Hospitair Scrolair Global and Pack D Procom-2 Regulation Sec 7hc Type

- ENGLISH VERSION -
GENERAL INSTALLATION AND MAINTENANCE INSTRUCTIONS
HOSPITAIR SCROLAIR GLOBAL and PACK D

PROCOM-2 regulation
SEC 7HC type
Safety rules 511927 / Spare parts list and maintenance instructions for compressors
First apposition of the EC marking: 2012 (Scrolair Global)

First apposition of the EC marking: 2014 (Scrolair Pack D)
This document must not be disclosed or reproduced without permission from MIL'S.
Failure to respect this requirement may lead to prosecution.
- 01/17 – MANUAL N° 519842 VERSION 8 -

General installation and maintenance instructions
CONTENTS
SECTION 1. INTRODUCTION 3
1.1. SPECIFICATION PLATES ............................................................................................................................ 3
SECTION 2. CHOICE OF ROOM 4
SECTION 3. DESCRIPTION OF THE AIR PLANT 5

3.1. SCHEMATIC DIAGRAMS HOSPITAIR SCROLAIR GLOBAL 3 HEADS / 4 HEADS / 5 HEADS / 6 HEADS ........... 5
3.2. SCHEMATIC DIAGRAMS HOSPITAIR SCROLAIR PACK D 3 HEADS / 4 HEADS / 5 HEADS / 6 HEADS ............. 6
3.3. DESCRIPTION OF THE AIR PRODUCTION ASSEMBLY ARCHITECTURE ............................................................. 8
3.4. ELECTRICAL ARCHITECTURE................................................................................................................... 10
SECTION 4. INSTALLATIONS 11
4.1. DIMENSIONS ......................................................................................................................................... 11
4.2. AVAILABLE SET-UP ................................................................................................................................ 13
4.3. ELECTRIC POWER SUPPLY ...................................................................................................................... 14
4.4. CONNECTIONS TO THE PNEUMATIC SYSTEM HOSPITAIR SCROLAIR GLOBAL ...................................... 16
4.5. CONNECTIONS TO THE PNEUMATIC SYSTEM HOSPITAIR SCROLAIR PACK D ........................................ 17
SECTION 5. RUNNING OPERATION 17
5.1. FIRST STEP ........................................................................................................................................... 17
5.2. SWITCHING ON ...................................................................................................................................... 18
SECTION 6. SETTINGS AND ALARMS 18
SECTION 7. CLEANING AND MAINTENANCE 19

7.1. ELECTRONIC VENT VALVE TEST............................................................................................................... 20
7.2. PRESSURE INDICATOR ........................................................................................................................... 20
7.3. HYGROMETRY SENSOR [ S1A ]............................................................................................................... 20
7.4. PAR FILTERS REPLACEMENT OF THE DUPLEX PARALLEL FINAL FILTRATION ................................................. 20
7.5. MECHANICAL BACK-UP DEVICE ............................................................................................................... 20
7.6. NETWORK ALARM .................................................................................................................................. 21
7.7. MAINTENANCE OF DRYER ....................................................................................................................... 21
7.8. SAFETY RELIEF VALVE ........................................................................................................................... 21
SECTION 8. PROCOM3 24V OPTION WITH BACKUP 21
8.1. DESCRIPTION ........................................................................................................................................ 21
8.2. START-UP ............................................................................................................................................ 22
8.3. MAINTENANCE ...................................................................................................................................... 22
SECTION 9. TEST PRESSURE 22
SECTION 10. PROTECTION AGAINST ONVERPRESSURE 22
SECTION 11. CLEANING 22

11.1. UNITS CLEANING ................................................................................................................................... 22
SECTION 12. ELECTROMAGNETIC COMPATIBILITY 23
Page 1/23 01/2017 Manual N° 519842 version 8

MEANING OF THE PICTOGRAMS USED IN THIS MANUAL
Symbols are used in these instructions to help you understand them and to indicate particular points which you need to
act upon or consider. Those symbols are:
Reading symbol: to refer to the operator manual / instructions manual.
Warning symbol: This symbol means that failure to observe this point could lead to injury and possibly
damage to the machine. It serves as a special reminder about regulations and/or the correct implementation of
certain precautions.
Danger symbol: This symbol represents the DIN 4844 symbol (hazard warning); it warns of a hazard which
could result in death or injury, along with damage to the machine. This symbol must be observed by all
personnel working on this machine. Regulations on safety in the workplace must be observed.
Environmental protection symbol: This symbol serves as a reminder to sort waste during maintenance
operations, to store it in a safe place, and to dispose of it with due care for the environment.
Dustbin on wheels barred of a cross symbol: This symbol indicates that the equipment should not be
thrown with domestic waste and is subject to selective collection.
Non-ionizing radiation hazard symbol: This pictogram informs of a risk or a danger related to non-ionizing
radiations
General remark:
If used in accordance with their intended purpose, units bearing the CE mark will satisfy the essential requirements of
directive 93/42/EEC, relative to medical devices and, where necessary, to essential requirements of the directive
2014/68/EU, relative to pressure equipment.
Those units, when installed in accordance with these instructions, comply with the provisions of currently
applicable European Directives and harmonised standards.
However, your attention is drawn to the fact that a unit with only one compressor or only one vacuum pump cannot be
used without an emergency backup device: gas backup or other fixed or mobile unit.
To ensure personal safety and to avoid any damage to equipment, it is essential to follow the instructions
contained in this document and any other documentation provided with the device, and particularly the
instructions on “Safe Practice”.
Manual N° 519842 version 8 01/2017 Page 2/23

