ILLUSTRATED PARTS LIST LIFTKING FORKLIFT TRUCK “4 WHEEL DRIVE, 4 WHEEL STEER ‘CAPACITY: 14,000 LBs. MODEL: 14P44 SERIAL NUMBER: L12872 KLETIONG JOODBRIOGE, ONTARIO LAL 1V9 & (905) 81-8908 2021TABLE OF CONTENTS K}FTKING Manufacturing Corp. FIGURE TITLE FIGURE PAGE MAST, CARRIAGE, AND FORK INSTALLATION 14 141 MAST ASSEMBLY, 2-STAGE 14,000 LBS. 12 13 CARRIAGE ASSEMBLY, 2-STAGE, 14,000 LB. CAPACITY 13 15 ENGINE ASSEMBLY 24 24 CYLINDER BLOCK AND LINERS 22 23 REAR END OIL SEAL 23 25 CRANKSHAFT, MAIN AND BIG END BEARING 24 27 PISTONS AND RINGS 25 29 CONNECTING RODS 26 241 CYLINDER HEAD ASSEMBLY 27 213 ROCKER SHAFT ASSEMBLY 28 245 TIMING GEAR AND CAMSHAFT 29 247 FUEL INJECTION PUMP GROUP 2.10 2.19 HIGH PRESSURE FUEL PIPES 244 2.21 ATOMIZER 2.12 2.23 ‘THROTTLE AND STOP CONTROL 2.13 2:25 PICK-UP SENSOR 2.14 227 SENSORS PLUG 2.15 2.28 FUEL LEAK-OFF PIPE 2.16 2:31 BOOST CONTROL PIPE 2417 2.33 FLYWHEEL HOUSING 2.18 2:35 FLYWHEEL AND STARTER RING 2.19 2.37 STARTER MOTOR 2.20 2.39 FAN DRIVE 221 241 OL SUMP 2.22 2.43 DIPSTICK AND FILLER TUBE 2.23 2.45 OIL STRAINER 2.24 247 CYLINDER HEAD COVER GROUP. 2.25 2-49 CYLINDER HEAD COVER 2.28 2.51 BREATHER 227 2.53 OIL COOLER 2.28 2.55 OIL FILTER GROUP 2.29 257 BLANKING PLATES. 2.30 2.59 FRONT END DRIVE INPUT 231 261 WATER PUMP 2.32 263 PIPES 2.33 265 WATER OUTLET HOUSING 2.34 2.67 FAN 2.35 269 ALTERNATOR AND PULLEY 2.36 2m ALTERNATOR BRACKET & FIXINGS. 237 273 TIMING CASE 2.38 275 TIMING CASE GEAR 2.39 277 TIMING COVER 2.40 278 BLANKING PLATES. 241 281 BLANKING PLUG. 2.42 2.83 LUBRICATING OIL PUMP AND DELIVERY HOUSING 2.43 2.85 TURBOCHARGER 2.44 287 FEED PIPES 2.45 2.89 LEAK-OFF PIPES 2.46 291 EXHAUST MANIFOLD 2.47 2.93 PIPE WORK & CONNECTIONS 2.48 2.95 EXHAUST ELBOW GROUP 2.49 297TABLE OF CONTENTS K}FTKING Manufacturing Corp. FIGURE TITLE FIGURE PAGE FLANGE GROUP 2.50 2.99 INDUCTION MANIFOLD 251 2401 LIFT PUMP. 252 2-403 PIPE, FILTER TO INJECTION PUMP 2.53 2-105 PIPE, INJECTION PUMP TO FILTER 2.54 2407 BOOSTER CONTROL PIPE, ONE 2.55 2-409 BOOSTER CONTROL PIPE, TWO 2.58 2411 GLOWPLUG GROUP, 257 2113 ENGINE LIFTING EYES 2.58 2415 ENGINE MOUNTING STUDS AND NUTS 259 2417 OIL PRESSURE SWITCH/GAUGE PLUGS 2.60 2119 CONNECTORS, WATER TRAP 261 2121 WATER TRAP, 2.62 2.423 MISCELLANEOUS 2.63 2425 ‘TRANSMISSION ASSEMBLY 34 a4 CONVERTER HOUSING GROUP 32 33 TRANSMISSION CASE & PLATE GROUP 33 35 TORQUE CONVERTER GROUP 34 37 GEAR GROUP. 35 3.9 PUMP DRIVE GROUP 36 3-14 CHARGING PUMP GROUP a7 3613 REVERSE IDLER GROUP 38 315 FORWARD AND REVERSE SHAFT GROUP 39 3-17 3RD SHAFT GROUP 3.10 349 4ST AND 2ND SHAFT GROUP LONG DROP. att 321 1ST AND 2ND SHAFT GROUP LONG DROP. 3.12 3.23 OUTPUT SHAFT GROUP, 3.13 3.25 PARKING BRAKE GROUP 314 3.27 CONTROL GROUP 3.15 3:28 MODULATION VALVE ASSEMBLY 3.16 3.31 INCHING VALVE ASSEMBLY 347 3:33 DRIVE PLATE GROUP 3.18 3:35 FRONT AXLE AND CENTRAL HOUSING. 44 at DIFFERENTIAL, FRONT AXLE 42 43 HUB REDUCTION, FRONT AXLE 43 46 BRAKES, FRONT AXLE 44 47 STEERING, FRONT AXLE 45 49 TRUNION, FRONT AXLE 46 ant REAR AXLE AND CENTRAL HOUSING ar 443 DIFFERENTIAL, REAR AXLE 48 415 HUB REDUCTION, REAR AXLE 49 47 HUB REDUCTION, REAR AXLE (CONT.) 4.10 44g AXLE BRAKE, REAR an 4.21 STEERING, REAR AXLE 412 4-23 TRUNION, REAR AXLE 4.13 4.25 ENGINE AND TRANSMISSION INSTALLATION. 54 B41 AXLE MOUNTING 52 53 FRONT DRIVE SHAFT 53 55 REAR DRIVE SHAFT 54 57 FUEL SYSTEM INSTALLATION 55 59 COOLING SYSTEM INSTALLATION 56 oat EXHAUST SYSTEM INSTALLATION ST 543TABLE OF CONTENTS KBFTKING Manufacturing Corp. FIGURE TITLE FIGURE PAGE AIR CLEANER GROUP 58 515 CAB GROUP 59 BAT CAB INTERIOR CONTROLS 5.10 519 ‘STEERING COLUMN INSTALLATION 511 5-21 FENDERS INSTALLATION 5.12 5:23 FRONT AND BOTTOM COVER 5.13 5:25 SWAY CYLINDER INSTALLATION 5.14 5:27 HOOD INSTALLATION 5.15 5-29 CAB ASSEMBLY 5.16 5-31 CAB OVERHEAD GRATE S17 5-33 GRAB HANDLE 5.18 5-35 FLOOR PLATES AND COVER GROUP 5.19 5-37 WIPER INSTALLATION 5.20 5-39 PLATES AND DEFROSTER FANS 5.21 541 DOOR AND WINDOW GROUP 5.22 543 UPPER DOOR ASSEMBLY, LH 5.23 545 UPPER DOOR ASSEMBLY, RH 5.24 5.47 DECALS AND MARKINGS 5.25 549 HYDRAULIC SCHEMATIC. 64 et LIFT CYLINDER CIRCUIT 62 63 SIDESHIFT CYLINDER CIRCUIT 63 65 FORK POSITIONING CIRCUIT 64 67 HY7DRAULIC PUMP 65 69 HYDRAULIC CONTROL VALVE 66 ett INLET AND OUTLET SECTION 67 643 WORK SECTIONS, TILT, SIDE SHIFT, FORK POSITIONING AND SWAY 6.8 645 WORK SECTION, LIFT CYLINDER 69 617 COVER SECTION 6.10 619 LIFT CYLINDER et 621 TILT CYLINDER 612 623 SIDE SHIFT CYLINDER 6.13 625 FORK POSITIONING CYLINDER 6.14 627 SWAY CYLINDER ASSEMBLY 6.15 629 SCHEMATIC, ELECTRICAL 12V 7A TA LIGHTS INSTALLATION 72 75K/HFTKING Manufacturing Corp. Section 1 Mast and CarriageKMETKING RAENHEIGHT ut | couLarseo FIGURE 1.1 MAST, CARRIAGE, AND FORK INSTALLATION, 14MAST, CARRIAGE, AND FORK INSTALLATION INDEX PART NUMBER DESCRIPTION ary 40227 111826 MAST, CARRRIAGE, AND FORK INSTALLATION -14-16P 1 101300 FORK, 2-1/4"x8"x 2 2 108349 CARRIAGE ASSEMBLY - 8.5" LBEAM 84° SHAFT STYLE 1 3 111827 MAST ASSEMBLY 16P, 2.CV 1 12yf 5) oO [se oye a () ® @ J G TU) a IG SECTION AA PART] OUTER | INNER | _UFT NUMBER | STAGE STAGE __| CYLINDER || 106324-10 | 106328-10 | 106377-10 | 106318-10 | 10634710 | 945 106324-11 | 106328-11 | 106327-11 | 106318-11 | 106347-11 | 100.5, 106324-12 | 106328-12 | 106327-12 | 106318-12 | 106347-12 | 106.5. 106324-13 | 106328-13 | 106377-13 | 106318-13 | 106347-13 | 1125, 106324-14 | 106328-16 | 106377-14 | 106318-16 | 106347-14 | 1185 a-an6 FIGURE 1.2 MAST ASSEMBLY, 2-STAGE 14,000 LBS. 13MAST ASSEMBLY, 2-STAGE 14,000 LBS. PART NUMBER DESCRIPTION 108324 MAST ASSEMBLY 35112 CHAIN PULLEY ASSEMBLY 35905 CHAIN BOLT PIN CHAIN BL-846 80348 HOSES PULLEY 86062 EXTERNAL SNAP RING 1.0 86980 MAST ROLLER BEARING 88163 COTTER PIN 0.125 x 1.006 89858 FLAT WASHER STANDARD 0.5 90266 NYLON LOCK HEX NUT 1.000-14-UNS 90801 HEX HEAD CAP SCREW 0.500-13 x 1.250 90714 HEX HEAD CAP SCREW 0.500-20 x 1.000 90720 HEX HEAD CAP SCREW 0.500-20 x 2.000 108318, LIFT CYLINDER - 16P/16M 108327 INNER STAGE WELDMENT, 2-CV, 16M/20M 108328, OUTER STAGE WELDMENT, 2-CV, 16M/20M 708335, CHAIN AND HOSES PULLEY PIN WLOMT. 108340 PIN SECOND STAGE LH. CHAIN PULLEY 108345, CHAIN BOLT-BLa46 108347 CHAIN BL-846 MALE TO MALE 14 ary 2 4 1 1 4 a 8 2 2 2 2 2 1 1 1 1 2 2aD a FORKPOS | CARRIAGE PARTNUVBEH wart | wor CYUNDER | WELDIENT | a Toes | 10586-60 | 106348-60 | 105720.60 105348-72 | 105863-72 | 106348-72 | 105780-72 10634984 | 105863-84 | 105348-84 | 105740 84 ‘e\als FIGURE 1.3 CARRIAGE ASSEMBLY, 2-STAGE, 14,000 LB. CAPACITY 15CARRIAGE ASSEMBLY, 2-STAGE, 14,000 LB. CAPACITY PART NUMBER 106349 37053 39234 81795 81797 86265 86966 86980 87309 87313 87315 88789 89654 89658 89835 9839 89951 90532 90541 90891 96835 102249 103286 106348 105740 105863, 900180 DESCRIPTION CARRIAGE ASSEMBLY - 8,5" 84" SHAFT STYLE PIN WLOT. RETAINING PLATE FORK POCKET, LH. FORK POCKET, RH. WTX BULKHEAD UNION 37° FLARE/37" FLARE #8 MAST BEARING MAST ROLLER BEARING ADAPTER #06-#05 FLOW DIVIDER TEE 6.6-4 FITTING FLOW DIVIDER MOUNTING BRACKET FLAT WASHER STANDARD 0.25 FLAT WASHER STANDARD 0.5 SPLIT LOCK WASHER 0.25 SPLIT LOCK WASHER 0.5 HEX NUT 0.250-20UNC. HEX HEAD CAP SCREW 0.250-20 x 0.750 HEX HEAD CAP SCREW 0.250-20 x 2.250 HEX HEAD CAP SCREW 0.500-13 x 1.250 ELBOW FITTING #6 FLATHEAD SOCKET COUNTERSUNK CAP SCREW 0.9125-18 UNC x 15 LOOP CLAMP FOR 1-1/2" OD, 3/4” WIDE 84" CARRIAGE WELDMENT - 8.5" LBEAM FORK GUIDE SHAFT FORK POSITION CYLINDER 45° STRAIGHT THREAD ELBOW 37° FLAREISAE O-RING #6 16 ary 4 2 1 1 4 2 6 4 1 1 1 8 4 6 4 2 4 2 4 1K/HFTKING Manufacturing Corp. Section 1 EngineKRETAINSK]FTKING AL TIG 15-0528 FIGURE 2.1 ENGINE ASSEMBLY 24ENGINE ASSEMBLY INDEX PARTNUMBER DESCRIPTION ary 15-0828 ENGINE ASSEMBLY 1 115868 ENGINE ASSEMBLY, TIER Il, NL38908/NL70929/NL75420(NL70528 1 INCLUDES FIGURES 2.2 THRU 2.83, 2215-0630 FIGURE 2.2 CYLINDER BLOCK AND LINERSPART NUMBER 193607 193607 ‘193607 ‘193607 ‘193607 ‘193607 172882 172845 173665 173725 173726 At7arit 173726 172837 Atzarit 193189 173515 173573 172643 At86751 A173516 173816 At16874 116235 CYLINDER BLOCK AND LINERS. DESCRIPTION CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK BEARING CAP BEARING CAP BEARING CAP BEARING CAP THIMBLE SCREW CAMSHAFT BUSH PLUG. PLUG. PLUG. PLUG. PLUG. PLUG. DOWEL SCREW WASHER PLUG. PISTON COOLING JET SCREW BLANKING PLATE GASKET - OIL FILTER HEAD SCREW 24 ary 1 1 1 1 1 1 0 0 1 2 1 1 1 2 1 2 1 1 1 4 4 1 1 4KEATING 15-0631 FIGURE 2.3 REAR END OIL SEAL 25REAR END OIL SEAL INDEX PARTNUMBER DESCRIPTION ary 18-0631 SEAL - REOS HOUSING 1 173560 SEAL - REOS HOUSING 1 2 ‘4193500 METRIC BOLT 10 26INDEX 15-0632 PART NUMBER Atg3609 8193609 ‘A193507 At93164 144074 A116602 172624 173677 Atga610 Atgat61 Atgat62 193163 193165 Atg3166 193167 172812 172813 CRANKSHAFT, MAIN AND BIG END BEARING DESCRIPTION CRANKSHAFT CRANKSHAFT KIT CRANKSHAFT MAIN BEARING KIT BIG END BEARING KIT ‘THRUST WASHER ‘THRUST WASHER WOODRUFF KEY CRANKSHAFT GEAR SERVICE OPTIONS. CRANKSHAFT KIT - EXCHANGE MAIN BEARING KIT - UIS, 0.010 IN. MAIN BEARING KIT-- UIS, 0.020 IN. MAIN BEARING KIT-- UIS, 0.030 IN. BIG END BRG KIT - UIS, 0.25 MM BIG END BRG KIT - UIS, 0.50 MM BIG END BRG KIT - U/S, 0.75 MM ‘THRUST WASHER, 0.007 IN. ‘THRUST WASHER, 0.007 IN. 28 ary 1 1 1 1 2 2 1 1KLETIING 15-0633, FIGURE 2.5 PISTONS AND RINGS 29PISTONS AND RINGS INDEX PARTNUMBER DESCRIPTION ary 15-0633, PISTON AND RING KIT 1 193597 PISTON AND RING KIT 4 2 Nss PISTON 3 NSS GUDGEON PIN 4 193598 PISTON RING KIT 1 5 172728 CIRCLIP 2 NOTE: NSS - NOT SOLD SEPARATELY 2-1015-0634 FIGURE 2.6 CONNECTING RODS 2n1INDEX 15-0634 PART NUMBER A73941 Nss NSS 173664 AN73715 CONNECTING RODS DESCRIPTION CON ROD ASSEMBLY CON ROD ASSEMBLY CON ROD CAP ‘SMALL END BUSH CON ROD BOLT NOTE: NSS - NOT SOLD SEPARATELY 212 ary15-0635 FIGURE 2.7 CYLINDER HEAD ASSEMBLY 243PART NUMBER. 