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WS5362 WS5362

1306CE87TAG6 2009/04/01

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 156


Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations


This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown

Section Page Section Page

Cylinder Block 11 Timing Gear & Camshaft 35


530N FB08

Crankshaft, Pistons & Connecting Rods 13 Lubricating Oil Sump 37


530N FL01

Cylinder Head 15 Lubricating Oil Sump 39


530N FM05

Cylinder Head 17 Front End Drive Input 41


530N GB05

Rocker Shaft 19 Flywheel & Starter Ring 43


530N GL08

Timing Gear & Camshaft 21 Lubricating Oil Filler & Breather 45


530N HD10

Lubricating Oil Pump & Delivery 23 Engine Lifting 47


Housing HF01
530N

Fuel Injection Equipment (Diesel) 49


Lubricating Oil Filter & Integral Oil 25 IC12
Cooler
530N
Fuel Injection Equipment (Diesel) 51
IC12
Water Pump, Thermostat & Heat 27
Exchanger
EB01 Fuel Injection Equipment (Diesel) 53
IC12

Fan & Extension 29


EL30 Alternator & Generator 55
IL04

Lubricating Oil Filter & Integral Oil 31


Cooler Flywheel Housing 57
EM01 JL01

Water Outlet & Inlet 33 Low Pressure Fuel System 59


EP04 KL17

Page 5
Engine Breakdown

Section Page Section Page

Pistons & Rings 63 Fan & Extension 85


M916 YC06

Atomisers 65 Starter Motor 87


M916 E1AND

Water Pump & Pulley 67 Fan Drive 89


M916 F1AND

Turbocharger, Manifolds & Air Charge 69 Fan Drive 91


Cooler F1BND
NB02

Alternator 93
Turbocharger, Manifolds & Air Charge 71 N1AND
Cooler
NO04
Alternator Bracket & Fixings 95
N1AND
Turbocharger, Manifolds & Air Charge 73
Cooler
P013 Air Filter Assembly 97
T1AND

Turbocharger, Manifolds & Air Charge 75


Cooler Indicator 99
P013 T1AND

Turbocharger, Manifolds & Air Charge 77 Pipework & Connections 101


Cooler T1AND
P013
Pipework & Connections 103
Turbocharger, Manifolds & Air Charge 79 T1AND
Cooler
PL01
Pipework & Connections 105
T1AND
Gear Drive Auxiliary Drive Option 81
QL01
Pipework & Connections 107
T1BND
Lubricating Oil Filler & Breather 83
RL01
Pipework & Connections 109
T1CND

Page 6
Engine Breakdown

Section Page Section Page

Exhaust Outlet Flange 111 Radiator Bracket & Fixings 137


U1AND Z1NND

Exhaust Connection 113 Pipework & Connections 139


U1BND Z1PND

Radiator & Cowling 115 Miscellaneous & Auxiliaries 141


Z1AND ZZ1ND

Pipework & Connections 117 Miscellaneous & Auxiliaries 143


Z1BND ZZ1ND

Radiator & Cowling 119 Miscellaneous & Auxiliaries 145


Z1CND ZZ1ND

Pipework & Connections 121 Miscellaneous & Auxiliaries 147


Z1DND ZZ1ND

Pipework & Connections 123 Miscellaneous & Auxiliaries 149


Z1END ZZ1ND

Pipework & Connections 125 Miscellaneous & Auxiliaries 151


Z1FND ZZ1ND

Feed Pipes 127 Top Service Kit 153


Z1GND SACW0161

Radiator & Guards 129 Bottom Service Kit 155


Z1HND SGBW0160

Protection Switch 131


Z1JND

Pipework & Connections 133


Z1KND

Radiator & Cowling 135


Z1LND

Page 7
Engine Breakdown

Page 8
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 9
Cylinder Block Plate A

530N

1
35 29

34
12 30 33 32
6
10 13
9
24 8
7
11

18 19
17
23 20

14
16

21 31
2 28 27 26
22
25
4
15

Page 10
Cylinder Block Plate A

530N

Item Part No. References Qty. Description Notes

1 1830617C92 R a. 1 CYLINDER BLOCK ASSEMBLY


2 1 BLOCK
3 1 CAP
4 1 CAP
5 1827078C2 R a. 1 MAIN BEARING BOLT
6 680117C3 1 CAMSHAFT BUSH
7 1 BUSH
8 1 BUSH
9 1 BUSH
10 1 BUSH
11 682444C1 1 SEAL - CAMSHAFT
12 1830360C1 12 JET BLOCK
13 684902C1 1 DOWEL
14 680484C1 1 DOWEL
15 680483C1 1 DOWEL
16 40005R1 1 PLUG
17 40005R1 1 PLUG
18 23623R1 1 PLUG
19 23623R1 1 PLUG
20 23623R1 1 PLUG
21 444618 1 PLUG
22 444612 1 PLUG
23 1826342C1 1 PLUG
24 1838845C1 1 PLUG
25 D JL 1 SEAL
26 F REF.25 1 SEAL
27 F REF.25 1 SLEEVE
28 F REF.25 1 SPACER
29 6 LINER (A)
30 1 SEAL KIT (A)
31 D JL 6 BOLT
32 D JL 1 HOUSING
33 D JL 1 O RING
34 D JL 6 METRIC BOLT
35 1830487C1 1 TEEPIECE

History
a.
1 1830617C92 1 CYLINDER BLOCK ASSEMBLY
5 1827078C1 1 BOLT (B)

Footnotes

(A) REFER TO CRANKSHAFT SECTION


(B) SEE SERVICE BULLETIN NO.43

Page 11
Crankshaft, Pistons & Connecting Rods Plate A

530N

29
30
20 31

15
16
17
28
22
21 23
24
19 18

25
14
26 13

27

5
4
3

2
11
10
8
1 7 12
6 9

Page 12
Crankshaft, Pistons & Connecting Rods Plate A

530N

Item Part No. References Qty. Description Notes

1 1830596C91 1 CRANKSHAFT KIT


2 F 1830596C91 1 CRANKSHAFT
3 675364C1 1 GEAR
4 1820299C1 1 GEAR
5 17135R1 1 PIN
6 F REF.8 & 11 1 BEARING KIT
7 1830725C91 P 6 MAIN BEARING KIT
8 1 SHELL BEARING
9 1 BEARING
10 1830726C91 P 1 MAIN BEARING KIT
11 1 SHELL BEARING
12 1 SHELL BEARING
13 1842570C91 P 6 BIG END BEARING KIT
14 2 BIG END SHELL BEARING
15 1873875C94 A 1514071 6 CON ROD ASSEMBLY
R a.
16 F 1873875C94 1 CON ROD
17 F 1873875C94 1 SMALL END BUSH
18 1873884C2 R a. 2 CON ROD BOLT
19 6 CYLINDER KIT
20 1 LINER
21 1 SEAL KIT
22 F REF.24 1 O RING
23 F REF.24 1 O RING
24 F REF.24 1 O RING
25 1 PISTON
26 1 GUDGEON PIN
27 2 CIRCLIP
28 1 PISTON RING KIT
29 F REF.31 1 PISTON RING
30 F REF.31 1 PISTON RING
31 F REF.31 1 PISTON RING
Service Options
7 1833364C91 J (+)0.25MM 6 MAIN BEARING KIT - U/S
7 1833365C91 J (+)0.50MM 6 MAIN BEARING KIT - U/S
7 1833366C91 J (+)0.75MM 6 MAIN BEARING KIT - U/S
10 1833361C91 J (+)0.25MM 1 MAIN BEARING KIT - U/S
10 1833362C91 J (+)0.50MM 1 MAIN BEARING KIT - U/S
10 1833363C91 J (+)0.75MM 1 MAIN BEARING KIT - U/S
13 1842900C91 J (+) 0.010" 6 BIG END BRG KIT - U/S
13 1842901C91 J (+)0.020" 6 BIG END BRG KIT - U/S
13 1842902C91 J (+)0.030" 6 BIG END BRG KIT - U/S

