Professional Documents
Culture Documents
Warning Daikin Industries, Ltd.’s products are manufactured for export to numerous countries throughout the
EDHK281006
world. Daikin Industries, Ltd. does not have control over which products are exported to and used in a
particular country. Prior to purchase, please therefore confirm with your local authorised importer,
distributor and/or retailer whether this product conforms to the applicable standards, and is suitable for
use, in the region where the product will be used. This statement does not purport to exclude, restrict
or modify the application of any local legislation.
Ask a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
ENGINEERING DATA
contractor to install those parts and accessories. Use of unauthorised parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
Read the User's Manual carefully before using this product. The User's Manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.
RR series
RR series
Organization:
DAIKIN INDUSTRIES, LTD. Organization:
AIR CONDITIONING MANUFACTURING DIVISION DAIKIN INDUSTRIES
(THAILAND) LTD. All of the Daikin Group’s business
Scope of Registration: facilities and subsidiaries in Japan
THE DESIGN/DEVELOPMENT AND MANUFACTURE OF Scope of Registration: are certified under the ISO 14001
COMMERCIAL AIR CONDITIONING, HEATING, COOLING, THE DESIGN/DEVELOPMENT international standard for
REFRIGERATING EQUIPMENT, COMMERCIAL HEATING AND MANUFACTURE OF AIR environment management.
EQUIPMENT, RESIDENTIAL AIR CONDITIONING CONDITIONERS AND THE
EQUIPMENT, HEAT RECLAIM VENTILATION, AIR COMPONENTS INCLUDING
JMI-0107 CLEANING EQUIPMENT, MARINE TYPE CONTAINER JQA-1452 COMPRESSORS USED FOR THEM
REFRIGERATION UNITS, COMPRESSORS AND VALVES.
Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global_ac/
c All rights reserved
Specifications, designs and other content appearing in this brochure are current as of March 2010 but subject to change without notice.
EDHK281006
Printed in Japan 03/10/001 AK·FS.K
EDHK281006
Table of Contents i
EDHK281006
ii Table of Contents
EDHK281006
Part 1 1
SkyAir RR Series
Model series
Class 71 100 125 140
1. External Appearance...............................................................................3
2. Model Name, Power Supply and Nomenclature .....................................4
2.1 Model Name and Power Supply...............................................................4
2.2 Nomenclature ...........................................................................................5
3. Functions.................................................................................................6
3.1 Indoor Unit................................................................................................6
3.2 Outdoor Unit .............................................................................................7
4. Specifications ..........................................................................................8
5. Dimensions and Service Space ............................................................16
5.1 Indoor Unit..............................................................................................16
5.2 Wired Remote Controller........................................................................23
5.3 Wireless Remote Controller ...................................................................25
5.4 Outdoor Unit ...........................................................................................27
5.5 Installation Service Space ......................................................................31
6. Piping Diagrams....................................................................................34
6.1 Indoor Unit + Outdoor Unit .....................................................................34
7. Wiring Diagrams....................................................................................36
7.1 Indoor Unit..............................................................................................36
7.2 Outdoor Unit ...........................................................................................39
7.3 Field Wiring ............................................................................................43
8. Electric Characteristics..........................................................................44
8.1 RR71MV1 / RR71MY1 / RR100MY1 / RR125MY1 / RR140MY1 ..........44
9. Capacity Tables ....................................................................................46
10.Operation Limits ....................................................................................49
11.Fan Performance ..................................................................................50
11.1 FBQ-D ....................................................................................................50
12.Air Velocity and Temperature Distributions...........................................52
12.1 FHQ........................................................................................................52
SkyAir RR Series 1
EDHK281006
2 SkyAir RR Series
EDHK281006 External Appearance
1. External Appearance
1
Indoor Unit
Remote Controller
Wired Type Wireless Type
Outdoor Unit
SkyAir RR Series 3
Model Name, Power Supply and Nomenclature EDHK281006
4 SkyAir RR Series
EDHK281006 Model Name, Power Supply and Nomenclature
2.2 Nomenclature
1
Indoor Unit
FC Q 71 K VE A
For Australia
Power Supply Symbol
VE : 1 phase, 220-240V, 50Hz / 220V, 60Hz
V1 : 1 phase, 220-240V, 50Hz
Outdoor Unit
R R 100 M V1
Power Supply Symbol
V1 : 1 phase, 220-230V, 50Hz
Y1 : 3 phase, 380-415V, 50Hz
Indicates Major Design Category
Capacity Indication
Refrigerant : R-410A, Cooling Only
Outdoor Unit for Pair Use
SkyAir RR Series 5
Functions EDHK281006
3. Functions
3.1 Indoor Unit
6 SkyAir RR Series
EDHK281006 Functions
SkyAir RR Series 7
Specifications EDHK281006
4. Specifications
FCQ (Ceiling mounted cassette type –round flow–)
Indoor unit FCQ71KVEA FCQ71KVEA
Model
Outdoor unit RR71MV1 RR71MY1
Power supply V1: 1 phase, 220-230V, 50Hz Y1: 3 phase, 380-415V, 50Hz
kW 7.7 7.7
Cooling capacity *1 *2 Btu/h 26,300 26,300
kcal/h 6,600 6,600
Indoor unit FCQ71KVEA FCQ100KVEA
Colour — —
Dimensions H×W×D mm 256×840×840 256×840×840
Type Cross fin coil (Multi louver fins and Hi-XSL tubes) Cross fin coil (Multi louver fins and Hi-XSL tubes)
Coil Rows×stages×fin pitch 2×10×1.2 2×10×1.2
Face area m² 0.446 0.446
Model QTS48C15M QTS48C15M
Type Turbo fan Turbo fan
Fan Motor output W 56 56
m³/min 21/13.5 21/13.5
Air flow rate (H/L)
cfm 741/476 741/476
Sound level (H/L) *5 dB(A) 35/28 35/28
Mass (weight) kg 21 21
Liquid mm φ9.5 (Flare) φ9.5 (Flare)
Piping Gas mm φ15.9 (Flare) φ15.9 (Flare)
connections
Drain mm I.D.φ25 O.D.φ32 I.D.φ25 O.D.φ32
Wired *4 BRC1C61 BRC1C61
Remote controller (option)
Wireless BRC7F632F BRC7F632F
Model BYCP125K-W1 BYCP125K-W1
Colour Fresh white Fresh white
Decoration Dimensions H×W×D mm 50×950×950 50×950×950
panel (option)
Air filter Resin net (with mould resistance) Resin net (with mould resistance)
Mass (weight) kg 5.5 5.5
Outdoor unit RR71MV1 RR71MY1
Colour Ivory white Ivory white
Dimensions H×W×D mm 770×900×320 770×900×320
Type Cross fin coil (Fine louver fins and Hi-XSL tubes) Cross fin coil (Fine louver fins and Hi-XSL tubes)
Coil Rows×stages×fin pitch 2×34×2.0 2×34×2.0
Face area m² 0.641 0.641
Model JT90G-P4V1N JT90G-YE
Comp. Type Hermetically sealed scroll type Hermetically sealed scroll type
Motor output kW 2.2 2.2
Type Propeller Propeller
Fan Motor output W 65 65
Air flow rate m³/min 48-50 48-51
Cooling dB(A) 50 50
Sound level *5
Night quiet mode dB(A) — —
Mass (weight) kg 83 81
Liquid mm φ9.5 (Flare) φ9.5 (Flare)
Piping Gas mm φ15.9 (Flare) φ15.9 (Flare)
connections
Drain mm φ26.0 (Hole) *3 φ26.0 (Hole) *3
Safety devices High pressure switch. Low pressure switch. Fuse. High pressure switch. Low pressure switch. Fuse.
Capacity step % 100-0 100-0
Refrigerant control Electronic expansion valve Electronic expansion valve
Max. length m 70 (equivalent length 90m) 70 (equivalent length 90m)
Ref. piping
Max. height difference m 30 30
Model R-410A R-410A
Refrigerant
Charge (factory charge) kg 2.7 (charged for 30m) 2.7 (charged for 30m)
Model Refer to the name plate of compressor. Refer to the name plate of compressor.
Ref. oil
Charge L 1.1 1.1
Drawing No. C : 4D067078 C : 4D067078
Notes: *1. The above data are based on the following conditions. Conversion formulae
Cooling Piping length kcal/h=kW×860
Indoor : 27°CDB, 19.0°CWB 7.5m Btu/h=kW×3412
Outdoor : 35°CDB, 24°CWB (Horizontal) cfm=m³/min×35.3
*2. Capacities are net, including a deduction for cooling for indoor fan motor heat.
*3. In case of drain piping for outdoor unit, drain piping kit (option) is needed.
*4. Wire for remote controller : Field supplied.
*5. Anechoic chamber conversion value, measured according to JIS parameters and criteria. During operation
these values are somewhat higher owing to ambient conditions.
8 SkyAir RR Series
EDHK281006 Specifications
Notes: *1. The above data are based on the following conditions. Conversion formulae
Cooling Piping length kcal/h=kW×860
Indoor : 27°CDB, 19.0°CWB 7.5m Btu/h=kW×3412
Outdoor : 35°CDB, 24°CWB (Horizontal) cfm=m³/min×35.3
*2. Capacities are net, including a deduction for cooling for indoor fan motor heat.
*3. In case of drain piping for outdoor unit, drain piping kit (option) is needed.
*4. Wire for remote controller : Field supplied.
*5. Anechoic chamber conversion value, measured according to JIS parameters and criteria. During operation
these values are somewhat higher owing to ambient conditions.
SkyAir RR Series 9
Specifications EDHK281006
Notes: *1. The above data are based on the following conditions. Conversion formulae
Cooling Piping length kcal/h=kW×860
Indoor : 27°CDB, 19.0°CWB 7.5m Btu/h=kW×3412
Outdoor : 35°CDB, 24°CWB (Horizontal) cfm=m³/min×35.3
*2. Capacities are net, including a deduction for cooling for indoor fan motor heat.
*3. In case of drain piping for outdoor unit, drain piping kit (option) is needed.
*4. Wire for remote controller : Field supplied.
*5. Anechoic chamber conversion value, measured according to JIS parameters and criteria. During operation
these values are somewhat higher owing to ambient conditions.
10 SkyAir RR Series
EDHK281006 Specifications
Notes: *1. The above data are based on the following conditions. Conversion formulae
Cooling Piping length kcal/h=kW×860
Indoor : 27°CDB, 19.0°CWB 7.5m Btu/h=kW×3412
Outdoor : 35°CDB (Horizontal) cfm=m³/min×35.3
*2. Capacities are net, including a deduction for cooling for indoor fan motor heat.
*3. In case of drain piping for outdoor unit, drain piping kit (option) is needed.
*4. Wire for remote controller : Field supplied.
*5. Anechoic chamber conversion value, measured according to JIS parameters and criteria. During operation
these values are somewhat higher owing to ambient conditions.
SkyAir RR Series 11
Specifications EDHK281006
Notes: *1. The above data are based on the following conditions. Conversion formulae
Cooling Piping length kcal/h=kW×860
Indoor : 27°CDB, 19.0°CWB 7.5m Btu/h=kW×3412
Outdoor : 35°CDB (Horizontal) cfm=m³/min×35.3
*2. Capacities are net, including a deduction for cooling for indoor fan motor heat.
*3. In case of drain piping for outdoor unit, drain piping kit (option) is needed.
*4. Wire for remote controller : Field supplied.
*5. Anechoic chamber conversion value, measured according to JIS parameters and criteria. During operation
these values are somewhat higher owing to ambient conditions.
12 SkyAir RR Series
EDHK281006 Specifications
Notes: *1. The above data based on the conditions shown in the table below.
Conversion formulae
Mark Cooling Piping length
kcal/h=kW×860
(1) Indoor : 27°CDB, 19.0°CWB 7.5m Btu/h=kW×3412
Outdoor : 35°CDB, 24°CWB (Horizontal) cfm=m³/min×35.3
*2. Capacities are net, including a deduction for cooling for indoor fan motor heat.
*3. Air filter is not standard accessory, but please mount it in the duct system of the suction side.
Select its dust collection efficiency (gravity method) 50% or more.
*4. In case of drain piping for outdoor unit, drain piping kit (option) is needed.
*5. Wire for remote controller : Field supplied.
*6. Anechoic chamber conversion value, measured according to JIS parameters and criteria. During operation
these values are somewhat higher owing to ambient conditions.
SkyAir RR Series 13
Specifications EDHK281006
Notes: *1. The above data based on the conditions shown in the table below. Conversion formulae
Mark Cooling Piping length kcal/h=kW×860
(1) Indoor : 27°CDB, 19.0°CWB 7.5m Btu/h=kW×3412
Outdoor : 35°CDB, 24°CWB (Horizontal) cfm=m³/min×35.3
*2. Capacities are net, including a deduction for cooling for indoor fan motor heat.
*3. Air filter is not standard accessory, but please mount it in the duct system of the suction side.
Select its dust collection efficiency (gravity method) 50% or more.
*4. In case of drain piping for outdoor unit, drain piping kit (option) is needed.
*5. Wire for remote controller : Field supplied.
*6. Anechoic chamber conversion value, measured according to JIS parameters and criteria. During operation
these values are somewhat higher owing to ambient conditions.
14 SkyAir RR Series
EDHK281006 Specifications
Notes: *1. The above data based on the conditions shown in the table below.
Conversion formulae
Mark Cooling Piping length
kcal/h=kW×860
(1) Indoor : 27°CDB, 19.0°CWB 7.5m Btu/h=kW×3412
Outdoor : 35°CDB, 24°CWB (Horizontal) cfm=m³/min×35.3
*2. Capacities are net, including a deduction for cooling for indoor fan motor heat.
*3. Air filter is not standard accessory, but please mount it in the duct system of the suction side.
Select its dust collection efficiency (gravity method) 50% or more.
*4. In case of drain piping for outdoor unit, drain piping kit (option) is needed.
*5. Wire for remote controller : Field supplied.
*6. Anechoic chamber conversion value, measured according to JIS parameters and criteria. During operation
these values are somewhat higher owing to ambient conditions.
SkyAir RR Series 15
Dimensions and Service Space EDHK281006
FCQ71KVEA
Unit (mm)
3D058460B
16 SkyAir RR Series
EDHK281006 Dimensions and Service Space
3D058469B
Unit (mm)
SkyAir RR Series 17
18
Unit (mm)
5.1.2
170 12 9
FHQ71BVV1B
FHQ
145 60
105
90
135
18 17 16 142 58
36
115 60
65
40
160
102
185
210
85
50 60 65
192
Position slit hole for taking out in piping back
Dimensions and Service Space
260
105
10 15
5
(Required space)
(Hanging position)
8
135
5 11 80
1120
40
(Hanging position)
Hanging bolt Position : Hole of wall
90
1
155
5
(Required space)
55 14
4 φ45
155
195
Number Name Description
300 or more
(Required space)
4 Gas pipe connection φ15.9 flare
The front
5 Liquid pipe connection φ9.5 flare
300
275
275
Slit hole
225
C: 3D027538F
EDHK281006
SkyAir RR Series
Unit (mm)
170
12 9
EDHK281006
105 145 60
FHQ100BVV1B
18 17 16 90
SkyAir RR Series
142 58
36
135
115 60
160
102
185
210
40
85
65
192
50 60 65
260
10 105
15
(Required space)
5
(Hanging position)
8
135
1360 5 11 80
(Hanging position)
Hanging bolt 1
40
680 4-M8 ~ M10 Position:Hole of wall
for taking out in piping back
5
(Required space)
90
155
155
195
55
4 φ45 14
55 Number Name Description
13
6 1 Air discharge grille
30 or more 1400 30 or more
Air suction grille
300 or more
(Service space) (Service space) 2
(Required space)
3 Air filter
The front 4 Gas pipe connection φ15.9 flare
300
275
275
225
C: 3D044893A
Dimensions and Service Space
19
1
20
Unit (mm)
170
105 12 9
145 60
18 17 16
FHQ125BVV1B
90
142 58
36
135
115 60
160
102
185
210
40
85
65
192
50 60 65
260
Dimensions and Service Space
105
10
15
5
(Required space)
(Hanging position)
8
135
1550
(Hanging position) 5 11 80
Hanging bolt 40 Position : Hole of wall
4-M8 ~ M10 1
680 for taking out in piping back
(View from the front)
5
90
(Required space)
155
13
155
195
55
4 φ45 14
300 or more
(Service space) (Service space)
(Required space)
3 Air filter
The front
Brand name plate 4 Gas pipe connection φ15.9 flare
300
275
275
225
C: 3D044894B
EDHK281006
SkyAir RR Series
EDHK281006 Dimensions and Service Space
5.1.3 FBQ-D
1
FBQ71DV1
Unit (mm)
3D060775C
SkyAir RR Series 21
Dimensions and Service Space EDHK281006
3D060776C
22 SkyAir RR Series
EDHK281006 Dimensions and Service Space
3D028952
BRC1D61
Unit (mm)
• SPECIFICATIONS OF CORD
• REMOTE CONTROLLER DIMENSIONS
FOR AUSTRALIA FOR OTHER COUNTRIES
SHIELD WIRE VINYL CORD WITH SHEATH OR CABLE
TYPE
(INSULATED THICKNESS: 1mm OR MORE) (INSULATED THICKNESS: 1mm OR MORE)
SIZE 0.75 ~ 1.25mm2
42
TOTAL
120
500m
84
LENGTH
38
120 17 18
CORD OUTLET HOLE
23 28
46
• INSTALLATION METHOD
A EXPOSED BODY, EXPOSED CORD B EXPOSED BODY, EMBEDDED CORD C EXPOSED BODY, EMBEDDED CORD
17 CONDUIT
STAPLE REMOTE CONTROLLER
REMOTE CONTROLLER REMOTE CONTROLLER
117
0~5
( BETWEEN REMOTE
CONTROLLER AND
CONTROL BOX
) 17 THROUGH HOLE
(φ12 ~ φ16)
17 CONTROL BOX
3D048117
SkyAir RR Series 23
Dimensions and Service Space EDHK281006
BRC1E61
Unit (mm)
3D064037
24 SkyAir RR Series
EDHK281006 Dimensions and Service Space
3D052918C
62 17.5
REMOTE CONTROLLER
HOLDER
3D028963B
SkyAir RR Series 25
Dimensions and Service Space EDHK281006
120
157
0.5
70 18 35
Switch box
62 17.5 (Field Supplied
2 – 5 × 9 Slot parts)
• REMOTE CONTROLLER HOLDER
INSTALLATION PROCEDURE
< INSTALLATION TO WALL SURFACE >
P1 P2
(Ceiling Opening)
LIQUID CRYSTAL
REMOTE CONTROLLER
(WIRELESS)
83.5
106
72
• Service space for ceiling installation
(Service space)
more than 90
REMOTE CONTROLLER
HOLDER
26 SkyAir RR Series
EDHK281006 Dimensions and Service Space
3D066644
SkyAir RR Series 27
Dimensions and Service Space EDHK281006
RR100MY1
3D066645
Unit (mm)
28 SkyAir RR Series
EDHK281006 Dimensions and Service Space
RR125MY1 1
Unit (mm)
3D066646
SkyAir RR Series 29
Dimensions and Service Space EDHK281006
RR140MY1
Unit (mm)
3D066659
30 SkyAir RR Series
EDHK281006 Dimensions and Service Space
3D066642
SkyAir RR Series 31
Dimensions and Service Space EDHK281006
3D066642
32 SkyAir RR Series
EDHK281006 Dimensions and Service Space
3D066642
SkyAir RR Series 33
Piping Diagrams EDHK281006
6. Piping Diagrams
6.1 Indoor Unit + Outdoor Unit
3D066643
34 SkyAir RR Series
EDHK281006 Piping Diagrams
3D066662
SkyAir RR Series 35
36
7.1
A3P A4P
INDOOR UNIT GRN R2T S1L
A1P PRINTED CIRCUIT BOARD A1P SS1 H1P
A1P t˚ X2A H2P BS1
A2P PRINTED CIRCUIT BOARD
R3T SS2 H3P
(HUMIDITY SENSOR UNIT) X2M H4P
C1 CAPACITOR t˚ V1R+ X18A X15A
TO OUTDOOR 1 BLK
HAP LIGHT EMITTING DIODE X24A
Wiring Diagrams
BLU
BRN
RED
WHT
ORG
Z1C FERRITE CORE 2 2
CN1 R1T
WHT
ORG
BRN
BLU
RED
TO OUTDOOR UNIT
100~140-CLASS
RECEIVER/DISPLAY UNIT (ATTACHED TO
FCQ71KVEA / FCQ100KVEA / FCQ125KVEA / FCQ140KVEA
71-CLASS
WIRELESS REMOTE CONTROLLER)
REMOTE CONTROLLER
A3P PRINTED CIRCUIT BOARD
A4P PRINTED CIRCUIT BOARD
BS1 PUSH BUTTON (ON/OFF) X24A A2P
H1P LIGHT EMITTING DIODE
(ON-RED) X1M A1P X2M
H2P LIGHT EMITTING DIODE
(TIMER-GREEN)
H3P LIGHT EMITTING DIODE X35A X33A
(FILTER SIGN-RED) CONTROL BOX
H4P LIGHT EMITTING DIODE
(DEFROST-ORANGE)
SS1 SELECTOR SWITCH NOTES)
(MAIN/SUB) 1. : TERMINAL , : CONNECTOR : FIELD WIRING
SS2 SELECTOR SWITCH 2. IN CASE USING CENTRAL REMOTE CONTROLLER, CONNECT IT TO THE UNIT IN ACCORDANCE WITH THE ATTACHED INSTALLATION
(WIRELESS ADDRESS SET) MANUAL.
CONNECTOR FOR OPTIONAL PARTS 3. X24A, X33A, X35A ARE CONNECTED WHEN THE OPTIONAL ACCESSORIES ARE BEING USED.
X24A CONNECTOR (WIRELESS 4. REMOTE CONTROLLER MODEL VARIES ACCORDING TO THE COMBINATION SYSTEM, CONFIRM ENGINEERING DATA AND CATALOGS,
REMOTE CONTROLLER) ETC. BEFORE CONNECTING.
X33A CONNECTOR 5. CONFIRM THE METHOD OF SETTING THE SELECTOR SWITCH (SS1, SS2) BY INSTALLATION MANUAL AND ENGINEERING DATA, ETC.
(ADAPTOR FOR WIRING) 6. SYMBOLS SHOWS AS FOLLOWS: RED : RED BLK : BLACK WHT : WHITE YLW : YELLOW GRN : GREEN ORG : ORANGE BRN : BROWN
X35A CONNECTOR (GROUP CONTROL PNK : PINK GRY : GRAY BLU : BLUE
ADAPTOR) 7. SHOWS ONLY IN CASE OF PROTECTED PIPES.
WIRED REMOTE CONTROLLER USE H07RN-F IN CASE OF NO PROTECTION.
R1T THERMISTOR (AIR)
SS1 SELECTOR SWITCH (MAIN/SUB)
3D058379A
EDHK281006
SkyAir RR Series
EDHK281006
SkyAir RR Series
A1P PRINTED CIRCUIT BOARD BS1 PUSH BUTTON (ON/OFF)
C1 CAPACITOR (M1F) H1P LIGHT EMITTING DIODE R1T R2T
HAP LIGHT EMITTING DIODE (ON-RED) IN CASE OF SIMULTANEOUS
(SERVICE MONITOR GREEN) H2P OPERATION SYSTEM t° t°
LIGHT EMITTING DIODE A1P
(TIMER-GREEN) X1M SS1
KAR MAGNETIC RELAY (M1S) INDOOR UNIT INDOOR UNIT TO OUTDOOR X2M
X19A X18A P2 P2
(MASTER) (SLAVE) UNIT 1 BLK X24A P1 R1T
KPR MAGNETIC RELAY (M1P) H3P LIGHT EMITTING DIODE X61A P1
NOTE)4
M1F MOTOR (INDOOR FAN) (FILTER SIGN-RED) 1 1 2 WHT X10A T1R X11A X5A WIRED REMOTE
3 RED GRY CONTROLLER
M1S MOTOR (SWING FLAP) H4P LIGHT EMITTING DIODE 2 2 t°
X27A X60A PRP
Q1M THERMO SWITCH (M1F EMBEDDED) (DEFROST-ORANGE) 3 3 BLU
H05VV-U4G2.5
KPR X26A C1
R1T THERMISTOR (AIR) SS1 SELECTOR SWITCH
(MAIN/SUB) X2M X2M A1P A2P A3P
R2T THERMISTOR (COIL) SS1 H1P V1TR X20A
YLW
WHT
TO OUTDOOR UNIT
FHQ71BVV1B / FHQ100BVV1B / FHQ125BVV1B
REMOTE BS1
S1Q LIMIT SWITCH (SWING FLAP) SS2 SELECTOR SWITCH H2P RED M
SS2 ~
(WIRELESS ADDRESS SET) CONTROLLER H3P X25A
T1R TRANSFORMER (220-240V/22V) NOTE)6 BLK Q1M
X24A X2A H4P
V1TR PHASE CONTROL CIRCUIT CONNECTOR FOR OPTIONAL PARTS X1A X1A
M1F
NOTE)4 RC TC KAR X29A
BLK MSW
X1M TERMINAL BLOCK X15A CONNECTOR (FLOAT SWITCH) ~
RECEIVER/DISPLAY UNIT BLK
X2M TERMINAL BLOCK X25A CONNECTOR (DRAIN PUMP) M1S
RC SIGNAL RECEIVER CIRCUIT X33A CONNECTOR X14A
X40A X33A X35A HAP S1Q
TC SIGNAL TRANSMISSION CIRCUIT (ADAPTOR FOR WIRING) X15A NOTE)6
WIRED REMOTE CONTROLLER X35A CONNECTOR
R1T THERMISTOR (AIR) (GROUP CONTROL ADAPTOR)
SS1 SELECTOR SWITCH (MAIN/SUB) X40A CONNECTOR
(ON/OFF INPUT FROM OUTSIDE) NOTES)
WIRELESS REMOTE CONTROLLER
(RECEIVER/DISPLAY UNIT) X60A CONNECTOR 1. : TERMINAL
A2P PRINTED CIRCUIT BOARD X61A (INTERFACE ADAPTOR , : CONNECTOR
FOR SKY AIR SERIES)
A3P PRINTED CIRCUIT BOARD
2. : FIELD WIRING
3. IN CASE USING CENTRAL REMOTE CONTROLLER, CONNECT IT TO THE UNIT IN ACCORDANCE WITH
THE ATTACHED INSTALLATION MANUAL.
