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PT.

PLN (Persero)

No.Kontrak: 004.PJ/DAN.01.03/8430000/2021

PT.CITRAMASJAYA TEKNIKMANDIRI

Manufacturer /Supplier Manufacturer /Supplier Dwg.No

Project Title:

Pekerjaan Pengadaan barang dan jasa Konstruksi T/L 150 KV Marisa-Moutong (Section 2)

Total Page : 1-9 Page


Dociment /Drawing Title:

INSPECTION TEST PLAN FITTING ACESSORIES


Doc. No.

004.PJ-MMS2-01-00-Q-ITP-A2-003.1

0 28 September 21 9 Issued for Approval QAQC QHSE Manager Project Manager


REV DATE PAGES DESCRIPTION PREPARED CHECKED APPROVED
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 1 / 13

Pekerjaan Pengadaan barang dan jasa Konstruksi T/L 150 KV Marisa-Moutong (Section 2)
Project Name

Activity ITP Fitting Accessories


Reference TPG 0PGW (NEN)

HIROSTICAL SHEET

Rev Date Description


00 28 September 2021 Issued For Approval
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 2 / 13

CONTENTS

No Content Page
3
1 GENERAL

3
2 AIM

3
3 INSPECTION AND TEST EQUIPMENT

3
4 QUALITY RECORDS

4
5 ATTACHMENT
INSPECTION TEST PLAN FITTING ACESSORIES
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PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 3 / 13

1 GENERAL

All of transmission line fittings accessories sample for FAT test, unless otherwise specified by the purchaser the test shall be conform to
this normative.The number of factory acceptance test (FAT) sample proposed by the manufacturer shall be agreed by purchaser.If there
is a additional and or change in the type and number of samples purchaser should provide information to the manufacturer and should
ensure that the sample complies with the required on the FAT.All of fittings components except those specified by the purchaser, all
dimensions,Galvanize and mechanical properties must match the drawing reference agreed in the contract by supplier and purchaser .
2 AIM

To carried-out of test of all transmission line fittings accessories product to ensure the product will meet the requirements standard
conducted and witnessed by end client,consultant and contractor. he inspection process or FAT MATERIAL INSPECTION

3 INSPECTION AND TEST EQUIPMENT


3.1 Calibration.
3.2 Reference
3.3 Inspection and Testing
3.4 Receiving Inspection and Testing
3.5 Final Inspection and Testing

4 QUALITY RECORDS
Record sufficient to verify the effective operation of the quality system and demonstrating achievement of required quality shall be
identified collected, indexed, filed, stored, maintained and the disposition identified. The records shall be legible and identifiable
with items, products, materials or function involved
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 4 / 13

.Records to be maintained shall include:


 Design documents
 Vendor & subcontractor assessments
 Surveillance inspection reports.
 Purchase orders and subcontractor records.
 Inspection plans, reports and records.
 Test reports
 Calibration records

5 ATTACHMENT
Inspection Test plan Check List Fitting Acessories
Pekerjaan Pengadaan barang dan jasa Konstruksi T/L 150 KV Marisa-Moutong (Section 2)
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 5 / 13
Inspection/Test
sk Documment Document Activity
Task Description Acceptance Criteria Record Notes/Remark
No. Verifying Reference
Uraian Pekerjaan
Verifikasi dokument Referensi dokument
Kriteria Penerimaan Rekaman VEN CTI PLN Catatan
DOR
1. BOW SHACKLE FAT BS3288 -1 (2014) The dimensions were
Procedure,TPG,Drawing clause 4.5 checked as shown in 1.PART NO,=ID0941-000
Approved IEC-61284 (1997) Test DRAW NO=DI3823
1. Dimension and assembly PLP’s
Appearance clause 7 & 8 component drawings, A Report P/W W W CAPACITY=210kN
visual examination was QTY ORDER=624
conducted on the QTY =5
component to check all SAMPLE
markings were
correct and legible. 2.PART NO,=ID0419-000
DRAW NO=DI3557
CAPACITY=120kN
QTY ORDER=642
QTY =5
SAMPLE

