SWEDISH SPREADER SYSTEMS® MobeEL 817-18321 SERVICE AND Parts MANUAL MANuaL No 1-2041 SE-343 22 ALMHULT ‘SWEDEN Phone: +46 476 55.800 (© 2010 ELME Spreader ABSERVICE MANUAL SectionA User instruction Section B Service manual Section C Diagrams PARTS MANUAL Section D Mechanical parts Section E Hydraulic parts Section F Electrical parts Section G Special parts Section H Revision recordsELME:= MODEL: 817 BUILD INDEX NO. 1-2041 Service manual build index SECTION A USER INSTRUCTION 100-008 Driver instruction 100-089 User instruction lifting eyes SECTION B SERVICE MANUAL B110-198 Lubrication chart B110-017 Maintenance instruction B110-068 Servicing pensular twistlock 110-081 Extension cylinder service inst B110-251 Twistlock indication and end beam adjustment B110-302 Tightening torques B110-324 Storage 8110-391 Tighten of wear pads B9111 Description damping block B9-134 Description rotation block SECTION C DIAGRAMS. €120-001 Hydraulic symbols 788 717 Hydraulic schematic 802 136 Wiring diagram 802 135 Electric schematic 802 137 Electrical device list WARNING! This spreader is equipped with a CAN-BUS type of control system. The plug connecting the spreader electrical system to the control box must ALWAYS be disconnected before any welding is performed on the spreader or the machine that the spreader is mounted on. The plug is removed from the controller (the controller is mounted on the main frame) by lifting the metal lever and removing the plug completely from the controller. The cables of the orange coloured IN and OUTPUT boxes mounted on the rotator should also be disconnected. This is done by removing the plastic retainer and pulling the 10-pole rubber plug completely apart. After finishing the welding operation the plugs should be reconnected in the reverse order. © 2010 ELME SWEDEN Tt0ELME:=: MODEL: 817 BUILD INDEX NO. 1-2041 Parts manual build index SECTION D MECHANICAL PARTS D10-689 Main frame D10-1144 Rotator assy. D10-790 Wear pads. D50-230 Pendular twistlock assy. SECTION E HYDRAULIC PARTS 60-419 Extension cylinder assy. 60-187 Damping cylinder assy. 60-248 Damping cylinder assy. (power damping) 60-340 Sideshift cylinder assy. 70-525 Swivel assy. E70-838 Valve assy, (sideshift) £70-633 Valve assy. (extension) E70-758 Valve assy. (swivel) E70-784 Valve assy. (rotation/brake) E70-510 Valve assy. (damp locking) E70-511 Valve assy. (power damping) E70-1138 Valve assy. (damping) 70-610 Parker fittings £70-611 Hydraulic hose system SECTION F ELECTRICAL PARTS F80-323 ‘Sensor arr. (end beam) F80-390 Sensor arr. (rotator) F80-264 Electrical parts F80-266 Indicator lights assy. F80-348 Indicator LED-lights assy. SECTION G SPECIAL PARTS (OPTIONAL) 690-121 Additional parts (hose clamp) G90-152 tional parts (brackets for hoses and cables) G90-216 tional parts (cover plate) G90-226 ional parts (bracket for hydraulic body) G90-285 ional parts (bracket for controller) SECTION H REVISION RECORDS © 2010 ELME SWEDEN Tt0SECTION A USER INSTRUCTIONUSER INSTRUCTIONS A tooee ELME CONTAINER SPREADER Model No. 817 DRIVER INSTRUCTIONS The ELME Model 817 Container spreader is a technically advanced piece of equipment which, if itis carefully used and maintained will serve its purpose for many years Initial check. Each work shift should be started by making a visual check of the unit (this must be part of the daily routine.) Possible damage will in this way be discovered at an early stage thus enabling repairs to be carried out at much lower cost. NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION CORRECTLY! CONTAINER HANDLING 1. Starting work with the spreader. First of all the length of the spreader must be adjusted to the size of container that is. required to be lifted, This is done by retracting the stops (if fitted) and then activating the extention lever or button in order to extend or retract the spreader beams to the desired length NOTE! It is important to remember that loads should only be lifted at the specified lengths for which the spreader is designed i.e. 20ft. 30ft. 35ft. 40ft and in some cases 45ft. Where stops are fitted the stops should be used to position the beams accu- rately at one of the above mentioned positions. If the spreader is not equipped with stops then the spreader may only be used for lifting 20 and 40ft. containers. Li outside the specified positions can result in serious damage to the spreader. When the required length has been reached , lift the spreader high enough to give good visibility under it. This serves two purposes, 1 it gives good visibility for travelling and 2 it positions the spreader ready for picking up the first container. The spreader should now be side shifted to the center position and the reach function operated to the fully retrac- ted position. This will be termed "THE BASIC POSITION” in the rest of the instruction, 2. Picking up a container. If necessary raise the spreader in order to have plenty of space between it and the con- tainer. Always attempt to position the spreader centrally over the container. The final adjustments for lining up the twist locks with the corner castings of the contai- ner can now be made, (© 2002 ELME SWEDEN 05-02Pre no ‘A.100-008-2 ELME=: USER INSTRUCTIONS By using the controls for shift and reach, position the spreader accurately over the comer castings and then lower the spreader into them. If the twist locks or some of the twist locks do not fit into the comer castings properly, CAREFULLY lift the spreader just free of the container, readjust its position and the try again. NEVER PUSH OR SIDE SHIFT while any of the twist locks are still engaged in the corner castings of the contai- ner. When all the twist locks are correctly engaged in the comer castings the spreader should be lowered until it rests unsupported on the container, this is termed as the spreader being correctly SEATED, and this will be indicated by the SEATED LIGHT be- ing switched on. As soon as this happens the twist locks can be activated to the locked position and the LOCKED LIGHT will be switched on. CHECK THAT THE "LOCKED” LIGHT HAS BEEN SWITCHED ON and then lift the container to the required height for loading and/or travelling. Before moving the contai- ner, return the spreader to the "BASIC POSITION". The container is now ready to be transported to a new location. When travelling always keep the load at the lowest pos- sible height and drive carefully 3. Detach a container. When approaching the new location for the container (this could be a chassis or a stack etc.) lower the container to the required height and adjust the position of the corner cas tings so that they are accurately situated above the corner locks of the chassis. Lower the container ensuring that its comer castings locate on the comer locks. NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSHI!! WARNING!!! A heavy container and the weight of a spreader will do serious damage to a trailer or chassis if not handled with care. The twist locks may now be activated to the "UNLOCKED" position, the spreader lifted free of the container and the truck backed away. 4, General advice. - Always adjust the spreader back to the "BASIC POSITION” after every handling cycle. - When parking the truck and spreader or when they are not in use for longer periods of time, always make a habit of lowering the spreader to its lowest position. - Read all instruction books carefully and be sure that you understand them. - Should there be anything you do not understand, then contact your local dealer who will ensure that all your questions are answered. (© 2002 ELME SWEDEN 05-02USER INSTRUCTIONS Atos Instructions on the safe use of the various types of lifting eyes that an ELME spreader can be equipped with. Acontainer spreader was initially designed for lifting containers and the calculations used for the design, take into account a certain amount of uneven distribution of the loads inside the container. The criteria that is used is, that the center of gravity (the load) can be offset from both the axial and transvers center-lines by a maximum of 10%. This fact is also valid when lifting loads from the lifting eyes mounted on the spreaders end beams. Another limitation when using the lifting eyes mounted on the end beams, is that the loads may only be lifted at the specified lengths for which the spreader is designed ie. 20ft. 30ft. 35ft.40ft and in some cases 45ft. Where stops are fitted (Optional) the stops must be used to position the beams accuratly at one of the above mentioned positions. If the spreader is not equipped with stops then the spreader may only be used for lifting at the 20 and 40ft. positions. Lifting out- side the specified positions can result in serious damage to the spreade! Standard lifting eyes welded to the inside surface of the spreader end beam close to each twist lock, Various designs of lifting eyes can be fitted see below. Fig 4 f Fig2 Fig3 The main frame can be equipped with 2 lifting eyes centre mounted or 4 lifting eyes. which can be spaced equally on each side of the spreader centre line at various dis- tances. Various designs of lifting eyes can be fitted see below. Fig 5 Fig 4 Common for all lifting eye combinations fitted during the production of the spreader is that their collective capacity is the same as the capacity of the spreader. For example a spreader with a total lift capacity of 40 metric tons with 4 lifting eyes fitted to the main frame, can lift 40 metric tons with the load evenly distributed between all four lifting eyes. Note the max. capacity for the open hook Fig 5 is only 12.5 metric tons therefore in the case of only 2 hooks being fitted in the center position on the man frame then the total capacity will only be 24 metric tons, © 2008 ELME SWEDEN '03-08(07-08)Pre no AM Load evenly distributed on four Load evenly distributed on two lifting eyes I fa Le NTT Ideally the load should be lifted with the lifting slings vertical between the lifting eyes and the load (90° to the underside of the spreader). However the slings can be at- tached to the load with a negative angle (less than 90°) but the smaller the angle the lower the load that can be lifted. The lifting eyes should never be used to lift a load with the lifting slings at a positive angle (greater than 90° angle to the underside of the spreader) however if a damaged container needs to be lifted with slings then this is acceptable 7 J 7 P14 Max = Spreader P2 Max 7,500Kg © 2008 ELME SWEDEN 103-08;07-08)SECTION B SERVICE MANUALPace no B 110-198-1 ELME=: MAINTENANCE INSTRUCTIONS LUBRICATION CHART for Model 817 41 SuingR Pans EXTENSION 2 Twist Loc 3 Extension cvuNoER 4 Srors| 5 SuDER PADS SIDE SHIFT 6 SLewIc RING BEARING AND GEAR 7 Sipe SHIFT evuNDERs 8 Siew GEAR 20x AND BRAKE WHERE GREASE IS RECOMMENDED USE (See iNowoun. orscarion oF MULTI PURPOSE GREASE (EP2) EACH LUBRICATION POINT.) POSITION 1 WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS NO, OF GREASE POINTS 24, INTERVAL - EVERY 500 HOURS OR 3 MONTHS. 6 TRACKS ON EACH EXTENDING BEAM, 6 TRACKS ON THE INSIDE OF EACH MAIN BEAM, (SEE ARROWS "A" AND "8" ) LUBRICANT - MULTI PURPOSE GREASE (© 2002 ELE SWEDEN (05-10(11-03,12-02,05-02)ELME=: POSITION 2 END BEAMS AND TWIST LOCKS. NO. OF GREASE POINTS 8 INTERVAL - EVERY 500 HOURS OR 3 MONTHS. 1 GREASE NIPPLE IN EACH END BOX. 1 GREASE NIPPLE IN EACH SLEEVE LUBRICANT - MULTI PURPOSE GREASE MAINTENANCE INSTRUCTIONS Pre no B 110-198-2 POSITION 3 EXTENSION CYLINDER SUPPORT WEAR PADS ‘AND TRACKS. INTERVAL - EVERY 1000 HOURS OR 6 MONTHS NO. OF GREASE POINTS 4 2 TRACKS IN EACH EXTENSION BEAM. LUBRICANT - MULTI PURPOSE GREASE. OPTIONAL POSITION 4 STOP CYLINDERS, — NO. OF GREASE POINTS 2 ey! INTERVAL - EVERY 500 HOURS OR 3 MONTHS. POINTS. 1 GREASE NIPPLE ON EACH STOP CYLINDER. LUBRICANT - MULTI PURPOSE GREASE (EP2) LOCKING PLATE INTERVAL - ON A REGULAR BASIS OR EVERY 3 MONTHS. MULTI-PURPOSE GREASE WITH 2-4% MOLYBDENUM DISULPHIDE ADDITIVE (S2). LOCKING PLATE © 2002 FLME SWEDEN (05-10(11-03,12-02,05-02)Pace no B 110-198-3 cLME= LUBRICANT - MULTI PURPOSE GREASE. POSITION 6 NO. OF LUBRICATION POINTS 6. 4 GREASE NIPPLES POSITION "A" MOUNTED AT A Fl ONE CENTRAL POINT ON THE UPPER ROTATOR FRAME PLATE FOR GREASING THE BEARING. 2 HOLES AT POSITION "B" IN THE STOP BLOCKS: FOR SPRAYING LUBRICATION ONTO THE GEAR RING WITH A SPRAY CAN OF SPECIAL GREASE. LUBRICANT. - “AY MULT! PURPOSE GREASE. XPOSED GEAR LUBRICANT WITH ADHESIV AND EP ADDITIVE POSITION 7 SIDE SHIFT CYLINDER BEARINGS. INTERVAL - EVERY 500 HOURS OR 3 MONTHS NO. OF GREASE POINTS 4. 2. GREASE NIPPELS ON EACH CYLINDER TUBE BEARING. LUBRICANT. - MULTI PURPOSE GREASE POSITION 8 SLEWING GEAREOX (2 off) NO. OF POINTS - 2, INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR_ MONTHLY. CHANGE OIL AFTER THE FIRST 50 HOURS OF OPERATION AND THEN EVERY 2000 HOURS OR YEARLY. POINTS. - PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER -B AND EVEL PLUG PLUG 8 INTHE BOTTOM OF THE BOX = DRAIN PLUG. LUBRICANT. - SAE 90 GEAR OL, © 02 EME SWEDEN TEHO( 0812000572)Pre no B110-017-1 ELME=: MAINTENANCE INSTRUCTIONS GENERAL MAINTENANCE INSTRUCTIONS, 1, = The nylon wear pads should be inspected for wear at the same time as their tracks are lubricated, The pads should be replaced when their thickness is reduced to minimum 18 mm. Replacing the wear pads can be done with ordinary hand tools and without removing the beams. Minimum thickness 18 mm 2. = Twist locks are wearing parts and need inspecting on a regular basis. Lubrication of the twist locks is recommended at monthly intervals and it is also recommended that they are inspected for wear and damage at the same time. | | Wear max. 6mm. || | =p Should be replaced if this dim. is less than 25mm The drawing above shows where the heads of the twist locks wear. When the worn part exceeds the area indicated by cross hatching the twist locks should be replaced. Generally it is recommended that twist locks be replaced after a max. use of 5000 working hours or 80 000 TWL-cycles, © 1862 ELME SWEDEN 