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Installation Manual
Tetra Film Wrapper 67
674955-0200
IM1.113660090102.fm
GH500361.eps
Tetra Pak
Doc No. IM-1366009-0102
This document is valid for:
Series No/ Machine No Sign.
Tetra Film Wrapper 67

674955-0200
Extra equipment included in
the documentation:
Barcode Neutralizer
674910-0400
Mist Lubricating unit

1294525-0100
Vertical Perforating
1030092-0100
IM1.113660090102.fm
Design Correction
1294550-0100
Start infeed conveyor

1294546-0100
Inner lighting
1516358-0100
Issue 2002-05
Doc No. IM-1366009-0102
Tetra Pak Carton Ambient AB

Table of contents
1 Introduction
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Document information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 About this Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 Delivered documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.3 Design modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.4 Document producer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.5 Additional copies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.6 Number of pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Machine introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.1 Intended use of this Tetra Pak equipment . . . . . . . . . . . . . . . 2
1.3.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.3 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Machine identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5.1 Definition of direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
IM1.0b13660090102TOC.fm
1.6 Barcode Neutralizer (optional equipment) . . . . . . . . . . . . . . . . . . . . . . . 5

1.7 Abbreviations used in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tetra Pak Doc No. IM-1366009-0102 v

Table of contents
2 Safety precautions
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Hazard information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Prohibition signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Warning and prohibition signs on the machine . . . . . . . . . . . . . . . . . . . . 9
2.6 Requirements on personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9 Filter regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.10 Mist lubrication (optional equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.11 Doors and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.12 Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.13 Hot areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.14 Splicing table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.15 Film equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
IM1.0b13660090102TOC.fm
2.16 Chemical products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.17 Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.18 Hearing protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
vi Doc No. IM-1366009-0102 Tetra Pak

Table of contents
3 Technical data & drawings

3.1 Installation drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.2 Required space around the machine . . . . . . . . . . . . . . . . . . 24
3.1.3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.4 Outfeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.4-1 Throughgoing outfeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1.4-2 Outfeed with end unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.5 Barcode Neutralizer (optional equipment) . . . . . . . . . . . . . . 30
3.1.5-1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.1.5-2 Required clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.1.5-3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1.5-4 Installation drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.1.5-5 Outfeed (machine equipped with Barcode Neutralizer) . . . . . 35
3.2 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2.1 Selection table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
IM1.0b13660090102TOC.fm
3.2.2 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.2.3 Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.3-1 Infeed type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.3-2 Outfeed type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.4 Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.3 Mass / weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.3.1 Centre of gravity point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.3.2 Fork lift position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.3.3 Barcode Neutralizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4 Site preparation
4.1 General requirements on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.1.1 Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Tetra Pak Doc No. IM-1366009-0102 vii

Table of contents
5 Machine handling
5.1 Crate handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.1.1 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.1.2 Transport and auxiliary equipment . . . . . . . . . . . . . . . . . . . . 47
5.1.3 Lifting and unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3 Unpacking and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.1 Auxiliary equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.2 Uncrating sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.3.3 Inspection documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.3.4 Disposal / re-use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.4 Machine transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6 Position, assembly & connections
IM1.0b13660090102TOC.fm
6.1 Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.2 Positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.3 Levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.4.1 Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.4.2 Infeed and outfeed tunnels . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.5 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5.1 Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5.3 Infeed conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.5.4 Outfeed conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.5.5 Outfeed with end unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.5.6 Throughgoing outfeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.5.7 Barcode Neutralizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.5.8 Photocells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
viii Doc No. IM-1366009-0102 Tetra Pak

Table of contents
7 Installation check
7.1 Final installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8 Preparation for commissioning

8.1 Start Up Machine Quality Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.1.1 Basic information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.1.2 Fault description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
9 Disassembly and removal

9.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.1.1 Personal requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.1.2 Transport and auxiliary equipment . . . . . . . . . . . . . . . . . . . . 79
9.1.3 Utility connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.2 Disconnect utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
IM1.0b13660090102TOC.fm
9.2.1 Compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

9.2.2 Electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.3 Disassemble machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.4 Storage preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.5 Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.6 Re-crating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.7 Final disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Tetra Pak Doc No. IM-1366009-0102 ix

Table of contents
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IM1.0b13660090102TOC.fm
x Doc No. IM-1366009-0102 Tetra Pak

1 Introduction
1.1 General
! DANGER! Immediate danger to life!
To ensure maximum safety, always read the Safety precautions
before doing any work on the machine, and before making any
adjustments to it.
1.2 Document information

1.2.1 About this Installation Manual
The purpose of this Installation Manual (IM) is to provide the service
technicians with information on the on-site installation process.
1.2.2 Delivered documentation

The technical documentation delivered with this machine is stated in the
Machine Specification which is to be found as a plastic laminated copy in the
electrical cabinet.
Note! If any document is missing, it must be reported in the document Start Up
IM1.1THV00016en.fm
Machine Quality Report. For more information, read the Installation

Manual.
It is important that you keep these documents for the life of the equipment,
and pass the documents on to any subsequent holder or user of the
equipment.
1.2.3 Design modifications

The directives in this document are in accordance with the design and
construction of the machine at the time it was released by a Tetra Pak
machine production facility.
1.2.4 Document producer

This document has been produced by:
Ruben Rausings gata
221 86 Lund
Sweden
Tetra Pak Doc No. IM-1366009-0102 1

1 Introduction
1.2.5 Additional copies

Additional copies can be ordered from nearest Tetra Pak office.
When ordering technical publications, always quote the document number
printed on the front cover of the document concerned.
1.2.6 Number of pages

This document contains a total of 86 pages.
Copyright  2002
All rights reserved. No part of this document may be reproduced or copied in
any form or by any means without the written permission of Tetra Pak
Carton Ambient AB.
1.3 Machine introduction

1.3.1 Intended use of this Tetra Pak equipment
The Tetra Film Wrapper 67 wraps and shrinks plastic film around Tetra Brik,
Tetra Prisma or Tetra Top packages, creating a multipack unit.
Note! If the machine is equipped with a Barcode Neutralizer, see also section
Barcode Neutralizer on page 5.
IM1.1THV00016en.fm
1.3.2 Service
In event of problems when operating the machine, contact the nearest
Tetra Pak service station.
1.3.3 Manufacturer
This Tetra Pak equipment was produced by:
Ruben Rausings gata
221 86 Lund
Sweden
2 Doc No. IM-1366009-0102 Tetra Pak

1 Introduction
1.4 Machine identification

The machine sign below is attached to the machine frame. It carries data
needed when contacting Tetra Pak concerning this particular machine.
The machine sign is marked with a CE symbol. It means that this machine
complies with the essential health and safety requirements of the
European Economic Area (EEA).
IM1.1THV00016en.fm
Location machine sign GHP00086.eps
1 2 3 4
Tetra Pak
Machine Type Manufacturer
Drawing Spec.
Machine No.
1 Machine type
Year of manufacture
2 Drawing specification
GHP00090.eps
3 Machine number
4 Manufacturer
Machine sign 5 5 Year of manufacture

1 Introduction
1.5 Machine orientation

1.5.1 Definition of direction
The illustrations below shows the machine as seen from above.
A. Indicates the Rear of the machine.
B. Indicates the Front of the machine.
C. Indicates the Left of the machine.
D. Indicates the Right of the machine.
E. Indicates the Infeed of the machine.
F. Indicates the Outfeed of the machine (left or right outfeed is
available on Tetra Film Wrapper 67)
Note! The arrows indicates the flow direction in the machine.
A
F F
IM1.1THV00016en.fm
C D
E
GHP00066.eps
B
Left infeed machine
A
F F
C D
E
B GHP00065.eps
Right infeed machine

1 Introduction
1.6 Barcode Neutralizer (optional equipment)
Left infeed
Right infeed
IM1.1THV00016en.fm
GHP00003.eps
The Barcode Neutralizer is an optional equipment to Tetra Film Wrapper 67.