2. Galvanizing FAT AS/NZ 4680:1999 The Coating thickness Test P/W W W 1.PART NO,=ID0941-000
Procedure,TPG,Drawing clause 8.2 shall conform to table 2 Report
Approved
DRAW NO=DI3823
IEC-61284 (1997) and 3 of the ISO 1461 CAPACITY=210kN
clause 10 Standard.The minimum QTY ORDER=624
local coating shall be QTY =5
75μm and inimum SAMPLE
average coating is
85μm 2.PART NO,=ID0419-000
DRAW NO=DI3557
CAPACITY=120kN
QTY ORDER=642
QTY =5
SAMPLE

3. Mechanical Test FAT BS 3288 -1 (2014) -For SMFL=120 Test P/W W W 1.PART NO,=ID0941-000
Procedure,TPG,Drawing Clause KN,SMDL=84 KN Report
Approved
DRAW NO=DI3823
6.2 -For SMDL=210
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 6 / 13
Inspection/Test
sk Documment Document Activity
Task Description Acceptance Criteria Record Notes/Remark
No. Verifying Reference
Uraian Pekerjaan
Verifikasi dokument Referensi dokument
Kriteria Penerimaan Rekaman VEN CTI PLN Catatan
DOR
IEC-61284 (1997) KN,SMDL=147 KN CAPACITY=210kN
clause QTY ORDER=624
11
QTY =5
SAMPLE

2.PART NO,=ID0419-000
DRAW NO=DI3557
CAPACITY=120kN
QTY ORDER=642
QTY =5
SAMPLE

2. YOKE PLATE FAT 1.PART NO,=P00037-000


1.Dimension and Procedure,TPG,Drawing BS3288 -1 (2014) The dimensions were Test P/W W W DRAW NO=DI3265
Appearance Approved clause 4.5 checked as shown in Report
CAPACITY=210kN
IEC-61284 (1997) assembly PLP’s
clause 7 & 8 QTY ORDER=486
component drawings, A QTY =5
visual examination was SAMPLE
conducted on the
component to check all
markings were
correct and legible.

2. Galvanizing FAT AS/NZ 4680:1999 The Coating thickness Test P/W W W 1.PART NO,=P00037-000
Procedure,TPG,Drawing clause 8.2 shall conform to table 2 Report
Approved
DRAW NO=DI3265
IEC-61284 (1997) and 3 of the ISO 1461 CAPACITY=210kN
clause 10 Standard.The minimum QTY ORDER=486
local coating shall be QTY =5
75μm and inimum SAMPLE
average coating is
85μm mass shall be the
average of 10
determinations over three-
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 7 / 13
Inspection/Test
sk Documment Document Activity
Task Description Acceptance Criteria Record Notes/Remark
No. Verifying Reference
Uraian Pekerjaan
Verifikasi dokument Referensi dokument
Kriteria Penerimaan Rekaman VEN CTI PLN Catatan
DOR
test area.
Acceptance criteria =
Minimum average
galvanize thickness = 85μm
3. Mechanical Test FAT BS 3288 -1 (2014) -For SMFL=120 Test P/W W W 1.PART NO,=P00037-000
Procedure,TPG,Drawing Clause KN,SMDL=84 KN Report
Approved
DRAW NO=DI3265
6.2 -For SMDL=210 CAPACITY=210kN
IEC-61284 (1997)
KN,SMDL=147 KN QTY ORDER=486
clause
11 QTY =5
SAMPLE

3 SOCKET CLWEVIS

1. Dimension and FAT BS3288 -1 (2014) The dimensions were Test P/W W W 1.PART NO,=ID0107-000
Appearance Procedure,TPG,Drawing clause 4.5 checked as shown in Report
Approved
DRAW NO=DI3394
IEC-61284 (1997) assembly PLP’s CAPACITY=210kN
clause 7 & 8 component drawings, A QTY ORDER=762
visual examination was QTY =5
conducted on the SAMPLE
component to check all
markings were
2.PART NO,=ID2750-000
correct and legible.
DRAW NO=DI5825
CAPACITY=120kN
QTY ORDER=414
QTY =5
SAMPLE

