Bajaj Wave

INDEX

1. ENGINE ASSLY.
2. CRANKCASE RH
3. CYLINDER HEAD ASSLY.
4. VALVE
5. CAMSHAFT & CHAIN TENSIONER
6. CAMSHAFT / CYLINDER / PISTON
7. CVT ASSLY. (FRONT)
8. CVT ASSLY. (REAR)
9. CENTRIFUGAL CLUTCH ASSLY.
10. KICK ASSEMBLY
11. STARTER MECHANISM
12. COVER CVT
13. TRANSMISSION
14. COVER TRANMISSION
15. FAN & COWLING
16. SILENCER ASSLY.
17. MAGNETO ASSLY. & TPS ASSLY.
18. SPARK PLUG, H.T. COIL & CDI UNIT
19. CARBURETTOR
20. MANIFOLD (INTAKE PIPE)
21. AIR CLEANER ASSLY.
22. OIL PUMP ASSLY.
23. FUEL TANK & FUEL COCK COMP.
24. FRONT BRAKE DRUM ASSLY.
25. FRONT BRAKE PANEL ASSLY.
26. REAR BRAKE ASSLY. & WHEEL RIM
27. FRAME ASSLY. & ENGINE HANGER
28. FOOT REST & STAND
29. SHIELD, STEERING COVER & FLOOR BOARD
30. SIDE PANEL, SEAT TRIM & SIDE RAIL
31. FRONT & REAR MUDGUARD
32. HELMET BOX, SEAT COMP. & GRAB RAIL
33. COVER REAR WHEEL, LADIES FOOTREST & FOOTREST RH
34. FRONT SHOCK ABSORBER, SUSPENSION COVER & FRONT FORK

Page No.1.
Bajaj Wave

35. REAR SHOCK ABSORBER

36. BEARING RACES
37. HANDLE BAR ASSLY. COVERS & SPEEDOMETER
38. HANDLE BAR CONTROLS
39. CONTROL CABLES
40. HEAD LIGHT COMP. & WIRING HARNESS
41. TAIL LIGHT COMP. & NUMBER PLATE LIGHT ASSLY.
42. SWITCHES & HORN
43. FRONT INDICATORS
44. ELECTRICAL EQUIPMENTS & BATTERY
45. TOOL KIT & MIRROR

Page No.2.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "1" Plate Description: "ENGINE ASSLY."

Page No.3.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101001 ENGINE ASSEMBLY 1 Y

2 CS101141 CRANKCASE - LH 1 Y

2 CS101463 CRANKCASE LH WITH PIN SUPPORT 1 Y

3 CS101151 GASKET C'CASE CENTRE 1 Y

4 CS101142 STUD LONG CYL MTG M8X1.25 2 Y

5 CS101143 STUD SHORT - CYLINDER MTG. 2 Y

6 CS121026 COVER STRAINER 1 Y

7 39173621 RING - O 1 Y

8 39163015 NUT - HEXAGON WITH FLANGE :- M6 2 Y

9 DD101275 PLUG (DRAIN) 1 Y

10 31101106 GASKET 1 Y

11 CS101291 OIL SEAL 1 Y

12 DG101418 GAUGE 1 Y

13 DS101215 CLIP - WIRE 1 Y

14 39261221 O-RING, OIL WINDOW ASSY 1 Y

15 CS101370 FRONT CLAMP, BRAKE CABLE 1 Y

16 35101060 PLUG - OIL 2 Y

17 39158511 WASHER - PLAIN 2 Y

18 CS101273 STUD, COVER TRANS. MTG. M8 X 3 Y

1.25 , 93 L

19 CS101272 STUD SHORT 3 Y

20 39130005 STUD - M6 2 Y

21 CS101384 BRACKET ASSY, BRAKE CABLE 1 Y

HOLDER

22 39106204 BOLT - FLANGED :- SMALL 1 Y

23 39196004 BOLT - FLANGED :- SMALL 1 Y

24 39100006 PIN - HOLLOW DOWEL 2 Y

25 CS101321 BOLT SPECIAL 1 Y

26 CB101082 BUSH - REAR CUSHION 1 Y

27 CS101394 BUSH ENGINE HANGER 1 Y

28 28101089 STRAINER - OIL 1 Y

29 CS121036 OIL SEAL,STRAINER 1 Y

Page No.4.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "2" Plate Description: "CRANKCASE RH"

Page No.5.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101153 CRANKCASE - RIGHT HAND 1 Y

1 CS101464 CRANKCASE RH WITH NIPPLE 1 Y

BREATHR

2 CS101394 BUSH ENGINE HANGER 1 Y

3 CS101070 SLEEVE OIL SEALING 1 Y

4 CS101317 WIRE CLIP 1 Y

5 39186319 SEAL - OIL :- 17 X 27 X 5 1 Y

6 CS101310 STUD LONG-II 2 Y

7 CS101320 HOSE CRANKCASE BREATHER 1 Y

8 CS101424 CLAMP 1 Y

9 39207904 BOLT - FLANGED 5 Y

10 39167804 BOLT - FLANGE :- M6 X 70 2 Y

11 39167604 BOLT - FLANGE :- M6 X 50 1 Y

12 CS121034 PIPE, OIL INLET 1 Y

13 39261321 O-RING, PIPE OIL INLET 1 Y

14 CS121035 GROMMET PIPE OIL INLET 1 Y

15 39070201 SCREW PAN CROSS - M6 1 Y

16 39100006 PIN - HOLLOW DOWEL 2 Y

Page No.6.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "3" Plate Description: "CYLINDER HEAD ASSLY."

