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[
I GSX1300R
I OWNER'S MANUAL
9 9 0 1 1 - 2 4 F 5 3 - 0 1 A *
IMPORTANT WARNING/CAUTION/NOTE
Please read this manual and follow its
r1 BREAK-IN (RUNNING-IN)
INFORMATION FOR YOUR
MOTORCYCLE
instructions carefully. To emphasize
special information the words WARN-
ING, CAUTION and NOTE carry spe-
cial meanings and should be carefully
A WARNING
The personal safety of the rider may
new motorcycle. Suzuki parts are be involved. Disregarding this infor-
manufactured of high quality materi- mation could result in injury to the
torcycle and should remain with the motorcycle when resold or Motorcycle reliability and performance
otherwise transferred to a new owner or operator. The manual cial service procedures or precau-
depend on special care and restraint
exercised during the break-in period. tions that must be followed to avoid
contains important safety information and instructions which
It is especially important that you avoid damaging the machine.
should be read carefully before operating the motorcycle.
operating the engine in a manner
which could expose the engine parts
to excessive heat. NOTE: This provides special informa-
tion to make maintenance easier or
Please refer to the BREAK-IN (RUN- important instructions clearer.
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1 FOREWORD
Motorcycling is one of the most exhila-
TABLE OF CONTENTS
CONSUMER
COOLANT
DRIVE CHAIN
BRAKES
. 59
,.60
.63
CONSUMER
INFORMATION
rating sports and to ensure your riding INFORMATION 3 TIRES .67
SIDE STAND/IGNITION ACCESSORY INSTALLATION AND
enjoyment, you should become thor- LOCATION OF PARTS 8
oughly familiar with the information CONTROLS 11 INTERLOCK SWITCH .70 PRECAUTION SAFETY TIPS
FRONT WHEEL REMOVAL .71 There are a great variety of accesso-
1
presented in this Owner's Manual be- KEY 11
IGNITION SWITCH 11 REAR WHEEL REMOVAL .73 ries available to Suzuki owners. Suzuki
fore riding the motorcycle.
INSTRUMENT PANEL 13
LIGHT BULB REPLACEMENT. .74 can not have direct control over the
The proper care and maintenance that LEFT HANDLEBAR 18
FUSES .79 quality or suitability of accessories you
TROUBLESHOOTING .81 may wish to purchase. The addition of
1
your motorcycle requires is outlined in CHOKE LEVER 19
MOTORCYCLE CLEANING... .82 unsuitable accessories can lead to
this manual. By following these instruc- RIGHT HANDLEBAR 20
STORAGE PROCEDURE .84 unsafe operating conditions. It is not
tions explicitly you will ensure a long FUEL TANK CAP 22
SPECIFICATIONS .86 possible for Suzuki to test each acces-
trouble free operating life for your mo- GEARSHIFT LEVER 23
sory on the market or combinations
1
torcycle. Your authorized Suzuki dealer REAR BRAKE PEDAL 23
has experienced technicians that are SEAT LOCK AND HELMET of all the available accessories; how-
trained to provide your machine with HOLDERS 24 ever, your dealer can assist you in
selecting quality accessories and in-
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in this manual are based on the latest BREAK-IN (RUNNING-IN) 33
product information available at the INSPECTION BEFORE eral guidelines which will aid you when
time of publication. Due to improve- RIDING 35 deciding whether, and how to equip
ments or other changes, there may be RIDING TIPS 37 your motorcycle.
some discrepancies in this manual. STARTING THE ENGINE 37
Suzuki reserves the right to make STARTING OFF 38 A WARNING
changes at any time. USING THE TRANSMISSION 38
RIDING ON HILLS 39
Improper accessories or modifica-
Please note that this manual applies STOPPING AND PARKING 40 tions can make your motorcycle
to all specifications or all respective INSPECTION AND unsafe and can lead to an accident.
destinations and explains all equip- MAINTENANCE 41
ment. Therefore, your model may have MAINTENANCE SCHEDULE 41 Never modify the motorcycle with
different standard features than shown TOOLS 43 improper or poorly installed acces-
in this manual. STEERING DAMPER sories. Follow all instructions in
MAINTENANCE 43 this owner's manual regarding ac-
FAIRING REMOVAL 44
cessories and modifications.Use
LUBRICATION POINTS 45
genuine SUZUKI accessories or
BATTERY 46
AIR CLEANER 47
equivalent designed and tested for
SUZUKI MOTOR CORPORATION your motorcycle. Consult your
SPARKPLUGS 49
FUEL LINE 52 SUZUKI dealer if you have any
ENGINE OIL 53 questions.
IDLE SPEED 56
i COPYRIGHT SUZUKI MOTOR THROTTLE CABLE PLAY 57
CORPORATION 2001 CLUTCH 58
Never exceed the G.V.W. (Gross Accessories fitted to the handle- When carrying a load on the motor- MODIFICATION
Vehicle Weight) of this motorcycle. bars or the front fork area can cre- cycle, mount it as low as possible and Modification of the motorcycle, or re-
The U.v.w. is tne combined weight ate serious stability problems. This as close as possible to the machine. moval of original equipment may ren-
of the machine, accessories, pay- extra weight will cause the motor- An improperly mounted load can cre- der the vehicle unsafe or illegal.
load and rider. When selecting your cycle to be less responsive to your ate a high center of gravity which is
accessories, keep in mind the steering control. The weight may very hazardous and makes the mo- The frame of this motorcycle is made
weight of the rider as well as the also cause oscillations in the front torcycle difficult to handle. The size of of an aluminium allov.Therefore, never
weight of the accessories. The ad- end and lead to instability problems. the "load" can also affect the aerody- make any modifications such as drill-
ditionaj weight of the accessories Accessories added to the handle- namics and handling of the motor- ing or welding to the frame as it weak-
may not only create an unsafe bar or front fork should be as light cycle. Balafice the load between the gnsthe jjren_gth_ of the frame signifT-
I riding condition but may also affect
the riding stability!
as possible and kept to a minimum. right and left side of the motorcycle
and fasten it securely.
cantly. 'Failure to heed this warning
could result in an unsafe vehicle op-
The motorcycle may be affected by erating condition and subsequent ac-
G.V.W.:430 kg (938 Ibs) a lifting condition or by an instabil-
"at the tire pressure (cold) ity in cross winds or when being A WARNING cident. Suzuki will not be res- ponsible
in any way for personal injury or dam-
TrrgnF2jgg'Rgf/cm^ (42"psi) passed or passing large vehicles. Do not carry any objects in the age to the motorcycle caused by frame
Rear: ^.goTEgT/cnr (4gj)si) Improperly mounted or poorly de- space behind the fairing. Objects modifications. Bolt on accessories that
signed accessories can result in an do not modify the frame in any way
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LOCATION OF PARTS
o
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)Fuses
® Clutch lever ) Front suspension spring pre-load and rebound damping force adjuster
@ Left handlebar switches ) Air cleaner
1 © Choke lever ) Engine coolant reservoir
® Clutch fluid reservoir ) Rear suspension compression damping force adjuster
® Tachometer ) Battery
® Ignition switch ) Main fuse
] ® Speedometer ) Helmet holders
® Front brake fluid reservoir ) Tools
© Right handlebar switches ) Seat lock
® Throttle grip ) Front suspension compression damping force adjuster
® Front brake lever ) Side stand
® Fuel tank cap ) Gearshift lever
) Rear suspension rebound damping force adjuster
) Footrests
) Passenger footrests
]
] CONTROLS "OFF" POSITION
All electrical circuits are cut off. The
engine will not start. The key can be
] KEY removed.