193608 193608 173753 173753 8193533 193190 172855 172641, 193526 173583 193529 193535 193521 193525 193191, 193529 193535 193521, AN73744 AN73575 Atr2ri4 193547 AN73717 AI73718 CYLINDER HEAD ASSEMBLY DESCRIPTION CYLINDER HEAD ASSEMBLY CYLINDER HEAD ASSEMBLY CYLINDER HEAD VALVE GUIDE VALVE GUIDE VALVE SEAT INSERT VALVE SEAT INSERT PLUG. PLUG. INTAKE VALVE SEAL - VALVE STEM VALVE SPRING CAP. VALVE COLLET EXHAUST VALVE SEAL - VALVE STEM VALVE SPRING CAP VALVE COLLET PLUG. SEAL - SENSOR PLUG. GASKET - CYLINDER HEAD CYLINDER HEAD BOLT CYLINDER HEAD BOLT 244 ary 1 1 4 4 2 4 4 4 4 4 8 4 4 4 4 8 1 1 2 1 7 3FIGURE 2.8 ROCKER SHAFT ASSEMBLY 245 15-0636PART NUMBER At93561 173950 18173950 173595 193560 8193560 8193560 193534 8193501 173703 193559 193559 A193569 193534 193501, 173645 ‘8173500 173569 ‘173560 ROCKER SHAFT ASSEMBLY DESCRIPTION ROCKER SHAFT ASSEMBLY ROCKER SHAFT ASSEMBLY ROCKER SHAFT ASSY - MINOR ROCKER ARM SHAFT PLUG ROCKER LEVER ROCKER LEVER PAD Nur. SCREW ROCKER SHAFT SPRING ROCKER LEVER ROCKER LEVER PAD NUT. SCREW CIRCLIP WASHER SCREW SCREW 216 ary 1 1 1 2 4 1 1 1 1 3 4 1 1 1 1 2 2 1 315-0637 FIGURE 2.9 TIMING GEAR AND CAMSHAFT 247INDEX 18-0637 TIMING GEAR AND CAMSHAFT PARTNUMBER DESCRIPTION 193558 193558 172624 193527 186908 CAMSHAFT CAMSHAFT CAMSHAFT WOODRUFF KEY TAPPET PUSHROD. 218 ary 1 1 1 8 815-0638 FIGURE 2.10 FUEL INJECTION PUMP GROUP 219PART NUMBER. 199515 193515 116389 116390 186797 193581 186902 193504 116283 173824 4193503 A141975 116236 FUEL INJECTION PUMP GROUP DESCRIPTION FUEL INJECTION PUMP FUEL INJECTION FUEL INJECTION SEAL -O RING SOLENOID, 12V NuT WASHER FUEL INJECTION PUMP SCREW WASHER BRACKET SCREW NUT SCREW 2-20 ary 1 1 1 1 1 1 1 3 3 1 1 1 115-0639 FIGURE 2.11 HIGH PRESSURE FUEL PIPESHIGH PRESSURE FUEL PIPES INDEX PARTNUMBER DESCRIPTION ary 15-0639 HIGH PRESSURE FUEL PIPES 1 199539 PIPE 1 2 193540 PIPE 1 3 193541 PIPE 1 4 193542 PIPE 1 5 116319 cup 2 6 116320 cup 1 7 At16422 cup 1 2.2215-0640 FIGURE 2.12 ATOMIZER 2:23INDEX 15-0640 PART NUMBER. 193516 Nss. Nss. 193217 111987 173880 173558 ATOMIZER DESCRIPTION INJECTOR ASSEMBLY INJECTOR INJECTOR NOZZLE HOLDER INJECTOR NOZZLE ‘SEAL - INJECTOR INJECTOR WASHER INJECTOR CLAMP SCREW 2.24 ary 4 1 1 1 1 4 415-0641INDEX 15.0841 PART NUMBER at93213 116231 73589 ‘THROTTLE AND STOP CONTROL DESCRIPTION BRACKET ASSEMBLY BRACKET SCREW cup 2:26 aryKEATING 15-0642, FIGURE 2.14 PICK-UP SENSOR 2.27PICK-UP SENSOR INDEX PARTNUMBER DESCRIPTION ary 15-0642 WATER TEMPERATURE SWITCH 1 193522 WATER TEMPERATURE SWITCH 1 2 116626 CABLE 1 2.28KLETIING 15-0643, FIGURE 2.15 SENSORS PLUG 2:29SENSORS PLUG INDEX PARTNUMBER DESCRIPTION ary 15-0643, PLUG. 1 Atg3216 PLUG. 1 2:30KC 15-0644 FIGURE 2.16 FUEL LEAK-OFF PIPE 2:31FUEL LEAK-OFF PIPE INDEX PARTNUMBER DESCRIPTION ary 18-0644 HOSE 1 190053 Hose a 2 193517 CAP. 1 2:32FIGURE 2.17 BOOST CONTROL PIPE 2:33 15-0645BOOST CONTROL PIPE INDEX PARTNUMBER DESCRIPTION ary 15-0645 PIPE CLIP 1 199513 PIPE CLIP 1 2:34KEP 15-0646FLYWHEEL HOUSING PARTNUMBER DESCRIPTION FLYWHEEL HOUSING 173870 FLYWHEEL HOUSING 172605 PLATE 173517 SCREW 193219 DOWEL 173608 PLUG. 173604 PLUG. 173603 PLUG. 173553 SCREW 173551 SCREW 173539 SCREW 172954 SEAL At72718 PLUS. 2:36 ary 1 1 2 2 1 1 1 2 1 1 1 615-0647 FIGURE 2.19 FLYWHEEL AND STARTER RING 2.37INDEX 18-0647 PART NUMBER. 199222 Nss. ‘109032 AN16747 116879 FLYWHEEL AND STARTER RING DESCRIPTION FLYWHEEL ASSEMBLY FLYWHEEL ASSEMBLY FLYWHEEL STARTER RING GEAR SCREW WASHER NOTE: NSS - NOT SOLD SEPARATELY 2:38 ary 1 1 1 6 615-0648 FIGURE 2.20 STARTER MOTOR 2:39INDEX 15-0648 STARTER MOTOR PART NUMBER DESCRIPTION STARTER MOTOR 116527 STARTER MOTOR 173507 sTUD 116240 NUT 2-40 aryINDEX 15-0649 PART NUMBER, At73940 A73542 At16612 116378 FAN DRIVE DESCRIPTION FAN ASSEMBLY FAN DRIVE HOUSING SCREW FAN DRIVE PULLEY BELT 2-42 ary 1 4 1 115-0650 FIGURE 2.22 OIL SUMP 2-43OL SUMP. PART NUMBER DESCRIPTION 199232 NO NUMBER 116150 109108 136218 173585 116829 116235 8193233 173502 116232 173587 116232 116232 ‘lL SUMP, ‘SUMP ‘SUMP, PART OF ITEM 4 INSERT PLUG ‘SEAL-ORING PLUG GASKET - SUMP SCREW BRIDGE PIECE SCREW SCREW SCREW SCREW SCREW 2.44 ary 1 1 2 2 2 1 1 2 1 2 2 4 4 115-0651 FIGURE 2.23 DIPSTICK AND FILLER TUBE 2-45INDEX 18-0651 PART NUMBER A1935¢4 NO NUMBER NO NUMBER 109197 4193531 DIPSTICK AND FILLER TUBE DESCRIPTION DIPSTICK DIPSTICK TUBE DIPSTICK TUBE, PART OF ITEM 1 NUT, PART OF ITEM 1 OLIVE DIPSTICK 2-46 ary 1 1 1 1 115-0652 FIGURE 2.24 OIL STRAINER 2.47INDEX 15-0652 PART NUMBER, 193231 109483 116233 OIL STRAINER DESCRIPTION SUCTION PIPE ‘SUCTION PIPE GASKET ScREW 2-48 ary 115-0653 FIGURE 2.25 CYLINDER HEAD COVER GROUP 2-49PART NUMBER, 117295 117295 116823 117295 186916 Atg3241 at93242 193243 186765 A199244 Ati7291 Att7291 116291 CYLINDER HEAD COVER GROUP DESCRIPTION CYLINDER HEAD COVER ASSEMBLY CYLINDER HEAD COVER ASSEMBLY CYLINDER HEAD COVER GASKET - CYL. HEAD COVER SCREW SPRING CAP. DIAPHRAGM COVER PLATE SCREW cap. OIL FILLER CAP OIL FILLER CAP SEAL-ORING 2-50 ary 1 1 1 10 1 1 1 1KLETIING 15-0654 FIGURE 2.26 CYLINDER HEAD COVER 2.51CYLINDER HEAD COVER INDEX PARTNUMBER DESCRIPTION ary 15-0654 CYLINDER HEAD COVER 1 193555 cover 1 2 173518 SCREW 3 2.52FIGURE 2.27 BREATHER 2:53 15-0655INDEX 15-0655 PART NUMBER, 199566 NO NUMBER 186804 186777 193502 4193530 185887 172934 BREATHER DESCRIPTION BREATHER PIPE - BREATHER PIPE - BREATHER, PART OF ITEM 1 SEAL -O RING SCREW HOSE SPRING HOSE CLIP ‘SUPPORT BRACKET 2.54 ary 1 1 1 1 1 1 1 115-0656 FIGURE 2.28 OIL COOLER 2:55INDEX 15-0656 PART NUMBER, 193567 At91131 193548 193567 8193250 116239 116233 173503 141956 OIL COOLER DESCRIPTION OIL COOLER ASSEMBLY OIL COOLER ASSEMBLY ‘lL COOLER GASKET HOUSING GASKET SCREW SCREW SCREW SCREW 2-56 ary 1 1 3 1 1 3 8 2 4K]FTKING AL TIG 15-0657 FIGURE 2.29 OIL FILTER GROUP 257INDEX 15-0657 PART NUMBER, 199248 At16874 173535 108808 OIL FILTER GROUP DESCRIPTION OIL FILTER ASSEMBLY OIL FILTER HEAD GASKET, OIL FILTER HEAD SCREW OIL FILTER 2.58 ary 1 1 4 115-0658 FIGURE 2.30 BLANKING PLATES: 2-59INDEX 15-0658 PART NUMBER, AN73816 116874 116235 BLANKING PLATES DESCRIPTION BLANKING PLATE BLANKING PLATE GASKET - OIL FILTER HEAD SCREW 2-60 aryINDEX 15-0659 PART NUMBER, 116613 173728 116640 FRONT END DRIVE INPUT DESCRIPTION CRANKSHAFT PULLEY ASSEMBLY CRANKSHAFT PULLEY BLOCK BOLT 2.62 ary 115-0660 FIGURE 2.32 WATER PUMP.INDEX 15-0660 PART NUMBER 8193596 NO NUMBER NO NUMBER, 186543 116838 116236 ‘A186791 141957 WATER PUMP DESCRIPTION ety WATER PUMP KIT WATER PUMP KIT WATER PUMP, PART OF ITEM 1 COVER, PART OF ITEM 1 GASKET - WATER PUMP GASKET - WATER PUMP SCREW 2 SCREW 2 ‘SCREW 1 2-64KEATING 15-0661 FIGURE 2.33 PIPES 2-65INDEX 18-0661 PART NUMBER 8173966 NO NUMBER 173579 173578 116232 PIPES DESCRIPTION PIPES CONNECTION CONNECTION, PART OF ITEM 1 SEAL -ORING. SEAL-ORING SCREW 2.66 ary 1 1 1 1 215-0662 FIGURE 2.34 WATER OUTLET HOUSING 2.67INDEX 15-0662 PART NUMBER 117273 NO NUMBER No NUMBER, ‘4193508 8172809 172810 ‘4193505 ‘4193506 WATER OUTLET HOUSING DESCRIPTION ‘THERMOSTAT ASSEMBLY ‘THERMOSTAT ASSEMBLY THERMOSTAT HOUSING, PART OF ITEM 1 ‘THERMOSTAT, PART OF ITEM 1 SEAL - THERMOSTAT HOUSING PLUG. SEAL-ORING SCREW SCREW 2.68 ary 1 1 1 1 1 1 1 115-0663 FIGURE 2.35 FAN 2-69FAN INDEX PARTNUMBER DESCRIPTION ary 15-0663, FAN ASSEMBLY 1 193262 