Professional Documents
Culture Documents
Concessionaire:
Light Rail Manila Corporation (LRMC)
EPC Contractor:
Bouygues Travaux Publics Philippines Inc. & Alstom SA. & Alstom Transport Construction
Philippines Inc.
Other:
SYSTRA
Status
Specifications
Area / Location
Stations
Discipline
Architecture
Document
Architectural Specifications
L1CEP0-EPC-0-PMT-TPE-00001-G Jan-2018
VARIOUS TILES
F1, F2, F8 & W5
Extracted from:
20. 09 00 00 FINISHES
20.1. 09 06 00 Schedules for Finishes
Summary
This section provides information on the station’s general interior and exterior finishes.
Submittal
B. Two (2) accepted samples of each finish upon request from the Company
C. As needed or unless otherwise required by the owner (client), a mock up floor tiles, ceiling finishes, concrete
panels, metal louvers, toilet partition.
Skirting Schedule
Type Description
100mm H Antiskid Heavy-Duty Vitrified Tiles (Min
S1
10mm Thick)
S2 100mm H Antiskid Vitrified Tiles (Min 10mm Thick)
Type Description
E1 Exterior Grade Texture Paint (Elastomeric)
E2 Pre Cast Concrete Panels
E3 MS Grill
E4 Aluminium Louver
R1 Galvanized Metal Roof
END OF SECTION
Related sections
Section 03 33 00 - Architectural Concrete.
References
British Standards (BS)
a. BS 5385-1:1995 Wall and floor tiling. Code of practice for the design and installation of
internal ceramic and natural stone wall tiling and mosaics in normal conditions
b. BS 8000 series Workmanship on building sites. Codes of practice
c. BS EN 12004:2001 Adhesives for tiles. Definitions and specifications
d. BS 5385-4:1992 “Wall and Floor Tiling. Code of Practice for Tiling and Mosaics in Specific
Conditions
e. BS 7976-2:2002 Pendulum testers. Method of operation
f. BS EN 13748-1:2004 Terrazzo tiles. Terrazzo tiles for internal use
g. BS EN 10088-1:2005 Stainless steels. List of stainless steels
h. BS 476-6:1989 Fire tests on building materials and structures. Method of test for fire
propagation for products
i. BS 476-7:1997 Fire tests on building materials and structures. Method of test to determine
the classification of the surface spread of flame of products
a. ANSI A108.1:2005 American National Standards for the Installation of Ceramic Tile
b. ANSI A137.1: 1988 American National Standard Specifications for Ceramic Tile
c. ASTM D1752-04a Standard Specification for Preformed Sponge Rubber Cork and Recycled
PVC Expansion Joint Fillers for Concrete Paving and Structural Construction
Submittals
Shop Drawings: Indicate tile layout and setting points, patterns, colour arrangement, perimeter conditions,
junctions with dissimilar materials, control and expansion joints, thresholds, ceramic accessories, and setting
details.
C. Samples: Mount tile and apply grout on two plywood panels, four tiles square in size illustrating pattern, color
variations, and grout joint size variations.
E. Mockups: Build mock-ups to demonstrate aesthetic effects and set quality standards for materials and execution.
a. As needed or where applicable/possible, onsite full-size mock-up of a typical patterning module for
each theme to be set up for inspection prior to full manufacture. Size of mock-up dependent upon
individual themes of water, earth, fire and air, for overground and underground stations
b. Approval of mock-ups does not constitute approval of deviations from the Subcontract Documents
contained in mock-ups.
c. Approved mock-ups may become part of the completed Work if undisturbed at time of Substantial
Completion.
d. Where applicable/possible, provide extra ± 5% of area for each tile as reserve or contingencies, for
future maintenance purposes.
F. Maintenance Data: Submit manual for recommended cleaning, care, and maintenance procedures.
G. Method statement: For preparation and installation. Method Statement shall include in particular details of
procedures and the necessary Risk Assessments to address the safety issues related to manual handling and/or
machine handling of heavy tile installation
H. Field Tests: Where applicable/possible or as needed or unless otherwise specified by the owner (client), all results
and reports from field tests to be submitted
Quality Assurance
Where applicable/possible or as needed, maintain one copy of TCA Handbook and ANSI A108 Series/A118
Series on site.
