DFR0006993 en 03

Operating Manual
Standard Control Valve
TD12000521 EN 03
Table of Contents
0 Table of Contents
1 Preface
1.1 About this Operating Manual 5
1.1.1 Original Operating Manual 5
1.1.2 Purpose of the Operating Manual 5
1.1.3 Target Groups 5
1.1.4 Warnings in the Operating Manual 5
1.1.5 Abbreviations 6
1.1.6 Warranty 7
1.1.7 Copyright 7
2 Safety
2.1 General Safety Instructions 8
2.1.1 Permissible Application 8
2.1.2 Impermissible application 8
2.1.3 Product safety 8
2.1.4 Responsibilities of the Operating Company 9
2.2 Special dangers / residual hazards 10
2.2.1 Explosive Environments 10
2.2.2 Pressure Equipment 10
2.2.3 Pumping Media 10
2.2.4 Residual Hazards 10
3 Construction/Method of Operation
3.1 Machine Marks/Labels 11
3.1.1 Identification Plate 11
3.2 Application 12
3.3 Structure 13
3.4 Function 14
3.4.1 Valve 14
3.4.2 Actuation 15
3.5 Housing 16
3.6 Manufacturer and contact person 17
3.6.1 Manufacturer's address 17
3.6.2 Contact 17
4 Transportation/Storage
4.1 Fundamental Information 18
4.1.1 Checking the Delivery 18
4.1.2 Lifting 18
4.1.3 Storage 18
TD12000521 EN 03 2
Table of Contents
5 Installation/Commissioning
5.1 Installation 19
5.1.1 Fundamental Information 19
5.1.2 Installing a Valve 19
5.2 Connections 20
5.2.1 Pneumatic Connections 20
5.2.2 Electrical Connection 20
5.3 Start-Up 21
5.3.1 Start-Up of a Valve 21
6 Maintenance
6.1.1 Maintenance Intervals 22
6.1.2 Maintenance Work 22
6.1.3 Lubricants 22
6.2 Overhauling Work 23
6.2.1 Disassembly of the Product-Contacting Area 24
6.2.2 Assembly of the Product-Contacting Area 27
6.2.3 Disassembly of the Area Without Product Contact 32
6.2.4 Assembly of the Area Without Product Contact 32
7 Malfunctions
7.1 Malfunction Table 33
7.1.1 Product-Contacting Area 33
7.1.2 Actuator 33
8 Removal/Disposal
8.1.1 Removal 34
8.1.2 Disposal 34
9 Supplement
9.1 Technical Data 35
9.1.1 General Technical Data 35
9.1.2 Material Data 35
9.1.3 Weights 35
9.1.4 Permissible operating pressures 36
9.1.5 Cleaning Agents/Disinfectants for Interior/Exterior
Cleaning 36
9.1.6 Products 37
9.1.7 Demands on Operating Air 37
9.1.8 Dimensions 38
9.1.9 Tools 39
9.1.10 Tightening torques 39
9.1.11 Lubricants 40
9.2 Spare Parts Lists 41
TD12000521 EN 03 3
Table of Contents
9.2.1 Overall valve of actuator unit MF-0, MF-1 41

9.2.2 Overall valve of actuator unit MF-3 48
9.3 Welding Guidelines 54
9.4 EU Declaration of Incorporation 55
9.5 Declaration of Conformity 57
TD12000521 EN 03 4
Preface
1 Preface
1.1 About this Operating Manual
1.1.1 Original Operating Manual

This operating manual is the original operating manual.
1.1.2 Purpose of the Operating Manual

This operating manual is valid for all of the specified machine series.
It contains all of the information required to ensure safe and proper use in all operating
phases.
1.1.3 Target Groups

Target group Documentation type
Operating company Keep this manual available next to the system, also for later use.
Urge the employees to read and observe this operating manual and the other
applicable documents, in particular the safety/warning instructions.
Observe any other regulations and instructions relating to this system.
Professionals, Read and observe and follow the information in this operating manual and the
engineers other applicable documents, in particular the safety/warning instructions.
1.1.4 Warnings in the Operating Manual

In the operating manual, warnings are provided before potentially hazardous tasks.
The warnings are categorised into hazard levels. The hazard level indicates the
probability and severity of harm/damage associated with not following the warning.
Follow these warnings, as they help prevent hazards which cause damage to property,
bodily injury, or in the worse case, death.
Warning Identification/Hazard Levels

Warnings are identified by a safety alert symbol, by the hazard level (degree) indicated
in the left margin, and by the borderlines above and below.
Safety Alert Hazard Level Description of Safety Level
Symbol
DANGER High-risk hazard which could result in severe bodily injury
or death if not avoided.
WARNING Medium-risk hazard which could result in severe bodily

injury or death if not avoided.
CAUTION Low-risk hazard which could result in medium or minor
bodily injury or death if not avoided.
NOTICE Warns of property damage.
TD12000521 EN 03 1.1 About this Operating Manual 5

Preface
Structure of Warnings
DANGER Hazard Description

Hazard implications
 Measures for preventing hazard
Warning Example - "Danger"
DANGER Rotating machine parts!

Crush and pull-in hazards - can result in death.
 It is strictly prohibited to remain inside of closed guards.
Information
Information symbol
This symbol is associated with additional instructions and information on a particular
subject.
References
Arrow symbol
This symbol is associated with references to other sections of the operating manual,
additional manuals in the supplement, or separate documents.
1.1.5 Abbreviations
Term Meaning
BS British standard
bar Unit of measurement for pressure
°C Unit of measurement for temperature, degrees Celsius
dm3n Unit of measurement for volume, cubic decimetres, standard volume (standard litres)
DN DIN nominal diameter
DIN German Standard from DIN Deutsches Institut für Normung e.V. (German Institute for
Standardisation)
EN European standard
°F Unit of measurement for temperature, degrees Fahrenheit
h Unit of measurement for time, hour
IP Ingress protection rating
ISO International standard from the International Organization for Standardization
kg Unit of measurement for weight, kilogrammes
kN Unit of measurement for force, kilo Newton
l Unit of measurement for volume, litre, 1 l = 1 dm3
mm Unit of measurement for length, millimetres
m Unit of measurement for length, micrometres
M Metric
MS Main stroke

Preface
Term Meaning
NC Normally closed. Valve closed when not in operation
Nm Unit of measurement for work, newton metres
Designation for torque 1 Nm = 0.737 lbft
NO Normally open. Valve open when not in operation
 Resistance
psi Unit of measurement for pressure
SW Indicates the size of a wrench i.e. its width across the flats
V DC Volts direct current
V AC Volts alternating current
W Unit of measurement for power, watts
TIG Welding procedure, tungsten inert gas welding
Inches Pipe dimensions according to British Standard (BS), Outside Diameter
OD
Inches American pipe dimension (Iron Pipe Size)
IPS
1.1.6 Warranty
Observe the following to make sure you do not void your warranty from
Evoguard GmbH:
 Use only original spare parts for maintenance, or Evoguard GmbH must be
consulted when spare parts are selected.
 Use the valves only for their permissible application.
 Use the valve only in accordance with the technical data specified in the
supplement!
 Unauthorised modification or alteration of the valve is not permitted.
 Observe the applicable safety instructions/regulations as well as the safety signs
on the valve.
 During the guarantee period, seek the manufacturer's approval before performing
any conversions, maintenance, or modifications.
 Safety devices must not be by-passed, removed or disabled without authorisation.
Failure to comply with the above-mentioned instructions will void any warranty and
liability claims for personal injury and property damage.
1.1.7 Copyright
This operating manual is protected by copyright. It contains technical descriptions and
illustrations which must not be reproduced, edited, translated, issued to, or made
accessible to third persons without the written consent of Evoguard GmbH.
Subject to technical changes. Errors and omissions excepted.
© Evoguard GmbH

Safety
2 Safety
2.1 General Safety Instructions

The manufacturer shall not assume liability for damage due to the non-observance of
the complete documentation.
Observe the following regulations before doing any work.
2.1.1 Permissible Application

Safe operation of the valves can be guaranteed only if they are used for their approved
application.
Complying with the operating, maintenance, and preventive maintenance conditions
is also part of the approved application.
2.1.2 Impermissible application
DANGER Use in explosive areas!

Danger to life
 Do not use valves without EX identification in explosive areas.
DANGER Use during the processing of liquid gases!

Danger to life
 The valves must not be used during the processing of liquid gases.
The valves are intended only for the agreed application. Any other application is
regarded as being prohibited. The operating company shall be liable for any risk
involved.
2.1.3 Product safety

The valves are built according to state-of-the-art technology and the recognised safety-
engineering regulations. Even so, the life of the operator or third persons may be at risk
when the valve is used and the valve and other tangible assets may also be damaged.
 Only operate the valves in a technically perfect condition, for the job for which they
were designed and taking into account the safety issues and risks involved, while
observing this operating manual.
 Keep this manual and all other valid documents in a complete and legible
condition. They should be accessible to personnel at all times.
 Prohibit any method of operation which puts the personnel or uninvolved third
persons at risk.
 Should a safety-relevant malfunction occur, stop the system immediately and have
the malfunction rectified by the personnel responsible.
 In addition to the complete documentation, observe the statutory or other safety
and accident-prevention regulations, as well as the valid standards and guidelines
for the country in which the equipment is operated.
 Do not remove the technical stickers, replace them if necessary.
TD12000521 EN 03 2.1 General Safety Instructions 8