History
a.
15 1873875C92 A 1514071 6 CON ROD ASSEMBLY
18 1873884C1 2 CON ROD BOLT

Page 13
Cylinder Head Plate B

530N

19

15
24
17
16 25

1 8
18 9

5
4

20
21
3
2
12
10
11 23
22
14

13

Page 14
Cylinder Head Plate B

530N

Item Part No. References Qty. Description Notes

1 1830346C95 1 CYLINDER HEAD KIT


2 1830345C93 1 CYLINDER HEAD KIT
3 F 1830345C93 1 CYLINDER HEAD
4 444650 1 PLUG
5 445751 6 PLUG
6 9409949 1 PLUG
7 1824647C1 12 VALVE GUIDE
8 1818778C3 6 SLEEVE
9 445751 6 PLUG
10 444612 1 PLUG
11 1827121C2 P 6 VALVE SEAT INSERT
12 1830711C1 P 6 VALVE SEAT INSERT
13 1842913C1 6 INTAKE VALVE
14 1842912C1 6 EXHAUST VALVE
15 1824680C1 12 ROTATOR
16 677349C1 1 VALVE SPRING
17 1825540C1 1 VALVE SPRING
18 1823925C1 12 SEAL - VALVE STEM
19 1824644C1 24 KEY
20 23623R1 1 PLUG
21 347822R1 1 PLUG
22 1830189C2 1 GASKET - CYLINDER HEAD
23 2 DOWEL (A)
24 1824954C2 20 BOLT
25 1814757C2 20 WASHER
Service Options
11 1830310C2 J (+)0.002" 6 VALVE SEAT INSERT
11 1830311C2 J (+)0.015" 6 VALVE SEAT INSERT
12 1830712C1 J (+)0.002" 6 VALVE SEAT INSERT
12 1830713C1 J (+)0.015" 6 VALVE SEAT INSERT

Footnotes

(A) REFER TO CYLINDER BLOCK SECTION

Page 15
Cylinder Head Plate C

530N

5
4
3

Page 16
Cylinder Head Plate C

530N

Item Part No. References Qty. Description Notes

1 1829825C92 1 MANIFOLD
2 1825542C1 1 THREE WAY COCK
3 1818186C1 2 PLUG
4 1814546C1 1 SEAL - O RING
5 1815873C1 1 SEAL - O RING
6 1822577C1 1 GASKET - MANIFOLD
7 1817959C1 12 METRIC BOLT

Page 17
Rocker Shaft Plate A

530N

3 2

4
6
5
6
8 4
6 9
6
7
4 4
6
5
10 5
6
4
6

6 5
4
6
6 5
11
12
13
15

10
6
14
6 5

Page 18
Rocker Shaft Plate A

530N

Item Part No. References Qty. Description Notes

1 1830593C94 1 ROCKER SHAFT ASSY - MINOR


2 1 ROCKER SHAFT
3 327412R1 2 PLUG
4 1827316C1 5 ROCKER SHAFT SPRING
5 1827435C1 5 SUPPORT BRACKET
6 1827195C95 12 ROCKER SHAFT ASSEMBLY
7 F 1827195C95 1 ROCKER ARM
8 16067DA 1 SCREW
9 1820923C2 1 NUT
10 454319R1 2 CIRCLIP
11 1824955C2 R a. 6 CYLINDER HEAD BOLT (A)
12 1814757C2 6 WASHER (A)
13 1850010C1 A 1460271 12 PUSHROD
14 1809570C1 12 TAPPET
15 1813892C1 6 GUIDE

History
a.
11 1824955C1 6 BOLT (A)

Footnotes

(A) REFER TO CYLINDER HEAD SECTION

Page 19
Timing Gear & Camshaft Plate D

530N

9
10
8
1
4
3
2
5
6
7

12
13
14
15
16
11

18
19
20
21
22 17

Page 20
Timing Gear & Camshaft Plate D

530N

Item Part No. References Qty. Description Notes

1 1830613C91 1 CAMSHAFT
2 1823944C92 1 CAMSHAFT GEAR
3 1817545C1 1 PLATE
4 218211 1 WOODRUFF KEY
5 1817956C1 2 METRIC BOLT
6 1824723C1 1 DISC
7 1825464C1 3 SCREW
8 12 PUSHROD (A)
9 12 TAPPET (A)
10 6 GUIDE (A)
11 1822102C95 1 IDLER GEAR
12 1 IDLER GEAR
13 1820277C1 1 SHAFT
14 1 BEARING
15 1820278C1 1 NUT
16 1820287C2 R a. 1 BOLT
17 1822101C95 1 IDLER GEAR
18 1 IDLER GEAR
19 1820294C1 1 SHAFT
20 1818614C91 1 BEARING ASSEMBLY
21 1820301C1 1 NUT
22 40055R1 1 METRIC BOLT

History
a.
16 1820287C1 1 METRIC BOLT

Footnotes

(A) REFER TO ROCKER SHAFT SECTION

Page 21
Lubricating Oil Pump & Delivery Housing Plate B

530N

1
8
7
10 6
5
3 4
2

13 12

11

Page 22
Lubricating Oil Pump & Delivery Housing Plate B

530N

Item Part No. References Qty. Description Notes

1 1833357C91 1 OIL PUMP


2 D REF.12 1 OIL SEAL
3 F REF.1 1 OIL PUMP HOUSING
4 680482C1 2 DOWEL
5 F REF.1 1 ROTOR
6 1817862C1 1 SEAL - O RING
7 1827400C1 1 MOUNTING PLATE
8 1817862C1 1 SEAL - O RING
9 1817859C1 4 METRIC BOLT
10 1817957C1 2 METRIC BOLT
11 1833096C92 1 SEAL - FRONT END OIL
12 1827177C1 1 SEAL - FRONT END OIL
13 F REF.11 1 SLEEVE

Page 23
Lubricating Oil Filter & Integral Oil Cooler Plate C

530N

30
29 32
5

2 3
33 28
12
31
16

27 6
11
26 4
9
14 15 7
13
8
13 14
10
22

18
19 17 20

25
23
24

34
21

Page 24
Lubricating Oil Filter & Integral Oil Cooler Plate C

530N

Item Part No. References Qty. Description Notes

1 D EM 1 FILTER HEAD
2 D EM 1 FILTER HEAD
3 D EM 2 VALVE CHECK
4 D EM 1 O RING
5 D EM 3 METRIC BOLT
6 D EM 1 WATER FILTER
7 1841739C91 1 OIL COOLER
8 1815904C2 1 OIL COOLER
9 1841737C1 1 HEAD
10 1830623C1 1 HEAD
11 1818400C1 1 SEAL - O RING
12 1819418C2 1 VALVE
13 1824735C1 2 SEAL - O RING
14 1824736C1 2 SEAL - O RING
15 444618 2 PLUG
16 606819C1 1 CONNECTION
17 1819931C1 1 STUD
18 1817958C1 1 METRIC BOLT
19 1817962C1 3 METRIC BOLT
20 1817962C1 1 METRIC BOLT
21 1819931C1 1 STUD
22 1830362C1 1 SEAL
23 1830190C1 1 TUBE
24 1821098C2 1 SEAL - O RING
25 1821098C2 1 SEAL - O RING
26 1817849C3 1 GASKET - OIL FILTER HEAD
27 1815239C3 1 VALVE
28 1820907C2 1 SEAL - O RING
29 1817669C1 1 TUBE
30 1821098C2 1 SEAL - O RING
31 1821098C2 1 SEAL - O RING
32 1817671C1 1 BRACKET
33 1817812C1 1 METRIC BOLT
34 26540244 1 OIL FILTER