"ON" POSITION
(Except for Canada and Australia)
"ON" POSITION
(For Canada and Australia)
The ignition circuit is completed and
the engine can now be started. The
This motorcycle comes equipped with headlight and taillight will automati-
a main ignition key and a spare one.
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keys. Please write your key number in Start the engine prompty after turning
the box provided for your future refer- the key to the "ON" position, or the
ence. battery will lose power due to con-
I> Rear brake fluid reservoir sumption by the headlight and taillight.
J> Throttle stop screw Key number:
D Spark plugs "LOCK" POSITION
D Rear brake light switch To lock the steering, turn the handle-
D Rear brake pedal bar all the way to the left. Push down
tion switch is turned to the "ON" posi- OIL PRESSURE INDICATOR LIGHT
tion. ©
The oil pressure indicator light comes
NOTE: The key hole can be covered on when the engine oil pressure is
by turning the lid for anti-theft purpose. • Fl, Coolant temprature, Low fuel
and Oil pressure indicator lights below the normal operating range.The
come on for 2 seconds. indicator light comes on when the ig-
• All LCD segments display for 2 sec- nition switch is turned on and the en-
onds. gine is not running. As soon as the
• All meter needles move to the full engine starts, the indicator light should
FUEL METER ®
The fuel meter indicates amount of
go off.
A CAUTION
Riding the motorcycle with the oil
gasoline remaining in the fuel tank. pressure indicator light lit can dam-
The "E" mark indicates the fuel tank is age the engine and transmission.
Turn the ignition switch to "LOCK" po- empty or nearly so. The "F" mark indi-
"1 sition and change the lid hole position cates the fuel tank is full. Whenever the oil pressure indica-
tor lights up, indicating low oil pres-
J when leaving your motorcycle.
LOW FUEL INDICATOR LIGHT ® sure, stop the engine immediately.
The low fuel indicator light comes on Check the oil level and determine
Align the lid hole position to the key when the fuel in the fuel tank drops
if the proper amount of oil is in the
below 3.5 liters (3.7/3.1 US/Imp, qt).
J hole position when inserting the key.
The indicator light comes on when the | engine. If the light still does not go
out, have your authorized SUZUKI
ignition switch is turned on and goes
off when the fuel tank has enough fuel. dealer or qualified mechanic
troubleshoot your motorcycle.
NOTE: Add fuel to the fuel tank at the
first opportunity to avoid running out
of fuel when the low fuel indicator light
comes on.
12 13
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1 Fuel injection system indicator tem has minor failure. Bring your
motorcycle to an anthorized Suzuki
dealer or qualified mechanic to in-
spect the motorcycle. Continuous
COOLANT TEMPERATURE METER
®
The coolant temperature meter indi-
cates coolant temperature. When the
1 Clock mode
The clock indicates 12-hour mode.
Follow the procedure below to adjust
injection
system
indicator
indicator
light
condition
RIGHT TURN SIGNAL INDICATOR
LIGHT ©
off.
the clock. 1 Fl Blinks When the right turn signals are oper- NOTE: The needle points "H" when the
Engine
does not ated, the indicator light will flash at the engine stop switch is turned to the
1. Push the button® until the display start. same time. "OFF" position with the ignition switch
blinks. in "ON" position.
2 Fl/Clock Lights Engine NOTE: If the turn signal light is not op-
2. Pushing the button will advance
3 one minute at a time. Repeat push-
ing the button until the display
reaches desired time.
3
alternately
CHEC
-
can start.
Engine
does not
erating properly due to bulb filament
or circuit failure, the indicator light flick-
ers more quickly to notify the rider of
NEUTRAL INDICATOR LIGHT ®
The indicator light will come on when
the transmission is in neutral. The light
3. Keeping the button pushed in will the existence of trouble. goes off when you shift into any gear
start.
advance ten minutes at a time. other than neutral.
Keep the button pushed until the
display reaches desired time. Fine- If the fuel injection system indica-
tune the time by pushing the but- tor displays "Fl" and Fl indicator
ton repeatedly. light blinks, the engine will not start
4. Wait 5 seconds and push the but- due to a serious fuel injection sys-
ton to resume to time display. tem failure. If the system has seri-
ous failure while riding, the engine
may stop.
When the fuel injection system in-
dicator displays "Fl" and clock al-
ternately and Fl indicator light
comes on, the engine can be
started and a will keep running with
limited engine performance. This
shows that the fuel injection sys-
14 15
Push the button ® to change the Fuel consumption meter
TRIP12 1/100 km/I meter display. The meter display (Except for U.K.)
changes from the odometer to trip 1,
88888.8
1 trip 1 fuel consumption, trip 2, trip 2
fuel consumption and then return to
the odometer.
TRIP1
I km/I TRIP1 I/ 100 km
I Odometer
The odometer registers the total dis-
tance that the motorcycle has been
ridden. The odometer ranges from 0
8.0
"km/I" mode
t
/<?.S
"1/100 km" mode
I ODOMETER/TRIP METER/
FUEL CONSUMPTION METER ®
Odometer
to 999999 miles.
Trip meter
The trip meter is a resettable odom-
The fuel consumption meter displays
fuel consumption ratio of trip 1 and trip
1
The meter has three functions, odom- TRIP1 eter. It can be used for indicating the 2. The fuel consumption meter ranges
eter, trip meter and fuel consumption distance traveled on short trips or be- from 0.1 to 50.0 km/I. The meter locks
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meter. The meter displays all seg- tween fuel stops.The trip meter ranges at 50.0. The fuel consumption meter
ments for two seconds when the igni- from 0.0 to 999.9. indicates "—.-" when the trip meter
tion switch is turned to the "ON" posi- TRIP1 indicates 0.0. Push the button ® for
tion to confirm meter function. To reset the trip meter to zero, push 3 seconds to change "km/I" mode to
the button ® for 2 seconds. "1/100 km" mode. Trip 1 fuel consump-
The meter shows "— " when TRIP1 km/I tion mode change does not affect tip
I TRIP 2
I
fuel consumption ratio of trip 1 and trip
2. The fuel consumption meter ranges
from 0.1 to 50.0 mile/I.The meter locks
at 50.0. The fuel consumption meter
indicates "—.-" when the trip meter
indicates 0.0.
TRIP2
HIGH BEAM INDICATOR LIGHT ®
The indicator light will come on when
TRIP 2 km/I the headlight high beam is turned on.
I S3
TRIP2 Fuel consumption
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1
I LEFT HANDLEBAR
© (2)
Clutch Lever Adjustment DIMMER SWITCH ®
"K>" position
The headlight low beam and taillight
turn on.
CHOKE LEVER
"ID" position
The headlight high beam and taillight
turn on. The high beam indicator light
also turns on.
adjuster to the desired position. When toward you. The choke system opens
changing the clutch lever position, al- the throttle valve slightly to raise idling
ways be sure the adjuster stops in the A WARNING speed.
proper position; a projection of the Failure to use the turn signals, and
clutch lever holder should fit into the failure to turn off the turn signals When the engine is warm, you do not
depression of the adjuster. This mo- need to use the choke system for start-
can be hazardous. Other drivers
torcycle is delivered from the factory ing.
with its adjuster set on position 2. may misjudge your course and this
For Canada may result in an accident. NOTE: Refer to the RIDING TIPS sec-
tion of this manual for the engine start-
CLUTCH LEVER ® A WARNING Always use the turn signals when ing procedure.