Page No.7.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101300 HEAD & COVER ASSEMBLY 1 Y

2 CS101112 GASKET CYLINDER HEAD 1 Y

3 39130005 STUD - M6 2 Y

4 39099906 PIN - HOLLOW DOWEL 2 Y

5 CS101294 COVER CYL HEAD, SPLIT TYPE 1 Y

6 39196004 BOLT - FLANGED :- SMALL 4 Y

7 39165115 DOMED CAP NUT-M8 4 Y

8 28101178 GASKET 4 Y

9 CS101393 BRACKET HOLDER, SPARK PLUG CAP 1 Y

LH

10 39163015 NUT - HEXAGON WITH FLANGE :- M6 4 Y

11 DS101026 COVER - TAPPET 2 Y

12 39239121 O RING 2 Y

13 39100006 PIN - HOLLOW DOWEL 2 Y

14 CS101296 SLEEVE SPARK PLUG 1 Y

15 39128321 RING - O 1 Y

16 39262921 O-RING 1 Y

17 CS101319 RETAINER, SLEEVE SPARK PLUG 1 Y

18 39261401 SCREW COUNTERSUNK, CROSS RECESS 2 Y

19 CS101364 BOLT STOPPER 2 Y

20 31101106 GASKET 2 Y

21 CS101295 CAP CAMSHAFT 1 Y

Page No.8.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "4" Plate Description: "VALVE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 36CS1001 DMS KIT MAIN DEALER LOCATION 1 Y

(SALES+SPAR

2 CB101022 COTTER VALVE 4 Y

3 CU101115 ROCKER ARM WITH ROLLER 2 Y

4 CS101107 SHAFT ROCKER ARM (INTAKE) 1 Y

5 CS101108 SHAFT ROCKER ARM EXHAUST 1 Y

6 CB101009 SEAL - VALVE STEM 2 Y

7 36CS0002 KIT VALVE REPAIR ( WAVE ) 1 Y

Page No.9.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "5" Plate Description: "CAMSHAFT & CHAIN TENSIONER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101103 CAMSHAFT ASSEMBLY COMPLETE 1 Y

2 CS101114 CHAIN CAM SHAFT DRIVE 1 Y

3 36CS0003 KIT GUIDE CHAIN ( WAVE ) 1 Y

4 DJ101077 SPROCKET - CAM DRIVEN 1 Y

5 DH101048 WASHER - SPECIAL :- CAMSHAFT 1 Y

6 39168204 BOLT - SH :- 8 X 50 1 Y

7 39188020 BEARING - BALL :- 15 X 32 X 9 1 Y

(6002-C3)

8 CS101117 BOLT SPECIAL (TENSIONER MTG) 1 Y

9 CS101253 O RING 1 Y

10 CS101118 ADJUSTER ASSEMBLY - CAM CHAIN 1 Y

11 39266921 RING - O (ID 10.15 X 1.5) 1 Y

12 DD101062 BOLT 1 Y

13 CS101128 GASKET 1 Y

14 39167304 BOLT - FLANGE :- M6 2 Y

15 CS101113 SPACER CAM SPROCKET 1 Y

Page No.10.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "6" Plate Description: "CAMSHAFT / CYLINDER / PISTON"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101131 CRANK SHAFT COMPLETE 1 Y

2 39261515 NUT - FLANGE :- M12 X 1, 17 1 Y

ACROSS FLAT

3 CS101130 GASKET CYLINDER 1 Y

4 39261611 WASHER - PLAIN:-SPRING STEEL- 1 Y

12.2X21X1.5

5 39100006 PIN - HOLLOW DOWEL 2 Y

6 30121039 KEY - WOODRUFF 1 Y

7 39213217 RING - SNAP 2 Y

8 CS101417 CYL & PISTON KIT 1 Y

9 CS101022 PISTON ASSEMBLY COMPLETE 1 Y

Page No.11.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "7" Plate Description: "CVT ASSLY. (FRONT)"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101174 GUIDE SPACER SLIDING 1 Y

2 CS101166 PLATE - RAMP 1 Y

3 CS101167 PULLEY ASSEMBLY - MOVEABLE 1 Y

DRIVING

4 CS101176 BELT - CVT 1 Y

5 CS101175 PULLY - FIXED DRIVING 1 Y

6 CS101170 GUIDE BUSH FOR RAMP PLATE 3 Y

7 CS101373 ROLLER WEIGHT ASSEMBLY 6 Y

Page No.12.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "8" Plate Description: "CVT ASSLY. (REAR)"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101271 GREASED & BALANCED REAR CVT 1 Y

ASSEMBLY

2 CS101374 PULLEY ASSEMBLY - SLIDING 1 Y

3 CS101181 SEAL - OIL :- HUB (34 X 39 X 3) 2 Y

4 CS101182 RING - O :- HUB 2 Y

5 CS101183 PULLEY COMPLETE - DRIVEN FIXED 1 Y

6 CS101187 BEARING - NEEDLE :- 17 X 25 X 1 Y

18 - RS

7 CS101188 BEARING -BALL:- NTN6901-RS (12 1 Y

X 24 X 6)

8 CS101267 CIRCLIP - INTERNAL :- DIAMETER 1 Y

= 24

9 CS101189 PIN - ROLLER 3 Y

10 CS101190 RETAINER - SPRING 1 Y

11 CS101376 CVT SPRING 1 Y

Page No.13.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "9" Plate Description: "CENTRIFUGAL CLUTCH ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101316 CLUTCH ASSEMBLY - CENTRIFUGAL 1 Y

2 CS101192 PLATE ASSEMBLY - CLUTCH DRIVE 1 Y

3 CS101196 DAMPER - RUBBER 3 Y

4 CS101377 WEIGHT ASSEMBLY - CLUTCH 3 Y

5 CS101378 RETURNING MASS SPRING 3 Y

6 CS101303 WASHER - CVT CLUTCH WEIGHT 3 Y

RETAINING

7 CS101304 CIRCLIP - SHOE RETAINING 3 Y

8 CS101199 NUT CVT CLAMPING 1 Y

9 CS101200 HOUSING ASSEMBLY - CLUTCH 1 Y

10 39105515 NUT - HEXAGON WITH FLANGE :- 1 Y

M10

Page No.14.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "10" Plate Description: "KICK ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101215 SHAFT ASSLY.KICK 1 Y

2 CS101257 WASHER SPRING (BELEVILLE) 1 Y

3 DH101195 NUT - PRIMARY DRIVE LOCK 1 Y

4 CS101212 PINION ASSEMBLY KICK STARTER 1 Y

5 CS101305 SPRING CLIP PINION 1 Y

6 39099411 WASHER - PLAIN 1 Y

7 CS101219 KICK STARTER / SLEEVE 1 Y

8 39155304 BOLT - FLANGE :- M6 1 Y

9 CS101211 FACE RATCHET PLATE DRIVEN 1 Y

10 CS101218 SPRING RETURN KICK START 1 Y

11 39042606 PIN - SPRING TYPE STRAIGHT 1 Y

12 29101231 SLEEVE - RUBBER FOR KICK LEVER 1 Y

13 39166311 WASHER - PLAIN 1 Y

14 39073817 CIRCLIP - EXTERNAL :- TYPE C 1 Y

Page No.15.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "11" Plate Description: "STARTER MECHANISM"