Page 25
Water Pump, Thermostat & Heat Exchanger Plate B

EB01

2
1
3

Page 26
Water Pump, Thermostat & Heat Exchanger Plate B

EB01

Item Part No. References Qty. Description Notes

1 1830256C93 1 THERMOSTAT ASSEMBLY


2 F 1830256C93 1 THERMOSTAT
3 1836075C1 1 SEAL - O RING
4 1817812C1 2 METRIC BOLT

Page 27
Fan & Extension Plate A

EL30

3
5

8 6

Page 28
Fan & Extension Plate A

EL30

Item Part No. References Qty. Description Notes

1 1830033C2 1 TENSIONER ARM


2 1817993C1 1 METRIC BOLT
3 1822050C93 1 FANDRIVE
4 1817958C1 2 METRIC BOLT
5 1818230C1 2 METRIC BOLT
6 1820309C1 1 FAN DRIVE PULLEY
7 1820823C1 1 SPACER
8 1817978C1 6 METRIC BOLT

Page 29
Lubricating Oil Filter & Integral Oil Cooler Plate C

EM01

30
29 32
5

2 3
33 28
15
31
16

27 6
14 35
26 4
11
10 12 7
9
8
9 10
13
22

18
19 17 20

25
23
24

34
21

Page 30
Lubricating Oil Filter & Integral Oil Cooler Plate C

EM01

Item Part No. References Qty. Description Notes

1 1827689C91 C 1820381C93 1 OIL FILTER HEAD


C 1820381C92
2 F REF.1 1 HEAD
3 1823253C1 1 VALVE (A)
3 F REF.1 1 VALVE CHECK (B)
4 1820353C1 1 SEAL - O RING
5 1817957C1 3 METRIC BOLT
6 26550001 1 WATER FILTER

Footnotes

(A) USED ONLY WITH 1820381C93/1820381C92


(B) USED ONLY WITH 1827689C91

Page 31
Water Outlet & Inlet Plate A

EP04

2
1
4

Page 32
Water Outlet & Inlet Plate A

EP04

Item Part No. References Qty. Description Notes

1 3527258C1 1 ELBOW
2 1817974C1 1 GASKET
3 1817958C1 3 METRIC BOLT
4 9409949 1 PLUG

Page 33
Timing Gear & Camshaft Plate B

FB08

12

14 13
17

2
7
1

9 11
6 15 16
3

10 20
5 4

18 19

Page 34
Timing Gear & Camshaft Plate B

FB08

Item Part No. References Qty. Description Notes

1 1820465C4 1 TIMING COVER


2 1842909C1 1 SEAL - TIMING CASE COVER
3 1820920C3 1 SEAL - O RING
4 1818716C5 1 SEAL
5 1 O RING (A)
6 1820878C2 1 SEAL - O RING
7 1817957C1 1 METRIC BOLT
8 1817958C1 8 METRIC BOLT
9 1817959C1 5 METRIC BOLT
10 1817960C1 6 METRIC BOLT
11 1 POINTER (A)
12 1826335C92 1 TIMING CASE
13 F 1826335C92 1 COVER
14 1881584C1 1 DOWEL
15 1833386C1 1 VALVE
16 1820907C2 1 SEAL - O RING
17 1842910C1 1 SEAL - TIMING CASE
18 1 SCREW (A)
19 40050R1 9 NUT
20 1822121C2 9 METRIC BOLT

Footnotes

(A) NOT FITTED ON THIS APPLICATION

Page 35
Lubricating Oil Sump Plate D

FL01

14
15
13

20

1
10 8

16

17

Page 36
Lubricating Oil Sump Plate D

FL01

Item Part No. References Qty. Description Notes

1 1819018C93 B 875522 1 SUMP (A)


2 F REF.1 1 SUMP
3 1822053C1 1 PLUG
4 1822054C1 C 1822052C1 1 GASKET - SUMP
5 1823278C92 A 875523 1 SUMP
6 1 SUMP
7 1822053C1 1 PLUG
8 1822054C1 1 GASKET - SUMP
9 1826587C1 C 1822049C1 1 GASKET - SUMP
10 1817812C1 22 METRIC BOLT
11 1823275C1 14 METRIC BOLT
12 1823967C1 22 METRIC BOLT
13 1823275C1 8 METRIC BOLT
14 1834491C1 1 TUBE ASSEMBLY
15 1816722C2 C 1816722C1 1 GASKET
16 1879473C1 2 BAR
17 1823281C1 8 METRIC BOLT
18 1817812C1 1 METRIC BOLT
19 1829820C1 1 METRIC BOLT
20 1835385C1 1 BOLT

Footnotes

(A) NO LONGER AVAILABLE.USE 1823278C91,1822523C1 (2),1816593C1,1823275C1 (14),1823281C1 (8)

Page 37
Lubricating Oil Sump Plate E

FM05

8
6
7

10
2

9
1
4

Page 38
Lubricating Oil Sump Plate E

FM05

Item Part No. References Qty. Description Notes

1 1823260C2 C 1823260C1 1 DIPSTICK


C 1808371C1
5 691846C1 1 TUBE

Page 39
Front End Drive Input Plate B

GB05

1
3
4

Page 40
Front End Drive Input Plate B

GB05

Item Part No. References Qty. Description Notes

1 1833113C91 1 DAMPER
2 687024C1 1 WASHER
3 675412C1 1 PLATE
4 1850815C2 R a. 3 BOLT
5 691044C1 1 WOODRUFF KEY

History
a.
4 1850815C1 3 METRIC BOLT

Page 41
Flywheel & Starter Ring Plate C

GL08

3
1

9
10

7 5

Page 42
Flywheel & Starter Ring Plate C

GL08

Item Part No. References Qty. Description Notes

1 1822033C91 1 FLYWHEEL ASSEMBLY


2 F REF.1 1 FLYWHEEL
3 1815440C1 1 STARTER RING
4 1823991C1 C 1822004C1 12 METRIC BOLT

Page 43
Lubricating Oil Filler & Breather Plate B

HD10

4
10 3
11

1
8
6 5 2
9 7
13
12

16

14

15

23
22 24
21

17
20
19
18

Page 44
Lubricating Oil Filler & Breather Plate B

HD10

Item Part No. References Qty. Description Notes

17 1830624C1 1 CYLINDER HEAD COVER


18 1820909C1 1 GASKET - ROCKER BOX COVER
19 444612 1 PLUG
20 1 NIPPLE (A)
21 1817961C1 6 METRIC BOLT
22 1818693C1 3 METRIC BOLT
23 1819245C1 2 STUD
24 1823742C1 3 STUD

Footnotes

(A) NOT REQUIRED FOR THIS APPLICATION

Page 45
Engine Lifting Plate B

HF01

Page 46
Engine Lifting Plate B

HF01

Item Part No. References Qty. Description Notes

1 1817560C2 1 BRACKET
2 1817967C1 2 METRIC BOLT
3 1820215C1 1 BRACKET
4 1820235C1 2 METRIC BOLT
5 1814757C2 2 WASHER

Page 47
Fuel Injection Equipment (Diesel) Plate J

IC12

5
2 6 4

Page 48
Fuel Injection Equipment (Diesel) Plate J

IC12

Item Part No. References Qty. Description Notes

1 1807296C1 1 CHANNEL
2 1807285C92 1 INJECTOR HARNESS
3 30360R1 6 SCREW
4 1807419C96 1 WIRING HARNESS
5 2002176C2 1 CLIP
6 1817953C1 1 METRIC BOLT
7 2003460C1 1 CLIP

