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Keywords: A novel bone-mimic self-healing cementitious material was developed by mimicking the healing process of
Hydroxyapatite bionic bone fracture using hydrogel impregnated with phosphate in Portland cement paste. The properties of
Self-healing cement paste phosphate-incorporated hydrogel, feasibility of hydroxyapatite formation in pore solution, release of phosphate
Bone-mimic from the hydrogel into cement paste, phase assemblage of self-healing products in the crack of cement paste and
Hydrogel
the self-healing efficiency were investigated with a range of analytical techniques. The phosphate-incorporated
hydrogel can release phosphate into cracks at controlled rate. Carbonated and calcium deficient hydroxyapatite
particles with sizes of approximately 30 μm were found as the main phase assemblage in the cracks during the
self-healing process. The healing products grew from the surface of both sides to the center of crack. The
compressive strength and impermeability of the self-healing cement pastes containing hydrogel impregnated
with phosphates were fully restored after being cured for 28 days. The autonomous self-healing by introducing
phosphate in hydrogel contributed the most to healing capacity, followed by the autogenous self-healing driven
by the water released from hydrogel and the autogenous self-healing of cement paste. The hydroxyapatite-type
products intermixed with minor amounts of calcite formed in the cracks accompanying the controlled release of
phosphate from the hydrogel, providing the self-healing capabilities of the cement paste.
*
Corresponding author.
E-mail address: chen.wei@whut.edu.cn (W. Chen).
https://doi.org/10.1016/j.cemconcomp.2019.103357
Received 22 February 2019; Received in revised form 21 June 2019; Accepted 25 June 2019
Available online 26 June 2019
0958-9465/ © 2019 Elsevier Ltd. All rights reserved.
Q. Li, et al. Cement and Concrete Composites 104 (2019) 103357
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Q. Li, et al. Cement and Concrete Composites 104 (2019) 103357
Table 1
Oxide composition of ordinary Portland cement.
Oxide Al2O3 SiO2 Fe2O3 CaO K2O SO3 Na2O MgO LOI†
Fraction (wt 5.86 21.50 2.85 59.81 0.67 2.06 0.20 2.23 3.70
%)
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Fig. 5. Schematic illustration of setup for (a) the precipitation of hydroxyapatite in pore solution on hardened cement paste, (b) splitting the hardened cement paste
and(c) the preparation of sandwich specimens with interlaid HP powder.
cement pastes without HP were prepared to investigate the diffusion of 21 or 28 days, after which the compressive strength and water per-
phosphate out of HP and its effects on the formation of hydroxyapatite meability of the specimens were tested.
(Fig. 5(c)). Plain cement paste without hydrogel was casted into the
cubic mould (40 × 40 × 40 mm3) with a layer thickness of 20 mm.
Four grams of HP powder were then manually dispersed on top of the 2.3. Test procedure and analytical techniques
fresh paste followed by slightly tapping the mould. The cubic mould
was then filled with plain cement paste without hydrogel again. The 2.3.1. Structure, diffusion and swelling properties of hydrogel
specimens were split along the HP powder layer after being cured for 7, The structure of hydrogel and bonding of phosphate in hydrogel was
14, 21 and 28 days and the fresh fractured surface of the interface were analyzed with Fourier Transform Infrared Spectroscopy (FTIR).
transferred for analysis. Powders at the interlayer surfaces were also Diffusion rate of phosphate out of HP into the surrounding liquid is
collected by brushing the fresh fractured surface. The obtained powders essential for providing the self-healing capability. It is closely related to
were then further analyzed. Specimens of the remaining plain cement the swelling rate of the HP [42]. In this study, the HP were immersed in
paste away from the interlayer surface were also collected, which was deionized water, pore solution and solution of NaOH (0.01 M, pH = 12)
finely ground to powder with particle size smaller than 80 μm and in sealed container, respectively, to characterize the diffusion rate of
freeze dried before analysis. phosphate and the swelling property of hydrogel.