11-10(05-03,17-92)ELME=: Pre no B110-017-2 MAINTENANCE INSTRUCTIONS The extension cylinder support has wear pads under it. These should also be inspected on a regular basis and replaced when their thickness is reduced to minimum 18 mm. See item 1. Maintenance of the stop cylinders if fitted, consists of checking all mounting bolts for tightness and inspection for leakage from the cylinder. The side shift wear pads should be inspected for wear at the same time as lubrication is carried out. The wear pads should be replaced when their thickness is reduced to minimum 18 mm. See item 1 Other recommended spreader maintenance is: a- Inspect the main spreader components for damage, cracks and distortion. b- Check the signal and safety systems for correct operation. ¢- Check the hydraulic pressures periodically. d= Check all hydraulic cylinders for leakage and reseal if necessary. e- Inspect all hydraulic hoses for damage and leakage. Replace if faulty. © 1862 ELME SWEDEN 11-10(05-03,17-92)| ELME = | MAINTENANCE INSTRUCTIONS SERVICING THE PENDULAR TWISTLOCK 2 The tie-rod is a fixed unit and is not adjustable, To remove the tie-rod proceed as follows: 1 Remove the Locked / Not locked sensor bracket (item 1). 2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some play. 3 Loosen and remove the Mé x 80 bolts (item 2) in the top of both twistlocks in the ‘same end beam, 4 Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in the two threaded holes (item 3) in each of the cranks (item 4) and tighten them alternatly until they lft the cranks (item 4) off the top of the twistlock shaft (item 5) 5 The tie-rod (item 6) including both cranks (item 4) can now be removed from the end beam, To remove the twistlock and sleeve proceed as follows: 6 The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in place on the twistlock by a roll pin so that it will remain in place on the twistlock after the crank is removed. By lightly knocking the key away from the twistlock it can be removed. © 1087 ELME SWEDE 108-00(08-88, 05-88, 08-87)| ELME = | MAINTENANCE INSTRUCTIONS 7 Support the twistlock (item 5) from below so that it does not drop out. Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item 5). Itis now possible to lower the twistlock out of the end beam. The sleeve (item 9) and lower bearing set (item 10) will in most cases accompany the twistlock as itis removed, this is quite normal. INSPECTION PRIOR TO REASSEMBLY 8 After removal of all twistlock parts remove all grease and dirt from the parts and also from the corner of the end beam, Steam clean or clean with some form of solvent. 9 Check the twistlock (item 5) for wear at the head and also for wear at the bushing surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear and damage, if badly wom or damaged they should be replaced. The collets (item 8) and and the crank (item 4) should be inspected for possible wear or damage and replaced if necessary. It should be noted that the state of the collets (item 8) and the recess in the twist lock (item 5) is very important as these parts are carrying the load when a container is lifted. REPLACING / FITTING TWISTLOCKS 10 Replacing the twistlock is the revers order of removal, however the best way to start assembly is to assemble the sleeve tem 9) including bushes, onto the twistlock (item 5) and then grease the lower bearing set (item 10) and place in position on top of the sleeve, Fit the four centering springs in the sides of the sleeve. 11 Grease the upper bearing set (tem 11) and place in position on the top surface of the comer plate (in the end beam) with the convex half uppermost (threaded holes up) 12 Lift the twistlock assy, as assembled in point 10 and position up through the comer plate in the end beam, ensuring that the upper bearing set (item 11) is positioned correctly around the twistlock. Support the assembly with a jack or other means and then go to the next point, 13. Fitthe collets (jtem 8) with the pointed part upwards. 14. Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5) 15 In order to fit the tie-rod (item 6) itis necessary to mount both cranks (item 4) to the tie-rod before placing it in the end beam. Fit the ball joints, O rings, and plastic washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie-rod ‘end. Ensure that the countersunk ends of the securing holes in the crank are upper most. Secure the crank to the tie-rod end by fitting the pin (tem 12) and then the ring pin and allen screw. 16 _ In order to simplify assembly of the crank to the twistlock it is advisable to fit two alignment pins to the assy. The pins can be made from two M8 x 75 bolts or allen screws with the heads removed and slightly chamfered ‘These pins should be screwed into the top plate of the upper bearing (item 11) diagonally so that each pin guides one half of the collets (item 8) © 1007 ELME SWE 108-00(08-88, 05-88, 08-87)| ELME = | MAINTENANCE INSTRUCTIONS 17 Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto the alignment pins and ensure that the key and keyway line up. Fit two of the allen securing (item 2) in the remaining two holes and screw in and tighten lightly. Remove the alignment pins and fit the other two securing screws. The securing screws can now be tightened to approx. 25 Nm. 18 Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock cylinder adjuster bolts so that the twistlocks are positioned accuratly in the NOT LOCKED position, Ensure that there is Zero play between the adjuster bolts and the twistlock cylinder rod ends. 19 Grease the complete assembly with a high-pressure grease gun. In order to test the operation it is necessary to land the spreader on a container so that the seated pins are activated. © 1007 ELME SWE 108-00(08-88, 05-88, 08-87)Pre no B 110-081 ELME=: MAINTENANCE INSTRUCTIONS Removal and fitting instructions for the spreader extension cylinders. | ——— 1 | | B Fig 1 c A Extension beams B Extension cylinder C Inspection hole D_ Hose / Cable chain 1 Retract the spreader to the 20ft position 2 Before removing the securing pin pos.1 of the extension cylinder it must be supported by a small hydraulic jack or likewise so that the cylinder pos. B does no fall down, Remove the pin from the rear of the cylinder fig1 pos 1 (opposite end to the piston rod) and at the same time also remove the hose and electrical connections at the rear of the extension cylinder pos. B. The securing bracket that secures the cable chain to the track in the bottom of the extension beam should also be disconnected 3. Byusing a crane or forklift truck pull the end beam pos. A out approx. 50cm so that it is just possible to get into the inspection hole pos.C in the top of the beam. 4 Remove the pin from the piston rod end of the extension cylinder. 5 The extension cylinder pos. B can now be lifted out of the spreader by sliding it horisontally with the help of suitable lifting equipment, (by "suitable lifting equipment" is meant that the crane or truck must be capable of lifting 150kg.) until the slider pads slide out of the rail by which the foot of the cylinder is guided. 