Adding Keys Note: This procedure only leams the vehicle keys. This procedure will not lear the immobilizer function. Before proceeding with this procedure, the immobilizer function must have been leamed forthe body contro! module and engine contol module “The procedure wil fst erase sll vohice keys when adding one or more keys. Even when only one key is eded al vehicles are erased bolo‘ foaming the now key. Tho exsting keys are eleamod agan during tho programming procedure. Bo sure that all eustng velclo keys are available dung the programming procedure ‘This program function wil tke mare than 15 minutes the battery voltage is lw, charge the battsry belore programming the contol module ‘A tolal of 8 keys may be programmed to a single vehicle, ‘This procedure should be used wien @ new vehicle key needs to be programmed or when all vehicle keys need to be replaced reprogrammed. ‘Connect a sean ool to tha vehicle and access SPS. Reter To Sarvice Proaramming System (SPS) “Turn ON the ignition, wih te engine OFF Ensure tat all power consuming devices aro turnod OFF on the vehice ‘Selact the SPS application and felow the onscreen instructions ‘Select Reorogram ECU. ‘Selec the IMO Immobilizer Lear function. Soloct the Program Transpandor & Remoto Keys function. Enter the secunty code and flow the on-screen instructions ‘After spproxmately 17 in. and after tum OFF the lgntion for + min. the frst key is eemed, The sereen vil dsp kay?" Select YES unt a oxsing vonicia keys are learnad. ‘Alter programming al keys "Programming Complete” is displayed ‘With a sean tool, ear any OTCs. ‘Leam AdsttionslDriver or Passenger Seat Side Inflatable Restraint Module Replacement on Callout] ‘Component Name [Warning: Refer fo SIR Waming inthe Preface section Preliminary Procedures Remove the front seat back cushion pad. Refer lo Eton! Sea! Back Cushion Pad Replacement Inflatabie Resiraint Front Seat Side Module Fastener (Qty 2) |Paution: Rotor to Fastaner Gautn inthe Preface section Inighten le 25 nm Gain) Front Seat Side Infalabie Restrant Module 2 [Procedure isconnect the electrical connactorFront and Rear Object Alarm Module Bracket ReplacementFront and Rear Object Alarm Module Replacement on (Eatout] ‘Companent Name [Preliminary Procedure Remove tho quarter innor tim finish panel Refor to Quarter janes Tum Fish Panol Ropiecomant lecincal Connectors 1 [Procedure loven the mecnanicalinterock and oisconnect the electrical connectors. Front ana Rear Opject Alarm Module Procedures Push the retainer and move the front and rear object alam module out ofthe bracket, [Alter replacement refer to Contol Module References Tp For programming @ control module connect an OpelWauxhall approved battery charger to guarantee a charged battryFront End Inflatable Restraint Discriminating Sensor Replacement on Callout I Component Name [Warning: Revere SIR Waring m the Preface section Prelim inary Procedure Disable the SIR system. Refer to SiR Disab Front End infatabie Restraint isesminating Sensor Fasioner |caution: Refer to Fastener Caution in the Preface section Procedure 41. Release the fastener rom the front ena inatabe restraint discriminating sensor 2. Disconnect the ron end ivsable restrant discriminating sensor eleceal connactor Tighten 75 Ni (66 0m) Front Eno iaiabie Resvaint Dsorminaing Sensor Procedure Push the frontend infiatablo restraint discriminating sonsor to the right and pul it ut from tho front end uoper ti barFite : [No Setdion SSS a Preface , - i General Information Front Parking Assist Alarm Sensor 1S Body Hardware and Trim Replacement B Body Repair 2 Body Systems 33 General Vebicle Information 8 Brakes 22 Dinenostic Navigation 38 Driveine/axle 2 Driver Information and Entertainment Engine Buvac {1 Power and Signal Distribution |B Root {ed safety and Security Bodject Detection @ Repair structions ‘Front and Rear Object Alarm ‘Module Bracket Replacement 1 Front and Rear Object Alarm ‘Module Replacement © Front Parking Assist Alarm Sensor Replacement # Rear Parking Assist Alarm | ‘Table of Contents to Document Ratio: [4000 =] The TIS software