4. X24A IS CONNECTED WHEN THE WIRELESS REMOTE CONTROLLER KIT IS BEING USED.
X15A X33A X25A
5. REMOTE CONTROLLER MODEL VARIES ACCORDING TO THE COMBINATION SYSTEM,
X61A
A1P C1 T1R CONFIRM ENGINEERING MATERIALS AND CATALOGS, ETC. BEFORE CONNECTING.
X40A 6. IN CASE INSTALLING THE DRAIN PUMP (M1P), REMOVE THE JUMPER CONNECTOR OF X15A AND EXECUTE THE ADDITIONAL
X60A X1M X2M
WIRING FOR FLOAT SWITCH AND DRAIN PUMP.
X35A X24A CONTROL BOX 7. SYMBOLS SHOW AS FOLLOWS: RED : RED BLK : BLACK WHT : WHITE YLW : YELLOW PRP : PURPLE GRY : GRAY BLU : BLUE
3D043825B
37
Wiring Diagrams
1
Wiring Diagrams EDHK281006
3D066031A
38 SkyAir RR Series
EDHK281006 Wiring Diagrams
3D046988D
SkyAir RR Series 39
Wiring Diagrams EDHK281006
RR71MY1 / RR100MY1
3D046989D
40 SkyAir RR Series
EDHK281006 Wiring Diagrams
RR125MY1 1
3D046987D
SkyAir RR Series 41
Wiring Diagrams EDHK281006
RR140MY1
3D047451E
42 SkyAir RR Series
EDHK281006 Wiring Diagrams
C : 4D067292
SkyAir RR Series 43
Electric Characteristics EDHK281006
8. Electric Characteristics
8.1 RR71MV1 / RR71MY1 / RR100MY1 / RR125MY1 / RR140MY1
3D066687A
44 SkyAir RR Series
EDHK281006 Electric Characteristics
3D066686
SkyAir RR Series 45
Capacity Tables EDHK281006
9. Capacity Tables
FCQ71KVEA + RR71MV1 / RR71MY1
FCQ100KVEA + RR100MY1
FCQ125KVEA + RR125MY1
FCQ140KVEA + RR140MY1
3D066684
46 SkyAir RR Series
EDHK281006 Capacity Tables
3D066683
SkyAir RR Series 47
Capacity Tables EDHK281006
3D066685
48 SkyAir RR Series
EDHK281006 Operation Limits
3D066667
RR140MY1
3D066665
SkyAir RR Series 49
Fan Performance EDHK281006
FBQ71DV1
3D060745A
FBQ100DV1
3D060746A
50 SkyAir RR Series
EDHK281006 Fan Performance
FBQ125DV1 / FBQ140DV1 1
3D060747A
SkyAir RR Series 51
Air Velocity and Temperature Distributions EDHK281006
FHQ71BVV1B (Cooling)
FHQ100BVV1B (Cooling)
52 SkyAir RR Series
EDHK281006 Air Velocity and Temperature Distributions
FHQ125BVV1B (Cooling)
1
SkyAir RR Series 53
Sound Level EDHK281006
FCQ71KVEA 35 28
FCQ100KVEA 43 32
FCQ125KVEA 44 34
4D058461
FCQ140KVEA 44 36
230V, 50Hz
Model Measuring location
H L
FHQ71BVV1B 39 35
FHQ100BVV1B 42 37
4D028281B
FHQ125BVV1B 44 39
220-240V, 50Hz
Model Measuring location
H L
FBQ71DV1 37 32
FBQ100DV1 38 33
FBQ125DV1 40 36
4D067285
FBQ140DV1 40 36
54 SkyAir RR Series
EDHK281006 Sound Level
RR71MV1 50
4D066650
380-415V, 50Hz
Model Measuring location
Cooling
RR71MY1 50
4D066650
RR100MY1 53
4D066651
RR125MY1 53
4D066652
RR140MY1 54
4D066664
SkyAir RR Series 55
Sound Level EDHK281006
dB (0dB=0.0002μ bar)
dB (0dB=0.0002μ bar)
dB (0dB=0.0002μ bar)
50 50 HI 50
NC-60 NC-60
OCTAVE BAND SOUND PRESSURE LEVEL
NC-50 NC-50
dB (0dB=0.0002μ bar)
dB (0dB=0.0002μ bar)
50 HI 50
NC-40 NC-40
40 40 HI
LOW
NC-30
NC-30
LOW
30 30
NC-20 NC-20
20 20
APPROXIMATE APPROXIMATE
THRESHOLD HEARING THRESHOLD HEARING
FOR CONTINUOUS FOR CONTINUOUS
NOISE NOISE
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
OCTAVE BAND CENTER FREQUENCY (Hz) OCTAVE BAND CENTER FREQUENCY (Hz)
4D058464 4D028355B 4D028283B
NC-60
OCTAVE BAND SOUND PRESSURE LEVEL
60
NC-50
dB (0dB=0.0002μ bar)
50
NC-40 HI
40
LOW
NC-30
30
NC-20
20
APPROXIMATE
THRESHOLD HEARING
FOR CONTINUOUS
NOISE
63 125 250 500 1000 2000 4000 8000
OCTAVE BAND CENTER FREQUENCY (Hz)
4D028284B 4D067285 4D067286
FBQ125DV1 / FBQ140DV1
4D067287
56 SkyAir RR Series
EDHK281006 Sound Level
RR140MY1
4D066664
SkyAir RR Series 57
Sound Level EDHK281006
58 SkyAir RR Series
EDHK281006
Part 2
Installation of 2
Indoor / Outdoor Unit
1. Centre of Gravity ...................................................................................60
2. Installation of Indoor Unit ......................................................................62
2.1 FCQ71KVEA / FCQ100KVEA / FCQ125KVEA / FCQ140KVEA............62
2.2 FHQ71BVV1B / FHQ100BVV1B / FHQ125BVV1B................................87
2.3 FBQ71DV1 / FBQ100DV1 / FBQ125DV1 / FBQ140DV1.....................112
3. Installation of Outdoor Unit..................................................................139
3.1 RR71MV1 / RR71MY1 / RR100MY1 / RR125MY1 ..............................139
3.2 RR140MY1...........................................................................................155
1. Centre of Gravity
RR71MV1 / RR71MY1
Unit (mm)
4D066647
RR100MY1
Unit (mm)
4D066648
RR125MY1
Unit (mm)
4D066649
RR140MY1
Unit (mm)
4D066666
k j
a i
g
f
l d e
m h
b
c
a Indoor unit
b Outdoor unit
Remote controller
c Depending on the system configuration, the remote
controller is not provided.
d Inlet air
e Discharge air
f Air outlet
g Air flow flap (at air outlet)
h Refrigerant piping, connection electric wire
i Drain pipe
Model name (model name plate)
j
(Inside of suction grille)
Drain pumping out device(built-in)
k
Condensate removed from the room during cooling.
l Air filter (suction grille)
3P177429-3F
2.1.2 Installation
FCQ71KVEA
FCQ100KVEA SPLIT SYSTEM
Installation manual
FCQ125KVEA Air Conditioners
FCQ140KVEA
CONTENTS
1. SAFETY CONSIDERATIONS ........................................................................................1
2. BEFORE INSTALLATION ..............................................................................................3
3. SELECTING INSTALLATION SITE................................................................................5
4. PREPARATIONS BEFORE INSTALLATION .................................................................7
5. INDOOR UNIT INSTALLATION .....................................................................................8
6. REFRIGERANT PIPING WORK ..................................................................................10
7. DRAIN PIPING WORK .................................................................................................12
8. ELECTRIC WIRING WORK .........................................................................................15
9. WIRING EXAMPLE ......................................................................................................17
10. INSTALLATION OF THE DECORATION PANEL .......................................................... 19
11. FIELD SETTING...........................................................................................................19
12. TEST OPERATION ......................................................................................................21
1. SAFETY CONSIDERATIONS
Please read these “SAFETY CONSIDERATIONS” carefully before installing air conditioning equipment and
be sure to install it correctly. After completing installation, conduct a trial operation to check for faults and
explain to the customer how to operate the air conditioner and take care of it with the aid of the operation man-
ual. Ask the customer to store the installation manual along with the operation manual for future reference.
This air conditioner is classified under “appliances not accessible to the general public”.
WARNING .........Failure to follow these instructions properly may result in personal injury or loss of life.
CAUTION ..........Failure to observe these instructions properly may result in property damage or per-
sonal injury, which may be serious depending on the circumstances.
WARNING
• Ask your dealer or qualified personnel to carry out installation work.
Do not attempt to install the air conditioner yourself. Improper installation may result in water leakage,
electric shocks or fire.
• Install the air conditioner in accordance with the instructions in this installation manual.
Improper installation may result in water leakage, electric shocks or fire.
• Be sure to use only the specified accessories and parts for installation work.
Failure to use the specified parts may result in the unit falling, water leakage, electric shocks or fire.
• Install the air conditioner on a foundation strong enough to withstand the weight of the unit.
A foundation of insufficient strength may result in the equipment falling and causing injury.
• Carry out the specified installation work after taking into account strong winds, typhoons or earthquakes.
Failure to do so during installation work may result in the unit falling and causing accidents.
1
C : 3P177351-2D
• Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried
out by qualified personnel according to local laws and regulations and this installation manual.
An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
• Make sure that all wiring is secured, the specified wires are used, and that there is no strain on the terminal
connections or wires.
Improper connections or securing of wires may result in abnormal heat build-up or fire.
• When wiring the power supply and connecting the wiring between the indoor and outdoor units, position the
wires so that the terminal box lid can be securely fastened.
Improper positioning of the terminal box lid may result in electric shocks, fire or overheating terminals.
• If refrigerant gas leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant comes into contact with fire.
• After completing installation, check for refrigerant gas leakage.
Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source
of fire, such as a fan heater, stove or cooker.
• Be sure to switch off the unit before touching any electrical parts.
• Be sure to earth the air conditioner.
Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead.
Imperfect earthing may result in electric shocks.
• Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks or fire.
CAUTION
• While following the instructions in this installation manual, install drain piping to ensure proper drainage and
insulate piping to prevent condensation.
Improper drain piping may result in indoor water leakage and property damage.
• Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from televisions
or radios to prevent picture interference and noise.
(Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate noise.)
• Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic
fluorescent lamps (inverter or rapid start types).
Install the indoor unit as far away from fluorescent lamps as possible.
• Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or vapour (e.g. a kitchen).
Plastic parts will deteriorate, parts may fall off and water leakage could result.
2. Where corrosive gas, such as sulphurous acid gas, is produced.
Corroding of copper pipes or soldered parts may result in refrigerant leakage.
3. Near machinery emitting electromagnetic radiation.
Electromagnetic radiation may disturb the operation of the control system and result in a malfunction of
the unit.
4. Where flammable gas may leak, where there is carbon fibre or ignitable dust suspensions in the air, or
where volatile flammables such as paint thinner or gasoline are handled.
Operating the unit in such conditions may result in fire.
2
3P177351-2D
2. BEFORE INSTALLATION
Do not exert pressure on the resin parts when opening the unit or when moving it after opening
Be sure to check the type of R410A refrigerant to be used before doing any work. (Using an incorrect
refrigerant will prevent normal operation of the unit.)
• When opening the unit or moving it after opening, be sure to lift it by holding on to the lifting lugs without
exerting any pressure on other parts, especially, drain piping, and other resin parts. 2
• Decide upon a line of transport.
• Leave the unit inside its packaging while moving, until reaching the installation site. Use a sling of soft mate-
rial, where unpacking is unavoidable or protective plates together with a rope when lifting, to avoid damage
or scratches to the unit.
• Refer to the installation manual of the outdoor unit for items not described in this manual.
• Do not dispose of any parts necessary for installation until the installation is complete.
1. PRECAUTIONS
• Be sure to read this manual before installing the indoor unit.
• When selecting installation site, refer to the paper pattern.
• This unit is suitable for installation in a household, commercial and light industrial environment.
• Do not install or operate the unit in rooms mentioned below.
• Laden with mineral oil, or filled with oil vapor or spray like in kitchens. (Plastic parts may deteriorate.)
• Where corrosive gas like sulfurous gas exists. (Copper tubing and brazed spots may corrode.)
• Where volatile flammable gas like thinner or gasoline is used.
• Where machines can generate electromagnetic waves. (Control system may malfunction.)
• Where the air contains high levels of salt such as that near the ocean and where voltage fluctuates
greatly such as that in factories. Also in vehicles or vessels.
2. ACCESSORIES
3
3P177351-2D
3. OPTIONAL ACCESSORIES
• The optional decoration panel and remote controller are required for this indoor unit. (Refer to Table 1, 2)
(However, the remote controller is not required for the slave unit of a simultaneous operation system.)
Table 1
Unit model Optional decoration panel
BYCP125K-W1
FCQ71·100·125·140KVEA
Color : Fresh White
• These are two types of remote controllers: wired and wireless. Select a remote controller from Table 2
according to customer request and install in an appropriate place.
Table 2
Remote controller
Wired type BRC1C61 / BRC1D61
Wireless type BRC7F632F
NOTE
• If you wish to use a remote controller that is not listed in “Table 2” on page 4, select a suitable remote con-
troller after consulting catalogs and technical materials.
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND
CHECK AFTER INSTALLATION IS FINISHED.
4
C : 3P177351-2D
The items with WARNING and CAUTION marks in the instruction manual are the items per-
taining to possibilities for bodily injury and material damage in addition to the general usage of
the product. Accordingly, it is necessary that you make a full explanation about the described con-
tents and also ask your customers to read the instruction manual.
2
4. NOTE TO THE INSTALLER
Be sure to instruct customers how to properly operate the unit (especially cleaning filters, operating different
functions, and adjusting the temperature) by having them carry out operations themselves while looking at the
manual.
*≥1500
*≥1500
H
Air
discharge Air Air
At least 1800mm inlet discharge
from the floor. ≥1500 ≥1500
Fig. 1 Fig. 2
Model H
FCQ71KVEA 256
FCQ100·125·140KVEA 298
5
C : 3P177351-2D
CAUTION
• The indoor and outdoor units and the power supply wiring and remote controller cord must be installed
at least 1m away from any televisions or radios. This is to prevent interference with picture and sound
reception. (Interference may occur even at 1m away depending on the reception quality.)
• If installing the wireless kit, the distance of the signal sent from the remote controller might be shorter if
there are fluorescent lights which are electrically started (such as with inverters, rapid starters, etc.) in
the room. The indoor unit should be installed as far away from fluorescent lights as possible.
[Air direction]
Pipes
Pipes
Pipes
6
3P177351-2D
Refrigerant
860 – 910 (Ceiling opening)
950 (Decoration panel)
Hanger
Suspension bracket
bolt (×4) False
ceiling
125 – 130
840 (Indoor unit) View as seen from A
860 – 910 (Ceiling opening) Fig. 5
950 (Decoration panel)
Fig. 4
860
(Opening dimension inside
(Dimension inside frame)
ceiling
Ceiling material
≥ 35 ≥ 35
Fig. 8
7
3P177351-2D
(2) Make the ceiling opening needed for installation where applicable. (For existing ceilings)
• Refer to the paper pattern for installation (5) for ceiling opening dimensions.
• Create the ceiling opening required for installation. From the side of the opening to the casing outlet,
implement the refrigerant and drain piping and wiring for remote controller (unnecessary for wireless
type) and indoor-outdoor unit casing outlet. Refer to “6. REFRIGERANT PIPING WORK”, “7. DRAIN
PIPING WORK” and “8. ELECTRIC WIRING WORK”.
• After making an opening in the ceiling, it may be necessary to reinforce ceiling beams to keep the ceiling
level and to prevent it from vibrating. Consult the builder for details.
50 – 100
Anchor
supplied parts for new ceilings to reinforce Long nut or turn-buckle
the ceiling to bear the weight of the unit.
Suspension bolt
Adjust clearance (50 – 100mm) from the
ceiling before proceeding further. False ceiling
Fig. 9
NOTE
• All the above parts are field supplied.
(1-2)Refer to the paper pattern for installation (5) for ceiling opening dimension.
Consult the builder or carpenter for details.
• The center of the ceiling opening is indicated on the paper pattern for installation.
The center of the unit is indicated on the triangular mark to the unit bottom and on the paper pattern for
installation.
• Fix the paper pattern to the unit with screws (6) (×4).
• Ceiling height is shown on the side of the paper pattern for installation (5). Adjust the height of the unit
according to this indication.
8
3P177351-2D
Please perform one of the following, as the shape of the paper pattern for installation differs accord-
ing to the model.
Screw (6)
Screw (6) (accessory)
(accessory)
Fig. 12
<Ceiling work>
(1-3)Adjust the unit to the right position for installation.
(Refer to “4. PREPARATIONS BEFORE INSTALLATION-(1)”.)
• Using the Installation guide (15) allows you to check the positions from the underside of the unit to the
lower ceiling surface.
(1-5)Remove the washer fixing plate (7) used for preventing the Level Vinyl tube
washer from falling and tighten the upper nut.
(1-6)Remove the paper pattern for installation (5). [Maintaining horizontality]
Fig. 13
(2) For existing ceilings
(2-1)Install the indoor unit temporarily.
Perform step (1-1) in (1) For new ceilings.
(2-2)Adjust the height and position of the unit.
(Refer to “4. PREPARATIONS BEFORE INSTALLATION-(1)” and (1-3) in (1) For new ceilings.)
(2-3)Perform steps (1-4), (1-5) in (1) For new ceilings.
9
3P177351-2D
Fig. 14
• When connecting the flare nut, apply ester oil or ether oil to the flare
section (only inside), and spin 3-4 times before screwing in. Coat the flare section (only inside)
(Refer to Fig. 15) with ester or ether oil.
• Keep all the screw mounting resin parts (e.g., piping presser
plates) away from oil.
If oil adheres, the strength of the screw mounting resin parts may
drop.
Fig. 15
CAUTION
Over-tightening the flare nut may break it and/or cause the
refrigerant to leak.
NOTE
• Use the flare nut included with the unit main body.
Table 3
Flare dimensions
Pipe size Tightening torque Flare
A (mm)
45˚±2˚
10
C : 3P177351-2D
When you keep on tightening the flare nut with a spanner, there is a point where the tightening torque
suddenly increases. From that position, further tighten the flare nut the angle shown below: 2
Pipe size Further tightening angle Recommended arm length of tool
φ 9.5 (3/8”) 60 to 90 degrees Approx. 200mm
φ 15.9 (5/8”) 30 to 60 degrees Approx. 300mm
After the work is finished, make sure to check that there is no gas leak.
• Make absolutely sure to execute heat insulation works on the pipe-connecting section after checking gas
leakage by thoroughly studying the following figure and using the attached heat insulating materials for
fitting (8) and (9). (Fasten both ends with the clamps (4).) (Refer to Fig. 16)
• Wrap the sealing pad (11) only around the insulation for the joints on the gas piping side. (Refer to Fig. 16)
CAUTION
For local insulation, be sure to insulate local piping all the way into the pipe connections inside the machine.
Exposed piping may cause condensation or burns on contact.
CAUTION
CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT PIPING
“Do not use flux when brazing refrigerant piping. Therefore, use the phosphor copper brazing filler metal
(BCuP-2: JIS Z 3264/B-Cu93P-710/795: ISO 3677) which does not require flux.”
(Flux has extremely harmful influence on refrigerant piping systems. For instance, if the chlorine based
flux is used, it will cause pipe corrosion or, in particular, if the flux contains fluorine, it will damage the
refrigerant oil.)
11
3P177351-2D
• Before brazing local refrigerant piping, nitrogen gas shall be blown through the piping to expel air from the piping.
If you brazing is done without nitrogen gas blowing, a large amount of oxide film develops inside the piping, and
could cause system malfunction.
• When brazing the refrigerant piping, only begin brazing after having carried out nitrogen substitution or
while inserting nitrogen into the refrigerant piping. Once this is done, connect the indoor unit with a flared
or a flanged connection.
• Nitrogen should be set to 0.02MPa with a pressure-reducing valve if brazing while inserting nitrogen into
the piping. (Refer to Fig. 17)
Pressure-reducing valve
Refrigerant piping Taping
Part to be Hands valve
brazed
Nitrogen
Nitrogen
Fig. 17
GOOD WRONG
Fig. 18-1 Fig. 18-2
CAUTION
Water pooling in the drainage piping can cause the drain to clog.
• Use the attached drain hose (1) and Metal clamp (2).
• Insert the drain hose into the drain socket up to the base, and tighten the Metal clamp securely within the
portion of a white tape of the hose-inserted tip. Tighten the Metal clamp until the screw head is less than
4mm from the hose.
• Wrap the attached sealing pad (10) over the Metal clamp and drain hose to insulate.
• Make sure that heat insulation work is executed on the following 2 spots to prevent any possible water leak-
age due to dew condensation.
• Indoor drain pipe
• Drain socket
Metal Metal
clamp (2) clamp (2) Large sealing pad (10)
(accessory) (accessory)
12
3P177351-2D
≥ 850
slightly up
175
Drain raising pipe
To prevent air bubbles in the Raising section
drain hose part, keep it level or Metal clamp
(accessory) (2) Drain hose (accessory) (1)
slightly tilted up. Any bubbles in
the hose might cause the unit Fig. 21
to make noise due to backflow
when the drain pump stops.
NOTE
• To ensure no excessive pressure is applied to the included drain hose (1), do not bend or twist when install-
ing. (This may cause leakage.)
• If converging multiple drain pipes, install according to the procedure shown below.
Central drain pipe
0 – 675mm
13
3P177351-2D
• Remove the terminal box lid. Connect the single phase power supply (SINGLE PHASE 50Hz 240V) to con-
nections No.1 and No.2 on the terminal block for wiring the units. Do not connect to No.3 of the terminal
block for wiring the units. (The drain pump will not operate.) Connect the ground wire firmly. When carrying
out wiring work around the terminal box, make sure none of the connectors come undone. Be sure to attach
the terminal box lid before turning on the power.
• Put approximately 1000cc of water into the drain pan through the blow-off mouth on the left-hand side of the
drain socket. Make sure not to pour water over the drain pump or any electric parts including those of the
drain pump.
• When the power is turned on, the drain pump will operate and you can check the draining of water through
the transparent part of the drain socket. (The drain pump will stop automatically in 10 minutes.)
After checking the draining of water, mount the thermal insulation material for drainage (14) and thermal
insulate the drain socket.
• After confirming drainage (Fig.23, Fig.24), turn off the power and remove the power supply.
• Attach the terminal box lid as before.
Drain sockets
(Check the
drainage now.) Drain pump
location
At least
100mm
Inter-unit wiring
terminal block
Power supply
single phase 240V
Ground
wire 3 2 1
3 2 1
Fig. 24
14
3P177351-2D
CAUTION
Drain piping connections
Do not connect the drain piping directly to sewage pipes that smell of ammonia. The ammonia in the sew-
age might enter the indoor unit through the drain pipes and corrode the heat exchanger.
2
8. ELECTRIC WIRING WORK
• All field supplied parts and materials and electric works must conform to local codes.
• Use copper wire only.
• For electric wiring work, refer to also “WIRING DIAGRAM” attached to the unit body.
• For remote controller wiring details, refer to the installation manual attached to the remote controller.
• All wiring must be performed by an authorized electrician.
• A circuit breaker capable of shutting down power supply to the entire system must be installed.
• Refer to the installation manual attached to the outdoor unit for the size of power supply electric wire con-
nected to the outdoor unit, the capacity of the circuit breaker and switch, and wiring instructions.
• Be sure to ground the air conditioner.
• Do not connect the ground wire to gas pipes, plumbing pipes, lightning rods, or telephone ground wires.
• Gas pipes: might cause explosions or fire if gas leaks.
• Plumbing: no grounding effect if hard vinyl piping is used.
• Telephone ground wires or lightning rods: might cause abnormally high electric potential in the ground
during lighting storms.
Connection of wiring between units, ground wire and for the remote controller cord (Refer to Fig. 25)
• Wiring the units and ground wire
Remove the terminal box lid and connect wires of matching number to the terminal block for wiring the units
(4 P) inside. And connect the ground wire to the ground terminal. In doing this, pull the wires inside through
the hole and fix the wires securely with the included clamp (4).
• Remote controller cords (not necessary for slave unit of simultaneous operation system)
Remove the terminal box lid and pull the wires inside through the hole and connect to the terminal block for
remote controller (4 P). (no polarity) Securely fix the remote controller cord with the included clamp (4).
• After connection, attach sealing pad (13).
• Be sure to attach it to prevent the infiltration of water from the outside.
15
3P177351-2D
Remote Transmission
Remote controller cord controller wiring
(weak electric)
Wiring
Inter-unit wiring through-holes P1 P2 F1 F2
Clamping position
Inter-unit Secure the ground wire
wiring sheath and inter-unit wiring with Remote
both edges aligned.
controller
Ground wire wiring terminal
block
(Length of sheath to peel back)
16
C : 3P177351-2D
Inter-unit wiring,
ground wire, or remote
controller cord Wiring through-holes 2
Sealing pad (Small) (13)
Putty or thermal
insulation material
(procured locally)
• Use a round crimp-style terminal with insulation sleeve for connection to the terminal block for wiring the
units.
Attach insulation sleeve
Fig. 27
(Looseness in the connection may cause overheating.)
• In wiring, make certain that prescribed wires are used, carry out complete connections, and fix the wires so
that outside forces are not applied to the terminals.
• Use the correct screwdriver for tightening the terminal screws. If the blade of screwdriver is too small, the
head of the screw might be damaged, and the screw will not be properly tightened.
• If the terminal screw are tightened too hard, screws might be damaged.