6 Replacing the cylinder is the revers procedure of the removal. ‘© 2002 ELME SWEDEN 05-02ELME Pace no |TWISTLOCK INDICATION AND ENDBEAM ADJUSTMENT] 54 10.067-1 Proximity switch / Sensor Pa Proximity switch / Sensor 4 bracket ~ Mounting surface ft | 70 8mm 810mm Distance from landing surface to underside of seated pin \ \ Landing surface of end beam 1, Check that the SEATED PIN can move up and down freely. The force needed to lift the pin is approx. 10 kg (20 Ibs). 2. The SEATED signal should switch on with the pin protruding approx. 9mm below the landing surface of the end beam 3. if adjustment of the proximity switch / sensor is necessary, remove the seated sensor mounting bracket incl. sensor from the top of the seated tower, and adjust the proximity switch / sensor so that the end surface is 7-8 mm above the lower mounting surface of the bracket. This adjustment will result in the seated pin indication being switched on when the underside of the seated pin is approx. 8 to10mm lower than the end beams landing surface. This adjustment also ensures that the mechanical and electrical lockout is released so that the twistlocks can be tured © 7008 ELME SWEDEN (02-05(08-04,09-03,05-03)Pace no B110-251-2 ELME HTWISTLOCK INDICATION AND ENDBEAM ADJUSTMENT] ‘TWISTLOCK ANGLE ADJUSTMENT 1. Tum the twistlocks (pos1) to the fully UNLOCKED position (as shown) 2. Ifthe twistlock heads do not line up with the twistlock sleeve, they can be adjusted by loosening the lock nuts (pos §) for the adjuster bolts (pos 2) 3, Turn the twistlocks at each end of the end beam so that they line up with the sleeves, if it is found difficult to line up the twistlocks and sleeves accurately distribute the misalignment equally on both sides of the sleeve. Make sure that the twistlock heads DO NOT protrude outside the the theoretical line between twistlocks, If the twistlocks do protrude outside the previously mentioned line between the twistlocks it can cause jamming in corner castings as the spreader is lifted off the container. 4. Run both adjuster bolts (pos 2) up to the piston rod (pos 4) ends of the twistlock cylinder (Pos 3) by hand making sure that neither the twistlocks nor the cylinder are moved. Tighten the lock nut (pos Sa) ofthe inside adjuster (pos 2a) first, 5. Unscrew / back off the outer adjuster bolt (pos 2b) no more than 2 flats of the hexagan head (60°) so that there is only just enough play to allow the tie rod (pos 6) to slide back and forth across the adjuster bolts when the twistlock cylinder (pos 3) is activated. CAUTIONiifthe gap between the twistlock cylinderrod endsis toolarge the rod ends will hammer against the adjusters and subsequent damage will occur to the piston rod ends. 6. Tighten the lock nut (pos 5b) securely while at the same time ensuring that the adjuster bolt (pos 2b) does not move. 7. Activate the twistlocks to the LOCKED position and check that the twistlock heads are 90°. 10°to the twistlock sleeve. © 7008 ELME SWEDEN (02-05(08-04,09-03,05-03)ELME=: TIGHTENING TORQUES Recommended standard torque values in Nm, for electro plated hardware. In order to obtain the correct torque values, a reliable torque wrench should always be used and the threads should be dry. Pace no B 110-302 Metric TaReAos (COARSE) Bour Quaury Bott Quay $S-4SO 898/4 88 10.9 129 SIZE (wn) Nat Now Not 5 55 78 93 6 94 8 16 8 23 32 38 10 45 63 76 12 78 110 131 14 123 174 208 16 189 266 320 18 264 370 444 20 370 519 623, 22 497 699) 839 24 638 898 1075 30 1257 1766 2121 36 2189 3081 3696 Note! The slewing ring hardware is Dacrolite coated, Recommended torque value is 898 Nm. (© 2005 ELME SWEDEN (07-06 (03-05)ELME=: STORAGE OF SPREADERS Storage of ELME spreaders where it is necessary to have the spreader standing outside for periods longer than 3 months When storing an ELME spreader for longer periods of time, the following precautions should be taken: All chromed piston rods must be activated to the closed position so that the rods are stored inside the cylinder where this is possible. If tis not possible to retract the rod into the oylinder (for example the twistlock cylinders) then the exposed part of the chromed rod should be sprayed with a rust inhibitor similar to, for example "Tecty!" CAUTION! Efficient rust inhibitors often dry with time and should therefore be removed by a solvent before using the spreader again. Failure to do this can cause damage to the sealsof the oylinders with subsequent leakage to follow. All grease points must be pumped full of molybdenum saturated grease. The hydraulic tank should be filled to 80% of its total volume with clean hydraulic oil, in order to reduce uncovered areas inside the tank, on which condensation can form. Grease all sliding surfaces by brushing on a suitable layer of grease. Where possible it would be advisable to equip the electric box with a heater (this could be a small electric bulb for ex. 40 watt which is allowed to burn constantly) and if the hydraulic tank is equipped with a heater it would be advisable to have it connected during the spring and autumn months Spray all electric connections both inside and outside of the box with a self- drying lubricant. This will efficiently protect electric connections against corrosion Parse no B 110-324 (© 2005 ELME SWEDEN 0208ELME=: wc ‘Toagiust the damping force: Sorew adjuster on cartridge No.1 in to increase the dam- ping force when piston is pressed inwards, and screw the adjuster out to reduce the force. Screw the adjuster ‘on cartridge No. 5 in, to increase the damping force when the piston is extended, and screw the adjusting screw out to reduce damping force. Item list Flow control valve Relief valve Setting: 80 Bar Cylinder port Tank port connected to tank line Flow control valve Relief valve Setting: 80 Bar Cylinder port DESCRIPTION OF DAMPING CYLINDER, SPREADER MODEL 817, 857 Pace no Bott © 1902 ELME SWEDEN 04-97(05-82)10 2 B 14 5 ELME=: ITEM Uist Solenoid valve High speed Low speed Solenoid valve Solenoid valve Drain port Brake port Brake port 2 Relief valve Relief valve Motor port 4 Motor port 2 Pressure line Relief valve Tank port DESCRIPTION OF DUAL SPEED ROTATION BLOCK Aajustment of the inital low speed rotation ‘To alter the intial speed of rotation, turn the adjuster on cartridge no 3, clockwise to decrease speed and anti-clockwise to increase speed. Agjustment of high speed rotation ‘To alter the high speed of rotation, tum the adjuster on cartridge no 2, clockwise to decrease speed and anti-clockwise to increase speed. Agjustment of rotation motor pressure ‘To alter the rotation motor pressure, turn the adjusters on cartridge nos 9 and 10 clockwise to increase the pressure and anti-clockwise to decrease the pressure. Rotation direction Flow control valve Flow control valve Rotation speed Brake release Setting (80 bar) Setting (80 bar) Setting (40 bar) Parse no 89134 © 2002 ELME SWEDEN 05-02SECTION C DIAGRAMS10. " 12, ELM! Pump (variable displacement) Motor (fixed displacement) Pressure relief valve (normally closed) RPEC-FAN ‘Sequence valve 4 Gohay canoe) so LAN PBDB-LAN Pressure reducing valve (normally open) by CBCA-LHN Load control valve (counterbalance) © Checkvalve CXDAXCN cso0s GVH 103 > 4. Check valve % (plot operated) cKCB-XCN dea, Chock valve (plot operated cong (Plot operated) Flow control valve (fully adjustable) NFCC-LON NV 101S Flow control valve ZT (fully adjustable with Ncce-LoN verse fee flow check) ‘9F600S FM2DDKN. ae BF Flow contr vai ZT Gully adjustable, FDCB-LAN pressure-compensated with reverse free flow check) HYDRAULIC SYMBOLS 3 14 16. 