SECTION 1. INTRODUCTION
We strongly advise you to read these installation instructions, before first switching on your air unit. The
damage that could be caused by setting the machine up or installing it incorrectly would not be covered
by our guarantee.
1.1. Specification plates
In order to simplify any future requests for spare parts or further information about your air unit, we advise you to copy
onto this page the specifications written on the plates fixed to the unit and the air treatment unit, as soon as you receive
your machine.
Type Hospitair units
Serial number
Air dryer type
Serial number

SECTION 2. CHOICE OF ROOM
The unit must be located in a clean, non-humid, non-saline, dustless and ventilated local whose the temperature should
be between +5C and +40C.
Forced ventilation controlled by a thermostat must be installed to ensure adequate room ventilation.
The following formula can be used to size the fan:
The following formula can be used to size the fan:
Q = P x 1000 x 3600 = 2880 x N

∆T x 1250 ∆T
Q = Ventilation volume (m³/h)
P = Compressor energy consumption (kW)
∆T = Temperature difference between the local and outdoor
1250 = Volumetric heat capacity Cp (J.m³.K-1)
Exemple : Compressor power 16.5 kW

∆T eligible = 10°C
Q = 2880 x 16.5 = 4752 m³/h
10
The air inlet area must be dimensioned such that the flow rate does not exceed 3 m/s
Extreme tolerance of 5 m/s
S= Q = 4752 = 0.44 m2
Vair x 3600 3 x 3600
For information purposes, the table below gives the amounts of heat that must be extracted, according to the installed
capacity in kW.
Total Ventilation of room
installed Heat released
capacity
Ventilation flow rate Air inlet area
kW kW/h kJ/h th/h kCal/h m²/h of 3 m/s
(m2)
5 5.22 18792 4.3 4300 1440 0.14
10 10.45 37620 8.6 8600 2880 0.28
15 15.67 56512 12.9 12900 4320 0.42
20 20.90 75240 17.2 17200 5760 0.56
25 26.12 94032 21.5 21500 7200 0.7
30 31.35 112860 25.8 25800 8640 0.84
The person in charge of the installation has overall responsibility of the product environment requirements.
He is also in charge of setting up methods of struggle against fire and to protect air production units against shocks,
flooding, earthquake and corrosion.
The technician or exploiting are responsible for building construction and civil engineering infrastructures or earthwork.
Outdoor deadline pressure (snow, wind, rain..) must be taken into account.
Environmental constraints must be managed.
According to the standards NFS99-175 (§ 5-7-3), ISO 10083, ISO 7396-1 (§ 5-8) air production units must not be in the
same room as O2 concentrator, gas bottles and non-cryogenic liquid.

SECTION 3. DESCRIPTION of the air plant
3.1. Schematic diagrams HOSPITAIR SCROLAIR GLOBAL 3 heads / 4 heads / 5 heads / 6 heads
All components (except the receiver) are fitted on the frame for the 'GLOBAL' version.
3 heads: 058 29 SP2 – PM2 / 029 58 SP2 – PM2
4 heads: 088 29 SP2 – PM2 / 058 58 SP2 – PM2
5 heads: 117 29 SP2 – PM2 / 088 58 SP2 – PM2

6 heads: 146 29 SP2 – PM2 / 117 58 SP2 – PM2
3.2. Schematic diagrams HOSPITAIR SCROLAIR PACK D 3 heads / 4 heads / 5 heads / 6 heads
The 'PACK D' version is delivered in three parts:
 The frame equipped with the heads (1 frame for 3 and 4 heads and 2 frames for 5 and 6 heads),
 The frame with the two air treatment systems and the electrical and regulation box PROCOM 2,
 The final filtration.
Connect these three parts together.
3 heads: 88SP2

4 heads: 117SP2
5 heads: 146SP2

6 heads: 176SP2
3.3. Description of the Air Production Assembly Architecture
3.3.1. Compressors
Each assembly is composed of 3 to 6 scroll air ends. The capacity of one scroll air end is 29 m³/h @ 10 bar maxi.
Each compressor is equipped with:
PT100
 A temperature sensor [PT 100] will be influenced by the
scroll air end outlet temperature. A rise of temperature
to 240°C causes an alarm.
 A non-return valve provides protection against backflow
COMPRESSOR PRIMARY
at the compressor shutdown, COOLER
 A primary cooler to cool strongly outlet air,
 A hose and a second non-return valve to protect the hose.
Compressors are started according to

thresholds of pressure in intervals
regulated to PROCOM 2 and read by
the pressure sensor C1A. They all stop
on a threshold stop compressor.
The operation order of compressors is
reversed at each stop.
Compressors will operate with PsX

and PsY standby mechanical pressure
switch adjusted to 6 / 8 bar if the
PROCOM 2 device is breaking down

3.3.2. Manifold
The manifold collects the air arrival of various compressors to enter in the air treatments.
The manifold can be split in two in order to facilitate servicing on one part of the unit.
Two safety valves 11 bar protect compressors in case of excessive pressure.
3.3.3. Air treatment system