1 The clutch lever is used for disengag- you intend to change lanes or make
Adjusting the clutch lever position
J ing the drive to the rear wheel when while riding can be hazardous. Re- a turn. Be sure to turn off the turn
starting the engine or shifting the signals after completing the turn or
moving a hand from the handlebars
transmission gear. Squeezing the le- lane change.
ver disengages the clutch. can reduce your ability to control
the motorcycle.
HORN SWITCH ">tr" ©
Always keep both hands on the Press the switch to sound the horn.
handlebars while riding.
18 19
RIGHT HANDLEBAR ELECTRIC STARTER BUTTON "®" Front Brake Lever Adjustment THROTTLE GRIP ®
® Engine speed is controlled by the po-
This button is used for operating the sition of the throttle grip.Twist it toward
0) starter motor. With the ignition switch you to increase engine speed. Turn it
in the "ON" position, the engine stop away from you to decrease the engine
switch in "O" and the transmission in speed.
neutral, push the electric starter but-
ton to operate the starter motor and
start the engine.
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Except for Canada and Australia
NOTE: This motorcycle is equipped
with interlock switches for the ignition
circuit and the starter circuit. The en-
gine can only be started if:
• The transmission is in neutral and
the clutch is disengaged, or
• The transmission is in gear, the side
stand is fully up and the clutch is
The distance between the throttle grip
and the front brake lever is adjustable
among six positions. To change the
position, push the brake lever forward
and turn the adjuster to the desired
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J ® Fuel level
@ Filler neck
A WARNING
This motorcycle has a 6-speed trans-
mission which operates as shown. To
shift properly, pull the clutch lever and
Depressing the rear brake pedal will
apply the rear disk brake. The brake
light will be illuminated when the rear
close the throttle at the same time you brake is operated.
Overfilling the fuel tank can cause
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the fuel to overflow when it ex- operate the gearshift lever. Lift the
gearshift lever to upshift and depress
pands due to heat from the engine
the lever to downshift. Neutral is lo-
or the sun. Spilled fuel can catch cated between low and 2nd gear.
on fire. When neutral is desired, depress or
To open the fuel tank cap, insert the lift the lever halfway between low and
ignition key into the lock and turn it Never fill the fuel above the bottom 2nd gear.
clockwise. With the key inserted, lift up of the filler neck.
with the key and open the fuel tank NOTE: When the transmission is in
cap. To close the fuel tank cap, push neutral the green indicator light on the
the cap down firmly with the key in the A WARNING instrument panel will be lit. However,
cap lock. even though the light is illuminated,
Fuel and fuel vapor are highly flam- cautiously release the clutch lever
mable and toxic.You can be burned slowly to determine whether the trans-
or poisoned when refueling. mission is positively in neutral.
• Stop the engine and keep flames, Reduce the motorcycle speed before
down-shifting. When down-shifting,
sparks and heat sources away.
the engine speed should be increased
• Refuel only outdoors or in a well before the clutch is engaged. This will
ventilated area. prevent unnecessary wear on the
• Do not smoke. drive train components and the rear
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• Wipe up spills immediately. tire.
• Avoid breathing fuel vapor.
• Keep children and pets away.
22 23
rtl
SEAT LOCK AND HELMET Rear Seat
HOLDERS A WARNING
Failure to install the seat properly
Front Seat could allow the seat to move and
To remove the front seat. cause loss of rider control.
J Latch the seat securely in its proper
position.
J Helmet Holders
To reinstall the seat, slide the seat
hooks into the seat hook retainers on The seat lock is located at the left side
the frame and tighten the bolts se- of the seat tail cover. To remove the
curely.
rear seat, insert the ignition key into
3
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26 27
Damping Force Adjustment Turn the adjuster clockwise from the Damping Force Adjustment To set the rebound damping force ad-
standard position to stiffen the damp- juster to the standard position;
ing force. Turn the adjuster counter- 1. Turn the adjuster clockwise until it
clockwise to soften the damping force. stops.
The damping force should be adjusted 2. Turn the adjuster counterclockwise
gradually, 1 click at a time, to fine-tune about 11 clicks. Fine-tune the ad-
the suspension. juster by turning it slightly until two
punch marks align.
A WARNING To set the compression damping force
Unequal suspension adjustment adjuster to the standard position;
can cause poor handling and loss 1. Turn the adjuster clockwise until it
of stability. stops.
2. Turn the adjuster counterclockwise
about 8 clicks. Fine-tune the ad-
Adjust the right and left front forks juster by turning it slightly until two
to the same settings. punch marks align.
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30 31
ENGINE OIL COOLANT Required amount of water/coolant BREAK-IN (RUNNING-IN)
Use a premium quality 4-stroke motor Use an anti-freeze compatible with Solution capacity (total): 2950 ml
oil to ensure longer service life of your aluminium radiator mixed with distilled (6.2/5.2 US/Imp, pt) Previous sections explains how impor-
motorcycle. Use only oils which are water only at the ratio of 50:50. tant proper break-in is to achieving
rated SF or SG under the API service 1475 ml maximum life and performance from
Water
(3.1/2.6 US/Imp, pt)
classification. The recommended vis-
cosity is SAE 10W-40. If a SAE 10W-
A WARNING 50%
your new Suzuki. The following guide-
1475 ml lines explain proper break-in proce-
40 motor oil is not available, select an Engine coolant is harmful if swal- Coolant dures.
(3.1/2.6 US/Imp, pt)
alternative according to the following lowed or if it comes in contact with
chart. your skin or eyes.
J
NOTE: This 50% mixture will protect MAXIMUM ENGINE SPEED
Keep engine coolant away from the cooling system from freezing at RECOMMENDATION
"*] children and pets. Call your physi- temperatures above -31 °C. If the mo- This table shows the maximum rec-
J cian immediately if engine coolant torcycle is to be exposed to tempera- ommended engine speed during the
is swallowed, and induce vomiting. ture below -31 °C, this mixing ratio break-in period.
Flush eyes or skin with water if en- should be increased up to 55%
1600 km Below
Up to
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(1000 miles) 8000 rpm
A CAUTION 1 600 km Below
Over
Spilled engine coolant can damage (1000 miles) 11000 rpm
painted surfaces.
1 Do not spill any fluid when filling VARY THE ENGINE SPEED
The engine speed should be varied
the radiator. Wipe spilled engine
coolant up immediately. and not held at a constant speed. This
allows the parts to be "loaded" with
pressure, and then unloaded, allow-
ing the parts to cool. This aids the
Water for mixing
Use distilled water only. Water other mating process of the parts. It is es-
sential that some stress be placed on
than distilled water can corrode and
the engine components during break-
clog the aluminium radiator.
in to ensure this mating process. Do
not, though, apply excessive load on
Anti-freeze
the engine.
The coolant performs as rust inhibitor
and water pump lubricant as well as
anti-freeze. Therefore the coolant
should be used at all times even
though the atmospheric temperature
in your area does not go down to freez-
ing point.
32 33
1 BREAKING IN THE NEW TIRES
New tires need proper break-in to as-
ALLOW THE ENGINE OIL TO INSPECTION BEFORE A WARNING
1
CIRCULATE BEFORE RIDING RIDING
sure maximum performance, just as Allow sufficient idling time after warm Checking maintenance items when
the engine does. Break-in the tread or cold engine start up before apply- the engine is running can be haz-
surface by gradually increasing your ing load or revving the engine. This
A WARNING ardous. You could be severely in-
cornering lean angles over the first allows time for the lubricating oil to Failure to inspect and maintain
1
jured if your hands or clothing get
160 km (100 miles) before attempting reach all critical engine components. your motorcycle properly increases caught in moving parts.
maximum performance. Avoid hard ac- the chance.of an accident or equip-
celeration, hard cornering, and hard
braking for the first 160 km (100 miles). ment damage. Shut the engine off when perform-
OBSERVE YOUR FIRST AND ing maintenance checks, except
MOST CRITICAL SERVICE Always perform a pre-ride inspec- when checking the engine stop
A WARNING The initial service (1000 km mainte- tion before each ride. Refer to the switch and throttle.
