Bajaj Chetak

INDEX

1. ENGINE & CRANKCASE (CLUTCH SIDE)

2. CRANKCASE MAGNETO SIDE
3. CRANKCASE COVER ASSEMBLY
4. CYLINDER / PISTON ASSEMBLY
5. CRANKSHAFT ASSEMBLY
6. CYLINDER HEAD
7. VALVE
8. CAMSHAFT AND CHAIN TENSIONER
9. CLUTCH PLATE ASSEMBLY
10. CLUTCH LEVER ASSEMBLY
11. MAIN SHAFT
12. GEAR TRANSMISSION
13. GEAR SHIFTER ASSEMBLY
14. KICK SHAFT ASSEMBLY
15. COWLINGS & AND SILENCER ASSEMBLY
16. MAGNETO ASSEMBLY
17. STARTER ASSEMBLY
18. SPARK PLUG, H.T. COIL & CDID UNIT
19. CARBURETTOR (KEIHIN-FIE)
20. AIR FILTER ASSEMBLY
21. PUMP ASSEMBLY OIL
22. PETROL TANK ASSEMBLY
23. FUEL COCK ASSEMBLY
24. FRONT WHEEL HUB ASSEMBLY / FRONT SHOCK ABSORBER
25. ANTIDIVE LINK ASSEMBLY
26. FRONT BRAKE DRUM ASSEMBLY
27. FRONT BRAKE ASSEMBLY
28. REAR BRAKE DRUM ASSEMBLY
29. REAR BRAKE ASSEMBLY
30. REAR BARKE PADAL ASSEMBLY
31. WHEEL RIM, WHEEL COVER AND SPARE WHEEL BRACKET
32. CHASSIS AND GROMMETS
33. ENGINE BONNET AND TOOL BOX
34. TAIL PIECE, FRONT MUDGUARD AND REAR NUMBER PLATE

Page No.1.
Bajaj Chetak

35. GRAB HANDLE AND CARRIER PLATE

36. STAND / MATTINGS
37. ENGINE LINK ASSEMBLY
38. STEERING COLUMN ASSEMBLY
39. REAR SHOCK ABSORBER
40. HANDLE BAR
41. HANDLE BAR CONTROLS
42. CONTROL CABLES
43. STEERING LOCK
44. INSTRUMENT CLUSTER AND SPEEDO CABLE COMP.
45. WIRING HARNESS AND HEAD LAMP
46. TAIL LAMP ASSEMBLY
47. SWITCHES
48. NOSE AND FORNT SIDE INDICATOR
49. HORN, FLASHER AND REGULATOR
50. BATTERY AND REGULATOR UNIT
51. DUEL SEAT ASSEMBLY
52. LUGGAGE BOX
53. FOOT REST AND ALL ROUND FOOT REST
54. TOOL KIT AND MIRROR

Page No.2.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "1" Plate Description: "ENGINE & CRANKCASE (CLUTCH SIDE)"

Page No.3.
Bajaj Chetak

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101062 C CASE CLUTCH ASSY 1 Y

2 39165405 STUD - M7 2 Y

3 39165805 STUD - M7 1 Y

4 39165305 STUD - M7 4 Y

5 39165205 STUD - M8 2 Y

6 28101146 BUSH ASSEMBLY 1 Y

7 28101115 TUBE ASSEMBLY 1 Y

8 39074601 SCREW PAN CROSS - M6 1 Y

9 28101168 COLLAR (INNER BUSH) 2 Y

10 28101006 BUSH - OUTER 2 Y

11 28101005 BUSH - INNER 1 Y

12 28101180 SHIM (FOR LINK) 1 Y

13 01170111 BEARING - BALL 1 Y

14 CM101001 ENGINE ASY-125CHETAK 1 Y

METALIC/CLASIC:PROD

15 28101141 PLUG - OIL 1 Y

16 39179611 WASHER - PLAIN 1 Y

17 28101246 TUBE ASSEMBLY - BREATHER 1 Y

18 28101174 CLIP - SPRING 1 Y

19 39099906 PIN - HOLLOW DOWEL 1 Y

20 28101012 BAFFLE 1 Y

21 39141402 SCREW -CROSS RECESSED RAISED 2 Y

CHEESE HEAD

22 28101080 BUSH - RUBBER 1 Y

Page No.4.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "2" Plate Description: "CRANKCASE MAGNETO SIDE"

Page No.5.
Bajaj Chetak

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39255805 STUD - M6 3 Y

2 03100335 BEARING - NEEDLE ROLLER 1 Y

3 39213319 SEAL - OIL 1 Y

4 39126519 SEAL - OIL 1 Y

5 28101109 GUIDE - KICK 1 Y

6 FA101265 BOLT -HEXAGON HEAD:PRECOATED ON 2 Y

39089204

7 39165205 STUD - M8 2 Y

8 39157421 RING - O 1 Y

9 01170110 BEARING - BALL 1 Y

10 28101048 GASKET (CRANKCASE) 1 Y

11 28101089 STRAINER - OIL 1 Y

12 CM101115 CAP - OIL FILLER 1 Y

13 39165621 RING - O 1 Y

14 39044404 BOLT - `D' :- M7 2 Y

15 39133804 BOLT - `D' :- M7 5 Y

16 39236915 NUT - FLANGE :- M7 10 Y

17 28101022 CAP - STRAINER 1 Y

18 39165721 RING - O 1 Y

19 CM101063 C CASE MAGNETO ASSY 1 Y

Page No.6.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "3" Plate Description: "CRANKCASE COVER ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101098 COVER PIVOT PIN ASSEMBLY FOR 1 Y

