~6ilfdl'2leY (e) ENGINEERS

5@'201) Fclkffc5 (=1 INDIA LIMITED

(~~a5lJQ<2rn) (A Govt of India Undertaking)

DUAL FEED CRACKER UNIT & ASSOCIATED UNIT PROJECT

OPaL, DAREJ, BHARUCH, GUJARAT

Ref:EIL/6987/DFC &AU/21(j Date : 23 th April, 2010

Mis Samsung Engineering Co. Limited,

Dahej Petrochemical Complex,

Dahej.

Sub: - Dual feed cracker and associated units, Dahej Petrochemical Complex
- Approval of Inspection & Test Plan for Steel Structure work
Dear Sir,

This has reference to your letter no. SE-EIL-L-00329 dated 22.04.10 regarding approval of
for DFC & AU project. Enclosed please find herewith the following document in original,
duly reviewed and approved for implementation for the subject work.

1) Inspection & Test Plan for Steel Structure Work - Doc. No. - 6987-LEPCI-SE­
00-QC-PQ0017 Rev. 4

This is for your information and necessary action please.

Thanking you, --........,

Very truly yours,

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Resident Cons tion Manager - l()PaL DFCU & AU PROJECT. DAHEJ I
ElL, Dahej Site r;C ACT O:SCIPliNE DIVISION SIGN DIVISION SIGN

Enclo. : as above I ', QAIQCM Safety Mgr,

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, PIPING
BUILDING
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INCHR FCM SD CIVIL, Piping Mgr Precpm Mgr

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PAINTING EleClrical
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STUSTR Instrument
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! I Insulation
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Engineering
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Regd Office: Engineers Indi ,_.'

Visit us at: www.engineersindia.com
 DAHEJ PETROCHEMICAL
COMPLEX
Dual Feed Cracker Unit
ONGC Petro additions Umited & Associated Units ElL
SEZ. Dahej. Gujarat. India JOB NO. 6987

Page: 1 of4

INSPECTION & TEST PLAN

FOR ...

STEEL STRUCTURE WORK

2.04.2010 I Issued for Approval

21.12.2009 1 ElL's Comments incorporated & Issued for I Sameer M Wakde I H.1. Jeon H.S. Choi
03 I A~l:!roval
ElL's Comments incorporated & Issued for
02 I 14.12.2009 Approval
Sameer M Wakde H.I. Jeon H.S. Choi

01 103.12.2009 Issued for Approval Sameer M. Wakde H.!. Jeon H.S.Choi

Issue I Date Reason for Issue I Remark Prepared Checked Approved

ENGINEERING Linde Proj. No.: 3110 A9NK

DIVISION Linde Project Code: DAHEJ
~de

SAMSUNG Samsung Proj. No.: SC 2252

ENGINEERING Samsung Project Code: OPal DFCU & AU

Contract No I PO No.: Item No.:

Contractor Doc. No.: Company Doc. No.:

&SE..OO-Q-PQ 0017 6987-LEPC1-SE-00-QC-PQ 0017
 Oahej Petrochemical Complex DFCU&AU. Page2of4

I6987-LEPC1-5E-OO-Qc-PQ 0017 INSPECTION & TEST PLAN FOR

STEEL STRUCTURE WORK
&sue: 04

REVISION HISTORY

REV DATE DESCRIPTION

ElL's comments incorporated

02 14.12.2009

ElL's comments incorporated

03 21.12.2009

04 21.04.2010
Format Revised

,.

* Notes:

This page records all revisions on the specification.

DabeJ Petrocbemical Complex DFCU&AU. Page30f4

INSPECTION & TEST PLAN FOR

6987-LEPC1-SE-OO-QC-PQ 0017 Issue: 04
-
STEEL STRUCTURE WORK --~

INSPECTION & TEST PLAN

Sl. Inspection Agency

Inspection Activity
SECL I ElL

I (i)~eview. of calibration certificates of instruments I

1.
testing equlpments.
I RW Lab Test Report

(ii) Field Calibration, if any I RW Calibration Record

Checking of Structural Steel material supplied by Manufacturer test

2 I Contractor I Manufactures test certificates I testing (as I RW certificates(MTC) I
IMIR
3 I Welding Filler Material Approval/Qualification.