Refer to the table below for the tightening torque of the terminal screws.
Tightening torque (N·m)
Terminal block for remote controller 0.79 to 0.97
Terminal block for wiring the units 1.18 to 1.44
9. WIRING EXAMPLE
For the wiring of outdoor units, refer to the installation manual attached to the outdoor units.
Confirm the system type.
• Pair type: 1 remote controller controls 1 indoor unit. (standard system) (Refer to Fig. 28)
• Group control: 1 remote controller controls up to 16 indoor units. (All indoor units operate according to the
remote controller) (Refer to Fig. 29)
• 2 remote controllers control: 2 remote controllers control 1 indoor unit. (Refer to Fig. 30)
17
3P177351-2D
1 2 3 1 2 3 1 2 3 1 2 3
P1 P2 P1 P2 P1 P2 P1 P2
P1 P2 P1 P2
Remote controller
(Optional accessory)
Remote controller Fig. 29
(Optional accessory)
Fig. 28
Outdoor unit
1 2 3
1 2 3
P1 P2
Indoor unit
P1 P2 P1 P2
Remote Remote
controller controller
(Slave)
(Optional accessories) Fig. 30
NOTE
1. All transmission wiring except for the remote controller wires is polarized and must match the terminal symbol.
2. In case of group control, perform the remote controller wiring to the master unit when connecting to the
simultaneous operation system. (wiring to the slave unit is unnecessary)
3. For group control remote controller, choose the remote controller that suits the indoor unit which has the
most functions (as attached swing flap)
18
C : 3P177351-2D
Table 5
FCQ - KVEA
Mode No. FIRST SECOND
100·125· Note) 1 CODE NO. CODE NO.
71 type
140 type
Standard · All
≤ 2.7 ≤ 3.2 01
Ceiling round outlet
13 (23) 0
height (m) High ceiling 1 2.7 - 3 3.2 - 3.6 02
High ceiling 2 3 - 3.5 3.6 - 4.2 03
Note:
1. “Mode No.” setting is done in a batch for the group. To make or confirm settings for an individual unit, set
the internal mode number in parentheses.
2. The figure of the ceiling height is for the all round outlet. For the settings for four-direction (part of corner
closed off), three-direction and two-direction outlets, see the installation manual and technical guide sup-
plied with the separately sold closure material kit.
19
C : 3P177351-2D
Table 6
Spacing time of display air filter FIRST CODE SECOND
Setting Mode No.
sign (long life type) NO. CODE NO.
Air filter contamination-
Approx. 2500 hrs 01
light
0
Air filter contamination- 10 (20)
Approx. 1250 hrs
heavy 02
No Display 3
Note:
1. “Mode No.” setting is done in a batch for the group. To make or confirm settings for an individual unit, set
the internal mode number in parentheses.
2. Make settings for “No Display” in cases where no cleaning display is required, e.g., at the time of regular
maintenance servicing.
• The air conditioner is provided with a long life filter as a standard accessory. Explain to the customer the
necessity of cleaning the filter periodically along with the set time for filter cleaning for the prevention of
clogging.
MAIN/SUB CHANGEOVER
(1) Insert a screwdriver into the recess between the upper and lower part of remote controller and, work-
ing from the 2 positions, pry off the upper part. (The remote controller PC board is attached to the upper
part of remote controller.) (Refer to Fig. 32)
(2) Turn the main/sub changeover switch on one of the two remote controller PC boards to “S”. (Leave the
switch of the other remote controller set to “M”.) (Refer to Fig. 33)
20
3P177351-2D
Upper part of
remote controller S
(Factory setting) M
Remote
controller
(Only one remote
controller needs
S
M
PC board 2
Lower part of to be changed if
remote controller factory settings
Insert the screwdriver here have remained
and gently work off the untouched.)
upper part of remote controller. Fig. 32 Fig. 33
Refer to the section of “FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUC-
TION AND CHECK AFTER INSTALLATION IS FINISHED.” .
• After finishing the construction of refrigerant piping, drain piping, and electric wiring, conduct test operation
accordingly to protect the unit.
• Check that the outdoor unit has been wired properly.
• Check that the terminal box lid of the indoor unit is closed and that the outer plate and piping cover of the
outdoor unit are closed as well.
• Clean the decoration panel and interior of the indoor unit on completion of refrigerant piping, drain piping,
and electric wiring work.
• Refer to the installation manual provided to the outdoor unit, and perform the test operation of the air conditioner.
• If the decoration panel is mounted at the time of test operation, check the operation of the swing flap of the
decoration panel.
• If the interior finishing work has been still on the way on completion of test operation, explain to the cus-
tomer not to operate the air conditioner for the protection of the indoor unit until the interior finishing work
is completed.
If the air conditioner is operated, substances generated from the paint and glue of the interior finishing will
contaminate the indoor unit, thus resulting in water splashing or leakage.
• If an error occurs and the air conditioner does not operate, refer to the following troubleshooting information.
• On completion of test operation, press the INSPECTION/TEST OPERATION button to set the air condi-
tioner to “ ” mode and check that the error code is set to “00” (=normal).
If the error code is other than “00”, refer to the following troubleshooting information.
• The air conditioner will return to normal run mode if the INSPECTION/TEST OPERATION button is pressed
four times.
• Perform the trial operation of the air conditioner after mounting the decoration panel if the wireless remote
controller is used.
Mode change Four times
Normal operation Test run
Once
Once On
Fo ce
(4 s min.) Once ur
tim
es
Field settings Inspection
21
C: 3P177351-2D
PRECAUTIONS
1. Refer to the diagnoses below if the unit does not operate properly.
2. After completing the test run, press the INSPECTION/TEST OPERATION button once to put the unit in
inspection mode, and make sure the malfunction code is “00”. (=normal)
If the code reads anything other than “00”, refer to the malfunction diagnoses below.
NOTE
• If a malfunction is preventing operation, refer to the malfunction diagnoses below.
22
C: 3P177351-2D
23
3P177351-2D
24
C: 3P177351-2D
k 2
f a
e
e
i
g
d h
d
j
b
d
c e
f
a Indoor unit
Outdoor unit
• The external appearance of the outdoor unit varies
depending on its capacity class.
b The outdoor unit shown in the figure is for refer-
ence to indicate features.
Contact your Daikin Dealer and verify which out-
door unit you have.
c Remote controller
d Inlet air
e Discharged air
f Air outlet
g Air flow flap (at air outlet)
h Refrigerant piping, connection electric wire
i Drain pipe
Suction grille
j
The built-in air filter removes dust and dirt.
Ground wire
k Wire to ground from the outdoor unit to prevent elec-
trical shocks.
3PN07753-4E
2.2.2 Installation
FHQ35BVV1B
FHQ50BVV1B
FHQ60BVV1B
SPLIT SYSTEM
FHQ71BVV1B Air Conditioner
FHQ100BVV1B Installation manual
FHQ125BVV1B
CONTENTS
1. SAFETY PRECAUTIONS...............................................................................................1
2. BEFORE INSTALLATION ..............................................................................................3
3. SELECTING INSTALLATION SITE................................................................................5
4. PREPARATIONS BEFORE INSTALLATION .................................................................6
5. INDOOR UNIT INSTALLATION .....................................................................................8
6. REFRIGERANT PIPING WORK ....................................................................................9
7. DRAIN PIPING WORK .................................................................................................13
8. WIRING EXAMPLE ......................................................................................................15
9. ELECTRIC WIRING WORK .........................................................................................16
10. FIELD SETTINGS ........................................................................................................19
11. TEST OPERATION ......................................................................................................21
1. SAFETY PRECAUTIONS
Please read these “SAFETY PRECAUTIONS” carefully before installing air conditioning equipment and be
sure to install it correctly.
After completing installation, conduct a trial operation to check for faults and explain to the customer how to
operate the air conditioner and take care of it with the aid of the operation manual. Ask the customer to store
the installation manual along with the operation manual for future reference.
This air conditioner comes under the term “appliances not accessible to the general public”.
WARNING .........Failure to follow these instructions properly may result in personal injury or loss of life.
CAUTION ..........Failure to observe these instructions properly may result in property damage or per-
sonal injury, which may be serious depending on the circumstances.
WARNING
• Ask your dealer or qualified personnel to carry out installation work.
Do not attempt to install the air conditioner yourself. Improper installation may result in water leakage,
electric shocks or fire.
• Install the air conditioner in accordance with the instructions in this installation manual.
Improper installation may result in water leakage, electric shocks or fire.
• Be sure to use only the specified accessories and parts for installation work.
Failure to use the specified parts may result in the unit falling, water leakage, electric shocks or fire.
English 1
C : 3PN06588-3H
• Install the air conditioner on a foundation strong enough to withstand the weight of the unit.
A foundation of insufficient strength may result in the equipment falling and causing injury.
• Carry out the specified installation work after taking into account strong winds, typhoons or earthquakes.
Failure to do so during installation work may result in the unit falling and causing accidents.
• Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried
out by qualified personnel according to local laws and regulations and this installation manual.
An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire. 2
• Make sure that all wiring is secured, the specified wires are used, and that there is no strain on the terminal
connections or wires.
Improper connections or securing of wires may result in abnormal heat build-up or fire.
• When wiring the power supply and connecting the wiring between the indoor and outdoor units, position the
wires so that the control box lid can be securely fastened.
Improper positioning of the control box lid may result in electric shocks, fire or overheating terminals.
• If refrigerant gas leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant comes into contact with fire.
• After completing installation, check for refrigerant gas leakage.
Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source
of fire, such as a fan heater, stove or cooker.
• Be sure to switch off the unit before touching any electrical parts.
• Be sure to earth the air conditioner.
Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead.
Imperfect earthing may result in electric shocks or fire.
A high surge current from lightning or other sources may cause damage to the air conditioner.
• Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks or fire.
CAUTION
• While following the instructions in this installation manual, install drain piping to ensure proper drainage and
insulate piping to prevent condensation.
Improper drain piping may result in indoor water leakage and property damage.
• Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from televisions
or radios to prevent picture interference and noise.
(Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate noise.)
• Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic
fluorescent lamps (inverter or rapid start types).
Install the indoor unit as far away from fluorescent lamps as possible.
• Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or vapour (e.g. a kitchen).
Plastic parts will deteriorate, parts may fall off and water leakage could result.
2. Where corrosive gas, such as sulphurous acid gas, is produced.
Corroding of copper pipes or soldered parts may result in refrigerant leakage.
3. Near machinery emitting electromagnetic radiation.
Electromagnetic radiation may disturb the operation of the control system and result in a malfunction of
the unit.
4. Where flammable gas may leak, where there is carbon fibre or ignitable dust suspensions in the air, or
where volatile flammables such as paint thinner or gasoline are handled.
Operating the unit in such conditions may result in fire.
• The air conditioner is not intended for use in a potentially explosive atmosphere.
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3PN06588-3H
2. BEFORE INSTALLATION
• When moving the unit while removing it from the carton box, be sure to lift it by holding on to the
four lifting lugs without exerting any pressure on other parts, especially swing flap, the refrigerant
piping, drain piping, and other resin parts.
• Be sure to check the type of refrigerant to be used before installing the unit. (Using an incorrect refrigerant
will prevent normal operation of the unit.)
• The accessories needed for installation must be retained in your custody until the installation work is com-
pleted. Do not discard them!
• Decide upon a line of transport.
• Leave the unit inside its packaging while moving, until reaching the installation site. Where unpacking is
unavoidable, use a sling of soft material or protective plates together with a rope when lifting, to avoid dam-
age or scratches to the unit.
• When selecting installation site, refer to the paper pattern.
• For the installation of an outdoor unit, refer to the installation manual attached to the outdoor unit.
• Do not use the unit in locations with high salt content in the air such as beachfront property, locations where
the voltage fluctuates such as factories, or in automobiles or marine vessels.
2-1 ACCESSORIES
Shape
Table 1
Remote controller type Cooling only type Heat pump type
Wired type BRC1C517, BRC1D527, BRC1D528, BRC1C61
Wireless type BRC7E66, BRC7EA66 BRC7E63W, BRC7EA63W
English 3
3PN06588-3H
NOTE
• If you wish to use a remote controller that is not listed in “Table 1” on page 3, select a suitable remote con-
troller after consulting catalogs and technical materials.
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND
CHECK AFTER INSTALLATION IS FINISHED.
2
a. Items to be checked after completion of work
Items to be checked If not properly done, what is likely to occur Check
Are the indoor and outdoor unit fixed firmly? The units may drop, vibrate or make noise.
Is the gas leak test finished? It may result in insufficient cooling.
Is the unit fully insulated? Condensate water may drip.
Does drainage flow smoothly? Condensate water may drip.
Does the power supply voltage correspond The unit may malfunction or the compo-
to that shown on the name plate? nents burn out.
The unit may malfunction or the compo-
Are wiring and piping correct?
nents burn out.
Is the unit safely grounded? Dangerous at electric leakage.
The unit may malfunction or the compo-
Is wiring size according to specifications?
nents burn out.
Is something blocking the air outlet or inlet
It may result in insufficient cooling.
of either the indoor or outdoor units?
Are refrigerant piping length and additional The refrigerant charge in the system is not
refrigerant charge noted down? clear.
Did you explain about operations while showing the instruction manual to your customer?
The items with WARNING and CAUTION marks in the instruction manual are the items pertaining
to possibilities for bodily injury and material damage in addition to the general usage of the product.
Accordingly, it is necessary that you make a full explanation about the described contents and also ask
your customers to read the instruction manual.
4 English
C: 3PN06588-3H
≥300
2500 or higher
Required service Air inlet from the floor
space
Obstruction For installation
Floor in high places
(Length : mm)
• Where piping between indoor and outdoor units is possible within the allowable limit. (Refer to the instal-
lation manual for the outdoor unit.)
• Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from televi-
sions or radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter may not be sufficient enough to eliminate the
noise.)
(2) Use suspension bolts for installation. Check whether the ceiling is strong enough to support the
weight of the unit or not. If there is a risk, reinforce the ceiling before installing the unit.
(Installation pitch is marked on the paper pattern for installation. Refer to it to check for points requiring
reinforcing.)
(3) This product may be installed on ceilings up to 3.5 m in height. However, if the ceiling is higher
than 2.7 m, the remote control will have to be set locally. (Refer to “10. FIELD SETTINGS” on page
19)
English 5
3PN06588-3H
A
B
C
D
2
160
185
85
E
F G
135
210
160
Front view
680
False ceiling view
260
Top side drain
piping hole
Left side piping hole Rear side piping hole
Top gas piping hole
Suspension
Air outlet bolt (×4)
Top liquid piping hole
(Length : mm)
Model A B C D E F G
Type 35, 45, 50 960 920 390 375 310 400 375
Type 60, 71 1160 1120 490 475 410 500 475
Type 100 1400 1360 610 595 530 620 595
Type 125 1590 1550 705 690 625 715 690
(2) Make holes for suspension bolts, refrigerant and drain piping, and wiring.
• Refer to the paper pattern for installation.
• Select the location for each of holes and open the holes in the ceiling.
6 English
3PN06588-3H
(4) Attach the suspension bolts. (Use suspension bolts which are W3/8 or M8-M10 in size.)
• Adjust the distance of the suspension bolts from the ceiling in advance. (Refer to Fig. 6)
NOTE
• Use a hole-in anchor for existing ceilings, and a sunken insert, sunken anchor or other field supplied parts
for new ceilings to reinforce the ceiling to bear the weight of the unit. Adjust clearance from the ceiling
before proceeding further.
Fig. 6
Ceiling slab
Anchor
25-55
Suspension bolt
False ceiling
(Length : mm)
All the above parts are field supplied.
English 7
3PN06588-3H
(1) Secure the hanger brackets to the suspension bolts. (Refer to Fig. 7)
2
NOTE
• To ensure they are safely secured, use the included washers, and secure them with double nuts to make sure.
(2) Lift the indoor unit’s main body, insert the bolts (M8) for the hanger brackets into the attachment
part on the hanger brackets, while sliding the main body from the front. (Refer to Fig. 8)
(3) Fasten the bolts for the hanger brackets (M8) securely in 4 places, left and right. (Refer to Fig. 8)
(4) Replace the screws for the hanger brackets which had been removed (M5) securely in 2 places left
and right. This is necessary to prevent any forward and back slide in the main body of the indoor
unit. (Refer to Fig. 8)
(5) When hanging the indoor unit main body, be sure to use a level or a plastic tube with water in it to
make sure the drain piping is set either level or slightly tilted, in order to ensure proper drainage.
(Refer to Fig. 9)
Fig. 9
A A.B
≤ 1˚ ≤ 1˚
B
≤ 1˚
A.When the drain piping is tilted to the right, or to the right and back.
Place it level, or tilt it slightly to the right or the back. (Within 1°.)
B.When the drain piping is tilted to the left, or to the left and back.
Place it level, or tilt it slightly to the left or the back. (Within 1°.)
CAUTION
Setting the unit at an angle opposite to the drain piping might cause a water leakage.
8 English
3PN06588-3H
Table 2
Flare dimensions A (mm)
Type of refrigerant R410A
Applicable model Flare
FHQ
Pipe size Tightening torque
φ6.4(1/4”) 14.2-17.2 N • m 8.7 – 9.1
0
45 ±2
0
CAUTION
Overtightening may damage the flare and cause a refrigerant leakage.
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C : 3PN06588-3H
You must use a torque wrench but if you are obliged to install the unit without a torque wrench, you may
follow the installation method mentioned below.
After the work is finished, make sure to check that there is no gas leak. 2
When you keep on tightening the flare nut with a spanner, there is a point where the tightening torque
suddenly increases. From that position, further tighten the flare nut the angle shown below:
Pipe size Further tightening angle Recommended arm length of tool
φ6.4 (1/4”) 60 to 90 degrees Approx. 150mm
φ9.5 (3/8”) 60 to 90 degrees Approx. 200mm
φ12.7 (1/2”) 30 to 60 degrees Approx. 250mm
φ15.9 (5/8”) 30 to 60 degrees Approx. 300mm
φ19.1 (3/4”) 20 to 35 degrees Approx. 450mm
CAUTION
CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT PIPING
“Do not use flux when brazing refrigerant piping. Therefore, use the phosphor copper brazing filler metal
(BCuP-2: JIS Z 3264/B-Cu93P-710/795: ISO 3677) which does not require flux.”
(Flux has extremely harmful influence on refrigerant piping systems. For instance, if the chlorine based flux is
used, it will cause pipe corrosion or, in particular, if the flux contains fluorine, it will damage the refrigerant oil.)
• Before brazing local refrigerant piping, nitrogen gas shall be blown through the piping to expel air from the
piping.
If you brazing is done without nitrogen gas blowing, a large amount of oxide film develops inside the piping,
and could cause system malfunction.
• When brazing the refrigerant piping, only begin brazing after having carried out nitrogen substitution or
while inserting nitrogen into the refrigerant piping. Once this is done, connect the indoor unit with a flared
or a flanged connection.
• Nitrogen should be set to 0.02 MPa with a pressure-reducing valve if brazing while inserting nitrogen into
the piping. (Refer to Fig. 12)
Pressure-reducing valve
Refrigerant piping
Part to be Taping
brazed hands valve
Nitrogen
Nitrogen
Fig. 12
10 English
3PN06588-3H
• Make absolutely sure to execute heat insulation works on the pipe-connecting section after checking gas
leakage by thoroughly studying the following figure and using the attached heat insulating materials for fit-
ting (6) and (7). (Fasten both ends with the clamps (4).)
(Refer to Fig. 13)
• Wrap the sealing pad (9) only around the insulation for the joints on the gas piping side.
(Refer to Fig. 13)
CAUTION
• Be sure to insulate any field piping all the way to the piping connection inside the unit. Any exposed piping
may cause condensation or burns if touched.
Gas piping
Liquid piping
Insulation for liquid pipe (7) (attached)
Main unit
Piping insulation material
Clamp (4) (accessory)
(Locally procured)
English 11
3PN06588-3H
Cut out
Fig. 17
Fig. 16 Thermistor lead line
Top penetration
lid clamp section Swing motor
Right-facing Rear-facing
refrigerant lead line
refrigerant piping
piping
Rear right-facing
drain piping
Right-facing drain piping
Dressing board (right)
removable part
If only setting the drain piping to
face right, cut this section only.
• When piping is complete, cut the removed penetration lid into the shape of the piping using scissors and attach.
As when before removing the top penetration lid, secure the lead lines for the swing motor and thermistor
by passing them through the clamp section on the top penetration lid. (Refer to Fig. 14.17)
• When doing this, block any gaps between the piping penetration lid and the pipes using putty to prevent
dust from entering the indoor unit.
12 English
3PN06588-3H
Fig. 18
• When setting piping facing left, move the rubber stopper and insulation which are attached to the drain pipe
connection hole on the left side of the indoor unit to the right-side drain pipe connection hole.
When doing this, insert the rubber stopper all the way in to prevent a water leakage.
• Make sure the pipe diameter is the same or bigger than the branch piping. (vinyl-chloride piping, nominal
diameter 20 mm, external diameter 26 mm)
• Make sure the piping is short, has at least a 1/100 slope, and can prevent air pockets from forming.
(Refer to Fig. 19)
Fig. 19
CAUTION
Water accumulating in the drain piping can cause the drain to clog.
• Be sure to use the included drain hose (1) and clamp (2).
Also, insert the drain hose completely into the drain socket, and securely attach the clamp bracket inside
the gray tape area on the inserted tip of the drain hose. (Refer to Fig. 20)
Screw the screws on the clamp bracket until there is 4 mm left. (Pay attention to the direction of the attach-
ment to prevent the clamp bracket from coming into contact with the suction grille.)
(Refer to Fig. 21)
English 13
C: 3PN06588-3H
≤4
Sealing
pad (8)
≤4
(2) Check to make sure the drain flows smoothly after piping is complete.
• Slowly pour 600 ml of drain-checking water into the drain pan through the air outlet.
Plastic container
for pouring Air outlet
CAUTION
Drain piping connections
Do not connect the drain piping directly to sewage pipes that smell of ammonia. The ammonia in the sew-
age might enter the indoor unit through the drain pipes and corrode the heat exchanger.
14 English
3PN06588-3H
8. WIRING EXAMPLE
For the wiring of outdoor units, refer to the installation manual attached to the outdoor units.
Confirm the system type.
• Pair or Multi system: 1 remote controller controls 1 indoor unit. (standard system) (Refer to Fig. 23)
• Group control: 1 remote controller controls up to 16 indoor units. (All indoor units operate according to the
remote controller) (Refer to Fig. 25)
• Two remote controllers control: 2 remote controllers control 1 indoor unit. (Refer to Fig. 26)
Fig. 23
Outdoor unit
1 2 3
1 2 3
P1 P2
Indoor unit
Remote controller
P1 P2
(Optional accessories)
Fig. 25 Fig. 26
Group control Two remote controllers control
Main power supply Main power supply Main power supply Main power supply
Main switch Main switch Main switch Main switch
Fuse Fuse Fuse Fuse
1 2 3
1 2 3 1 2 3 1 2 3
P1 P2
P 1 P2 P1 P2 P1 P 2
Indoor unit
Indoor unit Indoor unit Indoor unit
P 1 P2
Remote controller (Optional accessories) P1 P2 P1 P2
Remote Remote
controller 1 controller 2
(Optional (Optional
accessories) accessories)
English 15
C : 3PN06588-3H
NOTE
1. All transmission wiring except for the remote controller wires is polarized and must match the terminal symbol.
2. In case of group control, perform the remote controller wiring to the master unit when connecting to the
simultaneous operation system. (wiring to the slave unit is unnecessary)
3. For group control remote controller, choose the remote controller that suits the indoor unit which has the
most functions (as attached swing flap)
2
Table 3
2
Wire Size (mm ) Length
H05VV - U4G
Wiring between units 2.5 -
(NOTE 1, 3)
Vinyl cord with sheath or cable Max. 500 m
Remote controller cord 0.75 - 1.25
(2 wires) (NOTE 2) (NOTE 3)
NOTE
1. Shows only in case of protected pipes. Use H07RN-F in case of no protection. (Sheath thickness: 1mm or more)
2. Use double insulated wire for remote controller (Sheath thickness: 1mm or more) or run wires through a
wall or conduit so that the user cannot come in contact with them.
3. This length shall be the total extended length in the system of the group control.
CAUTION
• Even if the top or rear penetration lid is removed, pull the remote controller cord and the wiring between
units inside the unit using conduits for each, so that the wiring does not come into contact with the opening
section of the metal casing.
• Pass conduits through the wall and secure along with the refrigerant piping in order to prevent external
pressure being applied to the remote controller cord and wiring between units.
• Prevent dust from entering into the unit by filling the gap between the conduits and the penetration lid (top
or rear) with corking or putty.
• Arrange the wires and fix a lid firmly so that the lid does not float during wiring work.
• Do not clamp remote controller cord together with wiring between units together. Doing so may cause mal-
function.
• Remote controller cord and wiring between units should be located at least 50 mm from other electric wires.
Not following this guideline may result in malfunction due to electrical noise.
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C : 3PN06588-3H
Connection of wiring between units and for the remote control cord (Refer to Fig. 27)
• Wiring between units
Holding the control box lid, loosen the two securing screws, remove the control box lid, match up the phases
on the power source terminal block inside (3P), and make the connections.
After this is done, use the attached clamp (4) to bind wiring between units to the anchor point.
(Refer to Fig. 28)
• Remote controller cord: The simultaneous operation multi sub-unit is not required. (Refer to Fig. 27.29)
Connect to the remote control terminal block (2P). (There is no polarity.) After this is done, use the attached
clamp (4) to bind remote controller cord to the anchor point. (Refer to Fig. 28)
Fig. 27
Remote control terminal block (2P) Fig. 28
Power supply terminal block (3P) Rear penetration lid
Control box Ground terminal Conduits
Seal with caulking
material or putty
Liquid pipe
Gas pipe
Drain hose
Control box lid fixation Wiring between units (If wiring the slave
screw unit, connect to master unit)
Clamp (4) (attached) How to connect power supply terminal
Fig. 28 Fastener block (3P)
Fig. 29
Wiring between
units After securing the
clamp material
P1 P2
to the bracket,
cut off any extra
Clamp (4) material.
