8N-9678 PISTON ASSY - GOVERNOR SERVO
SIN: 2RJ04348·UP
PART OF 2W·8576 GOVERNOR GP - BASIC

1 1 7C-0790 1 CYLINDER AS.
8N-3757 1 LEVER
2 1W-4098 1 PISTON
3 7W-0250 1 SLEEVE
4 5P-9757 1 SEAL
5 8N-2505 1 VALVE
GRAPHIC #1

FUEL SYSTEM
7N-7269 DASHPOT ASSY - GOVERNOR
SIN: 2RJ04348-UP
PART OF 2W-8576 GOVERNOR GP - BASIC

Y 1 1 4N-6408 1 PISTON AS. 103
2 1 4N-6410 1 SPRING
3 1 7N-7268 1 SEAT
4 1 1N-3861 1 SHIELD
GRAPHIC#1

FUEL SYSTEM
4N-6408 PISTON ASSY - DASHPOT
SIN: 2RJ04348-UP
PART OF 7N-7269 DASHPOT ASSY - GOVERNOR

1 1 4N-6403 1 SEAT
2 1 4N-6407 1 SPOOL
3 1 4N-6406 1 RING
4 1 4N-6404 1 ~ RING
t-HH-+-+----- - . - - - - - .__.
3
2
GRAPHIC #1

FUEL SYSTEM
7W-4247 HOUSING ASSY - GOVERNOR ( REAR)
SIN: 2RJ04348·UP
PART OF 2W-8576 GOVERNOR GP • BASIC

1 1 7W-5334 1 HOUSING
2 1 8N-2499 1 GUIDE
3 1 4N-0260 1 SEAL
4 1 30-8317 1 RING
5 1 8N-3945 1 BUSHING
6 1 9S-4180 1 PLUG
7 1 4J-7533 1 SEAL
6-7
SECTION B-B
DETAIL D
SECTION A-A
GRAPHIC #1
104 FUEL SYSTEM 10f 1
f! .... ':r-:b""=iE;'.~.~ ••~'',f[{{;jP:r

f; f~
FUEL SYSTEM
81531520 PUMP GP FUEL PRIMING
SIN: 2RJ04348-UP

1 1 1P-0436 1 GASKET
2 1 8C-6561 1 BOLT
3 1 7X-2501 1 BOLT
4 1 81523026 1 PUMP
5 1 8T-4224 1 WASHER
6 1 8T-4205 1 WASHER
2-5 3-6
VIEW-A
GRAPHIC #1

FUEL SYSTEM
4P-1381 PUMP GP - FUEL INJECTION ( 24 DEG )
5 IN: 2RJ04348-UP

Y 1 1 7E-5887 1 HOUSING AS. 108
2 1 8N-9367 1 RACK
3 1 9S-8001 1 PLUG
4 1 109-9685 1 SEAL
5 1 8E-5237 2 RACE
6 1 7L-3326 1 BEARING
7 1 9N-1545 2 RACE
8 1 3S-8022 1 BEARING
9 1 4P-1379 1 RING
10 1 4P-0990 1 CAMSHAFT
11 1 8N-9371 1 COVER
12 1 4F-7957 4 BOLT
13 1 8J-4351 2 SEAL
14 1. 9S-8003 1 PLUG
15 1 109-3206 1 SEAL
16 1 9S-4182 2 PLUG
17 1 3J-7354 2 SEAL
18 1 8N-9374 1 GASKET
19 1 7W-0683 1 COVER
20 1 OS-1615 14 BOLT
21 1 9X-7735 6 SEAL
Y 22 1 108-6633 6 PUMP GP 109
23 1 113-7794 6 BUSHING
24 1 7E-6011 6 LIFTER AS.
25 1 7E-9907 6 SPACER
26 1 1W-5785 1 COVER
27 1 9S-8007 2 PLUG
28 1 5P-7813 2 SEAL
29 1 6V-6135 2 SETSCREW
106 FUEL SYSTEM 10f 2

FUEL SYSTEM
4P-1381 PUMP GP FUEL INJECTION (contd.)
18 19
20
13
12
2
11
7-8
22
15 28 28
27
24 27
25
SECTION D-D SECTION B-B

SECTION C-C
SECTION A-A
29
3-4
..-
29 SECTION F-F
jE
-IE
I
~
SECTION E-E
GRAPHIC#1

FUEL SYSTEM
7E-5887 HOUSING ASSY - FUEL PUMP
SIN: 2RJ04348-UP
PART OF 4p·1381 PUMP GP - FUEL INJECTION (24DEG)

1 1 7E-5888 1 HOUSING
2 1 4F-2099 1 DOWEL
3 1 1S-1953 1 BEARING
4 1 7E-6002 1 BEARING
5 1 7E-6003 1 BEARING
6 1 7E-6004 1 BEARING
7 1 4P-7045 6 DOWEL
8 1 1W-3285 1 BEARING
9 1 4P-8480 6 PIN
9
SECTION A-A
SECTION B-B
GRAPHIC#1

FUEL SYSTEM
108-6633 PUMP GP
SIN: 2RJ04348-UP
PART OF 4P-1381 PUMP Gp· FUEL INJECTION (24DEG)

1 1 108-2102 1 BONNET
2 1 4P-7688 1 VALVE AS.
,
1W-6984 1 SEAT
4P-9132 1 - PLATE
4P-7124 1 SPRING
61-2738 1 RING
4P-7123 1 VALVE
3 1 8N-5993 1 SPRING
4 1 108-2104 1 PLUNGER & BRL AS.
108-2103 1 BARREL
9Y-2088 1 WASHER
7E-6009 1 PLUNGER
2W-3429 1 GEAR
8N-0669 1 BOLT
118-0540 1 SPRING
5 1 1N-3257 1 RING
'L
2~~@
~%
3
5
.~~
~ ~
~ ~ 4
+----1
i~ ~ ~
----I::
~~ i ~ iJ
i ~ ~
~ ?S I
~ ~ '"' ~
~ ~
~ ~ ~ ~
~~ iI SI~
m '==
GRAPHIC #1

FUEL SYSTEM
9Y-1233 SEAL GP - BASIC
SIN: 2RJ04348-UP

1 1 7E-6785 1 GASKET
2 1 8N-9382 1 GASKET
3 1 8J-8343 1 SEAL
4 1 8M-8515 1 SEAL
5 1 5P-6620 1 SEAL
6 1 033-5879 1 SEAL
2 3
~~:;Vf----6
~--
\
\ '.
---~
GRAPHIC #1

FUEL SYSTEM
9Y·1234 FASTENER GP
SIN: 2RJ04348·UP
PART OF 7E-0257 PUMP GP • GOVERNOR - A

1 1 5B-7040 2 BOLT
2 1 7B-2742 2 BOLT
3 1 88-4710 4 BOLT
4 1 1B-2716 2 BOLT
5 1 4F-7957 2 BOLT
6 1 8F-8178 1 BOLT
7 1 7X-0869 1 BOLT
8 1 6V-5894 2 BOLT
~--6
8
5
GOVERNOR & FUEL INJ PUMP GP
GRAPHIC#1

FUEL SYSTEM
2W-4381 PUMP GP - FUEL TRANSFER
SIN: 2RJ04348·UP

Y 1 1 1W-1700 1 PUMP GP 113
2 1 4B-9365 1 BOLT
3 1 OS-1615 1 BOLT
4 1 4J-8997 1 SEAL
5 1 5P-0537 2 WASHER
5 3
GRAPHIC#1
112 FUEL-SYSTEM 1 of 1
FUEL SYSTEM
1W-1700 PUMP GP
SIN: 2RJ04348-UP
PART OF 2W-4381 PUMP GP - FUEL TRANSFER