It is manufactured in a right infeed and left infeed version.
The Barcode Neutralizer is mounted at the infeed of the Tetra Film Wrapper
67. It turns every third or fourth (depending on the selected packing pattern)
package 180° before feeding it into the Tetra Film Wrapper 67. The barcodes
of all single packages then become invisible to the buyer of a multipack.
Note! Barcode neutralizer can only handle packages where the barcode is located
in direction towards or from the infeed of the Tetra Film Wrapper 67.

1 Introduction
1.7 Abbreviations used in this manual

Abbreviation English name Translated
CE Communautés Européennes /
European Communities
EEA European Economic
EM Electrical Manual
IM Installation Manual
MM Maintenance Manual
OM Operation Manual
SUMQR Start Up Machine Quality Report
TCF Tetra Conveyor Flexi
TPC Tetra Package Conveyor
TUC Tetra Unit Conveyor
IM1.1THV00016en.fm

2.1 General
Incorrect use of the equipment will put your life in danger!
Tetra Pak will take no responsibility for any fatal accidents, injuries to
personnel or damage to the machine if the Tetra Film Wrapper 67 or
associated equipment are installed without obeying the instructions in
this Installation Manual (IM).
! DANGER! Risk of immediate danger to life!
Never inch or run the machine if any component of the safety system
is non-operational. All non-operational components of the safety
system must be changed immediately.
2.2 Hazard information

Hazard information in this document has the following significance:

Failure to obey this information will put your life in danger!
IM1.1THV00017en.fm
! WARNING! Risk of serious personal injury!

Failure to obey this information could result in serious personal
injury!
Caution! Risk of minor personal injury!

Failure to obey this information may result in minor personal injury!
Important! Risk of damage to equipment!
Failure to obey this information could result in damage to
equipment!
Note! Is used to emphasize important information. A Note is not to be regarded as
hazard information.

2.3 Warning signs

! DANGER! Risk of electrical shock!
Failure to obey will put your life in danger.
Enclosures which do not clearly show that they contain electrical devices are
marked with the warning sign below.
GH100784.eps
! WARNING! Hot surface!

Failure to obey could result in burn injuries.
Hot surfaces are marked with the warning sign below. The temperature may
exceed 60°C.
IM1.1THV00017en.fm
GH100787.eps
2.4 Prohibition signs

! WARNING! Do not step!
Failure to obey could result in injuries caused by fall.
The prohibition sign below indicates a risk of personal injury in the area
where the sign is placed.
GH000868.eps

2.5 Warning and prohibition signs on the

machine
In the figure below shows the warning and prohibition signs which are
attached to the machine.
If any sign is missing, worn out or damaged, there must be ordered anew set
of signs.
When ordering, please refer to the following SPC-number: 1516246-0001.
IM1.1THV00017en.fm
Barcode neutralizer
(optional equipment)
GHP00200.eps

2.6 Requirements on personnel

! DANGER! Risk of immediate danger to life!
Failure to obey the Safety precautions will put your life in danger.
All personnel must regard all electrical equipment as live.
The work is to be carried out in such a way that there is no risk of

injury to personnel.
General
During maintenance or service work, the service technician and the
electrician are responsible not only for the machine, but for the safety of the
personnel in the vicinity of the machine as well!
It is also the responsibility of the service technician and the electrician to
ensure that the machine safety devices are fully operational before he/she
finishes the maintenance or service work.
Service technician
Only trained or instructed service technicians are allowed to work on the
machine.
Service technicians may be:
IM1.1THV00017en.fm
• technicians employed by Tetra Pak
Tetra Pak technicians are Tetra Pak employees who have completed
training courses at the Tetra Pak Technical Training Centres or have an
equivalent knowledge.
• technicians employed by the customer
Technicians employed by the customer must have the following skills:
– capable of reading (English or native) technical information
– understand technical drawings
– basic knowledge of mechanics and electronics
– basic knowledge of mathematics
– capable of handling (special) tools
(Cont’d)

(Cont’d)
Electrician
Electricians should:
• be certified according to local regulations
• have experience of similar types of installations
• have proven skills in reading and working from drawings and cable lists
• have knowledge of local safety regulations for power and automation
Work with the electrical equipment in the machine must be performed by
skilled persons only.
According to EN 60204-1:1997 clause 3.52 a skilled person is:
– a person with relevant education and experience to enable him or her
to perceive risks and to avoid hazards which electricity can create.
Machine operator
Only trained or instructed persons are allowed to operate the equipment.
The machine operator is an individual that has enough training and/or
knowledge to run the equipment in the correct way.
Fork lift driver

IM1.1THV00017en.fm
Fork lift driver should be certified according to local regulations.

The fork lift driver´s role during installation is:
• to unload transport vehicle
• to plan and transport the machine or machine parts within the plant in a
safe and smooth way
• to assist when assembling Distribution Systems

2.7 Emergency stop

Note! Base machine have three Emergency stop buttons. The machine can be
equipped with Barcode neutralizer which have one Emergency stop button.
In case of danger to people or risk of damage to the machine, one of the
Emergency stop buttons must immediately be pushed.
In order to stop the machine immediately in an emergency situation, you
must know the exact location of the Emergency stop buttons.
Emergency stop must only be used in case of danger to people or
machinery. To stop production in the normal way, see the Stop section in the
Operation Manual (OM).
Note! Emergency stop does not stop the conveyor running through the machine.
IM1.1THV00017en.fm
GH100876.eps
GHP00069.eps
Emergency stop button
Location Emergency stop buttons
GHP00070.eps
Location Emergency stop button on

Barcode Neutralizer

2.8 Main switch

Before any service work is carried out, the Main switch must be
turned OFF and locked with a padlock.
The key to the padlock must be removed by the service technician or
the electrician and retained in his/her possession until all work is
completed.
Examples of such service works are:

• disconnection of electrical cables
• replacement of motors, etc.
• service work in electrical cabinet, connection boxes, etc.
• dismantling of parts in order to prohibit involuntary starts
• service work in machine sections not visible from the control panel
However, for settings of photocells, proximity switches, frequency
converters, etc., power is needed. In the MM pages for those settings the
status is Power ON: Stop the machine in the correct way. Open a safety
switched door and then carry out the settings.
Note! Check that the safety system is working properly. Check also that the
machine is actually stopped due to the opening of the door.
IM1.1THV00017en.fm
! WARNING! Do not by-pass the safety system and carry out any settings while the
machine is in Production mode.
GHP00071.eps
Location Main switch

GH102090.eps
Main switch

2.9 Filter regulator

Shut-off valve
! WARNING! Risk of personal injury!
Before starting service work, make sure that the machine is not
pressurised. The Shut-off valve (2) must be turned OFF and locked
with a padlock. It is turned OFF when the regulator handle (1) is
pressed down and visible at the underside of the shut-off valve (2).
The key to the padlock must be removed by the service technician or

the electrician and retained in his/her possession until all work is
completed.
Note! In the picture below the Shut-off valve (2) is turned OFF.
IM1.1THV00017en.fm
1
1 Regulator handle
2 Shut-off valve GH102091.eps

2.10 Mist lubrication (optional equipment)

The mist lubrication system is pressurised!
Before starting service work depressurise the compressed air.
Before refilling, make sure that the Shut-off valve on the Filter
regulator is turned off and locked.
2
IM1.1THV00017en.fm
1 Shut-off valve
2 Mist lubrication GHD00575.EPS

2.11 Doors and covers

! WARNING! Moving parts and hot surfaces could cause serious injuries!
Never run the machine if any safety switch is non-operational or any
cover is not fitted.
Doors
All doors leading to risk areas are provided with safety switches. These
switches are part of the safety system and must under no circumstances be
bridged or by-passed or otherwise made non-operational.
Do not open doors during production. Never stop the machine by opening a
door with a safety switch. The machine may perform a reciprocating
movement directly after a stop; also some machine parts may still be hot.
! WARNING! Risk of crushing injuries!
If any door is opened the infeed and outfeed conveyor will still be
running.
IM1.1THV00017en.fm
GHP00030.eps
GHP00087.eps
Door with safety switch on
Barcode Neutralizer Doors with safety switches
Covers
All covers are screwed on to the machine.
Note! After maintenance, check that all covers are fitted to the machine
before it is run.

