Aarti International Limited

(Textile Division)
Ludhiana (Punjab)
Introduction

Product Profile & Quality Control

Online Monitoring
Process Flow Chart
Accreditations
List of Power Saving Projects

Projects Under Consideration

 INTRODUCTION

Aarti International Ltd. represents a 100% cotton yarn manufacturing company,

with an installed capacity of 1,75,000 spindles including 43,400 spindles of
compact yarn. The company was established in the year 1996 with 27000
spindles and slowly and steadily expanded itself and has emerged as a global
player in the spinning industry with state of Art and Technology plant, with
equipment from renowned machinery suppliers from India, Switzerland and
Germany.
PRODUCT PROFILE
 100% Combed Cotton Grey Yarn
 100% Combed Cotton Compact Grey Yarn
 Cotton Slub Yarn ( Amsler )
 Core Spun Spandex Yarn
 Organic Cotton Yarns & OE Blended Yarns (Certifications
from GOTS & Organic Exchange)
 Single and Double Yarn

Quality Control
 Uster 1000 Hvi Classing
 Uster Afis Pro
 Uster Tensojet- 4
 Uster Tester-5
 ONLINE MONITORING
Schlafhorst – Coner Pilot

Rieter – Spider Web

Schneider – Power Consumption Monitoring System

Muratec – Visual Manager

CS Instruments – Compressed Air Monitoring

LTG & LUWA – Humidification System Online Monitoring

Uster- Cone Expert

PROCESS FLOW CHART
 ACCREDITATIONS

 NECA 2013-14 in Textile Sector from BEE.

 CERTIFICATE OF MERIT from PEDA, Punjab (2009-10).
 USTERIZED quality certificate from USTER, Switzerland.
 OEKO TEX Certificate from HOHENSTEIN, Germany.
 CU Certification GOTS.
 CU-Certification-OE.
LIST OF POWER SAVING
PROJECTS
 Shed 2: Optimization of Air Changes - Summary
Before Modification After Modification
H-Plant Motor KW Air Vol. CFM Air Changes Motor KW Air Vol. CFM Air Changes
RAF 1 37 RAF 1 37
R: 127628 R: 130003
RAF 2 37 RAF 2 37
Prep SAF 1 18.5 8.07 SAF 1 18.5 7.34
SAF 2 18.5 S: 80715 SAF 2 18.5 S: 73421
SAF 3 22 SAF 3 22
RAF 1 30 RAF 1 30
R: 131168 R: 115237
RAF 2 30 RAF 2 30
SPG-1 38.02 32.84
SAF 1 37 SAF 1 37
S: 135213 S: 116771
SAF 2 37 SAF 2 37
RAF 1 30 RAF 1 30
223821 R: 128373
RAF 2 30 RAF 2 30
SPG-2 37.02 32.14
SAF 1 37 SAF 1 37
131634.9 S: 114294
SAF 2 37 SAF 2 37
RAF 37 R: 79030 RAF 37 R: 54063
SPG-3 44.00 38.30
SAF 37 S: 89035 SAF 37 S: 67805
RAF 1 22 RAF 1 22
R: 128280 R: 94628
RAF 2 22 RAF 2 22
A/C 33.83 30.86
SAF 1 30 SAF 1 30
S: 110246 S: 100596
SAF 2 30 SAF 2 30
RAF 1 30 RAF 1 30
R: 129351 R: 122876
RAF 2 30 RAF 2 30
TFO 48.38 45.46
SAF 1 30 SAF 1 30
S: 127575 S: 119868
SAF 2 30 SAF 2 30
Shed 2: Optimization of Air Changes – Net Saving

Studies Before Modification: Studies After Modification:

Total Units/Day: 21116 Total Units/Day: 14039

(Avg. Unit/Day Apr-13 to Oct-13) (Avg. Units/day Dec-13 to Mar-14)

Total Units/Year: 7665108 Total Units/Year: 5096157

Net Saving:
Unit Saved/Day: 7077 (24Hrs)
Unit saved/ Year: 2568951 ( 363 Days)
Cost Saved/Year: 17468866/-