EXTENSION, 2 1/2 IN. LONG 1 2 116335 FAN, PUSHER 1 3 ‘8193263 ‘STUD 4 4 116243 NUT. 4 2-70K]FTKING AL TIG 15-0664 FIGURE 2.36 ALTERNATOR AND PULLEY 271ALTERNATOR AND PULLEY INDEX PARTNUMBER — DESCRIPTION ary 15-0664 ALTERNATOR ASSEMBLY 1 Attest8 ALTERNATOR 1 2 Aite611 2 GROOVE ALTERNATOR PULLEY 1 2-72Manufacturing Corp. K/EIFTKING 15-0665 FIGURE 2.37 ALTERNATOR BRACKET & FIXINGS 2-73ALTERNATOR BRACKET & FIXINGS. INDEX PARTNUMBER DESCRIPTION ary 15-0665 ALTERNATOR BRACKETS AND FIXING 1 163985 ALTERNATOR BRACKET 1 2 173544 ‘SCREW 2 3 ‘8186779 ‘SCREW 1 4 116243 NUT. 1 5 8118805 LEVER 1 6 116233 ‘SCREW 1 7 172669 WASHER 1 8 193269 SCREW 1 9 116240 NUT 1 10172666 SPACER 1 2.7415-0666 FIGURE 2.38 TIMING CASEINDEX 15-0666 PART NUMBER, Aatg9274 116834 116300 116232 141956 173535 TIMING CASE DESCRIPTION GASKET - TIMING CASE TIMING CASE GASKET - TIMING CASE ‘SEAL - FRONT END OlL, SCREW SCREW SCREW 2-76 ary 1 1 1 6 2 415-0667 FIGURE 2.39 TIMING CASE GEAR 277TIMING CASE GEAR INDEX PARTNUMBER DESCRIPTION ary 15-0667 TIMMING CASE GEAR 1 199283 IDLER GEAR. 1 2 4193283 IDLER GEAR, 1 3 4193283 BUSH 1 4 193285 HUB 1 5 193288 PLATE 1 6 141959 ‘SCREW 7 186903 CAMSHAFT GEAR 1 8 AN73766 WASHER 1 9 At72681 DOWEL 1 10 AtB6894 THRUST WASHER 1 1 AN73554 ‘SCREW 1 2-78K/LIFTRING Manufacturing Corp.INDEX 15-0668 PART NUMBER, 193280 NO NUMBER At23184 116231, 141957 116236 TIMING COVER DESCRIPTION TIMINGGEAR COVER TIMINGGEAR COVER TIMING COVER, PART OF ITEM 2 GASKET - TIMING CASE COVER SCREW SCREW SCREW 2-80 ary 1 1 1 8 5 115-0669 FIGURE 2.41 BLANKING PLATES: 2-81INDEX 15-0669 PART NUMBER, Atg9292 193292 193294 173534 116236 BLANKING PLATES DESCRIPTION TIMMING COVER, PLATE BLANKING PLATE SEAL-ORING SCREW SCREW 2-82 ary 1 1 1 5 1KEATING 15-0670 FIGURE 2.42 BLANKING PLUGBLANKING PLUG INDEX PARTNUMBER DESCRIPTION ary 18-0670 BLANKING PLATES 1 173515 SCREW 1 2 173573 WASHER 1 2-8415-0671 FIGURE 2.43 LUBRICATING OIL PUMP AND DELIVERY HOUSING 2:85LUBRICATING OIL PUMP AND DELIVERY HOUSING INDEX PARTNUMBER DESCRIPTION 18-0671 lL PUMP, 1 193565 lL PUMP, 2 186785 SCREW 2-86 ary15-0672 FIGURE 2.44 TURBOCHARGER 2.87INDEX 15-0672 PART NUMBER, 193519 At16874 AtB6774 141976 TURBOCHARGER DESCRIPTION TURBOCHARGER TURBOCHARGER GASKET -TURBOCHARGER sTUD Nur 2-88 ary 1 1 4 415-0673 FIGURE 2.45 FEED PIPES 2-89INDEX 18-0673, PART NUMBER, 193564 193564 193532 193508 193508 193532 193508 8193508 FEED PIPES DESCRIPTION PIPE -TURBO OIL FEED PIPE - TURBO OIL FEED PIPE - TURBO OIL FEED BANJO BOLT WASHER: WASHER BANJO BOLT WASHER, WASHER, 2.90 ary 1 1 1 1 1 1 1 1FIGURE 2.46 LEAK-OFF PIPES 2.91 15-0674INDEX 15-0674 LEAK-OFF PIPES PARTNUMBER DESCRIPTION 193545 193550 193551 73519 116232 TURBO OIL DRAIN PIPE - TURBO OIL ORAIN GASKET GASKET SCREW SCREW 2.92 ary 1 1 1 2 215-0675 FIGURE 2.47 EXHAUST MANIFOLD 2.93EXHAUST MANIFOLD INDEX PARTNUMBER DESCRIPTION 15-0675 1 2 3 193554 173845 AN73719 EXHAUST MANIFOLD EXHAUST MANIFOLD. GASKET - EXHAUST MANIFOLD SCREW 2.94 ary15-0676 FIGURE 2.48 PIPE WORK & CONNECTIONS 2.95INDEX 15-0676 PART NUMBER, 193543 193512 193538 193512 116235 193552 PIPE WORK & CONNECTIONS DESCRIPTION CROSS OVER PIPE - CROSS OVER HOSE CLIP HOSE HOSE CLIP SCREW GASKET - IND MANIFOLD 2.96 ary 1 1 1 1 4 115-0677 FIGURE 2.49 EXHAUST ELBOW GROUP 2.97INDEX 18-067 PART NUMBER, 193553 193556 193537 173540 173541 186774 141976 193549 EXHAUST ELBOW GROUP DESCRIPTION EXHAUST ELBOW GROUP EXHAUST ELBOW BRACKET ADAPTOR SCREW ‘SCREW ‘sTUD NUT GASKET-TURBOCHARGER 2.98 ary 1 1 1 3 2 3 3 1KLETIING i. 15-0678, FIGURE 2.50 FLANGE GROUPFLANGE GROUP INDEX PARTNUMBER DESCRIPTION ary 15-0678 FLANGE GROUP. 1 Atooaas FLANGE 1 2 136409 GASKET - EXHAUST OUTLET 1 3 141952 sTUD 3 4 141976 Nur 3 2-400KEATING 15-0679 FIGURE 2.51 INDUCTION MANIFOLD. 2401INDUCTION MANIFOLD INDEX PARTNUMBER — DESCRIPTION ary 15-0679 INDUCTION MANIFOLD 1 173609 PLATE 1 2 173855 GASKET 1 3 116231 SCREW 4 2.402—— mo tan Mi Wy 15-0680 FIGURE 2.52 LIFT PUMP 2.403PART NUMBER At17264 No NUMBER, At6441 NO NUMBER, NO NUMBER, 193319 8193320 8193595 8193595 8193595 ‘8193509 173498 173887 LIFT PUMP DESCRIPTION UFT PUMP, LIFT PUMP. LIFT PUMP, PART OF ITEM 4 FUEL FILTER FUEL FILTER ELEMENT, PART OF ITEM 3 ‘O RING, PART OF ITEM 3 BOWL DRAIN PLUG. MOUNTING. MOUNTING. SPACER ‘SCREW WASHER CONNECTION 2.404 ary 1 1 1 115-0681 FIGURE 2.53 PIPE, FILTER TO INJECTION PUMP 2.405PIPE, FILTER TO INJECTION PUMP INDEX PARTNUMBER DESCRIPTION ary 16-0681 PIPE, FILTER TO INJECTION PUMP 1 193518 PIPE - FILTER TO INJ PUMP 1 2.40615-0682 FIGURE 2.54 PIPE, INJECTION PUMP TO FILTER 2.407INDEX 15-0682 PART NUMBER, 116423 173886 173589 193546 193316 Atg3514 PIPE, INJECTION PUMP TO FILTER DESCRIPTION PIPE, INJECTION PUMP TO FILTER PIPE - INJ PUMP TO FILTER CONNECTION cup BRACKET PIPE CLIP PLUG: 2.408 ary 1 1 1 1 1 115-0683, FIGURE 2.55 BOOSTER CONTROL PIPE, ONE 2-409INDEX 15-0683, BOOSTER CONTROL PIPE, ONE PARTNUMBER DESCRIPTION 199562 NO NUMBER NO NUMBER 109193 185681 At18781 172627 193513 PIPE- BOOST PIPE - BOOST PIPE - BOOST, PART OF ITEM 1 UNION NUT, PART OF ITEM 1 Ouve UNION NUT OuvE PIPE CLIP 2.410 ety 1 1 1 1 1 1 1 115-0684 FIGURE 2.56 BOOSTER CONTROL PIPE, TWO 241BOOSTER CONTROL PIPE, TWO INDEX PARTNUMBER DESCRIPTION ary 15-0684 PIPE - BOOST 1 4193563 PIPE- BOOST 1 2 193563 PIPE - BOOST 1 3 AtB6843 cup 1 4 A186839 cup 2 5 Atg3511 CONNECTION 1 8 A193536 CONNECTION 1 7 a142093 SEAL-O RING 1 241215-0685 FIGURE 2.57 GLOWPLUG GROUP 2.413GLOWPLUG GROUP INDEX PARTNUMBER DESCRIPTION ary 15-0685, GLowPLus. 1 193528 BAR 1 2 122516 GLowPLuG 4 241415-0686 FIGURE 2.58 ENGINE LIFTING EYES 2415INDEX 15-0686 PART NUMBER, AN73812 116236 Atg3324 116236 ENGINE LIFTING EYES DESCRIPTION ENGINE LIFTING EYES LIFTING BRACKET SCREW LIFTING BRACKET SCREW 2.416 ary 1 2 1 2KEATING 15-0687 FIGURE 2.59 ENGINE MOUNTING STUDS AND NUTS 2417INDEX 18-0687 PART NUMBER, 116228 8193510 116228 8193510 ENGINE MOUNTING STUDS AND NUTS DESCRIPTION ENGINE MOUNTING STUDS AND NUTS sTuD NuT STUD Nur 2.418 ary 4 4 4 415-0688 FIGURE 2.60 OIL PRESSURE SWITCH/GAUGE PLUGS 2.419INDEX 15-0688 OIL PRESSURE SWITCH/GAUGE PLUGS PARTNUMBER DESCRIPTION 144551 8142091, 144552 8142093 OIL PRESSURE SWITCHIGAUGE PLUGS PLUG. SEAL -ORING PLUG. SEAL-O RING 2.420 ary 1 1 1 115-0689 FIGURE 2.61 CONNECTORS, WATER TRAP 2424INDEX 15-0689 PART NUMBER, 118790 4193333 118790 8193333 144663 ‘107038 144663 107038 CONNECTORS, WATER TRAP DESCRIPTION ‘CONNECTORS, WATER TRAP PLUG WASHER PLUG WASHER Nur ‘ouve Nur OuvE 2.422 ary 1 1 1 1 1 1 1 115-0690 FIGURE 2.62 WATER TRAP 2.423PART NUMBER, At16447 NO NUMBER 116438 NO NUMBER NO NUMBER NO NUMBER NO NUMBER NO NUMBER 116440 At16442 NO NUMBER AN72772 WATER TRAP. DESCRIPTION PRE-FUEL FILTER KIT PRE-FUEL FILTER ASSY FUEL FILTER HEAD, PART OF ITEM 1 PRE-FUEL FILTER KIT ELEMENT, PART OF ITEM 3 ‘ORING, PART OF ITEM 3 ORING, PART OF ITEM 3 ORING, PART OF ITEM 3 ‘ORING, PART OF ITEM 3 FUEL FILTER BOWL PLUG. PLUG, PART OF ITEM 10 WASHER 2.424 ary 1 1 1 1KEATING 15-0691 FIGURE 2.63 MISCELLANEOUS, 2.425INDEX 18-0691 PART NUMBER, Atraria AtT2rt4 Atraria MISCELLANEOUS DESCRIPTION MISCELLANEOUS. PLUG PLUG PLUG 2.426 aryK/HFTKING Manufacturing Corp. Section 1 TransmissionKMFTKING bab _ el FIGURE 3.1 TRANSMISSION ASSEMBLY 34TRANSMISSION ASSEMBLY KEATIGNS FIGURE & LIFTKING PART OEM PARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 3a4 4265460, 77237 TRANSMISSION ASSEMBLY, 1102FT12328-14 1 32KMFTKING bab 16-20-0207 FIGURE 3.2 CONVERTER HOUSING GROUP 33CONVERTER HOUSING GROUP K/MIETING HALAS FIGURE & LIFTKING PART OEM PARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 32. 