CF9001 General Service Manual

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CLASS 1 LASER PRODUCT

LASER KLASSE 1 PRODUKT
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MINOLTA CO., LTD

2, Higashiakatsuchi, Yawata-cho, Toyokawa-shi
Aichi-ken 442-8585, Japan
MANUFACTURED:
THIS PRODUCT COMPLIES WITH 21 CFR

CHAPTER I, SUBCHAPTER J.
0946-7101-14
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3. Photoelectric 4. IR Image
Conversion Processing
5. PH Image
Processing
20. Paper Exit 19. Fusing

6. Laser
13. Paper Exposure
Separation
14. Oil Cleaning
Transfer Drum 17. Cleaning

15. Toner Cleaning 18. Main Erase
12. Image
Transfer
16. Charge 1. PC Drum
2. PC Drum
Neutralizing Charging
8. Pre-Image
Transfer Corona
11. Attraction Charging
7. Developing
10. Manual 9. Paper

Feed Feeding
Upper Drawer
Middle Drawer
Lower Drawer
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Power Switch ON
PC Drum Charge Corona
wire cleaning control
Transfer Drum cleaning control
Full-speed Decelerated-speed
rotation rotation
Power Supply Cooling Fan Motor
M20
Mxe Cooling Fan Motor M26
Toner Suction Fan Motor M4
Ozone Ventilation Fan Motor M5
Fusing Unit Cooling Fan Motor

M14
:
Charge Cleaner Home Position
Sensor PC16
Charge Cleaner Return Position
Sensor PC17 Forward Backward
rotation rotation
PC Drum Charge Wire Cleaning
Motor M3
Paper Take-Up Motor M15
PC Drum Drive Motor M18
PC Drum Charge Corona output
ATDC bias
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A B C D E F
A B C D E F
Main Erase Lamp LA2
Pre-Cleaning Charge Corona

output (AC)
Pre-Image Transfer Corona output
Fusing Motor M17 Upper Fusing Roller surface

temperature: 110 C or more
Transfer Drum Reference Position
Sensor 1 PC20
Static Charge Roller Solenoid Fusing Roller Heater Lamp
SL13 temperature control completed
(warm-up cycle completed)
Backup Blade 2 Solenoid
SL19
Static Charge Corona output

Charge Neutralizing Corona
output (AC)
Fur Brush Pressure Solenoid
SL11
Internal Fur Brush Solenoid
SL15
Fur Brush Drive Clutch CL20
Fur Brush HV
Paper Dehumidifying Heaters

1 to 4 H4 to H7
Scanner Motor M1
A G
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Exposure Lamp LA1
Original Glass Cooling Fan Motor

M2
IR Cooling Fan Motor 1 M24
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Start key ON (Full color, A4C or Letter C, paper fed from Upper Drawer, single copy)
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Start key ON
Transfer Drum
cleaning control

Sensor 1 PC20
Sensor 2 PC28
Paper Take-Up Motor M15
PC Drum Drive Motor M18
Upper Drawer Paper Take-Up

Clutch CL11

Upper Drawer Paper Take-Up
Sensor PC12
Transport Roller Clutch CL15
Transport Roller Sensor PC19
Paper Leading Edge Detecting

Sensor PC18
Synchronizing Roller Clutch CL21
Static Charge Roller Solenoid

SL13
Backup Blade 2 Solenoid SL19
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PC Drum Charge Corona output
ATDC bias
Main Erase Lamp LA2
Transfer Drum Retract Solenoid

SL12
Pre-Image Transfer Corona output
Pre-Cleaning Charge Corona

output (AC)
Developing Drive Motor M16
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Developing bias output (DC)
C developing bias output (AC)
Developer Supply Clutch (C)

CL17
M developing bias output (AC)
Developer Supply Clutch (M)

CL18
Y developing bias output (AC)
Developer Supply Clutch (Y)

CL19
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Bk developing bias output (AC)
Developer Supply Clutch (BK)

CL16
Toner Transport Motor (C, M, Y)

M23
Toner Transport Motor (BK) M22
Image Transfer Corona output
Backup Blade 1 Solenoid SL18
Paper Separator Finger Solenoid

