Parts Manual

GH-220 Generator Engine 60 Hz Electric Start

Model: 004276-1

GENERAC POWER SYSTEMS, INC.

757 NORTH NEWCOMB ROAD WHITEWATER, WI. 53190

Exploded Views and Parts Lists

GH-220 Engine Longblock, GH-220 Common Repair Parts Drawing No. 0D1455A-B

14 27 13 28 4

*
6

49 34

3 17 35 1

*
8

41 35 48 42 33

*7

10 26 30 50 31 32 20 35 5 18 29 35 11

43

44 45 46 36

37 25 23 39 38 40 21 24 47 12 10 9

47 13

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
2

PART NO. QTY. * * * * 077168 * * * 078658 0F0967 089213E 0A7637 0E3811 * 078645 0A7811 072683A 0A9878 089096 088156 0A8822 078691 0A5772 0A5776 074908 078606 1 1 1 1 5 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4

DESCRIPTION ASSY, CONNECTING ROD PIN, PISTON SET, PISTON RING ASSY, GEAR COVER-SRV HEAD BOLT, M8 x 56mm PISTON, 75mm DIA GN220 RETAINER, PISTON PIN RING ASSY, CRANKSHAFT PIN, "R" GOVERNOR ARM WASHER FLAT 1/4, .015 THK CRANKCASE, SUB-ASSEMBLY W/PLUGS ARM, GOVERNOR SEAL, 28mm DIA X 41.47 VITON ASSY, GOVERNOR GEAR C-RING, GOVERNOR GEAR RETAINING SPOOL, GOVERNOR MACHINED PLUG, 1/8" NPTF PIPE ASSY, CAMSHAFT GASKET, CRANKCASE SEAL, VALVE STEM 6.0 GASKET, CYLINDER HEAD GH220 COVER, OIL PRESSURE RELIEF SPRING, OIL PRESSURE RELIEF 220 BALL, 11/32" DIA. PRESSURE RELIEF SCREW, HHTT M5-0.8 X 10 BP SCREW, M6-1.0 X 12 W/LOCK WASHER

ITEM 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

PART NO. QTY. 076361 0D2414 099922 0C3733 0C4390 084186 083192 0E0057 078699B 021705B 0C3590 0C3591 0D9853A 083235 080336 0C8754 077161 077160 0D3998 088403 072657A 088412 076329 0C3592 1 6 1 2 2 2 1 1 4 1 1 1 2 2 1 1 2 2 2 1 2 1 1 2

DESCRIPTION WASHER, THRUST GOVERNOR GEAR SCREW, HHFC M8-1.25 X 35 WASHER, SPRING RETAINER, VALVE SPRING, VALVE SF WASHER, VALVE SPRING WEAR SET, GEROTER 6/5 33mm DIA O-RING, 11/16-7/8 75 DURO VITON SLEEVE, DOWEL PIN 12mm DIA ASSY, CYLINDER HEAD GUIDES & SEATS VALVE, EXHAUST VALVE, INTAKE PUSHROD, 145.76 LENGTH GN220 TAPPET, 7.5mm DIA ASSY, OIL PICK-UP GH220 GASKET, VALVE COVER STUD, ROCKER ARM PIVOT SF ARM, ROCKER GN191/220 NUT, HEX M8-1.25 G8 YELLOW CHROME PLATE, PUSHROD GUIDE PLUG, " NPTF PIPE ASSY, VALVE COVER CHROME STEEL PLUG, OIL FILL PLASTIC KEEPER, VALVE SPRING

* See additional drawing for specific part number for this part.

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GH-220 Engine Longblock Model Specific Repair Parts Drawing No. 0D1455B-A

ASSEMBLY, PISTON & CONROD COMPLETE

1C 1 3 4 1A 1B 1E 2 1D

ITEM 1 1A 1B 1C 1D 1E 2 3 4

PART NO. 0D9241B 078621 076389 088411 088057 076390 0E8540A 0D1303 0A8897A

QTY. 1 1 1 1 1 2 1 1 1

DESCRIPTION ASSEMBLY, PISTON, PIN, & CONROD GH220 ASSEMBLY, CONNECTING ROD PIN, PISTON SET, PISTON RING PISTON, 75mm DIA. GN220 RETAINER RING, PISTON PIN ASSEMBLY, CRANKSHAFT W/ 0C7415 CRANK ASSEMBLY, GOVERNOR GEAR 220 ASSEMBLY, GEAR COVER TOP CHECK 220