Page No.16.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101154 STARTER CLUTCH ASSY 1 Y

2 CS101155 BODY COMPLETE STARTER CLUTCH 1 Y

3 CS101250 SPRING 3 Y

4 CS101363 BUSH - GUIDE :- SPRING - 3 Y

STARTER CLUTCH

5 CS101362 BUSH FOR SPRING 3 Y

6 CB101168 ROLLER :- 10 X 10 3 Y

7 CS101158 PLATE DRIVE STARTER BODY 1 Y

8 39259101 SCREW - MUSHROOM HEAD 3 Y

9 CS101160 GEAR - STARTER (55 TEETH, M = 1 Y

2)

10 CS101161 BEARING BALL 17X35X10, 6003-2RS 1 Y

11 CS101265 RETAINER RING INTERNAL 1 Y

12 CS101162 SPACER 2 Y

13 CS101163 COUNTER ASSY STRARTER 1 Y

14 CS101266 WASHER RETAINER 2 Y

15 DH101295 WASHER - WAVE (ROCKER ARM) 1 Y

16 39081917 CIRCLIP :- E-TYPE 1 Y

17 CS111001 STARTER MOTOR 1 Y

18 39173921 RING - O 1 Y

19 CS101386 BOLT SPECIAL 1 Y

20 39191304 BOLT - FLANGED 1 Y

Page No.17.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "12" Plate Description: "COVER CVT"

Page No.18.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101222 COVER - CVT 1 Y

2 CS101365 DAMPER WASHER 1 Y

3 39020011 WASHER - PLAIN 1 Y

4 CS101366 DAMPER CAP 1 Y

5 CS101367 BOLT - SPECIAL :- COVER CVT 1 Y

6 CS101368 DAMPER COVER CVT 1 Y

7 CS101369 HOLDER PLATE, DAMPER COVER CVT 1 Y

8 CS101421 SCREW M5X0.8 PRECOATED 4 Y

9 CS101223 AIR SEPARATER CVT COOLING 1 Y

10 39076101 SCREW PAN CROSS - M5 5 Y

11 39079012 WASHER - SPRING 5 Y

12 CS101318 ADAPTER 1 Y

13 CS101354 COVER, CVT AIR EXIT 1 Y

14 39106204 BOLT - FLANGED :- SMALL 1 Y

15 CS101224 DUCT AIR ENTRY-CVT COOLING 1 Y

16 CS101225 SPRING CLAMP DUCT 2 Y

17 CS101422 SCREW ADAPTER AIR ENTRY 1 Y

18 39152301 SCREW PAN CROSS - M5 1 Y

19 CS101302 STOPPER KICK 1 Y

20 CS101382 CLAMP 1 Y

21 CS101227 GASKET COVER CVT 1 Y

22 39100006 PIN - HOLLOW DOWEL 2 Y

23 39107404 BOLT - FLANGED :- SMALL 5 Y

24 39196204 BOLT - FLANGED :- SMALL 1 Y

25 CS101395 DUST SEAL 1 Y

26 CS101416 DECAL - COVER CVT 1 Y

Page No.19.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "13" Plate Description: "TRANSMISSION"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101409 SHAFT CVT DRIVEN - HELICAL 1 Y

2 39266220 BEARING NEEDLE (15X21X12) 2 Y

3 CS101411 SHAFT COUNTER - HELICAL 1 Y

4 CS101410 GEAR COUNTER - HELICAL 1 Y

5 39216911 WASHER - PLAIN 2 Y

6 CS101412 GEAR OUTPUT - HELICAL 1 Y

7 CS101210 SHAFT - OUTPUT 1 Y

8 39267811 WASHER - BELEVILLE 1 Y

9 39104219 SEAL - OIL 1 Y

10 39145020 BEARING - BALL :- 20 X 47 X 14 2 Y

11 03170127 CIRCLIP 1 Y

12 39126820 BEARING - BALL :- 17 X 40 X 12 2 Y

Page No.20.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "14" Plate Description: "COVER TRANMISSION"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101232 COVER TRANSMISSION 1 Y

2 39266220 BEARING NEEDLE (15X21X12) 1 Y

3 01170110 BEARING - BALL 1 Y

4 39170919 SEAL - OIL (CLUTCH SIDE) 1 Y

5 39145020 BEARING - BALL :- 20 X 47 X 14 1 Y

6 39034217 CIRCLIP - INTERNAL 1 Y

7 CS101148 HOSE GEAR BOX BREATHER 1 Y

8 CB101266 GROMMET - T/M CASE BREATHER 1 Y

9 39100006 PIN - HOLLOW DOWEL 2 Y

10 39238315 NUT - HEXAGON WITH FLANGE :- M8 6 Y

Page No.21.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "15" Plate Description: "FAN & COWLING"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101236 FAN COMP. COOLING 1 Y

2 39157704 SCREW - HEXAGON HEAD :- M6 4 Y

3 39073212 WASHER - SPRING 4 Y

4 39019811 WASHER - PLAIN 4 Y

5 CS101238 SHROUD LH 1 Y

6 CS101396 INSULATOR SHROUD - TOP 1 Y

7 CS101244 COVER FAN COMP. 1 Y

8 39176601 SCREW PAN CROSS - M5 4 Y

9 CS101423 SCREW FAN COVER 2 Y

10 CS101242 SHROUD BOTTOM 1 Y

11 CS101385 INSULATOR SHROUD (BOTTOM) 1 Y

Page No.22.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "16" Plate Description: "SILENCER ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101235 EXHAUST MUFFLER COMPLETE 1 Y

2 CB101114 GASKET - EXHAUST PIPE 1 Y

3 39170415 NUT - CUP :- M6 2 Y

4 39155804 BOLT - FLANGE 2 Y

5 CS101414 BUSH CRANKCASE RH 1 Y

6 DH101607 TRUSS SCREW 2 Y

7 39121724 WASHER (NON-METALLIC) 2 Y

Page No.23.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "17" Plate Description: "MAGNETO ASSLY. & TPS ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS111002 MAGNETO ASSEMBLY 1 Y