4224704 77237 GROUP-CONVERTER HOUSING 1 1 4202561 77237 HOUSING-CONVERTER 1 2 24K2 77237 PLUG-HI& 3RD PORT - INCL. ITEM 3 2 3 o1F2 17237 O RING - PART OF ITEM 2 2 4 40K2 77237 PLUG-REGULATOR PRESSURE SIDE 1 5 24K2 77237 PLUG-REGULATOR PRESSURE TOP-INCL. 1 ITEM 6 6 s1F2 77237 ORING - PART OF ITEM 5 1 7 239245 17237 PLUG-CHECK VALVE BORE 1 8 7EM103 0 T7237 SCREW-CONV HSG TO PLATE 6 9 7eM10 90 T7237 SCREW-CONV HSG TO TRANS CASE 1 10 3GM1040 T7237 SCREW-CONV HSG TO PLATE 1 " GEM10 0 77237 LOCKWASHER-CONV HSG TO PLATE SCREW7 2 TeM10 60 T7237 SCREW-CONV HSG TO TRANS CASE a 13 6EM100 17237 LOCKWASHER-CONV HSG TO TRANS CASE 14 SCREW “4 4201488, T7237 GASKET-CONV HSG To PLATE 1 15 NOT USED ON THIS MODEL 16 40K4 T7237 PLUG-NEW TEMP. PICKUP 1 34KMFTKING bab FIGURE 3.3 TRANSMISSION CASE & PLATE GROUP 35TRANSMISSION CASE & PLATE GROUP KEATING 36KMFTKING bab 7 16-20-0209 FIGURE 3.4 TORQUE CONVERTER GROUP 37TORQUE CONVERTER GROUP K/MIETING HALAS FIGURE & LIFTKING PART OEM PARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 34, 4501425, 77237 GROUP-TORQUE CONVERTER 1 4201406, 77237 ASSEMBLY-STATOR SUPPORTANCLUDE 1 ITEMS 2 AND 3 2 244107 177237 BUSHING-INCLUDE IN ITEM 1 1 3 239719 77237 BEARINGANCLUDE IN ITEM 1 1 4 246544 77237 RING-STATOR SUPPORT PISTON 1 5 246563 77237 EXPANDER-STATOR SUPPORT PISTON RING 1 6 246402 77237 SNAP RING-STATOR SUPPORT INAWR43 2 7 247257 17237 SEAL-CONVERTER HOUSING OIL NAT 1 481272.N 8 4202959 77237 ASSEMBLY-TORQUE CONVERTER 1 9 223015 77237 PLUG-TORQUE CONVERTER 1 10 60K30114 77237 0 RING-TORQUE CONV PLUG 1 " 246354 77237 SNAP RING-TORQUE CONV PLUG 1 2 245341 77237 GEARAMPELLER HUB 35T-10P 1 cry 246536 77237 SNAP RINGJMPELLER HUB 2 14 245242 77237 WASHER-JMPELLER HUB GEAR 1 15 223388 77237 BEARING-TORQUE CONVERTER 111KS 1 16 246597 77237 RING-OIL DISTRIBUTOR 1 38KMFTKING bab 16-20-0210 FIGURE 3.5 GEAR GROUP 39GEAR GROUP KEATIGNS FIGURE & LIFTKING PART OEM PARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 35. 4224081 77237 GEAR GROUP 1 1 246431 T7237 ASSY-REVERSE GEAR & BEARING-INCLITEM1 2 245261 77237 BEARING NEEDLE - PART OF ITEM 4 1 3 245275 17237 SPACER - PART OF ITEM 1 1 4 248433 T7237 ASSY-FORWARD GEAR & BEARING- 1 INCLITEM 5 245261 77237 BEARING NEEDLE - PART OF ITEM 4 1 6 245275 77237 SPACER - PART OF ITEM 4 1 7 246438 17237 ASSEMBLY-3RD GEAR & BEARING-INCL.ITEM1 8 245261 77237 BEARING NEEDLE - PART OF ITEM 7 1 9 246440 T7237 ASSY-1ST CLUTCH GEAR & BEARING- 1 INCL.ITEM 10 245261 77237 BEARING NEEDLE - PART OF ITEM 9 1 " 246442 T7237 ASSY-2ND CLUTCHGEAR&BEARING- 1 INCL.ITEM 2 245261 17237 BEARING NEEDLE - PART OF ITEM 11 1 13 2a84ad 77237 GEAR-3RD DRIVEN 31T 1 4 248523 77237 GEAR-OUTPUT DRIVE 27T 1 18 248524 77237 GEAR-OUTPUT SHAFT 59T 1 16 246467 77237 GEAR-REVERSE IDLER 28T 1 7 246448 7237 GEAR-1ST DRIVE 27T 1 3-10KMFTKING bab FIGURE 3.6 PUMP DRIVE GROUP 341up oRWE GROUP KEATIGNS FIGURE & LIFTKING PART OEM PARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 28. 267360 77237 PUMP DRIVE GROUP 1 1 246526 77237 GEAR-PUMP DRIVE IDLER 317-10P 1 2 230469 77237 BEARINGADLER GEAR 1 3 246627 7237 GEAR-PUMP DRIVE 1 4 246418 17237 WASHER-PUMP DRIVE 2 5 247260 77237 ASSY-PUMP DRIVE SHAFT & PIN-INCLUDE 1 ITEM 6 4201331 77237 PIN-ROLL - INCLUDE 1 7 225953 77237 BEARING PUMP DRIVE 1 8 226025 17237 BEARING-PUMP DRIVE 1 312KMFTKING bab FIGURE 3.7 CHARGING PUMP GROUP 313CHARGING PUMP GROUP K/MIETING HALAS FIGURE & LIFTKING PART OEM PARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 37. 4224113, 77237 CHARGING PUMP ASSEMBLY 1 1 4212354 77237 ASSEMBLY-CHARGE PUMP 1 2 4209211 77237 ASSEMBLY-HYDRAULIC SPIN FILTER 1 3 4201471 17237 SLEEVE-REGULATOR VALVE 1 4 4201411 77237 PISTON-REGULATOR VALVE 1 5 4201412, 77237 SPRING-REGULATOR VALVE 1 6 106351 77237 PIN 1 7 4201560, 77237 ASSY-BALL CHECK VALVEANCLUDE ITEMS 71 THRU 8 1056 77237 BALL 1 9 246626 7237 SPRING-CHECK VALVE 1 10 143905 17237 PIN-CHECK VALVE 1 " 25K20007 77237 O RING 1 2 246511 17237 GASKET-PUMP & ADAPTOR 2 13 7eMs145 77237 SCREW-PUMP MOUNTING 4 4 4201515, 77237 STUD-PUMP MOUNTING 1 18 GEM 0 17237 LOCKWASHER-PUMP MOUNTING 5 16 4201516 77237 STUD-PUMP MOUNTING. 1 7 6EM100 77237 LOCKWASHER-PUMP MOUNTING 1 18 4DMa. 77237 NUT-PUMP MOUNTING 1 9 4DM10 77237 NUT-PUMP MOUNTING 1 20 247244 17237 ADAPTOR-PUNP TO PLATE 1 a 4201470, 77237 ASSEMBLY-REG VALVE-NCLUDE ITEMS 3.1 THRUG 2 10816 77237 CAPSCREW N 2 344KMFTKING bab 16-20-0213 FIGURE 3.8 REVERSE IDLER GROUP 345REVERSE IDLER GROUP KEATIGNS FIGURE & LIFTKING PART OEM PARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 3.8. 267079 T7237 REVERSE IDLER GROUP 1 1 246384 77237 SHAFTADLER & PILOT 1 2 224047 77237 SNAP RINGJDLER SHAFT 1 3 230886 17237 BEARING-REV IDLER GEAR 1 4 246385 77237 WASHER-THRUST 1 5 246386 77237 PLATE-END 1 6 246451 17237 CAPSCREW-REV IDLER END PLATE 1 7 ‘15EM100 77237 WASHER-END PLATE CAP SCREW 1 8 3M308 77237 ROLL PIN-END PLATE TO SHAFT 1 9 248467 77237 GEAR-REVERSE IDLER 1 3-16FORWARD AND REVERSE SHAFT GROUP K/MIETING HALAS FIGURE & LIFTKING PART OEMPARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER case PER NUMBER Assy as aaasses T7237 FORWARD AND REVERSE SHAFTGROUP 1 + 4202970 177237 ASSY-TURBINE SHAFT, DRUM & PLUG 1 2 2assot 77237 SLEEVE-OIL DISTRIBUTOR 1 3176808 T1237 SCREW-RETAINER 1 4 2046 77237 RINGSISTON a 5 4203220 T7237 ASSY-PISTON AND SEALS-NCLUDE ITEMS 62 6 passat Tras SEAL-CLUTCH PISTON -OUTERPARTOF 2 7 marae 177237 SEALCCLUTCH PISTON -INNER-PARTOF 2 rem s @ 245260 77237 PLATE-END a 2 244426 T7237 SNAP RING-END PLATE a to 24s2s2 T7237 PLATE-CLUTCH PISTON WEAR a i zaresa 77237 ASSEMBLY-DISC SPRING INCLUDE 5 WASH- 2 ERS 12248300 77237 RETAINER SNAP RING a 43° 24sass 77237 SNAP RING-RETAINER a 14 2asa8 T7237 DISC-OUTER-6 FORWARD -6 REVERSE 12 48245239 77237 DISCANNER 6 FORWARD-6REVERSE 12 1624529 T7237 BEARING-CLUTCH GEARTHRUST TORRNTA: 4 ass 17 2asaa T7237 WASHER-CLUTCH GEAR THRUST TRB.2233 8 18245296 77237 BEARING-TURBINE SHAFT REAR TORR EH: 1 2210 19 24saet 7237 BEARING-CLUTCH GEAR-SEE GEAR GROUP 4 20248275 T7237 SPACER-CLUTCH GEAR BEARING-SEE 2 GEAR GROUP 21245440 17231 GEAR-REVERSE CLUTCH: SEE GEARGROUP 1 22 2asax3 T7237 GEAR-FORWARD CLUTCH - SEE GEAR 4 GRouP 318KMFTKING bab FIGURE 3.10 3RD SHAFT GROUP 3193RD SHAFT GROUP K/MIETING HALAS FIGURE & LIFTKING PART OEM PARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 3.10, 267170 T7237 3RD SHAFT GROUP 1 1 248408 77237 SCREW-SLEEVE RETAINING 1 2 246503 77237 SLEEVE-OIL DISTRIBUTOR 1 3 230416 17237 RING-PISTON 2 4 4204928, 77237 ASSEMBLY-BEARING & SEAL BB1-3102A 1 5 5JM35, 77237 SNAP RING-GEAR RETAINING 1 6 246505 17237 ASSEMBLY-3RD SHAFT, DRUM AND PLUG 1 7 2aaize 77237 SEAL-CLUTCH PISTON -INNER-PARTOF 1 ITEM 9 8 2aaset 77237 SEAL-CLUTCH PISTON -OUTER-PARTOF 1 ITEM 9 9 4203228, T7237 ASSY-CLUTCH PISTON & SEALS-INCL.ITEMS 1 738 10 245252 77237 PLATE-CLUTCH PISTON WEAR 1 " 247662 77237 ASSY-DISC SPRING 3RD 1 2 246380 77237 RETAINER-SNAP RING 1 13 245255 77237 SNAP RING-RETAINER 1 “4 245238 77237 DISC-OUTER 3RD 5 18 245239 T7237 DISC-INNER 3RD 5 16 245268 77237 PLATE-END 1 v7 248426 77237 SNAP RING-END PLATE 1 18 245244 77237 WASHER-CLUTCH GEAR THRUST 1 9 245243, 77237 BEARING-CLUTCH THRUST 1 20 245244 17237 WASHER-CLUTCH GEAR THRUST 1 2 245248 77237 WASHER-CLUTCH GEAR THRUST 1 2 245243 77237 BEARING-CLUTCH THRUST 1 23 245244 17237 WASHER-CLUTCH GEAR THRUST 1 24 248513 77237 BEARING-BALL 1 25 17237 NOT USED ON THIS MODEL 28 248433 T7237 1ST DRIVE GEAR - SEE GEAR GROUP 1 27 245261 T7237 SRD GEAR & BEARING ASSY-SEEGEAR 1 GRouP 28 245264 77237 BEARING - SEE GEAR GROUP 1 3-20KMFTKING bab 16P-20-0216 FIGURE 3.11 1ST AND 2ND SHAFT GROUP LONG DROP. 3.213-22KMFTKING bab 16P-20.0216 FIGURE 3.12 1ST AND 2ND SHAFT GROUP LONG DROP 3-231ST AND 2ND SHAFT GROUP LONG DROP K/MIETING HALAS FIGURE & LIFTKING PART OEMPARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 3.12, 4501040, 77237 1ST AND 2ND SHAFT GROUP LONG DROP 1 36 245239 77237 DISC-INNER 2ND 5 a7 245268 77237 PLATE-END 1 38 248426 17237 SNAP RING-END PLATE 1 39 245248 77237 WASHER-CLUTCH GEAR THRUST 1 40 245243 77237 BEARING-CLUTCH GEAR THRUST 1 a 245244 17237 WASHER-CLUTCH GEAR THRUST 1 42 245248 77237 WASHER-CLUTCH GEAR THRUST 1 43 245243 17237 BEARING-CLUTCH GEAR THRUST 1 44 245244 77237 WASHER-CLUTCH GEAR THRUST 1 45 M35, 77237 SNAP RING-2ND CLUTCH GEAR HUB 2 48 246551 17237 BEARING-REAR 1 47 246460 77237 1ST CLUTCH GEAR ASSY - SEE GEAR GROUP! 48 245261 17237 BEARING -SEE GEAR GROUP 1 49 245261 77237 BEARING - SEE GEAR GROUP 1 50 246433 T7237 2ND CLUTCH GEAR-SEEGEARGROUP 1 51 245261 17237 BEARING - SEE GEAR GROUP 1 52 245261 77237 BEARING - SEE GEAR GROUP 1 53 246448 77237 OUTPUT DRIVE GEAR- SEE GEAR GROUP 1 54 246431 77237 3RD DRIVEN GEAR -SEEGEARGROUP 1 3-24KMFTKING bab 16-20-0217 FIGURE 3.13 OUTPUT SHAFT GROUP 3:25OUTPUT SHAFT GROUP K/MIETING HALAS FIGURE & LIFTKING PART OEM PARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER ASSY 3.3, 4501128, 77237 GROUP-OUTPUT SHAFT 1 1 4204895, 77237 FLANGE-OUTPUT SHAFT AND BRAKE 1410 1 2 225825 77237 BEARING-OUTPUT SHAFT 2108 2 3 246397 17237 SLEEVE-OIL SEAL 2 4 60K40308 77237 ORING-OIL SEAL SLEEVE 2 5 4209656 77237 OIL SEAL WITH GREASE PRELUBE 2 6 7M90 17237 SNAP RING-OUTPUT SHAFT BEARING. 