1 1 1W-1698 1 HOUSING
2 1 1W-1699 1 COVER
3 1 1W-5910 1 ,GUIDE & TAPPET AS.
4 1 7E-2464 3 VALVE AS.
5 1 6J-2419 1 SEAL
6 1 7E-4656 1 RETAINER
7 1 30-2824 1 SEAL
8 1 6F-6672 1 SEAL
9 1 30-2898 1 SEAL
10 1 5P-8215 1 SEAL
11 1 7W-0134 1 SPRING
12 1 8N-2637 1 WASHER
13 1 7E-3667 1 SPACER
14 1 8N-2641 1 SLEEVE
15 1 1W-1669 1 PISTON
16 1 OS-1615 2 BOLT
17 1 60-8498 2 SCREW
18 1 8N-2640 1 COVER
2 16
15 17
18
4 10
GRAPHIC #1

FUEL SYSTEM
81531447 MOUNTING GP - WATER SEPARATOR
SIN: 2RJ04348·UP

Y 1 1 81531400 1 WATER SEPARATOR AS. 115
2 1 81539495 1 BRACKET
3 1 2M-9780 2 SEAL - 0 - RING
4 1 81535045 2 CONNECTOR
5 1 003-2143 3 ELBOW
6 1 2L-3331 2 UNION
7 1 81528016 2 HOSE AS.
8 1 1B-7182 2 BOLT
9 1 9N-0869 4 WASHER
10 1 1D-4716 2 NUT
11 1 OS-1589 2 BOLT
12 1 81535042 2 SQ. TAPER WASHER
13 1 10-4720 2 NUT
14 1 9J-6190 1 UNION
15 1 81528031 1 HOSE AS.
y .. SEPARATE ILLUSTRATION
TO SEC. FUEL FILTER

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GRAPHIC #1

--~~~--~--~-~---
FUEL SYSTEM
81531400 WATER SEPARATOR ASSEMBLY
SIN: 2RJ04348-UP
PART OF 81531447 MOUNTING GP - WATER SEPARATOR

NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL\ PAGE
1 1 81536147 1 GASKET - COVER
2 1 81580060 1 O-RING
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GRAPHIC #1

FUEL SYSTEM
\ 1W-7411 CONTROL GP • GOVERNOR ( LH )
\ SIN: 2RJ04348-UP

NOTE
NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEll PAGE
1 1 1W-741 0 1 SPACER
2 1 5P-0399 2 SCREW
Y 3 1 4N-3829 1 CONTROLGP(BSC) 117
2
,....... -
I-
GRAPHIC #1
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FUEL SYSTEM
4N-3829 CONTROL GP (SSC)
SIN: 2RJ04348-UP
PART OF 1W-7411 CONTROL Gp· GOVERNOR (LH)

1 1 4W-2451 1 SHAFT
2 1 4N-4523 1 HANDLE AS.
3 1 4W-2542 1 SPRING
4 1 4N-4520 1 GUIDE
5 1 8L-4282 1 HUB
6 1 4N-4519 1 QUADRANT
7 1 6N-0775 1 RATCHET
8 1 5K-0605 1 PLUG
9 1 1K-6539 1 PIN
10 1 3B-4604 1 COTTER
11 1 4J-6750 1 SPACER
12 1 2N-0210 1 SPRING
13 1 3N-3787 1 BRACKET
14 1 3N-3786 1 ROD
15 1 6B-5150 2 LOCKNUT
AI
I
15
14
6
SECTION A-A
GRAPHIC #1

FUEL SYSTEM
2W-3469 CONTROL GP - GOVERNOR ( 28V DC MOTOR)
Sf N: 2RJ04348·UP

Y 1 1 4N-3828 1 CONTROL GP ( BSC ) 120
2 1 1A-8285 2 NUT
3 1 2W-3466 1 PLATE
4 1 8T-9368 6 BOLT
5 1 8T-4205 15 WASHER
6 1 2W-3467 1 PLATE
7 1 8T-8908 2 BOLT
8 1 6V-8185 2 NUT
9 1 4W-7773 1 MOTOR AS.
10 1 1H-8289 4 SCREW
11 1 3K-9089 4 NUT
12 1 5N-6501 1 BRACKET
13 1 1W-7410 1 SPACER
14 1 8C-6876 2 BOLT
15 1 5P-7854 1 CLIP
16 1 6V-8801 2 NUT
17 1 4L-6454 1 BOLT
18 1 8T-4896 1 WASHER
19 1 8N-0076 2 LEVER
20 1 7L-4186 1 ROD END
21 1 1L-2313 2 ROD
22 1 60-2928 1 BOLT
23 1 20-6235 2 LOCKNUT
24 1 7X-2501 1 BOLT

---.~
FUEL SYSTEM
2W-3469 CONTROL GP - GOVERNOR 28VDC MOTOR (contd.)
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GRAPHIC #1
2of2 FUEL SYSTEM 119

FUEL SYSTEM
4N-3828 CONTROL GP - GOVERNOR
5 IN: 2RJ04348·UP
PART OF 2W·3469 CONTROL GP • GOVERNOR ( 28V DC MOTOR)

1 1 4W-2541 1 SHAFT
2 1 4N-4523 1 HANDLE AS.
4N-4521 1 BAR
4N-4522 1 BAR
4N-9029 1 WASHER
5 8L-4282 1 HUB
3 4W-2542 1 SPRING
4 4N-4520 1 GUIDE
5 8L-4282 1 HUB
6 4N-4519 1 QUADRANT
7 6N-0775 1 RATCHET
8 5K-0605 1 PLUG
m
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GRAPHIC #1

FUEL SYSTEM
1W-7376 FASTENER GP - ( INJECTION PUMP)
SIN: 2RJ04348-UP
REF GRAPHIC SEE

NOTE NO REF PART NUMBER QTY PAGE
1 1 08-1571 2
2 1 5P-0076 1
3 1 034-4288 2
4 1 98-8752 2
5 1 6V-3319 1
6 1 5P-5846 1 ,
7 1 2N-3350 1 "
FUEL PUMP GP
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GRAPHIC #1

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STARTING AND ELECTRICAL SYSTEM

7C-9365 SWITCH ASSY - TEMPRATURE
SIN: 2RJ04348-UP

1 1 7N-7781 1 HOUSING
2 1 7N-7779 1 SOCKET
3 1 7N-7780 2 PIN
1 2
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GRAPHIC #1
122 STARTING AND ELECTRICAL SYSTEM 1 of 1

81571690 GAUGE GP - FUEL PRESSURE
SIN: 2RJ04348-UP

2W-3687 1 INDICATOR AS. - FUEL PRESSURE
0
2 81575035 1 ELBOW 90
4N-1062 MOTOR GP - ELECTRIC STARTING

SIN: 2RJ04348-UP

1 1 8S-2332 3 BOLT
Y 2 1 207-1564 1 MOTORGP 124
3 1 4H-7869 1 GASKET
4 1 9F-4337 1 WIRE AS.
GRAPHIC #1
1 of 1 STARTIN.G AND ELECTRICAL SYSTEM 123