2.12 Electrical cabinet

The voltage is 400V inside the electrical cabinet. Risk of immediate
danger to life through electrical shock. In case of accident,
immediately call for medical attention.
After the Main switch has been turned OFF, there still can remain
high voltage in the electrical cabinet. Discharge time approximately
five minutes.
Work inside the electrical cabinet must be performed by skilled persons only.
Always make sure that the electrical cabinet doors are locked after
performing any type of work in the electrical cabinet.
IM1.1THV00017en.fm
GH100784.eps
GHP00088.eps
Location Electrical cabinet

2.13 Hot areas

! WARNING! Risk of burning!
The sealing jaws or the hot air nozzle areas are very hot when the
machine is heated. There is risk of severe injuries.
Never touch the hot areas when the machine is heated!
GH100787.eps
IM1.1THV00017en.fm
GHP00074.eps

2.14 Splicing table

Always put up the upper and lower splicing tables when they are not
in use. You can bump into them and get hurt.
Do not stand on the lower splicing table, otherwise you can slip and
fall.
GH000868.eps
IM1.1THV00017en.fm
GHD00192.EPS

2.15 Film equipment

Swing arm
Caution! When threading the film, the motor will start if the swing arm (1) is
activated.
1 Swing arm
IM1.1THV00017en.fm
GHP05030.eps
2.16 Chemical products

Can be flammable or hazardous to health. Read the warnings on the
container labels!
When handling hydraulic oil, lubricants, and cleaning solutions, carefully

follow the warnings on the container labels.
Always use safety equipment according to the instructions on the container
labels. Always use gloves and safety glasses when handling chemical
products.
For final handling of solutions, follow the instructions from the supplier.

2.17 Noise emission
2 3
A A
A
1
A
4
A = 1 meter.
IM1.1THV00017en.fm
Microphone placed 1.6 meters up GH500396.eps
Data
Document 98/16
Date 980120
Machine no 19620/12526
Draw. spec. 674955
Mech. ECN 23852
El. ECN 25236
Noise level according to ISO 11201

Measuring Measured ekv dBA
position noise level Production
number dBA. no packages
Production
1 74 64
2 71 60
3 70 63
4 73 65

2.18 Hearing protection

Caution! Risk of impaired hearing!
Hearing protection is recommended.
It is recommended to wear hearing protection while the equipment is
running.
Always keep hearing protection clean.
IM1.1THV00017en.fm

3.1 Installation drawing
If nothing else is stated, all installation drawings show a left infeed machine.
The corresponding drawing is shown for a right infeed machine as well
whenever required. For different infeed and outfeed alternatives see
1.5 Machine orientation on page 4.
Note! If the machine is equipped with a Barcode Neutralizer, also see sub-section
3.1.5 Barcode Neutralizer (optional equipment), on page 30.
3.1.1 Dimensions
2315*
2248
1875
outfeed 825
IM1.1THV00018en.fm
infeed 825
150
75 500 735 50
630 1185 GHP00031.eps
*Note!
The measure 2315 is only valid on machine
equipped with Design Correction
977
2 1 135 135
1285
1385
818
848
259
650
35 1915 977
GHP00055.eps 250
1 Tetra Package Conveyor (818 mm)
2 Tetra Unit Conveyor (848 mm)

3.1.2 Required space around the machine

The below drawing shows the required space around the machine.
690 690
617
790
GHP00056.eps
IM1.1THV00018en.fm
Note! If the machine is equipped with a Barcode Neutralizer, also see sub-section
3.1.5 Barcode Neutralizer (optional equipment), on page 30, for information
regarding required space around the Barcode Neutralizer.

3.1.3 Connections
The below drawing shows the location of the connections for electricity (1)
and compressed air (2). See 3.2.2 Data, on page 38.
Note! If the machine is equipped with a Barcode Neutralizer, see sub-section 3.1.5
Barcode Neutralizer (optional equipment), on page 30, for additional
information.
1, 2
510
IM1.1THV00018en.fm
GHP00057.eps
700
1 Connection for electricity
2 Connection for compressed air
3.1.4 Outfeed
There are two possible outfeed alternatives:
• throughgoing outfeed
• outfeed with end unit
Depending on package pattern and package volume, different conveyor types
are to be used, see 3.2.1 Selection table on page 37.
Note! If the machine is equipped with a Barcode Neutralizer, see sub-section 3.1.5
Barcode Neutralizer (optional equipment), on page 30, for additional
information.
Before starting installation, carefully read the instructions in chapters
2 Safety precautions, on page 7, and 6 Position, assembly &
connections, on page 55.
(Cont’d)

(Cont’d)
3.1.4-1 Throughgoing outfeed
Item No. Included in delivery Comment

9 1 1, 2, 7, 8, 9, no see conveyor docu-
100 10 mentation
7 3, 4, 5, 6 yes connections and
cover plates are to
be mounted at
1000
delivery
8 Cable for no
connection of
outfeed con-
veyor
Cable (10 m) yes
for connec-
1500
tion of M120
259 818 outfeed con-
veyor.
4
2
250
~500
3 6
35
IM1.1THV00018en.fm
977
135
1915
10
1285
1 Hose brake
2 Chain tensioner
3 Infeed tunnel
4 Infeed photocell (speed
135
regulation)
977
5 Outfeed photocell (queue

6 outfeed)
6 Outfeed tunnel
1385 7 Photocell (queue separation)
2500
8 Photocell brake close (max

queue)
9 Photocell (Start infeed conveyor,
optional equipment)
10 Note!
5 Conveyor lubrication
GHP00100.eps
recommended
Outfeed with Throughgoing for Tetra Package Conveyor 53 and Tetra Conveyor Flexi 55
(Cont’d)

(Cont’d)

9 1 1, 2, 7, 8, 9, 10, no see conveyor documen-
100
11 tation
7 3, 4, 5, 6 yes connections and cover
plates are mounted at
delivery
1000
Cable for con- no

8 nection of out-
feed conveyor
Cable (10 m) yes
for connection
of M120 out-
1500
feed conveyor.
259 848
4 10
2
250
~500
3 6
IM1.1THV00018en.fm
977
35
1 Hose brake
135
2 Chain tensioner
3 Infeed tunnel
1915
regulation)
11
1285
outfeed)
6 Outfeed tunnel
7 Photocell (queue separation)
queue)
135

977
optional equipment)
6 10 Note!
When using Tetra Conveyor
Flexi 56 as outfeed conveyor,
1385 10
2500
always use at least 1m conveyor

length closest to the machine.
This because that there is no
room for the conveyor rail
holders inside the outfeed tunnel.
5 11 Note!
GHP00101.eps Conveyor lubrication
recommended
Outfeed with throughgoing for Tetra Unit Conveyor 54 and Tetra Conveyor Flexi 56.
(Cont’d)

(Cont’d)
3.1.4-2 Outfeed with end unit

1, 2, 7, 8, 9, 10 no see conveyor documen-
tation
9 1
3, 4, 5, 6 yes connections and cover
plates are mounted at
delivery
100
Cable for con- no

7 nection of out-
feed conveyor
Cable (10 m) yes
1000
for connection
8 of M120 out-
feed conveyor.
5
1500
IM1.1THV00018en.fm
259 818
2500
4
2
250
~500
3 1 Hose brake
35
6
2 Chain tensioner
977
3 Infeed tunnel
135

regulation)
1915
outfeed)
6 Outfeed tunnel
10
1285

queue)
optional equipment)
10 Note!
Conveyor lubrication
recommended
GHP00102.eps
1385
Outfeed with end unit: for Tetra Package Conveyor 53 and Tetra Conveyor Flexi 55.
(Cont’d)

(Cont’d)

1, 2, 7, 8, 9, 10, no see conveyor documenta-
11 tion
9 3, 4, 5, 6 yes connections and cover

1 plates are mounted at
delivery
100
Cable for con- no

7 nection of out-
feed conveyor
Cable (10 m) yes
1000
for connection
of M120 out-
8 feed conveyor.
5
1500
1 Hose brake
2 Chain tensioner
259 848
IM1.1THV00018en.fm
3 Infeed tunnel
4 4 Infeed photocell (speed
2500
10 regulation)
2
250

~500
outfeed)
3 6
35
6 Outfeed tunnel
977

135
queue)
optional equipment)
10 Note!
1915

1285
11 always use 1m uncut conveyor

length closest to the machine.
11 Note!
GHP00103.eps recommended
1385
Outfeed with end unit: for Tetra Unit Conveyor 54 and Tetra Conveyor Flexi 56.