2 CS111003 ROTOR ASSY. COMPLETE 1 Y

3 CS111004 STATOR ASSY COMPLETE 1 Y

4 39167404 BOLT - FLANGE :- M6 X 25 2 Y

5 39155804 BOLT - FLANGE 2 Y

6 CS111013 TPS ASSLY. 1 Y

7 DH121101 MAGNET ASSEMBLY 1 Y

8 CS111012 REED SWITCH ASSLY. 1 Y

9 39085517 CIRCLIP :- E-TYPE 2 Y

10 39122411 WASHER - PLAIN 2 Y

Page No.24.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "18" Plate Description: "SPARK PLUG, H.T. COIL & CDI UNIT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG111008 PLUG - SPARK 2 Y

2 CS111005 CD IGNITER 1 Y

3 CB111008 CAP - SPARK PLUG 1 Y

4 CB111004 RUBBER - SPARK PLUG CAP 1 Y

5 DD111012 GROMMET FOR H. T. CABLE 2 Y

6 CS111011 H.T.COIL (RH), WITHOUT CAP 1 Y

7 CS111010 H.T.COIL (LH), WITHOUT CAP 1 Y

8 CS111006 CAP SPARK PLUG (LH) 1 Y

9 DD111011 GROMMET - SPARK PLUG CAP 1 Y

10 CS111009 GROMMET SLEEVE 1 Y

Page No.25.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "19" Plate Description: "CARBURETTOR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS121002 CARBURETTOR ASSEMBLY - CV 1 Y

1 CS121062 ASSEMBLY CARBURETTOR 1 Y

2 28121028 SPRING - COMPRESSION 1 Y

3 CS121045 JET - NEEDLE 1 Y

4 CS121042 MAIN JET 1 Y

5 CS121044 NEEDLE JET 1 Y

6 CS121040 VALVE - THROTTLE (PISTON) 1 Y

7 CS121043 JET COMPLETE - SLOW 1 Y

8 CS121047 FLOAT COMPLETE 1 Y

9 CS121046 SCREW WASHER - PAN HEAD 2 Y

10 CS121049 KIT - AIR SCREW 1 Y

11 CS121050 KIT - IDLE SCREW 1 Y

12 CS121048 VALVE COMPLETE - FLOAT (FLOAT 1 Y

PIN)

13 CS121051 KIT :- GASKET - O RING 1 Y

14 28121040 PIN - ARM 1 Y

Page No.26.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "20" Plate Description: "MANIFOLD (INTAKE PIPE)"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS121008 NTAKE PIPE, CV CARB 1 Y

2 39101721 RING - O 1 Y

3 39074301 SCREW - COUNTERSUNK CROSS :- M6 2 Y

4 CS121033 INSULATOR 1 Y

5 39101921 RING - O 1 Y

6 CS101427 NIPPLE PIPE INTAKE 1 Y

7 30101141 WASHER 1 Y

8 39107404 BOLT - FLANGED :- SMALL 2 Y

Page No.27.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "21" Plate Description: "AIR CLEANER ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS121011 AIR CLEANER ASSY 1 Y

2 CS121009 AIR/C DUCT 1 Y

3 CS121010 AIR/C CONNECTNG TUBE 1 Y

4 CS121030 HOLDER, FOAM FILTER ELEMENT 1 Y

5 CS121018 AIR/C ELEMENT 1 Y

6 39178301 SCREW - TRUSS :- M5 X 0.8 X 10 1 Y

7 CS121017 AIR/C COVER 1 Y

8 39176601 SCREW PAN CROSS - M5 5 Y

9 CS121037 TUBE, DRAIN 1 Y

10 DP121024 PLUG 1 Y

11 DP121025 CLAMP (ID 12.5 MM) 2 Y

12 AA121045 CLAMP (DUCT CARBURETTOR) 1 Y

13 39230404 BOLT - HEXAGON HEAD WITH FLANGE 2 Y

:- M6

Page No.28.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "22" Plate Description: "OIL PUMP ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS121021 GEAR OIL PUMP 1 Y

2 CS121022 ROTOR OIL PU P INNER 1 Y

3 CS121023 ROTOR OIL PUMP OUTER 1 Y

4 CS121032 CASE, OIL PUMP 1 Y

5 CS121025 GASKET CASE OIL PUMP 1 Y

6 CS101286 DOWEL CASE OIL PUMP 2 Y

7 39074801 SCREW PAN CROSS - M6 3 Y

8 CS121024 COVER OIL PUMP 1 Y

9 39259021 RING - O 1 Y

10 39207904 BOLT - FLANGED 2 Y

Page No.29.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "23" Plate Description: "FUEL TANK & FUEL COCK COMP."

Page No.30.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS141001 TANK FUEL 1 Y

2 CF141004 TUBE - VENT 1 Y

3 CF141008 TUBE -FUEL OUTLET:FROM TNK TO 1 Y

FUEL FILTR

4 33141007 CLAMP FOR HYPALON PIPES:TANK 2 Y

OUT+COCK IN

5 CF141007 CAP - FUEL GAUGE 1 Y

6 CF201038 FUEL TANK UNIT 1 Y

7 CF201044 SEALING RING FOR TANK UNIT. 1 Y

8 CS141006 CAP FUEL TANK 1 Y

10 CS141003 PIPE - DRAIN 1 Y

11 CB141015 TAP (COCK) ASSEMBLY COMPLETE - 1 Y

AUTO

12 CB141014 TUBE COMPLETE - FUEL 1 Y

13 CB141008 TUBE - FUEL :- A 1 Y

14 CB141011 TUBE COMPLETE - VACUUM 1 Y

15 30141015 CLAMP 8 Y

16 DD121013 FILTER - FUEL 1 Y

17 39029215 NUT - HEXAGON :- M6 X 1 1 Y

18 39194404 BOLT - FLANGED 1 Y

19 CF141006 SUPPORT - RUBBER FOR FUEL TANK 2 Y

20 CF141009 COLLAR FOR FUEL TANK 2 Y

Page No.31.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "24" Plate Description: "FRONT BRAKE DRUM ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS151011 DRUM ASSEMBLY - BRAKE :- FRONT 1 Y

