QC Meeting Jun 2022

PT.
SHARP ELECTRONIC INDONESIA Acknowl edged Approved Checked Prepared by
WASHING MACHINE
QUALITY REPORT KARAWANG MEI 2022
Matsuda CC Tan Arj una Wijaya Silvia A.
LINE BY LINE QUALITY PERFORMANCE
Achievement 2021 LH 2022FH Challenge Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Quality TOTAL 2022 FH
PROCESS
Prod. Line drop TARGET ( Ppm ) (Ppm) 2022FH Prod. 1 2 3 4 5 Prod. 1 2 3 4 5 Prod. 1 2 3 4 5 Prod. 1 2 3 4 5 Prod. 1 2 3 4 5 Prod. 1 2 3 4 5 Graph/Month Prod. Line drop
PAP 720,700 0 106,300 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 106,300 0
Qty 0 Qty 0 Qty 0 Qty 0 Qty 0 Qty 0
PAP 0 0
assy 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 0

Wiring 720,700 81 106,300 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 106,300 0
0 0
112 Ppm 0 0 0 0 Ppm 0 0 0
Cabinet 720,700 742 106,300 16 4 2 26 11 0 7 15 8 11 5 0 0 0 0 106,300 105

0 0
1,030 Ppm 555 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 988
Plastic base 720,700 556 106,300 36 13 5 10 5 0 4 14 4 10 7 0 0 0 0 106,300 108

0 0
771 Ppm 649 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 1,016

MAIN ASSY
Top cover 720,700 590 106,300 11 3 3 4 2 0 3 1 1 4 1 0 0 0 0 106,300 33
0 0
Control panel 720,700 474 106,300 13 5 1 12 1 0 2 0 1 2 2 0 0 0 0 106,300 39

0 0
720,700 2,362 106,300 76 25 11 52 19 0 16 30 14 27 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 106,300 285

Main assy sub total 0 0
12.88% 4.24% 1.86% 8.81% 3.22% 2.71% 5.08% 2.37% 4.58% 2.54% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
3,277 Ppm 1,722 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 2,681
720,700 2,482 106,300 76 25 11 52 19 0 16 30 14 27 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 106,300 285

TOTAL PROCESS 0 0
12.88% 4.24% 1.86% 8.81% 3.22% 0.03 5.08% 2.37% 4.58% 2.54% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
720,700 2,821 106,300 125 49 52 134 68 0 90 96 96 106 100 0 0 0 0 106,300 916

Vendor 0 0
21.19% 8.31% 8.81% 22.71% 11.53% 15.25% 16.27% 16.27% 17.97% 16.95% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
720,700 5,316 106,300 106 126 110 133 115 0 106 126 110 133 115 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 106,300 1,180
TOTAL LINE DROP 0 0
17.97% 21.36% 18.64% 22.54% 19.49% 17.97% 21.36% #DIV/0! 22.54% 19.49% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
1. Total line drop

10,000
Target 8100 ppm
9,000
8,000
7,000 5 Biggest Problem:

6,000
5,550 1
5,000 2
4,000 LOT PASS RATIO ( INCOMING ) 3
3,000
< Lots > 4
2,000 2021L Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Total 5
1,000
0 0 0 Lot 40,452 6,892 0 0 0 0 0 6,892
0
Apr-22 May-22 Jun-22 Jul-22 Aug-22
Hold 10 1 0 0 0 0 0 1
0.025% 0.015% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0
Passed 99.98% 99.99% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 99.985%
2. Total process
10,000
Apr-22
9,000
Target 3117 ppm 1 Hold Lower Balancer (Problem dimension out of spec) Model FA Small, Kode PartPCAS-A427QBFB (PT DAIJO)
8,000 Qty hold 700, after sortir OK : 97 NG : 603
7,000
6,000
5,000
4,000
LOT PASS RATIO ( OUTGOING )
3,000
< Units >
1,722
2,000 2021L Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Total
1,000 Prod 720,700 106,300 0 0 0 0 0 106,300
0 0 0 0 Hold * 615 51 0 0 0 0 0 51
0.085% 0.048% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.048%
3. Total vendor
Passed 99.91% 99.95% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 99.95%
10,000
Rework 615 51 0 0 0 0 0 51
Target 5383 ppm
9,000
8,000
< Lots >
7,000
2021L Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Total
6,000
Check Lot 2,433 321 0 0 0 0 0 321
5,000
4,026 Lot Out 5 2 0 0 0 0 0 2
4,000
0.206% 0.623% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.623%
3,000
Passed 99.79% 99% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 99.38%
2,000
1,000
0 0 0
0
Problem Cause Qty 0
Problem Cause Total 0 31/05
1
2
3
4
5
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Worker Part Machine
Line Drop Juni 2022
Worker
Part
Machine
5 Biggest Problem
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1
PQA MONTHLY REPORT ---> W/M LINE DROP
No Date Model Problem Qty
1 2-Jun-22 ES-T85CR-PK Lid Switch 8

ES-T85CR-PK Tub 1
ES-T85CR-PK Plastic Base 4
ES-T85CR-PK Flange Basket 2
ES-T85CR-PK Wash Motor 2
ES-T85CR-PK Tub 1
2 3-Jun-22 ES-T75NT-BL Plastic Base 3

ES-T75NT-BL Tub 1
ES-T75NT-BL Spin Motor 1
ES-T75NT-BL Tub 1
3 6-Jun-22 ES-T1090-VK Drain Valve 11

ES-T70MW-PK Plastic Base 3
ES-T70MW-PK Lid Switch 2
4 7-Jun-22 ES-T86CL-HK Plastic Base 2

ES-T79SJ-PK Drain Valve 1
ES-T79SJ-PK Tub 1
5 8-Jun-22 ES-T85CR-PK Plastic Base 3

ES-T90MW-HK Tub 1
ES-T90MW-HK Tub 1
49
E DROP
Juni
Line Process
Cause
PAP CAB PLTC BS TOP CV CTRL PN WIRING VEND.
Socket No Connect (P) 8
Scratch (P) 1
Black Spot (P) 4
No Center (2) 2
Anti Vib rubber no lock (P)
Black Spot (P) 1
Scratch (P) 3
Scratch (P) 1
No Function (P) 1
Crack 1
Leakage (P) 11
Black Spot (P) 3
Socket Loose (P) 2
Black Spot (P) 2