SPARE PARTS

2 05151012 ADJUSTER WITH NUT 1 Y

3 39267420 BEARING - BALL :- 25 X 52 X 15 1 Y

4 39042817 CIRCLIP - INTERNAL 1 Y

5 39267319 SEAL - OIL 1 Y

6 39236915 NUT - FLANGE :- M7 4 Y

7 39158304 BOLT - FLANGED 6 Y

8 28101103 GASKET (COVER) 1 Y

Page No.7.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "4" Plate Description: "CYLINDER / PISTON ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101089 PIN - PISTON 1 Y

2 28101118 BUSH 1 Y

3 28101017 GASKET - CYLINDER BLOCK 1 Y

4 39100006 PIN - HOLLOW DOWEL 4 Y

5 39213217 RING - SNAP 2 Y

6 CM101091 CYLINDER BLOCK-PISTON ASEMBLY 1 Y

FOR SPARES

7 CM101118 RING SET - PISTON (FOR SPARE 1 Y

PARTS ONLY)

Page No.8.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "5" Plate Description: "CRANKSHAFT ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101015 CRANK SHAFT ASSY 1 Y

2 28101031 GEAR - PRIMARY SPUR (I/P) 1 Y

3 28101107 KEY - PARALLEL 1 Y

4 01100610 KEY - WOODRUFF FOR MAGNETO 1 Y

5 28101011 NUT - SPECIAL (M16 X 1.5 X 11) 1 Y

6 39135815 NUT - HEXAGON WITH FLANGE :- 1 Y

M12

7 28101058 PLUNGER - OIL 1 Y

8 28101049 SPRING (PLUNGER) 1 Y

9 39014207 PIN - PARALLEL 1 Y

10 39073712 WASHER - SPRING 1 Y

11 28101110 DAMPER - SPRING 1 Y

Page No.9.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "6" Plate Description: "CYLINDER HEAD"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101104 CYLINDER HEAD ASSEMBLY 1 Y

2 39166005 STUD - M8 2 Y

3 28101128 GASKET - HEAD 1 Y

4 28101119 COVER - CAM SHAFT 1 Y

5 39126421 RING - O 1 Y

6 39073904 BOLT - FLANGED 2 Y

7 13101031 CAP 2 Y

8 39126321 RING - O 2 Y

9 39165115 DOMED CAP NUT-M8 4 Y

10 28101178 GASKET 4 Y

11 39184504 BOLT - HEXAGON WITH FLANGE 2 Y

12 28101241 MANIFOLD (FOR KEIHIN 1 Y

CARBURETTOR)

13 28101130 INSULATOR 1 Y

14 39128321 RING - O 2 Y

15 39171204 BOLT - FLANGED 3 Y

Page No.10.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "7" Plate Description: "VALVE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 28101242 VALVE - INTAKE 1 Y

2 28101243 VALVE - EXHAUST 1 Y

3 31101019 COLLET 4 Y

4 31101022 SPRING - ENGINE VALVE 2 Y

5 31101018 RETAINER - VALVE SPRING 2 Y

6 28101057 STOPPER (CAM SHAFT) 1 Y

7 39074601 SCREW PAN CROSS - M6 1 Y

8 CM101106 ARM ASSEMBLY - ROCKER 2 Y

9 39102401 SCREW 2 Y

10 28101013 SHAFT - ROCKER ARM (INTAKE) 1 Y

Page No.11.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "8" Plate Description: "CAMSHAFT AND CHAIN TENSIONER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101108 CAMSHAFT ASSY 1 Y

2 13101029 SPROCKET - CAMSHAFT 1 Y

3 22150451 SCREW - CYLINDER SECURING 2 Y

4 28101021 GUIDE - CHAIN (SLACK SIDE) 1 Y

5 AA101365 TENSIONER ASSEMBLY (RATCHET 1 Y

TYPE)

6 28101018 GUIDE - CHAIN (TIGHT SIDE) 1 Y

7 39204021 RING - O 1 Y

8 39155304 BOLT - FLANGE :- M6 2 Y

9 CL101047 CHAIN - TIMING 1 Y

10 28101091 BOLT - SPECIAL 1 Y

11 39165511 WASHER - PLAIN 1 Y

12 CL101060 WASHER - CAM SPROCKET 1 Y

13 CL101061 COLLAR - CAM SPROCKET 1 Y

Page No.12.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "9" Plate Description: "CLUTCH PLATE ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CL101022 HOUSING COMPLETE - CLUTCH 1 Y

2 CM101113 PLATE ASSEMBLY - CLUTCH 1 Y

3 DD101492 WHEEL - CLUTCH 1 Y

4 DD101480 PLATE - FRICTION FOR 115 C.C. 5 Y

ENGINE

5 30101096 PLATE - CLUTCH 4 Y

6 DD101493 SHUB - CLUTCH 1 Y

7 CM101075 SPRING 6 Y

8 31101137 HOLDER 1 Y

9 39098004 BOLT - HEXAGON HEAD 6 Y

10 28101054 COLLAR 1 Y

11 28101165 SPACER FOR CLUTCH 1 Y

Page No.13.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "10" Plate Description: "CLUTCH LEVER ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101083 SPINDLE ASSEMBLY - CLUTCH 1 Y

2 39213719 SEAL - OIL 1 Y

3 39213611 WASHER - PLAIN 1 Y

4 CM101085 SPRING - CLUTCH LEVER RETURN 1 Y

5 28101213 LEVER - INTERNAL (CLUTCH) 1 Y

6 39103420 BEARING - BALL :- 8 X 24 X 8 1 Y

7 28101195 HOLDER 1 Y

Page No.14.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "11" Plate Description: "MAIN SHAFT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101101 SHAFT - MAIN 1 Y