3.1.5 Barcode Neutralizer (optional equipment)

The Barcode Neutralizer is an optional equipment to the Tetra Film Wrapper
67 and should be placed at a minimum distance of 1000 mm, before the front
of the machine.
Machines with a Barcode Neutralizer have two outfeed alternatives:
• throughgoing outfeed
• outfeed with end unit
Note! Only the throughgoing outfeed alternative is shown on the installation
drawing for Tetra Film Wrapper 67 equipped with Barcode Neutralizer.
For Outfeed with end unit, see drawings 3.1.4-2 Outfeed with end unit, on
page 28 or 29, depending on conveyor equipment.
Depending on package pattern and package volume different conveyor types
are to be used, see 3.2.1 Selection table on page 37.
The installation drawings usually show a left infeed machine. All measures
are the same for a right infeed machine.
Before starting installation, carefully read the instructions in chapters
2 Safety precautions, on page 7, and 6 Position, assembly &
connections, on page 55.
IM1.1THV00018en.fm
(Cont’d)

(Cont’d)
3.1.5-1 Dimensions
1570
1500
1220
Height of
825 50
foot plate
adjustable
±50
IM1.1THV00018en.fm
425 563
400
GHP00106.eps
(Cont’d)

(Cont’d)
3.1.5-2 Required clearances
1695
500 250
IM1.1THV00018en.fm
800
1000
1800
GHP00107.eps
(Cont’d)

(Cont’d)
3.1.5-3 Connections
For security reasons, the Barcode Neutralizer must be controlled from the
Tetra Film Wrapper 67. This means that the Tetra Film Wrapper 67 supplies
the neutralizer with both electrical power and compressed air.
The below illustration shows where to connect the Barcode Neutralizer to the
Tetra Film Wrapper 67.
Failure to observe this information could result in damage to
equipment!
Do not connect the Barcode Neutralizer to any other supply than the
Tetra Film Wrapper 67. See section 6.5 Connections, on page 58.
IM1.1THV00018en.fm
2
1 Compressed air connection
2 Electrical connection
GHP00108.eps

(Cont’d)

(Cont’d)
3.1.5-4 Installation drawing

The below drawing shows how to install the Barcode Neutralizer.
When installing a Tetra Film Wrapper 67 equipped with a Bar Code
Neutralizer, use the installation drawing for Tetra Film Wrapper 67
3.1.5-5 Outfeed (machine equipped with Barcode Neutralizer),
on page 35 or on page 36.
Note! The Barcode Neutralizer should be placed at a minimum distance of
1000 mm, before the front of the Tetra Film Wrapper 67.
1570
1500
1220
IM1.1THV00018en.fm
825 50
425 563
1695
1 Queue guard, double

2 Queue guard, single
500 250
133
1 GHP00109.eps
(Cont’d)

(Cont’d)
3.1.5-5 Outfeed (machine equipped with Barcode Neutralizer)
12 Item No. Included in delivery Comment

1, 2, 8, 9, 12, no see conveyor documenta-
1 100 13 tion
3, 4, 5, 6, 7, yes connections and cover
9 10, 11 plates are mounted at
1000
delivery
8
Cable for con- no
nection of out-
feed conveyor
Cable (10 m) yes
1500
for connection
of M120 out-
feed conveyor.
7
700
6
max150
10
1500
IM1.1THV00018en.fm
50-100
133
4 1 Hose brake
259 818
2
1000
2 Chain tensioner
3 Infeed tunnel
250
3
11 4 Photocell (Barcode Neutralizer
977
35
135
brake ON/OFF)
outfeed)
1915
6 Infeed photocell (queue infeed,

1285
13 double)
regulation)
8 Photocell brake close (MAX
135
queue)
11
977

10 Barcode Neutralizer
2500
1385 11 Outfeed tunnel

optional equipment)
5 13 Note!
GHP00104.EPS recommended
Outfeed with throughgoing for Tetra Package Conveyor 53 and Tetra Conveyor Flexi 55
(Cont’d)

(Cont’d)
12 Item No. Included in delivery Comment

1, 2, 8, 9, 12, no see conveyor documenta-
100
1 13, 14 tion
9 3, 4, 5, 6, 7, yes connections and cover
1000 10, 11 plates are mounted at
delivery
Cable for con- no
8 nection of out-
feed conveyor
1500
Cable (10 m) yes

for connection
of M120 out-
feed conveyor.
7
700
6
1 Hose brake
max150
2 Chain tensioner
10 3 Infeed tunnel
1500
4 Photocell (Barcode Neutralizer

50-100
brake ON/OFF)
IM1.1THV00018en.fm
outfeed)
4 6 Infeed photocell (queue infeed,
259 848 13
1000
2 double)
3 7 Infeed photocell (speed
250
11 regulation)
977
35
135
8 Photocell brake close (MAX

queue)
1915
10 Barcode Neutralizer
1285
14 11 Outfeed tunnel
optional equipment)
13 Note!
135

11
977

always use 1m uncut conveyor
13 length closest to the machine.
2500
1385
14 Note!
5 Conveyor lubrication
GHP00105.eps
recommended
Outfeed with throughgoing for Tetra Unit Conveyor 54 and Tetra Conveyor Flexi 56

3.2 Data
3.2.1 Selection table
For selection tables see 6.5.3 Infeed conveyor, on page 59, and
6.5.4 Outfeed conveyor, on page 63.
Note! An order shall contain the following information:
Package type, volumes and package pattern.
Tetra Film Wrapper 67 shall be able to change over within the

following times:
Type of change time

Change over between 1-, 2-, 3-, 4-rows within the same bottom 15 min
size and height
Change over height within the same bottom size and package 30 min
pattern
Change over between different bottom size, package pattern, and 90 min
between packages turned right way round and turned packages
Change of design (printed film) same package size 20 min
Change over between clear and printed film in register 30 min
Rebuilding between Tetra Brik and Tetra Prisma 120 min
IM1.1THV00018en.fm
packages and between Tetra Top and Tetra Prisma packages
(Cont’d)

(Cont’d)
3.2.2 Data
Position No-s refer to 3.1.3 Connections on page 25.
Pos Compressed air
Consumption 380 NL/min
2 Connection thread G 3/8” internal
2 Supply pressure 0,63 - 1,0 Mpa
Working pressure 0.55 ± 0,02 Mpa
Documentation
Installation drawing 1516336
Pneumatic diagram 1294730
Electricity
Electrical power consumption;
during production 5,1 kW
during pre-heating 7,0 kW
Control system GE Fanuc 90-30
Voltage/Frequency 3N-50 Hz 400/230 V
3N-60 Hz 400/230 V
Fuse dimension 25 A
Cable area (min) 6,0 mm2
IM1.1THV00018en.fm
For more information, read the Electrical Manual (EM), chapter 7.0 Mains
connections
Selections
Infeed Left or right
Outfeed Left or right
Outfeed conveyor throughgoing outfeed or outfeed with
end unit
Package pattern see 6.5.3 Infeed conveyor, on page
59 and 6.5.4 Outfeed conveyor, on
page 63
Volume see 6.5.3 Infeed conveyor, on page
59 and 6.5.4 Outfeed conveyor, on
page 63
Package type Tetra Brik, Tetra Top, Tetra Prisma

3.2.3 Conveyors
• Conveyor lubrication must be used

• Conveyor parts through the machine are included
• The conveyor shall not be longer than ~ 15 m
• Height infeed/outfeed: 825 ± 50 mm
3.2.3-1 Infeed type
– Tetra Package Conveyor 21

– (Tetra Conveyor Flexi 55)
For Conveyor width, see 6.5.3 Infeed conveyor, on page 59.