4 7 M50 77237 SNAP RING-GEAR & FLANGE RETAINING 2 8 246610 T7237 ASSY-FRONT OUTPUT FLANGE &PLUG- 1 INCLITEM 9 4202032 77237 PLUG-OUTPUT SHAFT -PARTOFITEM9 1 10 248524 17237 GEAR-OUTPUT SHAFT - SEE GEAR GROUP 1 3-26KMFTKING bab 16P-20-0001 FIGURE 3.14 PARKING BRAKE GROUP 3.27FIGURE & LIFTKING PART INDEX NUMBER 3.14, NUMBER PARKING BRAKE GROUP OEM PARTNUM- OEM DESCRIPTION BER CAGE 4501371 77237 PARKING BRAKE GROUP 4205400, T7237 ASSY-CALIPER 4202228, T7237 DISC-BRAKE 1ecetcH 77237 CAPSCREW 2.206+07 17237 LOCKWASHER 170872 77237 CAPSCREW 6308 77237 NUT 3-28 K/MIETING HALAS ary PER ASSYKMFTKING bab 16-20-0218 FIGURE 3.15 CONTROL GROUP 3-29conTROL GROUP KEATIGNS FIGURE & LIFTKING PART OEMPARTNUM- OEM DESCRIPTION ary INDEX NUMBER BER case PER NUMBER Assy as 07231 T7237 CONTROL group 1 1 aaso4rs T7237 E SOLENOID - DROP INW/DEUTSCH CON: 4 NECTOR 12V INCLUDING TEMS 2 THRU 5 2 210860 Tras O-RING 21.9K1 5 HM VITON- PART OF TEM 1 4 2 210681 77237 ORING 15.1X1.60 MM VITON-PART OF ITEM 1 4 4 210662 T7237 O-RING 14.1X1.60 MM VITON-PART OF ITEM 1 4 5 210668 77237 O-RING 12.1X1.60 MM VITON-PART OF ITEM 1 4 8 210489 77237 PLUG-SOLENOID BORE INCLUDING ITEMS. 1 7 aver 177237 GFRING 18.02.20 MM VITON-PART OF ITEM 61 8 20661 T1237 O-RING 18.1X1.60 MM VITON-PART OF ITEM 64 9 21066 T7237 O-RING 12:1X1.60 MM VITON-PART OF ITEM 61 10 aioe? 77237 CLAMP - SOLENOIDS 6 " aasisa T7237 SCREW M4X10 WITH INTEGRATED WASHER 12 class 109 2 "T7237 NOT USED ON THIS MODEL 3-30KMFTKING bab 16-20-0002 FIGURE 3.16 MODULATION VALVE ASSEMBLY 3:31MODULATION VALVE ASSEMBLY K/MIETING HALAS 4 246594 77237 SPRING-MIDDLE 1 7 237877 77237 SPOOL-ACCUMULATOR 1 i. voea 777 SUA uaromsrooksseveanror | 15 106 ‘77237 BALL - PART OF ITEM 14A 1 19 (247435 77237 SNAP RING TRUARC N5000-75, 1 2 247449 77237 sPOOL-SHUTTLE 1 3:32KMFTKING bab 8. 16P-20-0003, FIGURE 3.17 INCHING VALVE ASSEMBLY 3:33FIGURE & LIFTKING PART INDEX NUMBER 37, NUMBER INCHING VALVE ASSEMBLY (OEM PART NUM- BER 4201568, 4201563, 60K40106 4201562 2a1893 4201564 4203245, 60k20028 4201566 247436 oem CAGE mst 7237 37 77237 7237 7737 7237 rst 77237 Tr37 3:34 DESCRIPTION INCHING ASSEMBLY HOUSING-INCHING ORING-INCHING HOUSING ROD-NCHING ACTUATOR SEAL-OIL ‘SPRING-INCHING RETURN SLEEVE-INCHING ORING-INCHING SLEEVE ‘SPOOLANCHING SPRING-INCHING REGULATOR K/MIETING HALAS ary PER ASSYKMFTKING bab 16P-20-0220 FIGURE 3.18 DRIVE PLATE GROUP 3:35DRIVE PLATE GROUP KEATIGNS FIGURE & LIFTKING PART OEM PARTNUM. OEM DESCRIPTION ary INDEX NUMBER BER CAGE PER NUMBER assy 3.18, 267086 77237 GROUP DRIVE PLATE 1 1 NSS. 77237 ASSEMBLY-DRIVE PLATE -INCLUDE IN ITEM 61 2 NSS. 77237 PLATE-DRIVE -INCLUDE IN ITEM 6 2 3 248615 77237 RING-DRIVE PLATE BACKING 1 4 2c610 77237 CAPSCREW 6 5 4E6 17237 LOCKWASHER-DRIVE PLATE MTG SCREW 6. 6 802425 77237 KIT-DRIVE PLATE - INCLUDING ITEM 1 THRU 51 NOTE: N.S.S, - NOT SOD SEPARATELY 3:36K/HFTKING Manufacturing Corp. Section 1 Axle, Brake & WheelK/IFTKING wufacturing Corp.KETONE FIGURE 4.1 FRONT AXLE AND CENTRAL HOUSING a4FRONT AXLE AND CENTRAL HOUSING ITEM PARTNUMBER DESCRIPTION 23-0024 FRONT AXLE AND CENTRAL HOUSNING 1 101529 FRONT AXLE ASSEMBLY 2 171067 ©- RING 3 171650 HOUSING 4 171080 cIRCLIP 5 A171435 PLUG. 6 172087 MAGNET PLUG 7 171243 PLUG. 8 4110562 VENT 9 171228 CYLINDER BOLT 10 172055 PLUG. 1 A171368 cover 12 171367 INTERMEDIATE COVER 42 K/LFTKING Menuracturng Corp. aryImani wufacturing Corp. FIGURE 4.2 DIFFERENTIAL, FRONT AXLE 4316 17 18 19 20 2 2 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 a DIFFERENTIAL, FRONT AXLE PART NUMBER DESCRIPTION DIFFERENTIAL, FRONT AXLE 171206 HEXAGON BOLT AN7a84 LOCKING PLATE A171470 RING NUT AN71102 TAPER ROLLER BEARING AN71248 BOLT AN71384 DIFFERENTIAL AI71372 PIN AI71978 FRICTION WASHER AI71972 DIFFERENTIAL SIDE AI71974 DIFFERENTIAL PINION AI7977 FRICTION WASHER, AN71245 BOLT AN7iN12 ‘TAPER ROLLER BEARING. AI71165 SHIM AN7166 SHIM AI71167 SHIM At7it72 SHIM A171183 SHIM AN71184 SHIM AN71185 SHIM AN7186 SHIM atg5tt1 SHIM 171380 SPACER A171103 ‘TAPER ROLLER BEARING 171074 SEAL AN71751 COVERPLATE AN71985 FLANGE 171043 0-RING AN71980 NuT AN71371 DIFFERENTIAL SIDE GEAR AI71374 SELECTOR 171092 KEY AI71375 FRICTION WASHER 171133 Nur. AI71377 SELECTOR FORK AI71379 RING NUT AI71378 SPRING AN71148 WASHER AN71376 PISTON 171082 (O-RING 171077 GASKET 171058 O-RING ‘A106889 SEAL WASHER A1t1102 SECURITY SWITCH AN72077 BOOT AN71161 BALL 171373 FRICTION WASHER, 171383 BEVEL GEAR SET K/LFTKING Menuracturng Corp. ary Boge asanagyynne AR AR AR AR AR AR ARKETONE FIGURE 4.3 HUB REDUCTION, FRONT AXLE 45eM 23-0026 " 12 13 14 15 16 17 18 19 20 21 2 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 HUB REDUCTION, FRONT AXLE, PARTNUMBER DESCRIPTION HUB REDUCTION, FRONT AXLE At71651 AXLE CASE At71148 SPRING WASHER, At71224 BOLT At7i242 BOLT At71125 NuT At71248 BOLT A71135 GREASE FITTING 71656 PIVOT PIN AI71654 SPACER AN71645 SHIM A71646 SHIM At71647 SHIM AN71655 DUST EXCLUDER AN71662 BUSHING. 71666 PIVOT PIN At71801 BEARING LAGER 171078 cIRCLIP At71648 REDUCTION BUSHING 171080 cIRCLIP At71097 BALL BEARING A71967 SEAL 171054 O-RING A171685 JOINT AN71657 JOINT. 171802 THRUST BUSHING AN71681 STEERING ADJUST BOLT At71132 NUT AN71659 STEERING CASE 171658 STEERING CASE 171076 SEAL aimtty TAPER ROLLER A171653 WHEEL HUB 172081 WHEEL STUD At71134 WHEEL NUT At71049 ©-RING At71800 CIRCLIP 171495 sTUD At71129 NUT 171386 LOCKING PLATE AN71387 RING GEAR SUPPORT AITI797 RING GEAR At71091, SEAL 46 K/LFTKING Menuracturng Corp. aryfacturing Corp.mem 23-0027 PART NUMBER At71392 AN71195 171388 71069 At71370 At71991 71990 At71229 At71327 171328 71390 AN71964 171828 A71391 At71156 At7t3t At71397 At71510 171500 AIta12 AI71E13 AN71396 AN71395 AN71394 At71513 171080 71516 At71210 171067 BRAKES, FRONT AXLE DESCRIPTION AXLE BRAKES, FRONT SPRING ROLL PIN PISTON JOINT INTERMEDIATE COVER PLUG BLEEDING BOLT CYLINDER BOLT BACK - UP RING JOINT PISTON O-RING BACK - UP RING INTERMEDIATE BRAKE DISC LOCK WASHER NUT BOLT ADJUSTING BOLT SPRING INTERMEDIATE BRAKE DISC BRAKE DISC. SELECTOR INTERMEDIATE BRAKE DISC RING PINION O-RING LOCKING PLATE BOLT ©-RING K/LFTKING Menuracturng Corp. aryKETONE 23-0028 FIGURE 4.5 STEERING, FRONT AXLE 49rem 23-0028 STEERING, FRONT AXLE PARTNUMBER DESCRIPTION At71674 171065 A171228 ‘171673 AI71236 A171198 STEERING, FRONT AXLE ARTICULATED TIE ROD O-RING CYLINDER BOLT CYLINDER BOLT NOT USED ON THIS MODEL PLuG 4-10 K/LFTKING Menuracturng Corp. aryKETONE 23-0029 FIGURE 4.6 TRUNION, FRONT AXLE anteM 23-0029 PART NUMBER aii77t AITIT72 At71770 AI71135 At71991 AITI773 TRUNION, FRONT AXLE DESCRIPTION TRUNION, FRONT AXLE BUSHING. THRUST BUSHING ‘SUPPORT SUPPORT GREASE FITTING PLUG ‘SUPPORT 412 K/LFTKING Menuracturng Corp. aryManufacturing Corp. swaueo 198 2996 jogo ops ayseddo ey) Ur pewunou o} one 910004, 1 e8ed uo uooys00g (17) 23-0030 FIGURE 4.7 REAR AXLE AND CENTRAL HOUSING 413REAR AXLE AND CENTRAL HOUSING ITEM PART NUMBER DESCRIPTION 23-0030 REAR AXLE AND CENTRAL HOUSING 1 A101530 REAR AXLE ASSEMBLY 2 atTt067 O-RING 3 AITt649 HOUSING 4 At71080 cIRCLIP 5 AITta35 PLUG 6 AI72057, MAGNET PLUS. 7 AITI283 PLUG 8 Atto562 VENT 9 AITI228 CYLINDER BOLT 10172055 PLUG 11 At71367 INTERMEDIATE COVER, 414 K/LFTKING Menuracturng Corp. avyKETONE 23-0031 FIGURE 4.8 DIFFERENTIAL, REAR AXLE 445eM 23-0031 10 1" 12 13 14 15 16 18 19 20 2 22 23 24 25 26 PART NUMBER Airte70 171206 AIT184 at71102 At71248 AI71385 171382 At71179 At71180 AN71182 At71480 AN71481 AN71482 AN71483 AI71977 ANT71974 At7int2 AI71165 At71165 A71167 ANTt72 AN71183 A784 At71185 AN71186 Atg5111 at71980 At71103 At71074 AITI754 A71985 AN71043 71980 AI71972 At71246 DIFFERENTIAL, REAR AXLE DESCRIPTION DIFFERENTIAL, REAR AXLE RING NUT HEXAGON BOLT LOCKING PLATE TAPER ROLLER BEARING. BOLT DIFFERENTIAL CARRIER BEVEL GEAR SET SHIM SHIM SHIM Disc Disc Disc DIFFERENTIAL SIDE GEAR FRICTION WASHER. DIFFERENTIAL ‘TAPER ROLLER BEARING SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SPACER ‘TAPER ROLLER BEARING SEAL ‘COVERPLATE BRIDE FLANGE O-RING. NUT AXE PIN BOLT 416 K/LFTKING Menuracturng Corp. aryKETONE 8 FIGURE 4.9 HUB REDUCTION, REAR AXLE 447eM 23-0032 1" 12 13 14 15 16 17 18 19 20 2 2 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 HUB REDUCTION, REAR AXLE PARTNUMBER DESCRIPTION At71652 At7i148 AITI224 AITI242 A71125 A71248 AN71135 AN71656 AIT1654 AI71645 AI71646 At71647 AN71655 AN71662 AN71686 AI71801 171078 AN71648 AN71080 ‘171097 AI71967 AN71054 AN71685 AN71657 At71802 AI71681 A71132 AN71659 AN71658 At71076 Atti AI71653 172081 At71134 At71049 171800 A171495 At71129 A171986 A71987 AITI797 At7t091 HUB REDUCTION, REAR AXLE LATERAL AXLE HOUSING ‘SPRING WASHER, BOLT BOLT NuT BOLT GREASE FITTING DIRECTION PIVOT PIN SPACER SHIM SHIM SHIM DUST EXCLUDER BUSHING. DIRECTION PIVOT PIN BEARING cIRCLIP REDUCTION