2 28101035 CROSS 1 Y

3 CM101025 STEM 1 Y

4 CM101026 BUSH - GUIDE 1 Y

5 39021311 WASHER - PLAIN 1 Y

6 CM101102 SPACER FOR MAIN SHAFT 1 Y

7 CM101103 NUT - HEXAGON :- `U' TYPE 1 Y

8 39078708 PIN - COTTER 1 Y

9 28101251 CAP (FOR MAIN SHAFT) 1 Y

Page No.15.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "12" Plate Description: "GEAR TRANSMISSION"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101024 GEAR - FOURTH SPEED 1 Y

2 CM101023 GEAR - THIRD SPEED 1 Y

3 CM101022 GEAR - SECOND SPEED 1 Y

4 CM101021 GEAR - FIRST SPEED 1 Y

5 21100711 CIRCLIP 1 Y

6 19101016 RING - SHOULDER 1 Y

6 19101017 RING - SHOULDER :- NO. 2 1 Y

6 19101018 RING - SHOULDER :- NO. 3 1 Y

6 19101019 RING - SHOULDER :- NO. 4 1 Y

6 19101020 RING - SHOULDER :- NO. 5 1 Y

7 28101229 SHAFT - INTERMEDIATE 1 Y

8 28101230 GEAR - 4 TH DRIVER 1 Y

9 28101245 GEAR - CLUSTER 1 Y

10 28101093 GEAR - KICK DRIVEN 1 Y

11 39178615 NUT - HEXAGON WITH FLANGE :- 1 Y

M14

Page No.16.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "13" Plate Description: "GEAR SHIFTER ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101029 GEAR SHIFTER H ASSY 1 Y

2 CM101027 BLOCK - SLIDER 1 Y

3 CM101053 GASKET (G S HSG) 1 Y

4 39081715 NUT - HEXAGON WITH FLANGE :- M6 3 Y

5 CM201048 SWITCH - ALL GEARS 1 Y

6 39263001 SCREW - PAN HEAD :- M5 2 Y

7 CM101059 GEAR SHIFTER COVER ASSEMBLY 1 Y

8 39074501 SCREW PAN CROSS - M6 1 Y

9 39182612 WASHER - SPRING 1 Y

10 39263101 SCREW - PAN HEAD :- M5 1 Y

11 39156121 RING - O 1 Y

Page No.17.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "14" Plate Description: "KICK SHAFT ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 28101076 SHAFT ASSEMBLY - KICK 1 Y

2 28101077 SHAFT - KICK 1 Y

3 28101079 SPRING - KICK RETURN 1 Y

4 28101095 GUIDE - SPRING (NYLON) 1 Y

5 CM101072 STARTER - KICK WITH RUBBER 1 Y

SLEEVE

6 28101179 SLEEVE - RUBBER (KICK LEVER) 1 Y

7 39256004 BOLT - FLANGE :- M8 1 Y

8 39187511 WASHER - PLAIN 1 Y

9 28101078 GEAR - KICK 1 Y

10 28101094 RATCHET - KICK 1 Y

11 28101096 SPRING - COIL (COMPRESSION) 1 Y

Page No.18.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "15" Plate Description: "COWLINGS & AND SILENCER ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM101064 COVER ASSEMBLY - FAN 1 Y

2 28101136 COWLING 1 Y

3 39074801 SCREW PAN CROSS - M6 3 Y

4 39074701 SCREW PAN CROSS - M6 1 Y

5 CM101123 SILENCER COMP. WITH CATALYTIC 1 Y

CONVERTER

6 39229515 FLANGE NUT-M8 2 Y

7 13101165 GASKET 1 Y

8 39008004 BOLT - HEXAGON HEAD 1 Y

9 39020111 WASHER - PLAIN 1 Y

10 39026712 WASHER - SPRING 1 Y

11 CM101096 CLAMP FOR WIRING HARNESS 1 Y

(CYLINDER HEAD)

12 CM101095 COVER ENG.: GEAR SHIFTR+STARTR 1 Y

MOTR AREA

13 39075301 SCREW PAN CROSS - M6 1 Y

14 39076101 SCREW PAN CROSS - M5 1 Y

Page No.19.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "16" Plate Description: "MAGNETO ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM111010 MAGNETO ASSEMBLY WITH FAN 1 Y

1 CM111019 MAGNETO ASSEMBLY WITH FAN 1 Y

2 CM111012 STATOR ASSEMBLY 1 Y

3 CL111018 BOLT - HEXAGON WITH FLANGE 4 Y

(PRE-COATED)

4 CL111001 FAN :- CHETAK-4S (100 CC) 1 Y

5 39019811 WASHER - PLAIN 4 Y

6 39182612 WASHER - SPRING 4 Y

7 22150451 SCREW - CYLINDER SECURING 4 Y

8 28111055 ROTOR ASSEMBLY 1 Y

Page No.20.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "17" Plate Description: "STARTER ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM111012 STATOR ASSEMBLY 1 Y

2 CL111013 COIL - EXCITER 1 Y

3 CL111015 COIL ASSEMBLY - PULSER 1 Y

4 39076101 SCREW PAN CROSS - M5 4 Y

5 CL111017 BRACKET FOR HARNESS 1 Y

5 CM111013 HARNESS - STATOR 1 Y

Page No.21.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "18" Plate Description: "SPARK PLUG, H.T. COIL & CDID UNIT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM111015 PLUG - SPARK: P-RL7YC W/OUT 1 Y

TERMINAL NUT

2 39074501 SCREW PAN CROSS - M6 2 Y

3 TE006201 COIL - H.T. 1 Y

4 AA111074 CAP - SPARK PLUG WITH 1K 1 Y

RESISTOR

5 CM111009 C.D.I. ASSY WITH DAMPER 1 Y

5 CM111021 CDI ASSEMBLY WITH DAMPER 1 Y

6 39019811 WASHER - PLAIN 2 Y

7 39026312 WASHER - SPRING 2 Y

Page No.22.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "19" Plate Description: "CARBURETTOR (KEIHIN-FIE)"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM121017 CARBURETTOR ASSLY.-KEIHIN FIE: 1 Y