The minimum speed for the infeed conveyor is 21 m/min.
Note! The chain to the infeed conveyor is driven by the machine.
IM1.1THV00018en.fm
3.2.3-2 Outfeed type

– Tetra Conveyor Flexi 56
– Tetra Unit Conveyor 54
– (Tetra Conveyor Flexi 55)
For Conveyor width, see 6.5.4 Outfeed conveyor, on page 63.

The minimum speed for the outfeed conveyor is 20 m/min.
Note! The unit chain through or out of the machine on Outfeed is controlled but not
driven by the machine.

3.2.4 Optional equipment
Optional equipment Purpose

Barcode Neutralizer See 1.6 Barcode Neutralizer (optional
674910-0400 equipment), on page 5, and 3.1.5 Barcode
Neutralizer (optional equipment), on page
30.
Mist Lubricating unit Only used for special pneumatic air condi-
1294525-0100 tions (always contact Tetra Pak
Distribution AB before ordering)
Vertical Perforating To perforate the multi-unit for easier
1030092-0100 opening
Design Correction For printed film in register
1294520-0100
Start infeed conveyor Is used for controlling the infeed conveyor
1294546-0100 to keep it running only when necessary
Internal lighting To light up the inside of the machine
1516358-0100
IM1.1THV00018en.fm

3.3 Mass / weight

Contents Weight Length Width Height
kg mm mm mm
(Net
weight)
Barcode Neutralizer 150 1570 407 1220
Tetra Film Wrapper 67 1200 2400 2000 2350
3.3.1 Centre of gravity point

The machine may tilt if not observing the centre of gravity (1). Failure
to observe may result in immediate danger to life and/or major
damage to equipment.
The below illustration shows the centre of gravity point.
~1000
~625
1
IM1.1THV00018en.fm
1:20
~945
GHP00058.eps
300 300
725 800
Centre of gravity 1 Centre of gravity point
(Cont’d)

(Cont’d)
3.3.2 Fork lift position

The machine may tilt if not observing the fork lift points (2). Failure to
observe may result in immediate danger to life and/or major damage
to equipment.
Put the forks according to the drawing below. Fork length must reach across
the whole machine.
Note! After any moving of the machine, it should be put down gently.
~1000
~625
IM1.1THV00018en.fm
1:20
~945
GHP05020.eps
300 300
725 800
2 2
2 Allowed lift position for fork-lift truck
(Cont’d)

(Cont’d)
3.3.3 Barcode Neutralizer
1 1
900
IM1.1THV00018en.fm
GHP00110.eps
80
160
250
1 Centre of gravity point

IM1.1THV00018en.fm

4 Site preparation
4.1 General requirements on site
In order to obtain the best possible working condition for the machine, it is
necessary to follow our recommendation of data according to
section 3 Technical data & drawings, on page 23.
4.1.1 Floor
To obtain a proper production it is necessary that the machine is standing
stable on the floor. It is important that the floor is in a god state condition
IM1.1THV00019en.fm

4 Site preparation
IM1.1THV00019en.fm

5 Machine handling
5.1 Crate handling
5.1.1 Data
The following table contains data needed for handling the crate:
Contents Weight Length Width Height

kg (Gross) mm mm mm
Crate incl. machine 1700 2400 2000 2350
Barcode Neutralizer 300 1800 820 1500
(optional equipment)
5.1.2 Transport and auxiliary equipment

Follow the recommendations below to avoid injury!
Following equipment is recommended to make a smooth and safe handling:

IM1.1THV00020en.fm
Equipment Capacity Quantity

minimum kg
Fork lift 3000 1

5 Machine handling
5.1.3 Lifting and unloading

To ensure safe and efficient handling of the crate, carefully study the
following instructions.
Centre of gravity
The below illustration shows how the centre of gravity is indicated on a Tetra
Pak crate.
! WARNING! Example only!
The purpose of the illustration below is to give an example of how the
centre of gravity is indicated on a crate! For information on the
location of the centre of gravity for a specific crate, see the actual
marks on the crate.
IM1.1THV00020en.fm
Centre of gravity
GHV00069.eps
Indication Centre of gravity
(Cont’d)

5 Machine handling
(Cont’d)
Correct fork lift points

The crate may tilt if not observing the centre of gravity or the fork lift
points. Failure to observe may result in immediate danger to life
and/or major damage to equipment.
Insert the forks so that the centre of gravity (1) is placed between the forks.
The forks should be set as wide as possible.
Also see section 5.4 Machine transport on page 53.
1
IM1.1THV00020en.fm
GH500246.eps
1 Centre of gravity

5 Machine handling
5.2 Storage
Contents Recommended Recom-
storage mended
temperature storage
humidity
Tetra Film - 20 °C to+ 70 °C
Wrapper 67
Film 10-35° C appr. 65%
5.3 Unpacking and inspection

This section contains information needed for safe and efficient unpacking of
the machine. The following information is supplied:
• required tools and equipment
• uncrating sequence
• inspection documentation
• disposal / re-use of used material
Follow the recommendations below to avoid injury when unpacking
IM1.1THV00020en.fm
the machine.
5.3.1 Auxiliary equipment

The following equipment is needed when unpacking the machine.
Equipment Capacity Quantity

kg
Fork lift 3000 1

5 Machine handling
5.3.2 Uncrating sequence
Wooden crate
To uncrate the machine, perform the following steps:
a) Remove the clips (7) holding the lid (6).
b) Remove the lid (6).
c) Remove the cross beams (5).
When removing the left and right top clip (4), the front (2) as well as
loose machine parts may fall out.
d) Start to remove the lower clips on each side of the front. Finally remove
the upper clips (4).
e) Remove the front (2).
5
IM1.1THV00020en.fm
4
7
1 Centre of gravity
3 indication
2 Crate front
2 3 Clip
4 Clip
1 5 Cross beam
6 Lid
GHV00070.eps 7 Clip

The machine may tilt if not observing the centre of gravity or the fork
lift points. Failure to observe may result in immediate danger to life
Remove the machine from the crate. When lifting the machine using a fork
lift truck, use the fork lift positions as shown in 3.3.1 Centre of gravity point
on page 41.
Also see instructions in 5.4 Machine transport on page 53.

5 Machine handling
5.3.3 Inspection documentation

Enclosed you will find a Transport Damage Report. Fill in the report as soon
as the machine is uncrated and send it to the below address. If any Tetra Pak
equipment is damaged when opening the crate, take pictures to illustrate the
damage and enclose the photographs.
The report and the pictures (if any) should be sent to:
Quality Assurance
Ruben Rausings gata
S-221 86 Lund
Sweden
Note! The Transport Damage Report must be filled in and returned even if there is
no damage to report.
IM1.1THV00020en.fm
GHV00073.eps

5 Machine handling
5.3.4 Disposal / re-use
Re-usable packing materials and structures

Re-usable packaging materials and structures should be collected and re-
used in accordance with local regulations.
Non re-usable packing materials and structures

Non re-usable packaging materials and structures should be collected and
disposed of in accordance with local regulations.
5.4 Machine transport

5.4.1 General
Prior to move the machine into position for assembling, do the following:
• check that the machine can be transported to the assembly site without
any problems regarding ceiling height, doors, passages, etc.
IM1.1THV00020en.fm
• make sure that the equipment can be lifted in accordance with the
instructions in 3.3.1 Centre of gravity point on page 41.

