Spare Parts Catalogue Spare Parts Catalogue

PETROL / LPG / CNG PETROL / LPG / CNG
Spare Parts Catalogue
COUNTRIES
Bajaj Auto Limited

Akurdi Pune 411 035 India
Notice PETROL / LPG / CNG
All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.
REV. APRIL. 2022
Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword PETROL / LPG / CNG Instructions PETROL / LPG / CNG
We have pleasure in presenting the Spare Parts Catalogue for RE 4S_205 1. How to Read the Catalogue : Open the catalogue and from the pictorial
FACELIFT UG PETROL / LPG / CNG This catalogue has been specially index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
designed to assist you in selecting the correct parts for procurement to
find out the figure of the part you wish to order. Write down the part
maintain 100% availability. number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components, colour
therefore be final and binding on us. shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for
The modifications / alterations which are carried out after the issue of this that group so that particular quantity should be multiplied by the number
catalogue, will be conveyed to you through our Service Circulars. You are of sets required.
requested to make necessary corrections in the Parts Catalogue as per the 3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
In case, if you need any technical assistance contact the concerned Regional to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Spares - International Business
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index PETROL / LPG / CNG Index PETROL / LPG / CNG
Plate No. Description Page No. Plate No. Description Page No.
1 Engine Assembly 2 32 Rear Wheel Axle 66

2 Crankcase Magneto Side 4 33 Front Shock Absorber & Drum 68
3 Crankcase Clutch Side 6 34 Front Hub 70
4 Clutch Cover 8,10 35 Auto Adjuster Brake System 72,74
5 Differential Cover 12 36 Steering Column Assembly 76
6 Cylinder & Piston 14 37 Mudguard Front 78
7 Cylinder Head 16 38 Brake Pipe 80
8 Rocker Arm Assembly & Valve 18 39 Tandem Master Cylinder 82
9 Cowling 20 40 Brake Pedal 84
10 Camshaft and Chain Tensioner 22 41 Hand Brake 86
11 Crankshaft Assembly 24 42 Reverse Lever Brake Assembly 88
12 Main Shaft 26 43 Battery 90
13 Gear Transmission 28 44 Handle Bar 92
14 Differential Assembly 30 45 Control Cables 94
15 Oil Pump Assembly 32 46 Frame Chassis 96
16 Clutch Plate Assembly 34 47 Harness Wiring 98
17 Faremeter Drive Unit 36 48 Dashboard 100,102
18 Gear Shifter Assembly 38 49 Windshield & Wiper Motor 104
19 Sector Gear Assembly 40 50 Steering & Head Lamp Cover 106
20 Starter Motor Assembly 42 51 Body Assembly 108,110
21 Magneto Assembly & H.T. Coil 44 52 Seat Assembly 112
22 Engine Mounting 46 53 Hood Frame Assembly 114
23 Silencer Assembly 48 54 Head Light Assembly & Blinkers 116
24 Carburettor Fittings 50 55 Tail Lamp Assembly 118
25 Carburettor Assembly 52 56 Switches & Horn 120
26 Air Filter Complete 54 57 Electrical Equipments 122
27 Oil Cooler Assembly 56 58 Cylinder For CNG & LPG Vehicles 124
28 Fuel Tank & Fuel Cock Assembly 58 59 Hoses 126
29 Fuel Tank (LPG & CNG) 60 60 Relay & Solenoid 128
30 Propeller Shaft 62 61 Filler Valve 130
31 Trailing Arm / Rear Shock Absorber 64 62 1st Stage Reduction Unit 132
Index PETROL / LPG / CNG Index PETROL / LPG / CNG
Plate No. Description Page No. Plate No. Description Page No.
63 Regulator 134,136
64 Multi Valve (Zero Deg) 138
Kit List 139 To 142

Amendment Sheet 143 To 144
Part Index 145 To 164
Pictorial Index PETROL / LPG / CNG Pictorial Index PETROL / LPG / CNG
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
ENGINE ASSEMBLY 1 CRANKCASE MAGNETO SIDE 3 CYLINDER HEAD 15 ROCKER ARM ASSEMBLY & VALVE 17
CRANKCASE CLUTCH SIDE 5 CLUTCH COVER 7,9 COWLING 19 CAMSHAFT & CHAIN TENSIONER 21
DIFFERENTIAL COVER 11 CYLINDER & PISTON 13 CRANKSHAFT ASSEMBLY 23 MAIN SHAFT 25
GEAR TRANSMISSION 27 DIFFERENTIAL ASSEMBLY 29 SECTOR GEAR ASSEMBLY 39 STARTER MOTOR ASSEMBLY 41
OIL PUMP ASSEMBLY 31 CLUTCH PLATE ASSEMBLY 33 MAGNETO ASSEMBLY & H.T. COIL 43 ENGINE MOUNTING 45
FAREMETER DRIVE UNIT 35 GEAR SHIFTER ASSEMBLY 37 SILENCER ASSEMBLY 47 CARBURETTOR FITTINGS 49
CARBURETTOR ASSEMBLY 51 AIR FILTER COMPLETE 53 TRAILING ARM / REAR SHOCK ABSORBER 63 REAR WHEEL AXLE 65
OIL COOLER ASSEMBLY 55 FUEL TANK & FUEL COCK ASSEMBLY 57 FRONT SHOCK ABSORBER & DRUM 67 FRONT HUB 69
FUEL TANK (LPG & CNG) 59 PROPELLER SHAFT 61 AUTO ADJUSTER BRAKE SYSTEM 71,73 STEERING COLUMN ASSEMBLY 75
MUDGUARD FRONT 77 BRAKE PIPE 79 BATTERY 89 HANDLE BAR 91
TANDEM MASTER CYLINDER 81 BRAKE PEDAL 83 CONTROL CABLES 93 FRAME CHASSIS 95
HAND BRAKE 85 REVERSE LEVER BRAKE ASSEMBLY 87 HARNESS WIRING 97 DASHBOARD 99,101
WINDSHIELD & WIPER MOTOR 103 STEERING & HEAD LAMP COVER 105 TAIL LAMP ASSEMBLY 117 SWITCHES & HORN 119
BODY ASSEMBLY 107,109 SEAT ASSEMBLY 111 ELECTRICAL EQUIPMENTS 121 CYLINDER FOR CNG & LPG VEHICLES 123
HOOD FRAME ASSEMBLY 113 HEAD LIGHT ASSEMBLY & BLINKERS 115 HOSES 125 RELAY & SOLENOID 127
PLATE NO. : 61 PAGE NO. PLATE NO. : 62 PAGE NO. PLATE NO. : PAGE NO. PLATE NO. : PAGE NO.
FILLER VALVE 129 1ST STAGE REDUCTION UNIT 131
PLATE NO. : 63 PAGE NO. PLATE NO. : 64 PAGE NO. PLATE NO. : PAGE NO. PLATE NO. : PAGE NO.
REGULATOR 133,135 MULTI VALVE (ZERO DEG) 137
PLATE NO. : PAGE NO. PLATE NO. : PAGE NO. PLATE NO. : PAGE NO. PLATE NO. : PAGE NO.
Plate No. 1 PETROL / LPG / CNG
PETROL / LPG / CNG

Engine Assembly
Qty.
No. Part No. Description Remarks
PET LPG CNG
1 AA 1023 58 Engine Assembly 1 – –

AM 1010 64 Engine Assembly – 1 –
1 AF 1011 70 Engine Assembly – – 1
1 2
PETROL / LPG / CNG

Crankcase Magneto Side
Qty.
PET LPG CNG
1 52 AA15 27 Crankcase Mag Side With Drain Bolt 1 1 1

2 59 0500 02 Stud M10 ( Bolt Stud Cylinder) 2 2 2
3 30 1510 59 Bearing - Ball C'case Magneto side 1 1 1
4 39 1864 20 Bearing - Ball :- 20 X 52 X 15 1 1 1
5 KP BF63 05 Bearing-Ball-C3 Clearance 1 1 1
6 AA 1019 50 Seal Oil 1 1 1
7 39 1716 19 Oil Seal (Main Shaft) 1 1 1
8 24 1301 05 Ball Bearing (differential) 1 1 1
9 39 1917 19 Oil Seal-Sector Gear 1 1 1
10 BF 5516 13 Oil Seal(Differential) 1 1 1
11 39 0296 15 Hexagon Nut-m10 2 2 2
12 39 1075 04 Flanged Bolt 6 6 6
13 AZ 5010 14 Guard Magneto 1 1 1
14 LA C000 29 Bolt Socket Head 1 1 1
15 AN 1012 38 Bolt Restrictor 1 1 1
16 AA 1020 31 Bracket Holding - Reverse Cable 1 1 1
17 KA ED06 14 Bolt 2 2 2
18 39 0248 11 Washer - Plain 2 2 2
19 LA D002 16 Bolt Flanged-m10 X 1.5p X L85 2 2 2
20 39 1829 12 Spring Washer 2 2 2
21 JE 6214 03 Bearing Needle 1 1 1
3 4
PETROL / LPG / CNG

Crankcase Clutch Side
Qty.
No. Part No. Description
Description Qty. Remarks
PET LPG CNG
1 AF 1014 52 Crankcase Clutch Side 1 1 1

2 AA 1021 89 Plate Assembly 1 1 1
3 AA 1012 21 Tube Assembly 1 1 1
4 39 0746 01 Screw Pan Cross-m6 2 2 2
5 39 0508 09 Rivet 2 2 2
6 39 1013 21 'O' Ring 1 1 1
7 AA 1011 45 Bushstarter Gear 1 1 1
8 AA 1011 43 Rubber Pad 1 1 1
9 AB 1010 14 Guide Starter Gear 1 1 1
10 KA ED06 A5 Bolt Flange Smal-m6x1xl105xbright 2 2 2
11 59 0500 02 Stud 2 2 2
12 39 1214 20 Bearing - Ball :- 20 X 42 X 12 1 1 1
13 KE BB42 17 Circlip Internal 1 1 1
4 14 03 1003 35 Bearing - Needle Roller 1 1 1
15 39 1000 06 Hollow Dowel Pin 2 2 2
16 DP 1011 54 Plug 1 1 1
17 39 1676 04 Bolt Flanged Small 2 2 2
18 AF 1013 40 Gasket Crankcase 1 1 1
19 DU 1012 23 Plug Drain (Magnetic) 1 1 1
20 DG 1014 98 Gasket 1 1 1
21 39 1055 15 Hex Nut Flange M10 2 2 2
3
5 6
PETROL / LPG / CNG

Clutch Cover
Qty.
PET LPG CNG
1 36 RA00 16 Kit Clutch Cover (AY541201) 1 – –

AF 1010 87 Cover Clutch – 1 –
36 AZ00 84 Kit Clutch Cover (AZ541217) – 1 – Ref.Cir.IB-326
AF 1013 44 Cover Clutch – – 1
2 AN 1014 20 Pipe - Breather 1 1 1
3 39 1041 19 Seal Oil- Clutch Cover 1 1 1
4 AB 1010 38 Grommet Breather 1 1 1
5 DH 1011 41 Rack Clutch Push 1 1 1
6 AN 1013 75 Shaft Clutch Release 1 1 –
AZ 5510 01 Shaft Clutch Release – – 1
7 AN 1013 76 Spring Torsion Clutch Lever 1 1 1
8 39 2443 11 Washer - Plain 1 1 1
9 DH 1011 80 Lever Assembly 1 1 1
10 KA ED06 25 Bolt-flange-kae St-d Dia-06 L-25 1 1 1
11 DH 1012 75 Nut - Special 1 1 1
12 AP 1011 49 Pin Shaft Retainer 1 1 1
13 AN 1011 89 Plate Stopper, Clutch Cover 1 1 1
14 LB C000 04 Screw Csk Cross-m6 1 1 1
15 AA 1018 26 Connector -oil Supply 1 1 1
16 AA 1020 55 Bracket -cable Oil Pr. Switch 1 – –
17 AA 1016 67 Stick Dip - Clutch Cover 1 1 1
18 39 1537 21 O Ring 1 1 1
19 AN 1011 86 Gasket, Clutch Cover 1 1 1
20 AA 1213 28 Tube Breather 1 1 1 –
JS 1720 26 Breather - I – – 1
21 24 1214 76 Clip 1 1 1
22 39 1000 06 Hollow Dowel Pin 2 2 2
23 39 1065 04 Bolt Flanged - M6x40 5 5 5
24 KA ED06 65 Bolt Flanged Small 4 4 4
25 39 1721 04 Bolt 3 3 3
7 8
PETROL / LPG / CNG

Clutch Cover
Qty.
PET LPG CNG
26 AA 1018 83 Pressure Relief Valve Assembly 1 1 1

27 AA 1018 84 Valve Pressure Relief 1 1 1
28 DK 1014 72 Washer Pressure Relief Valve 1 1 1
29 39 2547 17 Internal Circlip 1 1 1
30 30 1012 36 Ball Steel 1 1 1
31 DK 1014 49 Spring Prv 1 1 1
32 AA 1019 39 Bracket Cable Clutch 1 1 1
33 AA 2015 01 Switch Pressure Oil 1 1 1
9 10
PETROL / LPG / CNG