PB18 TYPE

1 CM121030 CARBURETTOR ASY.:KEIHIN FIE - 1 Y

PB 18 TYPE

2 28121028 SPRING - COMPRESSION 1 Y

8 28121039 FLOAT COMPLETE 1 Y

9 28121041 HOLDER - NEEDLE JET 1 Y

11 28121043 SCREW WASHER 2 Y

Page No.23.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "20" Plate Description: "AIR FILTER ASSEMBLY"

Page No.24.
Bajaj Chetak

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM121016 FILTER ASSEMBLY - AIR 1 Y

2 39158304 BOLT - FLANGED 2 Y

3 AB121017 CLAMP (INTAKE DUCT) 2 Y

4 CL121019 CARTRIDGE ASSEMBLY 1 Y

5 CL121020 CARTRIDGE - HALF (OUTLET) 1 Y

6 28121017 FOAM 1 Y

7 28121018 SEAL (RUBBER) 1 Y

7 CM121028 DUCT - INTAKE+SLEEVE (FOR 1 Y

EMISSION 2005)

8 28121020 CARTRIDGE HALF (INLET) 1 Y

9 CL121022 DUCT ASSEMBLY WITH BELLOW 1 Y

9 CM121027 DUCT ASSEMBLY+BELLOW (FOR 1 Y

EMISSION 2005)

10 CM121015 DUCT - AIR INTAKE 1 Y

11 28121019 GUIDE (DUCT) 1 Y

12 28121022 SPRING (GUIDE DUCT TO BELLOW) 1 Y

13 CL121008 SLEEVE (CARBURETTOR):-CHETAK-4S 1 Y

(100 CC)

14 CL121009 SPRING FOR BELLOW AND INTAKE 1 Y

DUCT

15 28121061 ARRESTER - FLAME 1 Y

Page No.25.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "21" Plate Description: "PUMP ASSEMBLY OIL"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 28121083 PLATE 1 Y

2 CL121017 GEAR - OIL PUMP 1 Y

3 39070201 SCREW PAN CROSS - M6 3 Y

4 28121084 GASKET 1 Y

5 39243911 WASHER (SPRING STEEL) 1 Y

Page No.26.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "22" Plate Description: "PETROL TANK ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 52CM8007 PETROL TANK PRE TREATED 1 Y

CM141001

2 19141014 CAP ASSEMBLY - PETROL TANK 1 Y

3 15141007 GASKET 1 Y

4 28141022 GASKET FOR PETROL TANK 1 Y

5 35141022 BEADING FOR PETROL TANK 1 Y

Page No.27.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "23" Plate Description: "FUEL COCK ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM141005 TAP (COCK)ASY.-FUEL:FOR SPARE 1 Y

PARTS ONLY

2 28141051 PIPE - FUEL 1 Y

3 BA122003 CLIP - PIPE 1 Y

4 01140228 CLIP - SPRING 1 Y

Page No.28.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "24" Plate Description: "FRONT WHEEL HUB ASSEMBLY / FRONT
SHOCK ABSORBER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 35171044 HUB ASSEMBLY - FRONT WHEEL 1 Y

2 35171004 PIN - HUB 1 Y

3 35171005 PLATE - LOCK 1 Y

5 39006204 SCREW - HEXAGON HEAD :- M6 1 Y

6 39145321 RING - O 1 Y

7 39145411 WASHER - PLAIN 1 Y

8 21100324 CIRCLIP 1 Y

9 35171014 BRACKET - SHOCKABSORBER 1 Y

MOUNTING

10 39010004 BOLT - HEXAGON HEAD 2 Y

11 39026512 WASHER - SPRING 2 Y

12 39069415 NUT - HEXAGON LOCK :- M8 X 1.25 2 Y

13 CM171003 SHOCKABSORBER ASSEMBLY-FRONT 1 Y

WITH SPRING

14 39185004 BOLT - HEXAGON WITH FLANGE 1 Y

15 39042215 NUT - NYLOC :- M10 1 Y

16 39205811 WASHER - PLAIN 1 Y

Page No.29.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "25" Plate Description: "ANTIDIVE LINK ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 35171009 LINK ASSEMBLY 1 Y

2 35171011 BUSH FOR LINK - BIG 2 Y

3 35171012 BUSH FOR LINK - SMALL 2 Y

4 23161305 GREASE NIPPLE 1 Y

5 39074011 WASHER (NON-METALLIC) 1 Y

6 39182321 RING - O 4 Y

7 35171013 WASHER - CUP 4 Y

8 39026712 WASHER - SPRING 2 Y

9 39145604 BOLT - HEXAGON :- M10 X 1.5 1 Y

Page No.30.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "26" Plate Description: "FRONT BRAKE DRUM ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 35151003 DRUM ASSEMBLY - BRAKE :- FRONT 1 Y

2 06150112 STUD FOR BRAKE DRUM 5 Y

3 19151005 SPACER 1 Y

4 35151004 GEAR - SPEEDOMETER 1 Y

5 19151008 BEARING - NEEDLE ROLLER 1 Y

6 39127420 BEARING - BALL :- 12 X 32 X 10 1 Y

7 39093517 CIRCLIP - INTERNAL 1 Y

8 39026512 WASHER - SPRING 5 Y

9 39069415 NUT - HEXAGON LOCK :- M8 X 1.25 2 Y

10 06151023 NUT - SPECIAL 3 Y

11 39020111 WASHER - PLAIN 1 Y

12 39042215 NUT - NYLOC :- M10 1 Y

Page No.31.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "27" Plate Description: "FRONT BRAKE ASSEMBLY"