Failure to perform break-in of the nance) is the most important service table below for check items. For
1 first 160 km (100 miles). the best service life and performance
from the engine.
and can cause an accident.
34 35
WHAT TO
CHECK FOR:
Horn Correct function RIDING TIPS 4. Move the choke lever to the "OFF"
CHECK position approximately 30 seconds
Engine stop Correct function
after engine starts. It may be nec-
Steering • Smoothness switch STARTING THE ENGINE
• No restriction of essary to use the choke longer than
Side stand/ Proper operation Before attempting to start the engine, 30 seconds in extremely cold
movement
Ignition make sure: weather.
• No play or looseness
interlock • The transmission is in neutral.
Throttle • Correct play in the throttle switch • The engine stop switch is in the "O" When the Engine is Warm:
cable position.
• Smooth operation and Use of the choke should not be nec-
positive return of the essary. Close the throttle completely
NOTE: This motorcycle is equipped and push the electric starter button.
throttle grip to the closed
position
with interlock switches for the ignition
circuit and the starter circuit. When the Warm Engine is Hard to
Clutch • Fluid level in the reservoir The engine can only be started if:
to be above "LOWER" line Start:
• The transmission is in neutral and Use of the choke should not be nec-
• Correct lever play
the clutch is disengaged, or essary. Open the throttle slightly and
• No fluid leakage
• Smooth and progressive
• The transmission is in gear, the side push the electric starter button.
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36 37
STARTING OFF After moving the side stand to the fully The table below shows the approxi-
up position, pull the clutch lever in and mate speed range for each gear (for A WARNING
pause momentarily. Engage first gear Canada). Downshifting while the motorcycle
A WARNING by depressing the gear shift lever is leaned over in a corner may
Riding this motorcycle at excessive downward. Twist the throttle grip to- Shifting up schedule
cause rear wheel skid and loss of
speed increases your chances of ward you and at the same time release
the clutch lever gently and smoothly.
Gear position km/h miles/h control.
losing control of the motorcycle.
As the clutch engages, the motorcycle 1st-> 2nd 20 12
This may result in an accident. will start moving forward. To shift to the Reduce your speed and downshift
2nd -> 3rd 30 19 before entering the corner.
next higher gear, accelerate gently,
Always ride within the limits of your then close the throttle and pull the 3rd -> 4th 40 25
skills, your motorcycle, and the clutch lever in simultaneously. Lift the
4th -» 5th 50 31
riding conditions. gear shift lever upward to select the A CAUTION
next gear, release the clutch lever and 5th -> 6th 60 37
open the throttle again. Select the Revving the engine into the red
A WARNING gears in this manner until top gear is zone can cause severe engine
reached. Shifting down schedule damage.
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38 39
I STOPPING AND PARKING
1. Twist the throttle grip away from A WARNING INSPECTION AND
MAINTENANCE
A WARNING
yourself to close the throttle com- Following another vehicle too Running the engine indoors or in a
pletely. closely can lead to a collision. As garage can be hazardous. Exhaust
2. Apply the front and rear brakes MAINTENANCE SCHEDULE
vehicle speeds increase, stopping gas contains carbon monoxide, a
evenly and at the same time. The chart indicates the intervals be-
gas that is colorless and odorless
1
distance increases progressively. tween periodic services in miles, kilo-
3. Downshift through the gears as and can cause death or severe in-
road speed decreases. meters and months. At the end of each
Be sure you have a safe stopping interval, be sure to inspect, check, lu- jury.
4. Select neutral with the clutch lever
distance between you and the ve- bricate and service as instructed. If
squeezed toward the grip (disen-
1
your motprcycle is used under high Only run the engine outdoors
gaged position) just before the hicle in front of you.
stress conditions such as continuous
motorcycle stoos. Neutral position where there is fresh air.
full throttle operation, or is operated
can be confirmed by observing the in a dusty climate, certain services
neutral indicator light. 5. Park the motorcycle on a firm, flat should be performed more often to
1 A WARNING
Inexperienced riders tend to
surface where it will not fall over.
A WARNING
ensure reliability of the machine as
explained in the maintenance section.
Your Suzuki dealer can provide you
with further guidelines. Steering com-
NOTE: The MAINTENANCE CHART
specified the minimum requirements
for maintenance. If you use your mo-
torcycle under severe conditions, per-
A hot muffler can burn you. The form maintenance more often than
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underutilize the front brake. This ponents, suspensions and wheel com-
can cause excessive stopping dis- muffler will be hot enough to burn ponents are key items and require very shown in the chart. If you have any
tance and lead to a collision. Us- you for some time after stopping special and careful servicing. For questions regarding maintenance in-
the engine. maximum safety we suggest that you tervals, consult your SUZUKI dealer
ing only the front or rear brake can have these items inspected and ser- or qualified mechanic.
cause skidding and loss of control. viced by your authorized Suzuki dealer
Park the motorcycle where pedes- or a qualified service mechanic.
Apply both brakes evenly and at the trians or children are not likely to A CAUTION
same time. touch the muffler. A WARNING Using poor quality replacement
parts can cause your motorcycle to
Improper maintenance or failure to wear more quickly and may shorten
A WARNING NOTE: If the motorcycle is to be perform recommended mainte-
its useful life.
parked on the side stand on a slight nance increases the chance of an
Hard braking while turning may slope, the front end of the motorcycle accident or motorcycle damage.
cause wheel skid and loss of con- should face "up" the incline to avoid Use only genuine Suzuki replace-
trol. rolling forward off the side stand. You Always follow the inspection and ment parts or their equivalent.
may leave the motorcycle in 1st gear maintenance recommendations
Brake before you begin to turn. to help prevent it from rolling off the and schedules in this owner's
side stand. Return to neutral before manual. Ask your SUZUKI dealer or
starting engine. qualified mechanic to do the main-
A WARNING tenance items marked with an as-
6. Turn the ignition key to the "OFF"
Hard braking on wet, looser-rough, terisk (*).You may perform the un-
position.
or other slippery surfaces can marked maintenance items by re-
7. Turn the handlebars all the way to
cause wheel skid and loss of con- the left and lock the steering for ferring to the instructions in this
trol. security. section, if you have mechanical
8. Remove the ignition key. experience. If you are not sure how
Brake lightly and with care on slip- to do any of the jobs, have your
pery or irregular surfaces. SUZUKI dealer or qualified me-
chanic do them.
40 41
MAINTENANCE CHART TOOLS STEERING DAMPER
Interval: This interval should be judged by odometer reading or months, which-
MAINTENANCE
ever comes first.
1. Keep the steering damper shaft
^_^ Interval km 1000 6000 12000 18000 24000 clean at all times.
^~~~~~^^^ miles 600 4000 7500 11000 15000 2. Wipe off any oil residue with a cloth
Element """"~^^_^ months 1 6 12 18 24
Air cleaner element - I I R I
* Exhaust pipe bolts and muffler bolts T - T - T
' Tappet clearance - - - - I
Spark plugs - I R I R
- I I I I
Fuel line
'Replace every four years
Engine oil R R R R R To assist you in the performance of
Engine oil filter R - - R -
periodic maintenance, a tool kit is sup-
plied and located under the rear seat.