B. Source Limitations for Tile Materials: Where applicable/possible, obtain each variety of tile from a single
manufacturer and production run, from a company with resources to provide materials of consistent quality in
appearance and physical properties.
C. Source Limitations for Other Materials: Where applicable/possible, obtain each type of mortar, grout, adhesive,
accessory, and other material from a single source.
D. Same Batch: Where applicable/possible, make sure to obtain Tiles of the same batch to ensure same quality and
shade of color. Discrepancy of shades will be rejected.
E. Manufacturer Qualifications: Company specializing in manufacturing the Products specified in this section with
minimum five years’ experience or more or approve equivalent.
F. Installer Qualifications: Company specializing in performing the work of this section with minimum three years’
experience or more or approve equivalent.
B. Store and handle tile off the ground, under cover and in a dry location to prevent their deterioration or damage
due to moisture, temperature changes, contaminants, corrosion, and other causes. If tiles become wet, do not
place until units are in an air-dried condition.
C. Store cementitious materials on elevated platforms, under cover and in a dry location. Do not use cementitious
materials that have become damp.
Maintain ambient and substrate temperature between 20 and 32 degrees C in spaces to receive terrazzo tile, for
at least 48 hours before, during and after installation. Store materials in the space where they will be installed for
at least 48 hours, ensuring that the materials have reached temperature between 20 and 32 degrees C before
starting installation or in accordance with Manufacturer’s recommendations
Do not install terrazzo tile on concrete screed until they have been fully cured and are sufficiently dry to achieve
bond with adhesives, as determined by the tile manufacturer’s recommended bond and moisture test. Allow
sufficient time for the slab to dry out before installation is started.
No tile installation shall be undertaken when the surface moisture, as tested by the moisture testing equipment
on site, exceeds mortar and terrazzo tile manufacturer’s recommendations.
Extra Materials
For plain tiles provide ± 5 percent of each size, color, and surface finish of tile specified of each type which shall
be turn over for Operation’s maintenance.
B. For patterned tiles provide a number (equivalent to ± 2% of the approximate gross area of each respective colour)
of plain tiles for each colour in the pattern, such that these plain colour tiles can be cut and assembled for
necessary repairs or replacement.
21.2. Products
Tiles
General:
a. Waterproofing: Refer to Section 07 10 00.
b. Stair: Treads to have visually contrasting and non-slip nosing or approve equal.
c. Face: Sharp edge or approve equal.
B. Determination of Slip Resistance shall be compliance to BS 7976-2:2002 or equivalent governing codes or testing
bodies: Pendulum Test Value (PTV) should be not less than 36 in dry conditions. For Wet Conditions, the PTV
must be forwarded to the Engineer for approval before proceeding.
C. Comply with Testing Requirements stated in BS EN 13748-1:2004 Clauses 4.2.6 & 5.8, EN ISO 10545-4:2019,
EN 15771:2010, EN 15771:2010 or equivalent governing codes or testing bodies on floor tiles for F1 and F8 tiles,
unless otherwise specified:
a. Water Absorption to the Face of Tile: Not greater than 0.40g/cm²
b. Water Absorption to the Whole Tile: Not greater than 8%
D. Breaking Load: Not less than 2.5 kN where the tile has a surface area <=1100 cm²
E. Breaking Strength: An average mean value of around 2.5 kN on floor tiles for F1 and F8 tiles, unless otherwise
specified.
F. Modulus of Rupture: An average mean value of around 45 N/mm² on floor tiles for F1 and F8 tiles, unless
otherwise specified.