207-1564 MOTOR GP - ELECTRIC STARTING BASIC
SIN: 2RJ04348·UP
PART OF 4N·1062 MOTOR Gp· ELECTRIC STARTING

NOTE 'NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3T-3434 6 PLUG
2 1 7T-3279 1 HOUSING AS.
3 1 8T-8566 1 TERMINAL AS.
4 1 6V-8188 4 NUT - FULL 1/2 - 13
5 1 7X-0562 4 WASHER-HARD
6 1 3T-3422 1 WIRE AS - STARTER
7 1 7T-3278 1 HOLDER AS - BRUSH
8 1 7T-3277 1 COIL AS - FIELD
9 1 7T-3454 1 INSULATOR
10 1 7T-3271 1 CONNECTOR
11 1 7T-3451 1 INSULATOR - TERM
12 1 8T-8569 1 INSULATOR - TERM
13 1 5S-7349 4 BOLT 1/4 - 20
14 1 8T-4205 4 WASHER-HARD
15 1 8H-1141 4 SHOE - POLE
16 1 3F-0379 8 SCREW - MACHINE 3/8 - 24
17 1 7T-3276 1 ARMATURE AS - 24 V
18 1 7T-3973 1 HOUSING AS. - LEVER
19 1 4M-1831 1 PLUG - STARTER
20 1 7L-2894, 1 GASKET
21 1 036-9823 5 BOLT 1/4 - 28
22 1 6N-3826 1 DRIVE AS. - MOTOR
23 1 7T-3974 1 HOUSING AS. - DRIVE
24 1 7X-3373 6 BOLT5/16-18
25 1 193-8570 1 SOLENOID AS.
26 1 6V-8378 2 NUT 10 -32
27 1 8F-1434 2 LOCKWASHER - #10
28 1 8T-0328 2 WASHER - HARD
29 1 8T-9884 1 INSULATOR KIT
30 1 8C-3655 1 BRUSH KIT
31 1 7T-3268 1 LEVER KT - STARTER
- 1 7T-3267 . 1 BUSHING KIT
- 1 207-1556 1 MOTOR GP - ELEC - C
- 1 3T-7016 - REQUIREMENTS

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SIN: 2RJ04348-UP

1 1 2N-0821 1 COVER
2 1 2N-0816 1 PANEL
3 1 2N-5848 1 BASE AS.
4 1 5S-7348 2' SCREW
5 1 9B-1117 2 WASHER
6 1 4B-2041 2 NUT
7 1 OS-159:4 2 BOLT
8 1 2N-4604 1 BRACKET
9 1 2S-2301 2 SPACER
10 1 9F-6580 3 BOLT
11 1 1B-4330 3 NUT
12 1 2W-3681 1 INDICATOR
13 1 200-5233 1 INDICATOR
14 1 8M-7892 1 AMMETERGP
15 1 ./ 161-3932 1 METER SERVICE
16 1 3S-1099 1 ELBOW
17 1 81536138 1 HOSE AS.
18 1 6V-3507 2 SEAL
19 1 9M-1974 1 WASHER .
20 1 10-4541 2 BOLT
21 1 5F-4768 4 WASHER
22 1 10-4717 2 NUT
23 1 3B-6552 1 ELBOW
:>\ 24 1 162-0782 1 OIP SWITCH
-I. 25 1 1B-2790 1 BOLT
26 1 2S-2301 1 SPACER
27 1 5M-2894 4 WASHER
28 1 5P-0537 6 WASHER
29 1 2N-0794 2 RETAINER
30 1 3L-2875 2 CLIP
31 1 8F-0244 2 GROMMET
32 1 200-5724 1 ADAPTOR
33 1 8L-5008 1 ELBOW
34 1 81537029 1 RELAY AS.
35 1 81529411 1 BRACKET
36 1 5P-4939 2 SCREW
37 1 4B-2047 2 NUT
38 1 81577810 1 . TACHOMETER
39 1 7L-4535 1 MTG.GP-TACHO
7L-4536 1 BRACKET
6V-8189 2 NUT
5K-0906 2 BOLT
8T-4224 2 WASHER
Y 40 1 81577813 1 HARNESS 128
Y 41 1 81577812 - WIRING DIAGRAM 130
A 42 1 7C-4354 4 CLAMP
A 43 1 OS-0509 2 BOLT
A 44 1 5M-2894 2 WASHER
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81577813 WIRING HARNESS FOR ESS
SIN: 2RJ04348-UP
PART OF 81561699 PANEL GP . INSTRUMENT

NOTE NO REF PART NUMBER QTY 1 2 3 4 5" 6 (PRODUCT LEVEL) PAGE
1 7N-7782 1 HOUSING - PLUG
2 7N-7779 3 SOCKET
3 7N-7780 2 PIN
4 7N-9737 1 HOUSING - PLUG
5 104-2921 1 PLUG AS.
6 102-8813 1 SEAL
7 3E-3368 2 WEDGE
8 8T-8730 3 SOCKET
9 81577450 1 GLAND
.IeJll.f:=J.
WIRE SIDE-A DETAILS SIDE-8 DETAILS
NO. OVERHANG GAUGE COLOUR OVERHANC
CONNECTION LOCATION LENGTH TERMINAL CONNECTION LOCATION TERMINAL
LENGTH
1 C8-20A - 400 81102052 16 AWG RED STARTER MTR (+VE) 200 81102132
2 STARTER-P8 400 81102052 16 AWG GREY LUCAS RELAY(COIL) 200 81102052
3 CB-20A 400 81102052 16 AWG GREY TACHO (+VE)-l 250 -
4 SSS(RUN) 400 81102052 16 AWG GREY TACHO (CT)- 250 -
5 T8-7 400 81102042 16 AWG GREY TACHO (NO-CT)- 250 -
6 T8-8 400 81102042 16 AWG GREY TACHO (COM-OSS)- 250 -
7 T8-9 400 81102042 16 AWG GREY TACHO (NO-OSS)- 250 -
8 WTS (COM)-2 75 7N7780 16 AWG GREY TACHO (NC-OSS)- 250 -
9 WTS (NO)-1 75 7N7779 16 AWG GREY T8-10 400 81102042
10 OPS (NO)-B 100 8T8730 16 AWG GREY TB-9 400 81102042
11 - OPS (NC)-C 100 8T8730 16 AWG GREY TB-l1 400 81102042
12 WTS (NC)-3 75 7N7780 16 AWG GREY OPS (COM)-A 100 8T8730
13 TB-5 400 81102042 16 AWG GREY FUEL SOL (+VE) 15D 81102052
14 TB-4 - 81102042 16 AWG GREY SSS (START) - 81102052
15 SSS(BAT) - 81102052 16 AWG GREY TB-l - 81102042
16 STARTER -PB - 81102052 16 AWG GREY TB-2 - 81102042
~
WIRE SIDE-A DETAILS SIDE-8 DETAILS

NO. OVERHANG GAUGE COLOUR OVERHANG
CONNECTION LOCATION LENGTH TERMINAL CONNECTION LOCATION TERMINAL
LENGTH
17 STARTER SW - 81102052 16 AWG GREY T8-3 - 81102042
18 STARTER SW - 81102052 16 AWG GREY SSS (START) - 81102052
19 SSS (BAT) - 81102052 16 AWG GREY CB-20A - 81102052
20 CHARG ALT (-VE) 140 - 16 AWG GREEN TACHO (-VE)-2 250 81102052
21 LUCAS RELAY 200 81103082 10 AWG RED STARTER MTR (+VE) 200 81107024
22 LUCAS RELAY 200 81103082 10 AWG GREY START SOL (COIL) 200 81103052
23 STARTER MTR (+VE) 200 81107024 10. AWG RED AMMETER (-) 120 81103062
24 AMMETER (+) 120 81103062 10 AWG RED CHARG ALT (+VE) 140 81103062
25 CHARG ALT (-VE) 140 81103062 10 AWG GREEN STARTER MTR (-VE) 200 81107024
26 LCiCAS RELAY (COIL) 200 81102052 16 AWG GREEN STARTER MTR (-VE) 200 81102132
27 STARTER MTR (-VE) 200 81102132 16 AWG GREEN FULE SOL (-VE) 150 81102052
28 FUEL SOL (+VE) 150 81102052 16 AWG GREY HOUR MTR (+VE) 300 15000018
29 FUEL SOL (-VE) 150 81102052 16 AWG GREEN HOUR MTR (-VE) 300 15000018
30 HOUR METER (+VE) 100 16 AWG GREY HOUR MTR (SIGNAL) 100 15000018
MPU1 MAG PICK-UP 100 7N7779 RED TACHO -3 250 -
1.5 Sqmm
MPU2 MAG PICK-UP 100
--
7N7779
SHIELDED
BLACK TACHO -4 250 -
SHIELD --- - - SHIELD TACHO 25D 7935
LKl TB-4 - 81102042 16 AWG GREY TB-5 - 81102042
LK2 TB-7 - 81102042 16 AWG GREY T8-8 - 81102042
LK3 T8-4 - 81102042 16 AWG GREY TB-6 - 81102042

.STARTING AND ELECTRICAL SYSTEM
~~
.
81577813 WIRING HARNESS FOR ESS (Contd.)