Investment: Zero
 Shed 3: Optimization of Air Changes - Summary
Ph-1 Before Modification Ph-1 After Modification Ph-2 Before Modification Ph-2 After Modification

Air Motor Air H- Motor Air Vol. Air

H- Motor Air Vol. Air H- Motor Air Vol. H-Plant Air Vol. CFM
Change KW Changes Plant KW CFM Changes
Plant KW CFM Changes Plant KW CFM
s
RAF 1 22 RAF 1 22
RAF 1 22 RAF 1 22 R: 91563 R: 78882
R: 97397 R: 95546 B/R RAF 2 22 12.18 B/R RAF 2 22 10.18
B/R RAF 2 22 16.26 B/R RAF 2 22 10.02
SAF 15 S: 32122 SAF 15 S: 26843
SAF 15 S: 42865 SAF 15 S: 26421
CDG SAF 30 S: 40067 12.66 CDG SAF 30 S: 29166 9.22
CDG SAF 30 S: 35851 11.33 CDG SAF 30 S: 29324 9.27
RAF 30 172130 RAF 30 132397

RAF 30 R: 65855 RAF 30 R: 60763 Prep SAF 1 15 13.05 Prep SAF 1 15 10.03
101234 77866
Prep SAF 1 15 9.45 Prep SAF 1 15 9.19 SAF 2 18.5 SAF 2 18.5
S: 73366 S: 71301
SAF 2 18.5 SAF 2 18.5 RAF 1 30 RAF 1 30
R: 126466 R: 116465
RAF 1 30 RAF 1 30 RAF 2 30 RAF 2 30
R: 148417 R: 90977 SPG-1 40.13 SPG-1 35.57
RAF 2 30 RAF 2 30 SAF 1 30 SAF 1 30
SPG- S: 136245 S: 120762
SPG-1 38.21 32.73
1 SAF 2 30 SAF 2 30
SAF 1 30 SAF 1 30
S: 129708 S: 111129 RAF 1 30 RAF 1 30
SAF 2 30 SAF 2 30 R: 155613 R: 119209
RAF 2 30 RAF 2 30
RAF 1 30 RAF 1 30 SPG-2 33.85 SPG-2 31.82
R: 99026 R: 92806 SAF 1 30 SAF 1 30
RAF 2 30 RAF 2 30 S: 114913 S: 108032
SPG-
SPG-2 36.12 30.3 SAF 2 30 SAF 2 30
2
SAF 1 30 SAF 1 30
S: 122620 S: 102872 RAF 30 R: 91431 RAF 30 R: 66668
SAF 2 30 SAF 2 30 A/C 22.62 A/C 21.42
SAF 30 S: 65948 SAF 30 S: 62452
RAF 1 18.5 RAF 1 18.5
RAF 1 37 RAF 1 37
R: 109487 R: 77203
R: 159576 R: 120002
RAF 2 18.5 RAF 2 18.5 RAF 2 37 RAF 2 37
L/C 35.20 L/C 32.45 TFO 55.44 TFO 50.35
SAF 1 18.5 SAF 1 18.5 SAF 1 30 SAF 1 30
S: 81953 S: 75554 S: 140993 S: 127231
SAF 2 18.5 SAF 2 18.5 SAF 2 30 SAF 2 30
 Shed 3: Optimization of Air Changes – Net Saving
Ph-1 Studies Before Modification: Ph-2 Studies Before Modification:
Total Units/Day: 12695 Total Units/Day: 15452
(Avg. Unit/Day Apr-13 to Oct-13) (Avg. Unit/Day Apr-13 to Oct-13)
Total Units/Year: 4608285 Total Units/Year: 5609076

Ph-1 Studies After Modification: Ph-2 Studies After Modification:

Total Units/Day: 9511 Total Units/Day: 10638
(Avg. Unit/Day Dec-13 to Mar-14) (Avg. Unit/Day Dec-13 to Mar-14)
Total Units/Year: 3452493 Total Units/Year: 3861594