(i) Review of Manufacturer's Test Certificates I other

I RW BTCI MTCIIMIR
Documents

(ii) Testing (if any) I RW Lab Test Report

4 I WPS IPQR I W As per IS-7307

5 I Welders performance qualification I W As per IS-7310

I
6 . Lavout Checkine I S As per drawing

7 I Preparation and aproval of fabrication drawing I RW

Material as per design drawing. , I RW MTC & AFC Drawing

2 I Dimensional Check as per Drawing. I S F-S-OI Rev.Q2

3 I Visual check for Welding (for shop) I S F-S-OI Rev.02

4 I NDT Examination if any I RW Approved NDT format

5 I Surface Preparation for painting application of Primer I RW PA-002

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Prepared by Checked by Approved by

REV. DATE Purpose
SECL SECL SECL
Dahej Petroehemiad Complex DFCU&AU. Page4of4

INSPECTION & TEST PLAN FOR

6987-LEPC1-5E-oO-QC-PQ 0017 STEEL STRUCTURE WORK
Issue: 04

INSPECTION & TEST PLAN

Sl. Inspection Agency I Type of Record

Inspection Activity
No. SECL ElL I to be maintained
I Application of specified paint, (intennediate), Dry
6
Film Thickness etc.
I S I PA-003

7 I Finish coat of paint, Dry Film Thickness of paint etc. I W I PA-003

I Lifting arrangements including test certificates of

1
lifting tackles. (Safety Personnels)
I RW I Test Certificates

2
I Correctness oflocation chipping & Padding Inspection, I I S
I AFC Drawing & F -S-06
orientations of bracing, lugs. Rev. 01

3 I Alignment and levels (plumbing) I S F-S-03 Rev.02

4 I Bolt Tightening I W(2%) F-S-07 Rev.OI

5 Field Welding (if any) I S F-S-04 Rev.02

6 Grouting I S I F-S-05 Rev.02

Paint touch ups I S PA-003

2 I Preparation of as buiilt drawing I RW As build drawing

LEGEND

HP - Hold Point
W - Witness Point
RW - Review ofDocuments
S - Surveillance by PMC I COMPANY
I - 100% Examination by Contractor

4 I 22.04.2010

Prepared by Checked by Approved by

REV. DATE Purpose
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Format No. : F-S-01 Rev. 02

INSPECTION REPORT FOR STRUCTURAL FABRICATION & SHOP WELDING

Area No.: Report No. :

Name of Structure: Date :

Qty. Dimension Check Shop Welding

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Sub·Contractor

Location:
Project: OPal DFCU & AU Project Project No. SC 2252
Format Nc F-S-03 Rev. 02

ALIGNMENT & ELEVATION INSPECTION REPORT OF STRUCTURE

Area No. : Report No.
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Name of Structure : Date

FIN NO. SUBCON.

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ProJect: OPal DFCU & AU Project

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Project No. SC 2252

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Format No.: F-S-04 Rev. 02

INSPECTION REPORT FOR STRUCTURAL ERECTION & FIELD WELDING

Area No. : Report Ne:

Name of Structure: Date :

Erection Fit-up Clearance Erection Weld Visual

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SI.No. Drawing No. Mark. No. Alignment W.No. Remarks
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Prefect: OPal DFCU & AU Project Project No.: SC 2252 location: Fonnat No.: F-5..{)5 I

Rev.02 I

GROUT INSPECTION REPORT

Report No. : Date : I
Drawing No. : Manufacturer I Brand name of Grout: j
location: Date of Casting:

1 Type of Grout Cement-Sand Grout I Non shrink cement Grout 1 Epoxy Grout ,

2 Proper soaking done

3 Surface Preparation

4 Thickness of Grout (=25mm) / a. 9:.1' t Y C Vo~, \\.1 '

5 Supports checked to be adequate. leakproof & sound U
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6 Inserts and anchor bolts-embedment position and alignment

7 W/PRatio '

8 Compenssive Strength
~ r;'I a'V1 ,- Required
Weight Reading from Compressive
SI. No. Date of Test (Kg.) Testing Machine 7days Strength 28 days Strength Strength Remarks

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ENGINEERS INDIA UMITED

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Project: OPaL DFCU & AU Project Project No. SC 2252
Format No.: F·S..oo Rev.1

INSPECTION REPORT FOR STRUCTURAL CIDPPING & PADDING

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Area No.: \l \ \~ y<\ C. \1-­ Report No.

Name of Structure: Date i

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NO Column No Dimension Difference Remarks
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Fonnat No. : f·U7 Rev. 01

BOLT INSPECTION REPORT

Area : Report No:
Drawing No : Date:
SI.No Location I Position Column I Beam I Brace Bolt Size Required Torque Value Actual Torque Value Remarks

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