G. Mohs Hardness: An average value of around 6 on floor tiles for F1 and F8 tiles, unless otherwise specified.
H. Finish:
Matt or approve equal – F1, F2, F8
F1 F2 W5
F8
(600x600x10) (600x600x10) (300x300x10) (300x300x9.2mm)
Warning Tactile: Traffic yellow (ral 1023) or unless otherwise specified or approve equal
Path/Directional Tactile: Traffic yellow (ral 1023) or unless otherwise specified or approve equal
Warning Tactile: Traffic yellow (ral 1023) Path/Directional Tactile: Traffic yellow (ral 1023)
F10a F10b
(300x300x10mm) (300x300x10mm)
Composition: Homogenous
K. Application: Public Interior Concourse and Platform Areas and Washroom Floors and Walls, and public interior
stairs.
L. Nominal Dimensions of face of tiles: 600mm by 600mm for Public Floors, 600mm by 600mm for Washroom
Floors, and 300mm x 300mm or unless otherwise specified for Public Washroom Walls; and as specified in the
architecture drawings for stair treads. Tile face dimensions shall not vary by more than +0mm, -0.5mm.
M. Thickness:
a. (F1) Floor tiles: 10mm minimum thickness. Concourse and Platform area floor tiles shall be laid on
nominal 75mm concrete base with nominal 5mm thick (finished) adhesive layer to bond tiles.
b. (F2) (F7) Floor Tiles; 10mm minimum thickness for Toilet, Lactation and Admin Rooms floor tiles shall
be laid on nominal 35mm concrete base (allowance to be made for thickness of waterproofing for wet
areas) with nominal 5mm thick (finished) adhesive layer to bond tiles.
c. (W5) Wall tiles: 10mm minimum thickness. Wall tiles to be fixed using a proprietary wall tile adhesive, to
thickness as recommended by the manufacturer.
Ceramic Tiles
Tag Size in mm Description Location
Concrete Tiles
Tag Size in mm Description Location
F11 300x300 Textured Balcony, Terraces
Tactiles
Tactiles Warning (F10a) and Directional (F10b) tiles: Not less than 10mm minimum thickness.
Path of travel with tactile warning indicators and directional tile shall be laid on nominal 75mm concrete base with
nominal 5mm thick (finished) adhesive layer to bond tiles.
B. Adhesive shall be laid on a concrete base. The adhesive shall be suitable to be placed at thicknesses varying
from 5mm to 11mm or approve equal.
B. For internal areas: 304 (EN Standard 1.4301) grade stainless steel to BS EN 10088-1:2005 shall be brushed
hairline finish or approve equal.
C. For external and wet areas: 316 grade (EN Standard 1.4401) stainless steel to BS EN 10088-1:2005 shall be
brushed hairline finish or approve equal.
a. Provide cut lengths and widths as specified in the drawings. Where not indicated use 2.7M length
and 20mm width.
D. Stainless Steel Insert for Public Area Stair Thread or approve equal.
E. For internal areas: 304 (EN Standard 1.4301) grade stainless steel to BS EN 10088-1:2005 shall be brushed
hairline finish or approve equal.
F. For external and wet areas: 316 grade (EN Standard 1.4401) stainless steel to BS EN 10088-1:2005 shall be
brushed hairline finish or approve equal.
a. Pre-packaged dry-mortar mix compatible with waterproofing system used, containing dry, re-
dispersible, ethylene vinyl acetate or other additive to which only water must be added at project site.
Accessories
Temporary Spacers: Resilient plastic, non-staining to stone, sized to suit joint thickness.
B. Cork Joint Filler: Preformed strips complying with ASTM D1752, Type II.
C. Cleaner: Stone cleaner specifically formulated for stone types, finishes, and applications indicated, as
recommended by stone producer and if a sealer is specified, by sealer manufacturer. Do not use cleaning
compounds containing acids, caustics, harsh fillers, or abrasives.
D. Grout Joints: Grout joints in tiles to be high quality grout, colour matched to base colour of the RBT tiles. All joints
within the isolation zone to be electrically isolated silicone sealant. All proprietary control joints within the isolation
zone on platform to be neoprene only.
21.3. Execution
Examination
Verify that sub-floor surfaces are finished and flat within tolerances as stated in Section 03 33 00 and 03 35 00.