application does not suppor the use ofthe browser's Forward and Back buttons. Errors will coccur, Please otly tse the buttons that are displayed on the application sereens and not on the toolbar, ‘&leaf. AOQOO.Front Seat Belt Anchor Plate Tensioner Replacement - Inner on Callout —[ Component Name [Warning: Refer to SIR Soalbal Pslensioner Handing Waring n he Preface section. Preliminary Procedures 4. Disable the SIR system, Refer to SUE Disab SIR Disabling and Enabing 2. Disconnect the negative Dattery cable. Reter | a r on 3._Romove divor or passenger soalreplacoment. Rofot fo Liver o Passondar Seal Roplsconant [Drver or Passenger Seal Bel Tensioner Fastener 1 |Caution: Rete to Fastener Caution in he Pretace section. lrignten {SN (33 0A) Jbrver or Passongar Seat Ban Tensioner 2 [Procedure isconnect the two elecical connectorsFront Seat Belt Anchor Plate Tensioner Replacement - Outer os Callout [ ‘Component Name [Werning: Rater fo SI Soaibal Pslensioner Handing Waring in the Preface section Preliminary Procedures 1}. Remove the dnver or passenger seat. Refer to Diver or Passenger Seat Replacement 2._Remove the front seat adjuster track fhish cover Refer fo Fion! Seal AGlusiar iach F nish Cover Replecemen [Dnvar or Passongor Seat Bait Tensioner Fastonor |ceution: Reterto Eastener Caution inthe Preface section, Procedure 1 | 1 Release the diver or passenger seat belt tensioner cover. 2. Release the diver or passenger seatbelt ou of the der or passenger seatbelt tensioner. inp use a sma nat bladed to! to reloase tho aver or passenger seat elt tensioner cover. Tighten bNmozin Drvor or Passongor Seat Bal Tensioner Fasionor |caution: Refer to Fastener Caution in the Praface section Irignten [45 Nm 33 AD [Driver or Passenger Seat Bett TensionerProcedure sconnect ne elactical connectorFront Seat Belt Guide Adjuster Replacement on Caout Component Name [Preliminary Procedure Remove tho conto pila upper tim panel Refer to Cons Pilar Uoper Tun Payal Roslacomnent Driver or Passenger Seat Shoulder Belt Gude Adjuster Fastener (Qty. 2) 44 [@eution: Reter to Fastenor Caution inthe Preface section Tighten bom (16 1b) 7 JDrver or Passengor Seat Shoutoor Ben Guice Aguster Rotanor '3____[Drver or Passenger Seat Shoulder Belt Guide AdjusterFront Seat Belt Retractor Replacement on Callout] Component Name |Worning: Rafer to SIR Wanna w he Preface sachon |Warning: In order to prevent accidental deployment and te risk of persona injury, do not dispose ofan undeployed infiator module as normal shoo waste. Undeployed inflator madulos contain substances inat could cause severe llness or personal inury i thet sealed |contaners are damaged during disposal. Use the folowing deployment procedures to safely dispose cf an undeployed inlater medule Faire to coserve te folowing disposal metneds may be & violation of federal, sate, O loca laws Preliminary Procedures 1. sable he SiR aystom. Refer to SIR Disabino and Enaning 2. Remove the font sido door sl rim plato. Refar to F1ont Sido Door Sil Trim Plate Ropiacomont 3._Remove the ceive pllar upper tim panel, Refer to Cente Pile: Upper Tem Panel Rep acermeh [Dsver or Passenger Seat Bek Fastener |Caution: Refer to Fastener Caution in the Preface section. |Procedure 1. Release the driver ar passenger seat belt tensioner cover. 2. Unscrew the fastener. 3. Release me evar or passanger saat bet out oF the dwar or passenger seatbelt tensioner (outer. [rignten ENma7 ion [Dnver or Passenger Saat Bak Jrront Seat Bett Retractor Fastenor |caution: Refer to Fastener Caution in the Preface section,[rianten [est (33 bn) [Front Seal Bal Rovacior Rataner [Front Seat Batt Revacior Fastener Jcaution: Reter to Eastener Caution in the Preface section, [Tighten [35m (25 tf) [Front Seet Bet RevaciorIgnition Lock Cylinder Theft Deterrent Sensor Aerial Replacement (Ear ‘Component Name Preliminary Procedures 1. Prepare th thet doterront contol module fr replacement, refer to Conia! Module References for programming and set up information 2. Disconnect the battery negative cable. Refer to Battery Neanive Cable Disconnection