Ph-1 Net Saving: Ph-2 Net Saving:

Unit Saved/Day: 3184 ( 24Hrs ) Unit Saved/Day: 4814 (24 Hrs)
Unit saved/ Year: 1155792 (363 Days) Unit saved/ Year: 1747482 (363 Days)
Cost Saved/Year: 7859385/- Cost Saved/Year: 11882878/-
 Shed 4 Ph-1 : Optimization of Air Changes - Summary
Before Modification After Modification
Motor Air Vol. Air Motor Air Vol. Air
H-Plant H-Plant
KW/Freq. CFM Changes KW/Freq. CFM Changes
RAF 1 (VFD) 30/48Hz RAF 1 (VFD) 30/42Hz
254610 198990
RAF 2 (VFD) 30/48Hz RAF 2 (VFD) 30/42Hz
SPG-1 42.22 SPG-1 35.34
SAF 1 (VFD) 30/42Hz SAF 1 (VFD) 30/42Hz
149742.7 117031.2
SAF 2 (VFD) 30/48Hz SAF 2 (VFD) 30/42Hz
RAF 1 37 RAF 1 37
R: 68810 R: 96038
RAF 2 37 RAF 2 37
SPG-2 39.61 SPG-2 35.61
SAF 1 (VFD) 30 SAF 1 (VFD) 30
S: 131163 S: 117904
SAF 2 (VFD) 30 SAF 2 (VFD) 30

Studies Before Modification: Studies After Modification:

Total Units/Day: 13389 Total Units/Day: 12159

(Avg. Unit/Day Apr-13 to Oct-13) (Avg. Unit/Day Dec-13 to Mar-14)
Total Units/Year: 4860207 Total Units/Year: 4413717
Ph-1 Net Saving:
Unit Saved/Day: 1230 ( 24 Hrs)
Unit saved/ Year: 446490 (363 Days)
Cost Saved/Year: 3036132/-
 Shed 4 Ph-2 : Optimization of Air Changes - Summary
Before Modification After Modification
Air
H-Plant Motor KW Air Vol. CFM Air Changes H-Plant Motor KW Air Vol. CFM
Changes
RAF 1 (VFD) 30 RAF 1 (VFD) 30
R: 95869 R: 76940
RAF 2 (VFD) 30 RAF 2 (VFD) 30
SPG-1 45.22 SPG-1 35.34
SAF 1 (VFD) 30 SAF 1 (VFD) 30
S: 149742 S: 117031
SAF 2 (VFD) 30 SAF 2 (VFD) 30
RAF 1 (VFD) 37 RAF 1 (VFD) 37
R: 92015 R: 89729
RAF 2 37 RAF 2 37
SPG-2 36.90 SPG-2 35.25
SAF 1 (VFD) 30 SAF 1 (VFD) 30
S: 122192 S: 116713
SAF 2 (VFD) 30 SAF 2 (VFD) 30
RAF 37 R: 56149 RAF 37 R: 54498
L/C 36.08 L/C 32.74
SAF 37 S: 83652 SAF 37 S: 75887

Studies Before Modification: Studies After Modification:

Total Units/Day: 12601 Total Units/Day: 11959

(Avg. Unit/Day Apr-13 to Oct-13) (Avg. Unit/Day Dec-13 to Mar-14)
Total Units/Year: 4574163 Total Units/Year: 4341117
Ph-2 Net Saving:
Unit Saved/Day: 642 ( 24Hrs )
Unit saved/ Year: 233046 (363 Days )
Cost Saved/Year: 1584712/-
Investment: Zero
Before Modification: After Modification:

AVG Total Units/Day SPG-1&2 : 3150 (App.) AVG Total Units/Day SPG-1& 2 : 3000 (App.)
Total Units/year: 1143450 Total Units/year : 1089000 (363 Days)

Net Saving:
Unit Saved/Day: 150
Unit saved/ Year: 54450 (363 Days)
Cost Saved/Year: 370260/-

Investment: Zero
Before Modification: After Modification:

AVG Total Units/Day SPG-1&2 : 2970 (App.) AVG Total Units/Day SPG-1& 2 : 2825 (App.)