Safety
2.1.4 Responsibilities of the Operating Company
Safety-conscious work
The operating company must ensure the following:
 Only operate the valves in a technically perfect condition, for the job for which they
were designed and taking into account the safety issues and risks involved, while
observing this operating manual.
 Make sure the following are observed and monitored:
 Proper use.
 Statutory or other applicable safety and accident prevention regulations.
 Safety regulations regarding working with hazardous materials.
 Valid standards and guidelines of the land in which the equipment is operated.
 If necessary, provide personal protective equipment.
 Do not do this work on the system until it has been stopped.
Personnel Requirements
The personnel should meet the following requirements:
 The operating and maintenance personnel must be qualified to perform this work.
 The personnel must receive special instructions regarding the dangers which can
occur.
 Make sure that personnel contracted to perform work on the valve has read and
understood this manual and all other valid documents, including the safety,
maintenance and preventive maintenance information, before commencing work.
 Read the information on the valve and keep it legible.
 Regulate the areas of responsibility and monitoring of the personnel.
 Have all work done only by professional technical personnel when the machine/
line is at a standstill:
 Assembly, preventive maintenance, maintenance work
 Work on the electrical equipment.
 Have any work on the electrical system done only by specialist electrical engineers
who have been trained and qualified in accordance with VDE regulations.
 Do not remove the protection provided against hot, cold and moving parts during
operation.
 When necessary, use personal protective equipment.
 Once all of the work on the valve has been completed, mount the safety devices
again correctly.
 Perform any work on live parts with the assistance of a second person (to press the
master switch).
 Do not touch the valve while it is in operation.
The following regulations must also be observed in addition to this operating manual:
 Accident prevention regulations.
 Safety regulations.
 National regulations for the country where the equipment is operated.
 In-house work and safety regulations.
 Installation and operating regulations for use in potentially explosive areas.
TD12000521 EN 03 2.1 General Safety Instructions 9

Safety
2.2 Special dangers / residual hazards
2.2.1 Explosive Environments

If valves are used in areas with an explosive atmosphere, compliance with the ATEX
2014/34/EU guideline is compulsory with regard to all ignition hazards.
For this reason, it is imperative to observe the following:
 When working on explosion-proof systems, observe the applicable standards on
gasses and dusts.
 Ensure compliance with the Directive 99/92/EC for the health and safety
protection of the employees in an explosive atmosphere.
 Any work to be done is restricted to specially trained professionals.
 Use only valves with special identification in an explosive atmosphere.
2.2.2 Pressure Equipment

Valves are pressure equipment (without safety function) in accordance with the
Pressure Equipment Directives: Directive PED 2014/68/EU.
2.2.3 Pumping Media

Only media suitable for the use defined in the section "Technical Data" are permissible.
Other media may only be used following prior agreement.
2.2.4 Residual Hazards
General residual hazards

The valves are state of the art and are safe to operate. In engineering the valves, as
many safety risks as possible have been eliminated. There are still the following
residual hazards.
 Switching valves which are not installed.
Do not reach into the pipe or lantern. Your fingers could be crushed or severed.
 Sharp-edged housing supports.
Wear suitable protective gloves when transporting and assembling these parts.
 The valve is spring-loaded.
When opening the clamp while the actuator with the NC method of operation is
not controlled, there is a risk of being injured by the valve suddenly being lifted
because the spring pre-tension is released.
Before opening the clamp, eliminate the spring pre-tension by pneumatically
executing the main stroke.
The clamps of valves with the NO method of operation can be opened without any
risk.
 The actuators are spring-loaded.
Do not open welded actuators.
TD12000521 EN 03 2.2 Special dangers / residual hazards 10

Construction/Method of Ope-
ration
3 Construction/Method of Operation
3.1 Machine Marks/Labels
3.1.1 Identification Plate

Identification plate
6 Type:
5 Part-No.:
Evoguard GmbH
4 Material:
Dr.-Hermann-Kronseder-
3 Air bar/psi min.: max.: Straße 1
93149 NiƩenau
2 Product bar/psi: Tel.: +49(0)9436 307-700
1 Code:
75o0974
1 Code and serial number 4 Material

2 Product pressure 5 Part number
3 Control air pressure 6 Type
Bear in mind that particular sealing materials are specified for the valve type in
question when ordering spare parts. For pertinent information, see the "Type" box on
the identification plate.
TD12000521 EN 03 3.1 Machine Marks/Labels 11

ration
3.2 Application
The control valve is used to regulate the flow rate.
TD12000521 EN 03 3.2 Application 12

ration
3.3 Structure
Control valve
X
10 11
1
12
13
14
9
2
Y
3
15
16
4
X
8
5
7
17
Y
6
75bo0091
1 Actuator (A) 10 Venting

2 Bottom part of housing 11 Adapter
3 Shaft seal with wiping function 12 Housing seal
4 Bearing ring 13 Seat ring
5 Threaded rod 14 Shaft seal with sealing function
6 Valve disk 15 Seat seal (O-ring)
7 Housing (G) 16 Bottom valve disk
8 Clamp 17 Guard plate
9 Controller
TD12000521 EN 03 3.3 Structure 13

ration
3.4 Function
3.4.1 Valve
Valve closed Valve adjustment range
1
R
0 0
75bo0092 75bo0093
Recommended direction of flow: from 0 to 1.

R = adjustment range
Valve closed:
 Passage from 0 to 1 closed.
 Safety/idle position with NC actuator.
Valve adjustment range:
 Length of adjustment range: depends on the size, see the table.
 The valve disk can be adjusted to any position between a height of 0 mm and
60 mm.
 The flow rate depends on the position of the valve disk.
 Safety/idle position with NO actuator.
Control range
Size Lift
DN 25 16 mm
DN 40 20 mm
DN 50 20 mm
DN 65 30 mm
DN 80 30 mm
DN 100 30 mm
DN 125 60 mm
DN 150 60 mm
TD12000521 EN 03 3.4 Function 14

ration
3.4.2 Actuation
NC actuator (normally closed) NO actuator (normally open)
1 1
2 2
3 3
75bo0094 75bo0095
1 Air connection 1 Air connection
2 Position measurement 2 Position measurement
3 bolted joint 3 Bolted joint
NC actuator (normally closed):

 The actuator raises the valve disk when it is controlled by the position controller.
 The actuator is closed by spring-return.
Distinguishing features:
 Air connection (1) internal, directly by the position controller.
 The screw connection (3) is lower in the idle position.
NO actuator (normally open):
 The actuator closes the valve when it is controlled by the position controller.
 The actuator opens the valve by means of spring return.
Distinguishing features:
 The air connection (1) is located on the top side of the actuator.
 The screw connection (3) is higher in the idle position.
TD12000521 EN 03 3.4 Function 15

ration
3.5 Housing
Housing shapes
1-0 1-3-0
75bo0096
TD12000521 EN 03 3.5 Housing 16

ration
3.6 Manufacturer and contact person
3.6.1 Manufacturer's address
EVOGUARD GmbH
Dr.-Hermann-Kronseder-Straße 1
93149 Nittenau
Germany
Phone: +49 9436 307-700
Fax: +49 9401 70-943
http://www.evoguard.com
3.6.2 Contact
E-mail: info@evoguard.com
TD12000521 EN 03 3.6 Manufacturer and contact person 17

Transportation/Storage
4 Transportation/Storage
4.1 Fundamental Information

For weights, see the "Technical Data" chapter.
4.1.1 Checking the Delivery

Checking the delivery:
 Compare the information on the identification plate with the information provided
in the order and delivery documents.
 Check whether the delivery is complete upon receipt.
 Check the delivery for any transport damage upon receipt.
 Notify the supplier of any transport damage or missing parts and inform the
manufacturer about what is happening.
 Notify the supplier of any transport damage which was not immediately visible
within 6 days. Any damage detected after this deadline will be the responsibility of
the recipient.
 Dispose of the packaging material in accordance with the locally valid guidelines.
The delivery is checked.
4.1.2 Lifting
DANGER Transported materials could fall!

Risk of fatal injury or crushed limbs.
 Observe the symbols applied to the packaging.
 Transport the valve with care to prevent damage occuring through the use of force
or careless loading and unloading.
4.1.3 Storage
NOTICE Material damage to the valve!

Risk of condensation and/or ice crystals forming if transported or stored at
temperatures below 0 °C [32 °F].
 Before installing it, store the valve for 24 hours in a dry condition at temperatures
above 5°C [41 °F].
TD12000521 EN 03 4.1 Fundamental Information 18

Installation/Commissioning
5 Installation/Commissioning
5.1 Installation
5.1.1 Fundamental Information

When installing, please observe the following:
 The installation position must have the appropriate ambient conditions. See the
"Technical Data" chapter in the supplement.
 The valve must be freely accessible from all sides
 There must be enough space to install/remove the valve and to do maintenance
and repair work.
 Prevent external vibrations acting on the valve.
 Provide antifreezing protection.
 Make sure that no objects are enclosed in the system, for instance, tools, screws,
lubrication oils.
 The valve can be installed in any position. Make sure that the valve can be drained
if necessary.
 When installing the valve into the pipe system, make sure it is not subject to
mechanical stress. Do not subject the valve to tensile and compression stress in the
pipe system.
5.1.2 Installing a Valve

See "Welding Guidelines" section in the supplement.
Welding in the valve:

 Split open the pipe at the mounting position.
 Weld the valve housing into the pipe system free from strain or stresses and
distortion.
The valve has been welded in.
TD12000521 EN 03 5.1 Installation 19

5.2 Connections
5.2.1 Pneumatic Connections

Follow these instructions when connecting the air supply:
 For an optimal fit in the push-in connector, use a hose cutter to cut off the
pneumatic hoses at right angles.
 Install the compressed-air lines without any strain and buckling.
 Make sure to the quality of the compressed air is suitable, see the "Technical Data"
chapter.
Establishing the pneumatic connection:
 Close the compressed-air supply.
 Attach the air lines to the connection on the position controller.
 Enable the use of compressed-air supply.
 Check for proper functioning and leakage
The pneumatic connection has been established.
Follow the instructions in the manufacturer's operating manual for the controller.
5.2.2 Electrical Connection
DANGER Electric shock!