BUSHING cIRCLIP BALL BEARING JOINT. (0-RING JOINT JOINT. THRUST BUSHING STEERING ADJUST NUT DIRECTION STEERING CASE DIRECTION STEERING CASE SEAL TAPER ROLLER BEARING WHEEL HUB WHEEL STUD WHEEL NUT 0-RING cIRCLIP sTuD NUT LOCKING PLATE RING GEAR SUPPORT RING GEAR, SEAL 418 K/LFTKING Menuracturng Corp. aryKETONE 8 FIGURE 4.10 HUB REDUCTION, REAR AXLE (CONT,) 419rem 23-0032 a 42 43 44 45 46 4a 48 49 50 51 52 HUB REDUCTION, REAR AXLE (CONT) PART NUMBER DESCRIPTION HUB REDUCTION, REAR AXLE At71798 SATELLITE PLANET GEAR 171799 BEARING 171667 PLANET GEAR CARRIER 171361 SATELLITE PLANET GEAR NOT USED ON THIS MODEL At71354 PLus 171235 COUNTERSUNK BOLT NOT USED ON THIS MODEL NOT USED ON THIS MODEL NOT USED ON THIS MODEL at71670 STEERING CASE 171669 STEERING CASE 4-20 K/LFTKING Menuracturng Corp. aryKETONE FIGURE 4.11 AXLE BRAKE, REAR 421rem 23-0033 PART NUMBER 71369 171990 At71991 171229 At71327 71328 171389 71364 At71828 171393 71398 A171500 At71157 At71128 At71413 At7t412 171396 71395 At71067 AXLE BRAKE, REAR DESCRIPTION ‘AXLE BRAKES, REAR INTERMEDIATE COVER BLEEDING BOLT PLUG. CYLINDER BOLT BACK-UP RING SEAL JOINT PISTON BACK-UP RING INTERMEDIATE BRAKE DISC ‘ADJUSTING BOLT SPRING WASHER NuT BRAKE DISC. INTERMEDIATE BRAKE DISC SELECTOR INTERMEDIATE BRAKE DISC (O-RING 4-22 K/LFTKING Menuracturng Corp. aryKETONE 23-0034 FIGURE 4.12 STEERING, REAR AXLE 4-23rem 23-0034 STEERING, REAR AXLE PARTNUMBER DESCRIPTION At71674 171065 171228 71673 171236 At71198 STEERING, REAR AXLE TIE ROD 0- RING CYLINDER BOLT CYLINDER BOLT NOT USED ON THIS MODEL PLUG STOPFEN 4.24 K/LFTKING Menuracturng Corp. aryINDEX 23-0036 TRUNION, REAR AXLE PARTNUMBER DESCRIPTION aires AITAT72 At71770 AI71135 71991 ATI773 TRUNION, REAR AXLE REDUCTION BUSHING THRUST BUSHING. ‘SUPPORT GREASE FITTING PLUG ‘SUPPORT 4-26 K/LFTKING Menuracturng Corp. aryKMETKING Section 1 Frame and CompartmentsK/IFTKING wufacturing Corp.K/HFTKING Manufacturing Corp. DRIVE PLATE xi # 202425 Tris KITS PART FROM. THE TRANSMISSION ORDER FIGURE 5.1 ENGINE AND TRANSMISSION INSTALLATION 51PART NUMBER 100864 39938-R11 39339-R10 84387-RO1 4403-01 86279-RO2 86283-R02 87515-RO2 89658 89660 89839 89841 89963 90807 92811 93546 97972-R01 98463-R01 98465-R01 ENGINE AND TRANSMISSION INSTALLATION DESCRIPTION ENGINE AND TRANSMISSION INSTALLATION ENGINE BRACKET WELOEMENT, LH ENGINE BRACKET WELOEMENT, RH TRANS, BRACKET WELDEMENT, RH TRANS, BRACKET WELOEMENT, LH TWO PIECE RUBBER MOUNT ENG RUBBER MTG TRANSMISSION FLAT WASHER STANDARD 0.5 FLAT WASHER STANDARD 0.625 SPLIT LOCK WASHER 0.5 SPLIT LOCK WASHER 0.625 HEX NUT 0.625-11 HEX HEAD CAP SCREW 0,625-11 x 4,500 METRIC HEX HEAD CAP SCREW M12- 1.75 x 40.0 ENGINE PERKINS 1104D-447 99.5 HP MECHANICAL 12V REBOUND WASHER, ENG MOUNT TAIL WASHER FOR CENTER BONDED MOUNT HEAD WASHER FOR CENTER BONDED MOUNT 52 LIFTKING anutacturing Corp. aryK/HFTKING Manufacturing Corp. 2B 23-0168 FIGURE 5.2 AXLE MOUNTING 53axe wounrme KMETKING INDEX PART NUMBER DESCRIPTION ary 23-0168 100832 ‘AXLE INSTALLATION 1 1 85802-R02 WHEEL ASSEMBLY, RH, FRONT AND REAR, 2 2 85938-R02 WHEEL ASSEMBLY, LH, FRONT AND REAR, 2 3 100796 REAR AXLE-14P 1 4 100797 FRONT AXLE-14P 1 5 102004 REAR AXLE SPACER, 2 6 102005 FRONT AXLE SPACER 2 7 102006 BUSHING-FRONT AXLE 4 8 102014 BUSHING-REAR AXLE 4 9 89687-RO1 WASHER THRU-HARDENED GALVANIZED 8 10 90950-RO1 HEX HEAD CAP SCREW 8 1 90265 NYLON INSERT HEX LOCKNUT 8 54inufacturing Corp. FIGURE 5.3 FRONT DRIVE SHAFT 55FRONT DRIVE SHAFT INDEX PARTNUMBER OEM DESCRIPTION ary 22-0043 10203 FRONT DRIVE SHAFT 1 56inufacturing Corp. FIGURE 5.4 REAR DRIVE SHAFT 7REAR DRIVE SHAFT INDEX PARTNUMBER OEM DESCRIPTION ary 22-0044 102034 REAR DRIVE SHAFT 1 5-8K/HFTKING Manufacturing Corp. FIGURE 5.5 FUEL SYSTEM INSTALLATION 59FUEL SYSTEM INSTALLATION KLFTKING ow feioano! ———«FUELCAPPROTECTOSEAL 1 ¢—Slooenet ——FUELSENDER NEL" est¥4 : 5-10K/HFTKING Manufacturing Corp. FIGURE 5.6 COOLING SYSTEM INSTALLATION 511PART NUMBER 100897-R01 30985-R02 45226-RO1 86306-R02 86307-R02 86308-R02 85309-R02 194635-R02 94666-RO1 94745-R01 96996-RO1 96998-RO1 96999-R01 98129-R01 100843 COOLING SYSTEM INSTALLATION DESCRIPTION COOLING SYSTEM INSTALLATION RADIATOR SHROUD RADIATOR HOSE RESERVOIR - COOLANT (RECOVERY) OVERFILL BOTTLE MTG BRKT RUBBER SEAL-OVERFLOW BOTTLE CAP-COOLANT RECOVERY BOTTLE RADIATOR OVERFLOW BOTTLE BRACKET RADIATOR BRACKET WELD'T RADIATOR PLATE TRANS-COOLER MTG RUBBER TRANSMISSION COOLER, SINGLE ROW RADIATOR NO-SHROUD RADIATOR HOSE, RADIATOR PLATE, 512 K/LIFTKING aryK/HFTKING fanufacturing Corp. 17-0081 FIGURE 5.7 EXHAUST SYSTEM INSTALLATION 513EXHAUST SYSTEM INSTALLATION KLFTKING vro081 soos EXHAUST SYSTEM INSTALLATION 1 om eromor TUBES ELT ‘ 2 tovenme = oracnet 3 3 forest FFLeR ao cAuRD As ‘ ¢ fomet raver ees welt ‘ 3 tat FUSBER MOUNT AUST ; 514K/IFTKING Manufacturing Corp. 18-0027 FIGURE 5.8 AIR CLEANER GROUP 515AIR CLEANER GROUP KLFTKING ve00zr snssr A CLEANER WSTALATIN 1 Pen’ Geveenot «RUBBER ODE. REDUCER i 2 seseRoT | ARCLEANER ' 3 Sesornor «RUBBER REDUCER 2.510122 ' ¢ — SoeRo)—eLY-BELLOMS ' 3 tooees AiR INTAKE TUBE WELOT ' 3 fooers AIR CLEANER TUBE ' 5-16K/HFTKING Manufacturing Corp. FIGURE 5.9 CAB GROUP SATcas oRove KEATING INDEX PART NUMBER DESCRIPTION ary 26-0143 111258 CAB WITH AIC INSTALLATION 1 87472-R01 FIRST AID KIT BRACKET 1 2 89679 STRUCTURAL WASHER 0.3125 6 3 89682 STRUCTURAL WASHER 0.5, 8 4 89836 SPLIT LOCK WASHER 0.3125 6 5 9839 SPLIT LOCK WASHER 0.5 a 6 90573 HEX HEAD CAP SCREW 0.9125-18 x 0.875, 6 7 90891 HEX HEAD CAP SCREW 0.500-13 x 1.250 a 8 92160-Ro1 MANUAL BOX 1 8 104732 LIFTKING 16° CAB 1 5-18K/HFTKING Manufacturing Corp. FIGURE 5.10 CAB INTERIOR CONTROLS 5-19PART NUMBER 111258 86643 86855 87338-R01 87472-R01 87522 92160-R01 96773 99902-R01 104732 107321 109625 700450 700612 700804 700805 700809 700811 700814 700816 700857 700862 700898 701248 701345 CAB INTERIOR CONTROLS DESCRIPTION CAB INTERIOR CONTROLS THROTTLE PEDAL DT-CH530 2-42 LBS FIRE EXTINGUISHER BRAKE PEDAL & VALVE ASSEMBLY FIRST AID KIT BRACKET HYDROCONTROL SELECTOR VALVE MANUAL BOX SEAT, SUSPENSION, ARM RESTS, HEAD REST WASHER BOTTLE - 12V LIFTKING 16° CAB COBO-STEERING COLUMN PLATE, ROCKER SWITCH (VM6) BLACK PANEL, HYDRONICS10 CONTROL PANEL 12V/24V. DISPLAY, COLOR VEECAN 320 VEM WITH J1939 SWITCH, REAR WIPEAWASH ‘SWITCH, ROCKER AIR CONDITIONING ‘SWITCH, ROCKER WORK LIGHTS SWITCH, ROCKER HEATED MIRROR ‘SWITCH, ROCKER FORK POSITION SELECTOR SWITCH, ROCKER HEATER HIGHILOW PANEL, ROCKER MOUNTING BLAN FUSE BOX PANEL, ROCKER 6GANG SWITCH, POT ASSY 10K TEMP CTRL SWITCH, PARKING BRAKE (COBO) 5-20 K/LIFTKING ary 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1K/IFTKING (Manufacturing Corp. FIGURE 5.11 STEERING COLUMN INSTALLATION 5.21STEERING COLUMN INSTALLATION INDEX PART NUMBER DESCRIPTION 31-0269 109309 STEERING INSTALLATION 1 89680 STRUCTURAL WASHER 0.375 2 89837 SPLIT LOCK WASHER 0.375 3 90251 NYLON LOCK HEX NUT 0.375-16-UNC 4 90613 HEX HEAD CAP SCREW 0.375-16 x 1.000 5 90815 HEX HEAD CAP SCREW 0.375-16 x 1.250 6 102799 HYDROCONTROL SELECTOR VALVE 7 103168, STEERING ORBITROL 8 107321 COBO-STEERING COLUMN 5-22 K/LIFTKING aryK/HFTKING Manufacturing Corp. 36-0011 FIGURE 5.12 FENDERS INSTALLATION 5-23K/LIFTKING FENDERS INSTALLATION INDEX PART NUMBER DESCRIPTION ary 36-0011 100834 FENDER INSTALLATION 1 1 49524-R02 REAR FENDER WELOMENT, LH 1 2 49525-R02 REAR FENDER WELOMENT, RH 1 3 94681-RO1 FRONT LH FENDER WELDEMENT, LH 1 4 94683-R01 FRONT RH FENDER WELDEMENT, RH 1 5.24K/LIFTKING (Manufacturing Corp. FIGURE 5.13 FRONT AND BOTTOM COVER 5-25FRONT AND BOTTOM COVER KRETIONS INDEX PART NUMBER DESCRIPTION ary 12.0017 100896 FRONT AND BOTTOM COVER 1 1 ga212-R02 BOTTOM CovER 1 2 101255 FRONT COVER PLATE 1 5-26K/IFTKING Manufacturing Corp. FIGURE 5.14 SWAY CYLINDER INSTALLATION 5.27INDEX 35-0459 ‘SWAY CYLINDER INSTALLATION PART NUMBER DESCRIPTION 100849 SWAY CYLINDER INSTALLATION 42237-R02 SWAY CYLINDER ASSEMBLY 43630-RO1 TILT-SWAY CYL PIN WELDT 89557-RO1 HOLDING VALVE 100856 SWAY BRACKET WELDT 100859 TIE PLATE- SWAY 102071 AXLE SWAY SPACER 102187 SWAY PLATE 5-28 K/LIFTKING aryinufacturing Corp. FIGURE 5.15 HOOD INSTALLATION 5-29 27-0019K/LIFTKING HOOD INSTALLATION INDEX PARTNUMBER DESCRIPTION ary 27-0019 100844 HOOD INSTALLATION 1 1 85511-R03, HOOD Assy. 1 2 88974-R01 PADLOCABLE PRO-LATCH 4 3 100889 HOOD EXTENSION 1 5-30tur LIFTING nutacturing Corp. KEINDEX 26-0110 1 PART NUMBER 104792-1 86603-R01 0902-0963 1101-0538 0902-1395 1101-0537 0902-1524 0939-1490, 9514-0362, 0939-1490-8 9514-0362-8 CAB ASSEMBLY DESCRIPTION