Total Units/year: 1078110 Total Units/year : 1025475(363 Days)

Net Saving:
Unit Saved/Day: 145
Unit saved/ Year: 52635 ( 363 Days)
Cost Saved/Year: 357918/-

Investment: Zero
 Earlier Cyclon/filter waste of both plant were collected separately with two Cyclon fans.
Now after modification we are collecting the Cyclon waste of both plants with the help
of single Cyclon fan of the 7.5KW.

Studies Before Modification: Studies After Modification:

Units/Hr = 96.7 Units/Hr = 88.6

Units/day= 2320 Units/day= 2127 (Avg. Aug-14)
(Avg. Apr-14 to Jun-14)

Net Saving:
Units Savings/Day= 193
Units Saving/Year= 70059
Cost Saving/Year = 476401/-

Investment = Zero/-
 LC 333 (3 nos.) cards flats suction adjusted in existing waste collection system.
Resulted in stoppage of separate compactor and suction fan (30kw + 0.37kw)

Studies Before Modification: Studies After Modification:

Total Units/Day : 4512 Total Units/Day : 3896

(Avg. Unit/Day Jan-14) (Avg. Units/day Feb-14 )

Total Units/Year: 1637856 Total Units/Year: 1414248

Net Saving:

Unit Saved/Day : 616

Unit saved/ Year : 223608

Cost Saved/Day : 4188.8/-

Cost Saved/Year : 1520534/-

Investment: Zero
Earlier Raw water in the yarn conditioning machine and water gets hot with the help of electrical
heaters which consumes the power, now we have installed Solar Water Heater on Xorella machine for
feeding of hot water directly into machine.

Studies Before Modification:

Units /Doff: 114

Total Units/Day: 1482
(Avg 13 Doff/Day)
Total Units/Year: 537966
Studies After Modification:
Units/Doff: 94
Net Saving: Total Units/Day: 1222
Unit Saved/Doff: 20 (app.) ( Avg. 13 Doff/Day)
Unit Saved/Day: 260 (13 Doff) Total Units/Year: 443586
Unit saved/ Year: 94380 (363 Days)
Cost Saved/Year: 641784/-

Investment: 3 Lacs & First year energy cost savings, Rs. 341784
 Earlier exhaust air from Unifloc, Uniclean & Unimix (Line 1, 2 & 3) were controlled by exhaust fan of
respective M/C’s.
After modification, we bypassed these exhaust fans & send exhaust air from these M/C’s
directly into Blow room adopter as the required suction provided with the help of adopter pressure.

Studies Before Modification:

MODIFICATION KW ALL MENTIONED EXHAUST FANS &
CONDENSOR STOPPED FOR POWER
MATERIAL LINE 1 CONDENSOR BYPASSED / STOPPED 3.75 SAVING DRIVE.

LINE # 1 UNIFLEX EXHAUST FAN BYPASS / STOPPED 2.2

LINE # 2 UNIFLEX EXHAUST FAN BYPASS / STOPPED 2.2

Net Saving:
LINE # 3 UNIFLEX EXHAUST FAN BYPASS / STOPPED 2.2 Total Motor KW Stopped : 14.75 KW
UNICLEAN EXHAUST FAN BYPASS / STOPPED 2.2 Total Units Saved /Day : 212 (60% Loading)
Unit saved/ Year : 77101 (363 Days)
UNIFLOC DEDUSTER EXHAUST FAN BYPASS / STOPPED 2.2

TOTAL KW 14.75 Cost Saved/Year : 524288/-

Investment: Zero
Studies Before Modification:

Combined pipeline network with 7.5bar

Avg. Total Units/Day: Approx 19000 (Dec-2012):

CFM: 3743

Total Units/year: 6897000 (363 days)

Studies After Modification:

Avg. Total Units/Day: 11286 (Oct-15)

CFM: 2076

Total Units/year : 4719000 (363 days)