Danger to life from electric shock.
 Have work on electrical components done only by specialist electrical engineers.
 Check the permissible operating voltage.
TD12000521 EN 03 5.2 Connections 20

5.3 Start-Up
Observe the following during start-up:
 Have the valve started only by a professional.
 The pipes and the valve must be clean and any possible welding residue or other
foreign particles must have been removed.
 The compressed air must meet the requirements.
 Pipe systems and connections must have been checked for leakage.
 Prior to starting production, clean the pipe system.
 During start-up, check regularly whether any of the seals are leaking. Replace faulty
seals.
5.3.1 Start-Up of a Valve

Conducting start-up for a valve:
 Use the position controller to run through the valve switching operations. The
opening, closing, and positioning processes should take place without causing
problems.
 Check the check-back signal of the position controller.
Start-up has been conducted for the valve.
TD12000521 EN 03 5.3 Start-Up 21

Maintenance
6 Maintenance

Observe the following during maintenance:
 Valves must only be assembled and removed by authorised professionals.
 Trained service engineers are available for assembly and repair work.
 Provide certification for the conveyed media if required (DIN safety data sheet).
 When performing maintenance or preventive maintenance work, turn OFF the
power supply and secure it to prevent it from being turned ON.
 Turn OFF the compressed air before performing any maintenance work.
6.1.1 Maintenance Intervals

To guarantee the highest operational reliability of the valves, all of the wear parts must
be replaced after longer intervals.
Practice-oriented maintenance intervals can only be calculated by the user as they are
dependent upon the application conditions, e.g.:
 Period of use per day
 Switching frequency
 Type and temperature of the product
 Type and temperature of the cleaning agent
 Operating environment
Media temperatures Maintenance interval (recommendation)

60 °C to 130 °C [140 °F to 266 °F] Every 3 months
<60 °C [140 °F] Every 12 months
6.1.2 Maintenance Work

The valves must be regularly monitored for leakage and proper operation in between
the maintenance deadlines.
DANGER Hazardous media!

Risk of poisoning and other injury.
 Use protective gear when working with hazardous media.
6.1.3 Lubricants
Only use lubricants which have been tested and approved by the manufacturer.
The lubricants which match the lubricant number can be found in the attached
lubricant table.

Maintenance
6.2 Overhauling Work

Observe the following safety instructions when doing work on the valve.
DANGER Electric voltage!

Danger to life from electric shock.
 Have work on electrical components done only by qualified electricians.
DANGER Hazardous and/or hot media!

Risk of poisoning and other injury.
 Always use protective equipment when working on the valve.
 Always allow the valve to cool down before doing any work.
 Make sure that the pipe system is not pressurised.
 Empty the pipe system, safely collect the medium and dispose of it in an
environmentally friendly manner.
DANGER Pressurised pipes!

Risk of injury
 Empty all of the pipe system components leading to the valve, and if necessary,
clean or rinse them.
 Block the control air system, depressurise it and lock it to prevent it being turned
ON.
 Interrupt the power supply.
 Make sure that no processes are in progress in the affected pipe system section.
DANGER Tensioned spring with force of up to 12 kN!

Danger to life when opening welded actuators.
 Never open welded actuators.
 Do not dispose of pre-tensioned actuators until the spring has been deactivated.
 Send faulty actuators back to the manufacturer for disposal.
DANGER Switching valves!

Crush hazard.
 Never reach into the pipe.
 Do not reach into the lantern of pneumatic actuators.
WARNING Heavy loads!

Risk of permanent damage to health caused by lifting heavy parts.
 Lift heavy parts together with a second person or use suitable lifting equipment.
 Avoid long transport routes.
TD12000521 EN 03 6.2 Overhauling Work 23

Maintenance
6.2.1 Disassembly of the Product-Contacting Area

Removal of the valve insert

Step IIlustration Action
Removal of the valve insert

Removing the valve insert from the
housing:
 Valve with NC method of operation:
 Use the position controller (4) to
adjust the valve to its open
position and then remove the
clamp (2).
stop the control process.
4
The valve insert (1) moves out of
6 the housing (3) a distance
1 corresponding to the pre-tension
value.
5  Valves with NO method of operation:
2  Release the clamp (2) without
actuating it.
3
 Remove the position controller (4) by
loosening the screws (5) and
remove the O-ring (6).
 Lift the valve insert (1) out of the
80bo0120 housing (3). Make sure that the valve
insert (1) does not bump against the
housing (3) and become damaged.
The valve insert has been removed from
the housing.

Maintenance
Disassembly of the valve insert
WARNING Depressurisation of the actuator!

Risk of injury during depressurisation.
 Do not reach into the lantern or touch the valve disk during depressurisation.
Dismantle the valve insert

Dismantling the valve insert:
 Pry out the guard plates (5) with a
screwdriver.
 Valves with NO method of operation:
Screw in the G1/8" air screw
connection at position 13 and actuate
the actuator (1).
 Use an open-end wrench (SW22) to
grasp the screw connection (2) across
the flats (11) and hold with another
13 open-end wrench (SW13) across the
1
flats (12).
2  Unscrew the screw connection (2)
12 3 (right-hand thread) and remove the
11 4 valve disk by pulling it down and out
10 of the bearing pipe (8).
9  Valves with NO method of operation:
5 8 Depressurise the actuator.
7  Remove the seat ring (7), O-ring (4),
6 and shaft seal (6).
80bo0121  Unscrew the bearing pipe (8) from
the actuator (1) (right-hand thread).
Use the hole (9) and a suitable lever
to do so.
 Remove the washer (3) and shaft seal
(10).
 Place the parts on a soft surface.
The valve insert has been dismantled.

Maintenance
Disassembly of the valve disk

Dismantle the valve disk

Dismantling the valve disk:
7 grasp the screw connection (1) across
the flats (7) and hold the valve disk (5)
with another opend-end wrench
1 (SW22) across the flats (6).
 Unscrew the screw connection (1)
from the threaded rod (2).
6  Pull the threaded rod (2) together
2 with the control cone (4) and O-ring
(3) down and out of the valve disk (5).
 Remove the O-ring (3) from control
cone (4).
 Remove the threaded rod (2) from the
3 control cone (4) by turning it.
5 4  Place the parts on a soft surface.
The bottom valve disk has been
dismantled.
75bo0099

Maintenance
6.2.2 Assembly of the Product-Contacting Area
CAUTION Wrong sealing materials used!

Risk of injury due to outflowing media.
 Select the sealing materials suitable for the valve type from the spare parts list.
For the valve type, see the "Machine Marks and Labels" section in the "Construction/
Method of Operation" chapter.
For the spare parts list, see the "Spare Parts Lists" section in the "Supplement" chapter.
NOTICE Wrong greases/oils used!

Damage to the valve. Contamination due to use of greases which are not food-grade.
 Do not use conventional greases and oils for seals which come into contact with the
product.
 Observe the safety data sheets provided by the lubricant manufacturer.
Use only 30-14 lubricant. This lubricant is approved for use with foodstuffs, is resistant
to beer foam and has NSF-H1-(USDA H1) registration.
Installation instructions:
 Dispose of worn seals and bearing rings properly.
 Check all parts for damage, especially product-contacting surfaces, running
surfaces of seals, and bearings.
 Replace the damaged parts.
 Use only original Evoguard spare parts and seals.
 For installation, always use new seals.
 Grease all threads and bearing points ( 30-14 lubricant).
Inspection and replacement of plain bearings

 The bearings used in the lanterns have a very long service life.
 The bearings can continue to be used after being properly inspected.
 If they cannot be inspected, we recommend to replace the bearings.
Checking the pressed in plain bearings:

 Check all pressed in plain bearings for cracks and chipping (visual inspection).
 If the pressed in plain bearings are damaged:
 Replace the plain bearings.
 Check all pressed in plain bearings for tight fit.
 If the pressed in plain bearings are loose:
 Replace the plain bearings which are loose or no longer completely in the
bearing carrier.

Maintenance
 Check the dimensions.

New pressed in bearings have a hole with ISO tolerance H7. The wear limit is
reached, if the nominal dimension is +0.2 mm.
 If the wear limit is reached:
 Press out and/or break out the old plain bearings and press in new plain
bearings with a flat plunger.
The pressed in plain bearings have been checked.
Assembly of the valve disk

O-ring fitting
Fitting the O-ring:
 Check whether the control cone (2) is
damaged or dirty, and clean it if
1 necessary.
 Clean the O-ring (1). The O-ring must
be fitted without grease.
 Slip the O-ring (1) over the control
cone (2).
 Make sure that it is positioned
2
correctly and that it fits uniformly
around the entire circumference.
The O-ring has been fitted.
75bo0000
Assembly of the valve disk

Assembling the valve disk:
7  Grease the top and bottom ends of
the threaded rod (2).
 Screw the threaded rod (2) into the
1 control cone (3).
 Insert the threaded rod (2) through
the valve disk (5) and set the valve
6 disk onto the control control cone.
2 Pay attention to the antitorsion
device (4).
 Screw the screw connection (1) onto
5
the threaded rod (2) all the way down
to the metallic stop on the valve disk
4 (5).
4 3  Set an open-end wrench (SW22) at
position 6 and hold with position 7
(SW22).
Tightening torques:
DN25 = 10 Nm,
DN40 – DN65 = 20 Nm
75bo0100 DN80 – DN150 = 30 Nm.
The valve disk is mounted.

Maintenance
Installation of the valve insert

Pre-assembly of the seat ring

Pre-assembling the seat rings:
 Fit the O-ring (1) into the groove (2) of
the seat ring.
1  Insert the shaft seal (3) into the seat
ring (2) and lubricate the inside of the
2
seal (30-14 lubricant).
3 The seat rings have been pre-assembled.
75bo0101

Maintenance
WARNING Depressurisation of the actuator!

Risk of injury during depressurisation.
 Do not reach into the lantern or touch the valve disk during depressurisation.