CAB, 1 0F 9 GLASS, SKYLIGHT WINDOW GASKET, RUBBER REAR GLASS WINDOW GASKET, RUBBER WINDSHIELD GLASS. WINDOW GASKET, RUBBER BULB SEAL, 90 DEGREE SEAL BULB, W) ADHESIVE BULB SEAL, 90 DEGREE SEAL BULB, W/ ADHESIVE 5.32 K/LIFTKING aryK/HFTKING Manufacturing Corp.INDEX 26-0111 1 2 3 4 PART NUMBER 1047322 1301-4108 38-16-12.06 60-202-95 60-02-96 CAB OVERHEAD GRATE. DESCRIPTION CAB, 2 OF 9 OVERHEAD GRATE 318-16 X 11/2 BOLT HX HD-X 3/8 LCK WSR 3/8 WSR FLX 5.34 1 1 4 4 4K/HFTKING Manufacturing Corp.INDEX 26-0112 1 2 3 PART NUMBER 2601123 600-4877 60-200-95, 25-20-06-06 GRAB HANDLE DESCRIPTION CAB, 3 OF 9 GRAB HANDLE 114 WSR LK 114-20 X 3/4 BOLT HX HD 5.36 1 4 8 8tur LIFTING nutacturing Corp. KEINDEX 26-0113 1 " 2 13 14 15 16 7 18 19 20 a PART NUMBER 104732-4 97 60-1 01 -96-8K 39 90 57 31-18-06-06-BK 31-18-08.06-BK 92140-R01 88246-ROZ 88237-R03 92115-R01 94508 95937 2113 1401-16462 1301-4119 1401-16469 1401-16470 1401-16471 1401-16472 1301-4129 FLOOR PLATES AND COVER GROUP DESCRIPTION CAB, 4.0F 9 WSH .313.7.062 FLT ESSYZ WSH USS 5/16" FLT BLK ZINC WsH WSH, 0.315, 0.575,0.85 LK, ESSYZ-X BOLT, .25-20X.75, HEX, G8, ESSYZ-X BLT, .31-18X.75,HEX,,ES5BZ BLT,.31 -18X1,00,HEX, ,ESSBZ X SEAT COVER WELD HEATER BRACKET WELD FRONT SEAT COVER FRONT COVER FRONT FLOOR PLATE, REAR FLOOR PLATE BLT,.25- 20X.75,TRS,PH,G5,ESSBF FRONT LH COVER. FRONT RH DISPLAY COVER WELD LH COVER RH COVER REAR LH COVER REAR RH COVER WIPER MOTOR COVER WELD 5.38 ary 4 15 5K/HFTKING Manufacturing Corp.WIPER INSTALLATION INDEX PART NUMBER DESCRIPTION ary 26-0114 1087325 CAB, 5 OF 9 1 1 89 LK WsH 2 2 3793 BLT #10-24X0.62 1 3 600.4157 PIVOT SHAFT ASSY 1 4 600.0130 Wiper Motor, 85° 1 5 004742 Wiper Arm, 10.75" -15" 1 6 003920 FLEX BLADE 20" (BD52172B) 2 7 600-2905 WIPER MTR PANTO 65739-20 1 8 600.2749 48519-40 PANTO ADAPTOR FOR WWJ 1 9 600-4219 WIPER ARM, PANTO 24 1 10 600.0735, WASHR21/32IDX1- /ODX1/8THZC 1 41 600.0736 WASHR.1/4IDXS/80DX 1/8TH 1 12 5485 wsH 2 13 60-310-40 10-24 NUT NYLOCK -X 1 14 25.28-12-06 114-28 X 1 112 BOLT HX HD 2 5-40K/HFTKING Manufacturing Corp.INDEX 26-0115 1 PART NUMBER 1047326 6000917 600-1671 1501-1642 22233101 2342 3793 600-5038 600-2845 600-4899 60-310-40, PLATES AND DEFROSTER FANS DESCRIPTION CAB, 6 OF 9 SIMS CAB DEPOT SERIAL PLATE DECAL - LIFTING CAUTION CEILING INSULATION CUP HOLDER WSH,,260,,492,.063,FLT,,ESSYZ BLT #10-24X0.62 DUAL PWR SUPPLY, AUTO PLUG/ DUAL USB Circulation Fan, 12V INTERIOR LIGHT 10-24 NUT NYLOCK -X 5.42 1 1 2 1 1 3 1 1 2 1 6K/HFTKING Manufacturing Corp.INDEX 26-0116 1 " 2 13 14 15 18 PART NUMBER 1047327 60-202-95 60-201-95 60-101-96 31-18-06-06 31-18-24.06 1001-4120 1001-4118 600-2652 1301-2017 38-16-06-120 600-1717 1001-4119, 1001-4121 13013712 600-4715 60-301-40, DOOR AND WINDOW GROUP DESCRIPTION CAB, 7 OF 9 318 LCK WSR 5116 WSR LOCK -X WSH USS 5/16" FLT 5/16-18 X 3/4 BOLT HX HD OBS-5/1 6-18 X 3 BOLT HX HD UPPER LH DOOR LH LOWER DOOR ASSY 410795-16 STRIKER BOLT -X DOOR HINGE ASSY SCREW 38-16 X.75 TRS 76-14 NUT WHIZ -X RH LOWER DOOR ASSY RH UPPER DOOR ASSY HOLDOPEN WELD DOOR HOLDBACK 516-18 NYLON INSRT LCK NUT 5.44K/HFTKING Manufacturing Corp.INDEX 26-0117 1 " 12 13 4 15 PART NUMBER 104732-8 38-16-08-06 60-202-95 60-200-95 60-102-96 60-101-96 600-4963 600-4962 1301-4124 600-4970 1301-4115 60-301-40, 31-18-10-06 25-20-08-06 60-100-96 1469 UPPER DOOR ASSEMBLY, LH DESCRIPTION CAB, 8 OF 9 318-16 X 1 BOLT HX HD -X 3/8 LCK WSR 4114 WSR LK 318 WSR FL -X WSH USS 5/16" FLT MIRROR, RH MIRROR, LH ISOLATOR PLT WELD WORKLIGHT WELDEX WORKLIGHT MOUNT WELD 5I16-18 NYLON INSRT LCK NUT 5116-18 X 1 1/4 BOLT HX HD 114-20 X 1 BOLT HX HD 414 FLT WSR NUT,.25-20,ACN,,G2,ESSBF -X 5-46K/HFTKING Manufacturing Corp.INDEX 26-0118 1 UPPER DOOR ASSEMBLY, RH PART NUMBER DESCRIPTION 104732-9 CAB, 9 OF 9 1501-1699, HEAT SHIELD LOWER SIDE PANEL RH 1501-1698 HEAT SHIELD LOWER SIDE PANEL LH 1501-1697 HEAT SHIELD LOWER REAR PANEL, 1501-1696 HEAT SHIELD SEAT BASE RH 1501-1695 HEAT SHIELD SEAT BASE LH 1501-1694, HEAT SHIELD SEAT BASE COVER 1501-1693, HEAT SHIELD FRONT SEAT COVER 5-48 ary 1 1 1 1 1 1 1K/LIFTKING (Manufacturing Corp. FIGURE 5.25 DECALS AND MARKINGS. 5-49PART NUMBER stare 25620 25642 28380 2838201 28383 29893 29901 30825 30826 30827 36082 36083 38368 44828 45971 87282 105050 105779 4106021 08862 409371 109543 109544 109610 110860 110866 110870 110674 111428 112477 112478 112479 112490 DECALS AND MARKINGS DESCRIPTION DECALS AND MARKINGS. DECAL - NO RIDERS. DECAL - HEATER, DON'T BE CARELESS STICKER DECAL - LIFTKING ADDRESS DECAL - NO STANDING ON FORKS. CAUTION STICKER TORQUE WHEEL NUTS STICKER DECAL - CONTACT WITH ELECTRIC POWER MACHINE ROLL AWAY STICKER SAFETY INSTRUCTIONS STICKER DIESEL FUEL DECAL HYDRAULIC OIL DECAL DECAL, STEERING CONTROL CAUTION-LIFT LEVER STICKER SEAT BELT STICKER PLATE - ADDRESS. TIE DOWN HERE DECAL LIFT & TIE DOWN DECAL DECAL-TP 60 PS! LIFTKING DATA PLATE STICKER - NO SMOKING LOGO DECAL - WWW.LIFTKING.COM DECAL - LIFTKING STICKER - HEARING PROTECTION ‘ALARM MUST SOUND STICKER DECAL - STARTING INSTRUCTIONS DECAL - BARCODE PLATE CONSPICUITY TAPE SILVERIRED 2° ROLL DECAL-VW iH LBS. DECAL - CAP 16,000 LBS 1.75" YELLOW DECAL - CAP 16,000 LBS - 3" DECAL - LK16P44 TP 80 PSI DECAL 5-50 K/LIFTKING ary 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 2 1 1 1 1 1 ARKEATING Section 1 HydraulicsK/IFTKING wufacturing Corp.K/LIFTKING fanufacturing Corp. FIGURE 6.1 HYDRAULIC SCHEMATIC 61PART NUMBER 112467 95843 101039 103362 101493, 108573 101285, 108929 00890 103378 108536, 103166 96139 95646 103928 86634 86182 86190 93508 108521 87313 87338 109887 103896, 08522 105961 87108 103967 HYDRAULIC SCHEMATIC DESCRIPTION HYDRAULIC SCHEMATIC PUMP wiPRIORITY VALVE ASSEMBLY INLET & MAIN RELIEF VALVE SECTION 1 VALVE SECTION 2 VALVE SECTION 3 VALVE SECTION 4 VALVE SECTION 5 OUTLET FEEDING UNIT THREE WAY VALVE RETURN FILTER, FILTER ELEMENT DIFFERENCIAL SWITCH HYDRAULIC TANK CHARGING VALVE VELOCITY FUSE HOLDING VALVE STEERING VALVE (ORBIT ROL) ACCUMULATOR - LIFT ACCUMULATOR - BRAKE SELECTOR VALVE, TILT HOLDING MANIFOLD BREATHER THERMOMETER! LEVER GAGE SUCTION STRAINER PRESSURE SENSOR FLOW DIVIDER BRAKE VALVE ASSEMBLY VALVE - THREE WAY SWAY HOLDING VALVE TEMPERATURE SENSOR DISPLAY PRESSURE SWITCH FORK POSITION CYLINDER TILT CYLINDER SIDE SHIFT CYLINDER LIFT CYLINDER ATTACHMENT SELECTOR VALVE 6-WAY 62 ING Manufacturing Corp. ary opt REF REF REF REF opT opTK/LIFTKING fanufacturing Corp. FIGURE 6.2 LIFT CYLINDER CIRCUIT 6-3ING LIFT CYLINDER CIRCUIT Manufacturing Corp. INDEX PART NUMBER DESCRIPTION ary 35-0832 104911, LIFT CYLINDER CIRCUIT 1 REF. HYD. CONTROL VALVE REF. 2 900150 ELBOW-STRAIGHT THREAD 12X10 1 3 105097 HOSE J404(HU1212NJ-HU1212NJ}-100 1 4 900254 ‘TEE -BULKHEAD BRANCH 37 FLARE (ALL THREE ENDS) #12 1 5 105098, HOSE HOSE J404(HU1212NJ-HU1212NJ90T)-28 2 6 104281 VELOCITY FUSE # 10 REF. 7 901127 ELBOW-MALE O-RING BOSS 90 DEG. NWO 6807 2 8 REF. LIFT CYLINDER REF. 64K/EFTKA fanufacturing Corp. A 35-0633 cc} FIGURE 6.3 SIDESHIFT CYLINDER CIRCUIT 65INDEX 35-0833 PART NUMBER 104912 REF. 00048 105099 900180 82276 SIDESHIFT CYLINDER CIRCUIT DESCRIPTION SIDE SHIFT CYLINDER CIRCUIT HYD. CONTROL VALVE CONNECTOR-STRAIGHT THREAD 6X10 HOSE .J404(+U0406NJ90T-HU0408NJ)-100 ELBOW 45 DEG, STRAIGHT THREAD SIDE SHIFT CYLINDER LIFTKING Manufacturing Corp. ary REF. REF.K/LIFTKING [Manufacturing Corp. 8 ON CARR, m= ouoas fl" 8} 6 FIGURE 6.4 FORK POSITIONING CIRCUIT 6-7PART NUMBER 104909 REF. 105108, 00048, 104107 104108, REF. REF. 104109 00224 REF. 900135, 900045 105110 105209 96835 96838 FORK POSITIONING CIRCUIT DESCRIPTION FORK POSITIONING CYLINDER CIRCUIT HYD. CONTROL VALVE HOSE J404(HUO6O6NJ-HUOBOBNJ}-25.5 CONNECTOR-STRAIGHT THREAD 6X10 HOSE .J404(HUO806NJ-HUOBOBNJ}-83 HOSE .J404(HUO606NJ-HUOBOENJ}-81 FLOW DIVIDER HOSE PULLEY HOSE J404(HUO606NJ-HUOG06NJ}-172, MAST TO CARRIAGE ELBOW-BULKHEAD UNION 6x6 FORK POSITION CYLINDER ELBOW-STRAIGHT THREAD 6X8 CONNECTOR-STRAIGHT HEAD 6X8 HOSE J404(HUO606NJ-HUOGOBNJ}-18 HOSE J404(HUO606NJ-HUOBOBNJ}-22.5 ELBOW-STRAIGHT HEAD 6X6 TEE-STRAIGHT THREAD 6X6 68 Manufacturing Corp. aryK/IFTKING [Manufacturing Corp. ot 35-0017 FIGURE 6.5 HY7DRAULIC PUMPPART NUMBER 122971 145339 4194268 4194269 194270 atgaz71 194272 4194273 194274 194275 194278 194277 194278 ING HYDRAULIC PUMP Manufacturing Corp. DESCRIPTION ary HYDRAULIC PUMP. HYDRAULIC PUMP ASSEMBLY, INCLUDES ITEMS 2 THRU 13, ‘SEAL, LIP HOUSING, SHAFT END PIN DOWEL, SEAL ‘SEAL BUSHING ‘SET, GEAR SHAFT ‘SEAL, BACK- UP HOUSING, GEAR COVER, CAPSCREW WASHER 6-10ing Corp. LIFTKING KLETKINDEX 