SL14
Lifting Finger Solenoid SL16

Paper Separator Corona output
Charge Neutralizing Corona output

(DC)
Charge Neutralizing Corona output
(AC)
Fur Brush Pressure Solenoid
SL11
Internal Fur Brush Solenoid SL15
Fur Brush Drive Clutch CL20
Fur Brush HV
ABC D F G H J K LM N PQ R T U
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Fusing Motor M17
Scanner Motor M1
Exposure Lamp LA1
Original Glass Cooling Fan Motor

M2
Power Supply Cooling Fan Motor

M20
Mxe Cooling Fan Motor M26
.
Ozone Ventilation Fan Motor M5
Toner Suction Fan Motor M4
Fusing Unit Cooling Fan Motor

M14
Paper Dehumidifying Heaters
1 to 4 H4 to H7
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6-2. Image Stabilization System Control
• The copier uses the data obtained through AIDC detection and PC Drum surface poten-
tial detection to perform various operations, thereby finding the optimum γ correction
exposure curve for image stabilization control.
Sensitometry
ID (Image Density)
Reversal Image Density
Developing Characteristics
Characteristics
VB =1
PC Drum Image
Surface Input
Potential Data
curve
PC Drum Light Laser Radiation

Decay Curve Characteristics
1144M161CA
Laser Light Intensity
Operation Flow
Start key ON Misfeed or malfunction reset Power Switch ON
Copy cycle run

(1)
V detection during multi-copy cycles
(2)
AIDC detection during multi-copy cycles
End of copy cycle

(3) (4)
Whether to run image stabilization or not evaluated. AIDC background adjustment
Not run Run
Short Long
(5)
LDC detection
(6)
Image formation Vg/Vb setting
(7)
Series gradation detection ✽ Carried out twice when the Power
Switch is turned ON.
γ set in PH Control Board (Digital).

Short
Long
Pmax, Vg, and Vb updated.
End
M-15
(1) V detection during multi-copy cycles
• For correction of the intensity of light that can be varied due to variations in the PC Drum
sensitivity during multi-copy cycles, a potential pattern is produced between sheets of
paper to detect the surface potential.
Control Details
1. The potential pattern is produced before the Bk image is formed during a single-sheet
attraction and in areas between the Bk odd-numbered and even-numbered sheets
during two-sheet attraction. The Surface Potential Detection Sensor then detects the
surface potential.
2. The maximum intensity of the light of LD1 (Pmax) is corrected based on the detected
value.
(2) AIDC detection during multi-copy cycles

• To calculate developing efficiency during multi-copy cycles, a toner image is formed on
the potential pattern produced for the detection of V during multi-copy cycles and the
AIDC Sensor is used to detect the amount of toner sticking to the pattern on the PC
Drum.
Control Details
1. A toner image is formed on the potential pattern produced for the detection of V during
multi-copy cycles and the AIDC Sensor detects the amount of toner sticking to the pat-
tern.
2. Developing efficiency is then calculated based on the detected value.
3. The amount of Bk toner supply is calculated based on the value found through the cal-
culation.
☞ M-63
(3) Evaluation of whether or not to run image stabilization

• Whether to run image stabilization or not is evaluated based on the amount of process
fluctuation from the preceding sequence of image stabilization.
• If it is determined to run one, the specific type of image stabilization is then determined,
either Long or Short.
Long image stabilization

• Consists of AIDC background adjustment (only when power is turned ON), LDC detec-
tion, image formation Vg/Vb setting, and series gradation detection.
Short image stabilization

• Only series gradation detection is performed.
(4) AIDC background adjustment

• The AIDC Sensor detects the background level and the data is stored in memory.
Control Details
1. A toner image is formed with exposure data 0 level and the amount of toner sticking is
detected using the AIDC Sensor.
2. The detected results are used to calculate the background level and that data is stored
in memory.
M-16
(5) LDC detection
• To prepare a formula approximating LDC (light decay curve) of the PC Drum, electro-
static latent image patterns with ten different exposure levels are formed at three varied
steps of Vg, thereby letting the Surface Potential Detection Sensor detect each surface
potential.
Control Details
1. Electrostatic latent image patterns are formed with ten different exposure levels at
three varied steps of Vg and the Surface Potential Detection Sensor detects the sur-
face potential of each pattern.
2. The pattern is further exposed with a bias intensity for Vg = 0 V to detect surface
potential, thereby finding the residual potential.
3. The values of α and β concerning LDC (light decay curve) at each point of develop-
ment and charging efficiency are calculated from 1 and 2.
4. The maximum intensity (Pmax) is calculated from LDC at each point of development.
(6) Image formation Vg/Vb setting