and Gonnection 3._Remava the stooring column lower vim cover Refer to Seana Column Lower Lom Cover Replapamant Jontion Lock Cylinder Thet Deterrent Sensor Aerial \Procedure Disconnect he elactrical connector Release the retaner. FRoter to Conta Module Reterannes for programming and sot-up information Te For programming a contol module connect an QpelVauxhell approved hattery charger to guarantee 6 changed battImmobiliser Schematics Immobiliser woImmobi jiser System Component Programming “Tis procedure wil ltern the immobilizer function. Following program function wil take more than 1S minutes. the battery vatege fs low, carge the battery before programming the contr module Note: Before programming the Immobilizer Function, the body control module (BCM) andor the engine control module (ECM) must be programmed, ‘Connect a scan tool to the vehicle and access SPS. Refer io Service Proaramming System (SPS) “Turn ON the ignition, wih te engine OFF Ensure iat all power consuming devices aro turned OFF on the vehice. ‘Selact SPS application and flow the onscreen instructions. Select Reprogram ECU. ‘Select the IMMO Immobilizer Lear function Solect the program Immobiizor Function. Note: If both conrol madules were replaced, then completely new keys are needed 8. On tho noxt scroon seloct the appropriate contol module or modules i bth are replaced. I only one contol module was replaced ‘lect Use Existing Transponder Keys. If both cant modules ware replaced sslect Use New Transponder Key's. 9. Enter tne secunty code end folow the on-sreen instructions 10. With Use Existng Transponder Kays: Aller approximately +1 min. and after tuen OFF the ignton for 1 min. the Soreen val dsplay "Programming Completa" 111. With Use New Transponder Keys: Afar approximately 11 min. and afler tur OFF the ignition for 1 min the fst keys lame. The screen wil splay “Leam Asdtonal Key?" Select YES unt all existing vehicle Keys are learned 12. After programming al keys Programming Complete" splayed 13. Wiha scan tool, clear any DTCs,Inflatable Restraint Front Passenger Presence Sensor Replacement Os) Callout] Component Name Preliminary Procedures [Remove the front seat cushion cover Refer to Front ion Cove Roplacomen [iniatabie Restrent Front Passenger Presence Sensor + [Procedure 4. Disconnsct the lectrical connector athe underside ofthe seat, 2_ Carefully remave the sensor retaining tongues out ofthe cushion pad foam.Inflatable Restraint Instrument Panel Compartment Module Disable Switch Replacement Campanent Name fnsiroment Panel Outer Tam Cover Ip use a fat-bladed plastic tim ool to ai in the removal ofthe cuter tie cover. infiatabie Resiraint instrument Panel Compariment Mocule Disatie Swch Procedure 1. isoanneet tne elacncal connection. 2._ Release the infatble restaint module disable switchInflatable Restraint Rear Side Door Side Impact Sensor Replacement on Callout [ ‘Component Name |vorning Retro SIR Wanna w he Preface sechon Preliminary Procedures 41. Disable the SIR system, Refer to SIR Disabing and Enaaling 2._Remove the front and rear side door sil tim plate Refer fo Fon! Side Door Sil Tsim Plate Replacement iniatabio Restraint Rear Door Side Impact Sensor Fasisnet |ceution: Reterto Eastener Caution inthe Preface section, Procedure 1. Release the fastener trom the infltable restraint rear side door impact sensor 21 Disconnect the infatable restraint rear side door impact sensor eleccal connectr. Inighten [75 Nm (66. im) nctable Restraint Rear Side Door Inpack Sensor 2 [Procedure Push the inatabe restraint rear side door impact sensor upwards and pullit rom the conve pilaInflatable Restraint Sensing and Diagnostic Module Replacement O.| (Eatout] ‘Companent Name [Warning® Revere SIR Waring m the Preface section Preliminary Procedures 4}. Disable the supplemental inflatable restraint (SIR) system. Refer to S13 Disabling and Enabling . 2._Remove the font floor console Refer to £7091 Fl i ner Jnlatabio Restrnt Sonsing and Diagnostic Modulo Fasioner (Qy. 3) |caution: Reterto Fastener Gautan i the Preface secton Procedure biscomnect the electical connectors. Tighten ON (89 in) natabie Restrnt Sensing ana Diagnostic Module Procedure 1. Tighten down tho inflatable restraint sonsing and diagnostic module by all thr fastonor. 