Installing the valve insert:
 Check the plain bearings in the
lantern
of the actuator (1).
 Fit the washer (3) on the bearing pipe
(8).
 Insert the shaft seal (10) into the
actuator (1) and secure by screwing in
the bearing pipe (8).
 Screw in the bearing pipe (8) up to the
13 metal stop in the actuator (1). Use the
1
hole (9) to do so.
2 Tightening torque: 50 Nm.
12 3  Valves with NO method of operation:
11 4 Screw in the G1/8" air screw
10 connection at position 13 and actuate
9 the actuator (1).
5 8  Push the pre-assembled seat ring (7)
7 onto the valve disk (4), which has
6 already been fitted.
80bo0121  Push the valve disk through the
bearing pipe (8) and screw the screw
connection (2) to the piston rod.
grasp at position 11 and hold with
another open-end wrench (SW13) at
position 12.
Tightening torques:
DN25 = 10 Nm,
DN40 – DN65 = 20 Nm,
DN80 – DN150 = 30 Nm.
 Valves with NO method of operation:
Depressurise the actuator.
 Push the seat ring (7) up to the metal
stop on the washer (3) and bearing
pipe (8).
 Fit the guard plate (5) on the actuator
(1).
The valve insert has been installed.

Maintenance
Installation of the valve insert in the housing
WARNING The valve insert is lowered!

Risk of injury during actuation.
 Do not reach into the lantern during actuation.

Installing the valve insert in the housing:
 Install the valve insert (1) into the
housing (3). Make sure that the valve
insert does not hit the housing and
become damaged.
 Lay in the O-ring (6) and fit the
position controller (4) with screws (5).
 Check the pneumatic and electrical
connections in the system.
4
 Check whether the main stroke is
6 okay and whether the position
1 controller is functioning properly.
 Valve with NC method of operation:
5  Actuate the valve via the position
2 controller (4). The valve insert is
lowered onto the housing (3).
3
 Use the clamp (2) to secure the
insert and tighten slightly.
80bo0120  Tighten the clamp (2).
 Valve with NO method of operation:
 Use the clamp (2) to secure the
insert and tighten slightly.
 Actuate the valve via the position
controller (4).
 Tighten the clamp (2).
 Tightening torque of clamp (2):
M8 (SW13/14) = 8 Nm,
M10 (SW19) = 20 Nm.
 Clean the valve before starting
production for the first time and
sterilise it if required. Check the valve
for leakage.
The valve insert has been installed in the
housing.

Maintenance
6.2.3 Disassembly of the Area Without Product Contact
Dismantling the actuator

See the "Arca" operating manual.
6.2.4 Assembly of the Area Without Product Contact
Assembly of the actuator

See the "Arca" operating manual.

Malfunctions
7 Malfunctions
7.1 Malfunction Table

Observe the following during malfunctions:
 If the valve malfunctions, stop it immediately and secure it to prevent turning ON.
 Troubleshoot the malfunctions immediately.
 Malfunctions must be eliminated only by trained professionals while observing the
safety instructions.
 Should malfunctions occur which are not listed in the following table, or which
cannot be traced back to the specified source, contact the manufacturer.
The following numbers correspond to parts in the spare parts lists. See the
"Supplement" chapter.
7.1.1 Product-Contacting Area

Malfunction Causes and remedies
Leakage at the shaft seals (52) or The shaft seals are worn or the running surfaces of the valve disks are
in the area around the clamps damaged.
(10)  Replace the seals, and if necessary, the valve disks.
 Check the guide rings and replace them if necessary.
The O-ring of the housing seal (51) or of the seat (50) is faulty.
 Replace the O-ring (51) or (50).
Leakage in the product channels O-ring (50) faulty.
 Replace the O-ring (50).
Valve not opening The pressure acting on disk in the opening direction is too high, or
medium is trapped inside.
 Reduce the pressure. For the maximum permissible product
pressure, see the identification plate.
 Make sure the product channels are not clogged.
The actuator is not operating properly.

 See the actuator malfunction table.
Valve not completely closed Trapped medium.
 Make sure the product channels are not clogged.
The friction is too high due to swollen seals.

 Maintain the valve in a good condition. If possible, change to more
suitable sealing material.
The overall friction is too high.

 Maintain the valve in good condition. Replace the permanent
lubrication of the shaft guides.
7.1.2 Actuator
For the malfunction table of the actuator, see the "Arca" operating manual.
TD12000521 EN 03 7.1 Malfunction Table 33

Removal/Disposal
8 Removal/Disposal
8.1.1 Removal
The removal is described in the "Disassembly" section of the "Maintenance" chapter.
8.1.2 Disposal
WARNING Hazardous media!

Risk of poisoning and damage to the environment.
 Always use personal protective equipment when working on valves with
hazardous media.
 Do not dispose of valves until they have been cleaned by removing hazardous
media and dangerous contaminants.
DANGER Tensioned spring with force of up to 12 kN!

Danger to life when opening welded actuators.
 Never open welded actuators.
 Do not dispose of pre-tensioned actuators until the spring has been deactivated.
Disposing of a valve:
 Dispose of the valve in accordance with the locally applicable regulations.
 Send faulty actuators back to the manufacturer for disposal.
The valve has been disposed of.

Supplement
9 Supplement
9.1 Technical Data
9.1.1 General Technical Data

Size DN 25 to DN 150
Installation position Any (draining must be ensured if necessary).
Ambient temperature, valve Standard: 0 °C to 45 °C [32 °F to 113 °F]
At temperatures <0 °C [<32 °F]: Use control air with a low
dew point. Protect valve rods against freezing.
9.1.2 Material Data

Stainless steels, in contact with product 1.4404 (AISI 316 L)
optional: 1.4435 (AISI 316 L)
Stainless steels, not in contact with product 1.4301 (AISI 304) / 1.4307 (AISI 304 L)
Surfaces, in contact with product Ra 0.8 m
optional: e-polished
Surfaces, not in contact with product bare metal, Ra 1.6 m
Seal materials
EPDM HNBR FPM

Continuous duty –40 to +130 °C -25 to +130 °C -20 to +200 °C
temperature in air [–40 to +266 °F] [-13 to +266 °F] [-4 to +392 °F]
Resistant to hot water up to 100 °C up to 100 °C up to 80 °C
[up to 212 °F] [up to 212 °F] [up to 176 °F]
Resistant to steam, up to 130 °C up to 130 °C –
continuous duty [up to 266 °F] [up to 266 °F]
Resistant to steam, short up to 150 °C up to 150 °C –
term [up to 302 °F] [up to 302 °F]
The application parameters for the seals depend on:

 Period of use per day
 Switching frequency
 Type and temperature of the product
 Type and temperature of the cleaning agent
 Operating environment
9.1.3 Weights
DN 25 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150
Valve insert PN6 10.9 kg 14.1 kg 14.4 kg 19.3 kg 20.9 kg 50.5 kg 68.2 kg 75.9 kg
Valve assembly PN6 12.4 kg 16.3 kg 16.8 kg 17.5 kg 25.6 kg 56.8 kg 74.5 kg 91.6 kg
Valve insert PN8 10.9 kg 14.1 kg 14.4 kg 19.3 kg 20.9 kg 50.5 kg 68.2 kg -
Valve assembly PN8 12.4 kg 16.3 kg 16.8 kg 23.1 kg 25.6 kg 56.8 kg 74.5 kg -
Valve insert PN10 10.9 kg 14.1 kg 14.4 kg 19.3 kg 46.8 kg 50.5 kg 68.2 kg -
Valve assembly PN10 12.4 kg 16.3 kg 16.8 kg 23.1 kg 51.5 kg 56.8 kg 74.5 kg -
Valve insert PN16 10.9 kg 17.9 kg 18 kg 45.3 kg 46.8 kg 50.5 kg - -
Valve assembly PN16 12.4 kg 20 kg 20.3 kg 49 kg 51.5 kg 56.8 kg - -
Valve insert PN22.7 10.9 kg 43.8 kg 44 kg 45.3 kg 46.8 kg 50.5 kg - -
Valve assembly PN22.7 12.4 kg 46 kg 46.3 kg 49 kg 51.5 kg 56.8 kg - -
TD12000521 EN 03 9.1 Technical Data 35

Supplement
9.1.4 Permissible operating pressures

Product pressure 6 bar [87 psi], 8 bar [116 psi], 10 bar [145 psi],
16 bar [232 psi], 22,7 bar [329 psi] see identification plate
Test pressure max. 25 bar [362.6 psi]
Vacuum -0.95 bar [-13.8 psi]
9.1.5 Cleaning Agents/Disinfectants for Interior/Exterior Cleaning

Commonly used concentrates from leading manufacturers for the beverage and food
industry. Suitable for stainless steels (V2A and V4A) and seals made of NBR or EPDM.
Maximum Maximum Maximum
concentratio reaction temperature
n time
Cleaning agent, caustic soda NaOH 3% 45 min. 90 °C [194 °F]
Hydrogen peroxide products (H2O2) as intensifier for NaOH 0.5 % 30 min. 80 °C [176 °F]
with 1-2% concentration (permanent injection and/or as single
caustic batch)
Acidic cleaning agents based on phosphoric acid H3PO4 3% 30 min. 40 °C [104 °F]
Acidic cleaning agents based on nitric acid HNO3 1.5 % 30 min. 30 °C [86 °F]
Acidic cleaning agents based on the mixture of phosphoric and 1.5 % 30 min. 30 °C [86 °F]
nitric acids
Acidic disinfectants based on peracetic acid, concentrate 1.0 % 20 min. 25 °C [77 °F]
approx. 5 %
Acidic disinfectants based on peracetic acid, concentration up 0.5 % 20 min. 25 °C [77 °F]
to 15 %
Acidic disinfectants based on halogenated carboxylic/ 1.0 % 20 min. 25 °C [77 °F]
phosphoric acids, or halogenated carboxylic/nitric acids
Neutral disinfectants based on hydrogen peroxide H2O2 1.0 % 30 min. 25 °C [77 °F]
0.5 % 60 min. 25 °C [77 °F]
Chlorinated alkaline cleaning agents/disinfectants (pH value > 1.5 % 20 min. 40 °C [104 °F]
11)
Ozonised cold water for rinsing 3 mg/l 60 min. 25 °C [77 °F]
Instructions for foam and gel cleaning

For foam and gel cleaning, observe the following:
 The operating manual must be followed for each machine and labelling station to
be cleaned. Caution must be exercised with electrical components, coated surfaces,
aluminium, etc.
 For cleaning the systems with foam/gel use the products of leading manufacturers,
who produce cleaning chemicals for the food and beverage industry.
 Use foam/gel cleaners which are suitable for the exterior cleaning of systems in the
food and beverage industry in accordance with the recommended application
(product data sheet, manufacturer's adviser). Strictly follow the concentration of
use indicated in the product data sheet.
 Use foam/gel cleaners when they are cold or at room temperature. The application
must not exceed 30 minutes.
 If different cleaning steps are used in succession, and after the treatment, rinse
thoroughly with fresh water, without leaving any trace.