(attached) Remote control
Remote controller cord terminal block (2P)
Fastener Remote controller cord
English 17
3PN06588-3H
• Do not connect wires of different gauge to the same power supply terminal. (Looseness in the connection
may cause overheating.) (Refer to Fig. 31)
• When connecting wires of the same gauge, connect them according to. (Refer to Fig. 31)
• In wiring, make certain that prescribed wires are used, carry out complete connections, and fix the wires so
that external forces are not applied to the terminals.
Fig. 31
Connect wires of the Do not connect wires Do not connect wires
same gauge to both of the same gauge to of different gauges.
side. (GOOD) one side. (WRONG) (WRONG)
18 English
3PN06588-3H
Table 4
Ceiling height (m) Mode No. FIRST CODE NO. SECOND CODE NO.
Less than 2.7 m 01
13 (23) 0
2.7 to 3.5 02
Table 5
Spacing time of display air filter FIRST CODE SECOND
Setting Mode No.
sign (long life type) NO. CODE NO.
Air filter contamination-
Approx. 2500 hrs 01
light
10 (20) 0
Air filter contamination-
Approx. 1250 hrs 02
heavy
English 19
C : 3PN06588-3H
NOTE
• When combining with a simultaneous operation multi-type, be sure only to connect the wiring to the master
unit.
20 English
C : 3PN06588-3H
10-5 Two remote controllers control (Controlling 1 indoor unit by 2 remote controllers)
• When using 2 remote controllers, one must be set to “MAIN” and the other to “SUB”.
MAIN/SUB CHANGEOVER
(1) Insert a screwdriver into the recess between the upper and lower part of remote controller and, work-
ing from the 2 positions, pry off the upper part. (The remote controller PC board is attached to the upper
part of remote controller.) (Refer to Fig. 32)
(2) Turn the main/sub changeover switch on one of the two remote controller PC boards to “S”. (Leave the
switch of the other remote controller set to “M”.) (Refer to Fig. 33)
NOTE
When combining with a simultaneous operation multi-type, be sure only to connect the wiring to the master
unit.
English 21
3PN06588-3H
PRECAUTIONS
1. Refer to “11-2 HOW TO DIAGNOSE FOR MALFUNCTION” if the unit does not operate properly.
2. After completing the test run, press the INSPECTION/TEST OPERATION run button once to put the unit
in inspection mode, and make sure the malfunction code is “00”. (=normal)
If the code reads anything other than “00”, refer to “11-2 HOW TO DIAGNOSE FOR MALFUNCTION”.
NOTE
• If a malfunction is preventing operation, refer to the malfunction diagnoses below. 2
11-2 HOW TO DIAGNOSE FOR MALFUNCTION
With the power on, it is possible to monitor the type of malfunction by looking at the malfunction code
displayed in the remote controller.
If nothing is displayed in the remote controller, check the following items before attempting a diagnosis based
on the malfunction code, as they might be a cause.
• Disconnected or incorrect wiring (between power supply and the outdoor unit, between the outdoor and
indoor units, and between the indoor unit and the remote controller)
• Burnt out indoor or outdoor unit fuse
• “88 ” will be displayed for a few seconds on the remote controller immediately after the power is turned on.
This display indicates that the remote controller is being checked to see whether it is ok or not, and does
not indicate a malfunction.
Diagnose with the display on the liquid crystal display remote controller.
1. With the wired remote controller. (NOTE 1)
When the operation stops due to trouble, operation lamp flashed, and “ ” and the malfunction code are
indicated on the liquid crystal display. In such a case, diagnose the fault contents by referring to the table
on the malfunction code list it case of group control, the unit No. is displayed so that the indoor unit No. with
the trouble can be recognized. (NOTE 2)
2. With the wireless remote controller.
(Refer also to the operation manual attached to the wireless remote controller)
When the operation stops due to trouble, the display on the indoor unit flashes. In such a case, diagnose
the fault contents with the table on the malfunction code list looking for the malfunction code which can be
found by following procedures. (NOTE 2)
(1) Press the INSPECTION /TEST OPERATION button, “ ” is displayed and “ 0 ” flashes.
(2) Press the PROGRAMMING TIME button and find the unit No. which stopped due to trouble.
Number of beeps 3 short beeps .............. Perform all the following operations
1 short beep ................ Perform (3) and (6)
1 long beep ................. No trouble
(3) Press the OPERATION MODE SELECTOR button and upper figure of the malfunction code flashes.
(4) Continue pressing the PROGRAMMING TIME button unit it makes 2 short beeps and find the upper code.
(5) Press the OPERATION MODE SELECTOR button and lower figure of the malfunction code flashes.
(6) Continue pressing the PROGRAMMING TIME button unit it makes a long beep and find the lower code.
• A long beep indicate the malfunction code.
NOTE
1. In case wired remote controller. Press the INSPECTION /TEST OPERATION button on remote controller,
“ ” starts flashing.
2. Keep down the ON/OFF button for 5 seconds or longer in the inspection mode and the above trouble his-
tory disappears, after the trouble code goes on and off twice, followed by the code “00”(normal).
The display changes from the inspection mode to the normal mode.
22 English
C: 3PN06588-3H
English 23
C: 3PN06588-3H
24 English
C : 3PN06588-3H
g a j k l m
f e nd i
d
h
e
a Indoor unit
b Outdoor unit
Remote controller
c Depending on the system configuration, the remote
controller is not provided.
d Inlet air
e Discharge air
f Air outlet (Field supply)
g Exhaust duct (Field supply)
h Refrigerant piping, connection electric wire
i Drain pipe
j Model name (model name plate)
k Air filter (Sold separately)
l Suction filter chamber (Sold separately)
m Suction duct (Field supply)
n Suction grille (Field supply)
Ground wire
p The line passes electricity from the inside unit to the
ground to prevent accidental electrical shock.
C : 3PN11586-1
2.3.2 Installation
FBQ71DV1
FBQ100DV1
SPLIT SYSTEM Air Conditioner Installation manual
FBQ125DV1
FBQ140DV1 2
CONTENTS
1. SAFETY PRECAUTIONS................................................................................................1
2. BEFORE INSTALLATION ...............................................................................................3
3. SELECTING INSTALLATION SITE.................................................................................6
4. PREPARATIONS BEFORE INSTALLATION ..................................................................7
5. INDOOR UNIT INSTALLATION ......................................................................................9
6. REFRIGERANT PIPING WORK .....................................................................................9
7. DRAIN PIPING WORK ..................................................................................................12
8. DUCT WORK ................................................................................................................14
9. ELECTRIC WIRING WORK ..........................................................................................15
10. WIRING EXAMPLE AND HOW TO SET THE REMOTE CONTROLLER.....................16
11. FIELD SETTING............................................................................................................20
12. TEST OPERATION .......................................................................................................23
13. WIRING DIAGRAM .....................................................................................................27
1. SAFETY PRECAUTIONS
Please read the these " SAFETY CONSIDERATIONS" carefully before installing air conditioning unit and be
sure to install it correctly. After completing the installation, make sure that the unit operates properly during the
start-up operation.
Please instruct the customer on how to operate the unit and keep it maintained.
After completing installation, conduct a trial operation to check for faults and explain to the customer how to
operate the air conditioner and take care of it with the aid of the operation manual. Ask the customer to store
the installation manual along with the operation manual for future reference.
This air conditioner comes under the term “appliances not accessible to the general public”.
WARNING .........Failure to follow these instructions properly may result in personal injury or loss of life.
CAUTION ..........Failure to observe these instructions properly may result in property damage or
personal injury, which may be serious depending on the circumstances.
WARNING
• Ask your dealer or qualified personnel to carry out installation work.
Do not attempt to install the air conditioner yourself. Improper installation may result in water leakage,
electric shocks or fire.
• Install the air conditioner in accordance with the instructions in this installation manual.
Improper installation may result in water leakage, electric shocks or fire.
• Consult your local dealer regarding what to do in case of refrigerant leakage, when the air conditioner is to
be installed in a small room, it is necessary to take proper measures so that the amount of any leaked
refrigerant does not exceed the concentration limit in the event to leakage. Otherwise, this may lead to an
accident due to oxygen depletion.
• Be sure to use only the specified accessories and parts for installation work.
Failure to use the specified parts may result in the unit falling, water leakage, electric shocks or fire.
C: 3PN11585-1
• Install the air conditioner on a foundation strong enough to withstand the weight of the unit.
A foundation of insufficient strength may result in the equipment falling and causing injury.
• Carry out the specified installation work after taking into account strong winds, typhoons or earthquakes.
Failure to do so during installation work may result in the unit falling and causing accidents.
• Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried
out by qualified personnel according to local laws and regulations and this installation manual.
An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
• Make sure that all wiring is secured, the specified wires are used, and that there is no strain on the terminal
connections or wires.
Improper connections or securing of wires may result in abnormal heat build-up or fire.
• When wiring the power supply and connecting the wiring between the indoor and outdoor units, position the
wires so that the control box lid can be securely fastened.
Improper positioning of the control box lid may result in electric shocks, fire or overheating terminals.
• If refrigerant gas leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant comes into contact with fire.
• After completing installation, check for refrigerant gas leakage.
Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source
of fire, such as a fan heater, stove or cooker.
• Be sure to switch off the unit before touching any electrical parts.
• Be sure to earth the air conditioner.
Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead. Imperfect earthing may
result in electric shocks or fire.
A high surge current from lightning or other sources may cause damage to the air conditioner.
• Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks or fire.
• Do not directly touch refrigerant that has leaked from refrigerant pipes or other areas, as there is a danger
of frostbite.
• After completing installation, check for refrigerant gas leakage. Toxic gas may be produced if the refrigerant
gas leaks into the room and comes into contract with a source of fire, such as a fan heater, stove or cooker.
• Do not allow children to climb on the outdoor unit and avoid placing objects on the unit.
Injury may result if the unit becomes loose and falls.
CAUTION
• While following the instructions in this installation manual, install drain piping to ensure proper drainage and
insulate piping to prevent condensation.
Improper drain piping may result in indoor water leakage and property damage.
• Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from televisions
or radios to prevent picture interference and noise.
(Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate noise.)
• Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic
fluorescent lamps (inverter or rapid start types).
Install the receiver as far away from fluorescent lamps as possible.
• In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
• Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or vapour (e.g. a kitchen).
Plastic parts will deteriorate, parts may fall off and water leakage could result.
2. Where corrosive gas, such as sulphurous acid gas, is produced.
Corroding of copper pipes or soldered parts may result in refrigerant leakage.
3. Near machinery emitting electromagnetic radiation.
Electromagnetic radiation may disturb the operation of the control system and result in a malfunction of the unit.
4. Where flammable gas may leak, where there is carbon fibre or ignitable dust suspensions in the air, or
where volatile flammables such as paint thinner or gasoline are handled.
Operating the unit in such conditions may result in fire.
• Make sure to provide for adequate measure in order to prevent that the outdoor unit be used as a shelter
by small animals.
3PN11585-1
• Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct
the customer to keep the area around the unit clean
• Install in a machine room that is free of moisture. The unit is designed for indoor use.
• Disposal requirements Dismantling of the unit, treatment of the refrigerant, of the oil and of other parts must
be done in accordance with relevant local and national legislation. 2
1-2 SPECIAL NOTICE OF PRODUCT
• Refrigerant
• The refrigerant R410A requires that strict Precautions be observed for keeping the system clean, dry
and tightly sealed
A. Clean and Dry
Strict measure must be taken to keep impurities (including SUNISO oil and other mineral oils as well
as moisture) out of the system
B. Tightly
R410A will contribute only slightly to the greenhouse effect if released into the atmosphere.
Therefore, sealing tightness is particularly important in installation. Carefully read the chapter
“REFRIGERANT PIPING” and strictly observe the correct procedures.
• Since design pressure is 4.0MPa or 40 bar the thickness of pipes must be greater than previously.
Since R410A is a mixed refrigerant, the required additional refrigerant must be changed its liquid state.
(If the system is charged with refrigerant in its gaseous state, due to composition change, the system will
not function normally)
The indoor units are designed for R410A use. See the catalogue for indoor unit models that can be
connected (Normal operation is not possible when connecting units that are originally designed for other
refrigerants)
2. BEFORE INSTALLATION
• Hold the hanging brackets in the case of moving the indoor and outdoor units at the time of and
after opening the packages. Do not impose undue force on other parts, such as the refrigerant
piping, drain piping, or flanges, in particular.
• Be sure to check the type of R410A refrigerant to be used before installing the unit. (Using an incorrect
refrigerant will prevent normal operation of the unit.)
• The accessories needed for installation must be retained in your custody until the installation work is
completed. Do not discard them!
• Decide upon a line of transport.
• Leave the unit inside its packaging while moving, until reaching the installation site. Where unpacking is
unavoidable, use a sling of soft material or protective plates together with a rope when lifting, to avoid
damage or scratches to the unit.
• When moving the unit or after opening, hold the unit by the hanger brackets (× 4). Do not apply force to the
refrigerant piping, drain piping, flanges or plastic parts.
• For the installation of outdoor unit, refer to the installation manual attached to the outdoor unit.
• Do not install or operate the unit in rooms mentioned below.
• Laden with mineral oil, or filled with oil vapor or spray like in kitchens. (Plastic parts may
deteriorate which could eventually cause the unit to fall out of place, or could lead to leaks.)
• Where corrosive gas like sulfurous gas exists. (Copper tubing and brazed spots may corrode
which could eventually lead to refrigerant leaks.)
• Where exposed to combustible gases and where volatile flammable gas like thinner or gasoline
is used. (Gas in the vicinity of the unit could ignite.)
• Where machines can generate electromagnetic waves. (Control system may malfunction.)
• Where the air contains high levels of salt such as that near the ocean and where voltage
fluctuates greatly such as that in factories.
Also in vehicles or vessels.
• This unit, both indoor and outdoor, is suitable for installation in a commercial and light industrial environment.
If installed as a household appliance it could cause electromagnetic interference.
C: 3PN11585-1
2-1 PRECAUTIONS
• Be sure to read this manual before installing the indoor unit.
• Entrust installation to the place of purchase or a qualified serviceman. Improper installation could lead to
leaks and, in worse cases, electric shock of fire.
• Use only parts provided with the unit or parts satisfying required specifications. Unspecified parts could
cause the unit to fall out of place, or could lead to leaks and, in worse cases, electric shock or fire.
• Be sure to mount an air filter (part to be procured in the field) in the suction air passage in order to prevent
water leaking, etc.
2-2 ACCESSORIES
Check that the following accessories are provided and that each accessory is correct in amount.
Refer to the Fig. 1 of this sheet.
[PRECAUTION]
The accessories are required for the installation of the air conditioner. Be sure to keep them until the
installation work is completed.
(1) - (13)
Operation manual
Installation manual
Fig. 1
Thin
M5×16
for liquid pipe (4)
Shape 71 type 18
100 • 125 •
26
140 type Thick
for gas pipe (5)
1 pc.
Shape Large (Dark gray) (6)
Small (Gray)
2 pcs.
Middle (Dark gray) (7)
3PN11585-1
NOTE
• If you wish to use a remote controller that is not listed in Table 1, select a suitable remote controller
after consulting catalogs and technical materials.
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND CHECK AFTER
INSTALLATION IS FINISHED.
a. Items to be checked after completion of work
Items to be checked If not properly done, what is likely to occur. Check
Are the indoor and outdoor unit fixed firmly? The units may drop, vibrate or make noise.
Was the installation of the outdoor unit The unit may malfunction or the components
completed? burn out.
Is the gas leak test finished? No cooling or heating.
Is the unit fully insulated? (Refrigerant
Condensate water may drip.
piping, drain piping, and duct)
Dose drainage flow smoothly? Condensate water may drip.
Does the power supply voltage conform to The unit may malfunction or the components
the indication on the name plate? burn out.
The unit may malfunction or the components
Are wiring and piping correct?
burn out.
Is the air conditioner properly grounded? Dangerous in case of current leakage.
The unit may malfunction or the components
Is wiring size according to specifications?
burn out.
Is something blocking the air outlet or inlet of
No cooling or heating.
either the indoor or outdoor units?
Did you set the external static pressure? No cooling or heating.
Are refrigerant piping length and additional The refrigerant charge in the system is not
refrigerant charge noted down? clear.
Did you check that no wiring connection
Electric shock or fire.
screws were loose?
Also review the “SAFETY PRECAUTIONS”.
C: 3PN11585-1
CAUTION
• Install the indoor and outdoor units, power supply wiring and connecting wires at least 1 meter away from
televisions or radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter may not be sufficient enough to eliminate the noise.)
• In the case of the installation of a wireless remote controller, the transmission distance of the wireless
remote controller may be shortened if the room has a fluorescent light of electronic lighting type
(i.e., an inverter or rapid-start fluorescent light).
Keep the distance between the receiver and the fluorescent light as far as possible.
3PN11585-1
2)Use hanging bolts to install the indoor unit. Check that the place of installation withstands the weight of
the indoor unit. Secure the hanging bolts with proper beams if necessary.
Min. 20
(length: mm)
2
*H2=Min. 620
Min. 300 *H1=300
Min. 450
Floor surface Min. 700 (service space)
Control box
(Hanging bolt pitch)
Air inlet
3PN11585-1
Min. 200
Control box
*H3=Min. 20
Min. D=B+300
Control box
B
Inspection hatch Ceiling
A 700 700
Inspection hatch 2
(Same as the indoor
unit size or more)
* Determine the H3 dimension by
maintaining a downward slope Axial direction view A-1 Axial direction view A-2
of at least 1/100 as specified in Fig. 2-3
“7. DRAIN PIPING WORK”.
Model B C D
71 type 1000 1038 1300
100 • 125 • 140 type 1400 1438 1700 (length: mm)
2. Mount the canvas ducts to the air outlet and inlet so that the vibration of the air conditioner will not be
transmitted to the duct or ceiling. Apply a sound-absorbing material (insulation material) to the inner wall
of the duct and vibration insulation rubber to the hanging bolts (refer to 8. DUCT WORK).
3.Open installation holes (if the ceiling already exists).
• Open the installation holes on the ceiling. Lay the refrigerant piping, drain piping, power line,
transmission wiring, and remote controller wiring for the piping and wiring connection port of the unit.
In the case of the installation of a wireless remote controller, refer to the installation manual provided
with the wireless remote controller.
Refer to 6. REFRIGERANT PIPING WORK, 7. DRAIN PIPING WORK, and 10. WIRING EXAMPLE
AND HOW TO SET THE REMOTE CONTROLLER.
• The ceiling framework may need reinforcement in order to keep the ceiling horizontal and prevent the
vibration of the ceiling after the installation holes are opened. For details, consult your construction or
interior contractor.
4. Install the hanging bolts. Make sure that the hanging bolts are M10 in size.
• Use hole-in anchors if the hanging bolts
Installation example
already exist; otherwise use embedded
inserts and embedded foundation bolts so that Ceiling slab
they will withstand the weight of the unit.
Adjust the distance to the ceiling surface in Anchor
advance.
Long nut or turn-buckle
Hanging bolt
Indoor unit
NOTE All the above parts are field supplied.
3PN11585-1
CAUTION
• During the installation work, perform the curing of the air outlet and protect the resin drain pan of
the indoor unit from the intrusion of foreign substances, such as welding spatters.
Otherwise, water leakage may occur as a result of damage, such as hole damage, to the resin drain pan.
Bottom of product
Level
Vinyl tube
CAUTION
• Use the level and check that the unit is installed horizontally. (4-directions)
• In the case of using a vinyl tube in place of the level, put the both edges of the vinyl tube in close contact
with the bottom of the product to make levelness adjustment.
If the unit is installed at a slant with the drain pipe side set high, in particular, the float switch will not operate
normally and water leakage may result.
3PN11585-1
Reinforce the insulation material for the refrigerant piping if the ambient temperature is high, or
otherwise dew condensation may result on the surface of the insulation material.
Make sure that the refrigerant is R410A before refrigerant piping work. If the refrigerant is different,
the air conditioner will not operate normally.
CAUTION
This product uses new refrigerant (R410A) only. Be sure to keep the items on the right-hand side and
conduct the installation work.
• Use a dedicated pipe cutter and flare tool for R410A.
• When connecting the flare, apply ether oil or ester oil to the flare.
• Be sure to use the flare nut provided with the unit. (Do not use a different flare nut (such as a
type-1 flare nut), or otherwise refrigerant leakage may result.)
• Perform the curing of the piping with pinching or taping of the piping in order to prevent the
intrusion of dirt, dust, and moisture into the piping.
CAUTION
• Be sure to use the specified type of refrigerant for the refrigeration cycle and do not contaminate
the refrigerant with air.
• Ventilate the room in case of refrigerant leakage during installation work.
Table 2
Pipe size (mm) Tightening torque Flare dimensions A (mm) Flare shape
φ 6.4 14.2 – 17.2N·m 8.7 – 9.1
˚
45˚±2
R0.4-0.8
φ 9.5 32.7 – 39.9N·m 12.8 – 13.2
90˚±2˚
CAUTION
• Do not excessively tighten the flare nut.
Doing so will break the flare nut and refrigerant leakage may result.
• Make sure that all parts around the flare are free of oil.
The drain pan and the resin part may be deteriorated if oil is attached.
10
3PN11585-1
Table 3
Pipe size (mm) Further tightening angle Recommended arm length of tool
φ 6.4
φ 9.5
60 to 90 degrees
60 to 90 degrees
Approx. 150mm
Approx. 200mm
2
φ 12.7 30 to 60 degrees Approx. 250mm
φ 15.9 30 to 60 degrees Approx. 300mm
2) On completion of installation work, check that there is no gas leakage.
3) Refer to the illustration on the right-hand side and be sure to perform heat insulation work on the piping
joints after gas leakage checks. (Refer to Fig. 6)
Heat insulation procedure for liquid piping
Insulation for fitting (4) (accessory)
Flare nut joint
Insulation material for piping
(on unit side) Make sure that the seam faces upward.
Liquid pipe
Gas pipe
Fig. 6
Heat insulation procedure for gas piping
Insulation for fitting (5) (accessory)
Flare nut joint
Insulation material for piping
(on unit side) Make sure that the seam faces upward.
• Use the insulation for fitting (4) and (5) provided to the liquid piping and gas piping, respectively, and
conduct heat insulation work.
(Tighten both edges of the insulation for fitting (4) and (5) for each joint with the clamp (8).)
11
3PN11585-1
• Make sure that the joint of the insulation for fitting (4) and (5) for the joint on the liquid piping and gas
piping side faces upward.
• Wrap the middle sealing material (7) around the insulation for fitting (4) and (5) for the joint (flare nut part).
CAUTION
• Be sure to perform the heat insulation of the local piping up to the piping joint.
If the piping is exposed, dew condensation may result. Furthermore, a burn may be caused if a human body
comes in contact with the piping.
• Perform nitrogen substituent or apply nitrogen into the refrigerant piping (see NOTE 1) in the case
of refrigerant piping blazing (see NOTE 2). Then perform the flare connection of the indoor unit.
(Refer to Fig. 7)
CAUTION
• Do not use any antioxidant at the time of piping blazing.
The piping may be clogged with a residual antioxidant and parts may malfunction.
NOTE
1. At the time of blazing, set the pressure of nitrogen to approximately 0.02 MPa (close to the pressure of
a breeze coming in contact with the cheek) with a decompression valve.
2. Do not use flux at the time of blazing and connecting the refrigerant piping. Use a copper phosphorus
brazing alloy (BCuP-2: JIS Z 3264/BCu 93P-710/795: ISO3677), which does not require flux, for blazing.
(Flux has a bad influence on the refrigerant piping. Chlorine-based flux will cause piping corrosion.
Furthermore, if it contains fluorine, the flux will deteriorate refrigerant oil.)
• As for the branching of the refrigerant piping or refrigerant, refer to the installation manual provided with the
outdoor unit.
12
C: 3PN11585-1
• Select the diameter of the concentrated drain piping to suit the capacity of equipment connecting to the
concentrated drain piping (see the equipment design sheet).
Ceiling slab
1 - 1.5 m Support bracket
3) Check the smooth draining of the piping on completion of the installation of the piping.
• Provide approximately one liter of water gradually into the drain pan through the water inlet on the
bottom of the drain socket or the outlet.
13
3PN11585-1
4) Be sure to conduct heat insulation work on the following portions, or otherwise water leakage may
occur as a result of dew condensation.
• Drain piping indoors
Water inlet
• Drain socket
Drain pan Refrigerant piping
Air outlet
Water inlet lid
Screw
• On completion of the drainage check, refer to the following illustration, and use the provided large
sealing pad (6) and heat insulate the metal clamp (1) and drain hose (2).
Make sure that the
seam faces upward. Large sealing pad (6)
(accessory)
4 mm max.
8. DUCT WORK
Pay the utmost attention to the following items and conduct the duct work.
• Check that the duct will not be in excess of the setting range of external static pressure for the unit.
(Refer to the technical datasheet for the setting range.)
• Attach a canvas duct each to the air outlet and air inlet so that the vibration of the equipment will not be
transmitted to the duct or ceiling.
Use a sound-absorbing material (insulation material) for the lining of the duct and apply vibration insulation
rubber to the hanging bolts.
• At the time of duct welding, perform the curing of the duct so that the sputter will not come in contact with
the drain pan for the filter.
• If the metal duct pass through a metal lath, wire lath, or metal plate of a wooden structure, separate the duct
and wall electrically.
• Be sure to heat insulate the duct for the prevention of dew condensation. (Material: Glass wool or styrene
foam; Thickness: 25 mm)
• Be sure to attach the field supply air filter to the air inlet of the unit or field supply inlet in the air passage on
the air suction side. (Be sure to select an air filter with a duct collection efficiency of 50 weight percent.)
• Explain the operation and washing methods of the locally procured components (i.e., the air filter, air inlet
grille, and air outlet grille) to the customer.
• Locate the air outlet grille on the indoor side for the prevention of drafts in a position where indirect contact
with people.