Page No.32.
Bajaj Chetak

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 06151013 SHOE ASSEMBLY - FRONT BRAKE 2 Y

2 01150105 SPRING - RETURN 1 Y

3 01150209 SPRING - LOCK 1 Y

4 35151001 SHAFT ASSEMBLY - FRONT BRAKE 1 Y

ACTUATING

5 30151038 RING - O 1 Y

6 30151005 INDICATOR 1 Y

7 06151012 LEVER - FRONT BRAKE ACTUATING 1 Y

8 39077504 BOLT - HEXAGON :- M6 X 1 1 Y

9 39079815 NUT - HEXAGON WITH FLANGE :- M6 1 Y

10 05101083 ADJUSTER WITH NUT 1 Y

12 35191030 SUPPORT 1 Y

13 03180116 RING - O 1 Y

14 39084211 WASHER - PLAIN 1 Y

15 39090012 WASHER - SPRING 1 Y

16 39154501 SCREW - SLOTTED CHEESE HEAD 1 Y

17 35171040 NIPPLE - GREASE :- CM6 1 Y

18 39145220 BEARING - NEEDLE ROLLER 1 Y

19 19171010 SEAL - GREASE 1 Y

20 35171007 PANEL - BRAKE :- FRONT 1 Y

21 06150104 PAD - WEAR 2 Y

22 39074011 WASHER (NON-METALLIC) 1 Y

Page No.33.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "28" Plate Description: "REAR BRAKE DRUM ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM151007 DRUM ASSEMBLY - BRAKE :- REAR 1 Y

2 06150112 STUD FOR BRAKE DRUM 5 Y

3 39026512 WASHER - SPRING 5 Y

4 39069415 NUT - HEXAGON LOCK :- M8 X 1.25 2 Y

5 06151023 NUT - SPECIAL 3 Y

6 CM151006 PLATE - BACK FOR REAR BRAKE 1 Y

DRUM

7 39074601 SCREW PAN CROSS - M6 3 Y

8 39026312 WASHER - SPRING 3 Y

9 03150225 RING - O 2 Y

10 03150224 RING - O 1 Y

Page No.34.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "29" Plate Description: "REAR BRAKE ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 28151004 SHOE ASSEMBLY - REAR BRAKE 2 Y

2 30151069 SPRING 2 Y

3 28151013 CAM - BRAKE :- REAR 1 Y

4 30151038 RING - O 1 Y

5 39052611 WASHER 1 Y

6 28151010 LEVER - REAR BRAKE 1 Y

7 39185604 BOLT - HEXAGON :- M6 X 1 1 Y

8 39019811 WASHER - PLAIN 1 Y

9 39026312 WASHER - SPRING 1 Y

10 28151025 SPRING 1 Y

11 39082704 BOLT FOR REAR BRAKE LEVER 1 Y

12 39027614 WASHER - LOCK :- TOOTHED 1 Y

13 39029515 NUT - HEXAGON :- M9 X 1.25 1 Y

Page No.35.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "30" Plate Description: "REAR BARKE PADAL ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 35151012 PEDAL - BRAKE 1 Y

2 12151004 SPRING 1 Y

3 39094909 RIVET - SNAP HEAD 1 Y

4 12151003 SUPPORT - BRAKE 1 Y

5 12151011 PIN FOR BRAKE PEDAL 1 Y

6 24101109 RING - O 2 Y

7 12151012 PACKING FOR BRAKE PEDAL 1 Y

8 12151005 PIN FOR CABLE 1 Y

9 39015108 PIN - SPLIT (S012761) 1 Y

10 28151023 SLEEVE FOR BRAKE PEDAL 1 Y

11 39157704 SCREW - HEXAGON HEAD :- M6 3 Y

12 39019811 WASHER - PLAIN 3 Y

13 39026512 WASHER - SPRING 3 Y

14 39029215 NUT - HEXAGON :- M6 X 1 2 Y

15 39120501 SCREW - CHEESE HEAD 1 Y

16 39026112 WASHER - SPRING 1 Y

17 39037511 WASHER - PLAIN 1 Y

Page No.36.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "31" Plate Description: "WHEEL RIM, WHEEL COVER AND SPARE
WHEEL BRACKET"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 06150303 RIM - WHEEL 3 Y

2 06150304 FLANGE ASSEMBLY - WHEEL 3 Y

3 39008704 BOLT - WELD:- M8 (ROUND HEAD) 15 Y

4 39182812 WASHER - SPRING 15 Y

5 39069415 NUT - HEXAGON LOCK :- M8 X 1.25 15 Y

6 CM151003 COVER - WHEEL 2 Y

7 28151019 NUT - SPECIAL :- SPARE WHEEL 3 Y

8 39025411 WASHER - PLAIN 3 Y

9 28161023 BRACKET ASSEMBLY - SPARE WHEEL 1 Y

10 39011904 BOLT - HEXAGON HEAD 5 Y

11 39026512 WASHER - SPRING 7 Y

12 39104011 WASHER - PLAIN 7 Y

13 28151015 COVER - SPARE WHEEL 1 Y

14 28151017 BOLT - SPECIAL FOR SPARE WHEEL 1 Y

COVER

Page No.37.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "32" Plate Description: "CHASSIS AND GROMMETS"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 52CM8013 CHASSIS PRE TREATED CM161051 1 Y