2 39236220 BEARING - BALL :- 12 X 37 X 12 1 Y

3 39239620 BEARING - BALL :- 12 X 32 X 10 1 Y

4 CS151018 COLLAR ASSEMBLY 1 Y

5 30151033 SEAL - OIL 1 Y

6 39270604 BOLT - HEX. :- M8 X 1.25P X L = 4 Y

116

7 39245711 WASHER - PLAIN 4 Y

8 39265912 SPRING WASHER 4 Y

9 39271015 NUT - HEX. :- M8 X 1.25P 4 Y

10 39078708 PIN - COTTER 1 Y

11 CS151005 AXLE - FRONT 1 Y

12 CS151006 COLLAR ASSEMBLY - AXLE 1 Y

13 39078111 WASHER - PLAIN 1 Y

14 39078615 NUT - HEXAGON SLOTTED :- M12 X 1 Y

1.25

Page No.32.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "25" Plate Description: "FRONT BRAKE PANEL ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS151001 PANEL ASSEMBLY COMPLETE - BRAKE 1 Y

:- FRONT

2 30151068 SHOE - BRAKE 2 Y

3 30151037 SPRING 2 Y

4 CF151051 CAM - BRAKE :- FRONT 1 Y

5 30151038 RING - O 1 Y

6 CF151052 ARM - FRONT BRAKE 1 Y

7 39271115 NUT - FLANGE :- M6 X 1P 1 Y

8 39270704 BOLT - HEX. WITH FLANGE:- M6 X 1 Y

1P X L=25

9 CF151053 INDICATOR - WEAR 1 Y

10 31151014 SEAL - OIL 1 Y

11 36CS0004 KIT SPEEDO GEAR ( WAVE ) 1 Y

12 CF151054 BUSH FOR SPEEDOMETER PINION 1 Y

13 03180116 RING - O 1 Y

14 39037511 WASHER - PLAIN 1 Y

15 39090012 WASHER - SPRING 1 Y

16 39084001 SCREW PAN CROSS - M4 1 Y

Page No.33.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "26" Plate Description: "REAR BRAKE ASSLY. & WHEEL RIM"

Page No.34.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS151008 CAM ASSEMBLY - BRAKE :- REAR 1 Y

2 39072311 WASHER - PLAIN 1 Y

3 CS151010 ARM - BRAKE :- REAR 1 Y

4 39270804 BOLT - HEX. WITH FLANGE:- M6 X 1 Y

1P X L=28

5 30151068 SHOE - BRAKE 2 Y

6 30151069 SPRING 2 Y

7 CS151022 SEAL FOR CAM BRAKE 1 Y

8 CS151016 RIM ASSEMBLY - WHEEL 2 N

9 06150308 TYRE :- SIZE - 3.50 X 10, 4 PLY 2 N

RATING

10 CB151044 TUBE FOR TYRE (3.5 X 10) 2 Y

11 CS151013 DRUM - BRAKE :- REAR 1 Y

12 39270604 BOLT - HEX. :- M8 X 1.25P X L = 4 Y

116

13 39245711 WASHER - PLAIN 4 Y

14 39265912 SPRING WASHER 4 Y

15 39271015 NUT - HEX. :- M8 X 1.25P 4 Y

16 DH171019 NUT - U :- SWING ARM 1 Y

17 CF151072 SPACER FOR SHAFT FINAL 1 Y

18 39015408 PIN - SPLIT 1 Y

Page No.35.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "27" Plate Description: "FRAME ASSLY. & ENGINE HANGER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 52CS8001 FRAME ASSLY COMP PRE TREATED 1 Y

CS161100

2 CF161059 STAY ASSEMBLY - FRONT SHIELD 1 Y

3 39073904 BOLT - FLANGED 2 Y

4 CB161113 LOCK - STEERING WITH IGNITION 1 Y

SWITCH

5 CS161121 GROMMET FOR STG LOCK 1 Y

6 39155604 BOLT - FLANGE 2 Y

7 CS161009 HANGER ASSEMBLY - ENGINE 1 Y

8 CB161056 BUSH - SWING LOCK 2 Y

9 CB161057 BOLT - ENGINE HANGER :- M10 X 1 Y

208

10 39042215 NUT - NYLOC :- M10 3 Y

11 39176804 BOLT - FLANGED 2 Y

12 CS161029 STOPPER I RUBBER 1 Y

13 28161061 DAMPER FOR LINK 1 Y

14 CS161032 COLLAR 2 Y

15 39258111 WASHER - PLAIN 1 Y

16 39041104 BOLT - HEXAGON :- M8 X 1.25 1 Y

17 39078812 WASHER - SPRING 1 Y

Page No.36.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "28" Plate Description: "FOOT REST & STAND"

Page No.37.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF161102 BOLT FOR SIDE STAND MOUNTING 1 Y

2 CS161070 FOOTREST - RH 1 Y

3 CS161133 FLANGE BOLT-FOOTREST RH-M6 1 Y

4 29161052 SPRING FOR FOOTREST 1 Y

5 39042215 NUT - NYLOC :- M10 1 Y

6 CS161116 PLATE FOR FOOTREST 1 Y

7 30101236 BALL - STEEL 1 Y

8 CS161148 BRACKET STAND MAIN 1 Y

9 CS161040 BOLT STAND MOUNTING 2 Y

10 39247915 NUT - FLANGE :- M8 2 Y

11 CS161147 STAND MAIN 1 Y

12 CS161031 MAIN STAND SPRING 1 Y

13 CS161087 BKT.FOR MAIN STAND SPRING 1 Y

14 CS161028 PIN PIVOT 1 Y

15 39020111 WASHER - PLAIN 1 Y

16 39078408 PIN - SPLIT 1 Y

17 CS161022 STAND COMPLETE - SIDE 1 Y

18 CB161050 SPRING - SIDE STAND 1 Y

Page No.38.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "29" Plate Description: "SHIELD, STEERING COVER & FLOOR
BOARD"

Page No.39.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS73011J FR.SHIELD - MIDNIGHT PURPLE 1 Y