14
3PN11585-1
• The air conditioner incorporates a function to adjust the fan to rated speed automatically. (11. FIELD SETTING)
Therefore, do not use booster fans midway in the duct.
Connection method of ducts on air inlet and outlet sides.
• Connect the field supply duct in alignment with the inner side of the flange.
• Connect the flange and unit with the flange connection screw (3).
2
• Wrap aluminum tape around the flange and duct joint in order to prevent air leakage.
Flange on air inlet side Flange on air outlet side
(provided with the unit) (provided with the unit)
Screws for duct Insulation material
flanges (3) (field supply)
(accessory) Screws
Air inlet Unit Air outlet for duct
flanges (3)
Insulation material Canvas duct (accessory)
(field supply) (field supply)
CAUTION
Connect the flange and unit with the flange connection screw (3) regardless of whether the duct is
connected to the air inlet side.
H05VV-U4G
Wiring the units – 2.5 –
( NOTE 1)
Power supply wiring
15A H05VV-U2 2.5 –
(for Fan)
Remote controller cord Vinyl cord with sheath or
(In case of installing the – 0.75 - 1.25 Max. 500m
cable (2 wire)( NOTE 2)
control panel separately)
NOTE
1. Shows only in case of protected pipes. Use H07RN-F in case of no protection.
2. Insulated thickness : 1mm or more.
15
3PN11585-1
Screw
(3 portions)
16
3PN11585-1
3) Follow the instructions below, and lay the wires in the control box.
Fix the wires with
clamp (8) to the wire
fixing bracket
provided to the
Insert the cord
into the wire clips
2
control box. provided with the
Remote controller
• Wiring the units control box.
wiring (Low voltage)
(High voltage)
• Power supply wiring
(High voltage) PROHIBITED
• Ground wiring Never connect wiring the units
(High voltage) and the power supply wiring.
P1 P2 F1 F2
WARNING
Trim and lay the wiring neatly and attach the control box lid securely.
An electric shock or fire may result if the control box lid catches any wiring or the wires push up the lid.
4) Put the control box lid, and wrap the wire sealing
material (Small) (10) around the wires so as to Wire through holes
block the wire through holes.
CAUTION
• After all the wiring connections are done, fill in any gaps in the through holes with putty or insulation
(procured locally) to prevent small animals and insects from entering the unit from outside. (If any do get in,
they could cause short circuits in the control box.)
17
3PN11585-1
• If stranded wires are used, do not solder the front end of the wires.
• Connect proper wires securely and fix the wires so that external force will not be imposed on the terminals.
• Use an appropriate screwdriver to tighten the terminal screws. The screw heads may be damaged if the
screwdriver is too small and the terminal screws will not be tightened properly.
• Do not tighten the terminal screws excessively, or otherwise the screw heads may be damaged.
• Refer to the table below for the required tightening torque values of the terminal screws.
Tightening torque (N·m)
Terminal block for remote controller and transmission wires 0.80 - 0.96
Terminal block for power supply, and wiring the units 1.18 - 1.44
WARNING
Install an earth leakage breaker.
The installation of an earth leakage breaker is imperative for the prevention of electric shocks and fire
accidents.
18
3PN11585-1
(For the wiring of outdoor units, refer to the installation manual attached to the outdoor unit.)
Confirm the system type.
• Pair type: 1 remote controller controls 1 indoor unit. (standard system)
• 2 remote controllers control: 2 remote controllers control 1 indoor unit.
• Group control: 1 remote controller controls up to 16 indoor units. (All indoor units operate according to the 2
remote controller)
Pair type 2 remote controllers control
Main power supply Main power supply
Main switch Main switch
Fuse Fuse
Group control
Remote Remote
controller controller
P1 P2 P1 P2 (Optional P1 P2 P1 P2 (Optional P1 P2 P1 P2
accessory) accessory) Remote
Power supply Power supply Power supply controller
1 1 1
(Optional
2 2 2 accessory)
220-240V 3 220-240V 3 220-240V 3
L L L L L L
50Hz N N 50Hz N N 50Hz N N
NOTE
1. All transmission wiring except for the remote controller wires must match the terminal symbol.
2. If the unit is under 2 remote controller control, perform additional wiring of the remote controller to the
remote controller terminal board.
3. If the unit is under group control, detach the remote controller cord connecting the remote controller
terminal board and the remote controller.
19
3PN11585-1
Remote controller
PC board
Only one remote
S
Lower part of controller needs to be
M
remote controller changed if factory
settings have
Insert the screwdriver here and gently work remained untouched.
off the upper part of remote controller.
Make sure the control box lids are closed on the indoor and outdoor units.
Field setting must be made from the remote controller in accordance with the installation condition.
• Setting can be made by changing the “MODE NO.”, “FIRST CODE NO.”, and “SECOND CODE NO.”.
• For setting and operation, refer to the “FIELD SETTING” in the installation manual of the remote controller.
SECOND
CODE NO.
MODE NO.
FIRST
CODE NO.
SETTING FIELD SET
MODE
• Set the remote controller to the “FIELD SET MODE”. For details, refer to the “HOW TO SET IN THE
FIELD”, in the remote controller manual.
20
3PN11585-1
NOTE
Be sure to check that the external static pressure is within the rated range before making the settings.
If the external static pressure is beyond the rated range, no automatic adjustments will be made and an
airflow rate insufficiency or water leakage may result. (Refer to the relevant technical datasheet for the
rated range of the external static pressure.)
1) Check that power supply wiring and wiring the units to the air conditioner is completed along with
duct installation. If a closing damper is installed in the air-conditioning system, make sure that the
closing damper is opened. Furthermore, check that the air filter as a field supply is attached to the
air passage on the suction side.
2) If there are a number of air outlets and inlets, adjust the throttles so that the airflow rate of each air
outlet and inlet will coincide with the designed airflow rate. At that time, operate the air conditioner
in “fan operation mode”. To change the airflow rate, press and set the airflow adjustment button of
the remote controller to H, or L.
3) Make settings for airflow automatic adjustment. After setting the air conditioner to “fan operation
mode”, stop the air conditioner, go to “FIELD SET MODE”, select “MODE NO. 21” (11 in the case
of group settings), set the setting “FIRST CODE NO.” to 7, and set the setting “SECOND CODE
NO.” to 03.
Return to normal mode after these settings, and press the ON/OFF OPERATION button. Then the
operation lamp will be lit and the air conditioner will go into fan operation for airflow automatic
adjustment. Do not adjust the throttles of the air outlets or inlets during automatic adjustment of the
air conditioner. After the air conditioner runs approximately one to eight minutes, the air conditioner
will finish airflow adjustment automatically, the operation lamp will be turned OFF, and the air
conditioner will come to a stop.
Table 4
MODE NO. FIRST CODE NO. Setting contents
11 (21) 7 Airflow adjustment
SECOND CODE NO.
01 02 03
OFF Completion of airflow adjustment Start of airflow adjustment
4) After the air conditioner stops operating, check with “MODE NO. 21” on an indoor unit basis that 02
is set for the “SECOND CODE NO.” in Table 4. If the air conditioner does not stop operating
automatically or the “SECOND CODE NO.” is not 02, repeat steps from 3). If error is displayed,
check the defective point.
21
3PN11585-1
CAUTION
• If there is any change after airflow adjustment in the ventilation paths (e.g., the duct and air outlet), be sure
to make airflow auto adjustment again.
• Consult your Daikin representative if there is any change in the ventilation paths (e.g., the duct and air
outlet) after the test operation is finished or the air conditioner is moved to another place.
CAUTION
Keep in mind that a shortage of airflow quantity or water leakage will result because the air conditioner will
be operated outside the rated range of airflow quantity if the external static pressure is wrongly set.
22
3PN11585-1
PRECAUTIONS
• Refer to the diagnoses below if the unit does not operate properly.
• After completing the test run, press the INSPECTION/TEST OPERATION button once to put the unit in
inspection mode, and make sure the malfunction code is “00” (=normal).
If the code reads anything other than “00”, refer to the malfunction diagnoses below.
23
C: 3PN11585-1
3. Malfunction code
• For places where the error code is left blank, the “ ” indication is not displayed. Though the system
continues operating, be sure to inspect the system and make repairs as necessary.
• Depending on the type of indoor or outdoor unit, the malfunction code may or may not be displayed.
Code Malfunction/Remarks
A1 Indoor unit’s PC board faulty
A3 Drain water level abnormal
A6 Indoor fan motor overloaded, overcurrent or locked
A7 Swing flap motor locked
A8 Indoor unit power supply voltage abnormal
AF Humidifier faulty
Air cleaner faulty
AH
Only the air cleaner does not function.
Type set improper
AJ
Capacity data is wrongly preset. Or there is nothing programmed in the data hold IC.
C1
Indoor unit fan driver PCB ↔ Indoor control PCB transmission abnormal
Power source malfunction (indoor unit)
C4 Sensor for heat exchanger lamp is fault
C6 Indoor unit fan driver PCB combination failure, control PCB type-wise setting failure
C9 Sensor for suction air lamp is fault
CC Temperature sensor system faulty
Sensor for remote controller is fault
CJ
The remote controller thermistor does not function, but the system thermo run is possible.
E0 Action of safety device (outdoor unit)
E1 Outdoor unit’s PC board faulty (outdoor unit)
E3 High pressure abnormal (outdoor unit)
E4 Low pressure abnormal (outdoor unit)
E5 Compressor motor lock malfunction (outdoor unit)
Outdoor fan motor lock malfunction
E7
Outdoor fan instantaneous overcurrent malfunction (outdoor unit)
E9 Electronic expansion valve faulty (outdoor unit)
24
3PN11585-1
H9
Outdoor air thermistor faulty (outdoor unit) 2
The air conditioner comes to a stop due to an error depending on the model or operating
conditions.
J1 Pressure sensor system error (batch) (outdoor unit)
J2 Current sensor faulty
Discharge pipe thermistor faulty (outdoor unit)
J3 The air conditioner comes to a stop due to an error depending on the model or operating
conditions.
J5 Suction pipe thermistor faulty (outdoor unit)
Heat exchanger thermistor faulty (outdoor unit)
J6 The air conditioner comes to a stop due to an error depending on the model or operating
conditions.
Heat exchanger thermistor faulty (outdoor unit)
J7
Equipment operation in response to errors will vary according to model.
J8 Liquid piping temperature sensor system error (outdoor unit)
J9 Suction temperature sensor faulty (outdoor unit)
JA Pressure sensor for discharge pipe faulty (outdoor unit)
JC Pressure sensor for suction pipe faulty (outdoor unit)
L1 Inverter system error (outdoor unit)
Overheated heat-radiating fin (outdoor unit)
L4
Inverter cooling defect.
Instantaneous overcurrent (outdoor unit)
L5
Possible earth fault or short circuit in the compressor motor.
Electric thermal (outdoor unit)
L8
Possible electrical overload in the compressor or cut line in the compressor motor.
Stall prevention (outdoor unit)
L9
Compressor possibly locked.
LC Transmission malfunction between the outdoor control units’ inverters (outdoor unit)
P1 Open-phase (outdoor unit)
P3 PC board temperature sensor malfunction (outdoor unit)
P4 Heat-radiating fin temperature sensor malfunction (outdoor unit)
Type set improper (outdoor unit)
PJ
Capacity data is wrongly preset. Or there is nothing programmed in the data hold IC.
Suction pipe temperature abnormal
U0
The quantity of refrigerant may be insufficient.
Reverse phase
U1
Reverse two of the L1, L2 and L3 leads.
Power source voltage malfunction (outdoor unit)
U2
Inverter phase loss or a failure in the main circuit capacitor may be resulting.
Transmission error (indoor unit – outdoor unit)
Wrong wiring between indoor and outdoor units or malfunction of the PC board mounted
U4 on the indoor and the outdoor units.
UF If UF is shown, the wiring between the indoor and outdoor units is not properly wired. Therefore,
immediately disconnect the power supply and correct the wiring. (The compressor and the fan
mounted on the outdoor unit may start operation independent of the remote controller operation.)
25
C: 3PN11585-1
CAUTION
If interior finish work is continuing on completion of the test operation of the air conditioner, explain the cus-
tomer not to operate the air conditioner until the interior finish work is completed for the protection of the
air conditioner.
Otherwise, substances that will be generated from interior finish work materials, such as paint and
adhesive agents, may contaminate the air conditioner.
26
3PN11585-1
1PN11661A
1PN11661A
1PN11661A
1PN11661A
1PN11661A
1PN11661A
1PN11661A
1PN11661A
1PN11662A
1PN11662A
1PN11662A
1PN11662A
1PN11662A
1PN11662A
1PN11662A
1PN11662A
3.2 RR140MY1
3.2.1 Installation
1PN11663A
1PN11663A
1PN11663A
1PN11663A
1PN11663A
1PN11663A
1PN11663A
1PN11663A
1PN11664A
1PN11664A
1PN11664A
1PN11664A
1PN11664A
1PN11664A
1PN11664A
1PN11664A
Part 3
Detail Information
of Options
3
1. Accessories.........................................................................................173
1.1 Indoor Unit............................................................................................173
1.2 Outdoor Unit .........................................................................................175
2. Remote Controller ...............................................................................176
2.1 BRC1C61 — Wired Remote Controller ................................................176
2.2 BRC1D61 — Wired Remote Controller with
Weekly Schedule Timer .......................................................................180
2.3 BRC1E61 — Navigation Remote Controller (Wired Type)...................186
2.4 Wireless Remote Controller .................................................................200
3. FCQ.....................................................................................................202
3.1 BYCP125K-W1 — Decoration Panel ...................................................202
3.2 KDBH55K160F — Sealing Member of Air Discharge Outlet................207
3.3 KDBP55H160FA — Panel Spacer .......................................................211
3.4 KDDP55K160(K) — Fresh Air Intake Kit (Chamber Type)...................214
3.5 KDDP55X160 — Fresh Air Intake Kit (Direct Installation Type)...........219
3.6 KAFP556H80 / KAFP556H160, KAFP557H80 / KAFP557H160
— High Efficiency Filter (Including Chamber) ......................................222
3.7 KAFP552H80 / KAFP552H160, KAFP553H80 / KAFP553H160
— Replacement High Efficiency Filter..................................................225
3.8 KDDFP55H160 — High Efficiency Filter Chamber ..............................226
3.9 KAFP551K160 — Replacement Long-life Filter ...................................229
3.10 KAFP55H160 — Ultra Long-life Filter Unit (Including Chamber) .........230
3.11 KAFP55H160H — Replacement Ultra Long-life Filter..........................233
3.12 KKSJ55K160 — Chamber Connection Kit ...........................................234
3.13 KDJP55H80 / KDJP55H160 — Branch Duct Chamber........................235
3.14 KDTP55K80 / KDTP55K160 — Insulation Kit for High Humidity..........238
3.15 KRP1H98 — Installation Box for Adaptor PCB ....................................240
3.16 KRCS01-4B — Remote Sensor (for Indoor Temperature)...................245
4. FHQ.....................................................................................................249
4.1 KDU50N125VE — Drain-up Kit............................................................249
4.2 KAF501DA80 / KAF501DA112 / KAF501DA160
— Replacement Long-life Filter............................................................254
4.3 KHFP5MA160 — L-type Piping Kit (for Upward Direction) ..................255
4.4 KRP1CA93 — Installation Box for Adaptor PCB..................................256
4.5 KRCS01-1B — Remote Sensor (for Indoor Temperature)...................258
4.6 DTA112BA51 — Interface Adaptor for SkyAir Series ..........................262
4.7 KJB212AA / KJB311AA — Electrical Box with Earth Terminal ............264
5. FBQ.....................................................................................................266
5.1 KTBJ25K80W (T) (F) / KTBJ25K160W(T) (F)
— Service Access Panel ......................................................................266
1. Accessories
1.1 Indoor Unit
1.1.1 FCQ
Optional
accessories Kit name
Name of option Remark FCQ100 FCQ125 FCQ140
FCQ71KVEA
KVEA KVEA KVEA
Decoration panel BYCP125K-W1
Sealing member of air discharge outlet KDBH55K160F
Panel spacer
Without T-joint
KDBP55H160FA
3
pipe and fan KDDP55K160
Chamber type
Fresh air intake kit With T-joint pipe,
KDDP55K160K
without fan
Direct installation type KDDP55X160
Chamber connection kit *2 KKSJ55K160
Insulation kit for high humidity KDTP55K80 KDTP55K160
(Colorimetric method 65%) KAFP556H80 KAFP556H160
High-efficiency filter
(Colorimetric method 90%) KAFP557H80 KAFP557H160
Replacement high-efficiency (Colorimetric method 65%) KAFP552H80 KAFP552H160
Filter (Colorimetric method 90%) KAFP553H80 KAFP553H160
High-efficiency filter chamber KDDFP55H160
Replacement long-life filter KAFP551K160
Ultra long-life filter KAFP55H160
Replacement ultra long-life filter KAFP55H160H
Branch duct chamber KDJP55H80 KDJP55H160
Wired type *1 BRC1C61
Remote controller
Wireless type BRC7F632F
Wired remote controller with weekly schedule timer *1 BRC1D61
Navigation remote controller Wired type *1 BRC1E61
Central remote controller *3 DCS302CA61
Unified ON/OFF controller *3 DCS301BA61
Schedule timer *3 DST301BA61
Intelligent Touch Controller *3 DCS601C51
Adaptor for wiring *4 KRP1C63
Group control adaptor *4 KRP4AA53
Installation box for adaptor PCB KRP1H98
Remote sensor (for indoor temperature) KRCS01-4B
C : 3D058465A
1.1.2 FHQ
Optional
accessories Kit name
Name of option Remark
FHQ71BVV1B FHQ100BVV1B FHQ125BVV1B
Long-life filter Resin net KAF501DA80 KAF501DA112 KAF501DA160
Drain-up kit KDU50N125VE
L-type piping kit (for upward direction) KHFP5MA160
Wired type *1 BRC1C61
Remote controller
Wireless type BRC7E66
Wired remote controller with weekly schedule timer *1 BRC1D61
Navigation remote controller Wired type *1 BRC1E61
Central remote controller *2 DCS302CA61
Unified ON/OFF controller *2 DCS301BA61
Schedule timer *2 DST301BA61
intelligent Touch Controller *2 DCS601C51
Adaptor for wiring KRP1BA54
Group control adaptor *3 KRP4AA52
Interface adaptor for SkyAir series DTA112BA51
Installation box for adaptor PCB KRP1CA93
Remote sensor (for indoor temperature) KRCS01-1B
Electrical box with earth terminal (3 blocks) KJB311AA
Electrical box with earth terminal (2 blocks) KJB212AA
C : 3D044485B
Notes: *1. Wiring for wired remote controller to be procured locally.
*2. This optional accessory requires DTA112BA51.
*3. Installation box for adaptor PCB (KRP1CA93) is necessary.
1.1.3 FBQ-D
Optional
accessories Kit name
Name of option Remark
FBQ71DV1 FBQ100DV1 FBQ125DV1 FBQ140DV1
65% KAF372AA80 KAF372AA160
High efficiency filter
90% KAF373AA80 KAF373AA160
Filter chamber KDDF37AA80 KDDF37AA160
Long life replacement filter KAF371AA80 KAF371AA160
Long life filter chamber kit KAF375AA80 KAF375AA160
KTBJ25K80W KTBJ25K160W
Service access panel KTBJ25K80F KTBJ25K160F 3
KTBJ25K80T KTBJ25K160T
Air discharge adaptor KDAJ25K71A KDAJ25K140A
Wired type *2 BRC1C61
Remote controller
Wireless type BRC4C64
Wired remote controller with weekly schedule timer *2 BRC1D61
Navigation remote controller Wired type *2 BRC1E61
Adaptor for wiring *KRP1C64
Wiring adaptor for electrical appendices (2) *KRP4AA51
Remote sensor (for indoor temperature) KRCS01-4B
Mounting plate for adaptor PCB ** KRP4A96 *5 *6
Central remote controller *3 DCS302CA61
Unified ON/OFF controller *3 DCS301BA61
Schedule timer *3 DST301BA61
Intelligent Touch Controller *3 DCS601C51
3D066072
C: 3D066074
Notes: *1. If installing a high efficiency filter on the unit, an assembly chamber for either bottom or rear suction is
required.
*2. Wiring for wired remote controller to be procured locally.
*3. The indoor unit is equipped standardly with the Interface for SkyAir series and an option is unnecessary.
*4. Mounting plate ** is necessary for each adaptor marked*.
*5. Up to 2 adaptors can be fixed for each mounting plate.
*6. Only one mounting plate can be installed for each indoor unit.
Optional
accessories Kit name
Name of option
RR71MV1 RR71MY1 RR100MY1 RR125MY1 RR140MY1
Central drain plug KKPJ5F180
4D066663
2. Remote Controller
2.1 BRC1C61 — Wired Remote Controller
3
7 hr
9
C L H
hr NOT 11
6 TEST AVAILABLE
10
8 13
14 21
20
TEST
19
16 15 17 18 22
Installation
Notes: 1. Setting is carried out in the group mode, however, set the mode number inside the ( ) for individual setting of
the each indoor unit or confirmation after setting.
2. The SECOND CODE number is set to “01” when shipped from the factory.
However for the following cases it is set to “02”.
• Air flow direction range setting.
3. Do not make any settings not given in the table above.
4. Not displayed if the indoor unit is not equipped with that function.
5. When returning to the normal mode, “88” may be displayed in the LCD in order for the remote controller to
initialize itself.
2P068938
3P107422-3D
3P107422-3D
2.2.2 Installation
3P107422-4D
3P107422-4D
3P107422-4D
3P107422-4D
3P243520-1B
1. Operation mode selector button 7. Left button (Be sure to press
Ɣ Press this button to select the operation the part with the symbol )
1. Operation mode mode of your preference. (See page 14.) Ɣ Used to highlight the next items on the
selector button * Available modes vary with the connecting left-hand side.
Remote Controller
Functions other than basic operation items (i.e., On/Off, Operation Ɣ Used to change the item selected.
mode selector, Fan speed control, and temperature settings) are set
from the menu screen. 6. Right button (Be sure to press
the part with the symbol )
NOTE
Ɣ Used to highlight the next items on the
Ɣ Do not install the remote controller in places exposed to direct sunlight. right-hand side.
Otherwise, the LCD may become discolored and nothing may be displayed. Ɣ Each screen is scrolled in the right-hand
Ɣ Do not pull or twist the remote controller cord. direction.
Otherwise, the remote controller may error. Ɣ Home leave settings are enabled with this
Ɣ Do not press the buttons on the remote controller with objects with sharp ends. button kept pressed for at least four
Otherwise, the remote controller may receive damage or error. seconds. (See page 19.)
8 English English 9
EDHK281006
3P243520-1B
1. Operation mode “Error: Press Menu Button.”
Liquid Crystal Display “Warning: Press Menu Button.”
EDHK281006
10 English English 11
187
Remote Controller
3P243520-1B
12.Home leave “ ” (See page 19.)
Ɣ The home leave icon shows the status of
the home leave function.
ON Home leave is enabled
Remote Controller
13.Airflow direction “ ”
Ɣ Displayed when the airflow direction and
swing are set (see page 28).
Ɣ This item is not displayed if the system is
not provided with a function to set airflow
directions.
15.Detailed selection
Ɣ Displayed if the detailed display items are
selected (see page 47).
Ɣ No detailed items are by default selected.
16. display
Ɣ Displayed to inform that the clock needs
setting again.
Ɣ The schedule timer function will not work
unless the clock is set again.
12 English English 13
EDHK281006
C: 3P243521-1
Also see installation manual attached to the indoor unit.
EDHK281006
Please read these “Safety Precautions” carefully before installing air conditioning
equipment and be sure to install it correctly.
1. Safety Precautions ............................ 2
Safety precautions
Ɣ The precautions described herein are classified as WARNING and CAUTION. They both contain
important information regarding safety. Be sure to observe all precautions without fail.
2. Accessories ....................................... 4
Failure to follow these instructions properly may result in personal
WARNING
English 1 2 English
189
Remote Controller
3P243521-1
CAUTION
The following accessories are included.
To avoid leakage and electric shock due to entry of water or insects, fill the wiring through hole with
Accessories
Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from
televisions or radios to prevent picture interference and noise.
(Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate (2 pcs.) (2 pcs.) (1 pc.) (1 pc.) (1 pc.) (1 pc.)
noise.)
Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or vapour (e.g. a kitchen).
Plastic parts will deteriorate, parts may fall off and water leakage could result. 3. Remote controller installation
2. Where corrosive gas, such as sulphurous acid gas, is produced.
Corroding of copper pipes or soldered parts may result in refrigerant leakage. procedure
3. Near machinery emitting electromagnetic radiation.
Electromagnetic radiation may disturb the operation of the control system and result in a
Remote controller installation procedure
malfunction of the unit. 3-1 Determine where to install the remote controller.
4. Where flammable gas may leak, where there is carbon fibre or ignitable dust suspensions in the Make sure to follow “ 1. Safety Precautions” when determining the location.
air, or where volatile flammables such as paint thinner or gasoline are handled.
Operating the unit in such conditions may result in fire. 3-2 Make a wiring through hole on the wall if the wires are taken
5. High temperature area or directly flamed point.
Heating and/or firing may be caused. out from the back side.
6. Moist area, or place where may be exposed to water. External view of the remote controller
If water enters inside of the remote controller, electric shock may be caused and inner electronics
may fail.
F 8-10
When remote controller thermo function is used, select the installation location considering the
followings. Set the center of the wall hole
Lower case to the center of the wiring thro
Ɣ A place where average temperature in the room can be detected. Through hole ugh hole on the controller
40
Ɣ A place where is not exposed to direct sunlight.
lower case when making the
Ɣ A place where is far apart from heat source.
hole.
Ɣ A place where is not affected by outside air due to door opening/closing or the like.
48.5
CAUTION
Through If the hole size is too large or the location is not
hole proper, the hole may come out from the controller.
F 8-10
Upper case
Remote controller PC-board is
installed on the upper case. Take care
not to damage the PC-board with the
Screwdriver
screwdriver.