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GRAPHIC #1
2 of 2 STARTING AND ELECTRICAL SYSTEM 129

0

81577812 DIAGRAM - WIRING ( ETR )
SIN: 2RJ04348-UP
PART OF 81561699 PANEL GP -INSTRUMENT
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81521001 MOUNTING GP - HEAT SHIELD
SIN: 2RJ04348-UP

1 1 81529002 1 HEAT SHIELD
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GRAPHIC #1
7W-3355 PICKUP GP - MAGNETIC

SIN: 2RJ04348-UP

NOTE SEE
NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81529002 1 HEAT SHIELD
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GRAPHIC #1
1 of 1
. STARTING AND ELECTRICAL SYSTEM 131
ELECTRICAL AND STARTING SYSTEM
2W-8198 SHUT OFF GP - ELECTRICAL
SIN: 2RJ04268-UP

1 1 9X-2649 2 STUD (1/4)
Y 2 1 125-5774 1 SOLENOID GP 133
3 1 61-2002 1 GASKET
4 1 9S-8750 2 NUT (1/4)
5 1 1W-9070 1 DIODE AS.
6 1 5P-0537 2 WASHER
4-6
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GRAPHIC#1
132 ELECTRICAL AND STARTING SYSTEM 1 of 1

ELECTRICAL AND STARTING SYSTEM
125-5774 SOLENOID GP - SHUT OFF (BASIC)
SIN: 2RJ04268·UP
PART OF 2W-8198 SHUT - OFF GP -ELECTRICAL

6V-8377 2 NUT
2 98-7233 2 LOCKWASHER
1-2
GRAPHIC#1
2W-9161 SHUT OFF GP - MANUAL

SIN: 2RJ04268-UP

1 1 1N-9954 1 LEVER
2 1 9F-6580 1 BOLT
GRAPHIC#1
1 of 1 ELECTRICAL AND STARTING SYSTEM 133

T
i
81531894 BOX GP HEATER
SIN: 2RJ04268-UP

1 1 81539825 1 BOX AS.
2 1 81539823 1 PLATE
3 1 81539774 1 COVER
4 1 OS-1617 6 BOLT
5 1 9M-1974 7 WASHER
6 1 81537143 1 WATER HEATER
7 1 81527061 1 THERMOSTAT
8 1 81533117 1 ADAPTER
9 1 4J-0523 1 SEAL 0 RING
10 1 OS-1588 2 BOLT
11 1 2S-3770 3 SPACER
12 1 OL-2070 3 BOLT
13 1 10-4539 1 BOLT
14 1 2N-3378 2 ELBOW
15 1 5B-4855 1 BUSHING
16 1 001-7043 2 ELBOW
17 1 81536136 2 HOSE AS.
18 1 81534035 1 BUSHING
19 1 5M-2894 13 WASHER
20 1 OT-0102 1 BOLT
21 1 OS-1571 4 BOLT
22 1 OS-1591 2 BOLT
23 1 10-4717 2 NUT
24 1 81538037 1 GLAND
25 1 2L-8076 2 TERMINAL
26 1 2L-8079 1 TERMINAL
26-20
!fi r::-
24
GRAPHIC#1

--------~-~ ~- ~----~-

81561264 MOUNTING GP - ALTERNATOR
SIN: 2RJ04268-UP

Y 1 1 81527068 1 CHARGING ALTERNATOR 136
2 1 81539144 1 SPACER
3 1 81539145 1 SPACER
4 1 1W-6159 1 BRACKET
5 1 81533013 1 BLOCK
6 1 7W-5520 1 BLOCK
7 1 4N-4942 1 ROD
8 1 9L-1658 3 STUD
9 1 1A-2029 2 BOLT
10 1 OS-1585 1 BOLT
11 1 1A-5822 1 BOLT
12 1 2A-1531 1 BOLT
13 1 10-4719 1 NUT
14 1 1B-4430 2 NUT
15 1 8M-7145 2 WASHER
16 1 5P-8245 1 WASHER
17 1 2M-0849 5 WASHER
18 1 4N-8216 1 V BELT
19 1 81569094 1 PULLEY
GRAPHIC #1
1 of 1 STARTING AND ELECTRICAL-SYSTEM 135

~
I

81527068 CHARGING ALTERNATOR
5 IN: 2RJ04268-UP
PART OF 81561264 MOUNTING GP - ALTERNATOR

1 1 81580138 1 BRACKET AS. - DE
2 1 81580139 1 BRACKET AS. - NDE
3 1 81580140 1 FAN AS.
4 1 81580141 1 STATOR AS.
5 1 81580142 1 ROTOR AS.
6 1 81580143 1 BEARING
7 1 81580144 1 BEARING
8 1 81580145 1 AUX DIODE SUPPORT AS.
9 1 81580146 1 ELEC REGULATOR AS.
10 1 81580160 1 FRP-PROTECTION COVER-MOULDED
11 1 81580148 1 CARBON BRUSH SET AS.
12 1 81580149 1 DIODE SUPPORT AS.
13 1 81580150 2 FUSE LINK AS.
14 1 81580151 4 THRO PIN - SHORT
~..,;..
10
14
GRAPHIC#1

81561700 BOX GP - INSTRUMENT
SIN: 2RJ04268-UP

1 1 81569368 1 BOX AS.
2 1 OS-1588 3 BOLT
3 1 5K-1928 3 SPACER
4 1 5M-2894 3 WASHER
5· 1 81537211 1 TERMINAL BLOCK
6 1 81525189 4 SCREW
7 1 81525029 4 NUT
8 1 81525129 8 WASHER
9 1 9W-1077 1 SWITCH AS.
10 1 8J-4785 1 PLATE
11 1 81527048 1 STARTER SWITCH
12 1 81525179 2 SCREW
13 1 6T-3644 1 BREAKER AS.
14 1 7S-4338 2 SCREW
15 1 81577450 2 GLAND AS.
5 2-3-4
1
I \ I /
6-7-8 \
--f{
_..u -_
LL
~-l--l f-+-~
IIL I II
I J:__ ~_Jl
I I
2-3-4
GRAPHIC #1
1 of 1 STARTING AND ELECTRICAL SYSTEM 137

I i
GENERATOR SECTION
81531041 COUPLING GP - MOUNTING
SIN: 2RJ04348-UP

81538005 1 COUPLING - FLEXIBLE
2 OS-1585 8 BOLT
3 5P-8245 8 WASHER
81531058 GUARD GP - COUPLING

SIN: 2RJ04348-UP

81539064 1 GUARD-TOP
2 81539065 1 GUARD - BOTTOM
r==~=,
II 11
"ll I
GRAPHIC #1
138 GENERATOR SECTION 1 of 1

PARTS NUMERICAL INDEX
" !
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE
OL-1022 32 08-1591 53 OV-0375 13 10-4541 126 18-1953 108 1W-7411 4