No Lock (P) 1
Black Dot (P) 1
Black Dot (P) 3

Black Spot 9P) 1
Black Dot (P) 1
0 1 0 0 0 0 46
TRANSFER
Vendor Main Assy
0 Ac-Cord (Broken) Cabinet 0
0 Ac-Cord (No Function) Cabinet 0
0 Ac-Cord (Wire No Connect) Cabinet 0
0 Bearing Holder (Bending) Cabinet 0
0 Bearing Holder (Broken) Cabinet 0
0 Bearing Holder (Crack) Cabinet 0
0 Bearing Holder (Noise) Cabinet 0
0 Bearing Holder (No Screw) Cabinet 0
0 Bearing Holder (No Standar) Cabinet 0
0 Bearing Holder (No Ring) Cabinet 0
0 Bearing Holder (Nut No Lock) Cabinet 0
0 Bearing Holder (Nut No Tight) Cabinet 0
0 Bearing Holder (Seal Broken) Cabinet 0
0 Bellow Broken (Bolong / Short Material) Cabinet 0
0 Bellow (Flashes) Cabinet 0
0 Bellow (Leaking) Cabinet 0
0 Bellow (No Standar) Cabinet 0
0 Bellow (Noise) Cabinet 0
0 Brake Joint (Broken) Cabinet 0
0 Brake Joint (Kepanjangan) Cabinet 1
0 Brake Arm (Noise) Cabinet 0
0 Brake Pad (Touching) Cabinet 0
0 Brake Plate (Noise) Cabinet 0
0 Brake Plate (No Ring) Cabinet 0
0 Brake Wheel (Bending) Cabinet 0
0 Brake Wheel (Drat Lose) Cabinet 0
0 Brake Wheel (No Hole Screw) Cabinet 0
0 Brake Wheel (Hole No Center) Cabinet 0
0 Brake Wheel (Hole Flange Small) Cabinet 0
0 Brake Wheel (Touching) Cabinet 0
0 Brake Wire (Broken) Cabinet 0
0 Brake Wire (No Standar) Cabinet 0
0 Brake Wire (Kepanjangan) Cabinet 0
0 Brake Wire (Tight) Cabinet 0
0 Brake Wire (Short) Cabinet 0
0 Brake Wire (Flashes) Cabinet 0
0 Brake Joint (NG) Cabinet 0
0 Capacitor (No Function) Cabinet 0
0 Capacitor (Rating NG) Cabinet 0
0 Capacitor (No Label) Cabinet 0
0 Capacitor (No Printing) Cabinet 0
0 Capacitor (Wire Broken) Cabinet 0
0 Capacitor (Wire No Function) Cabinet 0
0 Capacitor (Pudar) Cabinet 0
0 Capacitor (Low Watt) Cabinet 0
0 Control Panel (Crack) Cabinet 0
0 Control Panel (Gap Depan) Cabinet 0
0 Control Panel (Bending) Cabinet 0
0 Control Panel (Black Dot) Cabinet 0
0 Control Panel (Black Spot) Cabinet 0
0 Control Panel (Dirty) Cabinet 0
0 Control Panel (Bubble) Cabinet 0
0 Control Panel (Cover Dirty) Cabinet 0
0 Control Panel (Danted) Cabinet 0
0 Control Panel (Discolour) Cabinet 0
0 Control Panel (Flashes) Cabinet 0
0 Control Panel Gap ( Back Side ) Cabinet 1
0 Control Panel (No Printing) Cabinet 0
0 Control Panel (Short Material) Cabinet 0
0 Control Panel (Printing NG) Cabinet 0
0 Control Panel (Smear) Cabinet 0
0 Control Panel (Scratch) Cabinet 0
0 Control Panel (White Mark) Cabinet 0
0 Control Panel (Sink Mark) Cabinet 0
0 Cord Stopper (Flashes) Cabinet 0
0 Coil Spring (Loose) Cabinet 0
0 Coil Spring (No Lock) Cabinet 0
0 Drain Hose (No Standar) Cabinet 0
0 Drain Hose (Short) Cabinet 0
0 Drain Hose (Leakage) Cabinet 0
0 Drain Hose (Broken) Cabinet 0
0 Drain Valve (Short) Cabinet 0
0 Drain Valve (Broken) Cabinet 0
0 Drain Valve (Dented) Cabinet 0
0 Drain Valve (Flashes) Pltc base 0
11 Drain Valve (Leakage) Pltc base 0
0 Drain Valve (Lose/Drat) Pltc base 0
1 Drain Valve (No Lock) Pltc base 0
0 Drain Valve (Rubber Broken) Pltc base 0
2 Drain Valve (Rubber Leaking) Pltc base 0
0 Drain Valve (Bending) Pltc base 0
0 Drain Valve (Double Spring) Pltc base 0
0 Drain Valve (Tight) Pltc base 0
0 Fan Pulley (Barry) Pltc base 0
0 Fan Pulley (Bending) Pltc base 0
0 Fan Pulley (Broken) Pltc base 0
0 Fan Pulley (Crack) Pltc base 0
0 Fan Pulley (Drat Lose) Pltc base 0
0 Fan Pulley (Ulir Loose) Pltc base 0
0 Fan Pulley (No Screw) Pltc base 0
0 Fan Pulley (Screw No Lock) Pltc base 0
0 Fan Pulley (Kepala Screw No Standar) Pltc base 0
0 Fan Pulley (Screw Noise) Pltc base 0
0 Fan Pulley (Screw No Tight) Pltc base 0
0 Flange Basket (Screw Gap) Pltc base 0
2 Flange Basket (No Center) Pltc base 0
0 Flange Basket (Screw No Lock) Pltc base 0
0 Flange Basket (Bending) Pltc base 0
0 Flange Basket (Screw Hole NG) Pltc base 0
0 Flange Basket (Rotation No Standar) Pltc base 0
0 Fuse (No Function) Pltc base 0
0 Hose Hook (No Lock) Pltc base 0
0 Hose Hook (Broken) Pltc base 0
0 Inner Hose (Jam In) Pltc base 0
0 Inner Hose (Broken) Pltc base 0
0 Inner Hose (Leaking) Pltc base 0
0 Inner Lid (Scratch) Pltc base 0
0 Inner Lid (Bending) Pltc base 0
0 Inner Lid (NG) Pltc base 0
0 Inner Lid (Crack) Pltc base 0
0 Knob (Scratch) Pltc base 0
0 Knob (Black Dot) Pltc base 0
0 Knob (Black Spot) Pltc base 1
0 Knob (Dented) Pltc base 0
0 Knob (Discolor) Pltc base 0
0 Knob (Kendor) Pltc base 0
0 Knob (Gate Runner) Pltc base 0
0 Knob (Short) Pltc base 0
0 Knob (Tight) Pltc base 0
0 Knob (Touching) Pltc base 0
0 Knob (White Mark) Pltc base 0
0 Knob (Flow Mark) Pltc base 0
0 Knob (Hard Turn) Pltc base 0
0 Knob (Loose) Pltc base 0
0 Knob (No Function) Pltc base 0
0 Lid Switch (Bending) Pltc base 0
0 Lid Switch (Broken) Pltc base 0
0 Lid Switch (No Connect) Pltc base 0
0 Lid Switch (No Function) Pltc base 0
0 Lid Switch (No Lock) Pltc base 0
0 Lid Switch (Wire No Connect) Pltc base 0
0 Lid Switch (Wire No Lock) Pltc base 0
2 Lid Switch (Socket Loose) Pltc base 0
0 Lid Switch (Screw No Lock) Pltc base 0
0 Lid Switch (Lever Bending) Pltc base 0
0 Lid Switch (Wire Loose) Pltc base 0
8 Lid Switch (Socket No Connect) Pltc base 0
0 Lid Switch (Connector No Lock) Pltc base 0
0 Over Flow (Pipe Flashes) Pltc base 0
0 Plastic Base (Crack) Pltc base 0
0 Plastic Base (Bubble) Pltc base 0
0 Plastic Base (Dented) Pltc base 0
0 Plastic Base (Flashes) Pltc base 0
0 Plastic Base (Flowmark) Pltc base 0
0 Plastic Base (White Mark) Pltc base 0
0 Plastic Base (Gap) Pltc base 0
9 Plastic Base (Black Spot) Pltc base 0
3 Plastic Base (Black Dot) Pltc base 0
0 Plastic Base (Dirty) Top Cover 0
0 Plastic Base (Noise) Top Cover 0
0 Plastic Base (No Rubber Foot) Top Cover 0
3 Plastic Base (Scratch) Top Cover 0
0 Plastic Base (Short Material) Top Cover 0
0 Printing Panel (Black Dot) Top Cover 0
0 Printing Panel (Pudar) Top Cover 0
0 Printing Panel (Blur) Top Cover 0
0 Printing Panel (Missing) Top Cover 0
0 Printing Panel (NG) Top Cover 0
0 Printing Panel (Scratch) Top Cover 0
0 Printing Panel (Short) Top Cover 0
0 Printing Panel (Smear) Top Cover 0
0 Pulley (Broken) Top Cover 0
0 Pulley (Bending) Top Cover 0
0 Pulley (Crack) Top Cover 0
0 Pulley Screw (No Tight) Top Cover 0
0 Pulley Screw (No Lock) Top Cover 0
0 Pulsator (Bending) Top Cover 0
0 Pulsator (Short Material) Top Cover 0
0 Pulsator (Bushing No Standar) Top Cover 0
0 Pulsator (Flashes) Top Cover 0
4 Pulsator (Noise) Top Cover 0
0 Pulsator (Screw No Lock) Top Cover 0
0 Pulsator (Screw Hole NG) Top Cover 0