1 CS73011N SHIELD MOON STONE BEIGE 1 Y

CS161034

1 CS73011P SHIELD RANNOC EFFECT RED 1 Y

CS161034

1 CS73011Q SHIELD MET BLACK CS161034 1 Y

2 29161157 NUT - CLIP :- M5 4 Y

3 CS161112 EMBLEM (MONOGRAM) :- `B' 1 Y

4 CS161113 EMBLEM (NAME PLATE) :- `BAJAJ' 1 Y

5 DP161145 PLATE -NO.:RR-SAME AS SECURITY 1 Y

PLATE,RTO

6 CB161179 SPACER FOR FRONT NUMBER PLATE 2 Y

7 39024811 WASHER - PLAIN 2 Y

8 39179104 BOLT - M6 4 Y

9 39267001 SCREW PAN CROSS - M5 8 Y

10 39150511 WASHER - PLAIN 8 Y

11 CS73061C ASSLY FRONT UNDER COVER MAGIC 1 Y

SILVER CS1

12 39168004 BOLT - FLANGE :- M6 1 Y

13 CF161062 GROMMET 2 Y

14 CF161063 SLEEVE 2 Y

15 39021111 WASHER - PLAIN 2 Y

16 39079815 NUT - HEXAGON WITH FLANGE :- M6 2 Y

17 39073904 BOLT - FLANGED 2 Y

18 39177702 SCREW - TAPPING :- 4 X 25 2 Y

19 CB161194 SPACER FOR UNDER COVER 2 Y

20 CB161074 COVER - FRONT 1 Y

21 CB161075 LID - GLOVE BOX 1 Y

22 CB161102 SEAL - GLOVE BOX LID 1 Y

23 CB161085 LID - SPARE WHEEL BRACKET 1 Y

24 39177802 SCREW - TAPPING :- 4 X 14 2 Y

25 39183911 WASHER - PLAIN 2 Y

26 CS161058 FLOORBOARD ASSEMBLY 1 Y

27 CB161106 NUT - CLIP :- M6 1 Y

28 39190204 BOLT - FLANGED :- M6 4 Y

Page No.40.
Bajaj Wave

29 CS161066 SUPPORT - FRONT UNDER COVER :- 1 Y

LH

30 CS161067 SUPPORT - FRONT UNDER COVER :- 1 Y

RH

Page No.41.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "30" Plate Description: "SIDE PANEL, SEAT TRIM & SIDE RAIL"

Page No.42.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CF161125 TRIM - SEAT 1 Y

2 39190204 BOLT - FLANGED :- M6 1 Y

3 39084101 SCREW - COUNTER SUNK CROSS :- 2 Y

M5

4 CF73031J SIDE PANEL R.H MIDNIGHT PURPLE 1 Y

(CB161077

4 CF73031N SIDE PANEL RH MOON STONE BEIGE 1 Y

4 CF73031P SIDE PANEL RH RANNOC EFFECT RED 1 Y

4 CF73031Q SIDE PANEL RH MET BLACK 1 Y

5 29161157 NUT - CLIP :- M5 2 Y

6 CF73021J SIDE PANEL L.H MIDNIGHT PURPLE 1 Y

(CB161078

6 CF73021N SIDE PANEL LH MOON STONE BEIGE 1 Y

6 CF73021P SIDE PANEL LH RANNOC EFFECT RED 1 Y

6 CF73021Q SIDE PANEL LH MET BLACK 1 Y

7 39267001 SCREW PAN CROSS - M5 2 Y

8 CB73031C SIDE RAIL RH MAGIC SILVER 1 Y

CB161079

9 CB161099 STAY - SEAT LOCK CABLE 1 Y

10 CS161080 HOOK COMPLETE 1 Y

11 39168004 BOLT - FLANGE :- M6 2 Y

12 CB73041C SIDE RAIL LH MAGIC SILVER 1 Y

CB161080

13 CS161035 COVER REAR 1 Y

14 CS161090 DECAL - `WAVE' :- LH 1 Y

15 CS161091 DECAL - `WAVE' :- RH 1 Y

16 CB161097 LOCK - SEAT 1 Y

17 28161157 CLIP FOR SEAT LOCK 1 Y

18 36CS0006 KIT DECAL MOONSTONE BEIGE ( 1

WAVE)

19 36CS0007 KIT DECAL RANNOCK EFFECT RED 1 Y

(WAVE)

20 36CS0008 KIT DECAL BLACK METALIC ( WAVE 1 Y

)

21 36CS0009 KIT DECAL MIDNIGHT PURPLE ( 1 Y

WAVE )

Page No.43.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "31" Plate Description: "FRONT & REAR MUDGUARD"

Page No.44.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS73021J M.GUARD FRONT - MIDNIGHT PURPLE 1 Y

1 CS73021N M.GUARD FRONT - MOON STONE 1 Y

BEIGE

1 CS73021P M.GUARD FRONT - RANNOC EFFECT 1 Y

RED

1 CS73021Q M.GUARD FRONT - MET BLACK 1 Y

2 CS181044 BUFFER - RUBBER 2 Y

3 DP161261 CLAMP FOR FRONT FENDER 1 Y

4 DJ161069 NAIL - CABLE GUIDE 1 Y

5 CF161057 BOLT - SPECIAL FOR FRONT 3 Y

MUDGUARD

6 CS161059 MUDGUARD ASSEMBLY REAR 1 Y

7 29161157 NUT - CLIP :- M5 2 Y

8 CB161106 NUT - CLIP :- M6 1 Y

9 DP161145 PLATE -NO.:RR-SAME AS SECURITY 1 Y

PLATE,RTO

10 CF161219 ADAPTER - NUMBER PLATE REAR 1 Y

11 CF161220 BRACKET ASSEMBLY - REAR NUMBER 2 Y

PLATE ADA

12 CF161223 STRIP FOAM 1 Y

13 39179104 BOLT - M6 2 Y

14 39220804 BOLT - HEXAGON HEAD WITH FLANGE 2 Y

:- M5

15 39194404 BOLT - FLANGED 4 Y

16 39020111 WASHER - PLAIN 2 Y

17 39071111 WASHER - PLAIN 2 Y

Page No.45.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "32" Plate Description: "HELMET BOX, SEAT COMP. & GRAB RAIL
"

Page No.46.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CF161207 BOX ASSEMBLY - HELMET 1 Y