The diffusion rate of phosphate was measured with the following
2.2.4. Specimens for self-healing capability test steps. Two grams of HP were put into the bag made of permeable
Three types of cement pastes with a water to cement ratio (w/c) of membrane and the weight was recorded. The bag containing the HP
0.35 are prepared, containing 3% HP, 3% HF or without hydrogel. All was then suspended in 500 ml liquid of deionized water, pore solution
the mass fractions are the fractions of hydrogel to the mass of cement. or NaOH solution. The solutions were consistently stirred with a mag-
The fresh cement paste was mixed with a Hobart mixer for 120 s and netic stirrer in sealed beakers. The concentration of phosphate in the
casted into different moulds followed by manual vibration for 30 s. The solution was measured with Inductively Coupled Plasma Optical
size of the cubic specimens was 40 × 40 × 40 mm3 for compressive Emission Spectrometry (ICP-OES) every 1 h until 40 h. The concentra-
strength tests and those of the cylinder specimens were 75 mm in dia- tion of phosphate was afterwards calculated. The diffusion rate of
meter and 50 mm in height for water permeability tests. All specimens phosphate was calculated with the following equation.
were demoulded after one day and followed by further curing at 20 °C mt
and 95% RH. The total curing age was 28 days. The compressive R= × 100%
m0 (4)
strength and water permeability of the intact specimens were then
tested. where R (%) is the diffusion rate of phosphate at time of t, mt (g) is the
The cubic and cylinder specimens were loaded with a compression total phosphate released from hydrogel at time of t, and m0 (g) is the
machine to generate cracks in the specimens at 28 days. The load ap- total phosphate content in the initial hydrogel.
plied in the cracking process was 85% of the ultimate compressive The swelling property of hydrogel was tested as follows. Two grams
strength at 28 days and lasted for 20 s. The residue compressive of hydrogel were mixed with 500 ml deionized water, pore solution or
strength of cubic specimens with cracks are then tested again with the NaOH solution in sealed beakers. The hydrogel was repeatedly taken
same compression machine. Specimens with cracks were transferred to out every 30 min and surface dried, and weighed until constant weight.
the curing chamber at 20 °C and 95% RH and cured for another 7, 14, The swelling property of hydrogel was calculated as follows.
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Q. Li, et al. Cement and Concrete Composites 104 (2019) 103357
wt − w0 as
SR = Hs = × 100%
w0 (5) a0 (7)
where SR (g/g) is the swelling rate of hydrogel, wt (g) is the weight of where Hs (%) is the self-healing efficiency of properties; as is the
hydrogel at time of t, and w0 (g) is the initial weight of hydrogel. compressive strength (MPa) or water permeability (mm/s) of specimens
after self-healing at various ages; a0 is the compressive strength (MPa)
or water permeability (mm/s) of intact specimens at the same age.
2.3.2. Structure of self-healing products in cement paste
To evaluate the feasibility of formation of hydroxyapatite in the
2.3.4. Statistical significance of self-healing efficiency
pore solution in cracks, the white precipitate on the freshly fractured
To evaluate the statistical significance of effect of introducing
surface of hardened cement paste in pore solution in Fig. 5(a) was
phosphate into hydrogel on the self-healing of cement paste, the student
transferred for analysis with X-ray powder diffraction (XRD), FTIR,
t-test was performed on the self-healing efficiency of plain cement
Raman spectroscopy and scanning electron microscopy with energy
paste, cement paste with HF and those with HP. The p value was cal-
dispersive X-ray spectroscopy (SEM-EDX). The aim is to obtain the
culated by TTEST function in Microsoft Excel 2016. When p value is
microstructure and chemical composition of white precipitate, so as to
lower than α = 0.05, the difference between self-healing efficiency is
evaluate the feasibility of bone-mimic self-healing methodology.
significant. And when p value is lower than α = 0.01, the difference is
The fine powders of hardened cement paste around or away from
extreme significant. Otherwise the difference is statistically non-sig-
HP in Fig. 5(c) were transferred for XRD analysis to assess migration of
nificant.
phosphate out of HP in an intact specimen. The reaction products
containing phosphate formed in the hardened cement paste near HP are
analyzed and compared to the products in the hardened cement paste 3. Results and discussion
away from HP.