0 Pulsator (Touching) Top Cover 0
0 Pulsator (Elboss Shringuge) Top Cover 0
0 Pulsator (Elboss No Lock) Top Cover 0
0 Pulsator (Whitemark) Top Cover 0
0 Pump Motor (Dented) Top Cover 0
0 Pump Motor (No Function) Top Cover 0
0 Pump Switch (Crack) Top Cover 0
0 Pump Switch (Cover Broken) Top Cover 0
0 Pump Switch (No Standart) Top Cover 0
0 Rubber Foot (Tidak Terpasang) Top cover 0
0 Shaft Holder (Bending) Top cover 0
0 Shaft Holder (Flashes) Top cover 0
0 Shaft Holder (No Bushing) Top cover 0
0 Shaft Holder (No Standar) Top cover 0
0 Shaft Holder (No Drat) Top cover 0
0 Shaft Holder (No Rubber) Top cover 0
0 Shaft Holder (Rubber NG) Top cover 0
0 Shaft Holder (Noise) Top cover 0
0 Snap Spring (No Standar) Top cover 0
0 Snap Spring (Bending) Top cover 0
0 Spin Dry Basket (Leaking) Top cover 0
0 Spin Dry Basket (Balancer Lose) Top cover 0
0 Spin Dry Basket (Balancer Barry) Ctrl panel 0
0 Spin Dry Basket (Balancer Crack) Ctrl panel 0
0 Spin Dry Basket (Bending) Ctrl panel 0
0 Spin Dry Basket (Black Dot) Ctrl panel 0
0 Spin Dry Basket (Black Spot) Ctrl panel 0
0 Spin Dry Basket (Drat Lose) Ctrl panel 0
0 Spin Dry Basket (Flashes) Ctrl panel 0
1 Spin Dry Basket (Noise) Ctrl panel 0
0 Spin Dry Basket (Crack) Ctrl panel 0
0 Spin Dry Basket (Gap) Ctrl panel 0
0 Spin Dry Basket (Burry) Ctrl panel 0
0 Spin Dry Basket (Hole No Center) Ctrl panel 0
0 Spin Dry Basket (Balancer No Lock) Ctrl panel 0
0 Spin Dry Basket (Rotation Unbalance) Ctrl panel 0
0 Spin Dry Basket (Rotation No Standar) Ctrl panel 0
0 Spin Dry Basket (Hole No Drat) Ctrl panel 0
0 Spin Dry Basket (No Standart) Ctrl panel 0
0 Spin Dry Basket (White Mark) Ctrl panel 0
0 Spin Dry Lid (Bending) Ctrl panel 0
0 Spin Dry Lid (Discolour) Ctrl panel 0
0 Spin Dry Lid (No Sticker) Ctrl panel 0
0 Spin Dry Lid (Scratch) Ctrl panel 0
0 Spin Dry Lid (Dented) Ctrl panel 0
0 Spin Dry Lid (Black Dot) Ctrl panel 0
0 Spin Dry Lid (Crack) Ctrl panel 0
0 Spin Dry Lid (Gap) Ctrl panel 0
0 Spin Dry Lid (Short) Ctrl panel 0
0 Spin Dry Lid (White Mark) Ctrl panel 0
0 Spin Motor (Noise) Ctrl panel 0
1 Spin Motor (No Function) Ctrl panel 0
0 Spin Motor (No Bushing) Ctrl panel 0
0 Spin Motor (Insulation NG) Ctrl panel 0
0 Spin Motor (Low) Ctrl panel 0
0 Spin Motor (No Ring) Ctrl panel 0
0 Spin Motor (No Rubber) Ctrl panel 0
0 Spin Motor (No Standar) Ctrl panel 0
0 Spin Motor (No Sticker) Ctrl panel 0
0 Spin Motor (No Off) Ctrl panel 0
0 Spin Motor (One Rotate) Ctrl panel 0
0 Spin Motor (Rating NG) Ctrl panel 0
0 Spin Motor (Rivet Lose) Ctrl panel 0
0 Spin Motor (Short) Ctrl panel 0
0 Spin Motor (Hight Watt) Ctrl panel 0
0 Spin Motor (Tight) Ctrl panel 0
0 0 Spin Motor (Vibrate) Ctrl panel 0
0 Spin Motor Wire (No Connect) Ctrl panel 0
0 Spin Motor (Wrong Rotate) Ctrl panel 0
2 Spin Motor (NG) Ctrl panel 0
0 Spin Timer (No Have pin ) Crtl Panel 0
0 Spin Timer (Intermitten) Crtl Panel 0
0 Spin Timer (Lose) Crtl Panel 0
0 Spin Timer (No Function) Crtl Panel 0
0 Spin Timer (No Off) Crtl Panel 0
0 Spin Timer (NG) Ctrl panel 0
0 Spin Timer (No Pin) Ctrl panel 0
0 Spin Timer (One Rotate) Crtl Panel 0
0 Spin Timer (Tight) Crtl Panel 0
0 Spin Timer (Pin No Standar) Wiring 0
0 Spin Timer (Wire Kepanjangan) Wiring 0
0 Spin Timer (Wire Twisted) Wiring 0
0 Spin Timer (Wire Broken) Wiring 0
0 Spin Timer (No Connect) Wiring 0
0 Spin Timer (Wire No Tape) Wiring 0
0 Top Cover (Bending) Wiring 0
0 Top Cover (Black Dot) Wiring 0
0 Top Cover (Bubble)
0 Top Cover (Crack)
0 Top Cover (Dented)
0 Top Cover (Flowmark)
0 Top Cover (Gap)
0 Top Cover NG (Numpang)
0 Top Cover (Scratch)
0 Top Cover (Flashes)
0 Top Cover (Short)
0 Top Cover (White Mark)
0 Top Cover (Bvlack Spot)
0 Top Cover (Dirty)
0 Tub (Bending)
2 Tub (Black Dot)
2 Tub (Black Spot)
0 Tub (Dirty)
0 Tub (Bolong)
0 Tub (Bubble)
0 Tub (Crack)
0 Tub (Dented)
0 Tub (Flashes)
0 Tub (Flowmark)
0 Tub (Leaking)
0 Tub (Over Cutting)
0 Tub (Runner Bolong)
0 Tub (Rapet)
0 Tub (NG)
2 Tub (Scratch)
0 Tub (Short Material)
0 Tub (White Mark)
0 Valve Assy (Crack)
0 Valve Assy (Cap Atas Flashes)
0 Valve Assy (Cap Atas No Standar)
0 Valve Assy (Cap Atas No Lock)
0 Valve Assy (Cap Flashes)
0 Valve Assy (Short)
0 Valve Assy (Cap Leaking)
0 Valve Assy (Cap Atas Rubber Broken)
0 Valve Assy (Cover Leaking)
0 Valve Assy (Cover No Lock)
0 Valve Assy (Conector Cap Atas No Tight)
0 Valve Assy (Drain Hose Wash and Spin)
0 Valve Joint (Broken)
0 Valve Joint (Kepanjangan)
0 Valve Joint (Kependekan)
0 Valve Joint (No Lock)
0 Valve Joint (Loose)
0 Valve Joint (No Standar)
0 V-belt (Bending)
0 V-belt (Tidak Rata)
0 V-belt (Flashes)
0 V-belt (Noise)
0 V-belt (Tight)
0 V-belt (Loose)
0 Wash Action (Shaft Short)
0 Wash Action (No Lock)
0 Wire Harness (No Connect)
2 Wash Motor (Anti Vib rubber no lock)
0 Wash Motor (No Function)
0 Wash Motor (Noise)
0 Wash Motor (Tight)
0 Wash Motor (No Label)
0 Wash Motor (Rating NG)
0 Wash Motor (Hight Watt)
0 Wash Motor (IW NG)
0 Wash Motor (Low Rotation)
0 Wash Motor (No Screw)
0 Wash Motor (One Rotate)
0 Wash Motor (Over Heat)
2 Wash Motor (Rivet Lose)
0 Wash Motor (Screw Mendem)
0 Wash Motor (Rubber Noise)
0 Wash Motor (Rubber Lose)
0 Wash Motor (Rubber No Lock)
0 Wash Motor (Short)
0 Wash Motor (Wire Broken)
0 Wash Motor (Wire No Connect)
2 Wash Timer (One Rotate)
0 Wash Timer (Error)
0 Wash Timer (Intermitten)
0 Wash Timer (Lose)
0 Wash Timer (No Function)
0 Wash Timer (No Off)
0 Wash Timer (No Have Pin)
0 Wash Timer (Rating NG)
0 Wash Timer (Short)
0 Wash Timer (Short Electric)
0 Wash Timer (Wrong Position)
0 Wash Timer (Wrong Wire)
0 Wash Timer (Standar)
0 Wash Timer (Tight)
0 Wash Timer (Wire Broken)
0 Wash Timer (Wire Kependekan)
0 Wash Timer (Wire No Connect)
0 Water Proof (Cover Hole Flashes)
0 Water Proof (Cover Bending)
0 Water Supply (Selector Bending)
0 Water Supply (Selector Black Dot)
0 Water Supply (Selector Guide No Lock)
0 Water Selector (Tight)
0 Water Selector (Black Dot)
0 Water Supply (Knob No Lock)
0 Water Supply (Guide Flashes)
0 Water Supply (Guide Bending)
PAP
Bearing Holder (Crack)
Bearing Holder (Wrong) Ctrl panel 0 Wash / Spin Timer Knob
Bearing Holder (No Rubber) Ctrl panel 0 Control panel Scracth screat 8/9
Bearing Holder (No Screw) Ctrl panel 0 Control panel Scracth screat 6/7
Bearing Holder (Nut No Lock) 0 Knob 6 / 7 Kg
Bearing Holder (Rubber Broken) 0 Spin Timer Lose
Bearing Holder (Screw No Lock) 0 Wash Timer Lose