2 CB161068 STAY - SEAT TRIM WITH 1 Y

PROJECTION NUT

3 39178301 SCREW - TRUSS :- M5 X 0.8 X 10 2 Y

4 CB161071 NUT - SPECIAL :- M5 X 0.8 2 Y

5 CB141018 LABEL - CAUTION 1 Y

6 CF211008 HINGE - SEAT 1 Y

7 CF211009 BOLT - SEAT HINGE 1 Y

8 29161157 NUT - CLIP :- M5 2 Y

9 CF161168 SPACER (OD 16 X ID 6.5 X 50) 2 Y

10 39245804 BOLT - FLANGE :- M6 2 Y

11 39168004 BOLT - FLANGE :- M6 2 Y

12 39081411 WASHER - PLAIN 2 Y

13 CF161086 LOCK ASSEMBLY - SEAT 1 Y

14 CF161123 CABLE COMPLETE - SEAT LOCK 1 Y

15 CS161120 STAY ASSEMBLY - SEAT CATCH 1 Y

16 39079815 NUT - HEXAGON WITH FLANGE :- M6 4 Y

17 CS211001 SEAT COMPLETE 1 Y

18 CF211007 DAMPER - RUBBER 2 Y

19 CS211005 DAMPER - SEAT 2 Y

20 CB161100 SEAL - RUBBER :- HELMET BOX 1 Y

21 CS161118 HANDLE - GRAB 1 Y

22 39253515 NUT - DOMED CAP :- M8 2 Y

23 FD221019 BOLT - SPECIAL FOR GRAB 2 Y

MOUNTING

24 CS161114 SCREW - SPECIAL :- M6 X 1 1 Y

25 CF141005 SUPPORT - FOAM FOR FUEL TANK 2 Y

Page No.47.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "33" Plate Description: "COVER REAR WHEEL, LADIES FOOTREST
& FOOTREST RH"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS101361 COVER - REAR WHEEL 1 Y

2 CS221005 ASLY COMP - FOOTREST LADIES 1 Y

3 CS161069 FOOTREST - LH 1 Y

4 29161052 SPRING FOR FOOTREST 1 Y

5 CS161116 PLATE FOR FOOTREST 1 Y

6 30101236 BALL - STEEL 1 Y

7 CS161115 FLANGE BOLT 1 Y

8 39272804 BOLT - HEXAGON HEAD M8 1 Y

9 39271015 NUT - HEX. :- M8 X 1.25P 1 Y

10 39104011 WASHER - PLAIN 1 Y

11 39078812 WASHER - SPRING 1 Y

Page No.48.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "34" Plate Description: "FRONT SHOCK ABSORBER, SUSPENSION
COVER & FRONT FORK"

Page No.49.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS181002 FORK ASSEMBLY 1 Y

2 CS171014 LINK - FRONT :- LH 1 Y

3 CS171015 LINK - FRONT :- RH 1 Y

4 CS171005 COLLAR 2 Y

5 CS171006 COVER 4 Y

6 39263521 RING - O 4 Y

7 23161305 GREASE NIPPLE 2 Y

8 CS171008 SPECIAL BOLT FOR FRONT LINK 2 Y

9 39272711 WASHER - PLAIN 2 Y

10 39272612 WASHER - SPRING 2 Y

11 39272515 NUT - HEXAGON FINE (M10 X 2 Y

1.25)

12 CS171001 SHOCKABSORBER - FRONT 2 Y

13 39104011 WASHER - PLAIN 2 Y

14 39078812 WASHER - SPRING 2 Y

15 CS181041 BOLT -SPECIAL:FR SHOCKABSORBER 2 Y

- M8X1.25

16 CS171012 BUSH FOR FRONT LINK 4 Y

17 CS181015 COVER SUSPENSION LH 1 Y

18 CS181016 COVER SUSPENSION RH 1 Y

19 39273801 SCREW MUSHROOM HEAD-M6X1 2 Y

20 CS181044 BUFFER - RUBBER 2 Y

Page No.50.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "35" Plate Description: "REAR SHOCK ABSORBER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS171011 REAR SHOCK ABSORBER 1 Y

2 39177004 BOLT - FLANGED 1 Y

3 39273104 BOLT - FLANGE :- M8 X 1.25 1 Y

4 39273215 NUT - NYLOC :- M8 X 1.25 2 Y

Page No.51.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "36" Plate Description: "BEARING RACES"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 36CS0005 KIT BEARING CONE ( WAVE ) 1 Y

2 CF181007 CAGE - LOWER BEARING 1 Y

3 07181007 BALL STEEL WITH SHEET METAL 1 Y

CAGE - UPPER

4 CF181008 COVER - DUST 1 Y

5 CF181028 WASHER - SPACER (FOR FORK) 1 Y

6 01180130 RING - LOCK 1 Y

7 CS181020 NUT - LOCK :- FORK 1 Y

Page No.52.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "37" Plate Description: "HANDLE BAR ASSLY. COVERS &
SPEEDOMETER"

Page No.53.
Bajaj Wave

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS181031 HANDLEBAR ASSEMBLY 1 Y

2 CS181010 COVER - HANDLEBAR :- FRONT 1 Y

2 CS74021N H'BAR COVER FR MOON STONE BEIGE 1 Y

CS181010

2 CS74021P H'BAR COVER FR RANNOC EFFECT 1 Y

RED CS18101

2 CS74021Q H'BAR COVER FR MET BLACK 1 Y

CS181010

3 CS181011 COVER HANDLE BAR REAR 1 Y

3 CS74021J COVER H.BAR REAR - MIDNIGHT 1 Y

PURPLE

4 39176804 BOLT - FLANGED 1 Y

5 39042215 NUT - NYLOC :- M10 1 Y

6 39024811 WASHER - PLAIN 1 Y

7 CS161109 STRIP - FOAM FOR FRONT 1 Y

HANDLEBAR COVER

8 29161157 NUT - CLIP :- M5 6 Y

9 39267001 SCREW PAN CROSS - M5 8 Y

10 39150511 WASHER - PLAIN 8 Y

11 39070501 SCREW - M5 2 Y

12 CS191003 SPEEDOMETER (INSTRUMENT 1 Y

CLUSTER) + LAMP

13 CL201042 LAMP :- 12V - 1.7W, WITHOUT CAP 5 Y

14 39177102 SCREW - TAPPING :- 5 X 16 4 Y

15 39176511 WASHER - PLAIN 4 Y

16 CS181034 ADAPTER 1 Y

17 CS181013 EMBLEM (MONOGRAM) :- `B' 1 Y

Page No.54.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "38" Plate Description: "HANDLE BAR CONTROLS"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS191025 GRIP ASSEMBLY - RIGHT 1 Y