35-0187 PART NUMBER A200111 184437 184433 184436 184438 ‘4200943 14832 8183278 HYDRAULIC CONTROL VALVE DESCRIPTION HYDRAULIC CONTROL VALVE, § SPOOL. HYDRAULIC CONTROL VALVE ASSEMBLY, 5 SPOOL INLET AND OUTLET SECTION WORK SECTION, LIFT CYLINDER WORK SECTION, TILT, SIDE SHIFT, SWAY AND FORK POSITIONING COVER SECTION STUD, 5 SPOOL LEVER ASSEMBLY Nur. 6-12 ING Manufacturing Corp. aryK/IFTKING [Manufacturing Corp. | 3 1 y HE OIE) rer I OUTLET i 35-0009 FIGURE 6.7 INLET AND OUTLET SECTION 6-13PART NUMBER 184437 A184373 A1B4585 188690 184429 184384 184387 teaazt 4184397 184382 ‘184420 184407 184398 184385 184508 ‘4123034 INLET AND OUTLET SECTION DESCRIPTION INLET AND OUTLET SECTION, HYDRAULIC CONTROL VALVE INLET SECTION ASSEMBLY , INCLUDES ITEMS 2 THRU 15 HOUSING NAMEPLATE. SCREW, DRIVE RELIEF VALVE ASSEMBLY CAP. LockNUT RING, NYLON O-RING CARTRIDGE SPRING SEAL O-RING PISTON PLUG SEAL KIT, RELIEF VALVE 6-14 Manufacturing Corp. aryK/IFTKING [Manufacturing Corp. 35-0010 FIGURE 6.8 WORK SECTIONS, TILT, SIDE SHIFT, FORK POSITIONING AND SWAY 6-15ING WORK SECTIONS, TLT, SDE SHIFT, FoRKPosmionwic ano swa AK LAE TACIMG INDEX PARTNUMBER DESCRIPTION ary 35-0010 WORK SECTION, TILT, SIDE SHIFT AND FORK 3 POSITIONING CYLINDERS, INCLUDES ITEMS 2 THRU 24 1 184436 WORK SECTION ASSEMBLY, TILT, SIDESHIFT AND FORK 2 POSITIONING CYLINDERS, INCLUDES ITEMS 2 THRU 24 2 184408 SCREW 2 3 AtB4415 SEAL, RETAINER 2 4 AtBa417 SEAL, WIPER 2 5 AiBd416 SEAL, O-RING 2 6 AB4376 SPOOL 1 7 AiB4370 HOUSING, VALVE 1 8 Ai1B4391 SEAT, SPRING 2 9 AtBa392 SPRING 1 10 184393 SPACER 1 1" 184368 BOLT, SHOULDER, 1 12 184390 CAP, END 1 13 184598 PLUG: 2 4 AtB4402 SEAL 2 18 184405 SEAL 1 16 184404 SEAL 1 7 AtB4426 SHIM 3 18 184372 GUIDE 1 19 AtBaa1d RING, BACKUP 1 20 184394 O-RING 1 2 AtB4418 SPRING 1 2 184375 POPPET 1 23 At84400 SCREW 2 24 Atgaait LOCKWASHER 4 Fy 123035 SEAL KIT 2 6-16K/IFTKING [Manufacturing Corp. 35-0011 FIGURE 6.9 WORK SECTION, LIFT CYLINDER 6-17INDEX 35-0011 PART NUMBER 184433 184408 A184815 teas? 184416 184377 4184370 184391 184392 184393 184388 184427 Atg4402 184405 Atg4gos 184426 184372 ataats 134394 184418 184375 ‘184400 184598 teat 4123035 WORK SECTION, LIFT CYLINDER DESCRIPTION WORK SECTION, LIFT CYLINDER WORK SECTION ASSEMBLY, LIFT CYLINDER INCLUDES ITEMS 2 THRU 24 ‘SCREW SEAL, RETAINER SEAL, WIPER SEAL, 0 - RING ‘SPOOL HOUSING, VALVE SEAT, SPRING SPRING SPACER BOLT, SHOULDER, CAP, END SEAL SEAL SEAL SHIM GUIDE RING, BACKUP O-RING SPRING POPPET ‘SCREW Plus. LOCKWASHER SEAL KIT 6-18 ING Manufacturing Corp. aryK/IFTKING [Manufacturing Corp. 35-0012 FIGURE 6.10 COVER SECTION 6-19INDEX 35-0012 PART NUMBER 194438 ataas71 184405 Ataados 134426 ataaao2 COVER SECTION DESCRIPTION COVER SECTION COVER SECTION ASSEMBLY, INCLUDES ITEMS 2 THRU 6 HOUSING SEAL, O-RING SEAL, O-RING SHIM SEAL, O-RING 6-20 ING Manufacturing Corp. aryK/EFTKA fanufacturing Corp. PART NUMBER ROD [TUBE WELDMENT| STROKE [RETRACTED] 106318-10 | 106305-10 106309-10 60 70.5 106318-11 | 106305-11 106309-11 66 76.5 106318-12 | 106305-12 106309-12 72 82.5 106318-13 | 106305-13 106309-13 78 88.5 106318-14 | 106305-14 106309-14 84 94.5 FIGURE 6.11 LIFT CYLINDER 6-21INDEX 37-0201 PART NUMBER 106318-14 34002 105673 105702 105703 106305-14 106309-14 LIFT CYLINDER DESCRIPTION LIFT CYLINDER ASSEMBLY PISTON PLUG - HEX SOCKET 1/8 NPT x 1/4 SEAL KIT 3.5/2.25 GLAND - CYLINDER ID 3. ROD - LIFT CYLINDER TUBE WELDMENT - LIFT CYLINDER 6-22 ING Manufacturing Corp. aryK/LIFTKING [Manufacturing Corp. FIGURE 6.12 TILT CYLINDER 6-23TILT CYLINDER FIGURE & LIFTKING PART OEMPARTNUM- OEM DESCRIPTION INDEX NUMBER BER CAGE NUMBER 35-0079 34192 38490 TILT CYLINDER ASSEMBLY 1 34287-R01 38490 GLAND. 2 84023-R01 38490 PISTON 3 84013-RO1 38490 GLAND NUT 4 s4092-Ro1 38490 FEMALE SCREW IN ROD END 5 84508-RO1 38490 ROD 6 85105-ROt 38490 TUBE WELDMENT 7 84816-ROt 38490 ZERK, 1/8 NPT STRAIGHT 3 84461-ROt 38490 BEARING 9 84453-RO1 38490 INTERNAL SNAP RING 10 84664-RO1 38490 O RING 11 84679-R01 38490 O RING 12 84690-R01 38490 BACKUP RING 13 B4757-RO1 38490 WEAR RING 14 84702-R01 38490 WIPER RING 15 e47t8-Ro2 38490 ROD SEAL 16 84767-ROZ 38490 PISTON SEAL 17 84776-RO1 38490 WEAR RING 18 HUNA.25-12 38490 HEX JAM NUT 19 NISN-1,25-12 38490 NYLON INSERT STOP NUT 6-24 ING Manufacturing Corp. ary PER ASSYK/LIFTKING [Manufacturing Corp. FIGURE 6.13 SIDE SHIFT CYLINDER 6-25INDEX 37-0128 1 SIDE SHIFT CYLINDER PART NUMBER DESCRIPTION 82276 SIDE SHIFT CYLINDER ASSEMBLY 83430-R00 CYLINDER BODY WELDMENT 83432-R00 ROD-PISTON WELDMENT 83431-R00 SPACER 81803-Ro1 GLAND a1e18-Rot GLAND LOCK WIRE 81819-Ro1 GLAND LOCK WIRE 83433-R00 SEAL KIT 6-26 ING Manufacturing Corp. aryK/LIFTKING [Manufacturing Corp. ‘ONIddlHS 38099 G3DON4 34 OL S1Od iso 9008 ‘ONLY Sanssaad S1ON clowe FIGURE 6.14 FORK POSITIONING CYLINDER 6-27INDEX 37-0172 PART NUMBER 105863, 84020 84090 84159 90262 105861 105862 105864 105990 FORK POSITIONING CYLINDER DESCRIPTION FORK POSITIONING CYLINDER ASSEMBLY PISTON CLEVIS ROD END SEAL KIT 2,00/1,25 NYLON LOCK HEX NUT 0.50-16-UNF ‘TUBE WELOMENT ROD GLAND ‘SET SCREW NYLON TIP SS 5/16-24 x 3/8 6-28 ING Manufacturing Corp. aryK/IFTKING [Manufacturing Corp.INDEX 37-0040 PART NUMBER, atg6640 4125930 155663 A147860 128197 196772 181563 A1g0934 180917 196773 106585 SWAY CYLINDER ASSEMBLY DESCRIPTION SWAY CYLINDER, CYLINDER ASSEMBLY, SWAY CLEVIS YOKE BODY END HOLDING VALVE BASE HONED PIPE BORE ‘TUBE WELDMENT PISTON GLAND NUT GLAND RoD SEAL KIT 6-30 ING Manufacturing Corp. aryK/METKING [Manufacturing Corp. Section 1 Electrical SystemK/IFTKING wufacturing Corp.K/HFTKING Manufacturing Corp. FIGURE 7.1 SCHEMATIC, ELECTRICAL 12V TAPART NUMBER 701368 700539 700867 700868 700869 700778 701280 700972 700971 85879 99664 96311 87097 100789 700160 700745, REF 104233 700748 700749 100768 700748 700548, 700461 REF 9124 CAB REF CAB REF 700811 700809 700883 700976 87106 700708 TRANS REF TRANS REF 87276 87104 700881 700319 701281 88913 87233 700151 700460 85895 94669 700612 REF REF ENG REF 700719 SCHEMATIC, ELECTRICAL 12V Ki DESCRIPTION SCHEMATIC, ELECTRICAL 12V BREAKER, CIRCUIT TYPE II MANUAL WITH TRIP 1/4" SID FUSE, ATO\MINI 15A FUSE, ATO\MINI 208 RELAY, MINI ISO 280 50A 12V SPST RESIS RELAY,MICRO ISO 280 35/20 AMP 12V SPOT RESISTOR FUSE, GLASS 500mA (1/2A, 250V) FUSE, 208 ATOF BLADE 32V UL LISTED AU1410 FUSE, 158 ATOF BLADE 32V UL SOLENOID - 12V BAT. DISCONN, SWITCH - "UL" RATED (OPT) LOCK OUT LEVER KIT FOR MASTER DISCONNECT SWITCH HORN tv. LIGHT, STROBE AMBER 4.5" (Sims # 600-2797) BACKUP ALARM GLow PLUS. STARTER PUMP, FUEL LIFT 12vDC SOLENOID, TIME ADV SOLENOID, FUEL INJECTOR PUMP 12V HEATED FUELIWATER SEPERATOR (OPT.) ‘SWITCH, WATER TEMP. TIME ADV. CHARGER, USB 2.1A & 20A Power Receptacle 12/24V RELAY, FLASHER LED 12VOLT ALTERNATOR: LIGHT, 12-48V LED MIRROR LIGHT LEFT MIRROR LIGHT RIGHT SWITCH, ROCKER HEATED MIRROR (OPT.) SWITCH, ROCKER WORK LIGHTS RELAY, BRKT 12V-40A SPOT FUSE, 40A ATOF BLADE 32V UL LISTED AU1410 SWITCH, PRESSURE NiO LIGHT, LED STOPITAIL -SLIM AIR 24D10DES COIL, FWOIREV 12V COIL, 4wo 12v GRIP, SHIFTER SWITCH, PARK BRAKE RELAY, ISO 12V-40A SPDT (OPT.) RELAY, MICRO SPDT 354/12V DIODE SWITCH, BELT NiO (COMPLETE) OPT. SWITCH, WATER TEMP. (OPT:) SWITCH TRANS PRESSURE SWITCH, ENGINE OIL PRESSURE SENDER, ENG. COOL TEMP. 1/8NPT (OPT.) SENDER, ENG. COOL TEMP. 1/2NPT (OPT.) SENDER, FUEL LEVEL 15° DISPLAY, COLOR VEECAN 320 VEM WITH J1938 SOLENOID 12V PARK BRAKE SOLENOID 12V DIF. Lock COMPRESSOR RELAY, SKIRTED 12V 20A/40A (HELLA) 72 IFT KING ary52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 87 REF 701282 99901 85843 89272 105358 85859 700164 700700 102338 REF 700968 700188 700189 700983 REF SCHEMATIC, ELECTRICAL 12V HEATER, CAB ONLY 12V SWITCH, ROCKER WASHER (OPT.) WASHER BOTTLE DUAL 12V WIPER MOTOR HD FRONT WIBRKT 12VOLT WIPER MOTOR Circulation Fan, 12V LIGHT, INT. DOME SWITCH, ACTUATING SPRING LIGHT, INDICATOR AMBER LED 3/4 HEATER, COOLANTIDIESEL 12V HEATER, COOLANTIDIESEL 12V CONTROL FUSE, 5A ATOF BLADE 32V UL LISTED AU1410, BOOSTING POST, POS. RED (OPT) BOOSTING POST. NEG. BLACK (OPT.) FUSE, 80A ANL 80VDC UL BATTERY 12V 73 K/LIFTKING 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1K/LIFTKING IMenutecturing Corp SCHEMATIC, ELECTRICAL 12V TAK/LIFTKING (Manufacturing Corp. AKING ete He 310271 FIGURE 7.2 LIGHTS INSTALLATION 1SINDEX 31-0271 PART NUMBER 100789 99124 99124 87334 102534 LIGHTS INSTALLATION DESCRIPTION LIGHTS INSTALLATION STROBE LIGHT FRONT LIGHT REAR LIGHT STOP/TAILITURN LIGHT FRONT TURN SIGNAL LIGHT (PART OF MIRROR) 16 1 1 2 1 2 2