Differential Cover
Qty.
PET LPG CNG
1 AA 1022 09 Cover Differential 1 – 1

AA 1020 26 Cover Differential – 1 –
2 30 1510 39 Bearing Ball 1 1 1
3 39 1435 20 Needle Roller Bearing 1 1 1
4 KP BB60 07 Ball Bearing 1 1 1
5 BF 5516 13 Oil Seal 1 1 1
6 39 1869 19 Oil Seal 1 1 1
7 24 1020 46 Breather 1 1 1
8 LA A000 22 Bolt In Place Of Spring Dowel 1 1 1
9 LA D000 35 Bolt Flanged 7 7 7
10 LA J000 01 Bolt Stud 1 1 1
11 39 1000 06 Hollow Dowel Pin 2 2 2
12 AA 1022 10 Gasket Cover Differential 1 1 1
13 JG 5412 30 Cap Oil Filling 1 1 1
14 KJ AB14 24 'O' Ring 1 1 1
15 28 1011 41 Plug Oil 2 2 2
16 39 1585 11 Washer Oil Plug 2 2 2
17 AA 1012 12 Pin For Tension Spring 1 1 1
18 AA 1020 18 Assembly Sector Comp Rev Control 1 1 1
19 39 0426 06 Spring Type Straight Pin 1 1 1
20 AN 1310 22 Tension Spring 1 1 1
21 39 1046 19 Oil Seal 1 1 1
11 12
PETROL / LPG / CNG

Cylinder & Piston
Qty.
PET LPG CNG
1 36 AU00 01 Kit Cylinder Block Piston Assly. 1 1 1

2 39 2181 06 Pin - Hollow Dowel :- 14 X 20 2 2 2
3 AA 1018 65 Assembly Piston 1 1 1
4 36 AN00 16 Kit Ring Piston 1 1 1
36 AA41 53 Kit Ring Piston RE 4S FL 1 1 1 Ref.Cir.IB-341
5 AA 1020 87 Wire Circlip 19.2x1.2 Wire Dia 2 2 2
6 36 AA40 67 Kit Piston Pin Gudgeon FL 4S 1 1 1
7 AN 1011 35 Gasket Cylinder 1 1 1
13 14
PETROL / LPG / CNG

Cylinder Head
Qty.
PET LPG CNG
1 36 AA41 51 Assly. Cylinder Head_Valve 1 – 1

AU 5110 03 Cylinder Head Assly Without Sai – 1 –
2 DP 1011 45 Stud - M8 Sil Mtg 2 – 2
LA J000 16 Bolt Stud-m8x1.25xl25xcl 10.9xbrt – 2 –
3 AN 1011 77 Head Cover 1 1 1
4 AA 1018 44 Seal Head Cover 1 1 1
5 59 0400 38 Bolt - Flanged 4 4 4
6 LA D000 62 Bolt Flanged 2 – –
KA ED06 A5 Bolt Flange Smal-m6x1xl105xbright – 2 2
7 JG 5412 30 Cap Oil Filling 1 1 1
8 KJ AB14 24 O-Ring 1 1 1
9 AA 1212 30 Manifold Intake-Both Side Flange 1 1 1
10 AA 1018 38 Gasket- Manifold 1 1 1
11 KA ED06 22 Bolt - Flanged :- Manifold 2 2 2
12 AN 1011 49 Gasket Head 1 1 1
13 AA 1111 54 Plug Spark Solid Post-bosh 2 2 2
14 AZ 5110 10 Sleeve Spark Plug 1 1 1
15 KJ AC18 24 O-Ring 1 1 1
16 39 1283 21 O Ring Spark Plug 1 1 1
17 39 2181 06 Hollow Dowel Pin 2 2 2
18 39 1055 15 Hex Nut(cylinder Head Nut) 4 4 4
19 39 0248 11 Washer - Plain 4 4 4
20 39 2608 01 Screw - Grub :- M5 X 0.8 X 7 1 1 1
15 16
PETROL / LPG / CNG

Rocker Arm Assembly & Valve
Qty.
PET LPG CNG
1 AA 1018 59 Valve Intake 1 1 1

2 AA 1018 60 Valve Exhaust 1 1 1
3 39 1035 19 Seal - Oil 2 2 2
4 AA 1018 75 Spring For Engine Valve 2 2 2
5 31 1010 19 Collet 4 4 4
6 31 1010 18 Retainer Valve Spring 2 2 2
7 28 1011 29 Seat Spring 2 2 2
8 JL 5112 05 Shaft Rocker Arm Intake 1 1 1
9 DK 1017 51 Shaft Rocker Arm Exhaust 1 1 1
10 JH 5112 07 Assembly Rocker Arm C101 2 2 2
11 JL 5112 27 Screw Tappet 1 1 1
12 39 0973 15 Nut - Hexagon :- M5 X 0.5 2 2 2
13 AN 1011 47 Plate Stopper 1 1 1
14 DX 1010 74 Screw Pan Cross M6 1 1 1
15 36 AA41 06 Kit Valve 4S BSIV 1 1 1 Consist of 1+2+3+5
17 18
PETROL / LPG / CNG

Cowling
Qty.
PET LPG CNG
1 AN 1011 62 Cowling Intake Side 1 1 1

2 52 AA07 47 Assembly-Air Deflector With Grommet 1 1 1
3 AN 1012 03 Internal Cowling Comp 1 1 1
4 AA 1019 70 Assembly Fan Cover 1 1 1
5 39 1673 04 Flange Bolt -m6 10 10 10
6 39 1065 04 Bolt - Flanged :- Small 3 3 3
7 39 0732 12 Washer - Spring 3 3 3
8 39 0198 11 Washer Plain 3 3 3
9 GF 1011 39 Grommet 1 1 1
10 39 1074 04 Bolt - Flanged :- Small 1 1 1
11 AA 1018 69 Pad Sealing- Fan Cover(Right) 1 1 1
12 AA 1018 85 Pad Sealing - Fan Cover(Left) 1 1 1
13 AA 1018 70 Pad Sealing 1-Cowling Intake 1 1 1
14 AA 1018 71 Pad Sealing 2-Cowling Intake 1 1 1
19 20
PETROL / LPG / CNG

Camshaft and Chain Tensioner
Qty.
PET LPG CNG
1 AF 1012 57 Camshaft Assembly 1 1 1

2 39 1880 20 Bearing - Ball :- 15 X 32 X 9 1 1 1
3 AN 1013 23 Decompression Assembly 1 1 1
4 39 2542 20 Bearing - Ball 1 1 1
5 KH DA03 06 Pin Dowel 1 1 1
6 AA 1018 14 Collar - Cam Sprocket 1 1 1
7 PF 5112 58 Sprocket Camshaft 1 1 1
AM 1011 73 Sprocket Camshaft 1 1 1 Ref.Cir.IB-334
8 AN 1011 82 Bolt Socket Head 1 1 1
9 RA 5112 02 Chain 1 1 1
AM 1011 74 Chain 1 1 1 Ref.Cir.IB-334
10 RA 5110 02 Guide Chain Tight Side 1 1 1
AM 1011 71 Guide Chain Tight Side 1 1 1 Ref.Cir.IB-334
11 RA 5110 01 Guide Chain Slack Side 1 1 1
AM 1011 72 Guide Chain Slack Side 1 1 1 Ref.Cir.IB-334
12 AN 1012 50 Pin Guide Chain 1 1 1
13 DS 1012 77 Tensioner Assly. With O Ring 1 1 1
14 39 1790 21 'O' Ring 1 1 1
15 DD 1010 62 Bolt Flange M6x1-l10 1 1 1
16 39 1014 21 Ring - O 1 1 1
17 39 1673 04 Flange Bolt 2 2 2
18 JE 3514 07 Sensor Temperature Engine 1 – –
21 22
PETROL / LPG / CNG

Crankshaft Assembly
Qty.
PET LPG CNG
1 AF 1012 77 Crankshaft Assembly 1 1 1

AA 1025 40 Crankshaft Assembly 1 1 1 Ref.Cir.IB-334
2 AA 1024 31 Pinion Primary 1 1 1
AN 1013 41 Pinion Primary 1 1 1 Ref.Cir.IB-334
3 AA 1014 24 Oil Pump Drive Gear 1 1 1
4 31 1011 73 Key Woodruff 3 3 –
KF AB40 50 Key Woodruff – – 3
AP 1012 57 Key Woodruff - C'Shaft Mag Side 3 3 3 Ref.Cir.IB-329
5 39 1927 07 Roller Pin 1 1 1
6 AA 1011 38 Plunger Oil 1 1 1
7 AA 1011 39 Spring Plunger 1 1 1
8 39 1885 15 Nut 1 1 1
9 LD B000 47 Washer Plain 1 1 1
10 LA D001 24 Bolt Flange 1 1 1
11 DK 1010 97 Damper Spring 1 1 1
12 36 AA41 32 Kit Connecting Rod 1 1 1
13 AT 5310 08 Sprocket 1 1 1
14 39 1931 20 Bearing - Ball :- 28 X 68 X 18 2 2 2
15 39 2153 20 Needle Roller Bearing 1 1 1
23 24
PETROL / LPG / CNG

Main Shaft
Qty.
PET LPG CNG
1 AZ 5510 03 Shaft Main 1 1 1

2 AA 1012 95 Drive Bush 1 1 1
3 AB 1010 67 Cross 1 1 1
4 AA 1018 68 Guide Stem 1 1 1
5 AA 1021 64 Selector Gear 1 1 1
6 BA 1320 45 Plain Washer 1 1 1
7 AA 1021 63 Spring Detent 2 2 2
8 01 1801 23 Steel Ball 2 2 2
9 AA 1010 61 Cup Gear Shifter 1 1 1
10 AN 1011 98 Sleeve, Main Shaft 1 1 1
11 AN 1012 00 Spacer, Sleeve 1 1 1
25 26
PETROL / LPG / CNG

Gear Transmission
Qty.
PET LPG CNG
1 AA 1024 06 1st Speed Gear 1 – 1

AN 1013 79 Gear 1st Speed – 1 –
2 AA 1017 80 2nd Speed Gear 1 1 1
11 AF 1014 40 2nd Speed Gear 1 1 1 Ref.Cir.IB-330
12
3 AA 1017 81 3rd Speed Gear 1 1 1
9 AF 1014 41 3rd Speed Gear 1 1 1 Ref.Cir.IB-330
10
4 AA 1017 82 4th Speed Gear 1 1 1
AZ 5512 13 4th Speed Gear 1 1 1 Ref.Cir.IB-330
5 15 1011 71 Spacer Ring 1 1 1
6 21 1007 11 Circlip 2 2 2
7 01 1007 11 Shoulder Ring No. 1 1 1 1
01 1007 12 Shoulder Ring No. 2 1 1 1
01 1007 13 Shoulder Ring No. 3 1 1 1
01 1007 14 Shoulder Ring No. 4 1 1 1
8
8 AN 1013 28 Reverse Control Gear 1 1 1
AF 1012 09 Gear Reverse 1 1 1 Ref.Cir.IB-330
6 9 AN 1013 47 Thrust Washer (m.g.shaft) 1 1 1
10 AA 1010 55 Thrust Washer 1 1 1
7 11 AN 1013 39 Multiple Gear Shaft 1 1 1
12 AA 1017 79 Multiple Gear 1 1 1
AF 1014 42 Gear Multiple 1 1 1 Ref.Cir.IB-330
1
2
3 4
5
6
27 28
PETROL / LPG / CNG

Differential Assembly
Qty.
PET LPG CNG
1 AN 1013 37 Assembly Differential Gear 1 1 1

AM 1011 07 Gear Assembly Differential 1 1 1 Ref.Cir.IB-330
2 AA 1310 33 Satellite Gear Hsg. Assly. 1 1 1
AA 1024 33 Housing Assembly Gear Satellite 1 1 1 Ref.Cir.IB-337
3 24 1301 11 Bush Bevel Gear Housing 1 1 1
4 AL 1310 58 Gear - Satellite 2 2 2
AA 1024 35 Gear Satellite 2 2 2 Ref.Cir.IB-337
5 22 1310 14 Spacer 2 2 2
6 24 1310 32 Bevel Gear Pin 1 1 1
7 KH CA04 32 Pin Spring-dia. 4.4xl 32 1 1 1
8 24 1310 09 Bevel Gear 2 2 2
AA 1024 38 Gear Bevel 2 2 2 Ref.Cir.IB-337
9 LA D001 80 Bolt Flange 6 6 6
10 AN 1013 38 Idler Gear 1 1 1
AF 1012 08 Gear Idler 1 1 1 Ref.Cir.IB-330
12
8 11 AA 1010 58 Thrust Washer (Idler Gear) 2 2 2
12 AN 1013 36 Differential Gear 1 1 1
AM 1011 08 Gear Differential 1 1 1 Ref.Cir.IB-330
13 LH D000 05 Pin Dowel-dia. 8xl 16 1 1 1
8
1
29 30
PETROL / LPG / CNG