Net Saving:
Unit Saved/Day: 7000 (Approx.)
Unit saved/ Year: 2541000 (363 Days)
Cost Saved/Year: 17278800/-
1) Separate pipeline for machinery & cleaning.
2) Machinery Pipeline at pressure 6.5 bars & cleaning pipeline at 4.5 bars.
3) Installation of Blowguns for optimum usage of compressed air.
4) Time Schedule of cleaning recommended for each shed now.
5) Usage of Leak Detector to identify major leak points.
6) Schedule compressed air measurement with portable flow meter & compare
it with standard CFM consumption.
7) Link Coner shed 3 trail by stopping/bypass the pneumatic cylinder at Tube Inspector for every
bobbin in process.
8) Single blow activated in Link Coner Shed 3 & 4 instead of double at every bobbin change.
9) In Carding- Can changer air pressure adjusted / reduced to 4kg/cm2 off 6kg/cm2.
10) By stopping the blowing points in Rieter combers during sliver insertion in coiler during
breakages / can changing.
11) Stopping the blowing points for Balcon & balcon sensor (In Murata autoconer`s).
12) Stopping the blowing points for Cradle lifting mechanism & doing it manually (as doff comes
after 30 to 48 hours).
13) KTTM Ring Frame SMC energy saving valves installed on Tray Cylinders.
 WCS: Cyclone Fan replaced with D.C Fan
UNIT -2 H -PLANT No 6 (A/C)
Before Modification After Modification

CYCLON FAN MOTOR STUDY D.C FAN MOTOR STUDY

CAPACITY 11KW CAPACITY 3 KW

RPM 2880 RPM 2800
VOLTAGE 418 VOLTAGE 422
AMP 12.3 AMP 3.5
P.F 0.67 P.F 0.336
KWH 14.505 KWH 13.65
RUN/TIME 2.0 RUN/TIME 15.95
UNITS/HRS 7.25 UNITS/HRS 0.823

Suction Pressure in Pipe 5000 Pa Suction Pressure in Pipe 2400 Pa

Suction Pressure at T.F.B Suction Pressure at T.F.B

5000 Pa 2400 Pa
Filter Nozzles Filter Nozzles
T.F.B Pressure ~ 140 Pa T.F.B Pressure ~ 145 Pa

Saving= 130 Units/day

 Provision of Time Delay in OHB
SHED-3 R/F & L/C OHB Timing Detail
Provision of time delay in Electrojet OHB in R/F section Provision of time delay in Elgi OHB in L/C section

Connected load of OHB 4.9 KW Connected load of OHB 2.2 KW

Running load of OHB 3.2 KW Running load of OHB 1.7 KW
Time taken by OHB to complete 1 round 5 min 30 sec Time taken by OHB to complete 1 round 2 mins
Stoppage time after 1 round 1 min Stoppage time after 1 round 1 min
Total time taken in 1 round 6 min 30 sec Total time taken in 1 round 3 mins
No. of rounds in 1 hr 9 (Approx) No. of rounds in 1 hr 20 (Approx)
Therefore stoppage time in 1 hr 9 mins Therefore stoppage time in 1 hr 20 mins
216 mins 480 mins
Total stoppage time in 1 day Total stoppage time in 1 day
3.6 hr 8 hr
Units saving in 1 day/machine 11.52 Units saving in 1 day/machine 13.6
No. of machines 42 No. of machines 21
Total Units saving/day (42 machines) 484 Total Units saving/day (21 machines) 286

Provision of time delay in Schlafhorst OHB in L/C section

Connected load of OHB 1.5 KW

Running load of OHB 1.8 KW
Time taken by OHB to complete 1 round 2 mins
Stoppage time after 1 round 1 min
Total time taken in 1 round 3 mins
No. of rounds in 1 hr 20 (Approx)
Therefore stoppage time in 1 hr 20 mins