Idle speed I I I I I
]
1000km (600 miles)
" Brakes I I I I I
- I I I I
Brake hose
'Replace every four years
] Brake fluid
Tires
* Steering
-
-
I
I
I
-
I
'Replace every two years
I
I -
I
I
I
I
I
* Front forks - - I - I
* Rear suspension - - I - I
* Chassis bolts and nuts T T T T T
42 43
r
1
left).
Installation
Reinstall the fairing in the reverse or-
der of their removal.
• Fairing parts must be reinstalled
securely. After reinstallation, check
that they are snug and properly
positioned.
44 45
BATTERY AIR CLEANER Place the motorcycle on the side
The battery is located under the front A CAUTION The air cleaner is located under the stand.
seat. Remove the front seat by refer- Reversing the battery lead wires fuel tank. If the element has become Remove the front seat by referring
ring to the SEAT LOCK AND HELMET clogged with dust, intake resistance to the SEAT LOCK AND HELMET
can damage the charging system
HOLDERS section. This battery is will increase with a resultant decrease HOLDERS section.
and the battery.
j sealed type and requires no mainte-
nance. Have your dealer check the
in power output and an increase in fuel
consumption. If driving under dusty
The red lead must go to the posi- conditions, the air cleaner element
battery's state of charge periodically.
tive (+) terminal and the black (or must be cleaned or replaced more fre-
The standard charging rate is 1.2A x black with white tracer) lead must quently than maintenance schedule.
5 to 10 hours and maximum rate is go to the negative (-) terminal. Check and clean the air cleaner ele-
5.0A x 1 hour. Never exceed maximum ment periodically according to the fol-
charging rate. lowing procedure.
I
A WARNING
Operating the engine without the
air cleaner element in place could 3. Remove the fuel tank fitting bolts
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48 49
INSPECTION Plug Replacement Guide
A CAUTION
An improper spark plug may have
an incorrect fit or heat range for
your engine.This may cause severe
engine damage which will not be
covered under warranty.
Extract the spark plug cap with 0.7-0.8 mm NGK DENSO REMARKS
(0.028 - 0.031 in)
your hand. Do not use pliers. If the standard
plug is apt to
CR8E U24ESR-N
Remove the carbon deposits periodi- get wet, replace
cally from the spark plug with a piece with this plug.
of hard wire or pin. Readjust the spark CR9E U27ESR-N Standard
plug gap to 0.7 - 0.8 mm (0.028 -
0.031 in) by using a spark plug gap If the standard
thickness gauge. The spark plug plug is apt to
6. Release the connector locks and CR10E U31ESR-N
should be replaced every 12000 km overheat, replace
disconnect the connectors ® from (7500 miles). with this plug.
the spark plug caps.
Whenever removing the carbon de- NOTE: This motorcycle uses resistor-
posits, be sure to observe the opera- type spark plug to avoid jamming elec-
tional color of each spark plug's por- tronic parts. Improper spark plug se-
celain tip. This color tells you whether lection may cause electronic interfer-
Remove the spark plug with the or not the standard spark plug is suit-
spark plug wrench provided in the able for your type of usage. A normal ence with your motorcycle ignition sys-
tool kit. tem, resulting in motorcycle perfor-
operating spark plug should be very mance problems. Use recommended
light brown in color. If the spark plug spark plugs.
A CAUTION is very white or glazed appearing, it
has been operating much too hot. This
Dirt can damage your engine if it spark plug should be replaced with the
enters an open spark plug hole. colder plug.
A CAUTION
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52 53
A WARNING Mark top dead center
Engine oil and exhaust pipes can
be hot enough to burn you. Oil filter wrench
Available from Suzuki dealer 9. Smear a little engine oil around the In the position at
A WARNING Oil filter wrench (Part No. 09915-40610) rubber gasket (D of the new oil fil- which the filter
ter. gasket first contacts^
New and used oil and solvent can 10-Screw the new filter by hand until the mounting
be hazardous. Children and pets surface.
the filter gasket contacts the mount-
may be harmed by swallowing new ing surface (a small resistance will
ProCarManuals.com
J
56 57
CLUTCH COOLANT
A WARNING COOLANT LEVEL
Failure to keep the clutch fluid res-
ervoir full with the proper brake
fluid can be hazardous.The clutch
may not work correctly without the
proper amount and type of brake
fluid.This could lead to an accident.
However, inspect the following each spect the level every time before riding
time before driving to make sure that with the motorcycle held vertically. If
the system is in good condition and the coolant is found lower than the "L" A WARNING
functioning properly. A CAUTION level line, add properly mixed coolant Engine coolant is harmful if swal-
in the following way: lowed or if it comes in contact with
Spilled brake fluid can damage
• Fluid level in the reservoir to be your skin or eyes.
above "LOWER" line. painted surfaces and plastic parts.
• No fluid leakage.
J • Smooth and sure action of clutch Avoid spilling any fluid when filling Keep engine coolant away from
lever. the reservoir. Wipe up spills imme- children and pets. Call your physi-
diately. cian immediately if engine coolant
is swallowed, and induce vomiting.
A WARNING Flush eyes or skin with water if en-
Brake fluid can be hazardous to gine coolant gets in eyes or comes
humans and pets. Brake fluid is in contact with skin.
harmful or fatal if swallowed, and
J harmful if it comes in contact with
skin or eyes. NOTE: Adding only water will dilute the
1. Remove the fastener ® and screw engine coolant and reduce its effec-
@. Unhook the hook (3). tiveness. Add 50:50 mixture of engine
Keep brake fluid away from chil-
coolant and water.
dren and pets. Call your doctor im-
mediately if brake fluid is swal- CHANGING THE COOLANT
lowed, and induce vomiting. Flush Change the coolant every two years.
eyes or skin with water if brake fluid
gets in eyes or comes in contact NOTE: About 2300 ml (4.8/4.0 US/Imp,
with skin. pt) of coolant will required when filling
the radiator and reservoir tank.
58 59
J
DRIVE CHAIN Damage to the drive chain means that DRIVE CHAIN CLEANING AND
This motorcycle has a master link type the sprockets may also be damaged. OILING A CAUTION
drive chain. We recommend that you Inspect the sprockets for the follow- This drive chain has special "0" rings Some drive chain lubricants con-
take your motorcycle to an authorized ing: that permanently seal grease inside.
• Excessively worn teeth tain solvents and additives which
Suzuki dealer or qualified mechanic if Clean and oil the chain periodically,
the drive chain needs replacing. • Broken or damaged teeth could damage the 0-rings in your
as follows:
• Loose sprocket mounting nuts 1. Clean the chain with kerosene. If chain.
The condition and adjustment of the the chain tends to rust, the interval
drive chain should be checked each If you find any of these problems with must be shortened. Kerosene is a Use Suzuki chain lube or an equiva-
day before you ride. Always follow the your sprocket, consult your-Suzuki petroleum product and will provide lent that is specifically intended for
J dealer or qualified mechanic.
guide lines for inspecting and servic- some lubrication as well as clean- use with 0-ring chains.
ing the chain. ing action.
