WY ivori www.jyeti Performance Series Vertical Machining CenterPerformance Series Vertical Machining Center Overview Tomatch the demand of greater accuracy and total reliability 3t higher speeds JYOTI has developed special performance series Vertical Machining Centers. These rigid machines ae broad based type structure machines, with a moving table for easy access. ‘The high dynamic structure supports rapid axes take-ffs with an acceleration of Sms’ i-tech features like linear scale feedback and ‘through coolant, high speed motorized spindle are incorporated in these machines as avaiable options Structure “These machines ate rigid machines designed for reliability in accuracy and speed, The complete structure is made out of graded and heat treated for consistent accuracy for long time. Broad rigid base with heavy cross bbings dampens the effect of vibrations. Also the twin layer heavy column structure helps in balancing the whole machine while taking high cutting oad. Table of che machine is made of modular casting with the adltion of special alloys for consistent accuracy over along period of time The complete structureis FEA (Finite Element Analysis) proven with stringent analysis done by JYOTI 3 - Point Leveling With the 3 point support system, the machines can be installed quickly. These machines can also be moved easily and do not require any kind ofleveing maintenance.High Dynamic Structure The spacing of LM guides for side movements are in such a way that ensures stablity in full working area during dynamic as well as static conditions. In heavy duty machines, YMC 1050, VMC 1060 and VMC 1260, there ae 4no.of linear motion uideways with 6 blocks on Y axis and X axis has got 6 linear blocks to support the Broad table movement. This ensures the load canying capacity of te axis and thus |ustifies igilty ofthe machine Maintenance Free Guideway High precision P clas linear motion guideways with exceptional static and dynamic stffness are used in these machines. The guideways are completely protected from dit and dust by extremely flexible telescopic covers. These guideways could be maintained vitally service fre fr life Performance Spindle The spindle of the machine i designed and manufacture in-house at WOT. For nigh speed and stability during heavy cutting loads, angular contact bearings are used with if lubrication. These spindles are manufactured in our dedicated ‘oom facility and then finally balanced and extensively tested for performance For DM Series machines specially designed Ceramic Bearing Spindles are used to mach demanding cutting parameters to work at higher spr for better surface finish Due to ceramic bearing design less he: hile continuously machining at higher pm giving spincle bes Auto Tool Changer The auto tool changer is a Twin Arm Type with Disc Type tool magazine capable of stoting 20 Tools at a time. The Tool change time is 24 seconds. An option of 24 tool magazine is also avaliable working Easy Operating and Maintenance Operator Panel Position The Operator control panel s located on the right side of the of movement helps the operator to view the machining area while Machine Operating Panel. or. A 90° titing fandiing the Easy Chip Removal The accumulated chips inthe chip tray could be removed easly by Just the chip tray fom the ron sie ofthe Machine Improved Maintenance Units which require regular checking like pneumatics, lubrication etc. are conveniently located for easy maintenance atthe rear of the machine well within thereach operator Cen ry Pee RUSE esc ens acerPerformance Series Vertical Machining Center Nozzles for Cutting Tool Coolant The Coolant nozzles around the Spindle face facilitates t the nozzles for Productivity Improvement Options 4° & 5" Axis Capability or maximum application and contouring rotary table with high resolution feedba flexibility, usage of 4° Axis or 5 Axis syster These rotary ee ee eer! Se