OL-1143 18 08-1591 77 1A-1135 53 10-4716 39 18-4295 78 1W-7411 116
OL-1351 44 08-1591 134 1A-1460 29 10-4716 47 18-4575 77 1W-9070 132
OL-1351 56 08-1594 10 1A-2029 19 10-4716 114 18-4577 77 1W-9167 92
OL-1351 60 08-1594 11 1A-2029 19 10-4717 1.3 18-5440 96 1W-9167 93
OL-1351 68 08-1594 17 1A-2029 27 10-4717 39 18-6595 45 1W-9167 94
OL-1351 89 08-1594 27 1A-2029 41 10-4717 54 18-9540 6 1W-9168 92
OL-1352 27 08-1594 30 1A-2029 42 10-4717 80 1T-0822 83 1W-9168 93
OL-2070 62 08-1594 50 1A-2029 44 10-4717 83 1W-1017 100 1W-9168 94
OL-2070 80 08-1594 68 1A-2029 45 10-4717 126 1W-1019 100 1W-9169 92
OL-2070 83 08-1594 80 1A-2029 50 10-4717 134 1W-1562 43 1W-9169 93
OL-2070 134 08-1594 83 1A-2029 62 10-4718 54 1W-1669 113 1W-9169 94
08-0509 9 08-1594 90 1A-2029 135 10-4718 68 1W-1698 113 1W-9302 15
08-0509 20 08-1594 126 1A-5822 54 10-4719 13 1W-1699 113 2A-0047 80
08-0509 40 08-1595 30 1A-5822 135 10-4719 83 1W-1700 112 2A-0047 83
08-0509 43 08-1595 56 1A-5964 13 10-4719 135 1W-1700 113 2A-1531 135
08-0509 126 08-1595 83 1A-8285 118 10-4720 79 1W-2636 50 2A-4429 25
08-1347 97 08.-1601 21 1A-9579 91 10-4720 114 1W-3151 89 2B-0858 58
08-1571 22 08-1608 41 18-2713 97 1F-0750 40 1W-3285 108 2B-2006 56
08-1571 29 08-1615 38 1B-2716 111 1F-0750 44 1W-3961 96 2B-2695 97
08-1571 39 08-1615 91 1B-2790 12 1H-8289 118 1W-3962 96 20-4867 64
08-1571 45 08-1615 106 1B-2790 39 1J-9671 97 1W-4098 101 20-6235 118
08-1571 121 08-1615 112 1B-2790 91 1K-6539 117 1W-4243 96 2H-1193 51
08-1571 134 08-1615 113 1B-2790 126 1L-2313 118 1W-5107 2 2H-3755 47
08-1585 68 08-1617 56 1B-2886 36 1M-0644 46 1W-5107 10 2J-0157 88
08-1585 135 08-1617 68 1B-3867 53 1N-3181 27 1W-5283 26 2K-4973 68
08-1585 138 08-1617 89 1B-4330 126 1N-3257 109 1W-5342 97 2K-4973 83 I:
08-1588 39 08-1617 91 1B-4430 135 1N-3789 87 1W-5785 106 2L-3331 114
08-1588 68 08-1617 134 1B-5174 56 1N-3800 96 1W-5910 113 2L-5271 53
08-1588 80 08-1618 56 1B-5174 68 1N-3802 96 1W-6159 135 2L-8076 134
08-1588 97 08-1618 91 1B-5357 86 1N-3861 102 1W-6354 75 2L-8079 134
08-1588 134 08-1619 11 1B-7182 53 1N-3887 97 1W-6378 2 2M-0849 68
08-1588 137 08-1619 41 1B-7182 114 1N-3935 97 1W-6378 17 2M-0849 135
08-1589 37 08-1619 45 1B-8471 56 1N-9954 133 1W-6382 17 2M-6471 26
08-1589 79 08-1619 50 1B-8705 9 1P-0436 105 1W-6984 109 2M-7819 96
08-1589 114 08-1694 13 1B-8705 22 1P-6452 99 1W-7238 46 2M-9780 114
08-1590 18 OT-0055 27 1B-8705 23 1P-7346 22 1W-7239 46 2N-0210 117
08-1590 62 OT-0102 134 1B-9575 48 1P-9946 66 1W-7376 2 2N-0794 126
08-1591 29 OT-0319 54 1C-1976· 54 1R-0716 41 1W-7376 121 2N-0816 126
08-1591 44 OT-0319 68 1C-1976 68 1R-0749 87 1W-7410 116 2N-0821 126
08-1591 50 OT-0573 29 10-4539 134 18-0396 39 1W-7410 118 2N-2765 75
PB.NO.81808261-00/JUNE- 2006 PNI1of7

----....
1I
PARTS NUMERICAL INDEX II

2N-2765 78 2W-0799 96 2W-8966 74 3R-4463 89 4J-8997' 112 4N-0955 32

2N-2766 75 2W-0800 96 2W-9161 3 38-0127 17 4K-6804 52 4N-1010 75
2N-2766 76 2W-0801 96 2W-9161 133 38-1099 126 4K-9097 61 4N-1045 31
2N-3350 121 2W-2216 96 38-0551 35 38-2713 89 4K-9097 61 4N-1045 32
2N-3378 134 2W-2927 89 38-0623 26 38-5496 6 4K-9890 97 4N-1062 2
2N-4604 126 2W-3429 109 38-0645 26 38-5496 24 4L-4642 68 4N-1062 123
2N-5775 25 2W-3452· 2 38-1915 40 38-7189 89 4L-5757 56 4N-1128 2
2N-5842 33 2W-3452 89 38-1915 43 38-8022 106 4L-5757 68 4N-1128 44
2N-5842 33 2W-3457 2 38-1915 45 38-9643 51 4L-6454 118 4N-1156 50
2N-5848 126 2W-3457 90 38-1915 56 3T-3422 124 4M-1831 124 4N-1157 75
2N-7228 32 2W-3458 90 38-1915 62 3T-3434 124 4M-2743 28 4N-1288 2
2N-7228 32 2W-3466 118 38-4604 117 3T-7016 124 4M-8303 38 4N-1288 40
2N-7229 32 2W-3467 118 38-6552 82 48-0418 43 4N-0260 104 4N-1294 43
2N-7942 53 2W-3469 4 38-6552 126 48-1040 54 4N-0273 13 4N-1331 2
2N-8037 90 2W-3469 118 38-8404 68 48-1040 68 4N-0342 9 4N-1331 30
2N-8109 74 2W-3469 119 30-2824 113 48-2041 126 4N-0343 23 4N-1400 53
2N-8204 48 2W-3681 126 30-2898 113 48-2047 92 4N-0350 53 4N-1418 56
2N-8220 2 2W-3687 123 30-8317 104 48-2047 93 4N-0362 50 4N-1641 2
2N-8220 74 2W-4381 3 3E-3368 128 48-2047 94 4N-0362 51 4N-1641 50
2P-2685 99 2W-4381 112 3E-6772 24 48-2047 126 4N-0432 96 4N-1650 6
2P-2772 11 2W-5448 95 3E-8018 78 48-4043 11 4N-0641 50 4N-1981 2
2P-2817 34 2W-6102 96 3F-0379 124 48-4274 93 4N-0683 6 4N-1981 87
2P-3203 35 2W-6458 89 3G-2292 22 48-4277 47 4N-0684 15 4N-2040 45
2P-3205 46 2W-6660 95 3H-7654 36 48-4278 54 4N-0684 66 4N-2370 64
2P-3696 53 2W-6660 99 31-0216 96 48-4278 54 4N-0685 8 4N-2372 64
2P-7214 89 2W-6964 68 3J-7354 106 48-4550 64 4N-0699 10 4N-2474 2
2P-9084 64 2W-7234 99 3K-3256 28 48-9365 112 4N-0699 42 4N-2474 62
2R-6808 89 2W-7339 23 3K-5733 96 40-3704 21 4N-0699 45 4N-2481 2
28-0387 68 2W-7455 22 3K-9089 118 40-3704 37 4N-0699 62 4N-2481 18
28-1304 78 2W-7455 23 3L-1425 64 4F-2099 108 4N-0731 2 4N-2514 21
28-2053 40 2W-7860 5 3L-2875 126 4F-6024 96 4N-0731 41 4N-2569 4
28-2053 62 2W-7860 86 3L-9689 45 4F-7387 52 4N-0733 3 4N-2569 67
28-2301 126 2W-7861 86 3M-7045 48 4F-7390 74 4N-0733 46 4N-2571 67
28-2301 126 2W-7862 86 3N-2151 68 4F-7957 89 4N-0741 2 4N-2573 68
28-2493 84 2W-8198 3 3N-3786 117 4F-7957 106 4N-0741 14 4N-2617 62
28-2760 46 2W-8198 132 3N-3787 117 4F-7957 111 4N-0794 10 4N-2735 42
28-3770 76 2W-8576 95 3P-0009 97 4H-7869 12.3 4N-0839 32 4N-2736 42
28-3770 134 2W-8576 97 3P-0650 41 4J-0523 134 4N-0913 44 4N-2953 96
28-6708 84 2W-8576 98 3R-4437 89 4J-6750 117 4N-0914 44 4N-2985 68
28-7905 46 2W-8638 96 3R-4437 89 4J-7533 95 4N-0933 11 4N-3002 50
2W-0459 13 2W-8645 96 3R-4463 89 4J-7533 104 4N-0933 62 4N-3032 68
P8,NO,81808261-00/JUNE- 2006 PNI2of7