Total stoppage time in 1 day

480 mins
8 hr Total Units saving /
Units saving in 1 day/machine 14.4 1072
No. of machines 21 day
Total Units saving/day (21 machines) 302
Modification in Shed 3 KTTM Ring Frame (5 M/c’s)
• Cooling Fans removed by using the Pneuma
Exhaust Air in Ring Frame

• Every machine consists of 2 cooling fans

having capacity of 50 W each
INSTALLATION OF LIGHT WEIGHT IMPELLERS ON ELECTROJET
OHB in Shed 3 KTTM R/F Machines (2 Machines)
Parameter With Old Impeller With New Impeller
Weight (Kgs) 6 4.74

No. of Fins 12 12

Impeller Dia (mm) 470 430

Running KW 3.02 2.25

Running Amp 5.5, 5.5, 5.9 4.3, 4.2, 4.7

Units/hr 2.135 1.533

Units Saving/day (One

14.448
Machine)

Suction (pascal) Pipe 1 200 190

Suction (pascal) Pipe 2 200 190

Air Velocity (m/s) Pipe 1 11.01 (avg) 11.32 (avg)

Air Velocity (m/s) Pipe 2 11.82 (avg) 11.15 (avg)

 Project on Speed Frame Suction Motor
Implemented in 15 Machines in Shed 4 & 7 Machines in Shed 3

New Pulley Trial in Zinser Speed Frame Suction Motor

Date: 24th April, 2015 OLD PULLY NEW PULLY
RUNNING KW 4.82 3.33
AMP. 8.67 5.73
RUNNING HRS 14.07 1.05
UNITS/HR 5.17 3.11
DIFF. IN UNITS/HR/MC 2.06
UNITS SAVING/DAY/M/C 50 (Approx.)
NO.OF M/C ( Shed-3 & 4) 28
TOTAL SAVING IN UNITS/ Day 1400
COST OF PULLY In (Rs) 1500
PULLY SIZE 112 MM 150 MM
MACHINE SUCTION (PA) 2000 1000
RPM 3883 2900

Note: Earlier we are using 110mm Pulley having suction of 2000 Pa in the drafting section of
machine, now we have changed the Fan Pulley with the reduction of suction pressure by 50%.
Process & Quality monitored with machine working perfectly.
Replacement of old normal 40W Tube rods with 16-20W Led Tube rods while maintaining the
same/better Lux level in the department/production area.

Studies Before Modification (2013-14): Studies After Modification (Apr-14

Units/Hr = 400 onwards:
Units/day= 9600 Units/Hr = 160
Total No. of sets installed = 7000 Units/day= 4200
No. of Rods in working Cond.= 10,000 Total No. of sets installed = 7000
No. of Rods in working Cond.=
8,000

Net Saving:
Units Savings/hr= 225 (Approx. )
Units Savings/Day= 5400
Units Saving/Year= 1971000
Cost Saving/Year = 1,34,02,800
Ring frame VFD Drive 5.5/7.5 KW Installed on Fan motor in Close loop Circuit on 64 M/Cs.

Studies Before Modification: Studies After Modification:

Total Units: 91.78 in RH=22.34 Total Units: 54.58 in RH= 21.33
Units/Hr/Machine = 4.06 Units/Hr/Machine = 2.53
Units/day/Machine= 93.38 (23Hrs) Units/day/Machine= 58.19 (23Hrs)

Net Saving:
Units Saving/Hr/Machine= 1.53
Units Saving/Day/Machine= 36.72
Units Savings/Day= 2252.16 (For 64 M/c’s)
Units Saving/Year= 817534.08
Cost Saving/Year = 5559231/-

Investment = 19,59,257/-
Ring frame VFD Drive 5.5/7.5 KW Installed on Fan motor in Close loop Circuit on 25 M/C’s.

Studies Before Modification: Studies After Modification:

Total Units: 6.548 in RH= 1.03 Total Units: 4.560 in RH= 1.03
Units/Hr/Machine = 6.23 Units/Hr/Machine = 4.34

Net Saving:
Units Savings/Hr/Machine = 1.89
Units Savings/Machine/Day= 45.36
Units Saving/Machine/Year= 16465
Cost Saving/Machine/Year = 1,11,966/-
No. of Machines= 25
Total Cost Saving in Shed 4: 27,99,150
Investment = 8,35,400/-
PROJECTS UNDER
CONSIDERATION
Presently we are operating 4 compressors (655 CFM) of 10 bar capacity
compressors with 6.5bar running pressure.