XRD analysis was conducted with Rigaku MiniFlex600 powder X- 3.1. Structure and properties of hydrogel
ray diffractometer with a Cu Kα (λ = 1.54 Å) incident radiation under
the condition of range of 5°–60°, step size of 0.02° 2θ/step and mea- The FTIR spectra of HF and HP hydrogels are shown in Fig. 6. The
suring time of 0.24 s/step. The fresh paste specimens were ground to peak around 990 cm−1 corresponds to PO43− vibrational band in-
fine powder passing 0.063 mm sieve before transferred for analysis. dicating that part of HPO42− transformed into PO43−. The peak at
Approximately 1 g of specimen was back-loaded in the sample holder. 875 cm−1 corresponds to HPO42− [22] and CO32−, which could be due
FTIR analysis was performed on the fresh finely-ground powder of to the absorption of CO2 in the atmosphere during the synthesis. It is
specimens with Thermo Nicolet Nexus FTIR under the attenuated total notable that this peak was not observed in the spectrum of HF, in-
reflectance (ATR) mode in the range of 4000–400 cm−1 with a re- dicating that is more likely from HPO42−. Other peaks in HP are similar
solution of 4 cm−1. to those in the hydrogel without phosphate. The peaks at 1566 and
Raman spectroscopy was used to characterize the phase assemblage 1405 cm−1 correspond to the C=O antisymmetric and symmetric
on Horiba LabRAM HR Evolution Raman spectrometer with a 532 nm stretching absorptions due to the COO− group. The type of bonding of
laser source at a power of 3 mw. The spectra were acquired in the range phosphate with hydrogels could be hydrogen bond. When –COOH was
of 300–1500 cm−1. The specimens were observed at 20 °C with an dissociated to –COO-, the increased polar bonds may repel the negative
optical microscope with an Olympus LMPLFLN 50 × objective lens. charges [16], which could prevent the strong association of PO43− or
SEM images of cement pastes were obtained with FEI Quanta HPO42−. These results indicated that the phosphate was successfully
450FEG scanning electron microscopy with secondary electron and impregnated in the hydrogel.
backscattered electron mode (acceleration voltage 20 kV). Chemical The diffusion rate of phosphate in hydrogel into various solutions
compositions of hydration and healing products were characterized by are shown in Fig. 7(a). The phosphate in hydrogels diffused rapidly into
EDX. Specimens were dried and coated with Pt before transferred to the solutions in the first 5 h and then the diffusion rate gradually decreased.
sample holder. The diffusion rate is approximately 1.5 mM/L·h in the beginning, and
then reduced to 0.033 mM/L·h. The highest diffusion rate was found in
the deionized water, followed by NaOH solution and pore solution. The
2.3.3. Self-healing capability of cement paste highest release rate of phosphate ions from the hydrogels in deionized
The capability of self-healing was evaluated by comparing the water is the result of the difference in the osmotic pressure due to the
compressive strength or water permeability of specimens with cracks to different ionic strength of the different solutions [43]. The osmotic
those after self-healing. The compressive strength was tested with cubic pressure for hydrogels immersed in deionized water is relatively higher
specimens using compression machines according to Chinese standard
GB/T 17671–1999. Three specimens were tested for each batch. The
compressive strength was calculated with the average of three speci-
mens, together with the standard deviation. After breaking of healed
specimens, the powder at the fractured surface was collected by
brushing.
Water permeability was performed on three vacuum saturated
specimens in each batch according to Chinese standard GB/T
25993–2010. The water permeability was calculated as the average of
three specimens, according to the following equation.