16, 17, 18. 19. 20, 24 22. 23, 24 28. 26 21. 28, 29, 30, ACCORDING TO ISO STANDARD Lo Pace no © 120-001 Directional valve (single solenoid, 2 positions) Directional valve (single solenoid, 2 positions) Directional valve (single solenoid, 2 positions) Directional valve (Gouble solenoid, 2 positions, without spring) Directional valve (double solenoid, spring centred) 3 positions, Directional valve (double solenoid, spring centred) 3 positions, Directional valve (double solenoid, spring centred) 3 positions, Directional valve (double solenoid, spring centred) 3 positions, Main tine Pitot line Closed connection Connection point Crossing point without connection} Filter Double acting cylinder Pressure Tank Components range (© 2003 ELME SWEDEN 0503ig ue eat] «(=| ABER S| i (8 a = if bee iol] om tr et san 5 |CeD-panet g wasmige! 17 Lanett Dect schematic dog: see coving 602 136, J "802 1368SET 208 FTO TOTEATIT TE ERIE] = one ww ‘auwa] aaa e, {70)Si.0 XO%|HE [10 XO% HE ale KOM HAAE 96) 208 40 Bumesp 385 syeUaPS ores 802 135 wom er OHO Fy pizooxoxarea ‘ SO XOR ha rar KOR vn VAR LO KIB [OE |g —2—gg§ eh $9] | 92 rs ¥/18| 900 xi T Sy | eo es wrateoe need oT pe meal} A ‘amen soemnearatt | mines if it nn ii aa xe spe ht ¥_OND = a Sor feSEL 208 0h se * sae pase Larosa wt prnen GG veneers 4 (on x2) om ty Ble tone ale gee pe, a "802 135 ay Wwe FE wom KeSEL 208 % iF SOUS) smeg) Nate 802 135 wap] ao oIi Instruction A [LED-panel 09-03-03] AF [1066 For effective part ordering the order must include: 1 Part number 2 Coole 3 Serial nr. of Spreader 4 For the co oller with program see el ric schematl 7a 507 [var vo Je [table ass rea 507 [ysi-v53 [2 _Itobie ass 762 098 xe 28 |terninat wou 28 764 466 [x2 1 frerrinat wou 10 762300 veaa2 |e _|tana nao 763300 |veave2 [2 [adopter wae/naa ea 550 |yea 1 [e4-pn fenale insert 769206 [yea 1 [e4-pln cabie plug 62 762 165 lve 1 [cover 24-pin socket 760 548 |va2 1 ee-pin rote insert 763 204 luee 1 [espn socket mae 762603 [us 1 [ouryptuog S=nin 762 529 [us 1 [thassiptuag Spin 769 258 |. 1 foiana 25 762 164 | 1 |cover_16-pin socket 760 521 [ws 1 lis-pn nate insert 768288 [ut 1 h-pin socket 2x05 763.757 [wane [2 [working ght 763.757 |wa4u4 |e [working ght DeTION 01 300 |cobie 45 size 1 763 921 |cabie 41 tfiex 10 NR 85 761401 _[siese 2 [sensor S-Si6 723 586 |siasi@ [2 [table to sensor 03n 7a6 609 [s1546 2 loable to hternesiate stop 2m rai 252 |sppaa [2 Harness rai 496 [sppse |e _IHorness 7a 435 [sone 1 Morness 762 696 |vs-vid [4 [table to solenoid Om 762602 [cont 1 [oan controter 960 cR0020 _[Progran, see schenadie 723 358 Nove 23 [1 [1/0 nodue SpB 23 704754 Node 24 |r__[/0 nodue spb 24 option) 76417 [3 1 [Light panes ELME el 698 [La 1 [Pox cenpiy> 02 188 1 harness with connector Part nmber | tove | Oty Part nine Wore Saar aay [inset ives 36 rT Bill of material ee __vi P*8-03-04 ELMHULTSKONSTRUKTIONS AB] 817 SMV CAN-bus 802 137ASECTION D MECHANICAL PARTSPace no D 10-689 ELME=: Main FRAME rvs ARE FOR A COMPLETE SPREADER Note|tem| Partno | Qty] Partname 1 | 760337 | 12 | Bor MéS M6x25 2 | 741179 | 4 | stip 3 | 741178 | 4 | Cover 4 | 760950 | 12 | Nut Mem 6 5 | 740726 | 2 | Pin 6 | 761122 | 2 | Cotterpin 7 | 760564 | 2 | Washer 8 | 740677 | 2 | Bracket 9 | 760917 | 12 | Nut M12 Locking 10 | 761950 | 12 | Washer +t | 760309 | 12 | Bot Mes M12x55 e) fiz 2 | Extension cylinder assy. x) 740726 | 2 | Pin x) 761122 | 2 | Cotter pin x) 760564 | 2 | Washer bd) |13 2 | Pendular twistlock assy. pb) [14 2 | Wear pads D) See section D E) See section E x) Mounted in opposite end of the ext. oyl © 2002 ELE SWEDEN '06-08(10-07,01-04,02-03,05-02)35 22.21 46 47 37 38 39 40 Rotaror assy. i) 23 24 252627 41 42! 48 Pre no D10-1144-1 28 21.22 © 2010 ELME SWEDEN 08-10‘ea Pre no ELME®: ane Note|item | Partno | ty | Part name 1 | 7er626 | 4 | Bor MBS 10 x 90 2 | 760301 | 12 | Washer 3 | 771877 | 1 | Bracket 4 | 760927 | 6 | Nut M10 Locking H» | 5 1. | Valve assy. (swivel) 6 | 760250 | 2 | O-ring 5» |7 + | Sviwel assy, x) | 8 | zettt | 4 | Hydraulic motor 9 | 761463 | 1 | Key 10 | 760983 | 8 | Screwallen Mcés 12x30 11 | 760557 | 8 | Washer M12 Nordlock | 12 1. | Valve assy. (rotation/brake) 13 | 763092 | 1 | Cover y) | 14 | 763084 | 2 | Transmission 15 | 782172 | 1 | Bracket FR /18 1. | Spiter box. 17 | 761815 | 20 | Bolt MéS 16 x60 18 | 761907 | 20 | Washer M16 Nordlock 19 | 759818 | 2 | Key 20 | 770794 | 2 | Nutring 21 | 760556 | 36 | Washer M10 Nordiock 22 | 762772 | 36 | Bot MBS 10 x 25 F) [23 X | Sensor 24 | 761807 | 2 | Bracket 25 | 7e2e4a | 2 | Top plate 26 | 760585 | 4 | Washer M6 Nordlock 27 | 762246 | 4 | Screw allen MCBS 6x 55 28 | 759718 | 2 | Coverplate 29 | 763380 | 59 | Bott MBS 24 x 190 30 | 760380 | 52 | Bot MBS 24 x 160, 31 | 761813 |222 | Washer 32 | 760910 | 111 | Nut Mas 35 | 761469 | 1 | Slewing ring 36 | 743874 | 8 | Nylonpad 749.007 | x | Shim 749.008 | X | Shim 7ago09 | Xx | Shim 749.010 | X | Shim 37 | 744793 | 8 | Plate 38 | 760511 | 16 | Rollpin 39 | 760314 | 24 | Bott MBS 20 x 100 40 | 724704 | 4 | Housing at | 745101 | 4 | Key 42 | 760901 | 12 | Screw allen Mces 8x 16 43 | 761812 | 24 | Washer 44 | 760959 | 24 | Nut M20 45 | 754900 | 2 | Pin 48 | 771438 | 2 | Ring 47 | 760922 | 2 | Nut M36 e) [48 2 | Side shit cylinder assy. 49 | 771059 | 2 | Pin so | 760991 | 2 | Bot MBS 10 x 80 si | 7er649 | 1 | Bracket left 52 | 7e1648 | 1 | Bracket right 53 | 7e3si1 | 4 | Bott MBS 12 x 45 54_| 760557 | 4 | Washer M12 Nordlock E) See section E x) Use seal kt’ 790 969 for Chart Lynn type of motor F) See section F Use seal kt 791 077 for Ross Parker type of motor VY) __Use sealkit 791 083 © 2010 ELME SWEDEN 08-10Pace no D 10-790 ELME=: Wear pans SUPPORT RING OF MAIN FRAME 2 oY \ < | " =" REAR SUPPORTO} EXTENSION BEAM ‘Multiply Qtys by 2 for a complete spreader Note] tem | Part no | aty | Part name 1 | 760309 | 6 | Bow M6S 12x55 10.9 2 | 760557 | 6 | Washer M12 Nordlock 3 | 744928 | 1] Shim 4 | 743.983 | 10 | Wear pad 5 | 762772 | 30 | Bort MBS M10x25 10.8 6 | 760368 | 30 | washer M10 Nordlock 7 | 771507 | 6 | Retainer 8 | 743510 | 2 | Wear pad 9 | 776369 | 1 | Retainer 10 | 776368 | 1 | Retainer 1t_| 776367 |_1 | Retainer © 2002 ELME SWEDEN (08:08(03-04,08-03,10-02,08-02)Pace no esa 32 ‘© 2002 ELME SWEDEN '08-09(085-08 08-06, 10-04,05-04,09.05,02.08, 12-02, 10-02,09-02,06-02,05-02)ELME=: ‘Multiply Qtys by 2 for a complete spreader. PeNDULAR TWISTLOCk