`HAWAIIAN-PHILIPPINE COMPANY

Barangay Hawaiian, Silay City, Philippines

ACCOMPLISHMENT REPORT

MILL AND BOILER DEPARTMENT

WEEK #2

Submitted by:

CHYNPAUL CARL S. ANDAN

Cadet Engineer

Submitted to:

RONALDO D. VALENZUELA
Civil Works Supervisor

ARNOLD S. DEPASUCAT
Mill and Boiler Superintendent

KEVIN XERXES S. GENERATO

Assistant Factory Manager

LUCAS R. NEDAMO GLORIA G.PASUSTENTO

Factory Manager HR. Manager
November 7,2022
Activities:
My first day as a Cadet Engineer here in HAWAIIAN PHILIPPINE COMPANY, our Assistant Factory
Manager Engr. Kevin Xerxes S. Generato, discussed to us our line of work in this company and how we can be
flexible in every department we may be designated, he wanted us to be trained not just in our profession or our
personalities but how we can gain experiences and knowledge in everything we do. Engr. Ronaldo V. Dela Cruz,
he discussed to us the safety in our work as Engineer that we must put always our Personal Protective
Equipment (PPE) to avoid accidents and also he discussed to us the unsafe acts and unsafe situation and how
to prevent them. Engr. Vic Cesar Lamio toured us here in Hawaiian and briefly discussed to us the process of all
areas in this company.

November 8,2022
Activities:
On this day, afternoon I was designated to Mill and Boiler Department I was introduced to Supervisors,
Assistant Boiler Operator, Junior Engineer and my fellow cadet Engineer, they told me some inspiring words to
be more efficient in work. Due to lack of time I was not toured here in boiler.

November 9-14
Activity:
I was introduced to the water systems and its parts:
1. Make Up # 1 and 2
2. Make Up Pumps (North, South, Center)
3. Hotwell Tank (Supplied condensate water from kestner Evaporator )
4. Daerator Lift Pump
5. Daerator Tank
6. Feedwater Pump (Turbine powered, Electric and for Start Up Electric Pump)
7. Economizer
8. Steam Drum
9. Mud Drum
10. Blowdown valve
11. Continuous Blowdown Valve
12. Superheater Tubes
13. Live steam
14. Flash Tank
LEGEND: 1

1. Make Up # 1 and 2
2. Make Up Pumps (North, South,
Center)
3. Hotwell Tank (Supplied condensate
water from Kestner Evaporator )
2
4. Deaerator Lift Pump
5. Deaerator Tank
6. Feed water Pump (Turbine
powered, Electric and for Start Up
Electric Pump) 3

7. Economizer
8. Steam Drum
9. Mud Drum
10. Blowdown valve
11. Continuous Blowdown Valve 4
12. Superheater Tubes
13. Live steam
14. Flash Tank
5

12

13
8

11

9 14

10
Learnings:

This week I had learned that the water supplied in the Make-up tanks are condensate water, make up pumps are

the one who supplies water to the hotwell tank if there is not much supply on the Kestner Evaporators. Hotwell

tank is the storage of the condensate water then goes to deaerator lift pump the one that supplies water coming

from hotwell tank then enters to the daerator tank a film type deaerator, sprays in the head which give film

distribution then if the temperature is right and with contact with the exhausting steam, dissolved gases are

formed particularly oxygen and are released through a vent. In addition, daerators provide feedwater storage and

proper suction conditions for boiler feedwater pumps. The water coming from the daerator storage tank is fed to

the suction side of the pump. each pump delivers feedwater control valve to the boiler. the water then enters to

the economizer ranging with a temperature of 115°C, economizer are heat exchanger it captures heat from

exhaust flue gas and return it to the boiler by heating the incoming feedwater ranging with a temperature of

300°C it is then reject to the economizer ranging with a temperature of 175°C. This also gains me knowledge

that this economizer is economical.

ECONOMIZER DIAGRAM:

It consists of 5 loops multiplied with 6 elements equals to 30 segments. The economizer Elements are arranged

into one bank 20 wide x 32 high and are carried on the traverse supporting beams and enclosed in a steel plate

casing. The panels form the sides and ends and are welded to ensure gas tightness. Spacer bars, which at the

same time serve to tie a vertical row of elements together, are provided with support feet and occur in line with

each support beam. At the header ends of the elements, the top/bottom tube in each element is not welded to

the spacer bars to allow movement due to differential expansion and to assist the attachment at headers to

elements.

115˚C

Economiser Performance Data:

175˚C

Type of Economizer Clyde Bergemann Senior Double “H”

Arrangement Gas Horizontal/water up
Number of tubes 32
Length over fins mm 8900
Base Tube mm 38.1 OD x 3.4 mm
Heating surface m² 2742
Load Design
Water Flow Kg/s 55.56
Gas flow Kg/s 93.00
Gas inlet temperature ˚C 320
Gas temperature leaving tube tank ˚C 198
Water inlet temperature ˚C 105
Water temperature leaving economiser 160
Gas draught loss over tube tank mmwg 34
Gas mean specific heat Kj/kg˚C 1.167
Total water pressure loss Kpa 80
Total heat to water KW 13190
Storage Procedures:

The economizer may be stored wet or dry, the method depending on the storage time and

anticipated environmental conditions for that period. Wet storage techniques must never be employed if there is

any likelihood of freezing or frost damage.

Cleaning of economizer:

The rake sootblower is mainly used for cleaning of finned heating surfaces. It also used to

clean tubes of air heaters carrying flue gas or the like. The blowing element of the rake sootblower is a blowing

rake consisting of a central tube and one or several traverse tubes which are equipped with venture nozzles. The

blow jets leaving the nozzle are directed in parallel to the fins and therefore provide for optimum cleaning of the

narrow tube lanes and of between the individual fins. the blowing rake is arranged axially moveable in the flue

gas pass and remains in the flue gas pass even during blower breaks, the rear end of the central tube is

connected to a lance tube which is moved by a sootblower carriage running in the slide rails of the track beam.

The lance tube moves axially into the flue gas pass, changes its direction of movement in reversing position and

returns to initial position.