The air treatment is composed of 2 lines in parallel strictly identical: one in service, other one in rest.
The inversion of this state service/rest occurs after an operation time or with a defect (hygrometry, Beko drain or
thermostat (vigitherm) 50°C).
Each air treatment line is equipped with:
 a pneumatic valve allowing isolation at rest,
 an electro-cooler to reduce the most possible the air temperature before the entrance in the dryer part,
 a thermostat (vigitherm) adjusted at 50°C to indicate a too high temperature defect before the entrance in the
dryer part,
 a backup mechanical pressure switch Ps (X or Y),
 a cyclone filter equipped with an electronic drain BEKO 12 with an alarm contactor in case of malfunction,
 a pre-filter, then a submicronic filter, both equipped with a mechanical drain of condensate,
 An adsorption dryer with 3 levels of air treatment:
 molecular sieve to remove CO2 and humidity,
 activated carbon to remove oil vapours and odours,
 hopcalite to remove CO.
Each air treatment system is designed to support the flow rate of one compressor.
3.3.4. Receiver
Service conditions: The service conditions are specified on the receiver identification plate.
The operating pressure should never exceed the service pressure.
The following minimum and maximum temperatures shall be complied with:
0 to 600 litres: Tmin = -10°C 600 to 2000 litres: Tmin = 0°C
Tmax = 60°C Tmax = 50°C
These temperature values are given as a function of the capacity and only apply to the pressure receivers
used with our HOSPITAIR products.
Purpose of use: These are single pressure devices designed to contain air or nitrogen.
Installation and maintenance:

The receiver must be installed in neutral, normal and current atmosphere and in places which are not likely to involve a
rise in temperature of the device exceeding the temperature of service; it must be connected to ground. Access for
check must be easy.
Incidents are always possible (exhaust of valve, leakage on drain or valve, etc...) so it's better to avoid the installation of
a device in an attended site, or near fragile devices.
To check its interior state, the receiver must be visited regularly and according to the regulations in force in the country
where it is installed.
A depth control must be practiced regularly with adequate means (ultrasound, magnetic...).
Fixing and fastening of receivers must be made while taking care to avoid all forced and tensions and to damp out all
vibrations, even non-visible.
The base of the receiver will have to support the weight of the receiver, including in situation of tests.
In performing inspections, visits and periodical tests, we remind users to comply with the legislation in force where the
tanks are in use in their country.
The equipment must not be modified without the manufacturer's prior approval.
In complement of the indications hereafter, refer to the instruction manual provided with each receiver.
The receivers and their accessories must be protected from freezing and the fire.
Use adequate handling and lifting system and take care not to damage the receiver or its components.
Before proceeding to the inspection and/or maintenance operations on the receiver and its components, make sure that
this one is completely drained (internal pressure equal to the atmospheric pressure).
Not to carry out a welding or modifications (drilling, heating with a flame,…) on the parts under pressure of the receiver.

The connection of the receiver with the installation must be carried out with flexible connections in order to avoid all
vibrations.
Take care that the receiver is always provided with its security accessories and its inspecting devices.
In the event of damage of the device, check by calling upon a specialist, that the receiver can be used in full safety.
3.3.5. Final filtration

The air enters a last duplex parallel final filtration [2 particles filters] before the customer delivery.
Air enters the different sets of filters at the same time.Each set can be "by-passed" for the maintenance operations.
Note: in option, regulators can be installed after the final filtration.
After the final filtration, a check valve and a valve isolate the station from the network.
A network alarm connection (sensor C2A) and a gas analysis connection to control the quality of produced air are
available.
3.4. Electrical architecture

The HOSPITAIR SCROLAIR GLOBAL or PACK D is controlled by the PROCOM2 device.
If the PROCOM 2 device is breaking down, two standby mechanical pressure switches - PsX and PsY - will operate to
ensure the continuity of production.
The HOSPITAIR SCROLAIR GLOBAL can be supplied with two distinct electricity networks.
In case of one network failure, the second network ensures the operation of the half power station.
Network X Network Y
Backup mechanical pressure switch PsX PsY
Dryer Dryer X Dryer Y
3 heads A, B C
4 heads A, B C, D
Compressors
5 heads A, B, C D, E
6 heads A, B, C D, E, F
PROCOM 2 can be fed from an independent 1-phase power supply.

SECTION 4. INSTALLATIONS
4.1. Dimensions
4.1.1. HOSPITAIR SCROLAIR GLOBAL
L L1 P P1
058 29 SP2 – PM2 / 029 58 SP2 – PM2 1500 1605 1400 2260
088 29 SP2 – PM2 / 058 58 SP2 – PM2 2110 2210 1400 2260
117 29 SP2 – PM2 / 088 58 SP2 – PM2 2110 2210 1630 2370
146 29 SP2 – PM2 / 117 58 SP2 – PM2 2110 2210 1630 2370
4.1.2. HOSPITAIR SCROLAIR PACK D

4.1.3. Pack D with 2 to 4 head type implantation example
The flexible hoses of connection between the facts are supplied to facilitate the installation. It is however recommended
to realize the copper connections.
4.1.1. Pack D with 5 to 8 head type implantation example

4.1.2. Vertical receivers 500 / 900 litres
Capacity 500 litres 900 litres
Valve
Soupape Working pressure 11 bar 11 bar
Pressure Ø 600 795

gauge
Manomètre
A 2081 2153
B 1655 1798
A
Ø
C 1655 1798
B
C
E 785 873
F 173 153
E
Inlet valve 1" 1"