5 Machine handling
IM1.1THV00020en.fm

6 Position, assembly &
connections
6.1 Space requirements
The space requirements for this machine are given in the installation
drawings shown in chapter 3 Technical data & drawings on page 23.
Tetra Film Wrapper 67 and its optional equipment do not require any
optional space for pre-assembly procedures.
6.2 Positioning
Check that the machine can be transported to the assembly site without any
problems as regards ceiling height, doors, passages, etc.
Make sure that the machine can be lifted and moved in accordance with sub-
IM1.1THV00021en.fm
section 3.3.1 Centre of gravity point, on page 41, and section

5.4 Machine transport, on page 53.
! DANGER! High centre of gravity!
If the machine is equipped with a Barcode Neutralizer, carefully read
the instructions regarding lifting and transporting this equipment.
See sub-section 3.3.1 Centre of gravity point, on page 41, and section
5.4 Machine transport, on page 53.
6.3 Levelling
Make sure that the machine is level by means of for example a spirit level.
Place the spirit level on the cross beams as well as on the longitudinal beams.
If necessary, adjust by turning the machine feet.
If the machine is equipped with a Barcode Neutralizer, the neutralizer should
be levelled using the same method (spirit level or similar) as described
above.
Note! It can be variations in floor height that can complicate the levelling process.

6.4 Assembly
The Tetra Film Wrapper 67 is assembled at delivery, except for the warning
lamp, see sub-section 6.4.1 Warning lamp, on page 56, and infeed/outfeed
tunnels, see sub-section 6.4.2 Infeed and outfeed tunnels, on page 57.
The Barcode Neutralizer (optional equipment) is completely assembled at
delivery.
6.4.1 Warning lamp

The warning lamp has been mounted upside down in order for the machine to
fit in the crate. Loosen the warning lamp (1) and fit it on top of the machine
as illustrated below.
IM1.1THV00021en.fm
GH500390.eps
1 Warning lamp

6.4.2 Infeed and outfeed tunnels

The infeed tunnel (1) is to be mounted with four bolts on the machine infeed.
Note! Only the first section of the outfeed conveyor can be mounted to the machine
before mounting the outfeed tunnel (2). This because that the outfeed
tunnel (2) must be thread onto the outfeed conveyor and then attached to this.
1
IM1.1THV00021en.fm
GHP00059.eps
1 Infeed tunnel
2 Outfeed tunnel
GHP00060.eps

6.5 Connections
6.5.1 Compressed air connection
The compressed air should be connected at the point shown in sub-section
3.1.3 Connections, on page 25.
6.5.2 Electrical connection

To connect the electricity, see the Electrical Manual, chapter 7 Mains
connection diagrams. Point of connection, see sub-section
3.1.3 Connections, on page 25.
! DANGER! Risk of electrical shock and short circuits!
Make sure that power is switched OFF upstream before performing
any work on cables and electrical components.

Failure to observe this information could result in damage to
equipment!
Do not connect the Barcode Neutralizer to any other supply than the
Tetra Film Wrapper 67.
IM1.1THV00021en.fm

6.5.3 Infeed conveyor

The infeed conveyor is a Tetra Package Conveyor 53, Tetra Package
Conveyor 21 or a Tetra Conveyor Flexi 55. The tables below shows the
required infeed conveyor width and speed for each possible combination of
packing pattern and package volume.
Note! A hose brake, chain tensioner and conveyor lubrication should be used on the
infeed conveyor. These parts are not included with the machine delivery.
S F
(4x2) (2x4)
GHV00091.eps
Normal infeed Turned packages

direction (turning device required)
Note! When running turned packages, it is not possible to neutralize the barcodes
with the Barcode Neutralizer. The Barcode Neutralizer will have to be by-
passed.
IM1.1THV00021en.fm
Volume Package pat- Infeed Infeed Capacity

(ml) tern conveyor conveyor (packages/
(for order) speed hour) *
TPC TCF (m/min)
53 21
Tetra Brik 3x1
100 B 3x2
125 S 3x3
4x1 B40 x 55 8000
4x2
4x3
4x4
1x3 21 7500
2x3
1x4
2x4 x 55
3x4
1x5 8000
2x5
3x5
*) Machine speed is set according to filling capacity. The total capacity of the Tetra Film
Wrapper 67 is the value given in the table plus a additional 20%.
(Cont’d)

(Cont’d)
(for order) TPC TCF speed (m/ hour) *
min.)
53 21
Tetra Brik 3x1
160 S 3x2
200 M 3x3 B50 x 55 8000
200 S 4x1
250 S 4x2
4x3
1x3 21
7500
2x3
1x4
2x4 x 55
**Only 3x4**
160 S and 1x5 8000
200 S 2x5
3x5**
Tetra Brik 3x1
180 B 3x2 B55 x 55 8000
200 B 3x3
250 B 1x3 7500
284 B 2x3 21
IM1.1THV00021en.fm
300 S x 55
330 S 1x4
2x4
1x5 8000
2x5
Tetra Brik 3x1
300 B 3x2 B65 x 55 8000
375 S 3x3
1x3 21 7500
2x3 x 55
1x4
2x4 8000
Tetra Brik 3x1
200 Sq 3x2 x 55 8000
4x1
4x2
1x3 21 7500
2x3 x 55
1x4
2x4 8000
(Cont’d)

(Cont’d)
(for order) speed hour) *
TPC TCF (m/min)
53 21
Tetra Brik 3x1 R79 x 55 8000
500 Sq 3x2 21
568 Sq 1x3 x 55 7500
2x3
Tetra 3x1
Prisma 3x2 P48 x
200 Sq 4x1
250 Sq 4x2
1x3 21 8000
2x3 x
1x4
2x4
Tetra 3x1 P55 x
Prisma 3x2 21 8000
330 Sq 1x3 x
2x3
Tetra Top 2x1
IM1.1THV00021en.fm
MINI 150 2x2

MINI 200 3x1
MINI 250 3x2 x 55 5000
3x3
4x1
4x2 21
4x3
1x2
2x2
1x3
2x3 x 55 5000
1x4
2x4
3x4
Tetra Top 2x1
MIDI 200 2x2 x 55 5000
MIDI 250 3x1
MIDI 330 3x2
MIDI 375 1x2 21
2x2
1x3 x 55 5000
2x3
(Cont’d)

(Cont’d)
Measurements needed when installing the infeed conveyor are found in
section 3.1 Installation drawing, on page 23.
Note! The outfeed may use Tetra Package Conveyor 53, Tetra Unit Conveyor 54,
Tetra Package Conveyor 21, Tetra Conveyor Flexi 56 or Tetra Conveyor
Flexi 55. The machine may also be equipped with a Barcode Neutralizer.
When connecting the infeed conveyor, make sure that the correct installation
drawing is used.
Note! If the machine is delivered with a Barcode Neutralizer, the neutralizer should
be in position before positioning the Tetra Film Wrapper 67. See sub-section
6.5.7 Barcode Neutralizer, on page 70.
Note! For instructions on how to assemble the infeed conveyor, see conveyor
documentation and section 3.1 Installation drawing, on page 23.
To connect the Tetra Film Wrapper 67 to the infeed conveyor, do as follows:
a) Position the Tetra Film Wrapper 67. See section 5.4 Machine transport,
on page 53.
b) Connect the infeed conveyor (2) to the infeed on the machine (3). See
illustration below.
! WARNING! Electrical hazard!
IM1.1THV00021en.fm
Electrical installation must be done according to the Electrical Manual
(EM).
2
2
1 GHP00111.eps
1 Chain tensioner
2 infeed conveyor
3 Infeed on the machine

6.5.4 Outfeed conveyor

The outfeed conveyor could be either a Tetra Package Conveyor 53,
Tetra Unit Conveyor 54, Tetra Package Conveyor 21,
Tetra Conveyor Flexi 56 or Tetra Conveyor Flexi 55.
Note! When using Tetra Conveyor Flexi 56 as outfeed conveyor, always use 1m
uncut conveyor length closest to the machine. This because that there is no
room for the conveyor rail holders inside the outfeed tunnel.
Note! Always use conveyor lubrication on outfeed conveyor.
TCF Tetra Conveyor Flexi