2 35161066 BEADING - SHIELD 1 Y

4 28161147 PLUG - RUBBER :- A 9 Y

5 CL161005 COVER FOR AIR FILTER SLOT 1 Y

6 28161032 HANDLE FOR ENGINE BONNET 2 Y

7 28161149 PLUG RUBBER - C 1 Y

8 28161034 HANDLE FOR BONNET - LH 1 Y

Page No.38.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "33" Plate Description: "ENGINE BONNET AND TOOL BOX"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 52288003 ENG BONNET PRE TREATED 28161039 1 Y

2 28161093 BEADING FOR BONNET 2 Y

3 52288004 TOOL BOX BONNET PRE TREATED 2 Y

28161045

Page No.39.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "34" Plate Description: "TAIL PIECE, FRONT MUDGUARD AND
REAR NUMBER PLATE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM161049 TAIL-PIECE 1 Y

2 39191304 BOLT - FLANGED 2 Y

3 29161336 PLATE - NUMBER 1 Y

4 39029215 NUT - HEXAGON :- M6 X 1 2 Y

5 39073904 BOLT - FLANGED 2 Y

6 CL161095 BRACKET ASSEMBLY 1 Y

7 35161102 MUDGUARD ASSEMBLY 1 Y

8 39190204 BOLT - FLANGED :- M6 2 Y

9 39079815 NUT - HEXAGON WITH FLANGE :- M6 2 Y

10 35161060 NUT - CLIP 2 Y

11 CM161075 COVER - MUDGUARD SIDE 1 Y

12 39206104 BOLT - FLANGED 1 Y

13 39206004 BOLT - FLANGED 1 Y

Page No.40.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "35" Plate Description: "GRAB HANDLE AND CARRIER PLATE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM161046 HANDLE ASSEMBLY COMPLETE - GRAB 1 Y

2 CM161056 SLEEVE - GRAB HANDLE MOUNTING 2 Y

TOP SIDE

3 39197015 NUT - HEXAGON WITH FLANGE :- M8 2 Y

4 39184401 SCREW PAN CROSS - M5 2 Y

5 39026212 0WASHER - SPRING 2 Y

6 39150511 WASHER - PLAIN 2 Y

7 CM161048 PLATE ASSEMBLY - CARRIER 1 Y

8 39195604 BOLT - FLANGED :- SMALL 3 Y

Page No.41.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "36" Plate Description: "STAND / MATTINGS"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM161070 STAND ASSEMBLY COMPLETE 1 Y

2 02160809 PLATE - HOOK FOR SPRING 2 Y

3 CM161073 SPRING FOR STAND 2 Y

5 28161085 BUFFER - RUBBER 1 Y

6 39157704 SCREW - HEXAGON HEAD :- M6 4 Y

7 39026312 WASHER - SPRING 4 Y

8 39029215 NUT - HEXAGON :- M6 X 1 4 Y

9 39019811 WASHER - PLAIN 4 Y

10 CM161044 NAIL -RUBBER FOR DIAMOND 1 Y

PATTERN MATTING

11 CM161041 MATTING - LH WITH DIAMOND 1 Y

PATTERN

12 CM161042 MATTING - RH WITH DIAMOND 1 Y

PATTERN

13 CM161043 MATTING - CENTRAL WITH DIAMOND 1 Y

PATTERN

Page No.42.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "37" Plate Description: "ENGINE LINK ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 28161026 LINK ASSEMBLY COMPLETE - ENGINE 1 Y

2 39026912 WASHER - SPRING 1 Y

4 39030315 NUT - HEXAGON :- M14 X 1.5 1 Y

5 39024011 WASHER - PLAIN 1 Y

6 28161061 DAMPER FOR LINK 2 Y

7 28161062 TUBE - SPACER FOR DAMPER FOR 1 Y

ENGINE LINK

8 39184011 WASHER - PLAIN 1 Y

9 39184111 WASHER - PLAIN 1 Y

10 39184604 BOLT - HEXAGON :- M8 X 1.25 1 Y

11 39026512 WASHER - SPRING 1 Y

12 28161030 BOLT FOR ENGINE LINK 1 Y

13 CM161067 BRACKET FOR GEAR CABLES 1 Y

14 28161029 BOLT - FOUNDATION 1 Y

Page No.43.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "38" Plate Description: "STEERING COLUMN ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM181012 STEERING COLUMN ASSEMBLY 1 Y

2 03180114 WASHER - SHOULDER 2 Y

3 03180118 BUSH 2 Y

4 03180116 RING - O 2 Y

5 39177220 BEARING - SHELL :- SNL-HN 12 X 2 Y

20 X 20

6 35171032 NIPPLE - GREASE 1 Y

9 CL181023 COVER - DUST :- TOP 1 Y

Page No.44.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "39" Plate Description: "REAR SHOCK ABSORBER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM171004 SHOCKABSORBER ASSEMBLY- REAR 1 Y

WITH SPRING

2 39026612 WASHER - SPRING 3 Y

3 03170351 BRACKET ASLY.- REAR 1 Y

SHOCKABSORBER DAMPER

4 39179304 BOLT - HEXAGON :- M9 X 1.25 1 Y

5 39029515 NUT - HEXAGON :- M9 X 1.25 1 Y

6 39026512 WASHER - SPRING 1 Y

7 39031915 NUT - HEXAGON :- M8 X 1.25 1 Y

Page No.45.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "40" Plate Description: "HANDLE BAR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM181006 BODY - HANDLEBAR 1 Y

2 CM181010 HANDLE BAR LINK BRACKET FOR 1 Y

CONTROL CABL

3 39026212 0WASHER - SPRING 4 Y

4 22150435 BOLT 4 Y

5 CM181014 BOLT 1 Y

6 06180205 NUT - SQUARE FOR BOLT 1 Y

7 CM181015 PLATE - STOPPER FOR TORSION 1 Y

SPRING

8 CM181007 TOP COVER 1 Y

9 39019711 WASHER - PLAIN 4 Y

10 39183012 WASHER - SPRING 4 Y

11 35181043 RIM FOR HANDLE BAR 1 Y

12 CL181022 GROMMET - SPLIT HANDLEBAR 1 Y

Page No.46.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "41" Plate Description: "HANDLE BAR CONTROLS"