Supplement
9.1.6 Products
The processing of ozoniferous/highly chloridic products must be specified when the
order is placed, as specially suited materials/seals are required.
Product Seal
Beer/mixed drinks containing beer EPDM
Non-alcoholic beverages/juices EPDM
Milk/mixed milk beverages, max. 10 % fat content EPDM
Vegetable juices, max. 10 % fat content EPDM
Alcoholic beverages EPDM
Permissible Processing and Operating Materials, Permissible Operating Limits
Unit Water
Appearance Colourless/clear
pH value 5.5–9.2
Chlorides (Cl-) ppm 40
Overall hardness Keep the valves free of deposits
Check the resistance of the stainless steel.
9.1.7 Demands on Operating Air

NC/NO actuator
Supply pressure min. 6 bar [87 psi]
max. 8 bar [116 psi]
Operating pressure 6 bar [87 psi]
(value set at air service unit, main air supply)
Standard operating air Quality class 3-3-1 according to DIN ISO 8573-1
Temperature min. +5 °C [41 °F], max. +50 °C [122 °F]

Supplement
9.1.8 Dimensions
Measurements with Sipart controller on left and Samson controller on right
D3
182 164
80
97
L1 L1
L3
M1
H5
95
H1
L1
H3
H6
PN10
H2
D2
D1
L1
L4
L1
H1
H2
D1
H4
D2
L1 L1
L1 PN25
80bo0123
Dimension DN 25 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150

ØD1 26 38 50 66 81 100 125 150
ØD2 29 41 53 70 85 104 129 154
ØD3 PN6 170 170 170 228 228 334 334 334
PN8 170 170 170 228 228 334 334 -
PN10 170 170 170 228 334 334 334 -
PN16 170 228 228 334 334 334 - -
PN22.7 170 334 334 334 334 334 - -
L1 65 75 85 100 110 120 130 150
L3 89 99 109 124 134 144 157 177
L4 79 91 105 120 133 144 - -
H1 65 75 85 100 110 120 130 150

Supplement
Dimension DN 25 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150

H2 48 60 70 89.5 105 124.5 - -
H3 89 99 109 124 134 144 157 177
H4 79 91 105 120 133 144 - -
H5 PN6 339 349 355 365 372 454 557 569
PN8 339 349 355 365 372 454 557 -
PN10 339 349 355 365 441 454 557 -
PN16 339 351 357 433 441 454 - -
PN22.7 339 419 425 433 441 454 - -
H6 PN6 93 103 109 116 124 145 190 202
PN8 93 103 109 116 124 145 190 -
PN10 93 103 109 116 131 145 190 -
PN16 93 103 109 124 131 145 - -
PN22.7 93 103 116 124 131 145 - -
M1 PN6 429 455 466 504 527 637 780 817
PN8 429 455 466 504 527 637 780 -
PN10 429 455 466 504 596 637 780 -
PN16 429 455 468 572 596 637 - -
PN22.7 429 523 537 572 596 637 - -
Stroke 18 20 20 30 30 30 60 60
9.1.9 Tools
Tool type Design
Double open-end wrench or combination wrench SW10, SW13, SW14, SW19, SW22, SW32
Pin punch DIN 6450 D8
Right angle hexagon Allen wrench or hexagon Allen SW2.5, SW4
wrench with handle
Hinged hook wrench
DN25 - DN150 60-90
Screwdriver Blade width 4 mm
Right angle scriber –
9.1.10 Tightening torques

Value
Lantern 50 Nm
Screwable bearing on actuator
Valve disk
DN25 10 Nm
DN40-DN65 20 Nm
DN80-DN150 30 Nm
Clamp
Thread M8 (SW13/14) 8 Nm
Thread M10 (SW19) 20 Nm

Supplement
9.1.11 Lubricants
Use
Fundamental information
Initial lubrication is carried out by the manufacturer.
The following chart contains lubricants which are optimally suited for lubrication.
These lubricants have been tested, approved, and used for initial lubrication by the
manufacturer.
Therefore, use only these lubricants.
Suitable lubricants from the lubricant chart are recommended for each lubrication
point in the operating manual.
Lubricants from other manufacturers

If you wish to use other manufacturers' lubricants which are not listed in the lubricant
chart below, note the following information:
 The lubricants (original and substitute) must mix with each other.
 The substitute lubricant must have the same properties as the one specified in the
operating manual.
 Have your lubricant supplier or manufacturer confirm the suitability of the
substitute lubricants for the purpose in question taking into account the
information provided above.
NOTICE Property damage caused by the use of unsuitable lubricants

Using unsuitable lubricants can cause damage to the machine.
 Use only the specified lubricants.
 Have your lubricant supplier or manufacturer confirm the suitability of the
substitute lubricants for the purpose in question.
Lubricant Chart Consistency according to

Viscosity according to
for initial lubrication
"enviro" compliant
Supplied quantity
Identification no.
NSF certification
Lubricant type
Designation
DIN 51502
Order no.
Lubricant
ISO VG
NLGI
Base
30-06 Grease KRONES celerol L 7001 0901491960 25 kg hobbock Synthetic H1 – 3 MFSI3N-50 x

0901491928 750 g can
0902023715 500 g cartridge
0901491929 60 g tube
30-14 Grease KRONES celerol L 7006 0902700490 800 g cartridge Synthetic H1 – 2 KFFK2U-40 x
0902700432 4 g sealed pouch
30-19 Grease Cassida Grease P1 0903091966 1 kg can Synthetic H1 – 0-1 KPF1P-30 x
– Oil Bremer & Lequil GmbH 0903621273 1 l bottle H1 350 mm2/s
Rivolta F.L. SI

Supplement
9.2 Spare Parts Lists

Bear in mind that particular sealing materials are specified for the valve type in
question when ordering spare parts. For pertinent information, see the "Type" box on
the identification plate.
9.2.1 Overall valve of actuator unit MF-0, MF-1

Control valve with actuator unit MF-0, MF-1, Sipart controller on the left and Samson controller on the right
61
71
62 70
90¹
12
R 61
84 83 82
62 71 81
52¹ 70
40 Z 48
49 Z 31*
10
51¹
47
31*
41 52¹
42
50¹
OVO OVO
44 PN25
PN10
Housing-Code
2 3
6 7
1 4
5 8
0 WVW
80bo0122
TD12000521 EN 03 9.2 Spare Parts Lists 41

Supplement
Ite Designation Material DN 25 DN 40 DN 50 DN 65 DN 80 DN 100

m
Housing 1-0 D3 0902816474 - - - - -
Housing 1-3-0 D3 - - - - - -
Housing 1-0 D5 0902872726 - - - - -
Housing 1-3-0 D5 - - - - - -
Housing 1-0 D10 0902735336 0902735404 - - - -
Housing 1-3-0 D10 0902735402 0902735405 - - - -
G Housing 1-0 D19 0902871725 0902871756 0903265833 - - -
Housing 1-3-0 D19 0902871656 0902871758 - - - -
O
V Housing 1-0 D26 0902735618 0902735406 0902735408 - - -
O Housing 1-3-0 D26 0902735619 0902735407 0902735470 - - -
1.4404
Housing 1-0 D38 - 0902735650 0902735471 0902735473 0902735477 0902735495
P Housing 1-3-0 D38 - 0902735651 0902735472 0902735474 0902735479 0902735496
N
Housing 1-0 D50 - - 0902735652 0902735475 0902735493 0902735497
1
0 Housing 1-3-0 D50 - - 0902735653 0902735476 0902735494 0902735498
Housing 1-0 D66 - - - 0902735654 0902822957 0902823483
Housing 1-3-0 D66 - - - 0902735655 - -
Housing 1-0 D81 - - - - 0902735656 0902735499
Housing 1-3-0 D81 - - - - 0902735657 0902735510
Housing 1-0 D100 - - - - - 0902735658
Housing 1-3-0 D100 - - - - - 0902735659
Housing 1-0 D5 0903709746 - - - - -
Housing 1-0 D10 0903458044 - - - - -
Housing 1-0 D19 0903382248 0903459674 - - - -
Housing 1-3-0 D19 - - 0903526546 - - -
Housing 1-0 D26 0903067295 0903255694 0903836163 - - -
Housing 1-0 D38 - 0903067467 0903050474 0903050397 0903709741 -
G Housing 1-3-0 D38 - - 0903427324 0903559974 0903889978 -
Housing 1-7 D38 - - - 0903761169 - -
W 1.4404
Housing 1-0 D50 - - 0903067740 0903002834 0903338369 0902931757
V
W Housing 1-3-0 D50 - - 0903843176 0903767555 0903575700 -
Housing 1-7 D50 - - - 0903761199 - -
Housing 1-0 D66 - - - 0903067185 0903123093 0903737574
Housing 1-3-0 D66 - - - 0903549995 - -
Housing 1-7 D66 - - - - 0903761264 -
Housing 1-0 D81 - - - - 0903067748 0903460041
Housing 1-0 D100 - - - - - 0903474950
Housing - 0903522897 - - - -
1-0 D19
G
Housing - 0903540523 0903447122 - - -
O 1-0 D26
V Housing - 0903424604 0903723693 0903467485 - -
O 1-0 D38
1.4404
Housing - - 0903886029 - - -
P 1-0 D38
N Housing - - - 0903460061 0903458085 -
2 1-0 D50
5
Housing - - - - - 0903538969
1-0 D81