TPC Tetra Package Conveyor
TUC Tetra Unit Conveyor
Volume Package Outfeed conveyor Outfeed Capacity

(ml) pattern conveyor (packages/
(for order) Minimum hour) *
TPC TUC TUC TCF speed
54 54 (m/min)
53 21
(adjustable)
Tetra Brik 3x1 B40 x 55,56
IM1.1THV00021en.fm
100 B 3x2 U120 56

125 S
3x3 U120 56
4x1 B40 x U40+80+120 55,56 8000
4x2 U120 56
4x3 U120 56
4x4 U136 56
1x3 x 55,56 20 7500
2x3 U120 56
1x4 x 55,56
2x4 U120 56
3x4 U207 56 8000
1x5 x 55,56
2x5 U120 56
3x5 U207 56
(Cont’d)

(Cont’d)
54 54 (m/min)
53 21
(adjustable)
160 S 3x2 U120 56
200 S
3x3 U136 U60+106+152 56
8000
4x1 B50 x 55,56
4x2 U120 56
4x3 U136 56
1x3 x 55,56 20 7500
2x3 U120 56
1x4 x 55,56
2x4 U120 56
3x4 U207 56 8000
1x5 x 55,56
2x5 U120 56
3x5 U207 56
IM1.1THV00021en.fm
200M 3x2 U106 56
250S
3x3 U136 U60+106+152 56
8000
4x1 B50 x 55,56
4x2 U106 56
4x3 U136 56 20
1x3 x 55,56 7500
2x3 U136 56
1x4 x 55,56
2x4 U136 56
8000
1x5 x 55,56
2x5 U136 56
(Cont’d)

(Cont’d)
54 54 (m/min)
53 21
(adjustable)
180B 3x2 U120 U60+106+152 56 8000
200B
250B 3x3 U152 56
284B 1x3 x 55,56 7500
300S 2x3 U152 56 20
330S
1x4 x 55,56
2x4 U152 56
8000
1x5 x 55,56
2x5 U152 56
300B 3x2 U120 U60+106+152 56 8000
375S
3x3 U207 56
1x3 x 55,56 20 7500
2x3 U152 56
IM1.1THV00021en.fm
1x4 x 55,56 8000

2x4 U152 56
Tetra Brik 3x1 x 55,56
200 Sq 3x2 U120 56
U60+106+152 8000
4x1 x 55,56
4x2 U120 56
1x3 x 55,56 20 7500
2x3 U136 56
1x4 x 55,56 8000
2x4 U136 56
Tetra Brik 3x1 U79+152 8000
500 Sq 3x2 U152
568 Sq 56 20
1x3 7500
2x3 U207
(Cont’d)

(Cont’d)
54 54 (m/min)
53 21
(adjustable)
Tetra 3x1 P48 x
Prisma 3x2 U120
200 Sq UP48+120
250 Sq 4x1 P48 x
4x2 U120
1x3 x 56 20 8000
2x3 U136
1x4 x
2x4 U136
Tetra 3x1 P55 x
Prisma 3x2 U120 UP55+136
330 Sq 56 20 8000
1x3 x
2x3 U152
IM1.1THV00021en.fm
(Cont’d)

(Cont’d)
54 54 (m/min)
53 21
(adjustable)
Tetra Top 2x1 x 55,56
150 MINI 2x2 U120 56
200 MINI
250 MINI 3x1 x 55,56
3x2 U120 56
3x3 U152 56
4x1 x 55,56
4x2 U120 56
4x3 U152 56 20 5000
1x2 x 55,56
2x2 U120 56
1x3 x 55,56
2x3 U120 56
1x4 x 55,56
2x4 U120 56
IM1.1THV00021en.fm
3x4 U152 56
Tetra Top 2x1 x 55,56
200 MIDI 2x2 U136 56
250 MIDI
330 MIDI 3x1 x 55,56
375 MIDI 3x2 U136 56 20 5000
1x2 x 55,56
2x2 U136 56
1x3 x 55,56
2x3 U136 55
Note! To avoid multi units sticking to each other, the speed of the outfeed conveyor
should be set to a minimum of 20 m/min.
Note! When using TCF 56 during bypass with Tetra Prisma packages, on request.

6.5.5 Outfeed with end unit

Tetra Unit Conveyor 54, Tetra Package Conveyor 21,
Also see installation drawings in section 3.1 Installation drawing,
on page 23.
To connect the Tetra Film Wrapper 67 to the outfeed conveyor, do as
follows:
a) Connect the outfeed conveyor (2) to the outfeed of the machine (3).
b) Thread the conveyor chain through the end unit (4).
Note! The illustration shows a machine with left infeed and left outfeed using Tetra
Package Conveyor 53 with end unit.
should be set to 20 m/min.
2
3
IM1.1THV00021en.fm
1
1 Infeed conveyor
4 2 Outfeed conveyor
3 Outfeed of the machine
GH500394.eps
4 End unit

6.5.6 Throughgoing outfeed

Tetra Unit Conveyor 54, Tetra Package Conveyor 21
Also see installation drawings in section 3.1 Installation drawing,
on page 23.
To connect the Tetra Film Wrapper 67 to the outfeed conveyor, do as
follows:
a) Connect the incoming outfeed conveyor (3) to the machine.
b) Connect the outgoing outfeed conveyor (2) to the outfeed of the
machine.
c) Thread the conveyor chain through the machine.
The illustration shows a left infeed and left outfeed machine with a
throughgoing outfeed using Tetra Package Conveyor 53.
should be set to 20 m/min.
3
IM1.1THV00021en.fm
2 1 Infeed conveyor
2 Outgoing outfeed conveyor
3 Incoming outfeed conveyor
GH500395.eps

6.5.7 Barcode Neutralizer

Also see installation drawings in section 3.1.5 Barcode Neutralizer (optional
equipment), on page 30.
If the machine is equipped with a Barcode Neutralizer, the neutralizer is
installed as follows:
a) Connect the infeed conveyor (1) at the infeed of the neutralizer. Mount
the guides (3) at the end of the infeed conveyor rail.
b) Connect the outfeed conveyor (2) at the outfeed of the neutralizer. Mount
the plugs (4) at the end of the outfeed conveyor rail.
c) Thread the conveyor chain through the machine.
IM1.1THV00021en.fm
GH100726.eps
4
2
5
1 Infeed conveyor
2 Outfeed conveyor (to Tetra Film
Wrapper 67)
3 Guides
4 Plug
5 Conveyor of the Barcode Neutralizer GH100727.eps

6.5.8 Photocells
The location of the photocells is shown in section 3.1 Installation drawing,
on page 23. For instructions regarding how to adjust them, see the
Maintenance Manual (MM).
If a Barcode Neutralizer is used, also see the Maintenance Manual (MM) of
the neutralizer.
IM1.1THV00021en.fm

IM1.1THV00021en.fm

7.1 Final installation check
Note! Some steps will require mechanical or visual checks only, others will require
running tests.
When installation is complete, go through the checklist below.
Step Text √
1 Inspect the compressed air connection. Make sure that the
connection is done correctly.
2 Inspect the electrical connection. Make sure that the connection

is done correctly.

The voltage is 400 V inside the electrical cabinet.
Contact with a 400 V voltage may cause electrical
shock or serious injury. In case of accident,
IM1.1THV00022en.fm
3 Make sure that the machine stops when an Emergency stop

button is pushed. Test all Emergency stop buttons. See sub-
section 2.7 Emergency stop, on page 12, in the Safety precau-
tions.
! WARNING! Risk of serious injuries!

Never run the machine if any of the emergency stop
buttons is non-operational.
4 Make sure that the machine stops when doors fitted with safety
switches are opened. This should be tested for all safety
switches. Make sure all covers are fitted to the machine before it
is run. See sub-section 2.11 Doors and covers, on page 16, in
the Safety precautions.
! WARNING! Risk of serious injuries!