1/2"
F
Outlet valve 1" 1"
4.1.3. Duplex parallel final filtration for HOSPITAIR SCROLAIR PACK D version
Weight
Duplex // H L P ØE/ØS
kg
FP 72 DP 610 529 92 1/2" 5.5
FP 144 DP 704 558 106 3/4" 6.5
FP 218 DP 711 595 106 3/4" 8
FP 434 DP 809 663 131 1" 12
FP 792 DP 929 965 142 1"1/4 14
Dimensions expressed in mm
NB: the standard assembly in wall fixation version allows a

passage of the medical air from left to right. The direction can be
easily reversed by turning the brackets.
Duplex parallel FP 72 DP FP 144 DP FP 218 DP FP 434 DP FP 792 DP

Flow rate at 7 bar (m³.h-1) 72 144 218 434 792
Inlet / outlet diameter 1/2" 3/4" 3/4" 1" 1"1/4
Composition Particle filter 2 x PAR 36 2 x PAR 72 2 x PAR 109 2 x PAR 217 2 x PAR 396
4.2. Available set-up
HOSPITAIR SCROLAIR GLOBAL

2 lines 058 29 SP2 – PM2 088 29 SP2 – PM2 117 29 SP2 – PM2 146 29 SP2 – PM2
3 lines 029 58 SP2 – PM2 058 58 SP2 – PM2 088 58 SP2 – PM2 117 58 SP2 – PM2
Number of heads 3 4 5 6
Air treatment system 2 x SEC7HC AD5130 2 x SEC7HC AD5195
Final filtration FP144DP FP218DP
HOSPITAIR SCROLAIR PACK D

88 SP2 – PM2 117 SP2 – PM2 146 SP2 – PM2 176 SP2 – PM2
Number of heads 3 4 5 6
Air treatment system
2 x AD5065 2 x AD5130 2 x AD5130 2 x AD5195
SEC7HC DUPLEX
Final filtration FP144DP FP218DP

4.3. Electric power supply

See the electric diagram attached to this manual (terminals and electrical connections)
All operations on the air plant shall be performed with the air plant switched off.
Connection shall be made by the exploiting.
Connect at least one air production assembly to a backed-up electric power source, as well as the
regulation unit.
If two backed-up electric power sources are available, it is recommended to connect the various air
production assemblies to different power sources.
Check that the cables and wires inside the electric cabinet are clamped tight to their terminals before the
initial start-up.
Protect all power leads located upstream by an over-current protection device in compliance with the
legislation and regulations in force in your country.
The wire sections are given for information to 5A / mm2.

Even so, the sections shall be defined by taking contacts with the wire provider.
They depend:
-of the wire type
-of the length
-of the room temperature
-of the wire path
4.3.1. Electrical power supply HOSPITAIR SCROLAIR GLOBAL

 Feed the network X and the network Y (3-phase) by 3 wires + neutral + ground according to information in the
following table
Power supply Power supply

in 400V 3-ph + N + G in 400V 3-ph + N + G
for the 'X' network for the 'Y' network
Power supply
in 230V 1-ph + G
for PROCOM 2
 Feed the PROCOM2 with 230V (1-phase) + G, via a 2 x 1.5 mm² cable + ground.
058 29 SP2 – PM2 088 29 SP2 – PM2 117 29 SP2 – PM2 146 29 SP2 – PM2
029 58 SP2 – PM2 058 58 SP2 – PM2 088 58 SP2 – PM2 117 58 SP2 – PM2
Network X Network Y Network X Network Y Network X Network Y Network X Network Y
Power in kW 11 5.5 11 11 16.5 11 16.5 16.5
Strength of current in A 22.2 11.1 22.2 22.2 33.3 22.2 33.3 33.3
Wire cross section in mm² 6 2.5 6 6 10 6 10 10
Protection to install in A 25 16 25 25 40 25 40 40

4.3.2. Electrical power supply HOSPITAIR SCROLAIR PACK D
4.3.2.1. Oil-free scroll compression heads mounting on frame

 Feed the network "X" and the network "Y" in 3-phase 400 V + neutral + ground in the electrical box, for 3 and 4
heads frames (88SP2 and 117SP2).
88SP2 117SP2
Network X Network Y Network X Network Y
Power in kW 11 5.5 11 11
Strength of current in A 22.2 11.1 22.2 22.2
Wire cross section in mm² 6 2.5 6 6
Protection to install in A 25 16 25 25
 From 5 to 6 oil-free scroll compression heads : mounting on 2 frames.

The first frame (A, B, C heads) is the "X" network and the second (D, E, F heads) is the "Y" network.
146SP2 176SP2
Network X Network Y Network X Network Y
Power in kW 16.5 11 16.5 16.5
Strength of current in A 33.3 22.2 33.3 33.3
Wire cross section in mm² 10 6 10 10
Protection to install in A 40 25 40 40
4.3.2.2. PROCOM-2 power supply

Feed the PROCOM-2 electrical box with 1-ph 230V – 50/60Hz via 2 x 1.5 mm² + ground cable.
4.3.2.3. Connection between frame and PROCOM-2

Each frame is delivered with a 10-meter long cable with a screw connector to connect to the PROCOM-2 electrical box.
The following information is provided:
 The PROCOM-2 sends information to the oil-free compression heads to start and to stop,
 The oil-free compression head sends defect information to the PROCOM 2.
 The value of the PT100 temperature sensor of the oil-free compression head is displayed on PROCOM 2.
Screw the connector on the plug

underneath the regulation unit PROCOM-2
NB: if the 10-meter long cable is not enough, an

extension can be added. Contact us.
The connections must be connector disconnect only switched off.