Page 49
Fuel Injection Equipment (Diesel) Plate K

IC12

10
7
2
8 9
11

6
3 1 10

2 11

Page 50
Fuel Injection Equipment (Diesel) Plate K

IC12

Item Part No. References Qty. Description Notes

1 1830669C91 1 SENSOR ICP SENSOR


2 1814320C1 2 SENSOR EOT & ECT SEN-
3 1807339C94 R a. 1 SENSOR
4 F 1807339C94 1 SENSOR
5 1879999C1 1 SEAL - O RING
6 1817812C1 1 METRIC BOLT
7 445751 2 PLUG
8 444613 4 PLUG
9 1 TEEPIECE
10 1840078C1 1 TRANSDUCER
11 1807369C2 1 OIL PRESSURE SENSOR EOP SENSOR

History
a.
3 1807339C93 1 SENSOR

Page 51
Fuel Injection Equipment (Diesel) Plate L

IC12

Page 52
Fuel Injection Equipment (Diesel) Plate L

IC12

Item Part No. References Qty. Description Notes

1 1833342C1X 1 ENGINE CONTROL MODULE


2 1829953C92 1 BRACKET ASSEMBLY
3 1817956C1 4 METRIC BOLT
4 1818231C1 4 BOLT

Page 53
Alternator & Generator Plate B

IL04

2
1

10 11

12

Page 54
Alternator & Generator Plate B

IL04

Item Part No. References Qty. Description Notes

1 1822252C1 1 BRACKET
2 1823809C1 C 1817962C1 1 BOLT
3 40050R1 1 NUT
4 1820590C1 C 1818712C1 1 METRIC BOLT
5 31083R1 1 NUT
6 1822018C1 C 1820916C1 2 METRIC BOLT
7 31083R1 2 NUT

Page 55
Flywheel Housing Plate B

JL01

4
5
3

2 1

11

10
7
8
9
6

12

Page 56
Flywheel Housing Plate B

JL01

Item Part No. References Qty. Description Notes

1 1820338C1 1 FLYWHEEL HOUSING


2 1822086C1 2 DOWEL
3 1820606C1 8 METRIC BOLT
4 686702C1 1 PLATE
5 1817953C1 2 METRIC BOLT
6 1817867C92 C 1817867C91 1 SEAL - REAR END OIL
7 1 SEAL
8 1 SLEEVE
9 1 SPACER
10 1815699C3 1 REAR OIL SEAL HOUSING
11 1817958C1 6 METRIC BOLT
12 1824911C1 C 1819234C1 1 GASKET - FLYWHEEL HOUSING

Page 57
Low Pressure Fuel System Plate G

KL17

20
19 15
18 8
16
11 17
12

3
2
1

4
5
6
7
14 27
9 10 13
28

33
34
35
31
36
32
30 46
39 45
29
44 48 24
38
25
43 23
37 42 40 26
41
21
22

Page 58
Low Pressure Fuel System Plate G

KL17

Item Part No. References Qty. Description Notes

1 1825520C91 1 FUEL PIPE


2 265205R1 1 NUT
3 1812348C1 1 OLIVE
4 265205R1 1 NUT
5 1812348C1 1 OLIVE
6 1825467C1 1 CONNECTION
7 691273C1 1 GASKET
8 1825521C93 C 1825521C92 1 FUEL PIPE
9 265205R1 1 NUT
10 1812348C1 1 OLIVE
11 265205R1 1 NUT
12 1812348C1 1 OLIVE
13 1825467C1 1 CONNECTION
14 691273C1 1 GASKET
15 1829801C91 A 1026910 1 FUEL PIPE
16 265205R1 1 NUT
17 1812348C1 1 OLIVE
18 1810491C1 1 SCREW
19 691273C1 1 GASKET
20 691273C1 1 GASKET
21 1825511C1 1 NON RETURN VALVE
22 397630C1 1 GASKET
23 1809797C1 1 CONNECTION
24 1810491C1 1 SCREW
25 691273C1 1 GASKET
26 691273C1 1 GASKET
27 1823920C1 1 CLIP
28 1817956C1 1 METRIC BOLT
29 1825661C93 C 1825661C92 1 FUEL FILTER ASSEMBLY
C 1825661C91
30 F REF.29 1 FILTER HEAD
31 1824946C1 1 PRIMING PUMP
32 1823029C1 1 GASKET
33 1820919C1 1 PLUG
34 379181R1 1 SEAL - O RING
35 1823734C1 1 SPRING
36 1820478C1 1 BALL
37 26560137 1 FUEL FILTER
38 F REF.29 1 ADAPTOR
39 1822530C92 1 VALVE
40 1817677C91 1 STRAINER
41 1 COVER
42 1817674C1 1 STRAINER
43 1 O RING
44 1823782C1 1 SEAL - O RING
45 606819C1 3 CONNECTION
46 39677DA 1 BLEEDER
47 1816216C1 1 BLEEDER

Page 59
Low Pressure Fuel System Plate G

KL17

20
19 15
18 8
16
11 17
12

3
2
1

4
5
6
7
14 27
9 10 13
28

33
34
35
31
36
32
30 46
39 45
29
44 48 24
38
25
43 23
37 42 40 26
41
21
22

Page 60
Low Pressure Fuel System Plate G

KL17

Item Part No. References Qty. Description Notes

48 1817978C1 2 METRIC BOLT

Page 61
Pistons & Rings Plate A

M916

10 8

11

5
4

1
3

Page 62
Pistons & Rings Plate A

M916

Item Part No. References Qty. Description Notes

1 1841896C94 6 PISTON AND LINER KIT


2 1836320C2 1 CROWN
3 1833433C1 1 SKIRT
4 1874253C1 1 GUDGEON PIN
5 1818702C1 1 CIRCLIP
6 1841326C1 1 LINER - SLIP FIT
7 1822322C93 1 SEAL KIT
8 1830724C92 1 PISTON RING KIT
9 F 1830724C92 1 PISTON RING
10 F 1830724C92 1 PISTON RING
11 F 1830724C92 1 PISTON RING

Page 63
Atomisers Plate A

M916

11 12
13
2

3
4
5 1
6
7
8
9
10 19

16 17

14

15
17
19

18

Page 64
Atomisers Plate A

M916

Item Part No. References Qty. Description Notes

1 1830692C92 6 INJECTOR
2 F 1830692C92 1 INJECTOR
3 F 1830692C92 1 CLAMP
4 F 1830692C92 1 RING
5 F 1830692C92 1 RING
6 F 1830692C92 1 SEAL
7 F 1830692C92 1 SEAL
8 F 1830692C92 1 RING
9 F 1830692C92 1 SEAL
10 F 1830692C92 1 GASKET
11 1830050C1 6 BOLT
12 1830051C1 6 BOLT
13 1830742C92 1 SEAL KIT
14 1882084C92 R a. 1 PRESSURE PUMP
15 1825685C1 1 GASKET - FUEL INJ PUMP
16 1825563C91 1 ELBOW
17 1829802C1 1 TUBE
18 1841217C91 1 REGULATOR
19 1822646C1 1 TUBE
20 1880562C1 1 BRACKET (A)

History
a.
14 1825685C1 1 GASKET - FUEL INJ PUMP

Footnotes

(A) NOT ILLUSTRATED

Page 65
Water Pump & Pulley Plate A

M916

5 6

2
7 1

Page 66
Water Pump & Pulley Plate A

M916

Item Part No. References Qty. Description Notes

1 1830606C94 1 WATER PUMP KIT


2 F 1830606C94 1 WATER PUMP
3 1819099C1 1 SEAL - WATER PUMP
4 1817810C1 6 METRIC BOLT
5 1817811C1 1 METRIC BOLT
6 40050R1 1 NUT
7 1817629C1 1 FAN DRIVE PULLEY
8 1817810C1 4 METRIC BOLT