Bearing Holder (Lose) 0 Knob Wrong Position
Bellow (Broken) 0 Timer Knob No lock
Bellow (Leaking) 0 Timer Knob Wire No Lock
Bellow (No Lock) 0 Knob No Lock
Bellow (Ngelipet)
Brake Joint (Broken)
Brake Joint (Jam In)
Brake Joint (Salah Pasang)
Brake Joint (Belum Dipasang)
Brake Joint (No Lock)
Brake Joint (Twisted Wire Lid Switch)
Drain Valve (Broken)
Drain Valve (Crack)
Drain Valve (No Lock)
Drain Valve (Jam In)
Drain House (Leakage)
Flange Basket (No Screw)
Flange Basket (No Center)
Flange Basket (Screw Broken)
Flange Basket (Screw Lose)
Flange Basket (Screw Gap)
Flange Basket (Screw No Lock)
Flange Basket (Wrong Position)
Flange Basket (Noise)
I/W (Palet Basah)
No Over Flow (Broken)
No Over Flow (Belum Dipasang)
Over Flow (Pipe No Lock)
Over Flow (Pipe Tidak Terpasang)
Pulsator (Noise)
Pulsator (No Lock)
Pulsator (No Screw)
Pulsator (Screw No Lock)
Pulsator (Screw No Tight)
Pulsator (Screw Broken)
Pulsator (Scratch)
Pulsator Touching (Shaft Holder Screw No Lock)
Shaft Holder (Broken)
Shaft Holder (No Rubber)
Shaft Holder (No Screw)
Shaft Holder (Noise)
Shaft Holder (Rubber No Lock )
Shaft Holder (Screw No Lock)
Shaft Holder (Loose)
Spin Basket (Crack)
Spin Basket (No Screw)
Spin Basket (Screw Drat Lose)
Spin Basket (Screw Wrong Position)
Spin Basket (Seret)
Tub (Bocor)
Tub (Crack)
Tub (Dented)
Tub (Salah Pasang)
Tub (Scratch)
Tub Runner Gate (Broken)
Valve Assy (Conector Cap and Top 6/7kg)
Valve Assy (Drain Hose Bocor)
Valve Assy (Drain Hose Loose)
Valve Assy (Drain Hose Broken)
Valve Assy (Drain Hose No Lock)
Valve Assy (Drain Hose Salah Pasang)
Valve Assy (Drain Hose Bolong)
V-belt (Tidak Terpasang)
V-belt (Loose)
V-belt (Noise)
V-belt (Dirty)
Water Selector Cook (Patah)
AC Cord (Broken)
AC Cord (Wire Broken)
AC Cord (Tidak Terpasang)
AC Cord (Wire No Connect)
Arm Spring (Tidak Terpasang)
Arm Spring (Loose)
Arm Spring (No Lock)
Brake Arm (Noise)
Brake Pad (Touching)
Brake Wire (Broken)
Brake Wire (Jam In)
Brake Wire (No Lock)
Brake Wire (Salah Pasang)
Brake Wire (Crack)
Brake Wire (Lepas)
Brake Plate (No Ring)
Brake Wheel (No Lock)
Brake Wheel (Hole Screw No Center)
Brake Wheel (Nut No Lock )
Brake Wheel (Screw Broken)
Brake Wheel (Screw Loss)
Brake Wheel (Screw No Lock)
Brake Wheel (No Screw)
Brake Wheel (Tight)
Brake Wheel (Ada screw)
Capacitor (Wire No Connect)
Capacitor (Wire Jam In)
Capacitor (Salah Pasang)
Coil Spring (No Lock)
Coil Spring (Noise)
Cord Stopper (Broken)
Fuse (Wire Broken)
Fuse (No Function)
Ground Wire (Broken)
Ground Wire (Label Tidak Terpasang)
Ground Wire (Screw No Lock)
Hose Hook (Jam In)
Inner Hose (Broken)
Plastic Base (Scratch)
Plastic Base (Black Dot)
Plastic Base (Broken)
Plastic Base (Crack)
Plastic Base (No Lock)
Plastic Base (No Screw)
Plastic Base (Screw Miring)
Plastic Base (Screw No Lock)
Pulley (Screw No Lock)
Pulley (No Lock)
Pulley (Crack)
Spin Motor (No Ring)
Spin Motor (Screw No Tight)
Spin Motor (No Screw)
Spin Motor (Wire Black No Connect )
Spin motor (Wire Broken)
Spin Motor (Wire Jam In)
Spin Motor (Wire Lepas)
Spin Motor (No Function)
Spin Motor (Wire No Connect)
Spin Motor (Didalamnya Ada Screw)
Fan Pulley (No Lock)
Fan Pulley (Crack)
Fan Pulley (Salah Pasang)
Fan Pulley (Screw Lost)
Fan Pulley (Screw No Lock)
Fan Pulley (Screw Nut No Lock)
Fan Pulley (No Center)
Wash Motor (No Screw)
Wash Motor (Rubber Broken)
Wash Motor (Rubber No Lock)
Wash Motor (Salah Pasang)
Wash Motor (Screw No Lock)
Wash Motor (Screw Mendem)
Wash Motor (Wire No Connect)
Wash motor (Ada Screw)
Lid Switch (Bending)
Lid Switch (No Connect)
Lid Switch (No Lock)
Lid Switch (No Screw)
Lid Switch (Wire Broken)
Lid Switch (Wire Loose)
Lid Switch (Wire Jam In)
Lid Switch (Wire No Lock)
Lid Switch (Wire No Connect)
Lid Switch (Wire Twisted)
Lid Switch (Salah Pasang)
Lid Switch (Socket Loose)
Lid Switch (No Function)
Spin Dry Lid (Scratch)
Spin Dry Lid (Bending)
Spin Dry Lid (Over Cut)
Spin Dry Lid (Pecah)
Spin Dry Lid (No Lock)
Spin Dry Lid (Salah Pasang)
Spin Dry Lid (Nyangkut)
Top Cover (Crack)
Top Cover (No Screw)
Top Cover (Scratch)
Top Cover (No Lock)
Top Cover (Screw No Lock)
Top Cover (Salah Pasang)
Valve Joint (Broken)
Valve Joint (Jam In)
Valve Joint (Kepanjangan)
Valve Joint (Twisted)
Valve Joint (Nyangkut)
Valve Joint (Salah Pasang)
Valve Joint (Tidak Terpasang / Lost)
Valve Joint (Sobek)
Water Selector Cock (Broken)
Water Selector Cock (Tidak Terpasang)
Water Selector Cock (Wrong Position)
Water Selector (Hook Broken)
Water Selector (Hook No Lock)
Water Selector (Hook Belum Dipasang)
Water Selector (Salah pasang)
Water Supply (Guide No Lock)
Water Supply (Guide No Hook)
Water Supply (Guide Tidak Terpasang)
Water Supply (Guide Hook Broken)
Water Supply (Guide Wrong Position)
Inner Lid (Patah)
Changebling (Lepas)
Control Panel (Pin Lock Broken)
Control Panel (Crack)
Control Panel (Dent)
Control Panel (Gap)
Control Panel Gap (Backside)
Control Panel (Hook Broken)
Control Panel (No Lock)
Control Panel (No Screw)
Control Panel (Screw No Lock)
Control Panel (Scratch)
Control Panel (Salah Pasang)
Control Panel (White Mark)
Hose Hook (Tidak terpasang)
Kabel (Terjepit)
Knob Drain (Mendem)
Knob (Broken)
Knob (No Lock)
Knob (Scratch)
Knob (Seret)
Knob (Lose)
Knob (Wrong Position)
Plate Spring (Lepas)
Plate Spring (Lose)
Plate Spring (No Lock)
Plate Spring (Tidak Terpasang)
Printing Panel (Scratch)
Spin Timer (No Lock)
Spin Timer (Wire Broken)
Spin Timer (Wire No Connect)
Spin Timer (Wire Jam In)
Spin Timer (Wire Twisted)
Spin Timer (Wrong Position)
Spin Timer (Screw No Lock)
Wash Action Shaft (Lepas)
Wash Action Shaft (Broken / Patah)
Wash Action Shaft (No Lock)
Wash dan Spin Timer (Error)
Water Proof (Salah Pasang)
Wash Timer (No Function)
Wash Timer (Wire Broken)
Wash Timer (Wire No Connect)
Wash timer (Wire No Lock)
Wash timer (No Lock)
Wash Timer (Wire Jam In)
Wash Timer (Wire Tidak Terpasang)
Wash Timer (Wire Twisted)
Wash Timer (Kabel Kepanjangan)
Water Selector (No Lock)
Water Selector (Jam In)
Water Selector (Wrong Position)
Water Selector (No Center)
Water Selector (Beda Warna)
Water Supply (Guide Touching To Basket)
Water Supply (Knob No Lock)
Water Supply (Selector Broken)
Water Supply (Selector No Lock)
Wire Harness (Terjepit)
Wire Harness (Salah pasang)
Wire Harness (No Connect)
Spin & Wash Motor (Wire Short)
Wire Harness (Twisted)
Wire Harness (Loose)
Wire Harness (Wrong Connect)
1 2-Jun-22 ES-T90MW-HK Drain Valve 2