4N-3095 56 4N-6404 103 4P-9183 16 4W-8915 95 5M-2894 29 5P-1075 89

4N-3369 56 4N-6406 103 4P-9372 52 4W-9890 10 5M-2894 30 5P-3218 12
4N-3661 35 4N-6407 103 4P-9372 53 58-3180 97 5M-2894 40 5P-3860 80
4N-3828 118 4N-6408 102 4P-9390 83 58-4855 47 5M-2894 41 5P-3860 83
4N-3828 120 4N-6408 103 4P-9658 91 58-4855 134 5M-2894 42 5P-4116 89
4N-3829 116 4N-6410 102 4P-9658 92 58-5620 48 5M-2894 43 5P-4255 27
4N-3829 117 4N-6658 8 4P-9659 91 58-7040 111 5M-2894 45 5P-4868 63
4N-4107 19 4N-7253 24 4P-9659 93 58-7890 74 5M-2894 46 5P-4939 92
4N-4196 62 4N-7796 62 4P-9660 91 58-9407 39 5M-2894 48 5P-4939 93
4N-4286 3 4N-7806 62 4P-9660 94 50-9844 48 5M-2894 56 5P-4939 94
4N-4286 37 4N-7937 63 48-4455 20 5F-4768 68 5M-2894 60 5P-4939 126
4N-4308 30 4N-8188 70 48.5719 39 5F-4768 126 5M-2894 62 5P-5846 121
4N-4519 117 4N-8189 70 48-5719 40 5F-4899 24 5M-2894 70 5P-6620 110 .
4N-4519 120 4N-8216 135 48-6137 24 5F-9144 97 5M-2894 76 5P-7204 48

4N-4520 117 4N-8217 64 . 4W-0435 17 5H-1504 24 5M-2894 89 5P-7813 106
4N-4520 120 4N-8445 97 4W-0660 68 5H-1504 31 5M-2894 90 5P-7854 118
4N-4521 120 4N-8567 58 4W-0663 68 5H-2532 96 5M-2894 126 5P-7979 64
4N-4522 120 4N-8567 61 4W-2436 2 5H-6552 95 5M-2894 126 5P-8038 36
4N-4523 117 4N~8568 61 4W-2436 24 5H-6552 96 5M-2894 134 5P-8215 113
4N-4523 120 4N-8569 58 4W-2451 117 5H-7704 75 5M-2894 137 5P-8245 13
4N-4942 135 4N-8569 61 4W-2461 2 5K-0605 117 5M-5926 89 5P-8245 29
4N-4953 2 4N-8570 61 4W-2461 31 5K-0605 120 5M-6213 17 5P-8245 30
4N-4953 12 4N-9019 96 4W-2471 25 5K-0906 126 5M-6213 51 5P-8245 54
4N-5186 30 4N-9029 120 4W-2472 25 5K-1928 80 5M-6214 58 5P-8245 83
4N-5264 40: 4N-9776 4 4W-2473 25 5K-1928 83 5M-6214 70 5P-8245 86
4N-5265 40 4N-9776 63 4W-2474 25 5K-1928 137 5M-6214 81 5P-8245 135
4N-5484 97 4P-0990 106 4W-2541 120 5L-3233 82 5N-2368 90 5P-8245 138
4N-5485 97 4P-1379 106 4W-2542 117 5L-3233 83 5N-6501 118 5P-8247 11 .
4N-5613 32 4P-1381 95 4W-2542 120 5L-4398 86 5P-0060 38 5P-8247 80
4N-5614 32 4P-1381 106 4W-4319 2 5L-7631 74 5P-0076 121 5P-8247 83
4N-5621 96 4P-1381 107 4W-4319 76 5L-7635 74 5P-0078 89 5P-8249 68
4N-5893 26 4P-4258 17 4W-4616 17 5L-8854 75 5P-0078 89 5P-8783 . 89
4N-5995 70 4P-7045 108 4W-5074 37 5M-2894 10 5P-0399 116 5P-9297 89
4N-6006 2 4P-7123 109 4W-5492 14 5M-2894 11 5P-0537 38 5P-9757 101
4N-6006 19 4P-7124 109 4W-5734 100 5M-2894 13 5P-0537 89 58-1188 75
4N-6134 57 4P-7373 44 4W-5735 96 5M-2894 17 5P-0537 91 58-2106 64
4N-6162 39 4P-7688 109 4W-5735 100 5M-2894 18 5P-0537 112 58-4517 78
4N-6162 40 4P-8380 34 4W-5998 31 5M-2894 19 5P-0537 126 58-7348 126
4N-6257 50 4P-8480 108 4W-6043 49 5M-2894 19 5P-0537 132 58-7349 124
4N-6289 64 4P-91"32 109 4W-6868 96 5M-2894 20 5P-0598 68 58-9062 64
4N-6403 103 4P-9183 2 4W-7773 118 5M-2894 27 5P-0600 84 68-2250 27
P8.NO.81808261 ~OO/JUNE- 2006 PNI3 of?