ASSY. Pace no D50-230-2 Note| tem | Part no ty Part name 1 | 752652 2) | 2 | 779280 2) | 3 | 779281 2) | 4 | 761908 FR | 5 2) | 6 | 760489 2) | 7 | 760926 2) | 8 | 760927 2) 761 903 2) | 3 | 760950 2) |10 | 760 908 s) | 11 | 752651 12 | 760379 13 | 760 969 14 | 760 556 15 | 760 907 2) | 16 | 760 5e6 z) [17 | 762849 z) | 18 | 761 897 19 | 762.864 20 | 760 556 21 | 758 134 22 | 763.377 23 | 760 927 24 | 758 133 25 | 762.848 26 | 758 132 a7 | 762 175 28 | 760.291 29 | 758131 30 | 70.368 x) [31 | 760511 32 | 752.626 33 | 754.760 x)_[34 | 760 901 Tie rod Bracket Sensor bracket Bolt MBS M10x45 8.8 Proximity switc Washer Bolt M6S M10x40 8.8 Nut M10 Locking Washer Nut Mé Locking Bolt MBS M6x60 8.8 ‘Twistlock cylinder assy. Roll pin Bolt MBS M10x25 8.8 Washer M10 Nordlock Bolt MBS M6x35 8.8 Washer ME Nordlock Washer Bracket Bolt MBS M10x65 8.8 Washer M10 Nordlock Bracket ‘Screw allen MCBS 12x150 12.9 Nut M10 Locking Indicator Spring Bracket Spring Screw allen MCS M12x90 8.8 Rod Seated tower Roll pin ‘Seated pin Pin Sorew allen MLC8S M&x16 8.8 ‘© 2002 ELME SWEDEN '08-09(08-08 08-06, 10-04,05-04,09.05,02.08, 12-02, 10-02,09-02,06-02,05-02)ELME== o'bzea Note item] Part no | aly | Part name x) | 35 | 760555 2 | Washer M8 Nordlock x) | 36 | 760487 2 | Ring pin x) | 37 | 761607 8 | Bolt MBS M8x80 8.8 x) [32 | 760555 | 8 | Washer MB Nordlock x) [32 | 752687 | 2 | crank x) [40 | 752646 | 2 | cotet 2)0| 41 | 791 022 | 2 | Upper bearing 42 | 762172 | 4 ong washer a3 | 762171 | 4 | Oing 44 | 762170 | 2 | Balloint 45 | 740866 | 2 | adjuster 46 | 760586 | 2 | Washer M16 Noralock 47 | 76094 | 2 | Nut mis wy] 43. | 791 023 | 2 | Lower bearing W}x)] 49. | 791 024 | 2 | Steeve xt (4x fora complete spreader) v)x)| 50 | 762 169 2 | Bushing v) | 51 | 760417 4 | Grease nipple v)x)] 52. | 760 371 8 | Spring x) | 53 | 752649 2 | Key x) | sa | 752625 | 2 | twistock y) [55 | 763971 | 1 | clamp y) 56 | 760.403 | 1 | Snapring ¥) | sr | 763.972 | +] wasner y) |58 | 763373 | 2 | Bushing y) |§9 | 776406 | 1 | Housing y) | 60 | 760970 2 | Bolt M6S M8x45 8.8 y) |61 | 761154 | 4 | Washer y) |62 | 776403 | 1] Am ¥) 63 | 775850 | 1 | indicator y) e+ | 760819 | 2 | nut MB Locking 65 | raases | 1 [Bracket F) See section F or electrical device list 5) Tastlock ey Seal kino. 791 024 1) Upper bearing Use kitno. 791 022 u) Lower bearing Use kit no, 791 023 vy) Sleeve Use kit no, 791 024 (4x for a complete spreader) x) Twistlock assy. —_ Use kit no. 791 026 (4x for a complete spreader) y) Truck spreaders only 2) Sensor bracket kt Use kino. 791 173 © 2002 ELME SWEDEN '08-09(05-08 08-06, 10-04,05-04,09.05,02.08, 12-02, 10-02,09-02,06-02,05-02)SECTION E HYDRAULIC PARTS© 2002 ELME SWEDEN '03-09(07-09,08-05,08-02)Pace no E60-419-2 ELME=: Note[ tem] Partno | Qty | Partname xy)| 1 | 790959] 1 | Sealkit y) | 2 | 760929] 1 | Set screw y) | 3 | 740956} 1 | Nut y) | 4 | 740955] 1 | Piston y) | 5 | 744153] 1 | Spacer y) | 6 | 761483 | 1 | Bushing y) | 7 | 744192] 1 | Gland y) | 8 | 760266 | 1 | Guide ring y) | 9 | 744193] 1 | Washer y) |10 | 741670] 1 | Ring y) | 11 | 760587 | 4 | Washer M12 Nordlock y) |12 | 7eo3t1 | 4 | Bott MBS M12x85 8.8 y) [13 | 745621 | 1 | Piston rod y) | 14 | 760401 | 2 | Ball joint y) |15 | 760402 | 2 | Snap ring &) | 16 1 | Valve assy, 17 | 771026) 1 | Bracket 18 | 760555 | 6 | Washer M8 Nordlock 19 | 760949 | 4 | Bott MeS MBx35 8.8 y) |20 | 758543} 1 | Sheu 21 | 762044 | 1 | Flexstrack-chain 22 | 756911 | 1 | Flex chain bracket 23 | 761253} 8 | Screw 24 | 760912 | 4 | Bolt Mes MBx20 8.8 25 | 754758 | 2 | Bracket 26 | reogta | 4 | Nut MeM 8 Locking 27 | reoot | 4 | Bolt MBS M12x25 8.8 28 | 760557 | 4 | Washer M12 Nordlock 29 | 760983 | 4 | Screw allen MC6S M12x30 8.8 30 | 755603 | 1 | Support 31 | 760917 | 4 | Nut M12 Locking 32 | 743177 | 2 | Nylon pad 33 | 761703 | 4 | Screw allen MLCSS M12x45 8.8 34 | 804105 | 1 | Cover, without flow regulator 804108 | 1 | Cover, with flow regulator 35 | 761391 | 2 | Bolt MBS MBx10 E) See section E x) Repair kit Use kit no: 780 959 y) Hydraulic cylinder assy: 757 500 © 2002 ELME SWEDE '95-09(07-0908-05,09-02)ELME=: DAMPING CYLINDER ASSY FOR SPREADER MODEL 817 Pace no 60-187 12 3 4 56 08 7 98 Hyorautie cvunoer assy 800 593 Note[item] Partno | iy] Part name 1 | 760426] 2 Snap ring 2 | 760588) 2 | Ball joint 3 | 760417| 41 Greaser sso] 4 | 749326] 1 | Snell 5 | 760929) 1 | Set screw 6 | 744885] 1 Piston x | 7 | 790936) 1 seaixit t=8e9] 8 | 749.925] 1 | Piston rod 9 | 741605] 1 | Gland 10 | 762549] 1 | Guide ring x) Repair kit available: Seal kit 790 936 © 1995 ELME SWEDEN 104-08(02-03,09-02,04-01,11-97,03-95)ELME=: DampiNe CYLINDER Assy. Pace No FOR SPREADER MODEL 817 60.248 i y 34 5 6 78 9 8 1 Note] ttem| Partno | aty| Part name 756785 | 1 Hydraulic cylinder assy. | | 4 1| Valve body 2 | 760713 | 2 Elbow Triple-lok or | 762507 | 2| Elbow O-Iok 3 | 760426 | 2] Snap ring 4 | 760588 | 2| Ball joint 5 | 760417 | 4] Greaser =002| 6 | 749.926 | 1] Shell 7 | 751136 | 1] Piston y) | 8 | 790921 | 1] Seaikit sees] 9 | 749325 | 1] Piston rod to | 741605 | 1] clang E) See section E y) Repair kt available: Seal kit 790 924 ‘© 2002 ELME SWEDEN 0502ELME=: ‘SIDESHIFT CYLINDER SIDESHIFT CYLINDER ASSY. Pace no 60-340 7 2 Note [Item] Partno [aty | Partname 771152 | 1 | Sideshitt cylinder assy. 1 | 771155 | 1 | Piston rod x) | 2] 790958 | 1 | Seal kit 3 | 748612 | 1 | Gland 4 | 740300 | 1 | Piston 5 | 740302 | 1 | Nut 6 | 760929 | 1 | Set screw 7 | 771153 | 1 | Shell 8 | 760584 | 2 | Snapring 9 | 760583 | 2 | Ball joint to | 760417 | 4 | Grease nipple x) Seal kit 790 956 (© 2002 FLME SWEDEN 05-02ELME:=: Swiver assy, Pee Sora . 70-525 14 6 5 4 =o 3 4 2 1 Note] ltem] Partno [Qty | Partname 771725 | 1 | Swivel assy, 1 | 761947 | 4 | Screw allen MCS Max50 8.8 2 |774321 | 1 | Base plate 3 | 760217 | 4 | Screw allen MCS M6x30 12,9 4 | 760585 | 4 | Washer ME Nordlock 5 | 771723 | 1 | Housing 6 | 771722 | 1 | Spindle 7 | 761.820 | 4 | Screw allen MC6S M10x30 8.8 8 | 760556 | 4 | washer 9 | 763123 | 1 | Bushing x) [10 | 763122 | 2 | Sealring 11 | 763121 | 1 | Bearing x) [12 | 761710 | 1 | o-ring 13 | 774320 | 1| Washer x) [14 | 760250 | 2 | o-ring x) Seal kit: 791 101 © 2002 ELME SWEDEN 05-02ELM! Pace no E 70-838 4 5 7 Note] item] Partno | Qty[ Part name 783831 | 1 | Valve assy. 1 | 761911 | 4 | Screwalien MC8S Méx40 12.9 x) | 2 | 763247 | 1 [Electro valve 2aVDe 3. | 764311 | 1 | Valve body 4 | 762080] 2 | Gauge adapter 5 | 762482 | 4 | Fitting 6 | 762621 | 4 | Fitting 7 | 763099] 1 | Relief vane 8_|762505 | 2 | Fitting x) Solenoid:763 085 (2x); Nut: 763 097 (2x); O-ring kit 760 469 (1x) (© 2005 ELME SWEDEN 0205EE Me= Pace no ELME:=: 2, FOR EXTENSION eYLNDER Pro ast ben 6 1 9 10 iF clin \ (i 8 a ! = i semen | 5 2 Wee] ter] Pare [ay [Par rame + |reaase | 2] Fitna 2 | reason | 2] Fine 3 |reasor | 2] Fine 4 | 150.20 | 1) Rotate 5 |ro0707 | 2] Pus x | 8 [rere | 7] Eetvovane aay x) 7 | 762693 1 | Electro valve 24v & |Zet7m | 12] Scewaion ———Aesssia0 12.9 » [rst | “3 | Gover ae 10 [reve | + [orm x) Solenoid: 764 668 (2x), Nut 