ES-T85CR-VK Fan Pulley 1
ES-T85CR-VK Lid Switch 1
ES-T90MW-PK Drain Hose 1
ES-T90MW-PK Valve Assy 1
ES-T90MW-PK Wash Timer 1
ES-T90MW-PK Spin Timer 1
2 3-Jun-22 ES-T75NT-BL Drain Valve 1

EST75NTBL Tub 1
ES-T95CR-BK Flange Basket 1
3 6-Jun-22 ES-T70MW-BL Drain Valve 1

ES-T1090-VK Flange Basket 1
ES-T1090-VK Drain Valve 2
ES-T70MW-BL Brake Plate 1
ES-T70MW-BL Flange Basket 1
ES-T70MW-BL Lid Switch 1
4 7-Jun-22 ES-T79SJ-PK Spin Dry Basket 11

ES-T70MW-LC Lid Switch 1
ES-T96CL-HK Tub 1
ES-T79SJ-PK Wash Timer 1
ES-T79SJ-PK Wash Timer 1
5 8-Jun-22 ES-T79SJ-PK Drain Valve 4

ES-T77F-PPK Spin Motor 1
ES-T85CR-VK Spin Dry Basket 2
ES-T90MW-HK Fan Pulley 1
ES-T90MW-HK Wash Motor 1
51
DROP
Line Process
Cause
Leaking (P) 2
Screw No Lock (P) 1
Cover No Screw (P) 1
Short (P) 1
Cap Atas Rubber Broken (P) 1
No Function (P) 1
No Off (P) 1
Intermitten (P) 1
Leaking (P) 1
Black Spot (P) 1
Screw No Lock 1 1
Short (P) 2
Intermitten (P) 1
No Function (P) 1
Cap No lock (P) 1

No Center (P) 1
Rubber Position NG (P) 2
Bending (P) 1
Screw No Lock (P) 1
No Lock (P) 1
Balancer Lose (P) 11

Leaking (P) 1
Cap No lock (P) 2
Socket Loose (P) 1
Black Dot (P) 1
One Rotate (P) 1
(No Function) 1
Cap No lock (P) 4