2. Galvanizing FAT AS/NZ 4680:1999 The Coating thickness Test P/W W W 1.PART NO,=ID0107-000
Procedure,TPG,Drawing clause 8.2 shall conform to table 2 Report
Approved
DRAW NO=DI3394
IEC-61284 (1997) and 3 of the ISO 1461 CAPACITY=210kN
clause 10 Standard.The minimum QTY ORDER=762
local coating shall be QTY =5
75μm and inimum SAMPLE
average coating is
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 8 / 13
Inspection/Test
sk Documment Document Activity
Task Description Acceptance Criteria Record Notes/Remark
No. Verifying Reference
Uraian Pekerjaan
Verifikasi dokument Referensi dokument
Kriteria Penerimaan Rekaman VEN CTI PLN Catatan
DOR
85μm 2.PART NO,=ID2750-000
DRAW NO=DI5825
CAPACITY=120kN
QTY ORDER=414
QTY =5
SAMPLE

3. Mechanical Test FAT BS 3288 -1 (2014) -For SMFL=120 Test P/W W W 1.PART NO,=ID0107-000
Procedure,TPG,Drawing Clause 6.3.2 KN,SMDL=84 KN Report
Approved
DRAW NO=DI3394
IEC-61284 (1997) -For SMDL=210 CAPACITY=210kN
clause
KN,SMDL=147 KN QTY ORDER=762
11
QTY =5
SAMPLE

2.PART NO,=ID2750-000
DRAW NO=DI5825
CAPACITY=120kN
QTY ORDER=414
QTY =5
SAMPLE

4 SUSPENSION
CLAMP
1. Dimension and FAT BS3288 -1 (2014) The dimensions were Test P/W W W 1.PART NO,=ID6632-000
Appearance Procedure,TPG,Drawing clause 4.5 checked as shown in Report
Approved
DRAW NO=DI7214
IEC-61284 (1997) assembly PLP’s CAPACITY=120kN
clause 7 & 8 component drawings, A QTY ORDER=552
visual examination was QTY =5
conducted on the SAMPLE
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 9 / 13
Inspection/Test
sk Documment Document Activity
Task Description Acceptance Criteria Record Notes/Remark
No. Verifying Reference
Uraian Pekerjaan
Verifikasi dokument Referensi dokument
Kriteria Penerimaan Rekaman VEN CTI PLN Catatan
DOR
component to check all
markings were
correct and legible.

2. Galvanizing FAT AS/NZ 4680:1999 The thickness of Zn Coat Test P/W W W 1.PART NO,=ID6632-000
Procedure,TPG,Drawing clause 8.2 were checked at random Report
Approved
DRAW NO=DI7214
IEC-61284 (1997) points on the appropriate
CAPACITY=120kN
clause 10 components of test sample
and the minimum coating QTY ORDER=552
mass shall be the average QTY =5
of 10 SAMPLE
determinations over three-
test area.
Acceptance criteria =
Minimum average
galvanize thickness = 85μm
3. Mechanical Test FAT BS 3288 -1 (2014) -For SMFL=120 Test P/W W W 1.PART NO,=ID6632-000
Procedure,TPG,Drawing Clause KN,SMDL=84 KN Report
Approved
DRAW NO=DI7214
6.2 -For SMDL=210 CAPACITY=120kN
IEC-61284 (1997)
KN,SMDL=147 KN QTY ORDER=552
clause
11 QTY =5
SAMPLE