Oil Pump Assembly
Qty.
PET LPG CNG
1 AA 1213 36 Oil Pump Assembly 1 1 1

2 39 1013 21 'O' Ring 2 2 2
3 39 0730 01 Screw Pan 1 1 1
4 39 0748 01 Screw Pan 2 2 2
5 JA 5410 19 Mesh Filter Oil Pump 1 – –
JG 5710 24 Mesh Oil Filter – 1 1
6 28 1010 22 Cap - Strainer 1 1 1
7 JA 5410 20 O-Ring Mesh Filter Oil Pump 1 – –
LJ A000 04 Strainer O Ring – 1 1
8 39 1657 21 Ring - O 1 1 1
9 AN 1011 90 Filter Assembly - Oil 1 1 1
10 EC 5410 04 Adapter Oil Filter 1 1 1
11 AN 1012 32 Pipe Complete, Banjo 1 1 –
12 AN 1011 88 Bolt Special, Clutch Cover 1 1 –
13 31 1210 06 Gasket 2 2 –
14 AN 1011 13 Dom Nut 1 1 1
15 AN 1011 75 Connector Oil Supply 1 1 –
16 DK 1012 37 Washer Copper Oil Cooler 2 2 2
31 32
PETROL / LPG / CNG

Clutch Plate Assembly
Qty.
PET LPG CNG
1 AA 1015 93 Clutch Comp 1 1 1

AA 1023 89 Clutch Assembly 1 1 1 Ref.Cir.IB-326
2 AA 1014 70 Clutch Plate Assly 1 1 1
3 AA 1014 71 Wheel Clutch 1 1 1
4 36 AA40 25 Plate Friction (AA101478) 1 1 1
5 AA 1014 72 Plate Clutch 6 6 6
6 JZ 5514 17 Plate Friction Reduced Htts 1 1 1
7 AA 1014 73 Hub Clutch 1 1 1
8 AA 1012 16 Spring Clutch 6 6 6
9 39 0980 04 Hex Bolt 6 6 6
10 AA 1014 74 Holder Clutch 1 1 1
11 39 1938 15 Flange Nut 1 1 1
12 JA 5514 21 Plate Judder 1 1 1
13 JA 5514 22 Spring Judder 1 1 1
14 AA 1015 92 Clutch Housing Assly 1 1 1
15 AA 1010 09 Bush Gear Primary 1 1 1
16 DH 1017 95 Clutch Lifter Bearing 1 1 1
17 AN 1013 61 Plate Holder 1 1 1
18 39 2008 11 Plain Washer 1 1 1
19 AA 1012 13 Collar 1 1 1
33 34
PETROL / LPG / CNG

Faremeter Drive Unit
Qty.
PET LPG CNG
1 52 AA40 35 Assembly Faremeter Complete 1 1 1 N.I

2 AA 1017 45 Fare Meter Housing Assly 1 1 1
3 24 1310 07 Bush 1 1 1
4 24 1310 08 Plug 1 1 1
5 03 1701 09 Pin 1 1 1
6 AA 1017 50 Faremeter Pinion 1 1 1
7 24 1310 03 Wire 1 1 1
8 24 1302 09 Faremeter Gear 1 1 1
9 AA 1017 42 Bush 1 1 1
10 39 1587 21 O Ring (Speedo Adaptor) 1 1 1
11 23 1613 05 Grease Nipple 1 1 1
12 AA 1310 04 Gasket 1 1 1
13 59 0400 29 Bolt With Split Pin 3 3 3
14 39 1830 12 Washer - Spring 3 3 3
15 KA DA05 12 Hex Bolt 1 1 1
16 AA 1017 47 Seal Rubber-faremeter Cable 1 1 1
16
35 36
PETROL / LPG / CNG

Gear Shifter Assembly
Qty.
PET LPG CNG
1 AA 1017 36 Sector With Lever 1 1 1

2 BA 1321 41 Slider Block 1 1 1
3 AA 1021 67 Cover Assembly-gear Shifter 1 1 1
14 4 39 1046 19 Seal Oil 1 1 1
5 39 0426 06 Spring Type Straight Pin 1 1 1
6 AA 1018 19 Flange Assy Gear Shifter 1 1 1
15 7 39 1197 04 Bolt Socket 2 2 2
8 39 0198 11 Plain Washer 2 2 2
9 39 1826 12 Spring Washer 2 2 2
10 AA 1010 84 Gasket Sector Flange 1 1 1
1 7 11 39 0804 11 Plain Washer 2 2 2
9
8 12 AP 1110 23 Switch Neutral 1 1 1
13 39 1054 11 Washer Plain 1 1 1
3
14 KA DD05 30 Bolt Flanged 1 1 1
10 15 39 2060 04 Bolt Flanged 2 2 2
4 13
11
6
11
2
12
37 38
PETROL / LPG / CNG

Sector Gear Asemebly
Qty.
PET LPG CNG
1 AA 1022 81 Assembly Handle Starting 1 1 1

2 AA 1023 70 Grip Handle Starting 1 1 1
3 DG 1611 24 Damper 1 1 1
4 AA 1022 91 Bush 1 1 1
5 KA AA08 30 Bolt-kaa St-a Dia-08 L-30 1 1 1
2 6 DG 1611 24 Damper 1 1 1
7 39 1737 19 Seal - Oil :- 26 X 42 X 8 2 2 2
8 KP BC60 04 Bearing-Ball-c3 Clearance 1 1 1
1 9 AA 1023 63 Shaft Kick 1 1 1
10 AA 1023 64 Tube Assembly 1 1 1
6
11 39 0240 11 Washer - Plain 1 1 1
15 14 12 KC GD06 06 Nut Hex Flanged 3 3 3
3 7 17 19
10 13 AA 1023 47 Tube Assembly Connecting 1 1 1
21
8 22 14 LD B000 15 Washer Plain-id 6.5xod 20xt 2xbr 2 2 2
7 8
18 23 24 15 KA DD06 18 Bolt Flanged 2 2 2
14 16 KH AA20 25 Pin Cotter 3 3 3
5
12 17 AA 1023 01 Spacer 1 1 1
9 13
25 18 24 1014 14 Washer 1 1 1
4
16 11 19 AA 1023 44 Lever Starting Front 1 1 1
20 KC KA12 16 Nut Nyloc Flanged 2 2 2
22 21 AA 1023 50 Joint Ball 2 2 2
21 20 22 LC A000 25 Nut Hex M12x1.25 LH 2 2 2
23 AA 1023 51 Connector 1 1 1
24 KC AA12 10 Nut Hex Thick 1 1 1
25 AA 1023 45 Lever Starting Engine 1 1 1
39 40
PETROL / LPG / CNG

Starter Motor Assembly
Qty.
PET LPG CNG
1 AF 1110 21 Starter Motor Assy Complete 1 1 1

2 KA CC08 35 Socket Bolt - Motor Mtg 2 2 2
3 39 1211 11 Plain Washer 2 2 2
4 AA 1110 67 Support Bracket Assembly 1 1 1
5 39 1673 04 Bolt Flange 3 3 3
6 39 1826 12 Spring Washer 1 1 1
7 39 0198 11 Washer Plain 1 1 1
8 AA 1110 49 Grommet For Sm Bracket. 1 1 1
9 AF 1110 23 Fixing Bracket Assembly (2 Bolt) 1 1 1
10 AA 1111 18 Gasket 1 1 1
11 AB 1111 07 Yoke & Magnet Assembly Kit 1 1 1
11
12 AA 1110 81 Intermediate Bracket Assembly 1 1 1
13 AA 1110 82 Armature Assembly. 1 1 1
14 AA 1110 94 Gear Shaft Assembly (Exend Casting) 1 1 1
15 AA 1110 95 Gear Shaft Unit(Exend Casting) 1 1 1
16 AA 1110 85 Brush Box Assembly. 1 1 1
17 AA 1110 80 Bracket End Cover Assembly 1 1 1
18 36 AA40 18 Kit_ Stater Motor Spring 1 1 1
41 42
PETROL / LPG / CNG

Magneto Assembly & H.T. Coil
Qty.
PET LPG CNG
1 AA 1112 02 Rotor Assembly 1 1 1

2 AA 1112 03 Stator Assembly 1 1 1
3 AN 1110 12 Sensor Pick Up 1 1 1
4 AP 1012 10 Bolt Socket 3 3 3
5 LA C000 25 Bolt Socket 2 2 2
6 AU 6014 00 Fan Base 1 1 1
7 AN 1011 57 Fan 1 1 1
8 LA E000 23 Bolt Flange Small 3 3 3
9 39 0198 11 Plain Washer 3 3 3
10 AA 1019 69 Bracket H.t. Coil Mounting 1 1 1
11 AA 1111 32 Coil H.t. With Cable And Cap-LH 1 1 1
12 AA 1111 34 Coil H.t. With Cable And Cap-RH 1 1 1
13 AA 1111 48 Grommet Spark Plug 1 1 1
14 AF 1110 32 Cap Spark Plug RH S Post 1 1 1
15 AF 1110 31 Cap Spark Plug LH S Post 1 1 1
16 AF 1110 33 Grommet For H. T. Cable 2 2 2
17 AF 1110 35 Grommet For Spark Plug Cap RH 1 1 1
18 AF 1110 34 Grommet For Spark Plug Cap-LH 1 1 1
43 44
PETROL / LPG / CNG

Engine Mounting
Qty.
PET LPG CNG
1 AF 1613 00 Member Assembly Engine 1 1 1

2 AA 1018 16 Isolator - Rubber 2 2 2
3 KC GD06 06 Nut Hex Flanged 4 4 4
6 4 KA DA06 14 Bolt-Flange-kad St-a Dia-06 L-14 4 4 4
8 9 5 KC KA08 11 Nut Nyloc Flanged 2 2 2
6 39 0467 15 Nut - Hexagon :- M12 X 1.5 2 2 2
10
7 KD BA08 18 Washer 2 2 2
12 8 KD DB12 21 Washer Spring Thin 2 2 2
9
8
6 9 KD BA12 26 Washer_Plain 2 2 2
14
10 AF 1612 81 Isolator 1 1 1
15 11 AF 1611 86 Bracket Engine Front 1 1 1
12 39 0248 11 Washer - Plain 2 2 2
13 LA D002 16 Bolt Flanged-m10 X 1.5p X L85 2 2 2
14 KD DB10 18 Washer Spring Thin 2 2 2
15 LC A000 18 Nut Hex-m10x1.5xht. 8xcl 8xblack 2 2 2
16 LA D001 64 Bolt - Hexagon Head :- M10 2 2 2
17 LD B000 49 Washer - Special 4 4 4
18 LC G000 17 Nut Hex. Thick 2 2 2
45 46
PETROL / LPG / CNG

Silencer Assembly
Qty.
PET LPG CNG
1 AA 1023 19 Silencer Assembly 1 1 1

2 AN 1015 18 Muffler Assembly 1 1 1
AA 1023 78 Muffler Assembly 1 1 1 Euro II
3 AA 1023 20 Pipe Assembly A 1 1 1
1
4 AZ 5910 64 Gasket Exhaust 1 1 1
5 KC GD08 08 Nut - Hexagon :- M8 X 1.25 2 2 2
6 39 1180 11 Washer - Plain 2 2 2
4
3 7 LA D002 46 Bolt Flanged M10x1.25 2 2 2
8 KD DB10 18 Washer Spring Thin 2 2 2
15 6
9 39 2588 11 Washer - Plain 2 2 2
5 10 39 2295 15 Nut - Flange :- M8 3 3 3
11 KD DB08 15 Washer Sp Thn-id8.1xod14.8xt2 3 3 3
12 LD A000 28 Washer Plain-id 8.5xod 16xthk 2 6 6 6
13 AA 1021 24 Gasket Silencer 1 1 1
14 LA E000 45 Bolt Flange-m8x1.25xl30xcl10.9xbr 3 3 3
8 15 KA DD06 12 Bolt Flange Co 1 1 1
9
12 11 10
12 13 7
14
14 12
2
47 48
PETROL / LPG / CNG

Carburettor Fittings
Qty.
PET LPG CNG
1 AA 1212 26 Insulator For Manifold 1 1 1

2 31 1910 32 Boot For Accelerator Cable 2 2 2
3 LJ A000 03 O-Ring (insulator) 2 2 2
4 KC GA06 06 Nut Hex Flanged 2 2 2
5 JF 5812 09 Clamp Connecting Side 1 1 1
6 AA 1410 46 Spring Band Clip 7.8 Mm 2 2 2
49 50
PETROL / LPG / CNG