68-5150 117 6N-6930 32 7C-9365 2 7M-9831 92 7T-3278 124 7Xc2501 105

60-2928 118 6N-7249 44 7C-9365 122 7M-9831 94 7T-3279 124 7X-2501 118
60-3479 20 6N-7378 16 7C-9411 2 7M-9910 93 7T-3451 124 7X-3373 124
60-3897 96 6N-7653 43 7C-9411 75 7M-9918 78 7T-3454 124 7X-3391 64
60-8498 113 6N-7688 64 7E-0084 3 7M-9918 78 7T-3973 124 7X-7731 50
6F-6672 113 6N-7688 66 7E-0084 78 7N-1572 50 7T-3974 124 7X-7732 6
6F-8515 62 6N-7689 66 7E-0257 3 - 7N-1796 99 7W-0134 113 88-4165 54
6H-9691 97 6N-8863 48 7E-0257 95 7N-2594 97 7W-0250 101 8C-3100 53
61-0093 22 6T-3644 137 7E-0260 78 7N-2900 64 7W-0683 106 8C-3655 124
61-1453 14 6V-3319 121 7E-0261 78 7N-3448 45 7W-0688 48 8C-5196 12
61-1453 15 6V-3507 47 7E-0262 78 7N-6042 40 7W-0993 17 8C-5230 41
61-1575 62 6V-3507 126 7E-0305 34 7N-7078 34 7W-1247 21 8C-6561 105
61-2002 132 6V-5029 97 7E-0329 12 7N-7268 102 7W-1749 97 8C-6876 118
61-2738 109 6V-5049 89 7E-0333 12 7N-7269 96 7W-1821 53 80-0983 54
61-2981 6 6V-5894 111 7E-1518 12 7N-7269 102 7W-2203 24 80-0983 68
61-3066 24 6V-6135 106 7E-2464 113 7N-7270 96 7W-2203 25 8E-5237 106
61-4024 6 6V-6835 100 7E-3667 113 7N-7779 122 7W-2206 2 8F-0244 126
61-4025 24 6V-7699 92 7E-3986 96 7N-7779 128 7W-2206 49. 8F-1434 124
6J-2419 113 6V-7699 93 7E-4656 113 7N-7780 122 7W-2315 91 8F-8178 111
6L-2927 2 6V-7699 94 7E-5661 22 7N-7780 128 7W-3355 3 8H-1141 124
6L-2927 74 6V-8185 118 7E-5665 34 7N-7781 122 7W-3355 131 8H-3710 78
6L-4854 63 6V-8188 64 7E-5887 106 7N-7782 128 7W-3798 2 8H-9204 91
6L-4964 68 6V-8188 124 7E-5887 108 7N-7913 43 7W-3798 9 8H-9789 64
6L-5551 96 6V-8189 126 7E-5888 108 7N-7914 43 7W-4247 97 8J-4351 106
6L-5897 99 6V-8377 133 7E-5996 34 7N-7916 43 7W-4247 104 8J-4785 137
6L-7442 24 6V-8378 124 7E-6002 108 7N-8084 2 7W-4272 97 8J-8343 110
6L-9589 48 6V-8801 118 7E-6003 108 7N-8084 43 7W-5334 104 8L-4282 117
6L-9589 62 78-2742 111 7E-6004 108 7N-8821 96 7W-5520 135 8L-4282 120
6N-0367 50 7C-0307 10 7E-6009 109 7N-8827 64 7W-5733 13 8L-4282 120
6N-0775 117 7C-0307 50 7E-6011 106 7N-9737 128 7W-5836 96 8L-5008 126
6N-0775 120 7C-0790 101 7E-6785 110 7N-9857 68 7W-6081 6 8L-5213 64
6N-0932 42 7C-1138 49 7E-9262 14 7N-9858 68 7W-6492 6 8L-5832 95
6N-1015 42 7C-3039 49 7E-9907 106 7N-9863 68 7W-6492 24 8L-5832 96
6N-1016 2 7C-3040 49 7H-9678 88 7N-9864 68 7W-6492 24 8L-5832 100
6N-1016 42 7C-4354 20 7L-2894 124 78-4338 137 7W-6492 48 8L-5832 100
6N-1931 46 7C-4354 126 7L-3326 106 78-5005 15 7W-6534 6 8L-8413 20
6N-2194 51 7C-5039 49 7L-4186 118 7T-3267 124 7W-8300 31 8M-2773 20
6N-2985 42 7C-5479 53 7L-4535 126 7T-3268 124 7W-8405 99 8M-3909 42
6N-3504 96 7C-6498 46 7L-4536 126 7T-3271 124 7X-0328 64 8M-5249 24
6N-3826 124 7C-6514 12 7L-6326 40 7T-3276 124 7X-0562 124 8M-7145 135
6N-6872 31 7C-9198 91 7M-7219 96 7T-3277 124 7X-0869 111 8M-7892 126
PB.NO.81808261-00/JUNE- 2006 PNI4of7

8M-8515 110 8N-9680 96 8T-9884 124 9M-7540 45 9Y-1234 95. 104-2921 128
8M-9062 99 88-2332 123 9B-0887 74 9N-0869 39 9Y-1234 111 104-3038 93
8N-0076 118 88-4710 111 9B-1117 126 9N-0869 56 9Y-1800 46 106-1792 24
8N-0669 109 88-4753 16 9B-7233 133 9N-0869 114 9Y-2088 109 108-2102 109
8N-1608 34 88-4950 38 9F-4337 123 9N-1008 77 9Y-2988 74 108-2103 109
8N-2020 3 88-6814 96 9F-4446 64 9N-1545 106 9Y-4383 32 108-2104 109
8N-2020 36 88-7803 96 9F-6580 126 9N-3033 53 9Y-4384 32 108-3612 76
;
8N-2104 44 88-9092 80 9F-6580 133 9N-5034 53 9Y-4701 97 108-5603 32
8N-2499 104 88-9092 83 9F-8999 48 9N-5120 64 9Y-6048 34 108-6633 106
8N-2505 101 88-9094 6 9F-9522 68 9N-5124 - 44 9Y-6089 11 108-6633 109
8N-2510 96 88-9191 27 9G-9151 20 98-4180 95 9Y-7037 96 109-0072 44
8N-2637 113 8T-0328 124 9G-9153 20 98-4180 104 9Y-7735 34 109-0076 50
I
8N-2640 113 8T-2502 54 9H-1031 8 98-4182 6 9Y-9198 78 109-0077 49
8N-2641 113 8T-2502 64 9J-6190 114 98-4182 89 9Y-9198 78 109-0077 50
8N-3248 56 8T-2502 67 9L-1658 135 98-4182 106 001-7043 134 109-0078 44
8N-3256 96 8T-4205 105 9L-5854 8 98-4190 6 003-2143 114 109-0078 48
8N-3303 96 8T-4205 118 9L-6671 3 98-8001 106 006-7403 32 109-0078 62
8N-3757 101 8T-4205 124 9L-6671 77 98-8003 97 030-7571 6 109-3206 106
8N-3760 97 8T-4224 105 9L-7712 32 98-8003 106 030-7947 89 109-9685 106
8N-3761 97 8T-4224 126 9L-7712 33 98-8007 106 030-9615 97 110-2220 8
8N-3762 97 8T-4846 67 9L-7712 33 98-8009 6 031-0219 48 110-5099 25
8N-3773 96 8T-4896 118 9L-8925 12 98-8750 89 033-5879 110 110-5099 26
8N-3776 97 8T-6726 68 9L-9132 39 98-8750 132 034-4288 121 110-5100 26
8N-3799 95 8Tc6757 6 9L-9132 68 98-8752 27 036-9823 124 112-9217 22
8N-3945 104 8T-6761 50 9L-9132 80 98-8752 40 054-4984 91 113-7794 106

8N-3956 96 8T-6762 48 9L-9132 80 98-8752 43 100c6920 24 114-2687 45
8N-5993 109 8T-6763 6 9L-9132 83 98-8752 45 100-7399 6 114-4427 6
8N-7520 99 8T-6764 6 9L-9814 91 98-8752 48 100-7408 9 114-4427 45
8N-8093 83 8T-6764 48 9M-1241 42 98-8752 77 100-7409 9 115-1249 100
8N-8099 48 8T-6765 29 9M-1974 12 98-8752 89 100-7600 91 115-2367 25
8N-8251 23 8T-6765 48 9M-1974 48 98-8752 121 101-0700 53 115-2368 25
8N-8254 9 8T-6765 62 9M-1974 70 9W-1077 137 101-1813 33 117-1385 91
8N-9246 2 8T-6767 24 9M-1974 91 9X-2649 132 101-1815 33 118-0540 109
8N-9246 22 8T-6767 50 9M-1974 126 9X-6451 35 101-1816 31 118-5068 43
8N-9367 106 8T-6767 62 9M-1974 134 9X-6458 44 101-1816 33 119-5155 6
8N-9371 106 8T-8566 124 9M-2904 39 9X-7378 6 101-1818 31 119-8699 96
8N-9374 106 8T-8569 124 9M-2904 40 9X-7378 89 101-1818 33 121-0145 35
8N-9382 110 8T-8730 128 9M-3786 52 9X-7735 106 101-7352 76 122-7374 25
8N-9383 96 8T-8908 118 9M-4584 45 9X-8880 37 101-7788 31 123-9711 40
8N-9678 96 8T-9368 118 9M-5732 42 9Y-1233 95 102-8501 76 123-9816 40
8N-9678 101 8T-9377 64 9M-6527 53 9Y-1233 110 102-8813 128 123-9817 40
PB.NO.81808261-00/JUNE- 2006 PNI50f7