No Function (P) 1
Hole No Center (P) 2
No Lock 1
Noise (P) 1
0 1 1 0 0 0 49
TRANSFER
Vendor Main Assy
1 Brake Plate (Bending) Cabinet 0
0 Drain Valve (Dented) Pltc base 0
4 Drain Valve (Leaking) Pltc base 0
2 Drain Valve (Rubber Position NG) Pltc base 0
0 Drain Valve (Double Spring) Pltc base 0
7 Drain Valve (Cap No lock) Pltc base 0
1 Lid Switch (Cover No Screw) Pltc base 0
0 Plastic Base (Dirty) Pltc base 0
0 Rubber Foot (Tidak Terpasang) Top Cover 0
0 Shaft Holder (Bending) Top Cover 0
0 Spin Dry Basket (Balancer Barry) Top cover 0
0 Spin Dry Basket (Balancer Crack) Top cover 0
0 0 Spin Motor (Hight Watt) Ctrl panel 0
0 Spin Motor (Vibrate) Ctrl panel 0
0 Spin Timer (No Have pin ) Ctrl panel 0
3 Spin Timer (Intermitten) Ctrl panel 0
0 Spin Timer (NG) Crtl Panel 0
0 Spin Timer (No Pin) Crtl Panel 0
0 Spin Timer (One Rotate) Ctrl panel 0
0 Spin Timer (Tight) Ctrl panel 0
0 Spin Timer (Pin No Standar) Crtl Panel 0
0 Spin Timer (Wire Kepanjangan) Crtl Panel 0
0 Top Cover (Bubble) Wiring 0
0 Top Cover (Crack)
0 Top Cover (Gap)
0 Top Cover (Short)
0 Top Cover (Over Cutting)
0 Tub (Bending)
2 Tub (Black Dot)
1 Tub (Black Spot)
0 Tub (Dirty)
0 Tub (Bolong)
0 Tub (Bubble)
0 Tub (Crack)
0 Tub (Dented)
0 Tub (Flashes)
0 Tub (Flowmark)
0 Tub (Leaking)
0 Tub (Rapet)
0 Tub (NG)
0 Tub (Scratch)
0 Tub (White Mark)
0 V-belt (Bending)
0 V-belt (Flashes)
0 V-belt (Noise)
0 V-belt (Tight)
0 V-belt (Loose)
0 Wash Timer (Lose)
PAP
Bellow (Ngelipet)
Drain House (Leakage)
Drain Valve (Crack)
Pulsator (No lock)
Pulsator (No Screw)
Pulsator (Scratch)
Spin Basket (Crack)
Spin Basket (Seret)
Tub (Bocor)
Tub (Crack)
Tub (Dented)
Tub (Salah Pasang)
Tub (Scratch)
V-belt (Loose)
V-belt (Dirty)
AC Cord (Broken)
Arm Spring (Loose)
Brake Arm (Noise)
Brake Wire (Broken)
Brake Wire (Jam In)
Brake Wire (Crack)
Brake Wire (Lepas)
Brake Wheel (Tight)
Coil Spring (Noise)
Fuse (Wire Broken)
Fuse (No Function)
Hose Hook (Jam In)
Inner Hose (Broken)
Pulley (No Lock)
Pulley (Crack)
Fan Pulley (Crack)
Fan Pulley (No Center)
Top Cover (Crack)
Top Cover (Scratch)
Top Cover (No Lock)
Valve Joint (Sobek)
Inner Lid (Patah)
Changebling (Lepas)
Control Panel (Gap)
Kabel (Terjepit)
Knob Drain (Mendem)
Knob (Broken)
Knob (No Lock)
Knob (Scratch)
Knob (Seret)
Knob (Lose)
Plate Spring (Lose)
1 2-Jun-22 ES-T85CR-VK Lid Switch 2

ES-T85CR-VK Bearing Holder 1
2 3-Jun-22 ES-T90MW-PK Wash Motor 1

ES-T90MW-PK Fan Pulley 1
ES-T75NT-PK Fan Pulley 1
3 6-Jun-22 ES-T95CR-PK Drain Valve 3

ES-T70MW-BL Plastic Base 1
ES-T70MW-BL Lid Switch 1
ES-T70MW-BL Drain Valve 2
ES-T70MW-BL Control Panel 1
ES-T70MW-BL Tub 1
ES-T70MW-BL Spin Timer 1
ES-T70MW-BL Wash Timer 1
4 7-Jun-22 ES-T79SJ-BL Drain Valve 4

ES-T79SJ-BL Plastic Base 4
ES-T79SJ-BL Wash Timer 8
ES-T79SJ-BL Wash Timer 2
5 8-Jun-22 ES-T85CR-VK Tub 1

ES-T85CR-VK Lid Switch 1
ES-T90MW-HK Lid Switch 1
ES-T90MW-HK Fan Pulley 1
ES-T85CR-VK Wash Timer 1
41
DROP
Mei
Line Process
Cause
(Socket No Connect (P) 2
Nut No Lock (P) 1
Rivet Lose (P) 1

Noise Screw (P) 1
Screw No Lock 1
No Off (P) 1
Leaking (P) 3
Black Spot (P) 1
Socket Loose (P) 1
Cap No Lock (P) 2
Bending (P) 1
Crack (P) 1
No Function (P) 1
Intermitten (P) 1
Leaking (P) 4
Short Material (P) 4
One Rotate (P) 8
No Function (P) 2
Over Cutting (P) 1

Plate Tilted (P) 1
No Connect 1
Noise Screw (P) 1
One Rotate (P) 1
0 1 2 1 0 0 37
TRANSFER
Vendor Main Assy
2 Drain Valve (Cap No Lock) Pltc base 0
1 Fan Pulley (Kepala Screw No Standar) Pltc base 0
2 Fan Pulley (Noise Screw) Pltc base 0
2 Lid Switch (Socket No Connect) Pltc base 0
1 Lid Switch (Plate Tilted) Pltc base 0
0 0 Spin Motor (Rivet Lose) Ctrl panel 0
0 Spin Timer (No Pin) Ctrl panel 0
0 Spin Timer (Tight) Crtl Panel 0
0 Top Cover (Crack)
0 Top Cover (Gap)
0 Top Cover (Short)
0 Tub (Bending)
0 Tub (Black Dot)
0 Tub (Black Spot)
0 Tub (Dirty)
0 Tub (Bolong)
0 Tub (Bubble)
0 Tub (Crack)
0 Tub (Dented)
0 Tub (Flashes)
0 Tub (Flowmark)
0 Tub (Leaking)
0 Tub (Rapet)
0 Tub (NG)
0 Tub (Scratch)
0 Tub (White Mark)
0 V-belt (Bending)
0 V-belt (Flashes)
0 V-belt (Noise)
0 V-belt (Tight)
0 V-belt (Loose)
0 Wash Timer (Lose)
PAP
Bellow (Ngelipet)
Drain Valve (Crack)
I/W (Palet Basah)
Pulsator (No Lock)
Pulsator (No Screw)
Pulsator (Scratch)
Spin Basket (Crack)
Spin Basket (Seret)
Tub (Bocor)
Tub (Crack)
Tub (Dented)
Tub (Salah Pasang)
Tub (Scratch)
V-belt (Loose)
V-belt (Noise)
V-belt (Dirty)
AC Cord (Broken)
Arm Spring (Loose)
Brake Arm (Noise)
Brake Wire (Broken)
Brake Wire (Jam In)
Brake Wire (Crack)
Brake Wire (Lepas)
Brake Wheel (Tight)
Coil Spring (Noise)
Fuse (Wire Broken)
Fuse (No Function)
Hose Hook (Jam In)
Inner Hose (Broken)
Plastic Base (Black Spot)
Pulley (No Lock)
Pulley (Crack)
Fan Pulley (Crack)
Top Cover (Crack)
Top Cover (Scratch)
Top Cover (No Lock)
Valve Joint (Sobek)
Inner Lid (Patah)
Changebling (Lepas)
Control Panel (Gap)
Kabel (Terjepit)
Knob Drain (Mendem)
Knob (Broken)
Knob (No Lock)
Knob (Scratch)
Knob (Seret)
Knob (Lose)
Plate Spring (Lose)
1 2-Jun-22 ES-T85CR-BK Drain Valve 3

ES-T90MW-PK Wash Motor 1
ES-T85CR-BK Tub 1
ES-T90MW-HK Rubber Foot 3
ES-T90MW-HK Plastic Base 1
ES-T90MW-HK Valve Assy 1
ES-T90MW-HK Wash Timer 1
2 3-Jun-22 ES-T95CR-BK Drain Valve 5

ES-T95CR-BK Bellow Broken 1
3 6-Jun-22 ES-T70MW-BL Drain Valve 4

ES-T95CR-PK Drain Valve 3
ES-T70MW-PK Drain Hose 1
ES-T70MW-PK Bearing Holder 1
ES-T1090-VK Top Cover 2
ES-T70MW-PK Valve Joint 1
ES-T70MW-PK Lid Switch 1
4 7-Jun-22 ES-T96CL-HK Tub 1