English 3 4 English
EDHK281006
3P243521-1
outlet, left outlet, upper center outlet, upper outlet).
For easy wiring, it is better to
3-4-1 Back outlet 3-4-2 Left outlet keep ca. 10mm difference
EDHK281006
Peel the shield and sheath between the length of two wires.
Cutting guideline
of the wiring
Sheath stripping length:
Ɣ Ca. 150mm for upper outlet
Ɣ Ca. 200mm for upper center outlet
Upper case
PC-board
Cut off thin area (hatched area) with nippers Cut off thin area (hatched area) with nippers
or the like, and then remove burr with a file or or the like, and then remove burr with a file or Clamp Clamp
the like. the like.
NOTE NOTE
Shield wire (2 wire) can be used for remote controller wiring, but it must confirm to EMC 1) Shield wire (2 wire) can be used for remote controller wiring, but it must
(Electromagnetic Compatibility) (Australian regulation) confirm to EMC (Electromagnetic Compatibility) (Australian regulation)
.
English 5 6 English
191
Remote Controller
3P243521-1
Ground the shielded Ɣ Perform wiring apart from a power line not to receive electrical noise (external noise)
part on the indoor P1P2 during the wiring.
unit side. (NOTE.1) Ɣ Seal wiring draw-in port securely with putty (field supply) to prevent entry of insects or
the like.
Lower case
Remote Controller
Ground the
3-6-2 In the case of installation on the switch box
shielded part on Secure by using attached small screws (2 pcs.).
the indoor unit Indoor unit
side. (NOTE.1) P1P2 Switch box for two units
Switch box
(with no cover)
(field supply)
(Use optional accessory
KJB211A)
Lower case
Upper case
84
PC-board
46
3-5-4 Upper center outlet
(Installation pitch)
Ground the shielded Indoor unit
part on the indoor P1P2
Small screws (M4×16)
unit side. (NOTE.1)
Wiring retainer
Lower case
Upper case
PC-board
English 7 8 English
EDHK281006
3P243521-1
Switch box
(field supply)
controller buttons
EDHK281006
84
(11) LCD (with backlight)
Ɣ Align the upper case with tabs of the lower case (6 points), inset and install the upper case.
Ɣ Install the wiring with care to prevent the pinch. (2) Fan speed control button
Ɣ Peel off a protective seal which is attached on the upper case.
English 9 10 English
193
Remote Controller
3P243521-1
left-hand side. Test operation ON/OFF
Power-on
Ɣ Check for completion of indoor/outdoor units wiring.
Ɣ Display contents are changed to Register Service Contract Ɣ Check for closing of EL. COMPO. BOX cover of indoor and outdoor units before power-on.
previous screen per page. Field setting list
Group No. setting 5-1 Followings are displayed after <Main remote controller> <Sub remote controller>
(8) On/Off button
Indoor unit Airnet No. set power-on.
Press once to operate, and press once 5-1 Off reminder Timer 5-1 Off reminder Timer
Remote Controller
Outdoor unit Airnet No. set “Connection under check Connection under check Connection under check
again to stop. Please wait for a moment Please wait for a moment
Error record Please wait for a moment”
(9) Operation lamp Indoor status display
Outdoor status display During above display, backlight
Green lamp lights up during operation. The
does not light by button operation. Main remote contrl Main remote contrl
lamp will blink if an malfunction occurs. Fan forced operation ON
Main/Sub changeover When 1 indoor unit is
(10) Cancel button Filter element sign OFF
Ɣ Used to return to the previous screen. controlled by 2 remote Error code:U5 Error code:U5
Connection under check Connection under check
Ɣ Press and hold this button for 4 seconds ∗Depending on connected model controllers: Please wait for a moment Please wait for a moment
or longer to display field setting menu.
Be sure to set sub remote
(11) LCD (with backlight) controller during above display. Main remote contrl Main remote contrl
The backlight will be light for Press and hold 4 seconds or
approximately 30 seconds by pressing longer the Operation mode
any operation button. selector button of the remote <Basic screen>
controller to be set. Press and hold 4 seconds
When the display is changed from
5-2
or longer the Operation
CAUTION main remote controller to sub Fan Set temperature mode selector button of sub
remote controller side.
Ɣ Operate the button during backlight lit. remote controller, the setting is 28°C
However, On/Off may be operated concurrently with backlight lit. completed.
Return
Press the menu button
Ɣ When 1 indoor unit is controlled by 2 remote controllers, a remote controller backlight
which is operated first light. Connection under check
Please wait for a moment
Ɣ To operate Up/Down/Left/Right button, always press of the button.
5-2 Basic screen is displayed.
Sub remote contrl
CAUTION
If sub remote controller is not set at power-on in the case
of one indoor unit controlled by two remote controllers, <Basic screen>
4-2 Displays for button operation descriptions “Error code: U5” is displayed in the connection checking 5-2
screen.
<Field setting menu screen> Fan Set temperature
Select the sub remote controller by pressing the
Field setting 1/2 Operation mode selector button of either one of the 28°C
Highlighted display (selected items)
Test operation ON/OFF remote controllers for 4 seconds or longer.
Register Service Contract Return
Press the menu button
If the basic screen is not displayed more than 2 minutes
Field setting list
Group No. setting after “sub remote controller” display, shut off the power
Indoor unit Airnet No. set In the highlighted display (selected items)
supply and check the wiring.
Outdoor unit Airnet No. set setting screen, button operation
Return Setting descriptions are displayed.
NOTE
When selecting a different language, refer to 12. Language changeover.
(See page 22.)
English 11 12 English
EDHK281006
3P243521-1
<Setting confirmation screen>
6-1 Press and hold Cancel button for <Basic screen> 6-7 Select Yes and press Menu/ 6-6 Field setting list
EDHK281006
4 seconds or longer. 6-1 Enter button. Setting details are Is it settled by setting?
6-7
Field setting menu is displayed. determined and field setting list
Fan Set temperature
screen returns. Yes No
6-2 Select Field setting list in the 28°C Return Setting
Field setting method
field setting menu, and press 6-8 In the case of multiple setting
Return
Press the menu button
Menu/Enter button. changes, repeat “6-3” to “6-7”.
Field setting list screen is
“SECOND CODE NO.” by using 6-5 4––– 5––– 6––– 7––– 4––– 5––– 6––– 7––– air filter) Long life Approx. Approx.
8––– 9––– a––– b––– 8––– 9––– a––– b––– 0 ———— ————
Light
English 13 14 English
195
Remote Controller
3P243521-1
Note) 1 NO. 01 02 03 04
ON/OFF input from outside (setting
ON/OFF
SkyAir)
1 for when forced ON/OFF is to be Forced OFF ———— ————
operation ∗ In the case of VRV, see the manual attached to the outdoor unit.
operated from outside).
12 (22)
Thermostat differential changeover
2 (setting for when using remote 1°C 0.5°C ———— ————
Also see installation manuals attached to the indoor unit and the outdoor
Remote Controller
sensor). unit.
High air outlet velocity (for high
0 ≤ 2.7m > 2.7 ≥ 3.0m > 3.0 ≥ 3.5m ————
ceiling applications). Ɣ Check that wiring work of the indoor unit and the outdoor unit is completed.
Selection of airflow direction (setting Ɣ Check that EL. COMPO. BOX cover of the indoor unit and the outdoor unit is closed.
1 for when a blocking pad kit has 4-way flow 3-way flow 2-way flow ———— Ɣ After refrigerant piping, drain piping and electric wiring are completed, clean inside of the indoor unit
been installed). and decorative panel.
Selection of airflow function (setting Ɣ Perform the test operation according to following procedure.
13 (23) 3 for when using a decoration panel Equipped Not equipped ———— ————
for outlet).
4 Airflow direction range setting. Upper Normal Lower ———— 7-1 Make sure to turn on the power supply Notes for backlight
Setting the external static pressure more than 6 hours before operation Ɣ The backlight will be light for approximately
Normal High static Low static ————
(setting according to the connected start with front panel closed to protect 30 seconds by pressing any operation button.
6 pressure pressure
duct resistance) (for FHYK, follow compressor. Ɣ Operate the buttons during the backlight lit.
(Normal) (High ceiling) ———— ————
the high ceiling setting) However, On/Off can be operated concur-
Test operation method (in the case of SkyAir)
Drain pump operation with 7-2 Confirm that stop valves of both liquid rently with the backlight lit.
15 (25) 3 Equipped Not equipped ———— ————
humidifying. and gas are opened.
Thermostat sensor in remote <Make sure that outer panel and
1 controller (for limit operation and Not use Use ———— ———— piping cover is closed before
1c Home leave function only)
operation (danger of electric
3 Permission level setting Level 2 Level 3 ———— ———— <Basic screen>
shock). >
1e 2 Home leave function Not permitted Permitted ———— ———— ∗ After air purge by vacuum pump, 7-3
Notes) 1. Though setting is performed totally in the group, set Mode No. in the parenthesis when refrigerant pressure may not rise 7-4 Cool Set temperature
individual setting per indoor unit or checking after the setting should be performed. even though the stop valve is Press and hold Cancel
2. SECOND CODE NO. at factory shipment is set to “01”. However for the following cases it is opened. The reason is that refriger-
28°C button for 4 seconds or
Return Setting
longer during backlight lit.
set to “02”. ant system of the outdoor unit is
Ɣ Airflow direction range setting (except round flow cassette) blocked by electrical expansion valve
Ɣ Thermostat sensor in remote controller (SkyAir only) or the like. Operation is no problem.
Ɣ Thermostat sensor in remote controller for limit operation and Home leave function only <Field setting menu screen>
Ɣ Home leave function 7-3 Set the operation mode to cooling by 7-5 Field setting 1/2
3. Any function which the indoor unit does not have is not displayed. using the remote controller. Test operation ON/OFF
Register Service Contract
Field setting list
7-4 Press and hold Cancel button for Group No. setting
Indoor unit Airnet No. set
4 seconds or longer. Field setting Outdoor unit Airnet No. set
Return Setting Press Menu/Enter button.
menu is displayed.
English 15 16 English
EDHK281006
3P243521-1
7-7 Cool Set temperature Ɣ If operation is not available due to any malfunction, refer to following Failure diagnosis method .
Check operation condition for
Press On/Off button Ɣ After the test operation finishes, check that error code record is not displayed in the Service
3 minutes. 28°C (within 10 seconds).
EDHK281006
∗ Note) In the case of above-men- Contact/Model Information screen of the main menu according to the following procedure.
Test Operation
7-12 Check the functions according to the Ɣ When the remote controller displays 28°C
7-11 Field setting 1/2
operation manual. Test operation ON/OFF
any item in following table, inspect the Test Operat. CODE : U5
Register Service Contract details in the table.
Field setting list
7-13 When the decorative panel is not Group No. setting Ɣ If a error occurs, “code” is displayed in
Indoor unit Airnet No. set
installed, shut off the power supply Outdoor unit Airnet No. set the LCD like right figure.
Return Setting Press Menu/Enter button.
after the test operation finishes. Conduct the failure analysis referring to
“Error code list” in the installation
Ɣ If interior work is not completed after the manual of the indoor unit.
test operation finish, explain to the <Basic screen>
And when the unit No. which detected
customer that operation should not be the error during group control is
performed until the interior work comple- confirmed, refer to “ 8.
Checking
tion to protect the indoor unit.
procedure of error record”.
(If the operation is performed, the
indoor unit may be contaminated with
the materials which arise from paints or
adhesives during the interior work, and
water splash or water leak may occur.)
English 17 18 English
197
Remote Controller
3P243521-1
Ɣ Wrong wiring (between indoor and outdoor units)
No display
Ɣ Indoor PC-board assembly failure contract
Ɣ Remote controller wiring disconnection
Ɣ Remote controller failure Ɣ Registration of the service contract.
Ɣ Fuse blow (outdoor unit)
Display of
9-1 Press and hold Cancel button for 9-1 <Basic screen>
Remote Controller
English 19 20 English
EDHK281006
C: 3P243521-1
10-1 Press Menu/Enter button in the basic <Basic screen> 11-1 Press Menu/Enter button in the basic <Basic screen>
EDHK281006
screen.
10-1
screen. Clock setting
Main menu is displayed. Main menu is displayed.
Select Service Contact/Model Info in Cool Set temperature Select Clock setting in the main <Main menu screen>
the main menu, and press Menu/Enter menu, press Menu/Enter button.
28°C 11-1 MainMenu 2/2
button. Convenient functions
Language changeover
Return Setting Press Menu/Enter button. 11-2 Select “year”, “month”, “day” and “time” Setting status list
Clock setting
10-2 Press Cancel button twice. by using (Left/Right) button and Language changeover
Airflow Direction
Quick Cool/Heat On/Off ∗ Day of the week is set automatically. 11-2 Clock setting
Ventilation Year 2008
Timer setting 11-3 Month 01
Service Contact/Model Info 11-3 Press Menu/Enter button. Day 01
Return Setting Press Menu/Enter button. Tuesday
Setting confirmation screen is displayed. 00:00
Return Setting Press Menu/Enter button.
11-4 Select Yes and press Menu/Enter
Service Contact/Model info Registered details button.
Contact address are displayed.
0123–4567–8900 Setting details are confirmed and basic
11-4 Clock setting
screen returns. Is it settled by setting?
Indoor unit –––/000
Outdoor unit –––/000
Return Setting ∗ If duration of power outage exceeds Yes No
48 hours, reset is needed.
Return Setting Press Menu/Enter button.
<Basic screen>
over screen.
Return Setting Press Menu/Enter button.
English/Deutsch/ Français/Español/
Italiano/EȜȜȘȞȚțȐ/Nederlands/
Portugues/PyccƸɢɣ/Ɍürkçe
Pressing Menu/Enter button. 12-2 Language changeover
Selectable languages
Setting details are confirmed and basic
screen returns. English
Return Setting
English 21 22 English
199
Remote Controller
Model series
Name of option
FCQ FHQ FBQ
Remote controller Wireless type BRC7F632F BRC7E66 BRC4C64
Figure 1
1-1
1
ON OFF
8
1-2
3 H M L
DOWN
10
C ON OFF
UP
6
TEMP
FAN H M L TIME
11
4 C
hr. UP
9 DOWN
FAN
2 hr. 13
RESERVE CANCEL
hr.
5 TIMER 12
hr.
TEST MODE 15
7
SWING 14
16
TEST
TEST 17
3P107422-11J
FCQ FHQ
22 23
22 23
18
19 21 20 18
19
20 21
3P107422-11J 3P107422-8S
FBQ (separate type)
18
20
22
19
21
23
3P107422-21S
C : 3P107422-11J
3. FCQ
3.1 BYCP125K-W1 — Decoration Panel
1. BEFORE INSTALLATION
1. PRECAUTIONS
• Refer also to the installation manual attached to the indoor unit.
2. ACCESSORIES
• Installation manual.
3. NOTE TO INSTALLER
• Be sure to instruct the customer how to properly operate the system showing him/her the attached
operation manual.
Corner section
decoration cover
Suction grille
45
Decoration
panel
Lever Swing flaps
Fig. 1 Fig. 2
1
3PA64319-13Q
Suction grille
Rear side of the suction grille 3
Fig. 3 Fig. 4 Fig. 5
(1) Match the “PIPING SIDE” and “DRAIN SIDE” displays on the decoration panel with the position of the pip-
ing section and drain section on the indoor unit.
1 Hook
(4 locations)
4
Fig. 6
2
3PA64319-13Q
5 Tighten the screws until the thickness of the sealing material between the decoration panel and the
indoor unit body reduces to 5-8 mm.
Sealing material
Indoor unit
5 - 8mm
Ceiling
material
Swing flaps
Decoration panel
[ PRECAUTIONS ]
• Improper screwing of the screws may cause the Air leak
troubles shown in Fig. 7 Screw properly.
Fig. 7
• If gap is still left between the ceiling and the decoration panel after screwing the screws, readjust the indoor
unit body height. (Refer to Fig. 8)
3
C: 3PA64319-13Q
Connector
Connect securely
Hooks
String
NOTE :
Be careful not to get swing flap motor lead wire get caught when installing the suction grille.
C : 3PA64319-13Q
Hole
Hole
Attach by inserting the
Hole
five tabs on the corner
section decoration cover
Tab
Tab into the holes on the
Tab decoration panel.
Fig. 10 Fig. 11
4
C : 3PA64319-13Q
Dimensions Unit:mm
Sealing materials for long air outlets (Polyethylene foam t10): 2 pieces Sealing materials for horizontal blades (Polyethylene foam t10): 8 pieces
Slit
Sealing materials for air outlets at the corner (Polyethylene foam t10): 1 piece for each
Tape for sealing materials Tape for sealing materials Tape for sealing materials
for long air outlets (Non-woven fabric t0.6): 2 for air outlets at the corner (Non-woven fabric t0.6): 3 for air outlets at the corner (Non-woven fabric t0.6): 1
Slit
Antisweat material (Flocking tape): See right Applicable part number Q'ty and colour
4, grey
4 for each, Dark grey or black
Antisweat material (Flocking tape): See right Applicable part number Q'ty and colour
4, grey
4 for each, Dark grey or black
J : D3K05112
Installation
Precautions
Use this manual with the installation manuals attached to the indoor unit's main body and decoration panel.
When other separately-sold products are mounted, the 3-way blow and 2-way blow may not be selected.
For details, refer to the Engineering Data or catalog.
Corner air outlet Corner air outlet Corner air outlet Corner air outlet Corner air outlet Longitudinal air outlet Corner air outlet Corner air outlet
Name Longitudinal air outlet sealing material
sealing material A sealing material B1 sealing material B2 sealing material C sealing material D tape for fixing the sealing material tape for fixing the sealing material tape for fixing the sealing material
Number of pieces 2 1 1 1 1 1 2 3 1
1 2 3 4 5 6 7 8 9
D 2
Shape/Symbol 2
A B2 4
4 B1 C
3 3
Name Absorbent (Inside 1) Absorbent (Inside 2) Absorbent (Outside) Absorbent (Bridge centre) Absorbent (Bridge outside)
The sticking procedure for absorbent
Number of pieces 2 1 1 2 2 2 differs with classes 28 to 56 and with
10 Use only classes 28 to 56 11 Use only classes 63 to 160 12 Use only classes 28 to 56 13 14 15 Use only classes 28 to 56 classes 63 to 160.
Shape/Symbol (Refer to 2 Sticking of absorbent to air outlet.)
24mm×328mm 24mm×410mm 24mm×290mm 8mm×505mm 47mm×47mm
Horizontal
Name Side insulator plate Horizontal blade absorbent
blade sealant
With 4-blade With 8-blade (2 colours) With 4-blade With 8-blade (2 colours)
Number of pieces 2 KDBH55K160F KDBH55K160 KDBH55K160F KDBH55K160
8 pieces
16 17 18 15mm×200mm 19
Shape/Symbol
100mm×1480mm ( With KDBH55K160, two colours are available,
gray and black, matching the blade colours. ) ( With KDBH55K160, two colours are available,
gray and black, matching the blade colours. ) 10mm×95mm
Precautions Blow direction patterns other than those shown in the figure below cannot be selected. (Condensation may occur.)
4-way
Air outlet B1, B2
3 3 3 3 3
Pipe side Drain side
Air outlet 2
Air outlet 3
2 4 2 4 2 4 2 4 2 4
4-way 3-way
3 3 3 3 3
2 4 2 4 2 4 2 4 2 4
Drain side
1 1 1 1 1
3-way 2-way
3 3 3 3 3
Air outlet 1 Air outlet 4
2 4 2 4 2 4 2 4 2 4
Air outlet D
Pipe side
1 1 1 1 1
2-way
3 3 3 3 3 3 3 3
2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
1 1 1 1 1 1 1 1
(2) Matching with the corner air outlets A to D that are to be blocked, stick the sealing material to the tape for fixing the sealing material.
(Stick the sealing material so that the sealing material comes to the positions shown in the schematic diagram.) (3) Stick the sealing material that was prepared in
(2) to the air outlet of indoor unit main body.
Sealing material 3 Sealing material 4
Sealing material 2
Release paper B1 B2
A
) )
(12 (12
2 Tape for fixing the sealing material 8 Tape for fixing the sealing material 8
) (12 (12
(12 )
Air outlet B1 )
Air outlet B2
Procedure 1
Remove the
release paper.
( When the indoor unit's main
body belongs to classes 28 to 56
) ( When the indoor unit's main body
belongs to classes 63 to 160 )
(12
) Tape for fixing the sealing material 8 Sealing material 5
C
D
With air outlets B to D , using the same procedure, Tape for fixing the sealing material 8 Tape for fixing the sealing material 9 Indoor unit main body
stick the sealing material to the tape for fixing the sealing material as shown in the figure. Air outlet C Air outlet D
The sealing material has a directional property. Be sure to stick the sealing material to the tape for fixing the sealing material so that the printed number of outlet to be blocked becomes visible.
Precautions
When blocking both the air outlet 1 and air outlet D , start the sticking of sealing material with the air outlet D .
(4) Matching the longitudinal air outlet numbered 1 to 4 that are to be blocked, prepare the sealing material and tape for fixing the sealing material. (5) Stick the sealing material that was prepared in
Cut both the sealing material and tape for fixing the sealing material along the perforation (dotted line). (4) to the air outlet of indoor unit main body.
Stick the sealing material to the tape for fixing the sealing material.
(Stick so that the sealing material comes to the centre of tape for fixing the sealing material.) Indoor unit main body
Example) When blocking air outlet 2 or 3 Sealing material 1
2
4 3 Procedure 1
Procedure 2 Cut off
Remove the 3
release paper.
Release paper
Tape for fixing the sealing material 7 Air outlet 1
Procedure 3
<Sealing material treatment> Stick the sealing material so that it comes
to the centre of tape for fixing the sealing material. <Mounting to air outlet>
∗ When blocking the air outlet 1 , the sealing material preparation is not necessary.
Precautions The sealing material has a directional property. Be sure to stick the sealing material to
the tape for fixing the sealing material so that the printed number of outlet to be blocked becomes visible.
J : 1P177350A
Stick the absorbent indicated in the table below to the air outlet that was not blocked in 1 according to the procedure shown in the figure below.
Classes 28 to 56
ce
ren
refe
king 10
Stic St
ce Air outlet 3 13 ick
ing
ren 13 re
efe St fer
3
r ick en
k ing ing ce
Stic re 10 13 Sticking reference
fer (Upper surface)
10 en
ce
13 Sticking reference
14 (Upper surface)
Stic
kin
g re
fere
nce
10 10
14 14
10
13 13
Sticking reference ce
en e) ce 15
fer c ren
(Upper surface) re ren refe 14
ing efe king St 15
S t ick tre r Stic (C ickin
en g
S
(C tick
en 14 tre refe
14 (C en ing
re re tre re
fer nc
en e
ce re fer
) fe en
re ce
nc
View e) View
nce
refere
12 Sticking reference
king
Air outlet 2 Stic (Upper surface)
15
15
12
nce
fere
g re
kin
Stic
12
(5)
(5)
15 Cross section -
15 Sticking reference
Sticking not necessary
15
Cross section -
e
renc 11
Classes 63 to 160 king
refe St
Stic ick
ing
13
re
fer
Air outlet 3 en
ce
11 13 Sticking reference
n ce (Upper surface)
e fere
gr
ckin
Sti
14
11
14
Air outlet 2 13
14
St
Sticking not necessary (C ickin
en g
tre refe
re re
fer nc
en e
ce
)
View
JC : 1P177350A
For safety, be sure to shut off power supply before starting the insulator sticking operation, decoration panel mounting operation, and connecting of connectors for swinging.
Slit Slit
Side insulator plate 16
Precautions When the sticking of absorbent and sealant is omitted, condensation may occur.
1 Stick the horizontal blade absorbent 17 in line with the blade shape to the front face of the horizontal blade.
Horizontal blade
19 Sticking reference
A 19 Sticking reference
Using the base of the rib as a reference, stick without leaving any gap.
Rib
Horizontal blade
Horizontal blade
Front face 3 Stick the horizontal blade absorbent 18 in between the horizontal blade sealing pad 19 .
Backside
18 Sticking reference
A-A cross section
17 Sticking reference
B B-B cross section
Horizontal blade absorbent 18
Field Setting
Depending on the installation status of the indoor unit's main body, the field setting needs to be performed by remote control operation.
Perform the setting by switching among the following three items: "Mode number", "Setting switch number", and "Setting position number".
The setting procedure and operation method are described in "How to perform field setting" attached to the remote control.
(1) Setting by number of air outlets used
While referring to "How to perform field setting" attached to the remote control, perform the setting according to the table
in the right.
Also, when the corner air outlet is blocked with 4-way blow, set the wind direction slightly downward.
[Setting content] (Setting by number of air outlets used)
(Note) When the installation height becomes higher than the standard, the setting by ceiling height in (2) becomes (Number of air outlets used) Mode number Setting switch number Setting position number
necessary.
3-way blow 02
13 (23) 1
(2) Setting by ceiling height 2-way blow 03
For the ceiling height, refer to the guidelines of ceiling height and number of air outlets used, then perform the setting for [Setting content] (Setting for when corner air outlet is blocked with 4-way blow)
each air outlet used according to the table below.
(Wind direction) Mode number Setting position number
(Guidelines of ceiling height and number of air outlets used) Standard 02
13 (23) 4
Number of air outlets used Slightly downward 03
Types 28 to 90 Types 112 to 160 [Setting content] (Setting by ceiling height)
Indoor unit
All-around blow 4-way blow 3-way blow 2-way blow All-around blow 4-way blow 3-way blow 2-way blow Mode number Setting position number
Ceiling height
Standard 2.7m or less 3.1m or less 3.0m or less 3.5m or less 3.2m or less 3.4m or less 3.6m or less 4.2m or less Standard 01
High ceiling 1 3.0m or less 3.4m or less 3.3m or less 3.8m or less 3.6m or less 3.9m or less 4.0m or less 4.2m or less High ceiling 1 13 (23) 0 02
High ceiling 2 3.5m or less 4.0m or less 3.5m or less 4.2m or less 4.5m or less 4.2m or less High ceiling 2 03
J : 1P191031A
Dimensions Unit:mm
4-φ5 Hole
J : D3K04626
Installation
C : 1P136564E
1P136564E
Dimensions Unit:mm
Number Name Description
1 Indoor unit main body
Inspection hole o 450 or more
(See note 2)
2 Decoration panel
3 Suction chamber
4 Connecting port chamber (right)
5 Connecting port chamber (left)
Accessories
Screws (M5×12) : 4 pieces
Sealing materials for air outlets at the corner
Tape for fixing sealing materials for air outlets at the corner
Installation manual
(Note 7)
Resistance in the passage inside the chamber
Note)
1. Maximum length of the duct is 4 meters.
2. When installing this kit, an inspection hole is required (Ceiling opening dimension)
(in order to maintain this kit). Establish an inspection holes on either side.