124-1855 24 191-7941 92 81525023 57 81531148 83 81531626 81535051 88

125-5774 132 191-7942 92 81525023 58 81531169 3 81531626 81535052 88
125-5774 133 191-7943 93 81525025 58 81531169 ,52 81531626 4 81535090 54
126-1756 22 191-7944 93 81525025 70 81531174 2 81531627 81535091 54
126-2702 45 191-7945 94 81525029 137 81531174 88 81531627 81535094 70
129-9452 76 191-7946 94 81525040 70 81531180 4 81531627 5 81535100 81
130-8885 50 193-8570 124 81525046 70 . 81531180 38 81531652 81535102 58
133-8890 96 197-9322 8 81525050 70 81531186 2 81531653 81535102 70
134-3761 34 200-5233 126 81525051 58 81531186 29 81531858 4 81535115 5
141-2672 91 200-5724 126 81525051 70 81531205 3 81531858 39 81535115 72
141-2674 91 202-1258 6 81525081 54 81531205 35 81531894 4 81535116 5
141-2675 91 202-1258 8 81525103 88 81531267 2 81531894 134 81535116 72
141-2676 91 204-7810 45 81525113 54 81531267 11 81531949 68 81535117 5
142-5867 14 207-1556 124 81525114 54 81531316 80 81531949 70 81535117 73
142-5868 14 207-1564 123 81525115 54 81531316 81 81531949 71 81535129 5
142-6217 8 207-1564 124 81525129 137 81531344 2 81531950 4 81535129 73
142-7072 8 207-1564 125 81525179 137 81531344 48 81531950 68 81536048 85
144-0478 97 209-8349 41 81525189 137 81531368 4 81531950 69 81536049 85
144-0479 97 212-1487 2 81526053 47 81531368 80 81533010 11 81536093 58
144-0480 97 212-1487 45 81526106 88 81531371 57 81533013 135 81536093 70
144-3517 93 219-4458 34 81527048 137 81531371 58 81533021 35 81536131 70
150-1714 83' 231-2767 36 81527061 134 81531371 59 81533027 13 81536136 134
150-1714 84 235-1587 46 81527068 135 81531400 114 81533030 48 81536138 126
151-5925 6 236-0485 31 81527068 136 81531400 115 81533031 4881536147 115
151-5929 6 248-5513 50 81528016 114 81531401 54 81533036 48 81536165 38
152-7648 8 250-0466 6 81528031 114 81531402 54 81533037 48 81536171 81
153-2724 62 81500194 47 81529002 131 81531403 54 81533052 52 81536172 81
153-5484 48 81510010 58 81529002 131 81531404 54 81533054 29 81536298 80
155-5619 29 81510010 70 81529025 79 81531405 54 81533057 88 81536346 38
156-8536 15 81516023 5 81529411 126 81531407 54 81533058 6 81537012 82
161-3932 126 81521001 2 81529540 60 81531408 54 81533079 48 81537012 83
162-0782 126 81521001 131 81529541 60 81531412 54 81533117 134 81537029 126
165-6170 43 81521004 5 81531007 58 81531422 54 81533175 28 81537143 134
166-9142 27 81521193 80 81531041 5 81531423 54 81533185 64 81537211 137
167-8081 8 81521193 82 81531041 138 81531424 54 81534035 134 81538005 138
167-8083 8 81521528 60 81531058 5 81531447 5 81535014 54 81538037 134
167-8126 16 81521528 60 81531058 138 81531447 114 81535017 85 81539002 47
177-9024 16 81523026 105 81531064 88 81531520 3 81535039 57 81539014 58
178-1318 91 81525016 58 81531068 2 81531520 105 81535039 70 81539052 85
178-1319 91 81525018 58 81531068 13 81531595 35 81535042 114 81539064 138
185-2831 91 81525022 58 81531146 85 81531624 2 81535045 114 81539065 138
PB.NO.81808261-00/JUNE- 2006 PNI6of7

81539113 58 81561510 56 81572506 2 81596016 70
81539113 70 81561511 56 81572506 6 81596017 70
81539135 70 81561511 57 81572506 7 81596018 58
81539144 135 81561551 4 81575035 123 81596018 70
81539145 135 81561551 47 81576015 60 81596072 27
81539159 58 81561608 27 81577450 128
81539159 70 81561608 28 81577450 137
81539163 88 81561609 2 81577810 126
81539164 88 81561609 27 81577812 126
81539186 70 81561644 2 81577812 130
81539187 70 81561644 91 81577813 126
81539188 70 81561645 2 81577813 128
81539189 70 81561645 21 81577813 129
81539225 83 81561646 21 ' 81579294 47
81539225 85 81561648 1 81579527 83
81539234 48 81561649 81580060 115
81539273 56 81561651 81580086 5
81539313 81 81561651 81580086 72
81539314 81 81561651 3 81580093 5
81539331 39 81561694 2 81580093 72
81539443 80 81561694 20 81580100 5
81539444 80 81561699 3 81580100 73
81539447 58 81561699 126 81580104 5
81539447 60 81561699 127 81580104 73
81539448 58 81561700 2 81580138 136
81539449 58 81561700 137 81580139 136
81539450 58 81561702 79 81580140 136
81539459 81 81561703 5 81580141 136
81539495 114 81561703 79 81580142 136
81539755 39 81561711 4 81580143 136
81539756 39 81561711 64 81580144 136
81539774 134 81561711 65 81580145 136
81539821 70 81561715 3 81580146 136
81539823' 134 81561715 34 81580148 136
81539825 134 81569094 135 81580149 136
81561264 4 81569280 27 81580150 136
81561264 135 81569368 137 81580151 136
81561509 5 81571690 2 81580160 136
81561509 54 81571690 123 8159138 83
81561509 55 81571692 4 81596014 58
81561510 54 81571692 83 81596015 58
PB.NO.81808261-00/JUNE- 2006 PNI7of7

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· C.l.TERPIL[AR®.

Product Identification Number: _

Engine Serial Number: ~ _

Transmission Serial Number: ~~ _

Attachment Serial Numbers: ~ _

Customer Equipment Number: _

Dealer Equipment Number: ---, ...,.-

Dealer Contact Phone Number

TABLE OF CONTENTS A1 LUBRICATION SYSTEM 40

~ HEAD GP - CYLINDER (BASIC)

FUEL SYSTEM 87 MISCELLANEOUS SECTION 138

ELECTRICAL SYSTEM 122

1. ENGINE IDENTIFICATION 5. MAINTENANCE PARTS INDEX

. A WARNING The index located near the front of the manual

4.TABLE OF CONTENTS In some instances it is necessary to display

covered fully due to non-availability of

10. PARTS LIST REFERENCE NUMBERS

11. INDENTED PART NAMES

When a part name is indented in a parts Iist,it

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference

13. ABBREVIATIONS AND SYMBOLS

8 LUBRICATION SYSTEM LUBRICATION SYSTEM

REF GRAPHIC SeEPAGE REF GRAPHIC

58 noN SYSTEM 1 of ,4 2of4 58

REAR VIew OF ENGINl!!

ol:l-8",,~ _~, _--

with the letter R in the note field of the parts list

Typical components included in the Remanufacturing Program include:

GROUP NAME INDEX

GROUP NAME INDEX A7

LINES GP - ENGINE OIL ~ 44

PISTON GP & CONN ROD 34

GROUP NAME INDEX AS

REF GRAPHIC PART NAME SEE

81561649 ENGINE ARRANGEMENT - 365 KVA

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

i '! ,I 10 BASIC ENGINE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

I,, , BASIC ENGINE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

RFF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME

24 BASIC ENGINE 1 of!

REF GRAPHIC PART NAME SEE

REF GRAPHIC PART NAME SEE