Page 67
Turbocharger, Manifolds & Air Charge Cooler Plate C

NB02

1 4
3

2
7

Page 68
Turbocharger, Manifolds & Air Charge Cooler Plate C

NB02

Item Part No. References Qty. Description Notes

1 1 EXHAUST MANIFOLD (A)


2 1 EXHAUST MANIFOLD (A)
3 1 EXHAUST MANIFOLD (A)
4 1 EXHAUST MANIFOLD (A)
5 1 GASKET (A)
6 4 STUD (A)
7 12 METRIC BOLT (A)

Footnotes

(A) PART NUMBER DETAILS CAN BE FOUND UNDER THE OPTION PACK PREFIXED "NO"

Page 69
Turbocharger, Manifolds & Air Charge Cooler Plate C

NO04

1 4
3

2
7

Page 70
Turbocharger, Manifolds & Air Charge Cooler Plate C

NO04

Item Part No. References Qty. Description Notes

1 F REF.2,3 & 4 1 EXHAUST MANIFOLD


2 1814149C2 1 EXHAUST MANIFOLD
3 1821977C2 1 EXHAUST MANIFOLD
4 1814149C2 1 EXHAUST MANIFOLD
5 1825436C1 C 1814752C1 1 GASKET - EXHAUST MANIFOLD
6 1821642C3 4 STUD
7 1817830C1 12 METRIC BOLT

Page 71
Turbocharger, Manifolds & Air Charge Cooler Plate A

P013

25 24 26
12 23

13

11

8
9 7
10
22 28
27
1 3 29
5

2
32
15 33 34
6
4
14

17
36
16 35
30 31
37

19

18
20

21

Page 72
Turbocharger, Manifolds & Air Charge Cooler Plate A

P013

Item Part No. References Qty. Description Notes

5 1821642C3 C 1822547C1 1 STUD

Page 73
Turbocharger, Manifolds & Air Charge Cooler Plate E

P013

2 1

12

6
5 8
9
13 9

10

11

Page 74
Turbocharger, Manifolds & Air Charge Cooler Plate E

P013

Item Part No. References Qty. Description Notes

1 1845877C1 1 OIL PIPE


2 253660R2 1 GASKET
3 1817956C1 2 METRIC BOLT
4 1822120C1 1 GASKET - TURBOCHARGER
5 1825667C1 1 FLANGE
6 1820936C1 1 GASKET
7 1817958C1 1 METRIC BOLT
8 1817978C1 1 METRIC BOLT
9 1818402C1 2 O RING
10 1825668C1 1 OIL PIPE
11 1817671C1 1 BRACKET
12 1841574C1 4 NUT
13 1817978C1 1 METRIC BOLT
14 1817959C1 1 METRIC BOLT

Page 75
Turbocharger, Manifolds & Air Charge Cooler Plate F

P013

16

1 2 19

10
11
13 11 12
14
15

7
9 8

4 3
5
6

18
19

18

18
17

Page 76
Turbocharger, Manifolds & Air Charge Cooler Plate F

P013

Item Part No. References Qty. Description Notes

1 1825406C92 1 TURBOCHARGER
2 1836488C1 1 TURBOCHARGER CORE
3 F 1836488C1 1 WHEEL
4 F 1836488C1 1 SEAL
5 F 1836488C1 1 O RING
6 F 1836488C1 1 BACKPLATE
7 F 1836488C1 1 RING
8 F 1836488C1 1 COLLAR
9 F 1836488C1 1 BEARING
10 F 1836488C1 1 HOUSING
11 F 1836488C1 1 BEARING
12 F 1836488C1 1 SPACER
13 F 1836488C1 1 RING
14 F 1836488C1 1 SHROUD
15 F 1836488C1 1 SHAFT
16 F 1825406C92 1 TURBINE HOUSING
17 F 1825406C92 1 COMPRESSOR HOUSING
18 1822268C1 3 CLAMP
19 1822267C1 23 SCREW

Page 77
Turbocharger, Manifolds & Air Charge Cooler Plate A

PL01

Page 78
Turbocharger, Manifolds & Air Charge Cooler Plate A

PL01

Item Part No. References Qty. Description Notes

1 893944R92 1 CLAMP

Page 79
Gear Drive Auxiliary Drive Option Plate A

QL01

9 11
6 10 6
7 8

6 5
12
20 22
21

6 13
1 11

14

17
15

2 3 4 18
16
19

25
23
24

26

Page 80
Gear Drive Auxiliary Drive Option Plate A

QL01

Item Part No. References Qty. Description Notes

14 445751 1 PLUG
19 444613 1 PLUG
23 1818432C1 1 PLATE
24 1818727C1 1 SEAL - O RING
25 1822372C1 2 METRIC BOLT
26 31084R1 2 NUT

Page 81
Lubricating Oil Filler & Breather Plate B

RL01

4
10 3
11

1
8
6 5 2
9 7
13
12

16

14

15

23
22 24
21

17
20
19
18

Page 82
Lubricating Oil Filler & Breather Plate B

RL01

Item Part No. References Qty. Description Notes

5 1830187C91 C 1827220C1 1 TUBE ASSEMBLY


C 1824781C1
6 F REF.5 1 TUBE
7 F REF.5 1 CLIP
8 F REF.5 1 CLIP
11 1822135C1 1 SEAL - O RING
9 1818233C1 1 METRIC BOLT
10 1817967C1 1 METRIC BOLT

Page 83
Fan & Extension Plate C

YC06

Page 84
Fan & Extension Plate C

YC06

Item Part No. References Qty. Description Notes

1 1841559C1 1 BELT

Page 85
Starter Motor Plate A

E1AND

3
2

Page 86
Starter Motor Plate A

E1AND

Item Part No. References Qty. Description Notes

1 2873K116 1 STARTER MOTOR


2 0748663 3 SCREW
3 0920444 3 WASHER

Page 87
Fan Drive Plate A

F1AND

Page 88
Fan Drive Plate A

F1AND

Item Part No. References Qty. Description Notes

1 2638C014 1 EXTENSION
2 2234043 6 BOLT
3 0920004 6 WASHER

Page 89
Fan Drive Plate A

F1BND

Page 90
Fan Drive Plate A

F1BND

Item Part No. References Qty. Description Notes

1 2485C519 1 FAN

Page 91
Alternator Plate A

N1AND

Page 92
Alternator Plate A

N1AND

Item Part No. References Qty. Description Notes

1 2871A502 1 ALTERNATOR

Page 93
Alternator Bracket & Fixings Plate A

N1AND

Page 94
Alternator Bracket & Fixings Plate A

N1AND

Item Part No. References Qty. Description Notes

1 0096445 1 SCREW
2 2211224 1 NUT
3 0920004 2 WASHER
4 2186431 1 SCREW
5 0576304 1 NUT
6 3318H104 1 SLEEVE
7 3312K018 2 WASHER
8 3161C093 1 WIRING HARNESS

Page 95
Air Filter Assembly Plate A

T1AND

6
5
4

10

9
8

Page 96
Air Filter Assembly Plate A

T1AND

Item Part No. References Qty. Description Notes

1 2652C026 1 AIR FILTER ASSEMBLY


2 F 2652C026 1 BODY
3 26510289 1 MAIN AIR FILTER
4 F 2652C026 1 LOCKNUT
5 F 26510297 1 WING NUT
6 F 26510297 1 WASHER
7 F 2652C026 1 SEAL
8 F 2652C026 1 COVER
9 26510291 1 VALVE
10 26510292 1 CLIP