Supplement

m
Kv 16/25/32/
Actuator unit
0903779123 0903779122 0903779122 0902798535 0902798535 40/63/100
NC PN 6
090298535
Kv 16/25/ Kv 16/25/
32/40/63 32/40/63
Actuator unit
0903779123 0903779122 0903779122 0902798535 0902798535 090298535
NC PN 8
Kv100 Kv 100
0903627667 0903627667
Kv 16/25/ Kv 16/25/
Actuator unit
0903779123 0903779122 0903779122 0902798535 32/40/63 32/40/63
NC PN 10
0902798535 0902798535
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
1.6/2.5/4/ 0903779122 32/40 32/40 32/40
6.3/10 0902798535 0902798535 0902798535
Actuator unit
0903779123 0903779122
NC PN 16
Kv 16/25 Kv 16/25/
0902798535 32/40
0902798535
Kv 0.63/1/ Kv 4/6.3/10
Actuator unit 1.6/2.5/4/ 0903779122
0903779123 - - -
NC PN 22.7 6.3/10
0903779122
Kv 16/25/32/
1
40/63/100
Actuator unit 0902798538
0903779695 0903779125 0903779125 0902798538 0902798538
NO PN 6
Kv 160
0903728197
Kv 16/25/ Kv 16/25/
32/40/63 32/40/63
Actuator unit
0903779695 0903779125 0903779125 0902798538 0902798538 0902798538
NO PN 10
Kv 100 Kv 100
0903728197 0903728197
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
1.6/2.5/4/ 0903779125 32/40 32/40 32/40
6.3/10 0902798538 0902798538 0902798538
Actuator unit 0903779125
0903779695
NO PN 16
Kv 16/25 Kv 16/25/ Kv 63 Kv 63 Kv 63
0902798538 32/40 0903728197 0903728197 0903728197
0902798538
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
1.6/2.5/4/ 0903779125 32/40 32/40 32/40
6.3/10 0902798538 0902798538 0902798538
Actuator unit
0903779695 0903779125
NO PN 22.7
Kv 16/25 Kv 16/25/
0902798538 32/40
0902798538
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
1.6/2.5/4/ 0902062030 32/40 32/40 32/40/63
6.3/10 0902062035 0902062035 0902314757
0902062030
10 Clamp PN 25 AISI 304 0902062030
Kv 16/25 Kv 16/25/ Kv 63 Kv 63 Kv 100
0902062035 32/40 0902314757 0902314757 0902314758
0902062035 Kv 100 Kv 160
0902314758 0902314855
12 L push-in connector 0901910475
31* Plain bearing bush Iglidur X 0902786221

Supplement

m
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/
1.6/2.5 0902806434 32/40 32/40
0902816595 0902921294 0902780995
40 Screw connection 1.4301 0902816595 Kv 4/6.3/10 Kv 16/25/ Kv 63 Kv 63/100 0902806472
0902806434 32/40 0902806470 0902815080
Kv 16/25 0902806470
0902806448
Kv 0.01-2.5 Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/160
1099353000 1.6/2.5 1099351350 1099350430
8950126597
41 Threaded rod 1.4301 Kv4/6.3/10 Kv 4/6.3/10 Kv 16/25/ 1099352360 1099352390 Kv 32/40/
1099353380 1800020643 32/40 63/100
Kv 16/25 8127010051 1099352390
8127010051
Kv 0.01-2.5 Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
0902805499 1.6/2.5 0902805860 32/40 32/40 32/40
0902805550 0902806188 0902781068 0902781068
Kv 4/6.3/10 Kv 63 Kv 63
42 Valve disk 1.4404 0902805728 0902822958 0902822958
Kv4/6.3/10 Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 100
0902805841 0902806156 32/40 0902806278 0902781067 0902781067
0902806156 Kv 160
0902806357
Control cone D3 Kv 0.01 0902886005 - - - - -
Control cone D3 Kv 0.1 0902937702 - - - - -
Control cone D3 Kv 0.16 0902816477 - - - - -
Control cone D5 Kv 0.25 0902872689 - - - - -
Control cone D5 Kv 0.4 0902937701 - - - - -
Control cone D10 Kv 0.63 0902807017 0902807111 - - - -
Control cone D10 Kv 1 0902807018 0902807112 - - - -
Control cone D10 Kv 1.6 0902807019 0902807113 - - - -
Control cone D10 Kv 2.5 0902807140 0902807242 - - - -
Control cone D19 Kv 4 0902807141 0902807243 0902807243 - - -
44 1.4404
Control cone D19 Kv 6.3 0902807142 0902807244 0902807244 - - -
Control cone D26 Kv 10 0902807144 0902807245 0902807245 - - -
Control cone D38 Kv 16 - 0902807369 0902807369 0902807382 0902807382 0902807382
Control cone D38 Kv 25 - 0902807380 0902807380 0902807384 0902807384 0902807384
Control cone D50 Kv 32 - - 0902807378 0902807446 0902807446 0902807446
Control cone D50 Kv 40 - - 0902807442 0902807452 0902807452 0902807452
Control cone D66 Kv 63 - - - 0902807507 0902807507 0902807507
Control cone D81 Kv 63 - - - - 0902807509 0902807509
Control cone D81 Kv 100 - - - - 0902807510 0902807510
Control cone D100 Kv 160 - - - - - 0902807512
Perforated cone D19 Kv 4 - 0903428757 - - - -
Perforated cone D26 Kv 6.3 - 0903445812 0903445812 - - -
Perforated cone D38 Kv 10 - 0903674523 0903674523 0903581715 - -
Perforated cone D38 Kv 16 - - - 0902957707 0902957707 0902957707
44 1.4404
Perforated cone D81 Kv 100 - - - - 0903489619 0903489619

Supplement

m
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
1.6/2.5/4/ 0901937423 32/40 32/40 32/40/63
6.3/10 0902805404 0902780992 0902805441
Kv 4/6.3/10 0901937423
47 Seat ring 1.4404
0901937423 Kv 16/25 Kv 16/25/ Kv 63 Kv 63 Kv 100
0902805404 32/40 0902805441 0902805441 0902780993
0902805404 Kv 100 Kv 160
0902780993 0902805460
Kv 16/25 Kv 16/25/ Kv 16/25/ Kv 16/25/ Kv 16/25/32/
0902780990 32/40 32/40 32/40 40/63
0902780990 0902780990 0902780990 0902805007
48 Disk 1.4301 - Kv 63 Kv 63 Kv 100
0902805007 0902805007 0902780958
Kv 100 Kv1 60
0902780958 0902805008
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/
1.6/2.5/4/ 0902802768 32/40
6.3/10 0902802810
49 Bearing pipe 1.4301 0902802768 0902802768 0902781076 0902781076
Kv 16/25 Kv 16/25/ Kv 63
0902802810 32/40 0902781076
0902802810
Kv 0.01 -2.5 Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
0902655959 1.6/2.5 0902058857 32/40 32/40 32/40
0902655959 0902058858 0902058858 0902058858
Kv 4/6.3/10 Kv 63 Kv 63
Seat O-ring EPDM 0902058857 0902058854 0902058854
Kv 4/6.3/10 Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 100
0902058857 0902058858 32/40 0902058854 0902058938 0902058938
0902058858 Kv 160
0902059017
Kv0.01 -2.5 Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
0901350587 1.6/2.5 0902616990 32/40 32/40 32/40
0901350587 0902616991 0902616991 0902616991
Kv 4/6.3/10 Kv 63 Kv 63
501 Seat O-ring FKM 0902616990 0902616915 0902616915
Kv 4/6.3/10 Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 100
0902616990 0902616991 32/40 0902616915 0902616992 0902616992
0902616991 Kv 160
0902616993
Kv0.01 -2.5 Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
0904047329 1.6/2.5 0904047328 32/40 32/40 32/40
0904047329 0903856438 0903856438 0903856438
Kv 4/6.3/10 Kv 63 Kv 63
Seat O-ring HNBR 0904047328 0903856439 0903856439
Kv 4/6.3/10 Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 100
0904047328 0903856438 32/40 0903856439 0903856440 0903856440
0903856438 Kv 160
0903855423

Supplement

m
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/32/
1.6/2.5/4/ 0902455791 32/40 32/40 40/63
6.3/10 0902928011 0902928011 0902455890
Kv 4/6.3/10 0902455791 Kv 63 Kv 100
Housing O-ring EPDM
0902455791 0902455890 0902455920
Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 160
0901928011 32/40 0902455890 0902455920 0902283980
0902928011
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
1.6/2.5/4/ 0902617181 32/40 32/40 32/40/63
6.3/10 0902617182 0902617182 0902617184
Kv 4/6.3/10 0902617181 Kv 63 Kv 100
511 Housing O-ring FKM
0902617181 0902617184 0902617185
Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 160
0902617182 32/40 0902617184 0902617185 0902617186
0902617182
Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
1.6/2.5/4/ 0904047325 32/40 32/40 32/40/63
6.3/10 0902342391 0902342391 0903551941
Kv 4/6.3/10 0904047325 Kv 63 Kv 100
Housing O-ring HNBR
0904047325 0903551941 0903855421
Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 160
0902342391 32/40 0903551941 0903855421 0903856437
0902342391
EPDM 0902044291
521 Shaft seal FKM 0902614384
HNBR 0903941492
Position controller
0902798583
Sipart PS2
Position controller
0903626760
Sipart PS2 HART
Position controller
0901375084
Samson 3730-1
Position controller
61 0900056271
Samson 3730-2
Position controller
0903466260
Samson 3730-3 HART
Position controller
0901543680
Samson 3730-4 PA
Position controller
0903635938
ABB TZIDC
62 Flat head screw A2-70 0629905882
70 Guard plate 1.4301 0902799043
Guard plate 0902799044
71 Guard plate 1.4301
0903168080
Samson position controller
81 Samson position controller add-on 0903174080
part
82 Connection panel
1.4301 0904169357
Samson
83 Cheese head screw A2-70 0623739302
84 O-ring NBR 0162132152
901 O-ring 0162200652
R Proximity switch According to specification