Carburettor Assembly
Qty.
PET LPG CNG
1 AA 1214 26 Carburettor 1 – –
AM 1212 22 Carburettor – 1 –
AF 1215 95 Carburettor – – 1
2 24 1210 69 Pin Float 1 1 1
3 JA 5812 21 Needle Valve Assembly 1 1 1
4 JA 5812 32 O-Ring (FCB) 1 1 1 N.I.
5 JA 5812 32 Seal - M/s. Ucal Carburetors 1 1 1
6 DH 1211 30 Carburettor O Ring (PS) 1 1 1 N.I.
7 JZ 5812 16 Spring PV Vm22 Disco-H 1 1 1 N.I.
8 DD 1210 55 Spring Throttle Valve 1 1 1
9 AA 1213 84 Cap Assembly 1 1 1
10 AF 1214 45 Float Body Assembly 1 1 1
11 24 1210 53 Plunger Assembly 1 1 1
12 24 1213 65 Float Assembly 1 1 1 N.I.
13 CB 1210 46 Screw 4 4 4
14 24 1215 08 Tube Overflow Carburetors 1 1 1
16 JA 5813 14 Drain Screw 1 1 1
17 DH 1210 87 Washer 1 1 1
18 AA 1410 46 Spring Band Clip 7.8MM 1 1 1
51 52
PETROL / LPG / CNG

Air Filter Complete
Qty.
PET LPG CNG
1 AA 1213 97 Filter Assembly Air 1 – –

AM 1212 07 Filter Assembly Air – 1 1
2 AM 1212 13 Element Filter Air 1 1 1
3 AA 1211 48 Gasket Sealing 1 1 1
4 AA 1211 49 Clip Air Filter 3 3 3
5 KC GD08 08 Nut - Hexagon With Flange - M8 1 1 1
6 BB 1210 29 Valve Butterfly 1 – –
6 AA 1211 47 Valve Dust Ejector 1 1 1
7 AA 2311 42 Clamp Air Filter 1 1 1
8 AA 1212 41 Assembly Duct Integral Complete 1 – –
AM 1211 77 Assembly Duct Integral Complete – 1 1
9 JF 5812 09 Clamp Connecting Side Duct 1 1 1
10 BA 1220 62 Pipe - Band 1 1 1
12 11 AZ 5810 09 Arrester Back Fire 1 1 1
12 AA 1021 32 Insert Restrictor Filter 1 – –
AN 1014 47 Insert Restrictor - Bellow A/f Inlet – 1 1
13 BB 1310 40 Hose Clamp - Dia.60 1 1 1
19 18 14 AA 1213 22 Hose Assembly 1 – –
17
21 15 14 AA 1213 07 Hose Assembly Complete-Integral – 1 1
16
15 24 1217 49 Clamp 1 1 1
20 16 AA 1213 81 Pipe Intake Air 1 1 1
17 39 0711 11 Washer - Plain 3 3 3
19 AA 1213 90 Grill Intake Air Inner 1 1 1
20 39 2484 15 Nut - Flange :- M5 2 2 2
13 21 AA 1213 70 Grill Intake Air 1 1 1
53 54
PETROL / LPG / CNG

Oil Cooler Assembly
Qty.
PET LPG CNG
1 AA 1021 95 Oil Cooler Assembly 1 1 1

2 AZ 5712 12 Grommet 2 2 2
3 AZ 5712 13 Collar 2 2 2
4 AA 1022 03 Bracket Support Cooler Oil 1 1 1
5 KA ED06 25 Bolt-flange-kae St-d Dia-06 L-25 3 3 3
6 AN 1013 34 Bracket Support-Oil Tube 1 1 1
8 AA 1021 96 Guard Cooler Oil 1 1 1
9 39 1672 04 Bolt - Flange :- M6 X 16 6 6 6
10 39 1630 15 Nut - Hexagon With Flange 1 1 1
11 AA 1021 00 Pipe Assembly Oil Hot 1 1 1
12 AA 1020 97 Pipe Assembly Oil Cool 1 1 1
13 DK 1013 40 'O' Ring (Oil Cooler Pipe) 2 2 2
14 39 0219 11 Washer Plain 3 3 3
15 AA 1021 97 Bracket Cooler Oil 1 1 1
16 KA EA06 12 Bolt-flanged-Small 3 3 3
17 DK 1012 77 Bracket Upper (Oil Cooler Pipe) 2 2 2
18 DK 1012 78 Bracket Lower (Oil Cooler Pipe) 2 2 2
19 LA E000 19 Bolt Flanged M5x0.8px8l 2 2 2
20 AN 1011 75 Connector Oil Supply 1 1 1
21 DK 1012 37 Washer Copper 6 6 6
22 AN 1011 13 Nut-Domed Cap 2 2 2
23 AA 1018 26 Connector-Oil Supply 1 1 1
55 56
PETROL / LPG / CNG

Fuel Tank & Fuel Cock Assembly
Qty.
PET LPG CNG
1 AA 1410 95 Assembly Welded Fuel Tank 1 – –

2 AA 1411 15 Assembly Fuel Cap With Handle 1 – –
3 AA 2013 45 Sensor Level Fuel 1 – –
4 KC GA08 08 Nut Hex Flanged 2 – –
5 39 0740 11 Washer 2 – –
6 AA 1410 79 Baffle Fuel Spillage 1 – –
7 24 1216 98 Seal Fuel Tap 1 – –
8 24 1411 84 Assembly Fuel Cock 1 – –
9 KB BA04 12 Screw Pan Cross 1 – –
10 24 1411 32 Pulley Tap Side 1 – –
11 24 1911 36 Cable Fuel Cock Operating-greay 1 – –
12 24 1911 37 Cable Fuel Cock Operating -black 1 – –
13 24 1411 33 Pulley Knob Side 1 – –
14 24 1411 96 Bracket Fuel Knob Mounting 1 – –
15 24 1411 64 Knob Fuel Tap Operation 1 – –
16 24 1411 34 Insert For Knob Mounting 2 – –
17 24 1411 35 Spacer For Knob Mounting 1 – –
18 KB BA05 16 Screw Truss Cross M5 1 – –
19 AA 1410 85 Pipe Tank To Filter 1 – –
20 24 1216 52 Fuel Filter 1 – –
21 AA 1411 04 Assembly Pipe Filter To Carburettor 1 – –
22 JY 1710 70 Spring Band Clamp 10.5 X 8.4 4 – –
23 24 1411 83 Plug Seat Fuel Cock Bkt 2 – –
24 KA DD08 16 Bolt Flanged 3 – –
25 DD 1412 27 Bolt Cock Mtg 2 – –
26 24 1412 10 Gasket 4 Hole 1 – –
27 KD AB06 11 Washer Plain Small-6.5x11.5xt0.8 6 – –
28 LA D000 67 Bolt Flanged-m5x0.8xl 15xstepped 6 – –
29 AA 1410 80 Grommet For Baffle Fuel Spillage 1 – –
57 58
PETROL / LPG / CNG

Fuel Tank - (LPG & CNG)
Qty.
PET LPG CNG
1 AF 1410 75 Tank Fuel 3 Lit – 1 1

2 24 1612 97 Clip Nut – 3 3
3 AM 1410 04 Fuel Tube Tank To Filter – 1 1
4 AF 1410 72 Fuel Tube Filter To Solenoid – 1 1
5 24 1216 52 Fuel Filter – 1 1
6 24 1216 56 Petrol Solenoid LPG – 1 –
RA 4026 01 Petrol Solenoid CNG – – 1
7 AF 1410 82 Fuel Pipe Solenoid To Carb. – 1 1
8 39 1556 04 Bolt Hex Head Flanged – 3 3
9 33 1410 07 Clamp – 3 3
10 33 1410 08 Clamp – 3 3
11 24 1411 94 Cap Fuel Tank- 3 Ltr Tank – 1 1
12 AA 1410 67 Clip Swivel Spacer – 2 2
13 KA DA08 22 Bolt Flanged – 3 3 N.I.
59 60
PETROL / LPG / CNG

Propeller Shaft
Qty.
PET LPG CNG
1 24 1020 02 Assembly Propeller Shaft Comp 2 2 2

2 24 1710 14 Lock Washer Assembly 2 2 2
3 39 0119 04 Bolt 2 2 2
4 AA 1017 22 Flange Assembly (Diff. Gear Side) 1 1 1
4a AA 1017 21 Flange Assembly (Satellite Gear) 1 1 1
5 AY 1412 02 Flange (wheel Side) 2 2 2
6 24 1020 03 Shaft Propeller With Pins 2 2 2
7 BA 1330 57 Pin For Propeller Shaft 2 2 2
8 36 BA40 43 Kit Slider Block With Pin 8 8 8
9 BA 1330 62 Rubber Buffer 4 4 4
10 BA 1330 58 Rubber Bellow - Wheel Side 4 4 4
11 BA 1330 60 Clamp Ear 4 4 4
12 BA 1330 66 Clamp Ear - Omega 4 4 4
13 24 1710 66 Spring Clip 2 2 2
14 39 1182 15 Nut 2 2 2
15 36 BA40 36 Kit Grease 4 4 4
16 36 BA40 35 Kit Buffer Rubber (Dura Block) 4 4 4
61 62
PETROL / LPG / CNG

Trailing Arm / Rear Shock Absorber
Qty.
PET LPG CNG
1 24 1711 79 Trailling Arm Assly LH 1 1 –

24 1711 81 Arm Assembly Trailing LH – – 1
2 24 1711 80 Trailing Arm Assly RH 1 1 –
24 1711 82 Arm Assembly Trailing RH – – 1
3 AA 1710 06 Bush-Silent For Trailing Arm 2 2 2
4 AA 1710 22 Distance Piece Assly 2 2 2
5 AA 1710 11 Pivot Pin Trailing Arm 2 2 2
6 39 0269 12 Spring Washer 2 2 2
7 KC AD14 11 Nut 2 2 2
8 24 1710 94 Rear Shock Absorber Assly 2 2 2
9 24 1705 08 Rear Suspension Spring 2 2 2
10 24 1705 05 Cup Washer Top Side 4 4 4
11 24 1710 55 Rubber Bush - Cup Washer 4 4 4
12 KC BD10 06 Nut Hex Thin 2 2 2
13 24 1705 07 Bolt Flange Guiding M12x1.25 2 2 2
14 AL 1710 36 Rubber - Mounting / Sleeve 2 2 2
15 39 0269 12 Spring Washer 2 2 2
16 39 2607 15 Nut 2 2 2
17 24 1710 24 Seal 41x60x7 2 2 2
18 01 1003 42 Bearing 30x55x13-Rear Hub 2 2 2
19 59 2000 12 Bearing - Needle (sl 35 20 ) 2 2 2
20 22 1710 07 Seal - Oil 2 2 2
63 64
PETROL / LPG / CNG

Rear Wheel Axle
Qty.
PET LPG CNG
1 24 1711 18 Assly Rear Axle 2 2 2

3 01 1003 42 Bearing Ball 2 2 2
4 24 1710 24 Seal- Oil 48 Dia.1 2 2 2
5 24 1710 75 Nipple - Grease 2 2 2
6 22 1511 06 Brake Drum Rear 2 2 2
7 39 0312 15 Nut Hex 12 12 12
8 24 1512 85 Wheel 3.00x8 4 4 4
AF 1510 89 Wheel 3.00BX8H2 4 4 4 Ref.Cir.IB-339
9 KB CA04 10 Slot Csk Hd Screw 4 4 4
14
10 22 1704 34 Bolt For Axle 8 8 8
15 11 39 0956 15 Nut - Hexagon :- M8 X 1.25 16 16 16
12 39 1828 12 Washer Spring 16 16 16
13 KD DB10 18 Washer Spring 8 8 8
14 22 1511 05 Tyre :- 4.00 X 8 - 6 Ply 4 4 4
24 1512 79 Tyre 4.00-8 E Mark 4 4 4 E-Marked
AF 1510 91 Tyre 4.00-8 (Tubeless) 4 4 4 Ref.Cir.IB-339
15 24 1512 96 Tube 4.00-8 4 4 4
16 BF 1314 17 Valve V2.03.4 4 4 4 Ref.Cir.IB-339
65 66
PETROL / LPG / CNG

Front Shock Absorber & Drum
Qty.
PET LPG CNG
1 AB 1710 44 Front Shock Absorber 1 1 1

2 AB 1710 17 Spring Front Suspension 1 1 1
3 AB 1710 16 Bush 1 1 1
4 39 0295 15 Hexagon Nut 2 2 2
5 AB 1710 13 Top Rubber Bush 2 2 2
6 AB 1710 14 Locating Cup Rubber Bush 2 2 2
7 AB 1710 15 Spacer Nut Spring Cup 1 1 1
8 39 0543 11 Plain Washer 1 1 1
9 39 1054 11 Plain Washer 1 1 1
10 AB 1710 31 Shoulder Bolt 1 1 1
11 39 0789 12 Washer Spring 1 1 1
12 39 0296 15 Hexagon Nut 1 1 1
67 68
PETROL / LPG / CNG