2) Connect the electrical connectors 53. Program the inltable restraint control module after replacement, Refer to Control Macule References Te Fo programming control module connect an Opel/Veunhall anproved battery charger to guarantee a charged batteryInflatable Restraint Steering Wheel Module Coil Centring Os Caution: The now SIR col assembly willbe centored. Improper algnment of he SIR coll assembly may damage the unit, causing an Inflatable restraint malfunction \Venty the folowing conditions before centring the supplemental inflatable restrain (SIR) steering wheel module coi + The whaels onthe vehicle are steight ahead +The centring mark (1) ofthe stosring shafts inthe 6 o'ock poston “Turn the labe ofthe cock spring clocks until the coil bon stops. De no force Turn th lobe of he lack Spring antclockwisa approxmately 2 tums tothe Nauta postonInstrument Panel Inflatable Restraint Module Replacement [Eatoutl ‘Companent Name |vorning Referto Sf nial Midis Handing and lore Warning i the Preface secion |Warning: Refer to SIR Warning in the Preface section Preliminary Procedures 4 Disable the supplemental inflatable restraint (SIR) system. Refer o, SIR Disabing and Enabling 2._Remove the instrument panel assembly. Refer to lsiuument Pans! Assembly Replacement [instrument Panel intatabee Restraint Module Fastener (ry. 2) Jcaution: Refer to Fastener Caution in the Proface section. Irignten SNM 40.0 in) [instrument Panel infatabve Resta Module IProcedure 1. Disconnect the alacrical conectors 2. After replacing the module, ploy the old module before disposal. tthe module was replaced under warrenty, uly deploy land dispose ofthe module afer the equirec retention period. Refer to ulalavle Resa! Module Hendin ana scien |Power, Ground, Indicators, Data Communication, and Air Bag Disable >» FWOORear Centre Seat Belt Opening Bezel Replacement Callout Component Name: [Rear Seot Contre Shoulder Bat Ratracior Housing Bezel 1 [Procedure Pun gemty the rear seat centre shoulder bet retractor housing beze! to disengage from the hesdining thm panelRear Centre Seat Belt Retractor Housing Replacement on Callout] Component Name [Preliminary Procedure Remove tho noadining tin panel. Refer to Headining Tum Pay Replacement Rear Seat Centre Shoulder Belt Retractor Housing Fastener (Qty. 2) 1 |caution: Refer to Fastener Caution in the Preface section [Rear Seat Conte Snouder Bet Retactor HousingRear Object Sensor Wiring Harness Replacement on Catout | ‘Comparent Name Preliminary Procedure Remove tho roar bumper fascia Refer to Rear Bumper Fascia Replacement “1 [Rear Object Sensor Winng Hammes Retainer (Qty 5) JRear Opject Sensor Winng Hemess| 2 [Procedure Jossoonnect ine rear abject sanser wring harass electrical connector rom tha fear abject sensors,Rear Parking Assist Alarm Sensor Replacement on Callout ‘Component Name Preliminary Procedure Remove the roar bumper fascia Reto to Bee: Buss Fascia Repacomes JRear Object Alarm Sensor Retaner (Qty 2) lProcedure 4. Disconnect the ear object alarm sensor electncal connector 2_Rolease the locking felaner rom he rear abject alarm sensor suppor [Roar Object Alarm SonsorRear Seat Belt Buckle Replacement on Calout —[ Component Name [Preliminary Procedure Remove tho roar seat (out). Refer to Rear Saat Revlacoment [Rear Seat Set Buckie Fastener |Caution: Refer to Eastonar Caution in the Proface section. IProcedure loisconnect te electrical connector. Ingnten Jas nm (33 Z___ [Rear Seat Salt SueKoRear Seat Belt Retractor Replacement os Calout —[ Component Name Preliminary Procedures Disable the SIR system. Refer to Disconnect the negative batlery cable. Refer lo Balen Negative Cable Disconnection and Connection Remove the rear seat otter recliner fron lower frish Cover Remove the body tok pilar upper tim panel Refor to Hacy Lock Pur Uopar Tam Panel Replacamen Rear Seat Shoulder Bolt Fastener |caution: Refer to Eastoner Caution in