3. This kit is field assembly.
4. Install the hanging fixing for the T joint. Otherwise the load from T-shape pipe Airflow rate
assembly, etc., could create a gap between the indoor unit and suction chamber.
5. When mounting the duct fan, be sure to use the wiring modification adaptor to
interlock with the indoor unit fan. Indoor unit Mountable Indoor unit models
6. With the intake wind volume, 10% or less of the "H" wind volume of the indoor unit Classes 28 to 90 FCQ(N)71K / 100K / 125K / 140KVEA
BYCP125K-W1 SkyAir
is recommended. Classes 112 to 160 F C Q 7 1 K / 1 0 0 K / 1 2 5 K / 1 4 0 K V LT
7. This graph shows values from the inlet of the T joint through that of the
indoor unit when KDDP55K160K (with a T joint) is connected.
JC : D3K05058
Dimensions Unit:mm
Number Name Description
Flexible duct
2
3
Decoration panel
Suction chamber
3
(Accessory)
4 Connecting port chamber (right)
5 Connecting port chamber (left)
Accessories
Screws (M5×12) : 4 pieces
Sealing materials for air outlets at the corner
Tape for fixing sealing materials for air outlets at the corner
Installation manual
(Note 7)
Resistance in the passage inside the chamber
T joint Suction duct
(Accessory) (Accessory)
Note)
1. Maximum length of the duct is 4 meters.
2. When installing this kit, an inspection hole is required
(in order to maintain this kit). Establish an inspection
holes on either side. (Ceiling opening dimension)
3. This kit is field assembly. Airflow rate
4. Install the hanging fixing for the T joint. Otherwise the load
from T-shape pipe assembly, etc., could create a gap between
the indoor unit and suction chamber.
5. When mounting the duct fan, be sure to use the wiring modification Indoor unit
Mountable Indoor unit models
adaptor to interlock with the indoor unit fan. BYCP125K-W1
Classes 28 to 90
SkyAir FCQ(N)71K / 100K / 125K / 140KVEA
6. With the intake wind volume, 10% or less of the "H" wind volume Classes 112 to 160 F C Q 7 1 K / 1 0 0 K / 1 2 5 K / 1 4 0 K V LT
of the indoor unit is recommended.
7. This graph shows values from the inlet of the T joint through that of the
indoor unit when KDDP55K160K (with a T joint) is connected.
JC : D3K05059
Installation
Recommendations
Caution After thoroughly reading these "Safety precautions", properly perform the installation.
· This product can be mounted to a ceiling mounted cassette-type air conditioner
• For the installation parts, accessory parts and specified components must always be used. <Round flow>.
If the specified components are not used, the kit may fall or an air leak may occur. · According to the table to the left, check the model name of the indoor unit, then mount the kit.
• After the completion of installation, perform a test run to check that no abnormality is present. · At the time of mounting, also refer to the installation manual for the indoor unit and to the
one for the decoration panel.
· When mounting the duct fan, be sure to use the wiring modification adaptor [KRP1C63] to
Combination table
interlock with the indoor unit fan.
Model name Installable indoor unit / Panel model name For the intake wind volume, 10% or less of the indoor unit wind volume of "H" is
recommended.
FCQ(N)71K/100K/125K/140KVEA When the intake wind volume becomes excessive, operation noise may become louder or
SkyAir
FCQ71K/100K/125K/140KVLT the intake temperature detection of the indoor unit may be affected.
· Be sure to mount the supplied sensor assembly.
KDDP55K160 (K)
<For the duct used for field connection, those in the table below are recommended.>
Panel BYCP125K-W1 Name 14 Partition plate
Part name Part number
K-FDS151D (1m)
Shape
Flexible duct K-FDS152D (2m)
(Nominal diameter φ150) K-FDS153D (3m)
Parts content Check the following parts. (Shaded part is included in a different package.) K-FDS154D (4m) Number KDDP55K160 1
of pieces KDDP55K160K 1
Name 1 Suction chamber 2 Connecting chamber (left) 3 Connecting chamber (right) 4 Corner air outlet 5 Corner air outlet tape for 6 Mounting screw 7 Sensor assembly 8 Clamp 9 Mounting screw 10 T joint 11 Flexible duct 12 Sealing pad 13 Installation manual
sealing material fixing the sealing material (for sensor)
Shape A
M5 × 12 (this document)
Number KDDP55K160 1 1 1 2 2 4 1 2 1 1
of pieces KDDP55K160K 1 1 1 2 2 4 1 2 1 1 2 4 1
(1) Refer to the figure below to select the installation location. (2) Establish an inspection opening. Inspection opening ( 450 or more)
(Refer to *2.)
*1 Duct (arrangement at site)
* When the indoor unit main body is already installed, perform the following operations, complying with precautions below.
• Shut off power supply before performing operation.
• Remove the decoration panel from the indoor unit main body.
(For details, refer to the installation manual attached to the decoration panel.)
<Mounting of sensor assembly>
<Mounting of suction chamber>
(1) According to the installation manual attached to the indoor unit main * Figure shows an example where the indoor unit main body is newly
body, remove the cover of the control box. installed.
(2) Using the supplied screws, tighten the sensor assembly together with (1) Stick the corner air outlet tape for fixing the sealing material 5 to
the bell mouth to the indoor unit main body.
the corner air outlet sealing material 4 , then stick it to the air outlet
(Mount without pinching the float switch lead wire.)
(3) Remove the connector (X16A) of the existing sensor from the PC of the indoor unit main body. (2 positions) Figure 1 Figure 2
board of the indoor unit main body. (2) Mount the suction chamber 1 to the indoor unit main body using
(4) Connect the lead wire of the mounted sensor assembly to the the hook (4 positions). Figure 3 to Figure 5
connector (X16A) on the PC board of the indoor unit main body as
For the fixing method of the hook, refer to Figure 4 , then mount at
shown in the figure below.
(5) As shown in the figure below, fix the lead wire using the supplied 4 positions.
clamp. * Mount so that the contours of the indoor unit main body and suction
(6) After all the wiring is completed, fit the control box cover according to chamber match. Figure 4 Figure 6
the installation manual attached to the main body.
(7) Making sure that the control box cover is covered with the partition
plate 14 , tighten these together using the screws on the cover. (Hook
the partition plate tab onto the cover.) Figure 1 Corner air outlet sealing material 4 Figure 3
Fixing screw 9 Release paper Suction chamber 1 To Figure 4
A
Sensor assembly 7 (2) Using the supplied
) Procedure 1
Bell mouth screws, tighten the (12 2
sensor assembly Remove the
together with the bell release paper.
mouth. (5) Tighten with the float switch
(5) Tighten with the lead wire of the indoor unit (12 Hook
)
existing wiring. main body. Tape for fixing the sealing material 5 (4 positions)
WHITE
the box cover is covered
with the partition plate. Air outlet Control box cover
Float Indoor unit main body Suspension bracket
Control box cover
switch
(1) Remove the control box (4 positions)
lead wire
cover. (Screws at 2 positions) (3) Disconnect the connector of
the existing sensor. Bell mouth
JC : 3K017588D
Figure 4 Mounting status Figure 5 Status after mounting Figure 6 Drawing of mounting at completion
Suction chamber 1 Hook Hook
Hook Suction chamber 1
Suspension bracket
Match the contour
Fixing method of hook
Suspension bracket
Suspension bracket Indoor unit main body
(Procedure 2)
Using the supplied screws 6 , fix the
connecting chamber. (2 positions each)
(1) Wrap the sealing pad (2) Insert the tip of the (3) Using a standard (4) This completes
Figure 7 Mounting of connecting chamber to the position to be band through the tool (driver, pliers, the mounting.
(This figure shows the connecting chamber (left) 2 .) tightened. gap of the split pin, etc.), turn the split
then lightly tighten pin to the direction
by hand. shown in the figure
to tighten the band.
Precautions
Because the split pin has a structure to prevent counter rotation, be careful with the
turning direction. (When a counter rotation is forced, the ratchet will be damaged, and
Drawing of mounting
the tightening force will be weakened.)
at completion
In case of KDDP55K160K
(3) Connect the connecting chamber and T joint. Figure 8 (4) Mount the supplied installation pattern paper to the indoor unit by using screws to
Flexible duct 11 cure the indoor unit.
Connecting chamber (right) 3 (Refer to the installation manual of the indoor unit main body.)
T joint 10 (Refer to the figure below.)
Hanging band for duct Installation pattern paper
(Mounting of installation
Duct (field supplied) (field supplied) (Supplied with the indoor unit
pattern paper) main body)
(φ150)
Screw
Sealing pad 12 (Supplied with the indoor unit
Connecting chamber (left) 2 To prevent applying weight to the main body)
connecting chamber, hang the T
Insert the flexible duct joint using the hanging band for • Complete all the refrigerant and drain piping works for the indoor unit main body.
until the base of the the duct.
Figure 8 connecting chamber.
(1) Connect the duct to the duct connection area. a) Extreme bending b) Multiple bending c) Reduction of connecting duct diameter
(2) Wrap the connection area with vinyl tape, etc., (arrangement at site) to prevent an air leak.
Precautions
• For the duct, be sure to apply the insulation treatment to prevent condensation.
• Do not perform duct manipulations described in the figure to the right.
• Beware that, in accordance with the local law, there may be cases where the use of a nonflammable duct is
compulsory.
• When a duct goes through fire protection areas including a fire proof structure, beware that, in accordance with the local law, it may be required to establish a damper or to build a
structure that is not detrimental to fire protection.
• When penetrating a wooden construction wall with a metal duct, apply electrical insulation to the duct and wall.
• Mount the outside duct so that it has a downslope toward the outside, and prevent rainwater from leaking in with a hood, etc. (Gradient of 1/100 to 1/50)
• To prevent the intrusion of small animals, such as birds, and bugs, be sure to attach a netting to sections open to outside air.
• To protect the heat exchanger of the indoor unit, be sure to attach an air filter to sections open to outside air.
• After temporarily hooking the decoration panel, pass the swing motor lead wire, which is coming out from the decoration panel, through the wiring hole of the suction chamber.
However, when used in combination with the air purifier unit or streamer deodorization unit, perform wiring without routing through the wiring hole.
• Mount the decoration panel according to the installation manual attached to the decoration panel.
Suction chamber 1
Wiring hole
Swing motor lead wire: Route from the panel side to the
suction chamber 1 .
With wireless unit
(After temporarily hooking the decoration panel, pass • For details on connection method, refer to the installation manual
through the wiring hole.) attached to the wireless remote control kit (sold separately).
JC : 3K017588D
Dimensions Unit:mm
3
124 67
6
φ12
φ 137
φ 98
4− φ 5 Hole (cyclotomic)
J : D3K04240A
Installation
Precautions This kit can be mounted to a ceiling mounted cassette-type air conditioner.
When using this kit, a duct (nominal diameter: φ100) is required separately.
• Beware that, in accordance with the local law, there may be cases where the use of a nonflammable duct is compulsory.
• When a duct goes through fire protection areas including a fire proof structure, beware that, in accordance with the local law,
it may be required to establish a damper or to build a structure that is not detrimental to fire protection.
• When penetrating a wooden construction wall with a metal duct, apply electrical insulation to the duct and wall.
• Mount the outside duct so that it has a downslope toward the outside, and prevent rainwater from leaking in.
(Gradient of 1/100 to 1/50)
• To prevent the intrusion of small animals, such as birds, and bugs, be sure to attach a netting to sections open to
outside air.
Shape
M4×12
Tools needed for mounting Phillips-type screwdriver, nippers, and cutter, etc.
1) Cut off the side plate of the indoor unit main body along the dowel hole without damaging
the internal insulator. Figure 1
Piping position
Figure 2
JC : 2P137676B
3) After mounting the duct flange 1 to the opening using the mounting screws 2 (M4×12, 4 pieces),
stick the duct flange insulator 3 . Figure 3
Duct flange 1
Mounting screws 2
(M4×12, 4 pieces)
4) Before mounting the decoration panel, remove the insulator, and stick the sealing pad retainer 5 to
the indoor unit drain pan. Figure 4
Figure 4
Figure 5
Indoor unit main body
Tape
φ100 duct (field supplied)
J : 2P137676B
842
J : D3K04253
Caution Model
KAFP556H80 KAFP556H160 KAFP557H80 KAFP557H160
· Field setting by remote controller is necessary Item
when the high efficiency filter is installed. Material Galvanized sheet iron.
Foam polystyrene.
Initial
pressure loss Pa 34 or less
Replacement filter
(optional KAFP552H80 KAFP552H160 KAFP553H80 KAFP553H160
accessories)
Installation
Recommendations
Caution After thoroughly reading these "Safety precautions", properly perform the installation.
• This product can be mounted to a ceiling mounted cassette-type air conditioner
• For the installation parts, accessory parts and specified components must always <round flow >.
be used. • According to the table below, check the model name of the indoor unit main body,
If the specified components are not used, the kit may fall or an air leak may occur. then mount the product.
• After the completion of installation, perform a test run to check that no abnormality • At the time of mounting, also refer to the installation manual of the indoor unit and to
is present. the installation manual of the decoration panel.
KAFP556H80 FCQ(N)71KVEA
SkyAir
KAFP557H80 FCQ71KVLT
Shape
3
KAFP556H160 FCQ(N)100K / 125K / 140KVEA
SkyAir
KAFP557H160 FCQ100K / 125K / 140KVLT
Panel BYCP125K-W1
* When the indoor unit main body is already installed, perform the following operations, complying with Figure 1
precautions below.
Shut off power supply before performing the operation. High efficiency filter
Remove the decoration panel from the indoor unit's main body.
(For details, refer to the installation manual attached to the decoration panel.) Filter clasp
* When the indoor unit main body is newly installed Rotate the filter clasp by 90°
to remove the filter
(1) Remove the high efficiency filter from the chamber. Figure 1 (4 positions)
(2) Mount the high efficiency filter unit to the indoor unit main body using the hooks
(4 positions). Figure 2 to Figure 4
For the fixing method of the hooks, refer to the figure to the right. Mount at 4 positions.
Hook
* Mount so that the contours of the indoor unit main body and chamber match. Figure 3 Figure 5
Suspension bracket
Figure 2
Fixing method of hooks
High efficiency filter
unit
Figure 3 Mounting status
Figure 4 Status after mounting
High efficiency filter unit
Hook Hook
Indoor unit main body (4 positions)
JC : 3K015220F
Installation of Indoor Unit Main Body and High Efficiency Filter Unit
• Install the indoor unit main body and high efficiency filter unit.
At the time of installation, perform engineering work according to the installation manual attached
to the air conditioner's main body. (For the installation height, refer to the figure to the right.) Suspension bracket
• When mounting the high efficiency filter unit to the existing indoor unit main body, change the
installation height of the indoor unit main body to height in the figure to the right. Indoor unit
main body
(Installation height
guideline)
• Mount the supplied installation pattern paper to the indoor unit using screws to
cure the indoor unit.
(Refer to the installation manual for the indoor unit main body.)
(Refer to the figure below.) High efficiency filter unit
Ceiling surface
(mm)
Installation pattern paper
(Supplied with indoor unit main body)
BYCP125K-W1 185
M4×12 Screws
(Supplied with indoor unit main body)
• Complete all the refrigerant and drain piping work for the indoor unit main body.
• After temporarily hooking the decoration panel, pass the swing motor lead wire, which is coming out from the decoration panel, through the wire through hole of
the high efficiency filter unit.
• Mount the decoration panel according to the installation manual attached to the decoration panel.
Decoration panel
Rotate the filter clasp by 90˚ to
• Mounting of high efficiency filter fix the filter.
After the completion of wiring and sticking of sealing pad (2 positions), mount the high efficiency (4 positions)
filter. Figure 6 Figure 7
Filter clasp
• Route the connector of the receiver lead wire through the wire through hole, then connect the connector on the indoor PC board ass'y.
• For details on the connection method, refer to the installation manual attached to the wireless remote control kit (sold separately).
• With the mounting of a high efficiency filter unit, setting the indoor unit main Mode number Setting switch number Setting position number Remarks
body is required.
Using the field setting mode on the remote control, switch to the setting 0 02 80 only
position number as shown in the table to the right. 13 or 23
1 02 Both 80 and 160
For the field setting mode, refer to "How to perform field setting" attached to
the remote control.
JC : 3K015220F
560
3
0
10 540 -2 10
A
D3K04256A
Caution Model
KAFP552H80 KAFP552H160 KAFP553H80 KAFP553H160
· Cannot be water-washed for reuse. Item
· The filter chamber (KDDFP55H160) is required Initial Pa 34 or less
pressure loss
when the high efficiency filter will be installed.
Final pressure Pa 98 or less
loss
Average
efficiency % 65 (colorimetric method) 90 (colorimetric method)
m3/min 19 35 19 35
Air flow rate
l/sec 317 583 317 583
Life h 2,500 (dust concentration 0.15 mg/m3) 1,800 (dust concentration 0.15 mg/m3)
Filter element Non-woven fabric of synthetic fiber
Number of sheets 1 1 1 1
included
Mass (Weight) kg 0.6 1.2 0.6 1.2
842
J : D3K04252
Model
KDDFP55H160
Item
High efficiency 65% (colorimetric method) KAFP552H80 KAFP552H160
Inserted filter
filter 90% (colorimetric method) KAFP553H80 KAFP553H160
Ultra long-life filter KAFP55H160H
Galvanized sheet iron.
Material Foam polystyrene.
Installation manual
Accessories Sealing pad : 2
Mass (Weight) kg 8.0
Installation
Recommendations
Caution After thoroughly reading these "Safety Precautions", properly perform the installation.
• This product can be mounted to ceiling mounted cassette-type air conditioner
• For the installation parts, accessory parts and specified components must <round flow>.
always be used.
• According to the table below, check the model name of the indoor unit main body, then
If the specified components are not used, the kit may fall or an air leak may occur.
• After the completion of installation, perform a test run to check that no mount the product.
abnormality is present. • At the time of mounting, also refer to the installation manual for the indoor unit and to
the one for the decoration panel.
Recommendations (When using ultra-long life filter)
Combination table
The ultra-long life filter can be reused after cleaning.
Model name High efficiency filter Ultra-long life filter Installable indoor unit model name / Panel model name
After engineering work is completed, provide instructions to the customer about
the filter cleaning interval and how to remove the filter. KAFP552H80 FCQ(N)71KVEA
Or SkyAir
Parts content Check the following parts. KAFP553H80 FCQ71KVLT
* When the indoor unit main body is already installed, perform the following operations, complying with
precautions below.
Shut off power supply before performing the operation. Hook
Remove the decoration panel from the indoor unit main body.
(For details, refer to the installation manual attached to the decoration panel.)
* When the indoor unit main body is newly installed
(1) Mount the filter chamber to the indoor unit main body using the hooks (4 positions).
Suspension bracket
Figure 1 to Figure 3
For the fixing method of the hooks, refer to the figure to the right. Mount at 4 positions.
Fixing method of hooks
* Mount so that the contours of the indoor unit main body and chamber are match. Figure 2 Figure 4
Hook
Hook
Indoor unit main body (4 positions)
Match the contour
Indoor unit main body
Suspension bracket
Lead wire
Suspension bracket
(4 positions)
Refrigerant piping
Drawing of mounting at
Figure 4
completion
Filter chamber
JC : 3K015219F
(mm)
BYCP125K-W1 185
M4 × 12 screws
(Supplied with indoor unit main body)
• Complete all the refrigerant and drain piping work for the indoor unit main body.
• After temporarily hooking the decoration panel, pass the swing motor lead wire, which is coming out from the decoration panel, through the wire through hole of the filter chamber.
• Mount the decoration panel according to the installation manual attached to the decoration panel.
Sealing pad (supplied): For preventing air bypass
Figure 5 (Stick to 2 positions in the same manner.)
Filter chamber
Decoration panel
Filter clasp
• Mounting of filter
After the completion of wiring and sticking of sealing pad (2 positions), mount the filter.
Figure 5 Figure 6
Before mounting each filter to the chamber,
cut off at the perforation (2 positions).
Filters
With wireless unit Figure 6
• Route the connector of the receiver lead wire through the wire through hole, then connect the connector on the indoor PC board assembly.
• For details on the connection method, refer to the installation manual attached to the wireless remote control kit (sold separately).
• Depending on the types of mounting filters, setting the Filter name Mode number Setting switch number Setting position number Filter sign display interval time
indoor unit main body is may be required. High 80 only 0 02
Using the field setting mode on the remote control, switch performance 13 or 23
Both 80 and 160 1 02
to the setting position number shown in the table to the right. filter
For the field setting mode, refer to "How to perform field Where there is minimal fouling
01 Approximately every 10,000 hours
setting" attached to the remote control. (Example: Office, etc.)
0
Ultra-long life filter 10 or 20 Where there is considerable fouling
02 Approximately every 5,000 hours
(Example: Pachinko parlor, etc.)
1 02 Initial setting for ultra-long life filter
JC : 3K015219F
Dimensions Unit:mm
535.5 2310
9
6 3.5
552.5
492.5
>PS<
6 3.5
9
J : D3K05114
842
J : D3K04254
Caution Model
KAFP55H160
· In order to mount a ultra long life filter unit, Item
setting of the main unit of indoor unit should Material Galvanized steel iron.
Foam polystyrene.
be made.
Initial pressure loss Pa 8 or less
· Individual filter (KAFP55H160H) is available Final pressure loss Pa 49 or less
as an optional accessory. Average efficiency % 50 (gravity method)
m3/min 29.5
Air flow rate
l/sec 492
Mounting locations Filter cleaning period Life h 5,000 (dust concentration 0.3 mg/m3)
Filter element Polypropylene honeycomb (with mould-proof)
Locations with much Approximately every
dust 5,000 hours Number of sheets included 1
Locations with little dust Approximately every Accessories Installation manual.
(e.g. offices) 10,000 hours Sealing pad : 2
Mass (Weight) kg 4.7
Installation
Recommendations
Caution After thoroughly reading these "Safety precautions", properly perform the installation.
• This product can be mounted to a ceiling mounted cassette-type air conditioner
• For the installation parts, accessory parts and specified components must <Round flow>.
always be used. • According to the table below, check the model name of the indoor unit main body, then
If the specified components are not used, the kit may fall or an air leak may occur. mount the product.
• After the completion of installation, perform a test run to check that no • At the time of mounting, also refer to the installation manual for the indoor unit and to
abnormality is present. the one for the decoration panel.
Recommendations
The ultra-long life filter can be reused after cleaning.
Combination table
After the engineering works are completed, provide instructions to the customer
about the filter cleaning interval and how to remove the filter. Model name Installable indoor unit model name / Panel model name
Name Ultra-long life filter unit Sealing pad Installation manual FCQ(N)71K / 100K / 125K / 140KVEA
KAFP55H160 SkyAir
FCQ71K / 100K / 125K / 140KVLT
3
Shape
Panel BYCP125K-W1
* When the indoor unit main body is already installed, perform the following operations, complying with Figure 1
precautions below.
Shut off power supply before performing the operation. Ultra-long life filter
Remove the decoration panel from the indoor unit main body.
Filter clasp
(For details, refer to the installation manual attached to the decoration panel.)
* When the indoor unit main body is newly installed
Rotate the filter clasp by
90˚ to remove the filter
(1) Remove the ultra-long life filter from the chamber. Figure 1 (4 positions)
(2) Mount the ultra-long life filter unit to the indoor unit main body using the hooks (4 positions).
Figure 2 to Figure 4
For the fixing method of the hooks, refer to the figure to the right. Mount at 4 positions.
Hook
* Mount so that the contours of the indoor unit main body and chamber match. Figure 3 Figure 5
Suspension bracket
Hook Hook
Indoor unit main body (4 positions)
JC : 3K015221E
Installation of Indoor Unit Main Body and Ultra-Long Life Filter Unit
• Install the indoor unit main body and ultra-long life filter unit.
At the time of installation, perform engineering work according to the installation manual
attached to the air conditioner's main body. (For the installation height, refer to the figure to Suspension bracket
the right.)
• When mounting the ultra-long life filter unit to the existing indoor unit main body, change the Indoor unit
installation height of the indoor unit main body to height in the figure to the right. main body
(Installation height
guideline)
• Mount the supplied installation pattern paper to the indoor unit by using screws
to cure the indoor unit.
(Refer to the installation manual of the indoor unit main body.) Ultra-long life filter unit
Ceiling surface
(Refer to the figure below.)
(mm)
M4 × 12 Screw
(Supplied with indoor unit main body)
• Complete all the refrigerant and drain piping work for the indoor unit main body.
• After temporarily hooking the decoration panel, pass the swing motor lead wire, which is coming out from the decoration panel, through the wire through hole of the ultra-long
life filter unit.
• Mount the decoration panel according to the installation manual attached to the decoration panel.
After the completion of wiring and sticking of sealing pad (2 positions), mount the
ultra-long life filter. Figure 6 Figure 7 Filter clasp
• Route the connector of the receiver lead wire through the wire through hole, then connect the connector on the indoor printed circuit board assembly.
• For details on the connection method, refer to the installation manual attached to the wireless remote control kit (sold separately).
• With the mounting of a ultra-long life filter unit, setting the indoor unit main Mode number Setting switch number Setting position Number Filter sign display interval time
body is required.
Using the field setting mode on the remote control, switch to the setting Where there is minimal fouling
01 Approximately every 10,000 hours
position number shown in the table to the right. (Example: Office, etc.)