ce eee eee ee setting, Electro Spindle For high speed machining a 12000 / 15000 / 18000 ¢pm spindle with bult-in motor is avalable. This is a high torque motorized spindle with better acceleration, The peak speed reaches within 25 seconds while the deceleration ate of only 2 seconds Probes ‘Awide choice of spindle and surface-sensing probes as tool & job probes with infrared / rai / laser transmission technology are available for increased spindle utilization, work plece set up and work piece measurement, Coolant Through Spindle (CTS) This option provides high pressure fered coolant directly tot edge minimizing heat distortion, ensuring maximum productivity with today's high performance tooling, Highly recommended for obs demanding deep hole dhiling and tapping Chip Conveyor Machines can be mounted with Chip Conveyor option for fen swat reoval forentie series Such type of aangement is very much useful for applications cequring continuous machining hours having much metal eroval With help of this system machine downtime can be reduced drasticaly um. Cee naa ena ec erred eresFlush Coolant System Efficient chip evacuation which is one of the important factor for better productivity with uninterrupted machining operations can be efficiently enhanced by selection of flush coolant system. High pressure coolant splash via flexible nozzles can be targeted to area of maximum chip accumulation. Such a system enhances reduction in machining down 1 giving peace of mind to operator and hence positively effecting productivity, Flush Coolant System Power Torque Diagram 11/75 KW (BT 40), 8000 rpm (Fanuc) 15/11 KW (BT 40 /BT 50), 6000 rpm (Fanuc) Gear Box For applications requiring high cutting force for harder ‘mater ot high cutting speed for soft mates, Speed Gearbox needs to be opted. These gearbox provide higher cutting torque at lower rpm with auto shifting mechanism keeping power constant. Such gearboxes get directy coupied to main spindle motor giving production flexibility without disturbing precision 11/75 KW (BT 40), 10000 rpm (Fanuc) 15.8/ 10.5 KW (BT 40), 8000 rpm (Siemens) 18/12 KW (BT 40 /8T 50), 6000rpm (Siemens) 15.8 / 10.5 KW (BT 40), 10000 rpm (Siemens)Performance Series Vertical Machining Center VMC with APC Keeping in mind customers requirement for reducing total production time, YOM presents Vertical Machining Centers with Auto Pallet ‘Changer equipped with spindle of 8000 rpm, Table Size 600x400 800x500 TSlot Dimension mm 4x18 100 4x14 125 ‘Axis Stoke (X/Y/Z) mm 600/400 /460 800/510/510 Load Capacity Per Pallet ig 300 400 Spindle Motor Power (Fanuc) kw W/75 1W/7s Spindle Motor Power (Siemens) kw 158/105 158/105 Pallet Indexing Time Sec 10 3 Pallet Positioning Repeatability mm 0015 0015 Weight (Approx) g 6500 $300 Dimension LxWxH (Approx) mm. 3000. 2200 x 2900 3400 x 2600x3100Interference Diagram for VMC-640 with APC fore cena sms fe ]>|<|4l/elfl*]» woe vmceaorarc)| 177 [458 [37 [540 | 32 | 405 [ooo 200 | 600 | 400 Interference Diagram for VMC-1050 with APC f a sms fa ]>| = 24,30 &40 Tool ATC ‘= High Speed Electro Spindle up to 12000, 15000 & 18000 rpm with chiler = 4° and 5° Axis Option * Gear Box for VMC 1050 P/ VMC 1060 P/ VMC 1260 P Model * Coolant Gun * Coolant Through Spindle += Flood Coolant System * Too! Tip Air Nozzle For Dry Cutting) = Extra Daylight Area '= Fully Tooled up Solutions to Meet the Customer Needs. Mc 1260 DM 1400 x 620 5X 18X 125 1090 1200 1220 600 610 150-760 4 10000 11/78 158/105 7 BT 40 20 80/125 7 250 010 0.005 8560 2830 3140 3150 + Tool Probe & Job Probe * Linear Glass Scale = Ol Skimmer = Machine Tower Light + Visipor Window ‘= Manual Guide i (Fanuc) '= Easy SMS System (Siemens)Won wwwojyoti.co.in JYOTI CNC AUTOMATION LTD. 506, Lodhika GIDC, Vilage ; Metoda, Dist Rajkot - 260.021, Gujarat (INDIA) Phone +91-2827-306100/306101/287081/287082, Fax: 491-2827-206161/287811, Emal:infosyoticoin, sales@jyoti coin : 3