Good Worn
A WARNING A WARNING DRIVE CHAIN ADJUSTMENT
Adjust the drive chain slack to the
Riding with the chain in poor con- Kerosene can be hazardous. Kero- proper specification. The chain may
dition or improperly adjusted can sene is flammable. Children or pets require more frequent adjustments
lead to an accident. may be harmed from contact with than periodic maintenance schedule
ProCarManuals.com
60 61
To adjust the drive chain, follow the BRAKES BRAKE FLUID
procedure below: This motorcycle utilizes front and rear
1. Place the motorcycle on the side
stand.
disk brakes. Proper operation of brake A WARNING
systems are vital to safe riding. Be
sure to perform the brake inspection Brake fluid can be hazardous to
requirements as scheduled. humans and pets. Brake fluid is
harmful or fatal if swallowed, and
20-30 mm BRAKE SYSTEM harmful if it comes in contact with
(0.8-1.2 in) skin or eyes.
A WARNING
5. Adjust the drive chain slack by turn- Keep brake fluid away from chil-
Failure to inspect and properly
ing the right and left chain adjuster dren and pets. Call your doctor im-
maintain the brakes increases your
bolts ®. At the same time that the mediately if brake fluid is swal-
chain is being adjusted, the rear chance of having an accident.
lowed, and induce vomiting. Flush
sprocket must be kept in perfect eyes or skin with water if brake fluid
"1 Inspect the brake system before
Except for Canada alignment with the front sprocket. gets in eyes or comes in contact
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To assist you in performing this pro- each use according to the INSPEC-
with skin.
cedure, there are reference marks TION BEFORE RIDING section. Fol-
© on the swing arm and each chain low the MAINTENANCE SCHED-
adjuster which are to be aligned ULE section to maintain your brake LOWER
with each other and to be used as system.
a reference from one side to the
other.
6. Tighten the lock nut ® (right and Inspect your brake system for the fol-
left). lowing items daily:
7. Tighten the axle nut @ securely. • Inspect the fluid level in the reser-
8. (Only for Canada) Replace the cot- voirs.
ter pin with a new one. • Inspect the front and rear brake
For Canada 9. Recheck the chain slack after tight- system for signs of fluid leakage.
ening and readjust if necessary. • Inspect the brake hose for leakage
2. (Only for Canada) Remove the cot- or a cracked appearance.
ter pin ®. Rear axle nut tightening torque: • The brake lever and pedal should
3. Loosen the axle nut (2). 100 N-m (10.0 kgf-m, 72.5 Ib-ft) have the proper stroke and be firm
4. Loosen the lock nut (3) (right and at all times.
left). • Check the wear of the disk brake
pads.
J A WARNING
A hot muffler can burn you. The
muffler will be hot enough to burn
you for some time after stopping
the engine. Check the brake fluid level in both front
and rear brake fluid reservoirs. Inspect
for brake pad wear and leaks.
J Wait until the muffler cools to avoid
burns.
62 63
BRAKE PAD
A WARNING A WARNING
Failure to keep the brake fluid res- FRONT Riding with worn brake pads will
ervoir full with proper brake fluid reduce braking performance and
can be hazardous, The brakes may will increase your chance of hav-
not work correctly without the ing an accident.
proper amount and type of brake
fluid.This could lead to an accident. Inspect brake pad wear before each
use. Ask your SUZUKI dealer or
Inspect the brake fluid level before qualified mechanic to replace brake
each use. Use only DOT4 brake pads if any pad is worn to the limit.
fluid from a sealed container. Never
use or mix different types of brake
NOTE: Remove the plastic cover® to
fluid. If there is frequent loss of inspect the rear brake pads. Use a A WARNING
fluid, take your motorcycle to a mirror to inspect them. Failure to extend brake pads after
SUZUKI dealer or qualified me-
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64 65
REAR BRAKE PEDAL REAR BRAKE LIGHT SWITCH TIRES TIRE PRESSURE AND LOADING
ADJUSTMENT Proper tire pressure and proper tire
The rear brake pedal position must be loading are important factors. Over-
properly adjusted at all times or the A WARNING loading your tires can lead to tire fail-
disk brake pads will bear against the ure and loss of vehicle control.
disk causing damage to the pads and
Failure to follow these warnings
to the disk surface. Adjust the brake may result in an accident due to tire
failure.The tires on your motorcycle Check tire pressure each day before
pedal position in the following manner: you ride, and be sure the pressure is
form the crucial link between your correct for the vehicle load according
motorcycle and the road. to the table below. Tire pressure
should only be checked and adjusted
Follow these instructions; before riding, since riding will heat up
To adjust the brake light switch, raise • Check tire condition and pres- the tires and lead to higher inflation
or lower the switch so that the brake sure, and adjust pressure before pressure readings.
light will come on just before a pres- each ride.
sure rise is felt when the brake pedal • Avoid overloading your motor- Under-inflated tires make smooth cor-
is depressed. cycle. nering difficult, and can result in rapid
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• Replace a tire when worn to the tire wear. Over-inflated tires have a
smaller amount of tire in contact with
specified limit, or if you find dam- the road, which can contribute to skid-
Loosen lock nut ®, and rotate push age such as cuts or cracks. ding and loss of control.
rod (D to locate the pedal 55 - 65 • Always use the size and type of
mm (2.2 - 2.6 in) below the top face tires specified in this owner's Cold Tire Inflation Pressure
of the footrest. manual.
Retighten lock nut ® to secure • Balance the wheel after tire in- \\LOAD TWO-UP
push rod (2) in the proper position. stallation. TIRE\.
SOLO RIDING
RIDING
• Read this section of owner's 290 kPa 290 kPa
A CAUTION manual carefully. FRONT 2.90 kgf/cm2 2.90 kgf/cm2
An incorrectly adjusted brake pedal 42 psi 42 psi
may force brake pads to rub against 290 kPa 290 kPa
the disk at all times, causing dam- A WARNING REAR 2.90 kgf/cm2 2.90 kgf/cm2
age to the pads and disk. Failure to perform break-in of the 42 psi 42 psi
tires could cause tire slip and loss
Follow the steps in this section to of control. NOTE: When you detect drops in tire
adjust the brake pedal properly. pressure, check the tire for nails or
Use extra care when riding on new other punctures, or a damaged wheel
tires. Perform proper break-in of the rim. Tubeless tires sometimes lose
tires referring to the BREAK-IN sec- pressure gradually when punctured.
tion and avoid hard acceleration,
hard cornering, and hard braking
for the first 160 km (100 miles).
66 67
L
"1
[. TIRE CONDITION AND TYPE
Proper tire condition and proper tire
When you replace a tire, be sure to
replace it with a tire of the size and A WARNING
type affect vehicle performance. Cuts type listed below. If you use a differ- Failure to follow these instructions
or cracks in the tires can lead to tire ent size or type of tire, vehicle han-
failure and loss of vehicle control. about tubeless tires may result in
dling may be adversely affected, pos-
Worn tires are susceptible to puncture sibly reuslting in loss of vehicle con- an accident due to tire failure.Tube-
failures and subsequent loss of vehicle trol. less tires require different service
control. Tire wear also affects the tire procedures than tube tires.
profile, changing vehicle handling
characteristics. ^\ FRONT REAR
• Tubeless tires require an air-tight
120/70 ZR17 190/50 ZR17 seal between the tire bead and
SIZE
M/C (58W) M/C (73W) wheel rim. Special tire irons and
BRIDGESTONE BRIDGESTONE rim protectors or a specialized NOTE: The wheel has arrow marks
TYPE tire mounting machine must be
BT56F J BT56R J showing the rotating direction. The
used for removing and installing arrow marks on the tire and on the
tires to prevent tire or rim dam- wheel should be in the same direction.
NOTE: Motorcycle tires have two type
age which could result in an air
of indication such as 120/70 ZR17 M/
leak.