4.4. Connections to the pneumatic system HOSPITAIR SCROLAIR GLOBAL
4.4.1. On the network side
Network sliding valve
Connect the outlet

of the final filtration
to the network of the hospital
[ 3/4" ]
4.4.2. Receiver
Connect receiver(s), fitted at

dead-end, to the valve after
the 'B' air treatment unit. [
3/4" ]
4.4.3. Drains
Pipe of drains
Pipe of drains must

be collected and
evacuated in the
sewer.

4.5. Connections to the pneumatic system HOSPITAIR SCROLAIR PACK D
 Connect the "X" air outlet of the frame to the "X" air treatment system,
 Connect the "Y" air outlet of the frame to the "Y" air treatment system.
1-Connect the receiver to the air treatment system outlet 2-Connect the air treatment system outlet to the final filtration
C3A sensor:
The C3A sensor is fitted above the PROCOM 2 electrical box.
Connect a black "rilsan" pipe dia.4x6 (or equivalent) from the manifold of the frame.
Network alarm:
The C2A network sensor is fitted under the PROCOM 2 electrical box.
Connect under the PROCOM 2 where there is the C2A sensor, the RILSAN black or copper or stainless steel pipe
dia.2.7x4 from the final filtration to deliver air to the network sensor C2A.
Connector to C2A sensor
C2A sensor
Connector to
Final filtration
dia.2.7x4 "rilsan" black pipe Final filtration with sliding valve for C2A sensor
The connections located after the air treatment units are essential. These links must be visited and
inspected regularly.
SECTION 5. RUNNING OPERATION
5.1. First step

 Before starting the equipment, first read all the running operation and maintenance manuals (scroll compressor,
ADSORMIL'S air dryer, PROCOM2).
 Set the On/Off main switches to O (Off) for networks X and Y (yellow/red buttons).
 Set the circuit breaker of each scroll compressor to O (Off).
 Mask the hygrometry on PROCOM 2.

5.2. Switching on
Warning:
Upon first start-up, or if a major incident has occurred on the network and the network had to be brought back to
atmospheric pressure, during the first moments of operation, the quality of the air will not be in compliance with
the European monograph (past: NFS 90 155 standard), as the ambient air which was present in the whole
system has to be eliminated. Therefore the pressure reducing valve outlet must be shut off, pressure must be
increased, the compressors must be stopped, and the system must be vented until a residual pressure of 2 bar
is obtained in the receiver (this procedure is described below).
Note: during the first commissioning procedure, or after an intervention on the system, these operations will not
solve the hygrometry problem.
Rotation direction:
Set the On/Off main switch to I (On) for networks X and Y (yellow/red buttons).
Networks X and Y are protected by phase controllers to indicate the correct direction. If phase controllers (CPX or CPY)
are switched off, two phases must be crossed on the network X or Y power supply.
 Shut off the network outlet valve of the final filtration.

 Set the circuit breaker of 'A' scroll compressor to I (On) to check the compressor start-up and the increase of
pressure. Set the circuit breaker of the 'A' compressor to O (Off) to stop it.
 Restart this operation for all compressors.
 Check the links for leaks.
 Cut off all compressors by their circuit breaker and drain the receiver to 2 bar.
 Restart all the compressors and allow the pressure to go up to maximum level.
 Open the network outlet valve of the final filtration gradually.
 Check the correct operation of the 'X' and 'Y' dryers.
 For further information concerning the PROCOM2 regulation mode, refer to its technical manual.
SECTION 6. SETTINGS and ALARMS

Refer to the technical manual of the PROCOM2.

SECTION 7. CLEANING AND MAINTENANCE
IMPORTANT:
For this operation, use all necessary protective measures (gloves, mask, overalls etc.) then
destroy contaminated consumables (antibacterial cartridges, condensates etc.) in according with
that country’s applicable laws (regulation incinerator).
Maintenance is to be entrusted to trained and approved personnel by the exploiting, with all
necessary knowledge and acquainted with best practice.
Not to carry out maintenance operations when the device is in use.
If the spare parts used during maintenance operations are not corresponding to the
manufacturers' requirements, the manufacturer declines all responsibility in the event of an
incident.
The modification of the central units is forbidden.
Modification of the device is forbidden without the approval of the manufacturer.
If the central is modified following manufacturer agreement , a control and a suitable test must be
realized to make sure that the central is always safe to use.
To avoid risk of damage or prevent equipment become dangerous is essential use the compatible components provide
by the manufacturer.
6 months 12 months 24 months 3 years 5 years
COMPRESSOR Refer to the maintenance manual
ELECTROCOOLER / CYCLON FILTER
Clean the 'honeycomb' #
Check the general condition #
Electronic drain test #
AIR TREATMENT SYSTEM Refer to the maintenance manual
PRESSURE INDICATORS (sensor, pressure gauge)
Measurement validity check #
Pressure gauge change #
HYGROMETRY SENSOR
Measurement check or re-calibration #
RECEIVER
Call upon an inspection agency As per the legislation in force
FINAL FILTRATION
Particles filter (PAR) change #
ELECTRICAL CABINET
Clean and dust using a soft brush #
Check the connections in the cabinet #
Check the connections at motor terminals #
Check the intensity of the motors #
Operate the mechanical back-up system #
Check the discharge system #
NETWORK ALARM
Check the general condition #
HOSE OR RILSAN PIPE under pressure
Overall condition check #
Change #
SAFETY VALVE
Change #
DRAIN HOSE OR RILSAN PIPE
Overall condition check #
Change #