Front Hub
Qty.
PET LPG CNG
1 AA 1510 84 Hub Front 1 1 1

2 22 1511 06 Brake Drum 1 1 1
3 KP BC62 04 Bearing Ball C3 Clearance 1 1 1
4 KP BC63 01 Bearing-Ball-C3 Clearance 1 1 1
5 KE BB47 17 Internal Circlip 1 1 1
6 22 1701 15 Oil Seal 1 1 1
20
7 22 1701 18 Spacer 1 1 1
8 03 1007 18 Bolt For Rear Wheel Flange 4 4 4
9 KB CA04 10 Slot Csk Hd Screw 2 2 2
20 10 24 1512 66 Fr Wheel Axle Assly. 1 1 1
11 59 1500 03 U Nut M12 1 1 1
12 AA 1510 49 Spacer 1 1 1
13 LC D00 002 Nut Nut -m39x1.5xheight 25 1 1 1
14 BH 1312 06 Cap Hub Rear Fl 1 1 1
15 24 1712 01 Bearing Needle 2 2 2
17 24 1711 98 Pin Pivot 1 1 1
18 24 1711 17 Bolt Hexagon With Flange 4 4 4
19 LJ A000 14 Ring O-id 27.7 X Sect. Dia. 2.1 2 2 2
20 24 1712 00 Seal Pivot 2 2 2
69 70
PETROL / LPG / CNG

Auto Adjuster Brake System
Qty.
PET LPG CNG
1 24 1512 43 Panel Assly Fr Brake 1 1 1

2 BH 1312 13 Panel Assly RH 1 1 1
3 BH 1312 12 Panel Assly LH 1 1 1
4 AP 1510 17 Back Panel Assly Fr 1 1 1
5 24 1511 74 Back Plate Assly. LH 1 1 1
6 24 1511 78 Back Panel Assly RH 1 1 1
7 24 1511 71 Kit Shoe Brake 1 1 1
8 24 1512 68 Brake Shoe Kit (ask Lining) 3 3 3 N.I.
9 24 1511 47 Pin Split - Hbl 2 2 2
10 24 1511 46 Pin Pivot-Park Lever 1 1 1
11 24 1511 48 Washer- Plain Park Lever 1 1 1
12 BH 1318 13 Lever Parking Brake LH 1 1 1
13 BH 1318 14 Lever Parking Brake RH 1 1 1
14 24 1511 79 Assly Auto Adjuster RH 1 1 1
15 24 1511 75 Assly Auto Adjuster LH 1 1 1
16 24 1511 68 Assly Auto Adjuster Front 1 1 1
17 24 1511 72 Shoe Clamp Spring Kit 2 2 2
18 24 1511 82 Spring Kit RH 2 2 2
19 24 1511 73 Spring Kit Fr/LH 2 2 2
20 24 1511 70 Ratchet Kit For Fr & LH 2 2 2 N.I.
21 24 1511 81 Ratchet Kit RH 1 1 1 N.I.
22 24 1511 77 Kit Parking Lever LH 1 1 1
23 24 1511 83 Kit Parking Lever RH 1 1 1
24 AL 1510 54 Bolt 2 2 2
25 24 1511 63 Wheel Cylinder Fr 1 1 1
25 24 1511 64 Wheel Cylinder Rr 1 1 1
26 24 1511 07 Major Kit Fr 1 1 1 N.I.
27 24 1511 08 Major Kit Fr 1 1 1 N.I.
28 24 1511 13 Major Kit Rr 1 1 1 N.I.
29 24 1511 14 Major Kit RR 1 1 1 N.I.
71 72
PETROL / LPG / CNG

Auto Adjuster Brake System
Qty.
PET LPG CNG
30 AB 1510 79 Screw - Bleeder 1 1 1

31 AL 1510 52 Cap - Bleeder 64 1 1 1 N.I.
73 74
PETROL / LPG / CNG

Steering Column Assembly
Qty.
PET LPG CNG
1 AA 1810 39 Column Assembly Steering 1 1 1

2 AA 1810 23 Dust Cover Bottom 1 1 1
3 BH 1510 97 Race Inner Lower 1 1 1
4 AB 1810 12 Steel Ball With Cage Lower 1 1 1
5 BH 1510 96 Race Outer Lower 1 1 1
6 BH 1510 08 Dust Cover Top 1 1 1
7 BH 1510 09 Spacer Fork Front 1 1 1
8 BH 1510 95 Race Outer Upper 1 1 1
9 BH 1510 93 Cage - Ball 1 1 1
10 AA 1810 59 Race Inner Upper 1 1 1
24 11 AA 1810 58 Cover Bearing Upper 1 1 1
12 24 1810 47 Lock Nut 2 2 2
13 AB 1810 20 Spacer Washer Bearing 1 1 1
14 BH 1510 65 Steering Plate Upper 1 1 1
15 BH 1510 66 Steering Plate Lower 1 1 1
16 22 1810 58 Steering Lock Plate Assly. 1 1 1
17 21 1803 07 Knob 1 1 1
18 21 1803 08 Spring 1 1 1
19 39 0198 11 Washer Plain 1 1 1
20 KA AD05 20 Bolt 2 2 2
21 36 AB40 12 Kit Bearing Cone RE4S Facelift 1 1 1 N.I.
22 36 AB40 03 Kit Lower Steering Cone Lower 1 1 1 N.I.
23 39 1830 12 Washer - Spring 2 2 2
24 24 1811 61 Spacer Dampening Plate 2 2 2
25 LD H000 12 Washer Conical-id34xod 65xthk3.8 4 4 4
75 76
PETROL / LPG / CNG

Mudguard Front
Qty.
PET LPG CNG
1 52 2440 40 Mudguard Front AA161183/1288 1 1 1

2 AB 1611 82 Plate Check Fr Mud 1 1 1
3 39 1069 01 Hexagon Head Screw 3 3 3
4 39 0817 15 Hex Nut 3 3 3
5 24 2301 85 Mudguard Flap 1 1 1
6 24 1611 76 Strip 2 2 2
7 39 0071 04 Screw 3 3 3
8 39 1830 12 Washer Spring 3 3 3
9 39 0198 11 Washer Plain 3 3 3
10 39 0291 15 Nut Flange 3 3 3
11 LA A000 14 Bolt M8x1.25 2 2 2
12 39 2424 11 Plain Washer 2 2 2
13 13 KD DB08 15 Washer Sp Thn-id8.1xod14.8xt2 2 2 2
77 78
PETROL / LPG / CNG

Brake Pipe
Qty.
PET LPG CNG
1 AA 1511 09 Pipe Assembly Brake Rear 1 1 1 N.I.

2 21 1504 22 Packing - Copper Washer 8 8 8
3 AB 1510 49 Bolt - M10 X 1 :- Banjo, Brake 5 5 5
4 KA DD10 30 Bolt-Flange-tmc Mounting 2 2 2
5 24 1512 34 Hose Rear Circuit-1 1 1 1
6 AA 1510 39 Hose Brake Front 1 1 1
7 BG 1138 04 Clamp Brake Pipe 6 6 6
8 Ec 1318 35 Clip Hose 1 1 1
79 80
PETROL / LPG / CNG

Tandem Master Cylinder
Qty.
PET LPG CNG
1 24 1512 91 Cylinder Assembly Tandem Master 1 1 1

2 24 1510 87 Push Rod Complete 1 1 1
3 24 1510 94 Hex. Nut 1 1 1
4 24 1510 90 Fork Rod Push 1 1 1
5 24 1512 99 Reservoir Oil Brake 1 1 1
6 24 1512 89 Cap Assy Reservoir Wo Lis 1 1 1
7 24 1510 92 Seal-oil Supply Port 2 2 2
8 24 1510 93 Screw Reservoir Mtg. 2 2 2
9 24 1510 97 Major Kit TMC 1 1 1 N.I.
10 24 1510 98 Minor Kit TMC 1 1 1 N.I.
11 39 1389 04 Hex Bolt TMC Mounting 2 – –
KA DD10 30 Bolt-flange-kad St-d Dia-10 L-30 – 2 2
81 82
PETROL / LPG / CNG

Brake Pedal
Qty.
PET LPG CNG
1 BH 1610 19 Assembly Brake Pedal With Pad 1 1 1

2 24 1512 32 Pad Brake Pedal 1 1 1
3 BH 1610 27 Spring Brake Pedal Retainer 1 1 1
4 39 0199 11 Plain Washer 2 1 1
5 39 0146 08 Split Pin 1 1 1
6 39 1702 07 Clevis Pin With Head 1 1 1
8 39 1055 15 Nut Hex Flanged 2 2 2
9 BH 1610 17 Assembly Bkt Brake Pedal Mtg 1 1 1 N.I.
10 LA D001 36 Bolt Flanged 1 1 1
83 84
PETROL / LPG / CNG

Hand Brake
Qty.
PET LPG CNG
1 AA 1510 80 Lever Assembly Brake Parking 1 1 1

3 AA 1510 81 Equalizer Assembly 1 1 1
4 BF 1611 38 Pin Pivot 1 1 1
5 AZ 1318 07 Assembly Rod Front Pkb UG 1 1 1
6 LD A000 02 Washer Plain Small1 1 1 1
7 KE AA10 10 Circlip External 1 1 1
8 AA 1510 83 Cable Brake Parking Rear 1 1 1
9 BF 1611 37 Pulley 1 1 1
10 BF 1611 75 Bush Pkb Equalizer 1 1 1
11 AA 1510 82 Bracket Equalizer 1 1 1
85 86
PETROL / LPG / CNG

Reverse Lever Brake Assembly
Qty.
PET LPG CNG
1 AA 1911 13 Assembly Complete Reverse Lever 1 1 1

2 AA 1911 16 Lever Reverse Control 1 1 1
3 AA 1911 17 Spring Tension Reverse Control 1 1 1
4 KD AA12 22 Washer Plain Small 1 1 1
5 KH AA20 18 Pin Cotter 1 1 1
6 39 0151 08 Pin Split 1 1 1
7 KD AA04 08 Washer Plain Small 1 1 1
8 AA 1911 21 Spring For Switch 1 1 1
9 AA 1911 22 Pin Assembly 1 1 1
10 AA 1911 14 Ratchet Reverse Lever 1 1 1
11 39 2295 15 Nut - Flange :- M8 2 2 2
12 AA 2013 32 Assly. Reverse Switch With Harness 1 1 1
13 AA 2013 31 Harness Reverse Switch 1 1 1
14 BF 1612 96 Clip Locking Reverse Cable 1 1 1
87 88
PETROL / LPG / CNG

Battery
Qty.
PET LPG CNG
1 BA 2010 67 Battery :- 12v, 32ah 1 1 1

2 AZ 1111 54 Assembly Tray Battery 32 AH 1 1 1
3 KA DA06 14 Bolt Flanged 3 3 3
4 24 2015 64 Packing Rubber - Battery 32 AH 1 1 1
5 AN 1610 74 Clamp Assembly 1 1 1
6 39 0817 15 Nut 2 2 2
7 AN 1610 75 Tie Rod 1 1 1
8 36 BB00 33 Lock Battery (BB201018) With Key 1 1 1 N.I.
89 90
PETROL / LPG / CNG

Handle Bar
Qty.
PET LPG CNG
1 24 1512 74 Handle Bar Body 1 1 1

2 39 1377 04 Hex. Bolt With Collar 1 1 1
3 39 0201 11 Plain Washer 2 2 2
4 39 1829 12 Spring Washer 1 1 1
5 39 0296 15 Hex Nut 1 1 1
6 AA 1910 32 Lever Clutch 1 1 1
7 24 1911 05 Lever Clutch Screw 1 1 1
8 24 1810 74 Assly Gear Cntl Tube 1 1 1
9 06 1910 89 Grip Hand Gear Control 1 1 1
10 24 1911 84 Gear Control Pulley 1 1 1
11 24 1911 85 Spring Clip 1 1 1
12 24 1910 99 Indicator Ring Gear Handle Bar 1 1 1
13 24 1910 98 Tube Assembly Gas Control 1 1 1
14 24 1910 98 Gas Control Tube Assembly 1 1 1
15 06 1910 89 Hand Grip Acc 1 1 1
16 24 1911 01 Pulley Gas Control 1 1 1
17 CM 1910 49 Spring Clip 1 1 1
18 39 0941 11 Plain Washer 2 2 2
19 LH C000 01 Pin Spring Gear Cotr.tube-di 1 1 1
20 AP 1610 47 Handle Bar Top Cover 1 1 1
21 KB UC04 10 Screw Truss M4 X 0.7p 3 3 3
22 24 1512 47 Assly Brac. Guide Hose 1 1 1
23 AL 2010 70 Clip P For New Control Switch 2 2 2
24 39 2631 01 Screw Pan Head M5 2 2 2
25 03 1902 06 Washer Plain 1 1 1
26 01 1902 05 Washer Spring 1 1 1
27 LD B000 74 Washer Plain-id5.5xod14xt0.8xblk 1 1 1
28 24 1810 67 Guide For Clutch Cable 1 1 1
29 LA D000 18 Bolt Flanged M5x0.8x10 1 1 1
91 92
PETROL / LPG / CNG

Control Cables
Qty.
PET LPG CNG
1 AA 1911 40 Cable Choke 1 1 1

2 AA 1911 39 Cable Accelerator 1 1 1
3 AA 1910 94 Cable Assly. Gear Comp.(White) 1 1 1
4 AA 1910 93 Cable Assly. Gear Comp.(Black) 1 1 1
5 AA 2013 44 Cable For Faremeter Lamp 1 1 1 N.I
6 AA 1910 92 Clutch Cable Complete 1 1 1
7 AA 1911 15 Cable Reverse Lever 1 1 1
8 31 1910 32 Boot For Accelerator 1 1 1 N.I.
9 AA 1911 34 Cable Speedometer 1 1 1
10 39 1587 21 O-Ring Speedo Adaptor 1 1 1 N.I.
11 AF 2012 67 Cable Sensor Temperature 1 – –
93 94
PETROL / LPG / CNG