Page No.47.
Bajaj Chetak

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM191020 GR CONT TUBE /SLEEVE 1 Y

2 CM191022 SLEEVE - LEFT HAND FOR SPLIT 1 Y

HANDLEBAR

3 CM181013 SPACER 1 Y

4 CM191023 GEAR CONTROL LINK 1 Y

5 CM181016 SPRING - TORSION FOR LH SLEEVE 1 Y

RETURN

6 39260920 BEARING - NEEDLE ROLLER (22 X 2 Y

28 X 16)

7 CM191049 SPRING CLIP 2 Y

8 CM191024 GAS CONTROL TUBE ASY 1 Y

9 01190115 SPACER RING 1 Y

10 39094111 PLAIN WASHER 1 Y

11 CM191026 GAS CONTROL LINK 1 Y

12 CM191039 GRIP - HAND 1 Y

13 CM191027 LEVER - CLUTCH 1 Y

14 CM191028 LEVER - FRONT BRAKE 1 Y

15 01190205 WASHER - SPRING 2 Y

16 03190206 WASHER - PLAIN 2 Y

17 39020011 WASHER - PLAIN 2 Y

18 35191057 PIVOT - SPECIAL 2 Y

19 39031015 HEXAGON NUT-M8 2 Y

20 CM181008 BOTTOM COVER-LH 1 Y

21 CM181009 BOTTOM COVER-RH 1 Y

22 39262604 BOLT - HEXAGON HEAD WITH 2 Y

FLANGE:- M4X0.7

23 CM111007 SENSOR - THROTTLE 1 Y

24 39169801 SCREW PAN - M5 2 Y

Page No.48.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "42" Plate Description: "CONTROL CABLES"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM191001 CHOKE ASSEMBLY 1 Y

2 CM191030 ACCELERATOR CABLE 1 Y

3 CM191031 CLUTCH CABLE COMP. 1 Y

4 31191038 METER ASSEMBLY 1 Y

5 CM191038 SPRING FOR CABLE 2 Y

6 CM191050 SPRING FOR CABLE 3 Y

7 CM191034 GEAR CABLE COMP-GREY 1 Y

8 CM191035 GEAR CABLE COMP- BLK 1 Y

9 28191001 CABLE COMPLETE - REAR BRAKE 1 Y

10 28191002 CABLE - INNER :- REAR BRAKE 1 Y

11 CM191044 CABLE COMPLETE - BRAKE :- FRONT 1 Y

12 CM191043 CLIP -SPRING FOR GRAR CABLE 1 Y

INER HOLDING

Page No.49.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "43" Plate Description: "STEERING LOCK"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 06181033 BARREL ASSEMBLY - LOCK 1 Y

2 CM161065 LOCK SET-STRNG. CUM IGN.,HELMET 1 Y

BOX,SEAT

3 06181049 CAM - LOCK 1 Y

4 39160401 SCREW PAN CROSS - M6 1 Y

5 06201246 SWITCH - IGNITION FOR STARTER 1 Y

MOTOR

6 39084001 SCREW PAN CROSS - M4 1 Y

Page No.50.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "44" Plate Description: "INSTRUMENT CLUSTER AND SPEEDO
CABLE COMP."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM191052 SPEEDOMETER (INSTRUMENT 1 Y

CLUSTER)+LAMP

2 CL201042 LAMP :- 12V - 1.7W, WITHOUT CAP 7 Y

3 DL191020 LAMP :- 12V - 3W, WITHOUT CAP 1 Y

4 CM191048 CABLE COMPLETE-SPEEDO (CHETAK- 1 Y

4S 125CC)

5 CM191057 CABLE -INNER:SPEEDOMETER FOR 1 Y

SPARE PARTS

6 CM191058 CABLE ASSEMBLY FOR INSTRUMENT 1 Y

CLUSTER

7 39168802 SCREW -CROS REC.PAN HEAD 4 Y

TAPPING: 4.8X16

8 39176511 WASHER - PLAIN 4 Y

Page No.51.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "45" Plate Description: "WIRING HARNESS AND HEAD LAMP"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM201050 HARNESS-WIRING:ALL GEAR 1 Y

INDICATR ARANGE.

2 CM201023 LAMP (LIGHT) ASSEMBLY - HEAD 1 Y

WITH LAMP

3 DF201164 LAMP :- 12V - 35 / 35W 1 Y

4 39026212 0WASHER - SPRING 1 Y

5 39117101 SCREW - HEXAGON HEAD 1 Y

6 39020911 WASHER - PLAIN 1 Y

Page No.52.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "46" Plate Description: "TAIL LAMP ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM201034 LAMP (LIGHT) ASSEMBLY - TAIL 1 Y

WITH LAMP

2 31201028 LAMP :- 12V - 10/5W 1 Y

3 06201083 LAMP :- 12V - 10W 2 Y

4 28201046 SCREW - TAIL LIGHT GLASS 2 Y

5 CM201042 LENS - TAIL LIGHT 1 Y

6 CM201055 LAMP -HEAD:- REFLECTOR AND LENS 1 Y

ASSEMBLY

Page No.53.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "47" Plate Description: "SWITCHES"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM201051 SWITCH -CONTROL:LH-ALL GEARS 1 Y

INDI.ARANG.