QL
kT =
AHt (6)
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Fig. 7. Diffusion and swelling properties of HP in various solutions. (a) Diffusion of phosphate ion; (b) swelling properties of hydrogel. HP hydrogel had the lowest
diffusion and swelling in pore solution, followed by in NaOH solution and in deionized water.
than those in NaOH solution and pore solution, resulting in a higher specimens, resulting in a lower Ca/P in hydroxyapatite. The broad peak
release rate of phosphate ions, especially in the first 10 h. The osmotic width of XRD pattern suggested the low crystallinity nature of the
pressure gradually decreased after releasing approximately 80% of precipitated products due to the calcium deficiency in CDHA structure.
phosphate from hydrogel. The total release rates of HP in three solu- No peaks of calcium hydroxide, calcite or calcium phosphate is iden-
tions are similar after 25 h (approximately 93%). The highest total re- tified.
lease rate was observed with HP in deionized water, followed by pore Chemical composition of CDHA formed on the surface of hardened
solution and NaOH solution after 40 h of release. cement paste in pore solution containing HP was characterized with
The swelling ratio of the hydrogel in deionized water is about SEM-EDX (Fig. 9), and the Ca/P ratios at three typical positions is close
19.4 g/g, which is similar to that in NaOH solution and much higher to 1.5. The formula of CDHA formed in this study was calculated as
than that in pore solution (9.45 g/g) (Fig. 7(b)). The reason is that the follows.
osmotic pressure in pore solution of hydrogel was relatively lower than
Ca9(HPO4)(PO4)5(OH)(H2O) (8)
those in deionized water and NaOH solution [16,44]. In general, high
swelling ratio of HP is associated with promoted diffusion rate of The FTIR spectra of products formed on the surface of hardened
phosphate out of HP. Although the swelling ratio of HP in pore solution paste in pore solution are shown in Fig. 10(a), which show all the
was much lower than those in deionized water and NaOH solution at characteristic absorption bands of CDHA. The absorption bands at
35 h, the diffusion rate of phosphate at the same time were similar. 1040 cm−1 was attributed to PO43− stretching vibration, and the de-
formation vibration of the PO43− appeared at 562 cm−1 and 601 cm−1.
3.2. Structure of CDHA formed in pore solution Peak at 880 cm−1 was assigned to the HPO42− and CO32−, confirming
the formation of CDHA and calcite. The band at 966 cm−1 was due to
SEM images of reaction products on the top of fractured cement the stretching band of PO43−, which could be used to distinguish CDHA
paste samples immersed in suspensions of pore solution and HP are from the beta tricalcium phosphate (β-TCP) [21], due to the fact that
shown in Fig. 8(a). Clusters of products with a size of approximately the stretch band of PO43− in β-TCP was at 947 cm−1. The bands at
10 μm were observed over the surface of hardened cement paste, which 1648 cm−1 and 3421 cm−1 were corresponding to the absorbed water
was consisted of anisotropic 10–50 nm needle crystallites and was si- in CDHA. The band at 3565 cm−1 was corresponding to –OH, which is
milar to the morphology of hydroxyapatite found in bone tissue in lit- too small to identify because CDHA shows low intensity –OH stretching
erature [45]. and vibrational bands than stoichiometric hydroxyapatite [22]. The
The XRD pattern of the reaction products formed in the pore solu- peaks at 1423 and 1485 cm−1 originated from the CO32− group, due to
tion is shown in Fig. 8(b). CDHA was identified in the precipitated the formation of calcite and CCDHA in the specimen, where the –OH
products, structure of which is similar to the products formed with a and PO43− in CDHA were partially occupied by CO32− [47]. According
continuous microwave method [46]. The formation of CDHA was due the previous study on the XRD pattern of CDHA, the PO43− in CDHA
to the lack of calcium ions on the surface of hardened cement paste could be partially occupied by CO32− [48]. These results confirm the
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Q. Li, et al. Cement and Concrete Composites 104 (2019) 103357
Fig. 9. Ca/P atomic ratio of CDHA formed on the surface of plain hardened paste immersed in pore solution with HP particles at 3 days characterized with SEM-EDX.