ES-T97CM-BL Drain Valve 1
ES-T96CL-HK Lid Switch 1
ES-T96CL-HK Pulsator 1
ES-T96CL-HK Bearing Holder 1
8 8-Jun-22 ES-T77DA-RK Control Panel 1

ES-T77DA-RK Knob 1
ES-T90MW-HK Spin Motor 1
ES-T85CR-PK Tub 3
ES-T77DA-RK Tub 1
ES-T85CR-PK Drain Valve 2
ES-T85CR-PK Control Panel 1
ES-T85CR-PK Top Cover 1
ES-T85CR-PK Flange Basket 1
ES-T90MW-HK Plastic Base 1
49
E DROP
JUNI
Line Process
Cause
Leaking (P) 3
Noise (P) 1
Scratch (P) 1
Tidak Terpasang (P) 3
Black Dot (P) 1
Cap Atas Rubber Broken (P) 1
Short (P) 1
Leaking (P)
(Bolong / Short Material) 5
Leaking (P) 4
No Lock 3
Broken (P) 1
Noise (P) 1
Crack (P) 2
Jam In (P) 1
Cover NG (P) 1
One Rotate (P) 1
Black Dot (P) 1

No Lock 1
Bending (P) 1
Screw No Lock (P) 1
No Rubber (P) 1
Black Dot (P) 1

No Lock (P) 1
No Function (P) 1
Scratch (P) 3
Crack 1
Leaking (P) 2
No Lock (P) 1
Black Dot (P) 1
Screw No Lock 1
Black Dot (P) 1
0 6 0 1 0 0 41
TRANSFER
Vendor Main Assy
1 Bearing Holder (No Rubber) Cabinet 0
1 Control Panel (No Lock) Cabinet 0
0 Drain Hose (Leakage) Pltc base 0
0 Drain Hose (Broken) Pltc base 0
0 Drain Valve (Short) Pltc base 0
0 Drain Valve (Broken) Pltc base 0
0 Drain Valve (Cap No Lock) Pltc base 0
1 Lid Switch (Cover NG) Pltc base 0
0 Plastic Base (Black Spot) Top Cover 0
2 Plastic Base (Black Dot) Top Cover 0
0 Plastic Base (No Rubber Foot) Top Cover 0
0 Pulsator (Black Dot) Top Cover 0
0 Pump Switch (Crack) Top cover 0
0 Pump Switch (Cover Broken) Top cover 0
0 Pump Switch (No Standart) Top cover 0
3 Rubber Foot (Tidak Terpasang) Top cover 0
0 Snap Spring (Bending) Ctrl panel 0
0 Spin Dry Basket (Leaking) Ctrl panel 0
0 Spin Dry Basket (Balancer Lose) Ctrl panel 0
0 Spin Dry Basket (Balancer Barry) Ctrl panel 0
0 0 Spin Motor (One Rotate) Ctrl panel 0
0 Spin Motor Wire (No Connect) Crtl Panel 0
0 Spin Motor (Wrong Rotate) Crtl Panel 0
2 Spin Motor (NG) Crtl Panel 0
0 Spin Timer (No Have pin ) Crtl Panel 0
0 Spin Timer (Lose) Ctrl panel 0
0 Spin Timer (No Function) Ctrl panel 0
0 Spin Timer (No Pin) Wiring 0
0 Spin Timer (One Rotate) Wiring 0
0 Spin Timer (Tight) Wiring 0
0 Spin Timer (Pin No Standar) Wiring 0
0 Spin Timer (Wire No Tape)
0 Top Cover (Bending)
1 Top Cover (Black Dot)
2 Top Cover (Crack)
0 Top Cover (Gap)
0 Top Cover (Short)
0 Top Cover (Dirty)
0 Tub (Bending)
1 Tub (Black Dot)
0 Tub (Black Spot)
0 Tub (Dirty)
0 Tub (Bolong)
0 Tub (Bubble)
0 Tub (Crack)
0 Tub (Dented)
0 Tub (Flashes)
0 Tub (Flowmark)
0 Tub (Leaking)
0 Tub (Rapet)
0 Tub (NG)
3 Tub (Scratch)
0 Tub (White Mark)
0 V-belt (Bending)
0 V-belt (Flashes)
0 V-belt (Noise)
0 V-belt (Tight)
0 V-belt (Loose)
0 Wash Timer (Lose)
PAP
Bellow (Ngelipet)
Drain Valve (Crack)
I/W (Palet Basah)
Pulsator (No Lock)
Pulsator (No Screw)
Pulsator (Scratch)
Spin Basket (Crack)
Spin Basket (Seret)
Tub (Bocor)
Tub (Crack)
Tub (Dented)
Tub (Salah Pasang)
Tub (Scratch)
V-belt (Loose)
V-belt (Dirty)
AC Cord (Broken)
Arm Spring (Loose)
Brake Arm (Noise)
Brake Wire (Broken)
Brake Wire (Jam In)
Brake Wire (Crack)
Brake Wire (Lepas)
Brake Wheel (Tight)
Coil Spring (Noise)
Fuse (Wire Broken)
Fuse (No Function)
Hose Hook (Jam In)
Inner Hose (Broken)
Pulley (No Lock)
Pulley (Crack)
Fan Pulley (Crack)
Top Cover (Crack)
Top Cover (Scratch)
Top Cover (No Lock)
Valve Joint (Sobek)
Inner Lid (Patah)
Changebling (Lepas)
Control Panel (Gap)
Kabel (Terjepit)
Knob Drain (Mendem)
Knob (Broken)
Knob (No Lock)
Knob (Scratch)
Knob (Seret)
Knob (Lose)
Plate Spring (Lose)
1 2-Jun-22 ES-T90MW-BK Wash Motor 3

ES-T85CR-VK Tub 2
ES-T90MW-BK Pulsator 3
ES-T90MW-BK Pulsator 3
ES-T85CR-VK Control Panel 1
ES-T90MW-BK Top Cover 1
ES-T90MW-BK Wash Timer 1
ES-T90MW-BK Fan Pulley 1
ES-T90MW-BK Spin Timer 1
2 3-Jun-22 ES-T75NT-PK Tub 1

ES-T75NT-PK Pulsator 1
3 6-Jun-22 ES-T70MW-BL Spin Dry Lid 3

ES-T95CR-VK Top Cover 1
ES-T95CR-VK Capacitor 1
ES-T70MW-BL Top Cover 1
ES-T70MW-BL Tub 1
ES-T70MW-BL Spin Dry Basket 1
ES-T70MW-BL Control Panel 1
4 7-Jun-22 ES-T86CL-HK Top Cover 3

ES-T86CL-HK Plastic Base 1
ES-T86CL-HK Spin Motor 2
ES-T86CL-HK Knob 2
ES-T70MW-LC Tub 1
ES-T79SJ-BL Lid Switch 1
ES-T86CL-HK Tub 1
ES-T86CL-HK Wash Timer 1
ES-T86CL-HK V-belt 1
ES-T86CL-HK Spin Motor Wire 1
5 8-Jun-22 ES-T77DA-RK Plastic Base 3

ES-T85CR-BK Spin Dry Basket 3
ES-T85CR-BK Control Panel 3
ES-T77DA-RK Control Panel 3
ES-T85CR-BK 3
ES-T85CR-BK 3
ES-T77DA-RK 1
ES-T85CR-BK 1
70
E DROP Mei
Line Process
Cause
Noise (P) 3
Scratch (P) 2
Bending (P) 3
Bending (P) 3
Black Dot (P) 1
Scratch (P) 1
One Rotate (P) 1
Screw No Lock (P) 1
No Off (P) 1
Scratch (P) 1
Bending (P) 1
No Off (P) 1
One Rotate (P) 1
Black Dot (P) 3