Page 97
Indicator Plate A

T1AND

Page 98
Indicator Plate A

T1AND

Item Part No. References Qty. Description Notes

1 2652A106 1 CLEANER
2 2481912 1 HOSE CLIP
3 2651861 1 INDICATOR

Page 99
Pipework & Connections Plate A

T1AND

Page 100
Pipework & Connections Plate A

T1AND

Item Part No. References Qty. Description Notes

1 3423R016 1 PIPE - AIR


2 3483C016 1 HOSE - AIR
3 2481917 1 HOSE CLIP
4 3382M007 1 HOSE - AIR
5 2481909 3 HOSE CLIP

Page 101
Pipework & Connections Plate B

T1AND

Page 102
Pipework & Connections Plate B

T1AND

Item Part No. References Qty. Description Notes

1 2652C807 2 CLAMP
2 2314J001 4 SCREW

Page 103
Pipework & Connections Plate C

T1AND

Page 104
Pipework & Connections Plate C

T1AND

Item Part No. References Qty. Description Notes

1 3832T002 1 BRACKET
2 2314J003 2 SCREW

Page 105
Pipework & Connections Plate A

T1BND

2
4

Page 106
Pipework & Connections Plate A

T1BND

Item Part No. References Qty. Description Notes

1 3423R016 1 PIPE - AIR


2 3483C016 1 HOSE - AIR
3 2481917 1 HOSE CLIP
4 2481909 1 HOSE CLIP
5 3382M007 1 HOSE - AIR
6 2481909 1 HOSE CLIP
7 2481909 1 HOSE CLIP

Page 107
Pipework & Connections Plate A

T1CND

Page 108
Pipework & Connections Plate A

T1CND

Item Part No. References Qty. Description Notes

1 3832T002 1 BRACKET
2 2314J003 2 SCREW

Page 109
Exhaust Outlet Flange Plate A

U1AND

Page 110
Exhaust Outlet Flange Plate A

U1AND

Item Part No. References Qty. Description Notes

1 3571N009 1 ELBOW

Page 111
Exhaust Connection Plate A

U1BND

Page 112
Exhaust Connection Plate A

U1BND

Item Part No. References Qty. Description Notes

1 3663C004 1 BRACKET
2 2314H004 2 SCREW

Page 113
Radiator & Cowling Plate A

Z1AND

Page 114
Radiator & Cowling Plate A

Z1AND

Item Part No. References Qty. Description Notes

1 3824V013 1 BRACKET
2 2314C369 6 SCREW
3 0920009 6 WASHER
4 0748521 2 SCREW
5 0920471 2 WASHER

Page 115
Pipework & Connections Plate A

Z1BND

7
5

Page 116
Pipework & Connections Plate A

Z1BND

Item Part No. References Qty. Description Notes

1 3863H003 1 BRACKET
2 2314J603 2 SCREW
3 3612T003 2 STAY
4 2634A115 2 MOUNTING
5 2318A209 2 NUT
6 2131A010 2 WASHER
7 2134A010 2 WASHER

Page 117
Radiator & Cowling Plate A

Z1CND

Page 118
Radiator & Cowling Plate A

Z1CND

Item Part No. References Qty. Description Notes

1 2634C304 2 MOUNTING
2 2311F055 4 SCREW
3 2318A603 4 NUT
4 2314J008 2 SCREW
5 33124118 2 WASHER
6 0920471 2 WASHER
7 2314J002 4 SCREW

Page 119
Pipework & Connections Plate A

Z1DND

2
5
3
4

12

13

10

8
7 6

11

Page 120
Pipework & Connections Plate A

Z1DND

Item Part No. References Qty. Description Notes

1 3451A001 1 PIPE - COOLANT


2 U5MH0048 1 HOSE KIT
3 F U5MH0048 1 HOSE
4 21825194 1 CLIP
5 21825194 1 CLIP
6 U5MH0048 1 HOSE KIT
7 F U5MH0048 1 HOSE
8 21825194 1 CLIP
9 21825194 1 CLIP
10 3386C009 1 HOSE
11 2481876 1 HOSE CLIP
12 2481876 1 HOSE CLIP
13 2817157 2 TIE

Page 121
Pipework & Connections Plate A

Z1END

11

1
10

12

Page 122
Pipework & Connections Plate A

Z1END

Item Part No. References Qty. Description Notes

1 3571C048 1 PIPE - AIR


2 3384H001 1 HOSE
3 2481904 1 CLIP
4 2481904 1 CLIP
5 3382M004 1 HOSE
6 2481904 1 CLIP
7 2481908 1 CLIP
8 3818A511 1 BRACKET
9 2314H002 1 SCREW
10 2318A603 1 NUT
11 0920006 1 WASHER
12 2318A603 1 NUT

Page 123
Pipework & Connections Plate A

Z1FND

2 3

6
7
4

Page 124
Pipework & Connections Plate A

Z1FND

Item Part No. References Qty. Description Notes

1 3482E025 1 HOSE
2 0180071 1 CLIP
3 0180071 1 CLIP
4 3475X007 1 WATER PIPE
5 3483C012 1 HOSE
6 0180071 1 CLIP
7 0180071 1 CLIP

Page 125
Feed Pipes Plate A

Z1GND

12

11

2
3 4

5
8

10

Page 126
Feed Pipes Plate A

Z1GND

Item Part No. References Qty. Description Notes

1 3571C049 1 PIPE - COOLER TO MANIFOLD


2 3644A014 1 BRACKET
3 2314H004 1 SCREW
4 2318A603 1 NUT
5 3382D009 1 HOSE
6 2481908 1 CLIP
7 2481908 1 CLIP
8 3382D009 1 HOSE
9 2481908 1 CLIP
10 2481908 1 CLIP
11 3612A004 1 BRACKET
12 2314H002 2 SCREW

Page 127
Radiator & Guards Plate A

Z1HND

Page 128
Radiator & Guards Plate A

Z1HND

Item Part No. References Qty. Description Notes

1 2314F002 9 SCREW

Page 129
Protection Switch Plate A

Z1JND

Page 130
Protection Switch Plate A

Z1JND

Item Part No. References Qty. Description Notes

1 2848062 1 OIL PRESSURE SWITCH

Page 131
Pipework & Connections Plate A

Z1KND

Page 132
Pipework & Connections Plate A

Z1KND

Item Part No. References Qty. Description Notes

1 3355A007 1 ADAPTOR

Page 133
Radiator & Cowling Plate A

Z1LND

Page 134
Radiator & Cowling Plate A

Z1LND

Item Part No. References Qty. Description Notes

1 2485B261 1 RADIATOR
2 F 2485B261 1 RADIATOR
3 24870013 1 RADIATOR CAP
4 24864010 1 PLUG
5 24864011 1 WASHER

Page 135
Radiator Bracket & Fixings Plate A

Z1NND

Page 136
Radiator Bracket & Fixings Plate A

Z1NND

Item Part No. References Qty. Description Notes

1 2634C304 2 MOUNTING
2 2311F055 4 SCREW
3 2318A603 4 NUT

Page 137
Pipework & Connections Plate A

Z1PND

Page 138
Pipework & Connections Plate A

Z1PND

Item Part No. References Qty. Description Notes

1 3386C009 1 HOSE
2 2481876 1 HOSE CLIP
3 2481876 1 HOSE CLIP

Page 139
Miscellaneous & Auxiliaries Plate A

ZZ1ND

9
7
8

Page 140
Miscellaneous & Auxiliaries Plate A

ZZ1ND

Item Part No. References Qty. Description Notes

1 2656086 1 PRE-FUEL FILTER ASSY


2 F 2656086 1 FUEL FILTER HEAD
3 26560016 1 WASHER
4 0490786 2 SEAL
5 26560156 1 SEPARATOR
6 26560075 1 CONTAINER
7 26560614 1 PLUG
8 F 26560614 1 PLUG
9 26431192 1 WASHER

Page 141
Miscellaneous & Auxiliaries Plate B

ZZ1ND

7
8

5
6

2
1

4
3

Page 142
Miscellaneous & Auxiliaries Plate B

ZZ1ND

Item Part No. References Qty. Description Notes

1 0650204 1 PLUG
2 0920154 1 WASHER
3 0650204 1 PLUG
4 0920154 1 WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
8 0566004 1 OLIVE