Supplement

m
Kv 0.01 -2.5 Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
0903425799 1.6/2.5 0903425841 32/40 32/40 32/40
0903966830 0903425843 0903425843 0903425845
Kv 4/6.3/10 Kv 63 Kv 63
Product seal kit EPDM 0903425841 0903425848 0903425848
Kv 4/6.3/10 Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 100
0903425841 0903425843 32/40 0903425848 0903425850 0903425850
0903425843 Kv 160
0903425852
Kv 0.01 -2.5 Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
0903425840 1.6/2.5 0903425842 32/40 32/40 32/40
0903966792 0903425844 0903425844 0903425847
Kv 4/6.3/10 Kv 63 Kv 63
Product seal kit FKM 0903425842 0903425849 0903425849
Kv 4/6.3/10 Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 100
0903425842 0903425844 32/40 0903425849 0903425851 0903425851
0903425844 Kv 160
0903425853
Kv 0.01 -2.5 Kv 0.63/1/ Kv 4/6.3/10 Kv 16/25/ Kv 16/25/ Kv 16/25/
0903966831 1.6/2.5 0903967253 32/40 32/40 32/40
0903967323 0903967325 0903967325 0903967328
Kv 4/6.3/10 Kv 63 Kv 63
Product seal kit HNBR 0903967253 0903967381 0903967381
Kv 4/6.3/10 Kv 16/25 Kv 16/25/ Kv 63 Kv 100 Kv 100
0903967253 0903967325 32/40 0903967381 0903967383 0903967383
0903967325 Kv 160
0903967385
1) Product seal kit

*) Plain bearing kit

Supplement
9.2.2 Overall valve of actuator unit MF-3

Control valve with actuator unit MF-3, Sipart controller on the left and Samson controller on the right
61
71
70
62
61
1 84 83 82
85 71 81
90¹ 70
12 Z
48
40 52¹ 50¹
49 31* 31*
10 Z 52¹
47
41
G
42 OVO OVO
PN10 PN25
50¹
Housing-Code
44 2 3
6 7
1 4
5 8
0 WVW
80bo0124

Supplement
Ite Designation Material DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150

m Kv16/25 Kv16/25/
32/40
G Housing 0902735657 0902735510
- - - - -
1-3-0 D81
O Housing 0902735658
V - - - - - -
1-0 D100
O
Housing 1.4404 0902735659
- - - - - -
1-3-0 D100
P
N Housing
1 - - - - - - 0902994089
1-0 D150
0
Housing 1-0 D38 0903067467 0903050474 0903050397 0903709741 - - -
Housing 1-3-0 D38 - 0903427324 0903559974 0903889978 - - -
Housing 1-7 D38 - - 0903761169 - - - -
Housing 1-0 D50 - 0903067740 0903002834 0903338369 0902931757 - -
G Housing 1-3-0 D50 - 0903843176 0903767555 0903575700 - - -
Housing 1-7 D50 - - 0903761199 - - - -
W Housing 1-0 D66 1.4404 - - 0903067185 0903123093 0903737574 - -
V Housing 1-3-0 D66 - - 0903549995 - - - -
W
Housing 1-7 D66 - - - 0903761264 - - -
Housing 1-0 D81 - - - 0903067748 0903460041 - -
Housing 1-0 D100 - - - - 0903474950 0903339401 -
Housing 1-0 D125 - - - - - 0903628424 -
Housing 1-0 D150 - - - - - - 0903634635
G Housing 0903424604 0903723693 0903467485
- - - -
1-0 D38
O Housing 0903886029
V - - - - - -
1-0 D38
O Housing 0903460061 0903458085
1.4404
- - - - -
1-0 D50
P
N Housing
2 - - - - 0903538969 - -
1-0 D81
5
Actuator unit Kv 160 0903013369 0903013369
- - - -
NC PN 6 0903159348
Actuator unit - Kv 160 0903013369
- - - -
NC PN 8 0903159348
1
Actuator unit Kv 100 Kv 100/160 Kv160
- - - -
S NC PN 10 0903159348 0903159348 0903013369
I Kv 63 Kv 63 Kv 63
E Actuator unit 0903159348 0903159348 0903159348
M - - - -
NC PN 16 Kv 100 Kv 100/160
E 0903622481 0903622481
N Kv 16/25/32/ Kv 16/25/32/
S
40/63 40/63
Actuator unit
0903159348 0903159348 0903159348 0903159348 0903159348 - -
NC PN 22.7
Kv 100 Kv 100
0903622481 0903622481

Supplement

m Kv16/25 Kv16/25/
32/40
Actuator unit Kv 160 0904139477 0904139477
- - - -
NC PN 6 0904139478
Actuator unit - Kv 160 0904139477
- - - -
NC PN 8 0904139478
1 Actuator unit Kv 100 Kv 100/160 Kv160
- - - -
NC PN 10 0904139478 0904139478 0904139477
S
Kv 63 Kv 63 Kv 63
A
Actuator unit 0904139478 0904139478 0904139478
M - - - -
S NC PN 16 Kv 100 Kv 100/160
O 0904139529 0904139529
N Kv 16/25/32/ Kv 16/25/32/
40/63 40/63
Actuator unit 0904139478 0904139478
0904139478 0904139478 0904139478 - -
NC PN 22.7
Kv 100 Kv 100
0904139529 0904139529
Kv 16/25/ Kv 16/25/ Kv 16/25/32/ Kv 160
32/40 32/40 40/63 0902314855
0902062035 0902062035 0902314757
10 Clamp PN 25 AISI 304 0902062035 0902062035 Kv 63 Kv 63 Kv 100 Kv 250 0902314899
0902314757 0902314757 0902314758 0902314897
Kv 100 Kv 160
0902314758 0902314855
L push-in
12 0901910475
screw connection
31* Plain bearing bush Iglidur X 0902786221 0902492942
Kv 16/25/ Kv 16/25/
32/40 32/40
40 Screw connection 1.4301 - 0903969857 - - 0902879064 0902996885 0902996885
Kv 63 Kv 63/100
- 0903490769
Kv 16/25/160
0903300863
1.4301/
41 Threaded rod - 0903971647 - 0903174889 Kv 32/40/ 1800104050 1800753229
1.4542
63/100
0903174889
Kv 16/25/ Kv 16/25/ Kv 16/25/ Kv 160
32/40 32/40 32/40 0903339817
0902806188 0902781068 0902781068
Kv 63 Kv 63 Kv 63 Kv 250
42 Valve disk 1.4404 0902806156 0902806156 0902806278 0902822958 0902822958 0903628423 0902996884
Kv 100 Kv 100
0902781067 0902781067
Kv 160
0902806357

Supplement

m Kv16/25 Kv16/25/
32/40
Control cone 0902807369 0902807369 0902807382 0902807382 0902807382
- -
D38 Kv 16
Control cone 0902807380 0902807380 0902807384 0902807384 0902807384
- -
D38 Kv 25
Control cone 0902807378 0902807446 0902807446 0902807446
- - -
D50 Kv 32
Control cone 0902807442 0902807452 0902807452 0902807452
- - -
D50 Kv 40
Control cone 0902807507 0902807507 0902807507
- - - -
D66 Kv 63
44 1.4404
Control cone 0902807509 0902807509
- - - - -
D81 Kv 63
Control cone 0902807510 0902807510
- - - - -
D81 Kv 100
Control cone 0902807512 0903339940
- - - - -
D100 Kv 160
Control cone 0903628425
- - - - - -
D125 Kv 250
Control cone 0902996961
- - - - - -
D150 Kv 400
Perforated cone 0902957707 0902957707 0902957707
- - - -
D38 Kv 16
Perforated cone 0903457054 0903457054 0903457054
- - - -
D50 Kv 25
Perforated cone 0902937750 0902937750 0902937750
44 1.4404 - - - -
D50 Kv 40
Perforated cone 0903359428 0903359428 0903359428
- - - -
D 66 Kv 63
Perforated cone 0903489619 0903489619
- - - - -
D 81 Kv 100
Kv 16/25/ Kv 16/25/ Kv 16/25/32/ Kv 160
32/40 32/40 40/63 0903339872
0902805404 0902780992 0902805441
47 Seat ring 1.4404 0902805404 0902805404 Kv 63 Kv 63 Kv 100 Kv 250 0902996939
0902805441 0902805441 0902780993 0903628495
Kv 100 Kv 160
0902780993 0902805460
Kv 16/25/ Kv 16/25/ Kv 16/25/ Kv 160
32/40 32/40 32/40/63 0903339873
0902780990 0902780990 0902805007
48 Disk 1.4301 0902780990 0902780990 Kv 63 Kv 63 Kv 100 Kv 250 0902996881
0902805007 0902805007 0902780958 0903628426
Kv 100 Kv1 60
0902780958 0902805008
Kv 16/25/
32/40
49 Bearing pipe 1.4301 0902802810 0902802810 0902802810 0902781076 0902781076 0902996882 0902996882
Kv 63
0902781076