Frame Chassis
Qty.
PET LPG CNG
1 52 AU01 80 Assly. Chassis Bare ED Coated 1 – –

52 AM02 67 Assly. Chassis Bare ED Coated – 1 –
52 AA07 49 Ed Coated Bare Chassis (AF161120) – 1 – Ref.Cir.IB-336 (Peru) ()
52 AM02 67 Assly Chassis Bare Ed Coated Part – 1 – Ref.Cir.IB-336 (Bangladesh/Combodia)
52 AF06 19 Assly. Chassis Bare ED Coated – – 1

2 AA 1810 67 Set Lock 1 – –
AF 1810 39 Set Lock 1 1 1 Ref.Cir.IB-331
52 AA03 73 Assembly Lock Set With Hardware – 1 1
3 24 2317 26 Packing 8 8 8
4 AA 2312 45 Bolt Combination 8 8 8
5 36 2440 42 Steering Lock (24181016) With Key 1 1 1
6 24 1614 46 Water Bottle Holder 1 1 1
7 KB AC06 14 Screw 2 2 2
95 96
PETROL / LPG / CNG

Harness Wiring
Qty.
PET LPG CNG
1 AA 2015 62 Harness Wiring Front 1 – –

AA 2015 69 Harness Wiring Front 1 – – For Nigeria
AA 2015 81 Harness Wiring Front 1 – – For Mexico
AM 2012 29 Harness Wiring Front – 1 –
AF 2013 06 Harness Wiring Front – – 1
2 AA 2015 41 Harness Wiring Rear 1 – –
AA 2015 36 Harness Wiring Rear 1 – – For Nigeria
AM 2011 98 Harness Wiring Rear LPG – 1 –
AF 2013 07 Harness Wiring Rear – – 1
3 AA 2015 51 Cable Battery Positive 1 1 1
AA 2013 91 Cable Battery (-ve) Negative 1 1 1
4 AA 2013 61 Harness Body RE 4S Petrol 1 – –
AA 2015 23 Harness Wiring Body 1 – – For Nigeria & Mexico
AM 2011 83 Harness Wiring Body – 1 1
5 BB 2011 09 Cable Tail Lamp With Holder LH 1 1 1
6 BB 2011 10 Cable Tail Lamp With Holder RH 1 1 1
7 AA 2013 80 Cable Earth - Engine To Chassis 1 1 1
97 98
PETROL / LPG / CNG

Dashboard
Qty.
PET LPG CNG
1 AA 1614 46 Dashboard 1 1 1
2 CE 1810 15 Nut - Clip 15 15 15
3 AA 2013 41 Lamp 12v 1.7w 4 4 4
3 11 15
4 KB DC04 25 Screw Csk Rd Cros-m4x0.7xl25xgrn 6 6 6
12
5 KB BC05 14 Screw Pan Cross 10 10 10
19 18 6 AA 2314 09 Label Parking-ignition 1 1 1
13 27 7 AA 1614 44 Cover Middle 1 1 1
17 8 AA 1614 43 Lid Toolbox 1 1 1
9 AA 1614 81 Box Assembly Utility 1 1 1
24 25 9a AA 1614 79 Box Assembly Utility 1 – – For Nigeria & Mexico
26
10 24 1613 73 Cover For Switches 1 – –
33 35 36 34 24 1614 92 Cover Switch – 1 1
20
11 AA 2012 78 Speedometer 1 1 1
14 21 12 CM 2010 54 Lamp :- 12v - 2w,without Cap 1 1 1
32
5 13 DH 1910 37 Lamp 12v 1 1 1
22 14 AA 1613 06 Cover Speedometer 1 1 1
31 23 8 15 AA 2013 62 Indicator Pod RH 1 – –
30 AA 2013 97 Indicator Pod RH 1 – – For Nigeria
16
9a RA 4026 02 Indicator Pod RH – 1 –
AZ 4026 00 Indicator Pod RH – – 1
9 16 24 2301 98 Pad - Rubber 2 2 2
6 17 KC GD08 08 Nut Hex Flanged-control Bkt 2 2 2
28 29 18 AA 1612 25 Bracket Control Mounting 1 1 1
10
7 19 AZ 1612 13 Knob Choke 1 1 1
5
20 AA 2015 15 Socket Charger 1 1 1
21 36 AL00 16 Kit Lock - Stero Lid With Key 1 1 1
22 39 1704 15 Domed Cap Nut M6- 3 3 3
23 LD B000 15 Washer Plain-id 6.5xod 20xt 2xbr 3 3 3
24 AA 1614 33 Trim Upper LH 1 1 1
25 AA 1614 35 Trim Upper RH 1 1 1
99 100
PETROL / LPG / CNG

Dashboard
Qty.
PET LPG CNG
26 AA 1614 37 Trim Middle 1 1 1

27 AA 1614 38 Trim Middle Upper 1 1 1
28 AA 1612 90 Bracket Harness 1 1 1
3 11 15
29 36 AA40 28 Kit Ignition Switch With Key 1 1 1
12
30 BF 4034 07 Fm Radio 6 Pole Coupler 1 – – For Nigeria & Mexico
19 18 31 AA 1614 47 Housing Radio 1 – – For Nigeria & Mexico
13 27 32 AA 1614 48 Seal 1 – – For Nigeria & Mexico
17 33 AA 1614 75 Assembly Speaker LH 1 – – For Nigeria & Mexico
34 AA 1614 76 Assembly Speaker RH 1 – – For Nigeria & Mexico
24 25 35 AA 1614 73 Cover Assembly Speaker LH 1 1 1
26
36 AA 1614 74 Cover Assembly Speaker RH 1 1 1
33 35 36 34
20
14 21
32
5
22
31 23 8
30
16
9a
9
6
10 28 29
7
5
101 102
PETROL / LPG / CNG

Windshield & Wiper Motor
Qty.
PET LPG CNG
1 52 BH04 19 ED Coated Frame Assly. Windshield 1 1 1

2 BH 1840 00 Glass One Piece 1 1 1
3 AA 2312 39 Beading One Piece W/s Glass 1 1 1
4 AL 2410 23 Wiper Assly. 1 1 1
5 24 2316 15 Joint Plate LH 1 1 1
6 24 2316 16 Joint Plate RH 1 1 1
7 24 2316 41 Packing Shield And W Shield 1 1 1
8 AA 2012 63 Wiper Motor With Capacitor 1 1 1
9 LA C000 08 Bolt Socket 3 3 3
10 24 2315 23 Lock - II :- Utility Box 2 2 2
11 24 2316 25 Bracket Wiper Motor Mounting 1 1 1
12 KA AA05 25 Bolt 11 11 11
13 39 0258 11 Plain Washer 18 18 18
14 KC GA05 05 Flange Nut 11 11 11
15 KA AA05 16 Screw - Hexagon Head :- M5 8 8 8
16 39 0326 15 Flanged Nut 11 11 11
17 24 2015 25 Grommet Wiper Motor Big 1 1 1
18 BH 1110 71 Cap Wiper Motor Big 1 1 1
19 24 2316 99 Assly. Utility Head Box 1 1 1
20 24 2315 22 Lock - I :- Utility Box 2 2 2
103 104
PETROL / LPG / CNG

Steering & Head Lamp Cover
Qty.
PET LPG CNG
1 24 1651 16 Assembly Steering Cover 1 1 1

2 BG 2330 02 Emblem Bajaj Re For Scudo 1 1 1
3 24 1652 14 Grommet Steering Cover 1 1 1
4 AA 1611 90 Housing Headlamp LH 1 1 1
5 AA 1611 91 Housing Headlamp RH 1 1 1
6 39 0454 11 Washer - Plain 4 4 4
7 AL 1612 36 Plug For Blinker Housing 4 4 4
8 59 0100 05 Screw Round Head 4 4 4
9 22 1612 21 Plate-Number 1 1 1
11 24 1651 32 Bracket Fr Number Plate Mtg 1 1 1
12 AA 1612 68 Beading Housing Headlamp 2 2 2
13 AA 1612 69 Beading Steering Cover Upper 1 1 1
14 AA 1612 70 Beading St. Cover Lower 2 2 2
15 AA 2210 42 Mirror LH 1 1 1
16 AA 2210 43 Mirror RH 1 1 1
105 106
PETROL / LPG / CNG

Body Assembly
Qty.
PET LPG CNG
1 52 AU01 82 Body Assly. ED Coated 1 – –

55
52 AM02 64 Body Assly. ED Coated – 1 1
2 52 AF06 21 Door Assembly Rear ED Coated 1 1 1
20
3 52 AA20 34 Door Assly Filling Fuel ED Coated 1 – –
29
22 15 4 24 2317 13 Assembly Knob For Rear Door 2 2 2
21
5 24 2301 76 Knob Complete For Rear Door 1 1 1
27 6 36 2440 44 Lock Fuel Filling Door With Key 1 – –
50,51
14 26 28 27
26 7 36 2440 24 Lock For Rear Door With Key 1 1 1
8 01 1607 17 Lock Clip 2 – –
25
9 24 2301 85 Mud Flap 2 2 2
19
10 24 2311 57 Stripe Re Mudguard Flap 2 2 2
18 11 52 AH03 88 Bumper Rear ED Coated 1 1 1
17 12 52 2100 40 Rear Mudguard Assembly ED 2 2 2
24 23 13 25 2310 64 Beading For Rear Mudguard 2 2 2
30
31 52 53 14 52 AF06 24 Door Filling Fuel ED Coated 1 1 1
16 15 24 2316 30 Screw Self Drill BH 10 10 10
47 13
16 KA DA06 12 Bolt Flanged 4 4 4
43
46 17 24 2310 90 Angle Right Hand Rear Mud Flap 1 1 1
54 43
21b
18 KA AA05 14 Bolt 10 10 10
36
21a 32,33 44,45 12 19 24 2310 91 Angle Left Hand Rear Mud Flap 1 1 1
41,42 20 AA 2315 73 Emblem Bajaj RE 1 1 1
48 34,35
39
37,38 40 21 24 2210 33 Emblem Petrol 1 – –
21a AM 1610 20 Label - LPG – 2 –
21b AF 1610 40 Label - CNG – – 2
22 39 0156 08 Pin Split 1 1 1
49
23 24 2317 05 Back Seat Mounting Passenger 1 1 1
24 BB 2312 71 Plug : Mat Fixing 3 3 3
25 24 1652 73 Sleeve Bumper Middle 1 1 1
26 KD AB10 18 Washer Plain Small 3 3 3
27 KA DD08 A5 Bolt Flanged-m8x1.25xl105xbright 2 2 2
107 108
PETROL / LPG / CNG

Body Assembly
Qty.
PET LPG CNG
28 KA AG08 75 Bolt-kaa St-g Dia-08 L-75 1 1 1

55
29 AA 2311 26 Damper For Door Filling 2 – –
30 AH 2318 00 Mat Footrest 1 1 1
20
31 AH 1112 04 Footrest 1 1 1
29
22 15 32 AF 2317 56 Trim Door Inner LH 1 – –
21
33 AF 2317 57 Trim Door Inner RH 1 – –
27 34 AF 2316 50 Plate Scuff LH 1 – –
50,51
14 26 28 27
26 35 AF 2317 42 Plate Scuff RH 1 – –
36 AH 1850 07 Clip 10 – –
25
37 52 AH03 51 Side Door LH Re_ED Coated 1 – –
19
38 52 AH03 49 Side Door RH Re_ED Coated 1 – –
18 39 AZ 2410 32 Damper Side Door Lwr UG 2 – –
17 40 KB BA06 16 Screw Pan Cross 2 – –
24 23 41 AZ 2414 01 Assembly Hinge Side Door LH UG 2 – –
30
31 52 53 42 AZ 2414 02 Assembly Hinge Side Door RH UG 2 – –
16 43 KB UC06 14 Screw Trus 24 – –
47 13
44 AF 2317 02 Latch Door LH 1 – –
43
46 45 AF 2317 03 Latch Door RH 1 – –
54 43
21b
46 KB UC06 20 Screw Truss-m6x1xl 20xolive Grn 4 – –
36
21a 32,33 44,45 12 47 AZ 2410 39 Guide Knob Mtg Side Door Ug 2 – –
41,42 48 24 1652 15 Mat Floor Front FL 1 1 1
48 34,35
39
37,38 40 49 24 2314 73 Mat Rear 1 1 1
50 AF 2317 54 Cover Panel Body LH 1 1 1
51 AF 2317 55 Cover Panel Body RH 1 1 1
52 AF 2317 75 Plate Striker 2 2 2
49
53 JF 1813 24 Foam Belly Pan 2 2 2
54 AL 2416 62 Strap Check 2 2 2
55 AA 2313 06 Mat Luggage Compartment 1 1 1
109 110
PETROL / LPG / CNG