2 CM201037 CONTROL SWITCH RH 1 Y

3 39186101 SCREW-CROS RECESED RAISED 4 Y

COUNTERSUNK:M4

4 CM201020 SWITCH ASSEMBLY - FRONT BRAKE 1 Y

5 39262604 BOLT - HEXAGON HEAD WITH 1 Y

FLANGE:- M4X0.7

Page No.54.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "48" Plate Description: "NOSE AND FORNT SIDE INDICATOR"

Page No.55.
Bajaj Chetak

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM161064 NOSE (CHETAK 4S 125 CC) 1 Y

2 CM161045 GRILL FOR NOSE 1 Y

3 39190002 SCREW - CROSS RECESSED PAN HEAD 2 Y

TAPPING

4 39150511 WASHER - PLAIN 6 Y

5 CB161105 NUT - CLIP :- M5 12 Y

6 CS161079 EMBLEM (NAME PLATE) :- `BAJAJ' 1 Y

7 CS161078 EMBLEM (MONOGRAM) :- `B' 1 Y

8 CM201026 LAMP (LIGHT) ASLY.-SIGNAL:- 2 Y

FRONT-LH+LAMP

9 06201083 LAMP :- 12V - 10W 1 Y

10 CM201030 LAMP (LIGHT) ASLY.-SIGNAL:- 6 Y

FRONT-RH+LAMP

11 39183911 WASHER - PLAIN 1 Y

12 CL161094 DISTANCE PIECE FOR NOSE WITH 1 Y

SECURITY NU

13 CL161095 BRACKET ASSEMBLY 1 Y

14 39190701 SCREW - TRUSS CROSS :- M5 1 Y

15 29161336 PLATE - NUMBER 2 Y

16 39167204 BOLT - FLANGE :- M6 X 16 2 Y

Page No.56.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "49" Plate Description: "HORN, FLASHER AND REGULATOR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM201025 HORN :- 12V - D. C. 1 Y

2 39106204 BOLT - FLANGED :- SMALL 1 Y

3 CM161061 BRACKET FOR FLASHER AC-DC UNIT 1 Y

MOUNTING

4 39150511 WASHER - PLAIN 2 Y

5 39183702 SCREW - CROSS RECESSED PAN HEAD 2 Y

TAPPING

6 31201003 RELAY ASSEMBLY 1 Y

7 29201032 HOLDER - RELAY (FLASHER) 1 Y

8 CM201047 GEAR INDICATOR UNIT 1 Y

Page No.57.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "50" Plate Description: "BATTERY AND REGULATOR UNIT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM201041 REGULATOR / RECTIFIER UNIT 1 Y

2 39019811 WASHER - PLAIN 6 Y

3 39026312 WASHER - SPRING 6 Y

4 39074501 SCREW PAN CROSS - M6 6 Y

5 CD161001 CASE - BATTERY 1 Y

6 CD201023 BOX - FUSE WITH CABLE 1 Y

Page No.58.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "51" Plate Description: "DUEL SEAT ASSEMBLY"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM211010 SEAT ASSEMBLY COMPLETE - DUAL 1 Y

2 39190701 SCREW - TRUSS CROSS :- M5 1 Y

3 01110609 WASHER - PLAIN 2 Y

4 39029215 NUT - HEXAGON :- M6 X 1 2 Y

5 39026212 0WASHER - SPRING 1 Y

6 39029115 NUT - HEXAGON :- M5 X 0.8 1 Y

7 39014608 PIN - SPLIT 1 Y

9 CL211001 HOOK ASSEMBLY WITH BRACKET 2 Y

10 28161092 PACKING FOR LUGGAGE HOOK 2 Y

11 28211011 BRACKET ASSEMBLY - HINGE :- 1 Y

FIXED

12 39195604 BOLT - FLANGED :- SMALL 3 Y

Page No.59.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "52" Plate Description: "LUGGAGE BOX"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 52358007 LUGGAGE BOX PRE TREATED 1 Y

35221006

2 39026312 WASHER - SPRING 2 Y

3 39029215 NUT - HEXAGON :- M6 X 1 4 Y

4 08161035 LOCK COMPLETE :- TOOL-BOX 1 Y

5 06160712 PLATE - HOLDING FOR LOCK 1 Y

6 06160713 SPRING FOR LOCK 1 Y

7 35221003 BEADING FOR LUGGAGE BOX 1 Y

8 39050504 BOLT - HEXAGON HEAD :- M6 4 Y

Page No.60.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "53" Plate Description: "FOOT REST AND ALL ROUND FOOT REST"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 28221001 FOOTREST ASSEMBLY COMPLETE 1 Y

2 39019811 WASHER - PLAIN 4 Y

3 39026312 WASHER - SPRING 4 Y

4 39007804 BOLT - HEXAGON HEAD 4 Y

Page No.61.
Bajaj Chetak

Model Code: "001GS105" Model Name: "Bajaj Chetak"

Plate Code: "54" Plate Description: "TOOL KIT AND MIRROR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 CM221012 TOOLKIT COMP.-CHETAK-4S-125CC- 1 Y

STEP SHIFT

2 35221002 STRAP - RUBBER 1 Y

3 CM221011 MIRROR ASSEMBLY-RH (CHETAK-4S: 1 Y

125C.C.)

4 CM221008 BRACKET FOR MIRROR MOUNTING 2 Y

5 CM221009 BOOT -MIRROR(FOR CHETAK - 4S - 2 Y

125 C.C.)

6 39043501 SCREW - HEXAGON HEAD 4 Y

7 39025011 WASHER - PLAIN 4 Y

8 39026712 WASHER - SPRING 2 Y

9 CM221010 MIRROR ASSEMBLY-LH (CHETAK-4S: 1 Y

125C.C.)

10 39030215 NUT - HEXAGON :- M10 X 1.5 4 Y

11 39197015 NUT - HEXAGON WITH FLANGE :- M8 4 Y

Page No.62.