0
For the field setting mode, refer to "How to perform field setting" attached 10 or 20 Where there is considerable fouling
to the remote control. 02 Approximately every 5,000 hours
(Example: Pachinko parlor, etc.)
1 02 Initial setting for ultra-long life filter
JC : 3K015221E
10
536-20
10
3
12
10 10
12 536 -20 12
60
12.5
J : D3K04257
Caution Model
KAFP55H160H
· Can be water-washed. Can be reused. Item
· The filter chamber (KDDFP55H160) is Initial pressure loss Pa 8 or less
required when the ultra long life filter will be Final pressure loss Pa 49 or less
Vinyl tube
J : D3K2186
Installation
, F H (Y) C ~ K V E
FHC~NUV1, FHC~NUV2S, ~KV2S
C : 3P089651D
3
Caution
1. When mounting, refer to the installation manuals for the indoor unit and the
decoration panel.
Dimensions Unit:mm
KDJP55H80 KDJP55H160
208 256
382
366 232
382
200 177
366 232
200 176
106
77
179
167
φ206
φ198
240
121
109
φ156
φ148
11
190
15
6-6 × 10 6-6 × 10
oblong holes oblong holes
4-φ6 holes 4-φ6 holes
J : D3K04231 J : D3K04232
Installation
Name Branch duct chamber Mounting screw Installation manual Sealing material Tape for fixing the sealing material
FCQ(N)100K/125K/140KVEA
KDJP55H160 SkyAir
Shape/ FCQ100K/125K/140KVLT
Number
M4×16
Number 80
of pieces 160 1 10 1 2 2
Name Main body insulator Main body opening sealant Recommended duct
1 2 3 4 5A 5B
Branch duct chamber Connecting duct kit name
Shape/
Number KDJP55H80 K-FDK151B (1 m) or K-FDK152B (2 m) (Flexible duct: Nominal diameter of φ150)
(Small) (Large)
Number 80 2 ——
KDJP55H160 K-FDK201B (1 m) or K-FDK202B (2 m) (Flexible duct: Nominal diameter of φ200)
of pieces 160 1 1 2 2
1 1
Preparation Before Installation With this branch duct, an independent 4-way and simultaneous 2-branch drawing are also possible.
• With this branch duct chamber, the blow directions shown in the
1-way branching, main body 3-direction blow Branch
figure to the right can be selected.
Select the blow direction that is most appropriate for the room Closed Closed
shape and installation position. (Blow directions other than those Closed Drain side
Branch
in the figure to the right cannot be selected.)
• From the external static pressure/air volume characteristics (refer
to the technical guide), select the duct length and air outlet.
Precautions Branch
Piping side Closed
• Be sure to securely block the air outlet of the indoor unit main
body to which the branch duct chamber is mounted. If the Branch
blocking is incomplete, water spraying or condensation may
occur. Do not block the corner sections. 1-way branching, main body 2-direction blow
(Refer to Mounting of Sealing Material to Indoor Unit .) Closed Closed Closed
• When mounting the branch duct chamber, be sure to perform field
setting of the indoor unit main body.
(Refer to Field Setting .)
Branching to
Branching to Closed either side
either side
2-way branching, main body 2-direction blow Another branch duct chamber set is necessary.
Closed Branch
Branch
When an installation is performed after mounting the branch duct chamber to the indoor unit main body Face 3
(at new installation), do not apply force to the branch duct chamber. (Deformation may occur.) Face 4 Face 2
(1) Select the position where the branch duct chamber is mounted.
(2) Mount the branch duct chamber to the indoor unit according to the following procedure. ( Figure 2 is an Face 3 Face 2
example of the face 1 side.)
1) Along the slit, cut the side plate of the indoor unit to which the branch duct chamber is mounted. Then,
cut the internal insulator along the groove. Figure 1
(Use nippers, etc., to cut the slit section, and cutter, etc., to cut the groove section.) Figure 2 Face 1
Internal insulator
For the port opening operation, do not use a tool that produces chips, such as a saw. The drain system may become clogged, and a water
leak may occur. Side plate
2) Use the sealant for sticking so that the gaps between the side plate and internal insulator are filled around the full circumference. Figure 3
• First, stick the main body's opening sealant 4 to left and right of the opening, and the main body's opening sealant 5A ( 5B ) to the upper and lower sides of Face 4
the opening.
At this time, fold the main body opening sealant towards the inside so that the gap between the side plate and internal insulator is no longer visible. Figure 2 Face 1
Main body opening sealant Main body opening sealant 4 Side plate slit (Internal insulator groove)
5A ( 5B )
Indoor unit main body
( )
Stick without leaving
Internal
any gap against the main insulator Side plate Opening
(Top plate side)
body's opening sealant
Main body opening sealant 5A ( 5B )
Main body opening sealant 4 5A ( 5B ).
Internal
insulator
Stick so that the gap between
( )
Stick without leaving the side plate and internal
any gap against the main insulator are filled around the
body's opening sealant Main body opening sealant 5A Figure 3 Sectional View full circumference.
5A ( 5B ).
JC : 1P137894D
Figure 4
(3) Stick the main body insulator to the indoor unit. (The figure is an example of the face 1 side) Figure 5
Main body insulator 1
Stick with the end folded.
Stick with the left sides of
the main body insulators Main body insulator 2
1 , 2 , and 3 aligned.
Stick with the end folded.
Create a slit to the wiring hole using a cutter, etc..
Be sure to stick the main body insulator from the top of the branch duct
chamber flange (sheet metal section). Otherwise, condensation may occur. Figure 5
Stick with the end folded.
Main body insulator 3
3
KDJP55H80 ... Nominal diameter of φ150
Duct Connection <<Duct: KDJP55H160 ... Nominal diameter of φ200>>
1) Connect the duct to the outside of the branch duct chamber. Figure 6 Tape Wrap with tape to prevent
• After the connection, wrap the connection area with tape (field supplied) Branch duct chamber an air leak.
to prevent an air leak.
main body
Indoor unit
2) Do not perform duct manipulation described below.
a) Extreme bending b) Multiple bending c) Reduction of connecting
duct diameter Duct of φ150 or φ200
(field supplied)
Figure 6
1. Beware that, in accordance with the local law, there may be cases where the use of a nonflammable duct is compulsory.
2. When a duct goes through fire protection areas, including a fire proof structure, beware that, in accordance with the local law, it may
be required to establish a damper or to build a structure that is not detrimental to fire protection.
3. When penetrating a wooden construction wall with a metal duct, apply electrical insulation to the duct and wall.
Mounting of Sealing Material to Indoor Unit <<With the sealing material supplied in this kit, blocking of two openings can be performed.>>
• For the block position, refer to Preparation Before Installation , then determine the position. Always block the branch duct mounting surface.
Closed 3 3 3 3
Air outlet 2
Air outlet 3 Closed
Closed
3-way blow 2 4 2 4 2 4 2 4
Closed
1 1 1 1
3 Closed 3
Drain side
Closed Closed
Air outlet 1 Air outlet 3 2-way blow 2 4 2 4
Closed
Piping side 1 1
(1) Matching the longitudinal air outlets numbered from 1 to 4 to be blocked, prepare the sealing material and tape for fixing the sealing material. (2) Stick the sealing material that was prepared in (1) to
• Cut both the sealing material and tape for fixing the sealing material along the perforation (dotted line). the air outlet of the indoor unit main body.
• Stick the sealing material to the tape for fixing the sealing material.
(Stick so that the sealing material is at the centre of the tape for fixing the sealing material.) Indoor unit main body
Example) When blocking air outlet 2 or 3
Sealing material
<Sealing material preparation>
2
4 · Procedure 1
Procedure 2 3
Remove the Cut off.
release paper.
3 Precautions
Procedure 3 The sealing material has a directional
Stick the sealing material so that property. Be sure to stick the sealing
Release paper it is at the centre of the tape for material to the tape for fixing the sealing Air outlet 1
Tape for fixing the sealing material
fixing the sealing material. material so that the printed number of the
outlet to be blocked becomes visible. <Mounting to air outlet>
∗ When blocking the air outlet 1 , sealing material preparation is not necessary.
For safety, be sure to shut off power supply before starting the decoration
Mounting of Decoration Panel panel mounting operation and connecting the connectors for swinging.
Field Setting
• When mounting the branch duct chamber, setting the indoor unit main body is required. Branch blow pattern Mode number Setting switch number Setting position number
After all the engineering work is completed, perform setting together with field setting of 1-way branching,
3-direction blow 02
the indoor unit.
Using the field setting mode on the remote control, switch to the setting position number 1-way branching and 2-way blow 13 or 23 1
shown in the table to the right. For the field setting mode, refer to "How to perform field or 03
setting" attached to the remote control. 2-way branching and 2-way blow
JC : 1P137894D
Model AA AB
KDTP55K80 245 157
KDTP55K160 287 186
Top panel insulation (1) (t10) ×1 Side panel insulation (1) (t10) ×1
862
778±1
slit
144
AA
Top panel insulation (2) (t10) ×1
862
slit
574
AA
AB
perforation
Top panel insulation (3) (t10) ×1 Side panel insulation (3) (t10) ×1
862 769±1
slit
144
AA
slit
Insulation for decoration panel (t5) ×4 Side panel insulation (4) (t10) ×1
900 772±1
AA
34
2-hole
J : D3K05113
Model
KDTP55K80 KDTP55K160
Item
Polyethylene foam
Material (with adhesive on the reverse side)
Applicable ambient temperature 40°CDB, RH85%
Insulation for hanger bracket : 4
Accessories Installation manual.
Installation
Precautions
This kit can be mounted to an ceiling mounted cassette-type air conditioner <round flow>.
According to the chart below, check the model name of indoor unit, then mount the kit.
This kit cannot be used for the mounting of humidifier and branch duct.
Combination table
Model name Installable indoor unit model name
FCQ(N)71KVEA
KDTP55K80 SkyAir
FCQ71KVLT
Parts content 3
Name 1 Side insulator plate (1) 2 Side insulator plate (2) 3 Side insulator plate (3) 4 Side insulator plate (4) 5 Top insulator plate (1)
778mm 80 A=245mm 765mm 80 A=245mm 769mm 80 A=245mm 772mm 80 A=245mm
160 A=287mm 160 A=287mm 160 A=287mm 160 A=287mm
Shape
A
A
Slit Slit
Number of pieces 1 1 1 1 1
Name 6 Top insulator plate (2) 7 Top insulator plate (3) 8 suspension bracket insulator 9 Panel insulator Others
Shape
· This manual
Number of pieces 1 1 4 4
Sticking Procedure Perform the work on soft cloth to prevent damage to the indoor unit and panel.
<Procedure>
(1) According to the sticking procedure for the side insulator plate, stick the side insulator plates (1 to 4) in sequential 6 Top insulator plate (2) 5 Top insulator plate (1)
order without leaving any gap in between. (Figure 1)
(When mounting the fresh air intake kit (KDDP55X160), cut off the side insulator plate (2) with a knife along the
perforation. The cut-off insulator is no longer needed.)
(2) Stick the top insulator plates (1 to 3) without leaving any gap in between. Also, stick the top insulator plates without
leaving any gap against the side insulator plates all the way around. (Figure 2)
(3) Hang the product.
(4) Stick the suspension bracket insulator to the suspension bracket together with the washer and bolt. (Figure 3)
(5) Lastly, stick the panel insulator to the backside of the panel. (Figure 4)
Slit
(Figure 2)
Perforation
Suspension bracket
(4 points)
At the suspension bracket section, At the suspension bracket section, * After hanging the product, stick the
the slit must be passed through. the slit must be passed through. suspension bracket insulator.
JC : 3P179341C
Dimensions Unit:mm
hole
hole
hole
Fixture
hole hole
hole
hole
hole
J : D3K04202
Installation
2P196605A
2P196605A
2P196606A
2P196606A
Installation
3K019189B
3K019189B
3K019189B
4. FHQ
4.1 KDU50N125VE — Drain-up Kit
KDU50N60VE Model
KDU50N125VE KDU50N60VE KDU50N125VE
Item
Drain-up lift mm 600
Drain Con. diameter VP20 (Ex. dia. φ 26, Int. dia. φ 20)
Single phase 220-240V/220V 50/60Hz
Power supply (from Indoor Unit PCB)
Pump
Power consumption W 13.5/12 (50/60Hz)
Dimensions Unit:mm
Drain pump
transmission
115
wiring
167
140
149
34 173
227
J : D3K03613A
Installation
SkyAir FHQ35·50·60BVVIB
SkyAir FHQ71·100·125BVVIB
C : 3K012642A
(1) Select the position of the pipe outtake, the drain pipe outtake, and the wiring outtake, A (Dimension of the main unit)
and make holes in those positions. B (Hanging pitch)
The locations are displayed on the installation pattern paper attached to the indoor unit, C
so use the paper pattern. Figure 3 D
(2) Perform the refrigerant and drain piping work following the installation manual attached
160
185
85
E
to the indoor unit.
Field drain piping should be as short as possible and with a downward slope (1/25 – 1/100)
210
to prevent air pockets. Figure 4
Be sure to insulate all drainpipes which run above the ceiling.
3
(Hanging pitch)
260
(Seen from above) Position for connecting
upward drain hose
Be sure to fix the field drain pipe to the support brackets in the ceiling. Figure 4 Position for connecting
upward gas pipe
(3) Connect the attached piping 6 and the field refrigerant piping. Position for connecting
upward liquid pipe
For the attached pipes 6 , select the liquid and gas pipes which match the pipe diameters
Eyebolt
of the corresponding indoor unit. (4)
Outlet
When connecting the flare nuts, refer to the installation manual attached to the indoor unit.
(4) Wrap the insulation pipe cover attached to the indoor unit and fasten with the clamp material 5 . Model (FHQ~) A B C D E
(For both gas and liquid pipes.) Figure 5 35·50 type 960 920 390 375 310
(5) Be sure to use adhesive when connecting the attached drain hose 2 and the field drain piping 60·71 type 1160 1120 490 475 410
in the ceiling. Figure 4 100 type 1400 1360 610 595 530
(6) Insulate the drain hose using the attached insulation pipe cover(large) 7 . Figure 6 125 type 1590 1550 800 785 720
Figure 3
Ceiling slab
2 Installation Outline
Remove the lid from the top of the indoor unit, and hang the indoor unit main unit before installing the drain up kit in the following manner. Figure 7
1. Complete the electrical wiring following the installation manual attached to the indoor unit.
(Use the wiring through-hole in the top side of the indoor unit to pull the wiring into the indoor unit main unit.)
2. Connect the refrigerant piping to the indoor unit.
(1) Connect the liquid and gas piping to the indoor unit main unit. Figure 8
(2) Wrap the piping connections with the attached insulation pipe cover (medium and small) 7 and fasten either end with the attached clamp material 5 .
Next, put the attached insulating material 8-1 . Wrap gas-side piping with the insulating material attached the indoor unit on top of the insulation pipe cover
wrapped on the piping connections. (For the KDU50M60VE, there are two types of Insulation pipe covers (medium) for the gas pipe connection. Select the one appropriate for the piping size.)
Also, pass the lead wires of swing motor and thermistor through the clamp section of the top lid and fix it so they are as they were before removing the topside through lid.
In order to prevent dust from entering the indoor unit, block any crevices between the lid and the pipes with putty.
Top
plate 5 Clamp material
6 Liquid-side attached piping Clamp part on the top lid
7 Insulation pipe cover
Liquid-side: small
Gas-side: medium
(1) (2) For φ 9.5 : ID φ32×L100 Cut to fit Thermistor lead wires
Top lid For φ 12.7 : ID φ35×L100 the piping
Swing motor lead wires
Temporary Temporary
fixing fixing
Approx. 5mm
4 Screw
(M4 × 12) Drain up kit
4 Screw installation stay
Figure 10 Figure 11
C : 3K012642A
(2) Insert the hose band 3 into the external drain hose, firmly insert the drain hose all the way into the drain socket in the drain up kit, and wrap it firmly with the hose band 3
within the area designated by the black tape on the hose end. Figure 12
(3) Put the attached insulating material 8-3 to the external drain hose connector, as shown in Figure 13 .
(4) Connect the indoor unit drain socket and the drain up kit drain socket with the attached drain hose 2 inserting it all the way in, and wrap it firmly with the hose band 3 within
the area designated by the black tape on the hose end. Make sure the hose band connector comes to the top, as in Figure 15 . Figure 14
(5) Insulate the drain hose 2 fixed by the procedure (4) using the attached insulating material 8-2 . Wrap the entire surface over the hose band on the drain hose. Figure 16
3 Electrical wiring
· Wire the float switch lead wires (black), coming out of the drain up kit, and the drain pump lead wires (yellow) in the manner described below.
(Removing the control box makes wiring work easier.) When doing wiring work, be sure to shut off the power. Figure 17
· Refer also to the “Electric Wiring Diagram Plate” when performing wiring work. (It can be found on the control box lid.)
(1) Remove the control box from the indoor unit.
(2) Connect the drain pump lead wires (yellow) to X25A (the white connector) on the indoor unit PC board assembly.
(3) The connector on the PC board assembly to which the float switch lead wires (black) must be connected differs depending on the indoor unit series (Sky Air or VRV Air Conditioner).
Sky Air : Remove the short circuit connector connected to X15A (a green connector), and connect the float switch lead wires.
VRV Air Conditioner : Remove the short circuit connector connected to X8A (a green connector), and connect the float switch lead wires.
(4) After all the wires are connected, arrange them, pass the float switch lead wire (black) through the clamping material, and secure it together with the drain
pump lead wire (yellow) from above the wiring inside the indoor unit using the included clamping material 5 .
(5) Store and secure any extra lead wire with the included clamping material 5 , so that the lid is not pushed up.
Attach the control box securely.
Pass through Drain pump lead Drain pump lead wires
Float switch lead wires (black) wires (yellow)
the clamp material 5 Clamp material Float switch lead wires
Remove the
short circuit
connector. Float switch
lead wires
Sky Air : X15A Internal wiring in the
X15A (green) or X25A
VRV Air Conditioner : X8A indoor unit
X8A (green) (white)
5 Clamp material
X25A
∗ Bind and fix the lead wires from the drain up kit over
Pass through the clamp material Field wiring
(wiring between units) the internal wiring in the indoor unit using the attached
Control box clamp material 5 .
Remote control cord
Fixing screws
for the control box lid (2) Electric wiring
diagram plate Figure 17
Control box lid
C: 3K012643
In order to determine the condition of the drainage, slowly pour approximately 1500 ml of water into the unit from the air outlet. Follow the procedure below to check the drainage. Figure 18
The test run procedure differs depending on the indoor unit series (Sky Air or VRV Air Conditioner), so follow the appropriate procedure below.
Sky Air VRV Air Conditioner
If the wiring work is complete If the wiring work is complete
{ Check the drainage while operating in cooling mode. { Check the drainage while operating in cooling mode.
If the wiring work is not complete If the wiring work is not complete
{ Remove the control box lid, connect a single-phase power supply (50/60Hz 220-240V) { Remove the control box lid and connect the remote control and the single-phase
to No. 1 and No. 2 (in the power supply terminal block), and then for safety’s sake, close the lid power source (50/60Hz 220-240V/220V) to the remote control terminal block (P1, P2)
before turning the power on. Figure 19 and the power supply terminal block (L, N).
{ Only the drain pump will run automatically for 10 minutes, so during this time make sure water is { Next, switch the unit to test run mode from the remote control, press the mode
draining out. switch button to select “fan”, and then press the start/stop button to start the indoor
{ Once the drain check is complete, remove the power wires and replace the control box lid as it was. fan and the drain pump. Check the drainage.
{ Take precaution, because the fan will operate as well.
{
Do not connect anything to No. 3 in the power supply terminal block (the drain pump will not operate.)
Do not touch the electrical part, emergency switch. The drain check described above can be
performed without moving the emergency switch.
3
Figure 19
Make sure not to splash the water.
1 2 3
Figure 18
Power supply
terminal block
Single phase
power supply
C: 3K012643
KAF501DA80 530
KAFJ501D80
254.5
260
KAF501DA112 430
KAFJ501D112
KAF501DA160
KAFJ501D160 493
Caution
20
· Can be water-washed. Can be reused.
11.5
D3K3074A
Model
KAF501DA56 KAF501DA80 KAF501DA112 KAF501DA160
Item KAFJ501D56 KAFJ501D80 KAFJ501D112 KAFJ501D160
m3/min 13 17 24 32
Air flow rate
I/sec 217 283 400 533
Life h 2,500 (dust concentration 0.15 mg/m3)
Filter element Mildew-proof resin net
Number of sheets
included 2 2 3 3
KHFP5MA35
Installation
Piping for Gas side
L-type piping kit R410A 12.7
KHFP5MA160
J : D3K03612B
Model
KHFP5MA35 KHFP5MA63 KHFP5MA160
Item
Installation
3K09595B
3K09595B
Installation
3K019189B
3K019189B
3K019189B
1P107904C
C: 1P107904C
Installation
3PA34878C
3PA34878C
5. FBQ
5.1 KTBJ25K80W (T) (F) / KTBJ25K160W(T) (F)
— Service Access Panel
KTBJ25K80W
Model KTBJ25K36W(T)(F) KTBJ25K56W(T)(F) KTBJ25K80W(T)(F) KTBJ25K160W(T)(F)
Item
Colour W : White, T : Brown, F : Fresh white
Accessories Installation manual.
Mass (Weight) kg 6.0 6.5 9.0 10.7
Caution
• Ceiling joist and ceiling joist support required. (Locally procured.)
Dimensions Unit:mm
Ceiling
Model Colour
White
Brown
Fresh white
White
Brown
Fresh white
White
Brown
Fresh white
White
Brown
Fresh white
JC : D3K1126A
• The inspection hatch can be made to look nice with the service access panel.
• Thin 10 mm design for the exposed part.
Installation
3P225173A
3P225173A
Dimensions Unit:mm 3
KDAJ25K36A KDAJ25K56A
375
φ200
332
300
150
245
A arrow view
D3K06518 D3K06136
KDAJ25K71A KDAJ25K140A
D3K06137 D3K06138A
Installation
Installation
3P012475C
Initial pressure 15 or 21 or 35 or 54 or 35 or 54 or 38 or 56 or
loss Pa less less less less less less less less
Final pressure Pa 98 or less
loss
Average
efficiency % 65 90 65 90 65 90 65 90
(colourimetric
method)
Air flow rate /
1 sheet m3/min 9.8 3
Life *1 h 2,500 1,800 2,500 1,800 2,500 1,800 2,500 1,800
Filter element Non-woven fabric of synthetic fiber
Number of sheets 1 1 2 2 3 3 4 4
included
Note:
Caution *1. Dust concentration 0.15 mg/m3
· Cannot be water-washed for reuse.
· The filter chamber (for high efficiency filter)
(KDDF37AA36 / KDDF37AA56 / KDDF37AA80
/ KDDF37AA160) is required when the high
efficiency filter will be installed.
Dimensions Unit:mm
AA Applied models
Hook and loose Hook and KAF372AA36
fastener loose fastener 550
KAF373AA36
(black) AA (white) 355
KAF372AA56, 80, 160
KAF373AA56, 80, 160
Note:
KAF372AA36, KAF373AA36:
Without hook and loose fastener.
Dimensions Unit:mm
oblong hole
Service space
(Service cover side)
JC : D3K06642C
Installation
C : 3K021007
3K021007
AA
AA Applied models
548 KAF371AA36
353 KAF371AA56, 80, 160
J : D3K06644
J : D3K07004
Caution Model
KAF371AA36 KAF371AA56 KAF371AA80 KAF371AA160
· Can be water-washed. Can be reused. Item
· The filter chamber (KDDF37AA36 / Initial pressure loss Pa 3 or less 7 or less 8 or less
KDDF37AA56 / KDDF37AA80 / KDDF37AA160) Final pressure loss Pa 49 or less
is required when the long life filter will be Average efficiency % 50 (gravity method)
Note: *1. The long life filter is packed inside the chamber.
Dimensions Unit:mm
KAF375AA36
oblong hole
Service space
(Service cover side)
Service space
oblong hole
Service space
(Service cover side)
J: D3K06729A
Installation
C : 3K021008
3K021008
Hole Hole
J : D3K06565A
Installation
2P226887
2P226887
Installation
3K019189B
3K019189B
3K019189B
6. Outdoor Unit
6.1 KKPJ5F180 — Central Drain Plug
KKPJ5F180 Dimensions Unit:mm
Drain socket Drain cap Drain receiver
J : D3K1342A
Model
KKPJ5F180
Item
Connecting drain hose φ25 (inside diameter)
Installation
3P066795B
ENGINEERING DATA
contractor to install those parts and accessories. Use of unauthorised parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
Read the User's Manual carefully before using this product. The User's Manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.
RR series
RR series
Organization:
DAIKIN INDUSTRIES, LTD. Organization:
AIR CONDITIONING MANUFACTURING DIVISION DAIKIN INDUSTRIES
(THAILAND) LTD. All of the Daikin Group’s business
Scope of Registration: facilities and subsidiaries in Japan
THE DESIGN/DEVELOPMENT AND MANUFACTURE OF Scope of Registration: are certified under the ISO 14001
COMMERCIAL AIR CONDITIONING, HEATING, COOLING, THE DESIGN/DEVELOPMENT international standard for
REFRIGERATING EQUIPMENT, COMMERCIAL HEATING AND MANUFACTURE OF AIR environment management.
EQUIPMENT, RESIDENTIAL AIR CONDITIONING CONDITIONERS AND THE
EQUIPMENT, HEAT RECLAIM VENTILATION, AIR COMPONENTS INCLUDING
JMI-0107 CLEANING EQUIPMENT, MARINE TYPE CONTAINER JQA-1452 COMPRESSORS USED FOR THEM
REFRIGERATION UNITS, COMPRESSORS AND VALVES.
Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global_ac/
c All rights reserved
Specifications, designs and other content appearing in this brochure are current as of March 2010 but subject to change without notice.
EDHK281006
Printed in Japan 03/10/001 AK·FS.K