Seat Assembly
Qty.
PET LPG CNG
1 24 2110 28 Assly. Frame Driver Seat 1 1 1

2 AA 2314 83 Seat Assembly Driver Brown 1 1 1
3 AZ 1910 24 Backrest Assembly Driver 1 1 1
4 BH 1910 32 Bracket Seat Base Mtg 2 2 2
12 5 24 2110 26 Bolt Combination 2 2 2
14 6 39 2295 15 Nut Flanged- Ex.Tube-cyl Head 2 2 2
13 7 DJ 1810 65 Nut - Clip :- M6 6 – –
15
KC GA05 05 Nut Hex Flanged – 6 6
11
3 8 24 2210 47 Jack Assly. Complete 1 1 1
10 AA 2210 30 Tool Kit Complete RE205d Fl 1 – 1
2 AA 2210 33 Tool Kit – 1 –
6
5
4 11 AA 2312 79 Seat Assembly Passenger 1 1 1
7 12 AA 2313 79 Backrest Assembly Passenger 1 1 1
7
13 BH 1314 04 Cover Spare Wheel 1 1 1
14 24 1614 85 Washer Plain-id6.5xod20xt2xblack 3 3 3
13 19
16 KC EA06 05 Nut Dome Cap Single 1 1 1
17 KD BC08 18 Washer Plain 2 2 2
18 24 2110 37 Enclosure - Driver Seat 1 1 1
10 9 19 24 2318 06 Bracket Enclosure Side Mtg 2 2 2
20 17
8 16 20 KC GC06 06 Nut Hex Flanged 4 4 4
18
111 112
PETROL / LPG / CNG

Hood Frame Assembly
Qty.
PET LPG CNG
2
1 AF 2316 57 Frame Assembly Hood 1 1 1
2 AA 2315 49 Hood Assembly Black 1 – –
AF 2317 79 Hood Assembly Black – 1 1
52 AU01 20 Assembly Hood White 1 – –
AA 2315 50 Hood Assembly Mushroom 1 – –
AF 2317 80 Hood Assembly Green – 1 1
3 KA AA08 25 Bolt-kaa St-a Dia-08 L-25 2 2 2
4 KD AA08 16 Washer-kda-od/id/thk-16/8.5/1.2 4 4 4
5 KC HA08 09 Nut Nyloc 2 2 2
10
11 6 AF 2317 20 Tube Assembly Support Backrest 1 1 1
13 9 AA 2315 44 Boot 2 2 2
12 10 24 2317 72 Assembly Stick Hood I FL 1 1 1
11 24 2317 75 Assembly Stick Hood II FL 1 1 1
12 24 2318 67 Strip Hood - Short 1 1 1
3
13 24 2318 66 Strip Hood - Long 1 1 1
4 5 4 3
5 14 24 2317 50 Frame Hood Rear 1 1 1
14
6
7
8
7 8 9
113 114
PETROL / LPG / CNG

Head Light Assembly & Blinkers
Qty.
PET LPG CNG
1 AA 2015 25 Lamp Head LH 1 1 1

2 AA 2015 26 Lamp Head RH 1 1 1
3 CL 2010 23 Lamp 12v-35/35w-hs1 2 2 2
4 AA 2012 64 Screw Pan Cross-m5 6 6 6
5 39 0258 11 Plain Washer 6 6 6
6 BB 2010 70 Spring - Head Lamp Mtg 6 6 6
7 AA 2012 62 Rubber Cap Headlamp 2 2 2
8 24 2014 87 Ind Assly. Front LH/ Lamp 1 1 1
9 24 2014 88 Ind Assly. Front RH/ Lamp 1 1 1
10 JD 4010 32 Bulb 12v 5w E-marked 2 2 2
11 18 2010 44 Lamp :- 12v - 10w - R 10w 2 2 2
12 24 2014 85 Cover Side Indicator Front LH 1 1 1
13 24 2014 86 Cover Side Indicator Front RH 1 1 1
14 KB RB35 25 Screw Tapping Pan Slotted 2 2 2
15 24 2014 84 Gasket Front Side Indicator 2 2 2
16 24 2015 23 Holder Front Indicator Assly 2 2 2
17 KB RC35 16 Screw Tapping Pan Cross 4 4 4
18 24 2015 02 Cable Fr Indi With Holder LH 1 1 1
19 24 2015 03 Cable Fr Indi With Holder RH 1 1 1
20 24 2015 04 Assly Lens & Rfltr Fr Ind 2 2 2 N.I.
115 116
PETROL / LPG / CNG

Tail Lamp Assembly
Qty.
PET LPG CNG
1 BB 2011 04 Lamp Assembly Tail-LH 1 1 1

2 BB 2011 05 Lamp Assembly Tail-RH 1 1 1
3 20 2010 29 Lamp 12v 21/5w 2 2 2
4 GH 2010 12 Lamp:-12v-10w (colour:-amber) 4 4 4
4a 18 2010 44 Lamp :- 12v - 10w - R 10w 4 4 4
9 9 5 AA 2010 90 Bracket - Tail Lamp 2 2 2
6 22 1612 21 Plate Number Rear 1 1 1
8 24 2014 76 Packing (Tail Lamp) 2 2 2
9 KC GD06 06 Nut Hex Flanged Ind Bkt 4 4 4
10 KB RA42 19 Screw Tapping Pan Cross 4 4 4
11 24 2014 77 Lens Tail Light LH Refl 1 1 1
12 24 2014 99 Lens Tail Light RH Refl 1 1 1
13 BB 2011 09 Cable Tail Lamp With Holder LH 1 1 1
8 8 14 BB 2011 10 Cable Tail Lamp With Holder RH 1 1 1
117 118
PETROL / LPG / CNG

Switches & Horn
Qty.
PET LPG CNG
1 AL 2010 60 Control Switch LH 1 1 1

2 AM 2011 16 Control Switch RH 1 1 1
3 AL 2010 62 Screw Switch 4 4 4
4 AB 2010 77 Hazard Switch 1 1 1
5 AL 2010 31 Switch 2 Position 1 1 1
6 AA 2013 32 Switch Assembly Reverse 1 1 1
8,8a
7 AF 2010 94 Brake Switch 1 1 1
8 24 2014 15 Cabin Light Assly. With Lamp 1 1 1
8a 24 2014 16 Cable Assly. Cabin Light 1 1 1
9 AA 2012 39 Horn Dc 12v With Transil Diode 1 1 1
10 39 2295 15 Nut Flanged 1 1 1
4 5 11 24 2015 15 Bulb 12v,10w,Capless Cab Lt 1 1 1
12 AA 2013 05 Lamp Engine Cabin Re Compact 1 1 1
11
10
12
119 120
PETROL / LPG / CNG

Electrical Equipments
Qty.
PET LPG CNG
1 AP 2010 37 Plate Electrical Units Front 1 1 1

2 AA 2015 70 Box Assembly Fuse 1 – –
AM 2012 31 Box Assembly Fuse – 1 –
AN 2010 12 Fuse Box Assembly Fuse – – 1
3 AK 2010 12 Fuse Blade Type 10 Amp 7 7 7
4 DG 2010 84 Fuse Blade Type 30 Amp 1 1 1
5 AL 2010 12 Relay Head Light 2 2 2
6 AB 2010 76 Relay Flasher 1 1 1
2
7 AA 1111 20 Damper For CDI-205 1 1 1
3,4 8 24 1652 60 Assembly Plate Elec Mtg FL 1 1 1
9 AF 2010 36 Assly. Regulator 1 1 1
10 AA 1112 22 CDI 1 – –
AA 1112 20 CDI 1 – – For Nigeria
6 AA 1112 21 CDI 1 – – Euro II
AM 1100 03 CDI Assembly – 1 –
AF 1110 26 CDI Assembly – – 1
11 JN 3516 04 Starter Relay 1 – –
12 AF 2012 62 Relay Starter Assembly 1 1 1
13 AF 1611 44 Cover Plate Electrical Rear 1 1 1
121 122
PETROL / LPG / CNG

Cylinder For CNG & LPG Vehicles
Qty.
PET LPG CNG
1 BF 1721 16 Cylinder LPG – 1 –

2 AF 1410 59 CNG Cylinder - Vanaz Kit-30 Ltr – – 1
3 24 1213 54 Clip-Low Pressure CNG Hose – 2 2
AA 1410 49 Spring Band Clip 13.8 – 2 2
4 AF 1610 98 Assly Strap – – 2
5 KC GD10 10 Hexagon Nut – – 4
6 24 1410 91 Clip Spring – – 2
7 AF 1610 59 Pin For Cylinder Clamping Strip – – 2
8 AF 1611 00 Packing Lower For Gas Cylinder – – 2
9 AF 1610 97 Beading For Strap – – 1
10 AF 1410 30 Valve CNG Vanaz – – 1
11 24 1214 98 Hose Solenoid To Lpr – – 1
12 24 1215 00 Hose – – 1
13 AF 1210 12 Washer For Re4s-cng – – 2
14 AU 1720 78 Assy-Multifunction Valve Comp. – 1 –
15 24 1214 18 Eal Box Assy.-zero Deg – 1 –
16 24 1614 23 Guard Lpr Breather – 1 1
17 AM 1211 05 Hose Flexible Assy.-Filler – 1 –
18 AF 1215 14 Hose Low Pressure CNG – – 1
19 AM 1211 93 Hose-Low Pressure-LPG – 1 –
20 JS 1720 14 Flange Screw – 2 2
21 AF 1214 89 Bracket Lpr Mounting – 1 1
AM 1211 92 Bracket LPR – 1 – Ref.Cir.IB-336
22 JS 1138 02 Washer – 2 2
23 JS 1138 01 Bush Lpr Vanaz – 2 2
24 DG 1410 19 Damper – 2 2
123 124
PETROL / LPG / CNG

Hoses
Qty.
PET LPG CNG
1 24 1215 00 Hose Hpr To Solenoid – – 1

2 24 1214 98 Hose Solenoid To Lpr – – 1
3 AF 1215 14 Low Pressure Hose Pipe – – 1 Lpr To Mixture BSIV
AM 1211 93 Hose -low Pressure-lpg – 1 – BSIV
4 39 1062 04 Bolt Flanged Small – 4 4
5 AF 1210 12 Washer – – 4
6 AF 1214 89 Bracket Lpr Mounting – 1 1
AM 1211 92 Bracket LPR – 1 – Ref.Cir.IB-336
7 JS 1720 14 Flange Screw – 2 2
8 39 2473 04 Bolt Hexagonal Flange M6x1 – 2 2
9 JS 1138 01 Bush Lpr – 2 2
10 JS 1138 02 Washer – 2 2
11 DG 1410 19 Damper – 2 2
12 24 1614 23 Guard Lpr Breather – 1 1
13 AM 1211 05 Assly Flex. Hose -1 – 1 – Filler To Mfv
14 24 1212 44 Washer – 2 –
15 AM 1410 96 Hose Mfv-Regulator – 1 –
16 JS 5812 23 Hose Regulator To Mixture – 1 –
17 RA 4026 01 Solenoid Petrol – 1 1
24 1216 56 Solenoid Petrol – 1 1
18 AF 1410 81 Pipe Fuel Solenoid To Carb – 1 1
125 126
PETROL / LPG / CNG

Relay & Solenoid
Qty.
PET LPG CNG
1 AF 2010 67 Solenoid-CNG+Paper Filter For CNG – – 1

2 36 AF00 29 Kit Coil Assly – – 1
3 AF 1213 16 Drain Plug – – 1
4 36 AF00 30 Kit Paper Filter – – 1
5 AF 1213 27 Lock Nut – – 1
6 AF 1213 23 Bolt – – 1
127 128
PETROL / LPG / CNG

Filler Valve
Qty.
PET LPG CNG
1 24 1214 07 Bkt. Filling Valve – 1 –

2 24 1214 32 Filler – 1 –
3 59 0100 10 Screw Csumk For Filter – 2 –
4 AF 1210 57 Nut – 2 –
5 AF 1210 58 Washer – 2 –
6 AF 1210 49 Spring Washer – 2 – N.I.
7 24 1213 37 Connecter For Filler – 1 –
8 AF 1210 85 Washer – 1 –
9 CX 1410 46 ‘O’ Ring – 1 –
10 24 1213 94 Cap – 1 –
11 24 1213 93 Knob – 1 –
12 CX 1410 44 Steel Ball – 1 –
13 CX 1410 45 Spacer – 1 –
129 130
PETROL / LPG / CNG