the Preface section. ; [Procedure Move me rear seat rorwaras, lrignten bs N.m (25 Roar Seat Shoulder Bat Fasionar (aly 2) IProcedure Fo the rear seat backrest foward. Ingnten lbs Nm @s mn 3___[Rear Seat Bot RovactorRear Seat Center Shoulder Belt Buckle Replacement (Eaivoul ‘Component Name Rear Seot Canire Shoulder Gal Buckie Grackel Fastener [caution: Refer to Fastener Gaulion in the Preface section IProcedure Move te rear seat forwards, Fold te rear seat backrest forwards Release the elastic tape securing the rear seat centre shoulder bet buckle on te rear seat bet stowage pocket, Hold up tne rear seat ack cushion oponing ish cover to remove the rear Seat contre shoulder belt buckle Bracket fastener. (sconnact the elacrcal connector Irignten 35 Nm (25 bf 2 JRear Seot Centre Shoulder Bak BoekeRear Seat Centre Shoulder Belt Replacement (Eaivoul ‘Component Name Rear Seot Canire Shoulder Gal Buckie Grackel Fastener [caution: Refer to Fastener Gaulion in the Preface section IProcedure Move te rear seat forwards, Fold te rear seat backrest forwards Release the elastic tape securing the rear seat centre shoulder bet buckle on te rear seat bet stowage pocket, Hold up tne rear seat ack cushion oponing ish cover to remove the rear Seat contre shoulder belt buckle Bracket fastener. (sconnact the elacrcal connector Irignten 35 Nm (25 bf 2 JRear Seot Centre Shoulder Bak BoekeRear Sensors (UD) ® wooRemote Function Schematics Keyless Entry wohReplacing Keys Note «+ This procedure oniyleams the vehicle Keys. Ths procedure will not earn the immobilizer function «+ Before proceeding with this procedure, the immobiizer function must have been learned forthe body control module and engine contro! module «+ The procedure wil fist erase all vehicle Keys when adding one or mare keys. Even when only one Key is sxded al ehices are erased bolo‘ foaming the now key. Tho exsting keys are eleamod agan during tho programming procedure. Bo sure that all eustng velclo keys are available dung the programming procedure «+ This program function wil teke more than 15 minutes «+ Hthe battery votlage is low, charge the battery before programming the control module «+ A otal of keys may be programmad to a single vehice. ‘This procedure should be used wien @ new vehicle key needs to be programmed or when all vehicle keys need to be replaced reprogrammed. ‘Connect a sean ool to tha vehicle and access SPS. Reter To Sarvice Proaramming System (SPS) “Turn ON the ignition, wih te engine OFF Ensure tat all power consuming devices aro turnod OFF on the vehice ‘Selact the SPS application and felow the onscreen instructions ‘Select Reorogram ECU. ‘Selec the IMO Immobilizer Lear function. Soloct the Program Transpandor & Remoto Keys function. Enter the secunty code and flow the on-screen instructions ‘After spproxmately 17 min. and after tum OFF the nition for + min. the frst key is lemed, The sereen vil dsp Koy?” Saloct YES uni all exstng vehicle koys are learned. ‘Alter programming all Koys "Programming Complete” is splayed ‘With a sean tool, ear any OTCs. ‘Leam AdsttionslRoof Side Rail Inflatable Restraint Module Replacement Tatiout_| Component Name [Werning: ReterTo SIR lnfator Module Handing and Sloraas Warning nthe Preface sedhon |Warning: Refer to SIR Waring in the Preface section Preliminary Procedures 1. Disable the supplamental inflatable restraint (SIR) systom. Rofor to SIR Disabling and Enabling 2_Remove the headlining im panel Refer fo Heading Thm Pane! eplacement Root Sige Ra Infatabie Restraint Module Fastener (Qky- 3) |caution: Refer to Fastener Caution inthe Protace section. Ingnten I5Nm (441 in) [imatabie Restaint Root Side Ral Modu Fastoner [5 Nm (44 in) JRoot Sige Ral infatabie Restrain Module Retainer (aly 3) [Special Tools let-408557 Remover For equivalent regional tools refer to Sgeclal Tools Roof Site Ra infiatable Restraint Module[Procedure loisoonnact me rot sido ai nfatable restraint madule electrical connectorSeat Belt Catch Stop Installation on) [Caltour] Preliminary Procedures Component Name Loca to nolo inthe seat belt webbing where