940-20059 PCAMAP Mobile EV Charger Rev: 01

8.3 Wave Solder Profile and Machine Settings for LCC

Board

 Nitrogen: Required in wave pot area. Not needed but allowed in pre-heat area.

The following is the target profile for the wave solder process:

Hornet Wave Solder    

Solder Pot Temperature:   265° C ± 3° C
Spray Flux Weight: (Flux Deposition)   20 ± 3 µg/Cm²
Selected Components for Process
PCB (TOP)
Monitoring: Preheat, 100° C Min
C44 (TOP side Pin) Preheat, 100° C Min
F1 (TOP side Pin) Preheat, 100° C Min

Provi
Selected Components for Process
Monitoring: C10 (TOP side Pin) Preheat, 100° C Min
Dwell time 6-9 sec,
J2, T1 (Bottom)
Peak temp 250° C-268° C

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wave
solder
profil
Provi
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graph Enphase Energy Proprietary
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940-20059 PCAMAP Mobile EV Charger Rev: 01

8.1 C3 test:
 Perform C3 testing at the following board locations identified as shown in the
below pictures
 C3 need to be performed daily and upload the C3 test report to the Enphase
SharePoint
 For the newly qualified CM, C3 must be performed every Shift.
 Every CM must obtain Enphase Manufacturing Engineering team approval for

Replace
any change in frequency of the C3 testing

 Top LCC Board

with  

MW
process
(Ionogra
ph)
 Bottom LCC Board

 Pick randomly one unit per shift to perform C3 test.

 Make a Report of daily results and share with the team.
 PCBAs need to be baked after testing for 75 ±5 °C for 4 hours, to ensure no moisture
remains.

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940-20059 PCAMAP Mobile EV Charger Rev: 01

9 Conformal Application

9.1 Conformal requirements

 Conformal coating is without cable harness

 Spray coating requirements:

Spray Coating Requirements Value Range Units

Conformal Coating Material DOWSIL 3-1953
Thinner for valve soak / cleaning Dowsil OS-30
Confirmal Coating Wet / Dry Thickness (Flat Regions) 137.5 + / - 37.5 microns
Spray Nozzle Valve FCS300-ES
Dispense Needle Valve FC100-MC
Dispense Needle Size 18 Gauge
Material Vessel Pressure DOWSIL 3-1953: 30 + / - 0.2 PSI
Pressure Vessel Gas Air
HD1 Atomized Air Pressure 1.5 + / - 0.2 PSI
HD3 Atomized Air Pressure 2.5 +/- 0.2 PSI
UPH (High Volume) > 40 UPH
Net Weight dispensed for LCC 22 + / - 0.2 grams

 The following PVA Delta 8 system Spray Coating recipe naming convention shall
be used:
o XXX YYY ZZZZ.TXT
 XXX = Last 3 digits of PCBA 800 number.
 YYY = BTM (PCBA bottomside) or TOP (PCBA topside).
 ZZZ = FRNT or BACK or DUAL (PCBA location in pallet)

 All spray coat recipes shall be developed in the following high level sequence:
o Needle dispense then Spray coat the Top side of the PCBA.
o Needle dispense then Spray coat the Bottom side of the PCBA.

 Each PCBA SKU shall have a dedicated recipe.

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