• Actual values are assigned for Vg and Vb of each color and, based on the values of the
amount of toner sticking to the PC Drum as detected by the AIDC Sensor, Vg and Vb are
set to obtain the target amount of toner sticking.
Control Details
1. Vb of three patterns is selected.
2.
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• A series gradation pattern is produced and gradation reproduction at that time is
detected using the AIDC Sensor to create a γ curve.
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Noise Filter PWB-Z
Power supply Power supply voltage

voltage
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Power supply voltage

DC24 V3
Paper Dehumidifying Heater 1 to 4 H4 to H7
DC Power Supply 1 PU1
*No power is supplied to H4 to H7 when
100-V series DC210 V DC5 V1 DC5 V2 DC24 V3 DC3.3 V
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200-V series DC390 V
PU3
PHC Power Supply Board PWB-LP
DC3.3 V DC5 V2
IR Control Board PWB-C PH Control Board (Digital) PWB-JD
DC5 V2 DC3.3 V DC5 V2
Sensors SOS Board PWB-S
Master Board PWB-IM
DC4.7 V DC5 V2
PWB-D
D Duplexing Document Feeder
Engine Power Supply Board PWB-LE

DC24 V6 DC5 V2 DC24 V3
Power Switch S1: OFF
Large Capacity Cassette

Front Door Interlock Switch S3: ON
S3: IN
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DC5 V2 DC24 V3 DC5 V2 S3: OUT
Control Panel UN27 SCP Board PWB-G
Sensors
FD Size Detection Unit UN25
CD Size Detection Unit UN26
Total Counter Plug-In Counter
Paper Bonding Failure Detection Board 2 PWB-P Failure Sensor Adj. Board PWB-Y
• Sensors Paper Bonding Failure Detection Board 1 PWB-O

• Switches
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Lower Fusing Heater Lamp SSR2 SSR2
Left Door Interlock Switch S4

S4: IN
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RY2LE: ON
REM2: L DC24 V1
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Polygon Motor Drive Board UN19
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DC12 V
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UN27
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Printer Controller
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IR Control Board PWB-C
DC24 V1 DC+5 V DC+12 V
CCD Sensor Board PWB-A PH Control Board (Digital) PWB-JD

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Photo Diode Board PWB-JM
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High Voltage Unit 2 HV2
High Voltage Unit 4 HV4

Main Relay RY1: ON
Power supply
voltage
Upper Fusing Roller Thermostat TS1 Lower Fusing Roller Thermostat TS2
Power supply voltage Power supply voltage
Upper Fusing Roller Heater Lamp H1 Lower Fusing Roller Heater Lamp H2
Power supply voltage Power supply voltage
Upper Fusing Heater Lamp SSR 1 SSR1 Lower Fusing Heater Lamp SSR 2 SSR2
DC70 V
IR Section Thermostat TS3
DC70 V
Exposure Lamp LA1
Surface Potential Detection Sensor UN22 • Motors High Voltage Unit 1 HV1
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PC Drum Heater Control Board PWB-W
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The CPU is reset by turning OFF the DC5 V2 output from DC Power Supply 1 for a
given period of time immediately after the Power Switch has been turned OFF.
Power cord plugged in
DC Power Supply 1 DC5 V2

PU1
Power Switch ON
S1 OFF
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CF9001 General Service Manual

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CF9001 General Service Manual

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Mxe Cooling Fan Motor M26

Toner Suction Fan Motor M4

Ozone Ventilation Fan Motor M5

Fusing Unit Cooling Fan Motor

Paper Take-Up Motor M15

PC Drum Drive Motor M18

PC Drum Charge Corona output

Main Erase Lamp LA2

Pre-Cleaning Charge Corona

Pre-Image Transfer Corona output

Fusing Motor M17 Upper Fusing Roller surface

Static Charge Corona output

Fur Brush Drive Clutch CL20

Paper Dehumidifying Heaters

Exposure Lamp LA1

Original Glass Cooling Fan Motor

IR Cooling Fan Motor 1 M24

IR Cooling Fan Motor 2 M25

☞ 9 End of job

Transfer Drum Reference Position

Paper Take-Up Motor M15

PC Drum Drive Motor M18

Upper Drawer Paper Take-Up

Transport Roller Clutch CL15

Transport Roller Sensor PC19

Paper Leading Edge Detecting

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