Note: the maintenance periodicities above are given for reference only and may be increased as required.
Note: maintenance tables are available for the compressor, the air treatment unit and the final filtration.
7.1. Electronic vent valve test

A test button is provided at the top of the valve for manual venting.
7.2. Pressure indicator

Sensor
Connect a master pressure gauge on the test valve and open it.
Check the measurement.
NB: the exhaust sliding valve allows:
- the sensor to be put in communication with the network,
- a pressure drop to be generated, in the form of a small leak, on the sensor.
During operation, the sliding valve must always be in full-passage position with the network.
normal position test position (intermediate position)
7.3. Hygrometry sensor [ S1A ]

The hygrometry sensors slightly drift in time.
Therefore they must be compared to a reference sensor in our factory or sent back for re-calibration.
7.4. PAR filters replacement of the duplex parallel final filtration

Isolate filters with upstream and downstream valves. Depressurise this part with vent valve.
Replace the cartridges. Re-install the assembly and set the valves in filtration position.
Repeat this operation for the other part.
7.5. Mechanical back-up device Ps X

Ps Y
Ask the cognizant authority whether this test is required or not, S1A
according to the activity and architecture of the facilities concerned.
This action will trigger an alarm.
Two mechanical standby pressure switches (PsX and PsY) are mounted in parallel with sensor C1A on PROCOM2.
 Set the master switch to "O" (off) on PROCOM2.
 Reduce the pressure. The compressors will start.
running at ~ 6 bar and will stop at around 8 bar
After performing this check, set the master switch to "I" on PROCOM 2.
7.5.1. Standby pressure switch: Ps

Factory setting: maxi: 8 bar mini: 6 bar
Modification:
Unscrew the green screw to move the green indicator down.
To set the stop threshold: adjust the red indicator near 10 bar, screw (if to low) or unscrew (if to high) the
red screw.
To set the hysteresis of 2 bar, srcew or unscrew the green screw.

7.6. Network alarm
Ask the cognizant authority whether this test is required or not, according to the
activity and architecture of the facilities concerned. This action will trigger an
alarm.
Each network alarm is fitted with an exhaust sliding valve.

To test the alarm, take the sliding part away from the nut part of the valve: a leak is created
at sensor level; the alarm is triggered. Upon completion of the test, put the sliding valve back
in normal position.
exhaust sliding valve

for sensor C2A
normal position network alarm test position
(intermediate position)
Alarm report:
The connection between Alarm report on automate units must be done by the person in charge of the
Installation.
He must control the compliance wiring and proper operation during the final acceptance test.
7.7. Maintenance of dryer

Put the dryer in maintenance by the PROCOM2 (see technical manual PROCOM2)
Close the isolation solenoid valve of the pressure collector with the red button of the
pilot.
Close the outlet valve of the dryer to isolate it completely.
Drain the air of the dryer: by pressing the button “TEST” of the Beko drainer or by
making a TEST operation on the dryer by pressing simultaneously the keys "B" and
"+" on the PLC of the dryer.
Isolation solenoid valve
7.8. Safety relief valve

When a relief valve with discharge line operates and must be tested, no persons may stand in front of the valve
discharge direction. Not allow discharge toxic, explosive or flammable products, into the atmosphere.
Before the test, a controlled discharge procedure in a confined volume is requested.
Never tamper with the valve, nor remove the lead/manufacturer's seal, nor modify its adjustment pressure for any
reason. Not create cold or hot thermal shock on the relief valve.
Make sure that the lead/manufacturer's seal is never damaged.
Maintain the valve clean and in functioning order. Check in particular that the exhaust remains free and that no foreign
body blocks the evacuation piping.
To make sure that the safety valves continue to operate in good working condition, these must be periodically tested.
To do this, open the valve manually using the lever or the test knob; this test must be done while keeping the protected
appliance at a pressure between 80 and 90% of the valve calibration pressure. The valve must open cleanly, and
release an abundant amount of fluid, and must then close fully once the lever has been released or the knob tightened.
The operation must be short and performed just once. When an installation is started, initially perform the test
frequently.
SECTION 8. PROCOM3 24V option with backup

The 24V option with backup is strongly recommended for each generator. It eliminates the need for a full re-start in the
event of a power outage of less than 0.5 seconds and limits the re-starting time in the event of a longer power outage.
8.1. Description
The 24V DC backup power supply module comprises an ELC backup module, two 12V DC batteries assembled in
series to produce 24V DC and a 24V DC power supply adjusted to deliver a voltage of 27.3V DC.
Its purpose is to eliminate micro-power cuts on the 24V DC power supply to the hardware.
The purpose of the ELC backup module is:
- to charge the batteries, controlling the charging current (0.3A)
- to switch the 24 V DC power supply over to battery power in the event of a 230V power grid outage
- to check that the batteries are connected the right way round

8.2. Start-up
Switching on the power is sufficient. The ELC module will control the charging of the
batteries.
Charging time can be up to 8 hours.
Checking proper operation:

- On receipt of the machine and after charging the batteries, disconnect the 230V
power supply protection fuse of the ELC module and check that the PROCOM
2 is still live.
- Every year, check that the backup power supply is in good working order using the
procedure above
8.3. Maintenance
The estimated length of service of the 2 batteries is at least 5 years. They must be replaced after 4 years in order to
ensure that the backup power supply works properly.
Spare battery kit: 625144
Maintenance work should never be carried out when the power is on.
Maintenance must be carried out by a qualified electrician.
For this purpose:

- Isolate the circuit electrically
- Unplug the electric cables, locating the + and the -
- Unscrew the battery support plate and replace it with a new assembly
- Plug the electric cables back in, ensuring the right battery polarity
- Turn the power back on and check for proper operation
Dispose of the batteries in accordance with the regulations in the country.
SECTION 9. TEST PRESSURE

Equipment under pressure was tested individually by its respective manufacturer.
The connection of the equipment is carried out by assembly without welding.
SECTION 10. PROTECTION AGAINST ONVERPRESSURE

The various modules constituting the compressed air unit, object of this technical manual, are protected by relief valves
as indicated in the table hereafter:
Component Pressure setting (bar) Location of the safety relief valve

Compressor 11 bar At the electro-cooler inlet
Dryer --- Protected by the safety relief valve of the electro-cooler
Receiver 11 bar On the receiver
SECTION 11. CLEANING

11.1. Units cleaning
Do not use corrosive product
If the units system requires cleaning, use a soap solution and a clean cloth.
Then wipe well with a dry cloth.
For disinfection, use swabs soaked in a disinfectant solution.
Frequency: as required

SECTION 12. ELECTROMAGNETIC COMPATIBILITY

The air units with PROCOM2 automate needs special precautions regarding EMC.
The air units with PROCOM2 automate has to be installed and put into service according to the EMC requirements
joined in the following tables
Guidance and manufacturer’s declaration – electromagnetic emissions – for all ME equipment and ME systems
The air units with PROCOM2 automate is intended for use in the electromagnetic environment specified below. The customer or the
user of the air units with PROCOM2 automate should assure that it is used in such an electromagnetic environment.
Emissions test Compliance Electromagnetic environment – guidance

The air units with PROCOM2 automate uses RF energy only for its
RF emissions
Group 1 internal function. Therefore, its RF emissions are very low and are
CISPR 11
not likely to cause any interference in nearby electronic equipment.
RF emissions
Class B
CISPR 11
The air units with PROCOM2 automate is suitable for use in all
Harmonic emissions establishments, including domestic establishments and those
Class A
IEC 61000-3-2 directly connected to the public low voltage power supply network
Voltage fluctuations/ that supplies buildings used for domestic purposes
flicker emissions Complies
IEC 61000-3-3
Guidance and manufacturer’s declaration – electromagnetic immunity - for all ME equipment and ME systems
Immunity test IEC 60601 test level Compliance level Electromagnetic environment – guidance
For 230 Vac / 50Hz
Electrostatic Floors should be wood, concrete or ceramic tile. If
discharge (ESD) floors are covered with synthetic material, the
±6 kV contact ±6 kV contact
IEC 61000-4-2 relative humidity should be at least 30 %.
±8 kV air ±8 kV air
For 230 Vac / 50Hz
Electrical fast ±2 kV for power supply 2 kV for power supply

Mains power quality should be that of a typical
transient/burst lines lines
commercial or hospital environment.
IEC 61000-4-4
±1 kV for input/output ±1 kV for input/output
lines lines
For 230 Vac / 50Hz
Surge Mains power quality should be that of a typical
±1 kV line(s) to line(s) ±1 kV mode differential
IEC 61000-4-5 commercial or hospital environment.
±2 kV line(s) to earth ±2 kV mode common
<5 % UT (>95 % dip in
Mains power quality should be that of a typical
Voltage dips, short UT) for 0,5 cycle
Pour 230 Vac / 50 Hz commercial or hospital environment. If the user of
interruptions and 40 % UT (60 % dip in UT)
0 Vac during 10 ms the air units with PROCOM2 automate requires
voltage variations on for 5 cycles
92 Vac during 100 ms continued operation during power mains
power supply input 70 % UT (30 % dip in UT)
161 Vac during 1 s interruptions, it is recommended that the air units
lines for 25 cycles
0 Vac during 5 s with PROCOM2 automate be powered from an
IEC 61000-4-11 <5 % UT (>95 % dip in
uninterruptible power supply or a battery.
UT) for 5 s
Power frequency magnetic fields should be at

Power frequency
levels characteristic of a typical location in a
(50/60 Hz)
3 A/m 3 A/m for 50Hz typical commercial or hospital environment.
magnetic field
No components sensible in product to magnetic
IEC 61000-4-8
field.
NOTE: UT is the a.c. mains voltage prior to application of the test level.