Supplement

m Kv16/25 Kv16/25/
32/40
Kv 16/25/ Kv 16/25/ Kv 16/25/ Kv 160
32/40 32/40 32/40 0902059017
0902058858 0902058858 0902058858
Kv 63 Kv 63
Seat O-ring EPDM 0902058858 0902058858 0902058854 0902058854 0902059077
Kv 63 Kv 100 Kv 100 Kv 250
0902058854 0902058938 0902058938 0902059019
Kv 160
0902059017
Kv 16/25/ Kv 16/25/ Kv 16/25/ Kv 160
32/40 32/40 32/40 0902616993
0902616991 0902616991 0902616991
Kv 63 Kv 63
501 Seat O-ring FKM 0902616991 0902616991 0902616915 0902616915 0902616999
Kv 63 Kv 100 Kv 100 Kv 250
0902616915 0902616992 0902616992 0902616996
Kv 160
0902616993
Kv 16/25/ Kv 16/25/ Kv 16/25/ Kv 160
32/40 32/40 32/40 0903855423
0903856438 0903856438 0903856438
Kv 63 Kv 63
Seat O-ring HNBR 0903856438 0903856438 0903856439 0903856439 -
Kv 63 Kv 100 Kv 100 Kv 250
0903856439 0903856440 0903856440 -
Kv 160
0903855423
Kv 16/25/ Kv 16/25/ Kv 16/25/32/ Kv 160
32/40 32/40 40/63 0902283980
0902928011 0902928011 0902455890
Housing O-ring EPDM 0901928011 0902928011 Kv 63 Kv 63 Kv 100 Kv 250 0902455929
0902455890 0902455890 0902455920 0902455926
Kv 100 Kv 160
0902455920 0902283980
Kv 16/25/ Kv 16/25/ Kv 16/25/32/ Kv 160
32/40 32/40 40/63 0902617186
0902617182 0902617182 0902617184
511 Housing O-ring FKM 0902617182 0902617182 Kv 63 Kv 63 Kv 100 Kv 250 0902617220
0902617184 0902617184 0902617185 0902617187
Kv 100 Kv 160
0902617185 0902617186
Kv 16/25/ Kv 16/25/ Kv 16/25/32/ Kv 160
32/40 32/40 40/63 0903856437
0902342391 0902342391 0903551941
Housing O-ring HNBR 0902342391 0902342391 Kv 63 Kv 63 Kv 100 Kv 250 -
0903551941 0903551941 0903855421 -
Kv 100 Kv 160
0903855421 0903856437
EPDM 0902044291 0902629460
521 Shaft seal FKM 0902614384 0902908365
HNBR 0903941492 0903941493

Supplement

m Kv16/25 Kv16/25/
32/40
Position controller
0902798583
Sipart PS2
Position controller
0903626760
Sipart PS2 HART
Position controller
0901375084
Samson 3730-1
Position controller
0900056271
61 Samson 3730-2
Position controller
Samson 3730-3 0903466260
HART
Position controller
0901543680
Samson 3730-4 PA
Position controller
0903635938
ABB TZIDC
62 Flat head screw A2-70 0629905882
70 Guard plate 1.4301 0903011403
71 Guard plate 1.4301 0903011409
Samson position
81 controller add-on 0903174080
part
Samson connection
82 1.4301 0904169357
panel
83 Cheese head screw A2-70 0623739302
84 O-ring NBR 0162132152
Angular grip
85 1.4301 0904114324
Samson
901 O-ring NBR 0162200652
R Proximity switch According to specification
Kv 16/25/ Kv 16/25/ Kv 16/25/ Kv 160 Kv 160
32/40 32/40 32/40 0903425859 0903425859
0903425843 0903425843 0903425845
Kv 63 Kv 63 Kv 250
Seal kit
EPDM 0903425843 0903425843 0903425848 0903425848 0903425854
Product
Kv 63 Kv 100 Kv 100 Kv 250 Kv 400
0903425848 0903425850 0903425850 0903425854 0903425856
Kv 160
0903425852
Kv 16/25/ Kv 16/25/ Kv 16/25/ Kv 160 Kv 160
32/40 32/40 32/40 0903425860 0903425860
0903425844 0903425844 0903425847
Kv 63 Kv 63 Kv 250
Seal kit 0903425849 0903425849 0903425855
FKM 0903425844 0903425844
Product
Kv 63 Kv 100 Kv 100 Kv 250 Kv 400
0903425849 0903425851 0903425851 0903425855 0903425857
Kv 160
0903425853
Kv 16/25/ Kv 16/25/ Kv 16/25/ Kv 160 Kv 160
32/40 32/40 32/40 0903967387 0903967387
0903967325 0903967325 0903967328
Kv 63 Kv 63 Kv 250
Seal kit
HNBR 0903967325 0903967325 0903967381 0903967381 0903967388
Product
Kv 63 Kv 100 Kv 100 Kv 250 Kv 400
0903967381 0903967383 0903967383 0903967388 0903967404
Kv 160
0903967385
1) Product seal kit

*) Plain bearing kit

Supplement
9.3 Welding Guidelines

NOTICE Weld flange distorted on the housing!
Damage to the valve. Distortion on the valve seats will cause malfunctioning.
 Have welding work done only by qualified professionals (according to DIN287-1
W11).
 Weld in the valve without fittings.
 Remove the actuator and proximity switches.
NOTICE Faulty weld seam!

Damage to the valve!
 While tacking and welding the valve housing into the pipe, make sure that full
flushing with forming gas is provided.
Follow the instructions of the customer's company with regard to current welding
processes and all prescribed conditions.
Area of application Welded joints between weld-in fittings and pipes according to DIN 11850
series 2
Welding process TIG (tungsten inert gas welding)
Seam type Seam preparation according to DIN 2559 (joint shape I/for I-seams)
Weld seams according to DIN EN ISO 5817, evaluation group B (high)
Weld seam preparations Saw off the pipe ends level and at right angles and deburr them (pipe
sawing tool)
Adjust the welding end of the housing with the pipe so that it fits closely
in radial and axial direction (centring device).
There must not be any gap between the ends to be welded, as escaping
forming gas may affect the quality and corrosion resistance of the
welded joint.
Welding Connect the forming gas supply.
Tacking at 3-4 points.
Tungsten inert gas welding, manual or orbital (automatic welding
machine).
Additional welding filler Welded parts: 1.4404
material Suitable filler material: 1.4430
Weld seam treatment, interior Post treatment of welded seam is not needed.
Improvement of the surface finish by scotching (accessible positions).
Process for treatment of weld Pickling - dispose of pickling paste properly.
seam, exterior Brushing
Grinding
Polishing
TD12000521 EN 03 9.3 Welding Guidelines 54

Supplement
9.4 EU Declaration of Incorporation

Declaration of incorporation in German
80bo0378
TD12000521 EN 03 9.4 EU Declaration of Incorporation 55

Supplement
Declaration of incorporation in English
80bo0379
TD12000521 EN 03 9.4 EU Declaration of Incorporation 56

Supplement
9.5 Declaration of Conformity

Declaration of Conformity in German
80bo0380
TD12000521 EN 03 9.5 Declaration of Conformity 57

Supplement
Declaration of Conformity in English
80bo0381
TD12000521 EN 03 9.5 Declaration of Conformity 58

DFR0006993 en 03

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Operating Manual

Standard Control Valve

9.2.1 Overall valve of actuator unit MF-0, MF-1 41

1.1 About this Operating Manual

1.1.1 Original Operating Manual

1.1.2 Purpose of the Operating Manual

1.1.3 Target Groups

1.1.4 Warnings in the Operating Manual

Warning Identification/Hazard Levels

WARNING Medium-risk hazard which could result in severe bodily

TD12000521 EN 03 1.1 About this Operating Manual 5

DANGER Hazard Description

Warning Example - "Danger"

DANGER Rotating machine parts!

TD12000521 EN 03 1.1 About this Operating Manual 6

TD12000521 EN 03 1.1 About this Operating Manual 7

2.1 General Safety Instructions

2.1.1 Permissible Application

2.1.2 Impermissible application

DANGER Use in explosive areas!

DANGER Use during the processing of liquid gases!

2.1.3 Product safety

TD12000521 EN 03 2.1 General Safety Instructions 8

2.1.4 Responsibilities of the Operating Company

TD12000521 EN 03 2.1 General Safety Instructions 9

2.2 Special dangers / residual hazards

2.2.1 Explosive Environments

2.2.2 Pressure Equipment

2.2.3 Pumping Media

2.2.4 Residual Hazards

General residual hazards

TD12000521 EN 03 2.2 Special dangers / residual hazards 10

3.1 Machine Marks/Labels

3.1.1 Identification Plate

1 Code and serial number 4 Material

TD12000521 EN 03 3.1 Machine Marks/Labels 11

TD12000521 EN 03 3.2 Application 12

1 Actuator (A) 10 Venting

TD12000521 EN 03 3.3 Structure 13

Recommended direction of flow: from 0 to 1.

TD12000521 EN 03 3.4 Function 14

NC actuator (normally closed):

TD12000521 EN 03 3.4 Function 15

TD12000521 EN 03 3.5 Housing 16

3.6 Manufacturer and contact person

3.6.1 Manufacturer's address

TD12000521 EN 03 3.6 Manufacturer and contact person 17

4.1 Fundamental Information

4.1.1 Checking the Delivery

DANGER Transported materials could fall!

NOTICE Material damage to the valve!

TD12000521 EN 03 4.1 Fundamental Information 18

5.1.1 Fundamental Information

5.1.2 Installing a Valve

Welding in the valve:

TD12000521 EN 03 5.1 Installation 19

5.2.1 Pneumatic Connections

5.2.2 Electrical Connection

DANGER Electric shock!

TD12000521 EN 03 5.2 Connections 20

5.3.1 Start-Up of a Valve

TD12000521 EN 03 5.3 Start-Up 21

6.1 Fundamental Information