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68 69
i: SIDE STAND/IGNITION
A WARNING FRONT WHEEL REMOVAL Loosen the axle shaft © tempo-
r INTERLOCK SWITCH
If the side stand/ignition interlock
system is not working properly, it
1. Place the motorcycle on the side
stand.
2. Remove the fairing by referring to
rarily.
Place an accessory service stand
or equivalent under the swing arm
to help stabilize the rear end.
is possible to ride the motorcycle the FAIRING REMOVAL section.
Carefully position a jack under the
with the side stand in the down exhaust pipe and raise until the
position. This may interfere with front wheel is slightly off the ground.
rider control during a left turn.
A CAUTION
Check the side stand/ignition inter-
lock system for proper operation Improper jacking may cause dam-
before riding. Check that the side age to the fairing or oil filter.
stand is returned to its full up po-
sition before starting off. Do not apply the jack head to the
Check the side stand/ignition interlock fairing lower part or the oil filter
switch for proper operation as follows: when jacking up the motorcycle.
1. Sit on the motorcycle in the normal
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riding position, with the side stand 3. Remove both brake calipers from
up. the front forks by removing two \\
2. Shift into first gear, hold the clutch mounting bolts ® on each calipers.
in, and start the engine.
3. While continuing to hold the clutch NOTE: Never squeeze the front brake
in, move the side stand to the down lever with the caliper removed. It is
position. very difficult to force the pads back into
the caliper assembly and brake fluid
If the engine stops running when the leakage may result.
side stand is moved to the down posi-
tion, then the side stand/ignition inter-
lock switch is working properly. If the I
engine continues to run with the side 8. Turn the axle shaft counterclock-
stand down arid the transmission in wise and draw it out.
gear, then the side stand/ignition in-
terlock switch is not working properly.
Have your motorcycle inspected by an
authorized Suzuki dealer or a quali-
fied service mechanic.
70 71
10. To reinstall the wheel assembly, REAR WHEEL REMOVAL
reverse the sequence as de- A WARNING 1. Place the motorcycle on the side
A WARNING
scribed. Failure to torque bolts and nuts stand. A hot muffler can burn you. The
11. After installing the wheel, apply the muffler will be hot enough to burn
properly could lead to an accident.
brake several times to restore the
you for some time after stopping
proper lever stroke.
Torque bolts and nuts to the proper the engine.
specifications. If you are not sure
A WARNING of the proper procedure, have your Wait until the muffler cools to avoid
Failure to extend brake pads after authorized SUZUKI dealer or quali- burns.
installing the wheel can cause poor fied mechanic do this.
braking performance and may re-
sult in an accident. 5. Place an accessory service stand
Front axle tightening torque: or equivalent under the swing arm
100 N-m (10.0 kgf-m, 72.5 Ib-ft) 2. Remove the three screws ® and to lift the rear wheel slightly off the
Before riding, "pump" the brake re-
chain case. ground.
peatedly until brake pads are 6. Loosen the lock nut ® (right and
Front axle holder bolt tightening
pressed against the brake disks torque: left). Turn the chain adjusting nuts
and proper lever/pedal stroke and
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For Canada
3. (Only for Canada) Remove the cot- 8. With the wheel moved forward, re-
ter pin @. move the chain from the sprocket.
4. Remove the axle nut (3).
72 73
HEADLIGHT Low beam
A WARNING To replace the headlight bulb, perform
Failure to extend brake pads after the following step:
installing the wheel can cause poor
braking performance and may re-
sult in an accident.
10. To replace the wheel reverse the shown on the table below. When re-
complete sequence listed. placing a burned out bulb, always use
11. (Only for Canada) Replace the the exact same wattage rating. Using
cotter pin with a new one. other than the specified rating can re-
12. After installing the wheel, apply the sult in overloading the electrical sys-
brake several times and then tem or premature failure of a bulb.
check that the wheel rotates freely.
A CAUTION
A WARNING Using a light bulb with the wrong
2. Unhook the bulb holder spring (3)
Failure to adjust the drive chain and wattage rating can cause electrical and pull out the bulb @.
failure to torque bolts and nuts system damage or shorten bulb
properly could lead to an accident. life. 1. Turn the socket © counterclock-
wise and remove it.
A CAUTION
• Adjust the drive chain as de- Always use the specified light bulb. Oil from your skin may damage the
scribed in DRIVE CHAIN AD- headlight bulb or shorten its life.
JUSTMENT section after install- Headlight 12V65W(HB3)
ing the rear wheel. ... High beam Grasp the new bulb with a clean
• Torque bolts and nuts to the 12V55W(H7)
cloth.
proper specifications. If you are ... Low beam
not sure of the proper procedure, Position light 12V5W*
have your authorized SUZUKI Turn signal light 12V 21W
dealer or qualified mechanic do
Brake light/
this. Taillight 12V 21/5W x 2
vi
HEADLIGHT BEAM ADJUSTMENT NOTE: To adjust the headlight beam, REAR TURN SIGNAL LIGHT
The headlight beam can be adjusted adjust the beam horizontally first, then To replace the turn signal light bulb, A CAUTION
both horizontally and vertically if nec- adjust vertically. follow these directions. Overtightening the screws may
essary. cause the lens to crack.
FRONT TURN SIGNAL LIGHT
To replace the turn signal light bulb,
Tighten the screws only until they
follow these directions.
are snug.
76 77
BRAKE LIGHT/TAILLIGHT LICENSE PLATE LIGHT FUSES The fuses are located behind the fair-
To change the brake light/taillight bulb, To change the license plate light bulb, ing cover under the left handlebar.
perform the following steps: perform the following steps:
To access the fuses;
2. Push in the bulb, twist it to the left 2. Pull off the bulb.
and pull it off. 2. Remove the fastener @ and cover
A CAUTION
Overtightening the screws may
cause the lens to crack.
78 79
FUSE LIST TROUBLESHOOTING Ignition System Check
• 30A MAIN fuse protects all electri- 1. Remove the spark plugs and reat-
cal circuits. This troubleshooting guide is provided tach them to the spark plug caps.
• 15A HEAD-HI fuse protects the to help you find the cause of some
headlight high beam and high common complaints.
beam indicator light.
• 15A HEAD-LO fuse protects the
headlight low beam. A CAUTION
• 15A IGNITION fuse protects the ig- Failure to troubleshoot a problem
nition coil, cooling fan motor and correctly can damage your motor-
ECM. cycle. Improper repairs or adjust-
• 15A SIGNAL fuse protects the neu-
ments may damage the motorcycle
tral indicator light, horn, brake light/
taillight, 'position light and meter instead of fixing it. Such damage
lights. may not be covered under warranty.
• 10A FAN fuse protects the position
light, brake light/taillight and starter If you are not sure about the proper 2. While holding the spark plug firmly
relay. action, consult your Suzuki dealer against the crank case of the en-
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• 10A FUEL fuse protects the fuel or qualified mechanic about the gine, push the starter switch with
pump, fuel injection system and problem. the ignition switch in the "ON" posi-
ECM. tion, the engine stop switch in the
"O" position, the transmission in
• Except for Canada and Australia If the engine refuses to start, perform neutral, and the clutch disengaged.
the following inspections to determine If the ignition system is operating
One 10A and one 15A spare fuses are the cause. properly, a blue spark should jump
provided inside the fuse box. across the spark plug gap.