Guidance and manufacturer’s declaration – electromagnetic immunity - for ME equipment and ME systems that are not life-
supporting
Immunity test IEC 60601 test level Compliance level Electromagnetic environment – guidance
Portable and mobile RF communications
equipment should be used no closer to any part of
the air units with PROCOM2 automate, including
cables, than the recommended separation
distance calculated from the equation applicable
to the frequency of the transmitter.
Recommended separation distance
d = 1.16 √P
Conducted RF 3 Vrms 3 Vrms

IEC 61000-4-6 150 kHz to 80 MHz
d = 1.16 √P de 80 MHz à 800 MHz
d = 2.33 √P de 800 MHz à 2,5 GHz

Radiated RF 3 V/m 3 V/m
IEC 61000-4-3 80 MHz to 2,5 GHz where P is the maximum output power rating of
the transmitter in watts (W) according to the
transmitter manufacturer and d is the
recommended separation distance in meters (m).
Field strengths from fixed RF transmitters, as

determined by an electromagnetic site survey (1)
should be less than the compliance level in each
frequency range. (2)
Interference may occur in the vicinity of equipment

marked with the following symbol:
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects and people.
(1) Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios,
amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the
electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field
strength in the location in which the air units with PROCOM2 automate is used exceeds the applicable RF compliance level above, the
air units with PROCOM2 automate should be observed to verify normal operation. If abnormal performance is observed, additional
measures may be necessary, such as re-orienting or relocating the units with PROCOM2 automate.
(2) Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.

The units with PROCOM2 automate can be affected by communication portables or mobiles RF’s equipment.
Recommended separation distances between portable and mobile RF communications equipment and the air units WITH
PROCOM2 AUTOMATE
The air units with PROCOM2 automate is intended for use in an electromagnetic environment in which radiated RF disturbances are
controlled. The customer or the user of the air units with PROCOM2 automate can help prevent electromagnetic interference by
maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the units with
PROCOM2 automate as recommended below, according to the maximum output power of the communications equipment
Separation distance according to frequency of transmitter

m
Rated maximum
output
power of transmitter 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2,5 GHz
W
d = 1.16 √P d = 1.16 √P d = 2.33 √P
0,01 0.12 0.12 0.23
0,1 0.37 0.37 0.74
1 1.16 1.16 2.33

10 3.69 3.69 7.37
100 11.6 11.6 23.3
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be
determined using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the
transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects and people.
Specifications are subject to be changed without notice

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- ENGLISH VERSION -

GENERAL INSTALLATION AND MAINTENANCE INSTRUCTIONS

HOSPITAIR SCROLAIR GLOBAL and PACK D

First apposition of the EC marking: 2012 (Scrolair Global)

- 01/17 – MANUAL N° 519842 VERSION 8 -

SECTION 3. DESCRIPTION OF THE AIR PLANT 5

SECTION 7. CLEANING AND MAINTENANCE 19

SECTION 10. PROTECTION AGAINST ONVERPRESSURE 22

SECTION 11. CLEANING 22

Page 1/23 01/2017 Manual N° 519842 version 8

MEANING OF THE PICTOGRAMS USED IN THIS MANUAL

Reading symbol: to refer to the operator manual / instructions manual.

Manual N° 519842 version 8 01/2017 Page 2/23

1.1. Specification plates

Page 3/23 01/2017 Manual N° 519842 version 8

SECTION 2. CHOICE OF ROOM

The following formula can be used to size the fan:

Q = P x 1000 x 3600 = 2880 x N

Q = Ventilation volume (m³/h)

P = Compressor energy consumption (kW)

∆T = Temperature difference between the local and outdoor

1250 = Volumetric heat capacity Cp (J.m³.K-1)

Exemple : Compressor power 16.5 kW

Manual N° 519842 version 8 01/2017 Page 4/23

3 heads: 058 29 SP2 – PM2 / 029 58 SP2 – PM2

4 heads: 088 29 SP2 – PM2 / 058 58 SP2 – PM2

5 heads: 117 29 SP2 – PM2 / 088 58 SP2 – PM2

Page 5/23 01/2017 Manual N° 519842 version 8

6 heads: 146 29 SP2 – PM2 / 117 58 SP2 – PM2

Manual N° 519842 version 8 01/2017 Page 6/23

Page 7/23 01/2017 Manual N° 519842 version 8

3.3. Description of the Air Production Assembly Architecture

Compressors are started according to

Compressors will operate with PsX

Manual N° 519842 version 8 01/2017 Page 8/23

3.3.3. Air treatment system

Installation and maintenance:

Page 9/23 01/2017 Manual N° 519842 version 8

3.3.5. Final filtration

3.4. Electrical architecture

PROCOM 2 can be fed from an independent 1-phase power supply.

Manual N° 519842 version 8 01/2017 Page 10/23

4.1.1. HOSPITAIR SCROLAIR GLOBAL

4.1.2. HOSPITAIR SCROLAIR PACK D

Page 11/23 01/2017 Manual N° 519842 version 8

4.1.3. Pack D with 2 to 4 head type implantation example

4.1.1. Pack D with 5 to 8 head type implantation example

Manual N° 519842 version 8 01/2017 Page 12/23

4.1.2. Vertical receivers 500 / 900 litres

Capacity 500 litres 900 litres

Pressure Ø 600 795

Inlet valve 1" 1"

Outlet valve 1" 1"

NB: the standard assembly in wall fixation version allows a

Duplex parallel FP 72 DP FP 144 DP FP 218 DP FP 434 DP FP 792 DP

4.2. Available set-up

HOSPITAIR SCROLAIR GLOBAL

HOSPITAIR SCROLAIR PACK D

Page 13/23 01/2017 Manual N° 519842 version 8

4.3. Electric power supply

The wire sections are given for information to 5A / mm2.

4.3.1. Electrical power supply HOSPITAIR SCROLAIR GLOBAL

Power supply Power supply