Future Project: Re-Gearing Arrangement for one compressor of 655 CFM

Total Cost (INR) for Re-Gearing ZT 132 IMD 673219

 SHED 4 PH-1 POWER FACTOR & LINE LOSSES (BEFORE)
RUNNING POWER INSTALLED CAPACITOR AVG LINE
SR. NO. DB DESCRIPTION RUNNING ( AMP) RUNNING (KW)
FACTOR (KVAR) LOSSES/Day

1 X-mer-1 1472 991 0.965 500

2 X-mer-2 1199 801 0.964 500
3 X-mer-3 1294 858 0.953 500
4 B/R, DB-1 301 167 0.862 90
5 Prep DB-1 121 78 0.962 100
6 Prep DB-2 127 84 0.939 90
7 R/F DB-1 574 383 0.952 120
8 R/F DB-2 615 402 0.954 120
1043
9 R/F DB-3 712 469 0.95 120
10 L/C DB-1 170 107 0.886 40
11 L/C DB-2 123 72 0.851 50

14 H-P-1 (B/R+Cdg.) 300 166 0.838 -

15 H-P-2 (Prep.) 255 141 0.802 -

17 H-P-4 (Spg.-II) 173 105 0.852 -
18 H-P-5 (L/C) 165 85 0.851 -
SHED 4 PH-1 POWER FACTOR & LINE LOSSES (AFTER)
AVG LINE
SR. NO. DB DESCRIPTION RUNNING ( AMP) RUNNING (KW) RUNNING POWER FACTOR INSTALLED CAPACITOR (KVAR)
LOSSES/Day

1 X-mer-1 1257 844 0.991 500

2 X-mer-2 1111 772 0.983 500
3 X-mer-3 1096 758 0.980 500
4 B/R, DB-1 271 169 0.991 90+25
5 Prep DB-1 86 57 0.995 100+25
6 Prep DB-2 108 67 0.992 90+25
7 R/F DB-1 433 294 0.981 120+50
8 R/F DB-2 580 394 0.982 120+50 964
9 R/F DB-3 688 465 0.996 120+25
10 L/C DB-1 157 99 0.955 40+25
11 L/C DB-2 126 76 0.960 50
14 H-P-1 (B/R+Cdg.) 257 174 0.986 100+50
15 H-P-2 (Prep.) 172 108 0.981 100
17 H-P-4 (Spg.-II) 149 100 0.989 100
18 H-P-5 (L/C) 170 89 0.995 100

LINELOSSES/DAY (BEFORE) 1043

LINE LOSSES /DAY (AFTER) 964

LINE LOSSES SAVING/DAY 79

Ferrari Eastern Fans India Pvt Ltd:
Installation of new Main Air Fan (for 55KW Motor) in Carding Line to replace the
existing 35000 CMH @ 2900 Pa Centrifugal Fan with 45000 CMH Fan @ 2900 Pa
(Reqd: 2200 Pa). Present Carding WCS
Type DFR 631/N11D
Series No LGO/Z
Year 2000

Present Machinery
Cards No's Pa Exhaust Total CMH
C-51 20 900 3600 64800
C/d Line 1 32400
C/d Line 2 32400

Future Machinery
Cards No's Pa Exhaust Total CMH
C-51 20 900 3600 64800
LC 333 3 900 3600 9720
TC 5/3 3 750 3600 9720
Total CMH 84240
C/d Line 1 42120
C/d Line 2 42120
Air Masters Technolozies India (P) Ltd: Planning to install a new MDF and
Centrifugal fan of higher efficiency to replace our existing Ferrari make Centrifugal
Fan. (Present Running load on each fan = Approx 38 KW & Proposed Running Load
= 26 KW.