Fuel Supply Check 3. If there is no spark, clean the spark
They are designed to open when an If the fuel injection indicator displays plug. Replace it if necessary. Retry
overload exists in individual electrical "Fl", showing signs of trouble in the the above procedure with the
system circuits. If any electrical sys- fuel injection system, take your ma- cleaned spark plug or new one.
tem fails to operate, then the fuses chine to an authorized Suzuki dealer. 4. If there is still no spark, consult your
must be checked. Refer to the "INSTRUMENT PANEL' Suzuki dealer for repairs.
section for fuel injection system indi-
A CAUTION cator explanation. If the indicator does A WARNING
not display "Fl", make sure there is
Installing a fuse of incorrect rating Performing the spark test improp-
enough fuel in the fuel tank. If the in-
or using aluminum foil or wire in- dicator does not display "Fl" and there erly can cause a high voltage elec-
stead of a fuse may seriously dam- is enough fuel, ignition system should trical shock or an explosion.
age the electrical system. be checked.
Avoid performing this check if you
Always replace a blown fuse with a are not familiar with this procedure,
fuse of the same type and rating. If or if you have a heart condition or
the new fuse blows in a short time, wear a pacemaker. Keep the spark
consult your Suzuki dealer or quali- plug away from the spark plug hole
fied mechanic immediately. during this test.
80 81
ENGINE STALLING MOTORCYCLE 5. Check carefully for damage to Waxing the Motorcycle
1. Make sure there is enough fuel in painted surfaces. If there is any After washing the motorcycle, waxing
the fuel tank.
CLEANING damage, obtain "touch-up" paint and polishing are recommended to
2. If the fuel injection indicator dis- and "touch-up" the damage follow- further protect and beautify the paint.
plays "Fl", showing signs of trouble Washing the Motorcycle ing the procedure below. • Only use waxes and polishes of
in the fuel injection system, take When washing the motorcycle, follow a. Clean all damaged spots and good quality.
your machine to an authorized the instruction below: allow them to dry. • When using waxes and polishes,
Suzuki dealer. Refer to the "IN- 1. Remove dirt and mud from the b. Stir the paint and "touch-up" the observe the precautions specified
STRUMENT PANEL' section for fuel motorcycle with running water. You damaged spots lightly with a by the manufacturers.
injection system indicator explana- may use a soft sponge or brush. Do 'small brush.
tion. not use hard materials which can c. Allow the paint to dry completely. Inspection after Cleaning
3. Check the ignition system for inter- scratch the paint. For extended life of your motorcycle,
mittent spark. 2. Wash the entire motorcycle with a Windshield Cleaning lubricate according to "LUBRICATION
4. Check the idle speed. If necessary, mild detergent or car wash soap Clean the windshield with a soft cloth POINTS" section.
adjust it using a tachometer. The using a sponge or soft cloth. The and warm water with a mild detergent.
sponge or cloth should be fre-
correct idle speed is 1050 - 1250
r/min. quently soaked in the soap solution.
If scratched, polish with a commer-
cially available plastic polish. Replace
A WARNING
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the windshield if it becomes scratched Wet brakes can cause poor brak-
A CAUTION or discolored so as to obstruct view. ing performance and may lead to
When replacing the windshield, use a an accident.
Radiator and oil cooler fins can be Suzuki replacement windshield.
damaged by spraying high pres-
Avoid a possible accident by ex-
sure water on them.
A CAUTION pecting longer stopping distances
Cleaning with any alkaline or after washing your motorcycle.
Do not spray high pressure water
strong acid cleaner, gasoline, brake Apply brakes several times to let
on the radiator and oil cooler fins.
fluid, or any other solvent will dam- heat dry the brake pads or shoes.
age the windshield.
NOTE: Avoid spraying or allowing
water to flow over the following places: Follow the procedures in the "INSPEC-
Clean only with a soft cloth and TION BEFORE RIDING" section to
Ignition switch warm water with a mild detergent.
Spark plugs check your motorcycle for any prob-
Fuel tank cap lems that may have arisen during your
Fuel injection system last ride.
Brake master cylinders
Air intake duct
Clutch master cylinder
82 83
STORAGE PROCEDURE BATTERY PROCEDURE FOR RETURNING TO
1. Remove the battery from the mo- SERVICE
If the motorcycle is to be left unused torcycle. • Clean the entire motorcycle.
for extended period of time for winter • Reinstall the battery.
NOTE: Be sure to remove the nega-
storage or any other reason, the ma-
chine needs special servicing requir- tive terminal first, then remove the NOTE: Be sure to connect the posi-
positive terminal. tive terminal first, then connect the
ing appropriate materials, equipment
and skill. For this reason, Suzuki rec- negative terminal.
ommends that you trust this mainte- 2. Clean the outside of the battery with
nance work to your Suzuki dealer. If a mild detergent and remove any • Remove the spark plugs. Turn the
corrosion from the terminals and engine a few times by putting the
you need to service the machine for
wiring harness connections. transmission in top gear and turn-
storage yourself, follow the general
3. Store the battery in a room above ing the rear wheel. Reinstall the
guidelines below.
freezing. spark plugs.
MOTORCYCLE • Drain the engine oil thoroughly.
Clean the entire motorcycle. Place the TIRES Replace the oil filter with a new one
Inflate the tires to the normal specifi- and pour fresh oil as outlined in this
motorcycle on the side stand on a firm,
cations. manual.
flat surface where it will not fall over.
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84 85
ELECTRICAL
SPECIFICATIONS Ignition type
Spark plug
Electronic ignition (Transistorized)
NGK CR9E or DENSO U27ESR-N
Battery 12V 36 kC(10 Ah)/10 HR
DIMENSIONS AND DRY MASS Generator Three-phase A.C. generator
Overall length 2140 mm (84.3 in) Fuse 30/15/15/15/15/10/1OA
Overall width 740 mm (29.1 in) Headlight 12V 65W (HB3) ... High beam
Overall height 1155 mm (45.5 in) 12V55WJH7) ... Low beam
Wheelbase 1485 mm (58.5 in) Position light 12V 5W ... Except for Canada and Australia
Ground clearance 120 mm (4.7 in) Turn signal light 12V 21W
Seat height 805 mm (31.7 in) Brake light/Taillight 12V 21/5W x 2
Dry mass 217 kg (478 Ibs) License plate light 12V 5W
SpeedorrTeter light LED
ENGINE Tachometer light LED
Type Four-stroke, liquid-cooled, DOHC, TSCC Fuel indicator light LED
Number of cylinders 4 Turn signal indicator light LED
Bore 81.0 mm (3.189 in) High beam indicator light LED
Stroke 63.0 mm (2.480 in) Neutral indicator light LED
Displacement 1299 cm3 (79.3 cu. in) Coolant temperature LED
Compression rat'o 11.0 :1 Oil pressure indicator LED
Fuel system Fuel injection
Air cleaner Non-woven fabric element CAPACITIES
Starter system Electric
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CHASSIS
Front suspension Inverted telescopic, coil spring, oil damped
Rear suspension Link type, coil spring, oil damped
Caster 24° 12'
Trail 97 mm (3.8 in)
Steering angle 30° (right and left)
Turning radius 3.3 m (10.8 in)
Front brake Disk brake, twin
Rear brake Disk brake
Front tire size 120/70 ZR17 M/C (58W), tubeless
Rear tire size 190/50 ZR17 M/C (73W), tubeless
87
86
NOISE CONTROL SYSTEM (AUSTRALIA ONLY)
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED
Owners are warned that the law may prohibit:
(a)The removal or rendering inoperative by any person other than for
purposes of maintenance, repair or replacement, of any device or el-
ement of design incorporated into any new vehicle for the purpose of
noise control prior to its sale or delivery to the ultimate purchaser or
while it is in use; and
(b)The use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
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