Page 143
Miscellaneous & Auxiliaries Plate C

ZZ1ND

Page 144
Miscellaneous & Auxiliaries Plate C

ZZ1ND

Item Part No. References Qty. Description Notes

1 3623E008 1 FLANGE
2 3348J004 1 ADAPTOR
3 33415356 1 RING
4 2313F079 3 STUD
5 2318A634 3 NUT

Page 145
Miscellaneous & Auxiliaries Plate D

ZZ1ND

2 4

Page 146
Miscellaneous & Auxiliaries Plate D

ZZ1ND

Item Part No. References Qty. Description Notes

1 2638C353 1 SERVICE KIT


2 1621959C1 1 CONNECTOR
3 500397C1 4 PIN
4 3547842C1 1 COVER

Page 147
Miscellaneous & Auxiliaries Plate E

ZZ1ND

Page 148
Miscellaneous & Auxiliaries Plate E

ZZ1ND

Item Part No. References Qty. Description Notes

1 2638C355 1 KIT
2 2848A226 1 RELAY
3 3161C013 1 WIRING HARNESS

Page 149
Miscellaneous & Auxiliaries Plate F

ZZ1ND

Page 150
Miscellaneous & Auxiliaries Plate F

ZZ1ND

Item Part No. References Qty. Description Notes

1 2314J603 1 SCREW
2 33535164 1 ADAPTOR
3 0576304 1 NUT

Page 151
Top Service Kit Plate A

SACW0161

Top Service Kit

Kit d'Entretien Haut du Moteur

Wartungssatz für Motoroberteil

Kit per la manutenzione della parte superiore del motore

Juego de Servicio Superior

Page 152
Top Service Kit Plate A

SACW0161

Item Part No. References Qty. Description Notes

1 1830721C94 1 GASKET KIT - TOP

Page 153
Bottom Service Kit Plate A

SGBW0160

Bottom Joints & Gasket Kit

Kit d'Entretien Bas du Moteur

Wartungssatz für Motorunterteil

Kit per la manutenzione della parte inferiore del motore

Juego de Servicio de la Parte Inferior

Page 154
Bottom Service Kit Plate A

SGBW0160

Item Part No. References Qty. Description Notes

1 1824985C99 1 GASKET KIT - BOTTOM

Page 155
Parts Index

Page 156
Parts Index

Description Part No. Page Description Part No. Page

ADAPTOR 3348J004 145 2234043 89

33535164 151 BRACKET 1817560C2 47

3355A007 133 1817671C1 25, 75

AIR FILTER 2652C026 97 1820215C1 47


ASSEMBLY
1822252C1 55
ALTERNATOR 2871A502 93
1880562C1 65
BALL 1820478C1 59
3612A004 127
BAR 1879473C1 37
3644A014 127
BEARING 1818614C91 21
ASSEMBLY 3663C004 113

BELT 1841559C1 85 3818A511 123

BIG END BEARING 1842570C91 13 3824V013 115


KIT
3832T002 105, 109
BIG END BRG KIT - 1842900C91 13
3863H003 117
U/S
BRACKET 1829953C92 53
1842901C91 13
ASSEMBLY
1842902C91 13
CAMSHAFT 1830613C91 21
BLEEDER 1816216C1 59
CAMSHAFT BUSH 680117C3 11
39677DA 59
CAMSHAFT GEAR 1823944C92 21
BOLT 1818231C1 53
CHANNEL 1807296C1 49
1820287C2 21
CIRCLIP 1818702C1 63
1823809C1 55
454319R1 19
1824954C2 15
CLAMP 1822268C1 77
1824955C1 19
2652C807 103
1827078C1 11
893944R92 79
1830050C1 65
CLEANER 2652A106 99
1830051C1 65
CLIP 0180071 125, 125,
1835385C1 37 125, 125

1850815C2 41 1823920C1 59

Page 157
Parts Index

Description Part No. Page Description Part No. Page

2002176C2 49 1830346C95 15

2003460C1 49 DAMPER 1833113C91 41

21825194 121, 121, DIPSTICK 1823260C2 39


121, 121
DISC 1824723C1 21
2481904 123, 123,
123 DOWEL 1822086C1 57

2481908 123, 127, 1881584C1 35


127, 127,
680482C1 23
127
680483C1 11
26510292 97
680484C1 11
CON ROD 1873875C92 13
ASSEMBLY 684902C1 11
1873875C94 13 ELBOW 1825563C91 65
CON ROD BOLT 1873884C1 13 3527258C1 33
1873884C2 13 3571N009 111
CONNECTION 1809797C1 59 ENGINE CONTROL 1833342C1X 53
MODULE
1825467C1 59, 59
EXHAUST 1814149C2 71, 71
606819C1 25, 59
MANIFOLD
CONNECTOR 1621959C1 147
1821977C2 71
CONTAINER 26560075 141
EXHAUST VALVE 1842912C1 15
COVER 3547842C1 147
EXTENSION 2638C014 89
CRANKSHAFT KIT 1830596C91 13
FAN 2485C519 91
CROWN 1836320C2 63
FAN DRIVE 1817629C1 67
CYLINDER BLOCK 1830617C92 11, 11 PULLEY
ASSEMBLY
1820309C1 29
CYLINDER HEAD 1824955C2 19
FANDRIVE 1822050C93 29
BOLT
FLANGE 1825667C1 75
CYLINDER HEAD 1830624C1 45
COVER 3623E008 145
CYLINDER HEAD 1830345C93 15 FLYWHEEL 1822033C91 43
KIT ASSEMBLY

Page 158
Parts Index

Description Part No. Page Description Part No. Page

FLYWHEEL 1820338C1 57 GASKET - SUMP 1822054C1 37, 37


HOUSING
1826587C1 37
FUEL FILTER 26560137 59
GASKET - 1822120C1 75
FUEL FILTER 1825661C93 59 TURBOCHARGER
ASSEMBLY
GASKET KIT - 1824985C99 155
FUEL PIPE 1825520C91 59 BOTTOM

1825521C93 59 GASKET KIT - TOP 1830721C94 153

1829801C91 59 GEAR 1820299C1 13

GASKET 1816722C2 37 675364C1 13

1817974C1 33 GUDGEON PIN 1874253C1 63

1820936C1 75 GUIDE 1813892C1 19

1823029C1 59 HEAD 1830623C1 25

253660R2 75 1841737C1 25

397630C1 59 HOSE 3382D009 127, 127

691273C1 59, 59, 3382M004 123


59, 59,
59, 59 3384H001 123

GASKET - 1830189C2 15 3386C009 121, 139


CYLINDER HEAD
3482E025 125
GASKET - 1825436C1 71
3483C012 125
EXHAUST
MANIFOLD HOSE - AIR 3382M007 101, 107
GASKET - 1824911C1 57 3483C016 101, 107
FLYWHEEL
HOUSING HOSE CLIP 2481876 121, 121,
139, 139
GASKET - FUEL INJ 1825685C1 65, 65
PUMP 2481909 101, 107,
107, 107
GASKET - 1822577C1 17
MANIFOLD 2481912 99