B. Verify that wall surfaces are flat, are dust-free, and are ready to receive tile.
C. Verify that sub-floor surfaces or screed are absolutely mature, dry, stable, solid, resistant to compression, free of
dust, grease, wax, paint, dismantling agents and anything that could impair adhesion.
D. Verify that concrete sub-floor surfaces are ready for tile installation by testing for moisture emission rate and
alkalinity; obtain instructions if test results are not within limits recommended by tile manufacturer and setting
materials manufacturer.
E. Verify that the environmental temperature is between +10 and +30 degrees Celsius for laying
Preparation
Protect surrounding work from damage.
C. Seal substrate surface cracks with filler. Level existing substrate surfaces to acceptable flatness tolerances.
D. The screed must be absolutely dry, with residual humidity less than 2.5%, level and free of dust, grease, wax,
paint, dismantling agents and anything else.
E. Prepare substrate surfaces for adhesive bed, waterproofing and adhesive installation in accordance with
manufacturer's instructions.
Installation General
Apply waterproofing materials in accordance with manufacturer’s instructions and section 07 10 00
B. Ensure that electrical lines and boxes on the wall and floors are complete prior to start of work. Protect all boxes
and mark its location.
C. Ensure that all sanitary preparations are in place prior to start of work.
D. Install tile and thresholds and grout in accordance with applicable requirements of ANSI A108.1 through A108.13,
manufacturer's instructions, TCA Handbook, BS 5385 and BS 8000 recommendations or approve equal.
E. Lay tile to pattern indicated in Drawings. Do not interrupt tile pattern through openings.
F. Cut and fit tile to penetrations through tile, leaving sealant joint space. Form corners and bases neatly. Align or
offset floor, base, and wall joints as indicated on drawings.
G. Place tile joints uniform in width, 2 mm to 3mm in width, subject to variance in tolerance allowed in tile size. Make
joints watertight, without voids, cracks, excess mortar or excess grout.
N. Apply sealant to junction of tile and dissimilar materials and junction of dissimilar planes.
O. Movement joints shall be included in the tiling at all internal corners, both horizontal and vertical, according to
BS5385: part 4. They include all corner joints (floor to wall, wall to wall, wall to overhead). Connection joints, e.g.
fixtures to tiles shall also be sealed with elastic sealants.
In areas exposed to direct sunlight or temperatures exceeding 30 degrees C, it is advisable to protect the floor
with damp cloths for at least 24 hours after laying or provide shading.
B. For laying of larger sizes quoted, the double spreading system is recommended, which guarantees the soaking
of 100% of the tile surface.
a. A diamond disc or water-cutter is required to cut tiles. Positioning the tiles should be with the help of
a sucker
b. The size of the serrated spatula should be chosen according to the size of the slabs and the state of
the foundations
c. The adhesive should be spread a small quantity at a time, making sure the tiles area laid within the
laying time of the adhesive.
d. Good laying and the correct alignment of tiles require the use of open and uniform joints using
specially made nylon spacers.
Manila LRT1 Cavite Extension Project (L1CEP) 151/203
Architectural Specifications
L1CEP2-SYTA-2-STN-SPN-20030-C
e. Leave joints wide enough to allow filling with one-component silicone sealant around the perimeter
and at walls, pillars and steps, etc.
f. Joints to be sealed shall be thoroughly cleaned (removing all traces of adhesive) and then filled with
sealant by pressing with a smooth spatula
E. Tamp the tile solidly onto the bed, using wood blocks of size to ensure solid bedding free from depressions.
B. Level. Set a piece of temporary wood batten just above your first row of tile, making sure it is level. When you
have finished tiling above the baton, remove and tile the bottom row of tile.
C. Completely immerse wall tile in clean water and soak it at least ½ hour. After removal, stack tile on edge long
enough to drain off excess water. Re-soak and drain individual tiles then dry along edges. Allow no moisture to
remain on the back of tile during setting.
D. Mix adhesive according to manufacturer’s instruction. Thoroughly mix the appropriate thinset for your project to
a toothpaste consistency.
E. Apply mortar. First apply mortar using the flat side of the trowel to promote substrate contact. Then, using the
recommended notch trowel at a 45-degree angle, spread the mortar uniformly in a ridged pattern. Continue
applying mortar in a straight pattern.