763 096 (2x), O-ring kit 761 631 (1x) © 7002 ELME SWEDEN ‘08-09(02-05,09-02)ELME=: Vauve assy. (swvet) Pace no 70-758 Note] Item] Partno | Qty] Partname 779982 | 1 | valve assy. 1 | 763144 | 1 |Pressure reducer 2 | 774061 | 1 |Mani fold 3 | 762505 | 2 | Fitting 4 | 763098 | 1 | Check vate 5 | 762651 | 2 [Plug 6 | 762654 | 1 | Pug 7 | 762481 | 1 | Fitting a | 762482 | 2 | Fitting 9 | 762592 | 1 [Fitting © 2008 EME SWEDEN onoSora ELM! VALVE ASSY. ROTATIONIBRAKE FOR ROTATOR WITH QUAL SPF Pace no 70-784 Note] item] Partno | Qty [Part name 731971 | 1 |Valve assy 1 | 761773} 4 |Screw allen MCBS M5x30 12,9 x) | 2 | 761109 | 1 |Etectro valve 2av 3 | 760120] 3 |Relief valve 4 | 760159 | 2 |Flow regulator 5 | 763366 | 2 |Solenoia 6 | 763804 | 2 |Cartridge valve y) | 7 | 762550] 3 [Fitting a | 756180 | 1 |Manifols 2 | 9 | 762482 | 2 [Fitting 10 _| 761928 | 4 [Screw allen MC6S M@x80 8.8 x) Solenoid: 764 668 (2x); Nut: 763 096 (2x); O-ring kit 761 631 (1x) y) —Orring: 763 105 (3x) 2) Osring: 763 107 (2x) © 2008 ELME SWEDEN 105-08 (08-04)Vatve assy. (DAMP LOCKING) F Note] Item] Partno | Qty [Part name 756703 | 1 |Valve assy. 1 | 751146 | 1 |Valve body 2 |762482 | 5 |Fiting 3 |760120 | 2 |Relief vatve 4 |760170 | 2 |Flow regulator 5 |762760 | 1 [Electro valve 2av 6 |761773 | 4 [Screw allen MC6S 5x 30 7_| 763126 | 4 [Plug Solenoid: 764 668 (2x), Nut 763 096 (2x), O-ring kit 761 631 (1x) © 7002 ELME SWEDEN Page no 70-510 06-09(09-02),VALVE Assy. (POWERDAMPING) Pace no 70511 8 7 1" T F Part no Part name 756704 | 1 | Valve assy. 1 | 760738 | 2|Plug 2 |735604 | 1 | Valve body 3 | 762482 | 2 | Fitting 4 |760276 | 4 | Screw allen MCBS 6x75 5 |760468 | 1 | o-ring plate 6 |760469 | 1 | o-ring kit 7 |760120 | 2 |Relief valve @ 744849 | 1 | Valve boay 9 |763247 | 1 | Electro valve 2ay 10 | 762507 | 2 Fitting 11_| 762509 | 2 | Fitting Solenoid: 763 085 (2x), Nut 763 097 (2x), O-ring kit 760 469 (1x) © 2002 ELME SWEDEN '06-09(06-08,06-04,09-02)ELME=: Vatve Assy (DAMPING) Pace no 70-1138 wt! Ss Note [item [Partno [Qty _[Partname 785367 | 1 [Valve assy 1 | 744065 | 1 |Vaive body 2 |760170 | 2. |Fiow regulator 3 | 760120 | 2 |Relicrvaive 4 | 762621 | 2. |Fiting 5 ]760793 | 1 [Pug 6 760738 | 1 [Plug © 2000 ELWE SWEDEN w08ELME=: ce Parker FirTines O-Lox FoR ELME sPReADER Pace no E70-610-1 Tuneao om [Terex om | ORS ELME nr Parken name seach (iwones) | (wa) “THREAD Ts16 | Ta16 T Male connector 782 625 118 9728 |orteta 762 550 44 13,157 fort6-18 762 592 318 16862 favte-18 763 005, 412 20955 |are-t8 762 585 44 13,197 |13/16-16, 762 482 3/8 16662 |13/16-16 762 621 B-BF42 eomos | 1/2 20,955 |13/16-16 762 722 8.124; 34 26441 |13/16-16 782 838, 10F42 eomos | 1/2 poss |1-14 762 619 10-12F42 26441 (1-14 762 505, 1242 26441 |1.3/16-12 762.483, 12-8F42 42 20955 |1.3/6-12 Male connector UNF 763 080 ‘BFS omos 36-16 rs6-16 762.623, 8-6F5 mos | 916-18 1316-418 762.618 8-12F5 amos | 1.1/16-12 1316-16 763 119 10-42F5 amos | 1,1/16-12 14 782.617, 125 omos 16-12 1.3/16-12 Male connector Metric 762 566 M14F82 comos Miaas [1116-16 ‘Swivel male connector BSPP 762 622 aF642e0ms | 38 16,662 /13/16-16 763 036 8-4F642 coms | 1/4 13,157 |13/16-16 762620 10642 12 20.955 [1-14 Male elbow BSPP 45° 762 639 wave amos | Te 13,167 jalte-18 762 509 Bv4omos — | 3/8 16662 |13/16-16 762 638, 10-124 omos | 3/4 24st |1-14 762637 12veomos — | 3/4 26441 |1.3i6-12 Male elbow BSPP 90° 762.632 4c4omos | 118 9.728 [ote-t8 762 508 4-404 omos | 1/4 13,157 fait6-18 762 507 acéomes — | 3/8 16662 — | 1/1616 762 673 ascsomos | 1/4 13,157 | 13/1616 763 016 ascsomos | 1/2 20,955 [13/1616 762 629 10-1264 omos | 3/4 26441 |1-14 762 627 1204 omos | 3/4 26441 |1.3/16-12 Male elbow UNF 90° 762 628 1205 omos 1.41612, 1.371612 ‘Swivel nut elbow 90° 762631 406 Los 716-18 lerte-18 762 630 8C8 mos 1316-16 1316-16 762 628 1208 mos 136-12 1.311612 © 1998 ELE SWEDEN 105-02(04-98,12-98)ELM! rows Parker FirTines O-Lox FoR ELME sPReADER Pace no E70-610-2 ‘Tureao pi | THREAD DIM nr ELME we | Parner wane sree (eens) | (amy | Semen TareTe| Tree Male branch tee BSPP 762.634 estou | 318 16.962 _| 1376-16 Male run toe BSPP 762 633 @Rtomos | 3/8 16.662 | t9/t6-16 162.728 1eRdomos_|_ 314 2oaat_ | 1,3/16-12 ‘Swivel nut un tee 762695 BRE mos | 19/1616 19716-16 762.773 12R6 vos 4,3/16-12 3ne-12 ‘Swivel nut branch tee 762696 @86mos | 1916-16 1376-16 Pressure gauge fitting 762 640 4aG4 mows | We 13.157 | 9716-18 Bulkhead union (without bulkhead locknut) 762 643 “Ws 976-18 752.641 AW nos 1316-16 763.116 10W mos 114 763.008 12W mos tamte-t2 Bulkhead union 90° elbow (without bulkhead locknut) 762 644 WE tos on6-18 762 642 AWE mos 19it6-16 Bulkhead locknut 762 646 owen 916-18 762.645 aWons 1916-16 763.117 10W ius 114 763 008 12W wus 13/t6-12 O-ring for Parker fittings ORFS male sumer | 82 Jereccrtrmcao| Mn) restos | 4 onete | 7esxt70 763 107 a waneae | 12aaxt76 veai08 | 10 | vie | tonne esos | 2 | 1aneaa | ierrxire © 1998 ELE SWEDEN 105-02(04-98,12-98)How to Know we HYDRAULIC HOSE wet. Firris you » Pre no E 70-611 ELME=: ‘See table and following example part no 632 550 the first digit specifies a hydr, steel braid hose with Parker fittings, the second dit species hose dimension (hoss 3/5") the third digit specifies fittings (Triple-lok JIC 37) the fourth digit specifies the hose’s cut length in 100 cm the fifth di the sixth digit specifies the hose’s cut length in em [= Hydraulic hose, 18", fiting straight90, 550cm First digit is always 6 Third digit spec. TRIPLE-LOK JIC 37| | 0-LOK ORE! ‘Second digit spec T| straght-staight [a | straight-straight 1 | hose 14" + 4-4 ep 2| straight-20 degr. | | straight-20 degr 2 | hose 1/4" + 5-4 cpl(only JIC) 3| straight-45 degr. —_|6 | straight-45 dear. 3 | hose ae" 7 | 90 degr-00 deg, | | special 4 | hose 1/2" 8 | special 9 [90 degr-00 dear 5 | hose 5" T= no filings, only hose 6 | hose x4" Fourth to sixth digit spec. cut length in em Ce] a HYDRAULIC HOSE / METER farker no, [ELMEno, |Description 491-04 [762 116 | hose 1/4 441-06 — {762 128 | hose 3/8 461-08 — |762 115 46-10 |r62 114 461-12 |762 120 FITTINGS ONLY [TRIPLE-LOK JIC 37 [O-LOK ORF: Parker no. [ELME no] Description Parker no. |ELME no, Description Pressure fittings - straight Pressure fittings-straight H1e846-4-4 | 762017 | straight - 1/4” hose IC464-4 | 762 608 |straight - 1/4" hose l16846-5-4 | 762.021 | straight - 1/4" hose 1446-86 | 762603 | straight -3/8" hose l16e46-2-6 | 762.018 | straight - 378" hose 1c46-8.8 | 762.604 | straight - 1/2" hose l16846-8-8 | 762019 | straight - 1/2" hose }1048-12-8 | 762.725 | straight - 1/2" hose 116846-10-10 | 762 020 | straight - 5/8" hose 1048-10-10) 762 600 | straight - 5/8" hose l10846-12.12 | 762.022 | straight - 3/4" hose 1046-12-12] 762 599 | straight - 3/4’ hose Pressure fittings - 45 degr. Pressure fittings -45 degr. Havae-4-4 | 762 023 | 45deqr- 1/4" hose TITAS | 762 610 [45 degr. - 14" hose 1av46-8-6 | 762024 | 45deqr - 3/8" hose 1u746-8-6 | 762 607 |45 degre. - 3/8" hose Hava6-8-8 | 762025 | 45deqr - 1/2" hose 1746-88 | 763 100 |45 degr. - 1/2" hose 11av46-10-10| 