GASKET - OIL 1817849C3 25 2481917 101, 107


FILTER HEAD
HOSE KIT U5MH0048 121, 121
GASKET - ROCKER 1820909C1 45
BOX COVER IDLER GEAR 1822101C95 21

Page 159
Parts Index

Description Part No. Page Description Part No. Page

1822102C95 21 1817953C1 49, 57

INDICATOR 2651861 99 1817956C1 21, 53,


59, 75
INJECTOR 1830692C92 65
1817957C1 23, 31, 35
INJECTOR 1807285C92 49
HARNESS 1817958C1 25, 29,
33, 35,
INTAKE VALVE 1842913C1 15 57, 75
JET BLOCK 1830360C1 11 1817959C1 17, 35, 75
KEY 1824644C1 15 1817960C1 35
KIT 2638C355 149 1817961C1 45
LINER - SLIP FIT 1841326C1 63 1817962C1 25, 25
MAIN AIR FILTER 26510289 97 1817967C1 47, 83
MAIN BEARING 1827078C2 11 1817978C1 29, 61,
BOLT 75, 75
MAIN BEARING KIT 1830725C91 13 1817993C1 29
1830726C91 13 1818230C1 29
MAIN BEARING KIT 1833361C91 13 1818233C1 83
- U/S
1818693C1 45
1833362C91 13
1820235C1 47
1833363C91 13
1820287C1 21
1833364C91 13
1820590C1 55
1833365C91 13
1820606C1 57
1833366C91 13
1822018C1 55
MANIFOLD 1829825C92 17
1822121C2 35
METRIC BOLT 1817810C1 67, 67
1822372C1 81
1817811C1 67
1823275C1 37, 37
1817812C1 25, 27,
37, 37, 51 1823281C1 37

1817830C1 71 1823967C1 37

1817859C1 23 1823991C1 43

Page 160
Parts Index

Description Part No. Page Description Part No. Page

1829820C1 37 OIL FILTER HEAD 1827689C91 31

1850815C1 41 OIL PIPE 1825668C1 75

40055R1 21 1845877C1 75

MOUNTING 2634A115 117 OIL PRESSURE 1807369C2 51


SENSOR
2634C304 119, 137
OIL PRESSURE 2848062 131
MOUNTING PLATE 1827400C1 23 SWITCH
NON RETURN 1825511C1 59 OIL PUMP 1833357C91 23
VALVE
OLIVE 0566004 143, 143
NUT 0576304 95, 151
1812348C1 59, 59,
1820278C1 21 59, 59, 59
1820301C1 21 PIN 17135R1 13
1820923C2 19 500397C1 147
1841574C1 75 PIPE - AIR 3423R016 101, 107
2211224 95 3571C048 123
2318A209 117 PIPE - COOLANT 3451A001 121
2318A603 119, 123, PIPE - COOLER TO 3571C049 127
123, 127, MANIFOLD
137
PISTON AND LINER 1841896C94 63
2318A634 145 KIT
265205R1 59, 59, PISTON RING KIT 1830724C92 63
59, 59, 59
PLATE 1817545C1 21
31083R1 55, 55
1818432C1 81
31084R1 81
675412C1 41
33532129 143, 143
686702C1 57
40050R1 35, 55, 67
PLUG 0650204 143, 143
O RING 1818402C1 75
1818186C1 17
OIL COOLER 1815904C2 25
1820919C1 59
1841739C91 25
1822053C1 37, 37
OIL FILTER 26540244 25
1826342C1 11

Page 161
Parts Index

Description Part No. Page Description Part No. Page

1838845C1 11 ROCKER SHAFT 1830593C94 19


ASSY - MINOR
23623R1 11, 11,
11, 15 ROCKER SHAFT 1827316C1 19
SPRING
24864010 135
ROTATOR 1824680C1 15
26560614 141
SCREW 0096445 95
327412R1 19
0748521 115
347822R1 15
0748663 87
40005R1 11, 11
16067DA 19
444612 11, 15, 45
1810491C1 59, 59
444613 51, 81
1822267C1 77
444618 11, 25
1825464C1 21
444650 15
2186431 95
445751 15, 15,
51, 81 2311F055 119, 137

9409949 15, 33 2314C369 115

PRE-FUEL FILTER 2656086 141 2314F002 129


ASSY
2314H002 123, 127
PRESSURE PUMP 1882084C92 65
2314H004 113, 127
PRIMING PUMP 1824946C1 59
2314J001 103
PUSHROD 1850010C1 19
2314J002 119
RADIATOR 2485B261 135
2314J003 105, 109
RADIATOR CAP 24870013 135
2314J008 119
REAR OIL SEAL 1815699C3 57
HOUSING 2314J603 117, 151

REGULATOR 1841217C91 65 30360R1 49

RELAY 2848A226 149 SEAL 0490786 141

RING 33415356 145 1818716C5 35

ROCKER SHAFT 1827195C95 19 1830362C1 25


ASSEMBLY
SEAL - CAMSHAFT 682444C1 11

Page 162
Parts Index

Description Part No. Page Description Part No. Page

SEAL - FRONT END 1827177C1 23 SEAL - WATER 1819099C1 67


OIL PUMP

1833096C92 23 SEAL KIT 1822322C93 63

SEAL - O RING 1814546C1 17 1830742C92 65

1815873C1 17 SENSOR 1807339C93 51

1817862C1 23, 23 1807339C94 51

1818400C1 25 1814320C1 51

1818727C1 81 1830669C91 51

1820353C1 31 SEPARATOR 26560156 141

1820878C2 35 SERVICE KIT 2638C353 147

1820907C2 25, 35 SHAFT 1820277C1 21

1820920C3 35 1820294C1 21

1821098C2 25, 25, SKIRT 1833433C1 63


25, 25
SLEEVE 1818778C3 15
1822135C1 83
3318H104 95
1823782C1 59
SPACER 1820823C1 29
1824735C1 25
SPRING 1823734C1 59
1824736C1 25
STARTER MOTOR 2873K116 87
1836075C1 27
STARTER RING 1815440C1 43
1879999C1 51
STAY 3612T003 117
379181R1 59
STRAINER 1817674C1 59
SEAL - REAR END 1817867C92 57
OIL 1817677C91 59

SEAL - TIMING 1842910C1 35 STUD 1819245C1 45


CASE
1819931C1 25, 25
SEAL - TIMING 1842909C1 35
1821642C3 71, 73
CASE COVER
1823742C1 45
SEAL - VALVE 1823925C1 15
STEM 2313F079 145

SUMP 1819018C93 37

Page 163
Parts Index

Description Part No. Page Description Part No. Page

1823278C92 37 VALVE GUIDE 1824647C1 15

SUPPORT BRACKET 1827435C1 19 VALVE SEAT 1827121C2 15


INSERT
TAPPET 1809570C1 19
1830310C2 15
TEEPIECE 1830487C1 11
1830311C2 15
TENSIONER ARM 1830033C2 29
1830711C1 15
THERMOSTAT 1830256C93 27
ASSEMBLY 1830712C1 15

THREE WAY COCK 1825542C1 17 1830713C1 15

TIE 2817157 121 VALVE SPRING 1825540C1 15

TIMING CASE 1826335C92 35 677349C1 15

TIMING COVER 1820465C4 35 WASHER 0920004 89, 95

TRANSDUCER 1840078C1 51 0920006 123

TUBE 1817669C1 25 0920009 115

1822646C1 65 0920154 143, 143

1829802C1 65 0920444 87

1830190C1 25 0920471 115, 119

691846C1 39 1814757C2 15, 19, 47

TUBE ASSEMBLY 1830187C91 83 2131A010 117

1834491C1 37 2134A010 117

TURBOCHARGER 1825406C92 77 24864011 135

TURBOCHARGER 1836488C1 77 26431192 141


CORE
26560016 141
VALVE 1815239C3 25
33124118 119
1819418C2 25
3312K018 95
1822530C92 59
687024C1 41
1823253C1 31

1833386C1 35

26510291 97

Page 164
Parts Index

Description Part No. Page

WATER FILTER 26550001 31

WATER PIPE 3475X007 125

WATER PUMP KIT 1830606C94 67

WIRING HARNESS 1807419C96 49

3161C013 149

3161C093 95

WOODRUFF KEY 218211 21

691044C1 41

Page 165

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