the original seat bolt stop button was located 2) ifthe engine hols inthe seat bat webbing 's not visible, perform the follwing + IPetherthe ight a left stop button is missing use the opposing seat bell asa reference. + Wn me oppasing seat net uly stowed, measure the distance between the Seatbelt wer anchor and the stop button + Using the measurement obtained above, measure and mark the location ofthe missing stop butlon oa the cane ofthe seatbelt swabbing 3. Ensure the belt catch pate i located above the mark or orginal hale seat Gon Laton Stop Procedure 1. Werk the malo half of tho stop button through the hol in the webbing or atthe marked location. 2. Align the female half ofthe stop button with the male haf ofthe stop button 3. Snap the two halves together a ‘Thm off any access of he maie half ofthe stop button tush wit the female Naif ofthe stop button, fie[Ensure the male half of the stop button is facing forward in the vehicle in order to ensure the stop button wil not snag customers JeothingSeat Belt Schematics Seat Belt SwitchesSteering Wheel Airbag Coil Replacement on [Eatout] ‘Component Name Preliminary Procedures 4. Remove the steering whedl Refer to Siognina Wheel Replacement 2._Loosen the slesnng coluran tim covers for access. [Steering Wee! infatable Restraint Module Gol BOF (Oy 4) 1 lcaution: Refer to Fastener Caution in the Proface section [Sieenng Wheel Inatable Restraint Module Col IProcedure 41. Disconnect any electrical connectors as needed 2. Transtor ine steering wneel postion sensor Ror to Slagona Anale Sensor Replacement 2 bre + Donat remove the centring tab fom 8 new steering whee! infatable restraint module col unit has been installed or re- ‘ening wil be requires + ifre-centring of he steering whee! inate restraint module colis needed then refer to Inftable Restraint Steering Whee! Module Col canting.‘Steering Wheel and Passenger Air Bags PHEWSteering Wheel Inflatable Restraint Module Replacement [Eatoutl ‘Companent Name |Werning: Refer To SIR Infator Module Handing and Sloraas Warning nthe Preface secon |Warning: Refer to SIR Waring in the Preface section Preliminary Procedure [bisabo to supplemental inflatable restraint (SIR) systom. Rofor to SIR Disabliny and Enabling [Steering Wheel Infatable Restraint Modu Retainer (iy: 2) IProcedure 1. Lower tne stering column and move tothe maximum rear end postion 2. Tum the steering whee! trom straight ahead fo 180 degree postion ‘3. nsert a smal serewedaver, or equivalent foo, tough he service openings on the rea left and right side ofthe steering whet 4 Push the spring fastener in the direction ofthe steering column to release the steering whee! inflator from the steenng wheel [Steonng wnest inatanie Restraint Modu IProcedure 1. Disconnect the electrical connectors, 2 Fully deploy the module before eisposal. If the module was replaced uncer stor tne requied retention period. Refer to IntTheft Deterrent Alarm Replacement Calout —[ Component Name [Preliminary Procedure [Remove the water plenum. Refer to Plenum Water Dellecter Replacement JFestener Bracket Theft Daterrant Alarm (Q¥y- 1) 1 |Caution: Refer to Eastoner Gaution in the Preface section. lrignten JB Nm (0 in) [Thot Deterrent Arm ASSOMDy 2 [Procedure 41. Disconnect the electrical connector. 2_Remove the theft terran alarm from the bracketTheft Deterrent Module Replacement O.| Catout_| ‘Component Name Preliminary Procedures 1. Propare the theft doterront contol module fr replacement, refer to Conia! Module Reforences for programming and set-up information 2. Disconnect the battery negative cable. Refer to Battery Neanive Cable Disconnection and Gonnection 3._Remava the stooiing column lower vim caver eter [Then Deterrent Module Fastener (Gly. 2) 1 |caution: Refer Fastener Cautian in he Preface section thet Deterrent wodule 2 [Procedures 4. Disconnect the electrical connector. 2._ Refer to Conta! Medule References for programming and setup informationTheft Deterrent Sensor Replacement Component Name, IProcedure isconnect the electical connectorTheft Deterrent System Schematics Content Theft