2 CS191020 HOUSING - THROTTLE :- LOWER 1 Y

3 CS191019 HOUSING - THROTTLE :- UPPER 1 Y

4 CS191024 GRIP - LEFT 1 Y

5 39184401 SCREW PAN CROSS - M5 2 Y

6 CS191026 LEVER LH 1 Y

7 39032615 NUT - NYLOC :- M5 X 0.8 2 Y

8 39019711 WASHER - PLAIN 2 Y

9 CS191010 HOUSING - CONTROL :- LH 1 Y

10 CS191028 LEVER - CHOKE 1 Y

11 29201117 KIT -FR.BRK SWTCH:CARIER COVR 2 Y

CSK SCREW

12 39155304 BOLT - FLANGE :- M6 2 Y

13 CS191027 LEVER RH 2 Y

14 CS191013 HOUSING - CONTROL :- RH 1 Y

Page No.55.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "39" Plate Description: "CONTROL CABLES"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS191002 CABLE COMPLETE - CHOKE 1 Y

2 CS191005 CABLE COMPLETE - BRAKE:- REAR 1 Y

3 CS151023 SPRING - REAR BRAKE 1 Y

4 30191030 BOOT 1 Y

5 18191005 NUT - BRAKE ADJUSTER 1 Y

6 CF191005 GUIDE COMPLETE - CABLE 1 Y

7 CS191001 CABLE COMPLETE - THROTTLE 1 Y

8 39272515 NUT - HEXAGON FINE (M10 X 1 Y

1.25)

9 CS191008 FRONT BRAKE CABLE 1 Y

10 30191070 SPRING 1 Y

11 CS191029 ROD END 1 Y

12 CS191031 NUT - ADJUSTING 1 Y

13 CS191006 SPEEDOMETER CABLE 1 Y

14 CS191007 CABLE - INNER :- SPEEDOMETER 1 Y

Page No.56.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "40" Plate Description: "HEAD LIGHT COMP. & WIRING HARNESS"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS201009 WIRING HARNESS 1 Y

2 CS201002 LAMP (LIGHT) COMPLETE - HEAD 1 Y

WITH LAMP

3 CS201012 REFLECTOR - HEAD LIGHT 1 Y

4 CB201013 REFLECTOR - HEAD LIGHT 1 Y

5 CB201025 CAP FOR HEAD LIGHT 1 Y

6 25201009 LAMP :- 12V - 35 / 35W 1 Y

7 CB201041 SPRING - HEAD LIGHT ADJUSTMENT 1 Y

8 39037511 WASHER - PLAIN 1 Y

9 39099601 SCREW - SLOTTED CHEESE HEAD 1 Y

10 39177702 SCREW - TAPPING :- 4 X 25 2 Y

Page No.57.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "41" Plate Description: "TAIL LIGHT COMP. & NUMBER PLATE
LIGHT ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS201029 LAMP (LIGHT) - TAIL WITH LAMP 1 Y

2 CS201031 LENS - TAIL LIGHT (SINGLE LENS 1 Y

FOR T/L &

3 CS201019 TAIL LIGHT REFLECTOR SAFFIRE UG 1 Y

CVT

4 CS201021 LIGHT ASSEMBLY NUMBER PLATE 1 Y

5 06201083 LAMP :- 12V - 10W 2 Y

6 31201028 LAMP :- 12V - 10/5W 1 Y

7 30201029 LAMP :- 12V - 4W 1 Y

8 39000801 SCREW - CHEESE HEAD 1 Y

9 39081002 SCREW - CROSS RECESSED PAN HEAD 2 Y

TAPPING

Page No.58.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "42" Plate Description: "SWITCHES & HORN"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CF201032 SWITCH - LIGHT (WITHOUT PILOT 1 Y

POSITION)

2 CF201050 DIPPER SWITCH (WITH CABLE ASSY) 1 Y

3 CB201003 SWITCH UNIT - HORN 1 Y

4 CB201004 SWITCH UNIT - WINKER 1 Y

5 CB201005 SWITCH UNIT - STARTER 1 Y

6 CB201007 HORN ASSEMBLY Y

7 39168004 BOLT - FLANGE :- M6 1 Y

Page No.59.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "43" Plate Description: "FRONT INDICATORS"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS201032 LAMP (LIGHT)ASY- 1 Y

DIR.INDICATOR:FR-LH+LAMP

2 CS201034 LENS DIRECTION INDICATOR FRONT 1 Y

LH

3 CS201015 REFLECTOR -DIR.IND.:FR- 1 Y

LH:SAFFIRE-UG-CVT

4 GH201012 LAMP :- 12V - 10W (COLOUR :- 2 Y

AMBER)

5 CS201035 LAMP (LIGHT)ASY- 1 Y

DIR.INDICATOR:FR-RH+LAMP

6 CS201037 LENS DIRECTION INDICATOR FRONT 1 Y

RH

7 CS201017 REFLECTOR -DIR.IND.:FR- 1 Y

RH:SAFFIRE-UG-CVT

8 39177802 SCREW - TAPPING :- 4 X 14 6 Y

9 39150511 WASHER - PLAIN 6 Y

Page No.60.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "44" Plate Description: "ELECTRICAL EQUIPMENTS & BATTERY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS201028 STARTER RELAY 1 Y

2 39106204 BOLT - FLANGED :- SMALL 1 Y

3 CF201015 REGULATOR-RECTIFIER UNIT 1 Y

4 39168004 BOLT - FLANGE :- M6 1 Y

5 31201003 RELAY ASSEMBLY 1 Y

6 CB201036 BEEPER ASSEMBLY 1 Y

7 39177902 SCREW - TAPPING :- 4 X 10 2 Y

8 06201284 FUSE - 1 AMP 1 Y

9 CF161172 TRAY FOR BATTERY (5 AH BATTERY) 1 Y

10 CS201027 BATTERY :12V 5AH CHARGED: 1 Y

SAFFIRE-CV

11 05191027 BAND FOR CABLES - PLASTIC 1 Y

12 CS161068 COVER - BATTERY BOX 1 Y

13 CS161077 DAMPER BATTERY UPPER 1 Y

14 39267001 SCREW PAN CROSS - M5 2 Y

15 39150511 WASHER - PLAIN 2 Y

Page No.61.
Bajaj Wave

Model Code: "001US206" Model Name: "Bajaj Wave"

Plate Code: "45" Plate Description: "TOOL KIT & MIRROR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CS221016 TOOL KIT COMPLETE 1 Y

2 CS221001 MIRROR SET 1 Y

3 CS221010 BOOT MIRROR LH 1 Y

4 CS221011 BOOT MIRROR RH 1 Y

Page No.62.