Never run the machine if any safety switch is non-
operational or any cover is not fitted.
5 Make sure that all delivered equipment is assembled in accord-

ance with the instructions in section 6.4 Assembly, on page 56,
in the Position, assembly & connection chapter.
(Cont’d)

(Cont’d)
Step Text √
6 Make sure that the machine is correctly connected to the infeed
and outfeed conveyors.
7 Check the direction of all machine movements.
8 Check all pressure gauge settings as described in the Operation

Manual (OM).
9 Check the machine program (function, program steps and

alarms) as described in the Operation Manual (OM).
10 Make sure there are no abnormal noises, vibrations, etc. when

the machine is running.
11 Make sure that the Start-up kit is delivered together with the
machine
IM1.1THV00022en.fm

8.1 Start Up Machine Quality Report
Background
Tetra Pak Carton Ambient AB uses a feedback system based on reporting
product failures or short coming on newly delivered machines.
Description of the report

Start Up Machine Quality Report (SUMQR) is a user return card, providing
check list which can be used to report the state of packing, appearance and
the initial performance of the product.
The SUMQR is an important source of information. The information is the
basis for the statistics, helping us to improve our products.
The Start Up Machine Quality Report consists of two parts:
• Basic information
• Fault description
Note! The SUMQR should not be used as a claim form. Defective parts should be
reported on the SUMQR, however to obtain compensation for defective parts
IM1.1THV00023en.fm
or components, please handle in accordance with the rules specified in

“General Conditions” and the general claim procedure issued by Tetra Pak
Carton Ambient AB.
Please note that the summaries, analyses and reports can not be accurate
unless the basic records are accurate.
Returning of the report

In accordance to the general claim procedure, issued by Tetra Pak Carton
Ambient AB, we accentuate the need of returning this report, even if you
have nothing to report.
Please send your SUMQR to:
QA
Ruben Rausings gata
S-221 86 Lund
Sweden

8.1.1 Basic information

The basic information part of the Start Up Machine Quality Report
(SUMQR) let you specify basic information about the customer and
machine.
Note! In accordance with the general claim procedure, we accentuate the need of
returning the reports attached to this front-page, even if you have nothing to
report.
Complete the basic information part of the report:

Distribution Systems
START UP
MACHINE QUALITY REPORT
IM1.1THV00023en.fm
IMPORTANT
The Start Up Machine Quality Report is a user return card, providing check lists
which can be used to report the state of packing, appearance and the initial
performance of the product. An important source of information which will be the
basis for the statistics, helping us to improve our products.
Please note that the summaries, analyses can not be accurate unless the basic records
are accurate.
In accordance with the general claim procedure we accentuate the need of returning
the reports attached to this frontpage, even if you have nothing to report.
Please send your SUMQR to:

QA
Ruben Rausings gata

S-221 86 Lund
Sweden
Fax: +46 46 36 26 78
DE-5071-07
GH500610.eps

8.1.2 Fault description

The fault description part of the Start Up Machine Quality Report (SUMQR)
lets you specify any machine faults currently being found when installing the
machine.
Complete the fault description part of the report:
Note! Do not forget to fill in TP-company, country and contact person.

Distribution Systems Page ( )
START UP
MACHINE QUALITY REPORT
Machine no TP-company
Country Contact_person
No remarks When it is a transport/misc. damage, jump over Main-group level, Sub-group level.
1 Lowest Main-group level
2 What happened
3a What was the probable reason (damage article, note part no)
3b Sub-group level, place
4 What was done

IM1.1THV00023en.fm
5 Action proposal to TP (design, final-testing etc.)
Additional/other information
2 What happened
4 What was done
_______________________________________________________________________
2 What happened
4 What was done

_______________________________________________________________________
DE-5071-07
GH500611.eps

IM1.1THV00023en.fm

9.1 Preparation
9.1.1 Personal requirements
Personnel requirements needed to dissemble and handle the machine, see the
Safety precautions, 2.6 Requirements on personnel on page 10.
9.1.2 Transport and auxiliary equipment

Required tools and auxiliary equipment needed for the job, see 5.4 Machine
transport on page 53.
9.1.3 Utility connections

De-energise the machine, that is, shut off supplies of electricity and
compressed air.
9.2 Disconnect utilities

9.2.1 Compressed air
IM1.1THV00024en.fm
Make sure that air supply to the machine is switched OFF before
performing any disconnection work.
Disconnect the compressed air. For more information, see 6.5.1 Compressed
air connection on page 58.
9.2.2 Electricity
! DANGER! Risk of electrical shock and short circuits!
Make sure that power is switched OFF upstream before performing
any work on cables and electrical components.
Disconnect the electricity, see the Electrical Manual.

9.3 Disassemble machine

Before disassembling the machine, read the Safety precautions.
Disassemble the machine in the reverse order as described in the 6.4

Assembly on page 56.
9.4 Storage preparation

If the machine is going to be transported to a storage site, then see
5.2 Storage on page 50 for more information about environmental factors,
such as acceptable storage humidity and temperature range.
9.5 Moving

Prior to lift and move the machine from its production site, do the following:
IM1.1THV00024en.fm
• Check that the machine can be transported without any problems with
the ceiling height, doors, passages, etc.
• Make sure that the machine can be lifted in accordance to the section 3.3
Mass / weight on page 41.
9.6 Re-crating
Read the instructions in 5.3 Unpacking and inspection on page 50.
Re-crate the machine in the reverse order.

9.7 Final disposal

If the machine is to be permanently disposed of, perform the following
operations.
a) Remove all packaging material, such as blanks, rolls of film, e.t.c., and
dispose of these according to local regulations.
b) Disassemble the machine as far as possible and separate the following
materials:
– stainless steel (panels and doors)
– cast iron
– aluminium
– glass (windows, etc.)
– rubber (seals, O-rings, etc.)
– nylon and other plastics
– electrical cables
– hydraulic and pneumatic hoses
– electrical components (batteries etc.)
c) Recycle or dispose of all materials, groups, and components according to
local regulations.
IM1.1THV00024en.fm

IM1.1THV00024en.fm

Tetra Pak

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IM binder labels. 40 mm Full width Note! This page is generated automatically.

using the variable definitions made in the front page file!!

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Issue 2002-05 Issue 2002-05

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Issue 2002-05 Issue 2002-05

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Issue 2002-05 Issue 2002-05

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Issue 2002-05 Issue 2002-05

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Issue 2002-05 Issue 2002-05

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Issue 2002-05 Issue 2002-05

If the text does not fit; change the font on

! “B TitleFull” to min 18 p, and the left indent to 0.5

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Tetra Film Wrapper 67 Tetra Film Wrapper 67

Tetra Film Wrapper 67 Tetra Film Wrapper 67

! TitleHalf” to min 18 p, and the left indent to 0.5 cm

Series No/ Machine No Sign.

Tetra Film Wrapper 67

Mist Lubricating unit

Start infeed conveyor

Tetra Pak Carton Ambient AB

1.6 Barcode Neutralizer (optional equipment) . . . . . . . . . . . . . . . . . . . . . . . 5

Tetra Pak Doc No. IM-1366009-0102 v

vi Doc No. IM-1366009-0102 Tetra Pak

3 Technical data & drawings

Tetra Pak Doc No. IM-1366009-0102 vii

6 Position, assembly & connections

viii Doc No. IM-1366009-0102 Tetra Pak

8 Preparation for commissioning

9 Disassembly and removal

9.2.1 Compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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1.2 Document information

1.2.2 Delivered documentation

Machine Quality Report. For more information, read the Installation

1.2.3 Design modifications

1.2.4 Document producer

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1.2.5 Additional copies

1.2.6 Number of pages

1.3 Machine introduction

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1.4 Machine identification

Location machine sign GHP00086.eps

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1.5 Machine orientation

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1.6 Barcode Neutralizer (optional equipment)

The Barcode Neutralizer is an optional equipment to Tetra Film Wrapper 67.

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1.7 Abbreviations used in this manual

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