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GH-220 Engine

Oil Filter Option, Small Frame Drawing No. 0C4464A-A

ITEM 1 2 3 4

PART NO. QTY. 091848 0D8778 099236 040945 070185B 1 1 1 2 1

DESCRIPTION GASKET, OIL PSI PAD ADAPTER, OIL FILTER 220 SWITCH, OIL PRESSURE 8.0 PSI 1 POLE SCREW, SHC M6- 1.0 x 20 G12.9 ZINC PLATED FILTER, OIL BLACK 75 LONG

3 5

1 2 4

Flywheel Option, Small Frame Drawing No. 0C4471A

ITEM 1 2 3 4

PART NO. QTY. 081810 083312 082774 0C8917A 1 1 1 1

DESCRIPTION NUT, HEX M16-1.5 WASHER, M16 CONICAL KEY, WOODRUFF 4 x 19D FLYWHEEL, WITH RING GEAR GN 220

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GH-220 Engine

Trim Option, Small Frame Drawing No. 0C4472A

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. QTY. 0A2842 0C1069 0A2799 090695A 089739 045756 092984 0D9004A 081990 022129 0A3749 0C8798A 1 9 1 1 1 4 1 1 2 2 1 1

DESCRIPTION CUP RECOIL SCREW TAPTITE M6-1.0 X 8 YEL CHR ASSEMBLY RECOIL STARTER HOUSING BLOWER WRAPPER LOWER SCREW TAPTITE M6-1 X 10 YEL CHR ASSEMBLY TOP WRAPPER ASSEMBLY STARTER MOTOR SCREW SHC M8-1.25 X 40 G12.9 WASHER LOCK M8-5/16 DECAL RECOIL BACKNG BACKPLATE ELECTRIC START

Oil Fill Option, Small Frame Drawing No. 0C4469A

ITEM 1

PART NO. QTY. 094820 1

DESCRIPTION PLUG, EXPANSION 35/64"

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GH-220 Engine Idle Control Option 60 Hz, Small Frame Drawing No. 0C4465A

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO. 078653 086753 084195 085767 084329 022097 082981 081675 0E7585 0C3979 0D7458 082025 045756 083512 091638A 0C2489 0C2756 0C2467 085953 087221A

QTY. 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1

DESCRIPTION SWITCH, ENGINE RUN-STOP ASSY, LED WIRE DECAL, L.O.S. S-ENGINE SLEEVING, UL #3 BLACK HOUSING, MALE 3 PIN WASHER, LOCK M6-1/4 SCREW, HHTT M6-1.0 X 30 BP ASSEMBLY, IGNITION COIL SPARK PLUG, CHAMPION RC14YC SPRING, ANTI-LASH ROD, GOVERNOR 220 NUT, HEX LOCK M5-0.8 NYLON INSERT ZINC SCREW, HHTT M6-1.0 X 10 YELLOW CHROME SCREW, HHTT M8-1.25 X 16 YELLOW CHROME SPRING, GOVERNOR NP45 ASSEMBLY, BRACKET GOVERNOR ADJUSTMENT ASSEMBLY, GOVERNOR LEVER SCREW, GOVERNOR ADJUSTMENT - M5 WASHER, CARBURETOR WEAR ASSY, L.O.S. MODULE 191/220

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GH-220 Engine

Carburetor Option, 220cc GPPI Drawing No. 0C4467A-A

ITEM 1 2 3 4 5
7 5 10 12 3 4 6 8 9 18 11 17 17 13 14 15 16

PART NO. QTY. 090947A 090051 080316 090948 078631 083504 0C1535A 091846 078607 045756 078643 080303 0D9315 078601 078602 078608B 078609 0D8054B 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1

DESCRIPTION HOSE, BREATHER HS 220 GASKET, MANIFOLD/HEAD SCREW, HHFC M6-1.0 X 30 FINE THREADS MANIFOLD, INTAKE GASKET, CARBURETOR/ MANIFOLD W/OUT ADHESIVE KNOB, CHOKE LEVER CARB, GH220 W/METAL LEVER GASKET CARBURETOR/AIRBOX BASE, AIRCLEANER 190HS SCREW TAPTITE M6-1 X 10 YEL CHR BOLT CARBURETOR MOUNT 75 LG COVER, BREATHER CANAL SCREW, PLASTITE #10 X .375" LG ELEMENT, AIR FILTER PRECLEANER, AIR FILTER COVER, AIR CLEANER PLAIN BOLT, AIR CLEANER COVER DECAL, EMISSION 2GNXS.2161GA

1 2

6 7 8 9 10 11 12 13 14 15 16 17 18

Fuel Line Group, Small Frame Drawing No. 0C4468A-C

ITEM 1

PART NO. QTY. 0F9176A 048031C 1 2

DESCRIPTION HOSE .25ID SETIFLEX BARRIER 11 LONG CLAMP, HOSE BAND

2 1

Part No. 0E7299D

Revision C (12/22/05)

Printed in U.S.A.