F. Apply the mortar bed over an area no greater than can be covered with tile while the coat is still plastic.
G. Set Tile. Press tile into mortar with a slight twisting motion. Check often for uniform lines.
H. Tap down tile to prevent any voids or air pockets under the tile, use a grout float or rubber mallet and carefully
tap the top of each tile to ensure complete contact with mortar. Tip: DO NOT attempt to set tile into mortar which
has dried.
I. Use temporary or spot grounds to control the thickness of the mortar bed. Fill out the mortar bed even with the
grounds and rod it to a true plane.
J. Spacers. Use tile spacers to ensure accurate spacing between the tiles.
K. Apply a bond coat 0.8 mm thick to the plastic setting bed or to the back of each sheet or tile.
L. Press tile firmly into the bed and beat into place within 1 hour.
M. Lay tile field in rectangular block areas not exceeding 600 mm x 600 mm. cut the setting bed through its entire
depth along the edges of each block area after placement and before subsequent blocks are installed.
Manila LRT1 Cavite Extension Project (L1CEP) 152/203
Architectural Specifications
L1CEP2-SYTA-2-STN-SPN-20030-C
N. Within 1 hour after installation of tile, remove strings from string-set tile and wet the faces of face-mounted tile
and remove the paper and glue. Avoid using excess water. Adjust any tile that is out of alignment.
Grouting
Use Waterproofing Grout on the floor application.
B. After tile has sufficiently set, force a maximum of grout into joints by trowel, brush, or finger application.
C. Before grout sets, strike, or tool the joints of cushion-edge tile to the depth of the cushion.
D. Fill all joints of square-edged tile flush with the surface of the tile. Fill all gaps or sips.
E. During grouting clean all excess grout off with clean burlap, other cloth, or sponges.
a. The Sub-Contractor may be instructed to conduct in-situ pull out tests after the tiles are fixed and
grouted for not less than 28 days, demonstrating adhesion strength of 0.5 N/mm2 minimum in
accordance with BS EN 12004 or equivalent governing codes.
b. For each type of tiles, a minimum of a set of 1 test sample shall be taken for every 100 sq. m of tiled
wall.
c. If any sample fails, the Sub-contractor shall carry out 3 further tests within 5 meters of the failed
sample. If any sample fails again, the Sub-contractor shall remove all tiles within 5 meters of all failed
samples then shall re-instate specified tiles and shall test again.
d. The Sub-contractor shall be responsible for the cost of all the above tests including all the further
tests necessary for the unsatisfactory test results, the reinstatement of the tiled areas after such tests
and rectification of the defective tiled areas
a. Minimum Requirement: No “hollow” sound produced by tapping any one of the tile surfaces with a
light hammer or a metal “wand”.
b. Minimum Time Limit: In-situ hammer tapping tests shall be carried out after the tiles are fixed and
grouted for not less than 28 days
c. Frequency: 5 points on each tile. (4 corners and 1 centre points of each tile)
d. Sample Size: For each type of tiles, a minimum of a set of 3 test samples (different locations from In-
situ Pull Off Test) shall be taken for every 100 sq. m. of tiled areas.
e. If any of these tiles fails, the Sub-Contractors shall be required to re-instate the tile areas and to test
again until all these areas meet the minimum requirement as mentioned above.
f. The Sub-Contractor shall be responsible for the cost of all the above tests including all the further
tests mentioned in above, the reinstatement of the tiled areas after such tests and rectification of the
defective tiled areas.
Cleaning
Sponge and wash tile thoroughly with clean water after the grout has stiffened. Then clean by rubbing with damp
cloth or sponges and polish clean with dry cloth.
Protection
Do not permit traffic over finished floor surface for 4 days after installation.
Cover finished tile floors with clean 13.6 kg. Natural Kraft paper before permitting foot traffic. Place board
walkways on floors that are to be continuously used as passageways by workers. Protect tiled corners external
angles, with board corner strips in areas used as passageways by workers.
END OF SECTION