The decrease of Ca/P from 1.67 in hydroxyapatite to approximately 1.50 was due to the deficiency of calcium in the structure.
feasibility of forming CCDHA on the fresh surface of hardened cement from the HP hydrogels at 7, 14, 21 and 28 days are shown in Fig. 11.
paste with the presence of HP and pore solution. Portlandite and ettringite were identified in both speciemens at all ages,
The Raman spectrum of precipitated products on the surface of which are hydration products of OPC. Alite, larnite and calcite were
hardened cement paste is shown in Fig. 10(b). The band at 428 cm−1 also identified, which are anhydrous phases and admixture from Port-
was due to ν2 PO43−. The 579 cm−1, 593 cm−1 and 608 cm−1 bands land cement. There was no CDHA phase identified in the pastes either
were attributed to ν4 PO43−. The strong band at 960 cm−1 was corre- around or away from HP, indicating that phosphate was not released
sponding to the ν1 PO43−. A band at 1047 cm−1 was associated to ν3 from HP hydrogel when there was no crack formed in the cement paste.
PO43−. The band at 1071 cm−1 showed the B-type sites CO32− in Hydroxyapatite has the lowest solubility and is the most stable phase
CCDHA. The band at 1003 cm−1 originated from the ν1 HPO42−. The among all phosphate phases when pH is over 4.2 [52]. Hydroxyapatite
very weak band at 878 cm−1 derived from the (P–OH) stretching of should be identified if the phosphate in the hydrogel was released
HPO42− ions. These results show that the precipitated products was B- during the mixing or curing. These results confirmed that no phosphate
type CCDHA, where CO32− groups substitute phosphate sites, which was released out of HP in the intact cement paste. specimens.
agrees well with the FTIR pattern [49,50]. The A-type CO32−, which
would appear at 1106 cm−1 if there was any, was not detected, in-
3.4. Self-healing capability of cement paste with HP
dicating that CCDHA formed was B-type only. The formation of B-type
is more favorable in the solution environment, which is the case in this
Images of cement paste containing HP after cracking at 28d and
study, whereas A-type is preferred in the high temperature environment
healing for 28d is shown in Fig. 12. Reaction products were clearly
with dry CO2 gas [29,30,51].
observed, which filled the cracks. Compressive strength of intact ce-
ment pastes and those with cracks is plotted in Fig. 13(a)-(c). Adding
3.3. Diffusion of phosphate out of hydrogel in cement paste hydrogel lowers remarkably the compressive strength of cement pastes
at 28 days. The compressive strength of the plain cement paste, paste
One of the important characteristics of self-healing cement paste is containing HF and that containing HP was 66.42, 31.27 and
that the healing agent can sponteneously respond to the formation of 33.0 MPa at 28d, respectively. The residue compressive strength of ce-
cracks to form healing products. The healing agent should remain stable ment pastes after applying a compressive pressure of 85% of the ulti-
in the intact material. Cracking of material triggers the release of mate strength for 20 s is 50.20, 21.85 and 22.95 MPa, respectively.
healing agent into the cracks. This property is also named self-sensing. The compressive strength of plain cement paste is gradually restored
To characterize the self-sensing properties of bone-mimic self-healing with the increase of further curing after cracking, from 50.2 MPa after
cement paste in this study, the hydration products around and away cracking at 28 days to 55.80 MPa after curing for another 28 days under
from a the HP hydrogel layer embedded in the sandwich-structured standard curing conditions. The self-healing capability of plain cement
hardened cement paste (Fig. 5(c)) were characterized with XRD ana- paste without hydrogel is 81.8%.
lysis. The compressive strength of cement pastes with 3% HF (by weight)
The XRD patterns of the hardened cement pastes arround or away gradually increased with healing ages, from 21.85 MPa after cracking at
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Q. Li, et al. Cement and Concrete Composites 104 (2019) 103357
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Q. Li, et al. Cement and Concrete Composites 104 (2019) 103357
paste after curing for 14 days after cracking is shown in Fig. 15. Calcite The bone-mimic self-healing cement paste had an effective high
cubes of approximately 20 μm in size and CCDHA spheres of approxi- capability in restoring the performances after 28 days of self-healing.