762 026 | 45degr - 5/8 hose l13746-12-12 | 762 027 | a5degr - 314" hose Pressure fittings - 90 degr. Pressure fittings - 90 degr. short Wawae-4-4 | 762028 | S0deqr- 1/4" hose TIe4eA-4 | 762 609 190 degr - 114" hose liswa6-s-4 | 762029 | a0deqr - 1/4" hose }1y946-6-6 | 762612 | 90 degr. -3/8" hose lisw46-8.6 | 762030 | 90deqr - 3/8" hose }1y946-8-6 | 762.606 | 90 degr. - 3/8" hose liswa6-8-8 | 762031 | 90deqr - 1/2" hose /1ya46-8-8 | 762 602 | 90 degre. - 12" hose l1aw48-10-10| 762 032 | 90degr - 5/8" hose 1946-10-10] 762 601 |90 degr. - 5/8" hose l1g046-12-12 | 762 033 | s0degr - 3/4” hose 1946-12-12] 762 598 |90 dear. -3/4" hose Pressure fittings - ext. Prossure fittings - 90 dear. long 110846-6-4 | 762.070 J ext. straight - 14 TIT466-6 | 762611 90 degr. - 3/8" hose jnos46-8-8 | 762335 | ext. straight - 1/2" 1146-8-8 | 762605 [90 degr. - 1/2" hose © 1098 FLME SWE "¥12-04(08-04,06-04,08-03,10-02,05-02,02-02,09-98,12-68)SECTION F ELECTRICAL PARTSTwisTLock ARR. (see secnion D) ELME=: Multiply Qtys by 2 for a complete spreader. ‘SeNsoR ARR. (ENO BEAM) FOR TRUCK SPREADERS Pace no F 80-323 Note | Item] Partno [ay | Partname 1 | 7er491 | 4 | sensor 2 |7e1897 | 4 | Clamp 3 | 762849 | 4 | Top plate 4 [780907 | 4 | Bolt MBS M6x35 760585 | 4 | Washer M6 Nordlock 5 | 760908 | 4 | Bot MBS M6x60) 7s0.950_| 4 | Nut M6 Locking © 2008 ELME SWEDE 07-05(08-08)EEL MIE 22% | 821502 ane. (Rovar0n) ror truck sereaners Pacer Pace no \ | | | ' | | \ | \ | \ 2 3 4 5 Note | tem] Partno [ary | Partname x 1 | 761 491 2 | Sensor 2 | 781897 | 2 | clamp 3 | 762049 | 2 | Topplate 4 | 760585 | 4 | washer M6 Noralock 5 [762246 | 4 | Scrowallen _ MCES MOxS5 X) Quantity can vary, see electrical schematic forthe right quantity © 2006 ELME SWEDEN 05-08ELME=: CCanie assy, INTERFACE NOXES, PRINTED CIRCUIT BOARD, Cunss! wousine.ete - See Wine Diagram section © F Pre no 80-264-1 ELectnic foxes FoR TRUCK SPREADERS Cover 3-roce 762 138 (veLL0") Cover 10-pore 764 478 (aac) (© 2002 ELME SWEDEN Soreaver aox (curry) 777 384 Rowon oo (arn) THT 385 ll Bracke: 774.034 Bracker 787 459 ‘Snook assonsen(rox Cusus}761 600 t u ‘Shock ABSORBER 760 587 a i i a Nur 760919 MB Lockna ee rt ‘Waser 760.555 M8 Noro.ock th e o h Bowr 761389 Méx40 Nur 760950 MB Locxnc. Tr Sensors Sensor 762446 12.0 Sensor 762680 1840 Sensor 762527 30am Ucrra sonte proxi siren 763223 18 a0 Sensor ir wins Spm connector «794187 12.4 SENSOR WITH CABLE AND CONNECTOR «761454 18 ut SENSOR WITH CABLE ANO CONNECTOR «76149130 4mt Ucrra sonte Prox swren = \ = WITH CABLE AND CONNECTOR 782654 184m s . Prioroeuecric sensor 763191 Phorosvecrric Sensor wri case 763.76 wires 761 523 Asa 761 524 Covers 108-09(08-08,08-08, 1-05 08-04 084 702-03,05-02)ELM! Parse no E.ectRical parrs FoR TRUCK sPReAnens Fp02642 = Wasser M4 Noro.ock Sockey aLocks For PCB's Pant ni. BN 762 923, 10-P 763 573 Mounrine sock 762940 (Fo socker stocx) Cover For ITERFACE-B0x 758 414 - co = Sonew ALLEN MBS M4x25 763 459 (3x) 761 879 (3x) (© 2002 ELME SWEDEN 108-09(08-08,08-08, 1-05 08-04 084 702-03,05-02)Workine Licitt ELM! Won tir (202) Wornanc uci (sauare) 771 956 (assewsty No.) 763 757 (assewaty No.) LigHTS FOR TRUCK SPREADERS Parse no F 80-266 RUBBER FRAME 763 379 Suis 763 800 Green otearon ai ASSY. FOR 1 LGN. ASSEMBLY NO. (INKL. CABLE) Rice 772 602 772 808 780 391 804 937 ane. 744 988 Inptearor uci ASSY. FoR 3 LIcHTS. COLOURS FROM LEFT TO RIGHT covours [ASSEMBLY NO, (INKL. CABLE) 772 180 776 207 (wir 5 70% Mate cosNectoR) COREEN, WHITE, 775.433, CACEN, YELLOW, 775 521 (GREEN, RED, wh 772.429 WHITE, YELLOW, RE 772 668 RED, YELLOW, WHITE 772.432 RED, YELLOW, GREEN 772.417 yellow, wHre, veo — 772 383 J 7 ane 743 928 Iworearor air Assy. FoR 4 LIGHTS, AASSEMBLYNO. (INKL. CABLE) Low 772.414 YELLOW, GREEN,RE0,veLLOW 776 177 (roR 812,813 soneaDERs) panet 757 164 / 7 Iotearor cH ASSY. FoR 6 LIGHTS, [ASSEMBLY NO. (INKL. CABLE) 772.430 Panel 746 269) Panel 772 255 (oR 572 seREADERS) 775.128 Iotearor ual ASSY. FOR 11 PANELS cotours ‘ASSEMBLY NO, (NHL. CABLE) veu.ow (Bx) 772784 panel 737 088 Iwoteario uci covouns. Reo 761657 Green 763-118 Bue 761707 Yewon 761659 Were 761 658, © 2002 ELME SWEDENParse no F 80-348 ELME=: Working ici LigHTS FOR TRUCK SPREADERS covours ASSEMBLY NO. (KL, CABLE) Woreane tick (sauare) 763 757 (asscusty No.) sue 763 800 IWotearoR ui assy. FoR 1 LED wir cn covouns ASSEMBLY HO. (WL CABLE) pyres 744 988 ) were 786 823 - Inotenron Lio Assy. FoR 2 LED uci Foe coours ASSEMBLY NO. (WAL. CABLE) \ Lue, YELLOW 764740 fe InotearoR uci Assy, FoR 3 LED Lois, COLOURS FROM LEFT TO RUG foe covours AsseMoLy NO. (mL. CABLE) } cee, veto, ned 74717 Sree) 4 GREEN, WATE, RED 763 989 LY YY InoJcaTon cit Assy. Fon 4 LED ui. coLouRs FROW LEFT To RIGIT Coe covours ASSEMBLY NO. (KL CABLE) | OREN, YELLOW, RED, YEUOW 764.756 > (-\ (OS (A J EUOW, ONCE RED euow — 78ATES Or@ (ee Iotearon uate assy. For 11 LED uicwrs ane. 737 088 colours ASSEMBLY NO. (WKL. CABLE) veu.ow (8x) 792.459 ) Oe 6 I Twotcaror LED uci covours ASSEMBLY NO. (INKL. CABLE) Green 764728 Reo 764727 Ware 764729 Yetwow 764726 (© 2005 ELME SWEDEN "02-00(07-08, 12:08 08-07,11-06,08-05)SECTION G SPECIAL PARTSHose caus Hose c.anp 11 Hose cian 31 Hose c.an 31 Hose cvanp 11 prion Bracker Loca PLATE Hose ctaues - Ruse Hose tan 31 Hose cian 1/2" Cover Pare Bout Waster M8 woratock ELME=: ADDITIONAL PARTS (HOSE CLAMPS) ki no. 791 140, Kir no. 791 141 (FoR Hose wirh olaweTER 17,4 4m) Kir No. 791 203 (oR HOSE WITH DIAMETER 15,5 um) ki no, 794 142 Kir no. 791 143 Kir no. 791 144 Parr wo. 802.020 — Pret wo. 761 700 Pant wo. 764.492 Pant no, 764.493 Parr no, 762 118 Part no. 760 321 Parr no. 760 555 Pre no 690-121 (© 2002 ELME SWEDEN ‘D4-T0(04-08,02-08,10-04,10-02)ELME=: Brackers Backer (oN sPReanen) Bour MS_M10x20 Wastes M10 Nornocs Backer (oN roraror) Bour MS M12x20 Waster M12 Noro.oce ADDITIONAL PARTS (BRACKET FOR HOSES AND CABLES) Part No. 771 968 Paar no. 760 967 (4x) Psat No. 760 368 (4x) Parr No. 771 969 Past no. 760 998 (3x) az no. 760 557 (3x) 771 969 771 968, Pace no 6 90-152 © 2008 ELME SWEDE 106-03(04-03)ELME:=: ADDITIONAL PARTS (COVER PLATE) WHEN STOPS ARE NOT FITTED, THIS COVER PLATE IS MOUNTED ON MAIN FRAME Cover Pare Paar no. 74 133 ~Sorew aun MC6SM12x25 Prat no. 760 915 (4) = Washer, M12 Norovock Paz no. 760 557 (4x) Pre no 690-216, © 2003 ELME SWEDEN 7203ELME=: Bracker -Bowr Mas M10x20 -Wasnier M10 Norn.ocx Bot MBS MBx20 -Wastier MB NooLock ‘ADDITIONAL PARTS (BRACKET FOR HYDRAULIC LOCK) Part no. Past no, Paar xo. Paar xo, Past xo, . 787 753 760 967 (2x) 760 556 (2x) 760 912 (2x) >. 760 555 (2x) Pace no 690-228, © 2004 ELME SWEDEN or-04ELME=: -Bor — MBS M10x20 = Waster M10 Noro.ock Mes M6x20 M6 Locins ‘ADDITONAL PARTS (BRACKET FOR CONTROLLER) Parr no. Pant no Paar no Par no Par no Par wo Part wo 783307 760 967 (3x) 760 556 (3x) 784 391 741 179 760 936 (3x) 760 950 (3x) Pre no 90-285 © 2008 ELME SWEDEN (02-05(17-04)SECTION H REVISION RECORDSELME=: REVISION RECORDS Revision Date Issued by Description if change 2010-11-24 M. Lindell Initial Release © 2010 ELME SWEDE!