5 SAGLINK

1. Dimension and FAT BS3288 -1 (2014) The dimensions were Test P/W W 1.PART NO,=P01161-000
Appearance Procedure,TPG,Drawing clause 4.5 checked as shown in Report
Approved
DRAW NO=DI3371
IEC-61284 (1997) assembly PLP’s CAPACITY=120kN
clause 7 & 8 clause component drawings, A
7&8 QTY ORDER=1248
visual examination was QTY =6
conducted on the SAMPLE
component to check all
markings were
correct and legible.
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI
004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 10 / 13
Inspection/Test
sk Documment Document Activity
Task Description Acceptance Criteria Record Notes/Remark
No. Verifying Reference
Uraian Pekerjaan
Verifikasi dokument Referensi dokument
Kriteria Penerimaan Rekaman VEN CTI PLN Catatan
DOR
2. Galvanizing FAT AS/NZ 4680:1999 The Coating thickness Test P/W W W 1.PART NO,=P01161-000
Procedure,TPG,Drawing clause 8.2 shall conform to table 2 Report
Approved
DRAW NO=DI3371
IEC-61284 (1997) and 3 of the ISO 1461 CAPACITY=120kN
clause 10 Standard.The minimum QTY ORDER=1248
local coating shall be QTY =6
75μm and inimum SAMPLE
average coating is
85μm
3. Mechanical Test FAT BS 3288 -1 (2014) -For SMFL=120 Test P/W W W 1.PART NO,=P01161-000
Procedure,TPG,Drawing Clause KN,SMDL=84 KN Report
Approved
DRAW NO=DI3371
6.2 -For SMDL=210 CAPACITY=120kN
IEC-61284 (1997)
KN,SMDL=147 KN QTY ORDER=1248
clause
11 QTY =6
SAMPLE

6 TWIATED BALL
EEYE LINK FOR
A.H
1. Dimension and FAT BS3288 -1 (2014) Complying with FAT Test P/W W W 1.PART NO,=ID1804-000
Appearance Procedure,TPG,Drawing clause 4.5 Procedure /Standard Report
Approved
DRAW NO=DI5176
IEC-61284 (1997)
CAPACITY=210kN
clause 7 & 8
QTY ORDER=486
QTY =5
SAMPLE
2.PART NO,=ID1069-000
DRAW NO=DI3892
CAPACITY=120kN
QTY ORDER=486
QTY =5
SAMPLE

2. Galvanizing FAT AS/NZ 4680:1999 The thickness of Zn Coat Test P/W W W 1.PART NO,=ID1804-000
Procedure,TPG,Drawing
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI 004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 11 / 13
Inspection/Test
sk Documment Document Activity
Task Description Acceptance Criteria Record Notes/Remark
No. Verifying Reference
Uraian Pekerjaan
Verifikasi dokument Referensi dokument
Kriteria Penerimaan Rekaman VEN CTI PLN Catatan
DOR
Approved clause 8.2 were checked at random Report DRAW NO=DI5176
IEC-61284 (1997) points on the appropriate CAPACITY=210kN
clause 10 components of test sample
QTY ORDER=486
and the minimum coating
mass shall be the average QTY =5
of 10 SAMPLE
determinations over three- 2.PART NO,=ID1069-000
test area. DRAW NO=DI3892
Acceptance criteria = CAPACITY=120kN
Minimum average QTY ORDER=486
galvanize thickness = 85μm
QTY =5
SAMPLE

3. Mechanical Test FAT BS 3288 -1 (2014) -For SMFL=120 Test P/W W W 1.PART NO,=ID1804-000
Procedure,TPG,Drawing Clause KN,SMDL=84 KN Report
Approved
DRAW NO=DI5176
6.2 -For SMDL=210 CAPACITY=210kN
IEC-61284 (1997)
KN,SMDL=147 KN QTY ORDER=486
clause
11 QTY =5
SAMPLE
2.PART NO,=ID1069-000
DRAW NO=DI3892
CAPACITY=120kN
QTY ORDER=486
QTY =5
SAMPLE

Abbreviations :
M Field Inspection or/and Test which is performed by the Subcontractor. W Witness Point of Inspection/Test, is an activity during construction where inspection,
measurement, or testing must take place and documented.
R Review of Inspection/Test Record and other Document Inspection/Test Record to be
submitted only for information.
INSPECTION TEST PLAN FITTING ACESSORIES
Doc. Name. : Rev. No. : Date : Page :
PT CITRAMASJAYA TEKNIKMANDIRI 004.PJ-MMS2-01-Q-FAT-A1-003.1 00 28-September-2021 12 / 13
P Issue/provide document H Hold Point is defined as critical steps in the installation and testing process. Otherwise Owner
SW Spot Witness, this activity may perform during construction where interim measurements, issue waiting letter, the Project Team cannot proceed to the next work activity until the
and/or witness of activity normally take place and documented, prior to final measurement inspection, measurement, or test has been witnessed and approved by the attending parties.
or inspection being done.

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