mately 30 μm in diameter were observed, which were similar to those The self-healing process in the bone-mimic self-healing cement paste
observed in Fig. 8(a). There were more CCDHA than calcite. CCDHA was a combination of autogenous self-healing from hydrogel and ce-
spheres connected to each other and grew from the both sides of surface ment paste and autonomous self-healing by introducing phosphate
of crack to the center of crack. The dense microstructure of CCDHA through formation of CCDHA and calcite in the cracks. In regard to the
indicates the good mechanical properties. There was flaky structure on self-healing capability of compressive strength, the autonomous self-
the surface of CDHA spheres, which was nano-sized crystallite of healing by introducing phosphate in hydrogel contributed the most,
CCDHA [20]. The calcite crystals intermixed with CCDHA. During the followed by autogenous self-healing by hydrogel itself and autogenous
curing after cracking, CO2 in the atmosphere was introduced into the self-healing by cement paste. In regard to the self-healing capability of
pore solution, resulting in the formation of amorphous calcium carbo- water permeability, the autogenous self-healing by hydrogel itself
nate [53], which was the precursor of carbonated CCDHA with the contributed the most, followed by the autonomous self-healing by in-
supply of phosphate from hydrogels [34]. troducing phosphate in the hydrogel and the autogenous self-healing by
FTIR analysis was performed on the self-healing products and the cement paste.
results confirmed the formation of CDHA/CCDHA and calcite
(Fig. 16(a)). The peak positions were almost the same as those from the
simulated conditions (Fig. 10(a)). The peak at 878 cm−1 corresponding 4. Conclusion
to HPO42− and CO32− confirmed the formation of CDHA and calcite.
The peak intensities were higher than that from simulated conditions, In this study, a novel bio-inspired bone-mimic self-healing ce-
indicating the formation of more CDHA and calcite in the cracks in mentitious material was designed by mimicking the restoration process
cement paste. Under the standard curing conditions, the introducing of of bone fracture through introducing phosphate-incorporated hydrogel
CO2 from atmosphere into the pore solution is inevitable, which will in into Portland cement paste. The properties of designed hydrogel, the
turn results in the formation of CCDHA. The healing products were a feasibility of formation of hydroxyapatite type self-healing minerals in
mixture of CDHA and CCDHA with some amount of calcite. the pore solution, the diffusion behavior of phosphate in hydrogel into
The XRD pattern and Raman spectrum of self-healing products cement paste, the phase assemblage of self-healing products in the
formed in the cracks are shown in Fig. 16(b)-(c). Calcite and CDHA crack of cement paste and the self-healing efficiency were characterized
were identified according to XRD pattern, which agrees well with re- by a range of analytical techniques. According to the results obtained,
sults from SEM and FTIR. In the Raman spectrum of self-healing pro- the following conclusions can be drawn.
ducts in the cracks, the peaks at 961, 429 and 1086 cm−1 were due to The hydrogel incorporates 14.4 wt% phosphate, which can be gra-
the ν1 symmetric stretching mode, ν2 bending mode and ν3 antisym- dually released into deionized water, sodium hydroxide or pore solu-
metric stretching mode of PO43−, respectively. And the peaks at 581, tion of cement paste. The release rate is the highest in deionized water
593 and 610 cm−1 were assigned to the PO43− ν4 mode [54–56], and and lowest in pore solution of cement paste.
the peak at 713 cm−1 was due to the ν4 CO32−. The characterization of Calcium deficient hydroxyapatite (CDHA) was formed on the sur-
self-healing products by XRD and Raman confirmed the formation of face of fresh hardened cement paste with presence of pore solution and
calcite and hydroxyapatite type minerals, which were a mixture of phosphate-incorporated hydrogel. CDHA spheres spread over the sur-
CDHA and CCDHA. face of harden cement paste with anisotropic nano-sized needle crys-
tallites.
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Fig. 16. (a) FTIR spectrum, (b) XRD pattern and (c)
Raman spectrum of self-healing products formed in
the crack of cement paste after curing for another 14
days. The peak at 878 cm−1 in FTIR spectrum cor-
responding to HPO42− and CO32− confirmed the
formation of CDHA and calcite, which were identi-
fied and confirmed by XRD pattern and Raman
spectrum.
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