Scratch (P) 3
Short Material (P) 1
Crack (P) 1
Black Dot (P) 1
No Function (P) 1
Scratch (P) 1
No Lock (P) 1
Flashes (P) 1
Black Dot (P) 1
Bending (P) 1
Leaking (P) 1
White Mark (P) 3

Black Spot (P) 1
Rating NG (P) 2
Black Spot (P) 2
Flashes (P) 1
Socket Loose (P) 1
White Mark (P) 1
No Pin (P) 1
Broken (P) 1
No Connect (P) 1
Short Material (P)

Bending (P)
Danted (P)
Dent (P)
0 0 0 0 0 0 50
TRANSFER
Vendor Main Assy
0 Drain Valve (Broken) Pltc base 0
0 Lid Switch (Screw No Lock) Pltc base 0
0 Lid Switch (Lever Bending) Pltc base 0
0 Plastic Base (Dirty) Pltc base 0
0 Shaft Holder (Bending) Top Cover 0
0 Spin Dry Basket (Balancer Crack) Top cover 0
0 2 Spin Motor (Rating NG) Ctrl panel 0
0 Spin Timer (Intermitten) Ctrl panel 0
0 Spin Timer (No Pin) Crtl Panel 0
0 Spin Timer (Tight) Ctrl panel 0
0 Spin Timer (Wire Kepanjangan) Crtl Panel 0
0 Top Cover (Bubble) Wiring 0
1 Top Cover (Crack)
0 Top Cover (Gap)
0 Top Cover (Short)
0 Top Cover (Black Spot)
0 Tub (Bending)
2 Tub (Black Dot)
3 Tub (Black Spot)
0 Tub (Dirty)
0 Tub (Bolong)
1 Tub (Bubble)
0 Tub (Crack)
0 Tub (Dented)
2 Tub (Flashes)
0 Tub (Flowmark)
0 Tub (Leaking)
0 Tub (Rapet)
0 Tub (NG)
3 Tub (Scratch)
1 Tub (White Mark)
3 Valve Joint (Too Long)
0 V-belt (Bending)
0 V-belt (Flashes)
0 V-belt (Noise)
0 V-belt (Tight)
1 V-belt (Broken)
0 V-belt (Loose)
0 Wash Timer (Lose)
1 Wash Timer (No Pin)
PAP
Bellow (Ngelipet)
Drain Valve (Crack)
I/W (Palet Basah)
Pulsator (Noise)
Pulsator (No Lock)
Pulsator (No Screw)
Pulsator (Scratch)
Spin Basket (Crack)
Spin Basket (Seret)
Tub (Bocor)
Tub (Crack)
Tub (Dented)
Tub (Salah Pasang)
Tub (Scratch)
V-belt (Loose)
V-belt (Dirty)
AC Cord (Broken)
Arm Spring (Loose)
Brake Arm (Noise)
Brake Wire (Broken)
Brake Wire (Jam In)
Brake Wire (Crack)
Brake Wire (Lepas)
Brake Wheel (Tight)
Coil Spring (Noise)
Fuse (Wire Broken)
Fuse (No Function)
Hose Hook (Jam In)
Inner Hose (Broken)
Pulley (No Lock)
Pulley (Crack)
Fan Pulley (Crack)
Top Cover (Crack)
Top Cover (Scratch)
Top Cover (No Lock)
Valve Joint (Sobek)
Inner Lid (Patah)
Changebling (Lepas)
Control Panel (Gap)
Kabel (Terjepit)
Knob Drain (Mendem)
Knob (Broken)
Knob (No Lock)
Knob (Scratch)
Knob (Seret)
Knob (Lose)
Plate Spring (Lose)
2. PROBLEM FOUND DETAIL
< Des >
No Category Model Date S/N Problem Problem found Possibility cause( s ) QTY NG OK Action PIC Dead line
1
2 HOLD
2 MINOR
3
PT. SHARP ELECTRONICS INDONESIA

PQA WASHING MACHINE
< Feb 2019>

SUMMARY INCOMING PART QTY S o rting
No Date Supplier Part desc. Parts code Incoming Inspection NG Insp. Results Repaired Return Ok Remark Inspektor. Status

QC Meeting Jun 2022

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QC Meeting Jun 2022

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PT.

SHARP ELECTRONIC INDONESIA Acknowl edged Approved Checked Prepared by

LINE BY LINE QUALITY PERFORMANCE

0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 0

112 Ppm 0 0 0 0 Ppm 0 0 0

Cabinet 720,700 742 106,300 16 4 2 26 11 0 7 15 8 11 5 0 0 0 0 106,300 105

1,030 Ppm 555 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 988

Plastic base 720,700 556 106,300 36 13 5 10 5 0 4 14 4 10 7 0 0 0 0 106,300 108

771 Ppm 649 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 1,016

819 Ppm 216 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 310

Control panel 720,700 474 106,300 13 5 1 12 1 0 2 0 1 2 2 0 0 0 0 106,300 39

658 Ppm 301 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 367

720,700 2,362 106,300 76 25 11 52 19 0 16 30 14 27 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 106,300 285

3,277 Ppm 1,722 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 2,681

720,700 2,482 106,300 76 25 11 52 19 0 16 30 14 27 15 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 106,300 285

3,444 Ppm 1,722 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 2,681

720,700 2,821 106,300 125 49 52 134 68 0 90 96 96 106 100 0 0 0 0 106,300 916

3,914 Ppm 4,026 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 8,617

7,376 Ppm 5,550 Ppm 0 Ppm 0 Ppm 0 Ppm 0 Ppm 0 11,101

1. Total line drop

7,000 5 Biggest Problem:

Line Drop Juni 2022

No Date Model Problem Qty

1 2-Jun-22 ES-T85CR-PK Lid Switch 8

2 3-Jun-22 ES-T75NT-BL Plastic Base 3

3 6-Jun-22 ES-T1090-VK Drain Valve 11

4 7-Jun-22 ES-T86CL-HK Plastic Base 2

5 8-Jun-22 ES-T85CR-PK Plastic Base 3

Black Spot (P) 2

Black Dot (P) 3

No Date Model Problem Qty

1 2-Jun-22 ES-T90MW-HK Drain Valve 2

2 3-Jun-22 ES-T75NT-BL Drain Valve 1

3 6-Jun-22 ES-T70MW-BL Drain Valve 1

4 7-Jun-22 ES-T79SJ-PK Spin Dry Basket 11

5 8-Jun-22 ES-T79SJ-PK Drain Valve 4

Cap No lock (P) 1

Balancer Lose (P) 11

Cap No lock (P) 4

No Date Model Problem Qty

1 2-Jun-22 ES-T85CR-VK Lid Switch 2

2 3-Jun-22 ES-T90MW-PK Wash Motor 1

3 6-Jun-22 ES-T95CR-PK Drain Valve 3

4 7-Jun-22 ES-T79SJ-BL Drain Valve 4

5 8-Jun-22 ES-T85CR-VK Tub 1

Rivet Lose (P) 1

Over Cutting (P) 1

No Date Model Problem Qty

1 2-Jun-22 ES-T85CR-BK Drain Valve 3

2 3-Jun-22 ES-T95CR-BK Drain Valve 5

3 6-Jun-22 ES-T70MW-BL Drain Valve 4

4 7-Jun-22 ES-T96CL-HK Tub 1

8 8-Jun-22 ES-T77DA-RK Control Panel 1

Black Dot (P) 1

Black Dot (P) 1

No Date Model Problem Qty

1 2-Jun-22 ES-T90MW-BK Wash Motor 3

2 3-Jun-22 ES-T75NT-PK Tub 1

3 6-Jun-22 ES-T70MW-BL Spin Dry Lid 3

4 7-Jun-22 ES-T86CL-HK Top Cover 3

5 8-Jun-22 ES-T77DA-RK Plastic Base 3

Black Dot (P) 3