1st Stage Reduction Unit
Qty.
PET LPG CNG
1 AF 1210 04 Refueling Adaptor – – 1

2 AF 1210 23 'O' Ring – – 2
3 AF 1210 24 String – – 1
4 AF 1210 18 Dust Plug – – 1
5 AF 1210 25 Washer – – 1
6 AF 1215 41 Regulator Two Stage 205FL CNG – – 1
AM 1211 71 Regulator Two Stage 205FL LPG – 1 –
AM 1211 86 Regulator Two Stage 205FL LPG – 1 – Euro II
7 AF 1210 27 1st Stage Seat (nrv) Sub Assly. – – 1
8 AF 1210 28 Spring – – 1
9 24 2013 33 Pressure Gauge – – 1
10 AF 1210 29 Washer – – 1
11 AF 1210 30 Washer – – 1
12 24 1214 56 Connector – – 1
13 AF 1210 32 'O' Ring – – 2
14 AF 1210 34 Spring – – 1
15 AF 1211 26 Piston Assly. – – 1
16 AF 1210 26 'O' Ring – – 2
18 AF 1210 38 Lock Nut – – 1 N.S
19 AF 1210 44 Mounting Plate – – 1
20 AF 1210 45 Philips Screw – – 2
21 AF 2010 10 Micro Switch – – 1
22 AF 1210 46 Philips Screw – – 2
23 AF 1211 04 'O' Ring – – 1
24 AF 1211 05 Retainer – – 1
25 36 AF00 35 Kit Filter – – 1
29 24 1214 13 First Stage Reduction Unit – – 1
30 AF 1211 27 Pad Holder – – 1
31 AF 1210 39 Relief Valve Spring – – 1
32 AF 1210 40 Adjusting Screw – – 1
33 24 1214 16 Elbow – – 1 N.I.
131 132
PETROL / LPG / CNG

Regulator
Qty.
PET LPG CNG
1 AF 2010 36 Regulator Assembly – – 1

AM 1211 94 Regulator Assembly-LPG – 1 –
AM 1211 85 Regulator Assembly-LPG – 1 – Euro II
2 JS 1720 15 Diaphragm-Sub Assly. – 1 1
3 JS 1720 38 Washer – 4 4
4 JS 1720 36 Lever – 1 1
5 24 1212 99 Pin Lever – 2 2
6 AF 1214 28 Seat – 1 1
7 JS 1720 35 Guide Spring – 1 1
8 24 1213 04 Spring – – 1
9 24 1213 06 Rubber Washer – 1 1
10 JS 1720 23 Diaphragm – 1 1
11 JS 1720 27 Spring – 1 –
24 1215 04 Spring – – 1
12 24 1213 12 Lever Sub Assly. – 1 1
13 24 1213 13 Seat – 1 1
14 24 1213 14 Rubber Washer – 1 1
15 24 1213 15 Washer Copper – 1 1
16 JS 1720 28 Connecter Inlet – 1 –
24 1215 05 Connecter Inlet – – 1
17 AF 1210 70 Screw – 8 8
18 24 1213 27 Plug – 1 1
19 24 1213 21 'O' Ring – 1 1
20 24 1215 07 Body-Flow Control – 1 –
AF 1215 54 Body Flow Control – – 1
21 AF 1215 55 Screw Flow Control – 1 –
AF 1215 67 Screw Flow Control – – 1
22 JS 1720 20 Idling Screw – 1 1
23 59 2100 17 'O' Ring – 1 1
24 AF 1211 06 'O' Ring – 1 1
133 134
PETROL / LPG / CNG

Regulator
Qty.
PET LPG CNG
25 AZ 1720 80 Hose Breather LPR – 1 –

AZ 1720 29 Hose Breather – – 1
26 JS 1720 33 Clamp – 1 1
27 AF 1211 04 'O' Ring – 1 1
28 JS 1720 18 Plug – 1 1
29 JS 1720 26 Breather - I – 1 1
30 AM 1210 91 Breather - II – 1 1
31 AM 1210 89 'O' Ring – 1 1
32 JS 1720 19 Flange Screw – 12 12
33 AF 1210 70 Cheese Headed Screw – 4 4
34 24 1213 18 Diaphragm Assy Vaccum – 1 1
135 136
PETROL / LPG / CNG

Multi Valve (Zero Deg)
Qty.
PET LPG CNG
1 AU 1720 78 Multi Valve - Assly. Vanaz – 1 –

2 36 2440 05 Kit Spindle With Pad For Mfv – 1 –
3 AF 1210 69 Washer – 1 –
4 24 1212 66 Retainer - Mv – 1 –
5 59 2100 13 ‘O’ Ring – 2 –
6 24 1212 67 Knob - Mfv – 1 –
7 59 1700 07 Criclip- External – 1 –
8 AU 1720 65 ‘O’ Ring - Mfv – 1 –
9 24 1212 68 Filter – 1 –
10 59 2100 15 ‘O’ Ring M-v Solenoid – 1 –
11 36 AF00 42 Kit_MFV 80% Assembly – 1 –
12 24 1212 83 ‘O’ Ring – 1 –
13 AU 1720 52 Plug Fusible – 1 –
14 AU 1720 74 Allen Screw – 6 –
15 24 1212 90 Spring Conical – 1 –
16 AU 1720 66 Inlet Connector – 1 –
17 AU 4026 01 Gauge Content – 1 – With Harness
18 AU 4030 01 Solenoid Coil Assly. – 1 –
19 24 1214 18 Assly. Seal Box – 1 –
20 24 1212 49 Case Upper – 1 –
21 AU 1720 34 Lower Case – 1 –
22 59 2100 12 ‘O’ Ring Bottom – 1 –
23 24 1212 50 ‘O’ Ring Upper – 1 –
137 138
Kit List PETROL / LPG / CNG Kit List PETROL / LPG / CNG
Sr. Kit Consisting of Following Parts Sr. Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 24151114 Wheel Cylinder Rear Minor 24151106 Protection boot 2 31101019 Collet 1
24151105 Rebound spring 1
24151116 Piston lip seal rr 2 8 36BA4043 Kit Slider Block With Pin BA133064 Slider Block With Cross Holes 1
BA133057 Pin-Hard Chrome 1
2 36AB4003 Kit Low St.Cone Co,Op,D&M BH151008 Cover dust top fl 1
AA181022 Bearing race lower 1 9 36AU0001 Kit Cyl. Block Piston Assly. AU521000 Block Cylinder-complete 1
AB181033 Race -bearing:lower-outer 1 AA101865 Piston Assembly 1
AB181012 Ball - steel with cage - 1
BH151007 Cover dust lower fl 1 10 36AA4123 Kit Piston Pin Complete EE521220 Pin Piston 1
36001052 Grease lethon rr3 -10gm 1 AA102087 Wire Circlip 19.2x1.2 Wire Dia 2
BH151009 Spacer fork front fl 1
11 36AA4151 Assly. Cyl. Head_valve 4S_205 FCL AA101860 Valve Exhaust 1
3 36AL0016 Kit Lock - Stero lid with AL161172 Lock - stero lid 1 AA101875 Spring Valve 2
24181020 Key set - 1000 combinatio 1 39103519 Seal - Oil 2
AA101859 Valve Intake 1
4 36AN0016 Ring Set Piston BF521007 Ring top 1 31101018 Retainer - Valve Spring 2
BF521008 Ring bottom 1 31101019 Collet 4
BF521009 Ring assly oil 1 28101129 Spring - Seat 2
AA102360 Head Cylinder 1
5 24151097 Major Kit 24151092 Seal(oil supply port 1
24151091 O-Ring 1 12 36AA4132 Kit Connecting Rod AA102192 Conrod 1
24151089 Piston lock screw 1 DK101453 Crank Pin 1
AB151070 Protection boot 1 39215320 Bearing - Needle Roller :- 3 X 38 X 18 1
39236017 Internal circlip 1
24151086 Spring locking screw 1 13 36AA4025 Kit Friction Plate AA101478 Plate - Friction 6
24151085 Spring guide socket 1 JZ551417 Plate Friction Reduced Htts 1
24151081 Primary return spring 1
24151082 Primary spring locator 1 14 36BA4035 Kit-Rubber Buffer(dura Block) 36BA4036 RR3 Grease Pack 50 Gms 1
24151084 Primary piston 1 BA133061 Clamp Low Profile 1
24151078 Secondary return spring 1 BA133062 Rubber Buffer-sbo 60 Oz 1
24151077 Secondary spring locat 1
24151080 Secondary lip seal 2 15 36AB4012 Kit Bearing Cone Re4S Facelift 36AB4008 Kit Brg Race Ser Upper + Lower RE 2S 1
24151083 Plate valve 2 AB181017 Ball - Steel With Nylon Cage - Upper 1
24151076 Primary lip seal 2 BH151008 Cover Dust Top FL 1
24151075 Secondary piston 1 AB181012 Ball - Steel With Cage - Lower :- Nylon 1
AA181023 Cover Dust Lower 1
6 24151098 Minor Kit 24 15 1092 Seal(oil supply port 2 BH151009 Spacer Fork Front FL 1
AB 15 1070 Protection boot 1
39 23 6017 Internal circlip 1 16 36BB0033 Kit_Battery Lock With Key BB201018 Lock Battery 1
24 15 1080 Secondary lip seal 2 24181020 Key Set - 1000 Combination 1
24 15 1083 Plate valve 2
24 15 1076 Primary lip seal 2 17 36244042 Kit St Lock (24181016) With Key 24181020 Key Set - 1000 Combination 1
24181016 Lock - Steering :- 1000 Combinations 1
7 36AA4106 Kit Valve 4S BSIV AA101859 Valve Intake 1
AA101860 Valve Exhaust 1 18 36AA4028 Kit Ignition Switch With Key 24181020 Key Set - 1000 Combination 1
39103519 Seal - Oil 1 AA201254 Ignition Cum Starter Switch 1
139 140
Kit List PETROL / LPG / CNG Kit List PETROL / LPG / CNG
Sr. Kit Consisting of Following Parts Sr. Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
19 36244044 Kit Lock Fuel Filling Door 24181020 Key Set - 1000 Combination 1
24181144 Lock For Fuel Filling Cover 1
20 36AA4153 Kit Ring Piston RE 4S FL BF521007 Ring Top 1

BF521008 Ring Bottom 1
BF521231 Ring Piston Oil 1
141 142
Amendment Sheet PETROL / LPG / CNG Amendment Sheet PETROL / LPG / CNG
Page Fig. Old part New part Description

Updation Remarks Page Fig. Old part New part Description
Updation Remarks
no. no. no. no. date no. no. no. no. date
22 18 --------- JE351407 Sensor Temperature Engine 26.04.21 Added
94 11 --------- AF201267 Cable Sensor Temperature 26.04.21 Added
110 50 --------- AF231754 Cover Panel Body LH 08.06.21 Added
110 51 --------- AF231755 Cover Panel Body RH 08.06.21 Added
8 1 --------- 36AZ0084 Kit Clutch Cover (AZ541217) 02.09.21 Added Ref.Cir.IB-326
34 1 --------- AA102389 Clutch Assembly 02.09.21 Added Ref.Cir.IB-326
24 4 --------- AP101257 Key Woodruff - C'Shaft M. Side 02.09.21 Added Ref.Cir.IB-329
28 2 --------- AF101440 2nd Speed Gear 02.09.21 Added Ref.Cir.IB-330
28 3 --------- AF101441 3rd Speed Gear 02.09.21 Added Ref.Cir.IB-330
28 4 --------- AZ551213 4th Gear Speed 02.09.21 Added Ref.Cir.IB-330
28 8 --------- AF101209 Gear Reverse 02.09.21 Added Ref.Cir.IB-330
28 12 --------- AF101442 Gear Multiple 02.09.21 Added Ref.Cir.IB-330
30 10 --------- AF101208 Gear Idler 02.09.21 Added Ref.Cir.IB-330
30 12 --------- AM101108 Gear Differential 02.09.21 Added Ref.Cir.IB-330
30 1 --------- AM101107 Gear Assembly Differential 03.09.21 Added Ref.Cir.IB-330
96 2 AA181067 AF181039 Set Lock 28.09.21 Added Ref.Cir.IB-331
22 7 --------- AM101173 Sprocket Camshaft 03.12.21 Added Ref.Cir.IB-334
22 9 --------- AM101174 Chain 03.12.21 Added Ref.Cir.IB-334
22 10 --------- AM101171 Guide Chain Tight Side 03.12.21 Added Ref.Cir.IB-334
22 11 --------- AM101172 Guide Chain Slack Side 03.12.21 Added Ref.Cir.IB-334
24 1 --------- AA102540 Crankshaft Assembly 03.12.21 Added Ref.Cir.IB-334
24 2 --------- AN101341 Pinion Primary 03.12.21 Added Ref.Cir.IB-334
96 1 --------- 52AA0749 Ed Coated Bare Chassis 09.12.21 Added Ref.Cir.IB-336
96 1 --------- 52AM0267 Assly Chassis Bare Ed Coated 09.12.21 Added Ref.Cir.IB-336
124 21 --------- AM121192 Bracket LPR 09.12.21 Added Ref.Cir.IB-336
126 6 --------- AM121192 Bracket LPR 09.12.21 Added Ref.Cir.IB-336
30 2 --------- AA102433 Housing Assly. Gear Satellite 30.12.21 Added Ref.Cir.IB-337
30 4 --------- AA102435 Gear Satellite 30.12.21 Added Ref.Cir.IB-337
30 8 --------- AA102438 Gear Bevel 30.12.21 Added Ref.Cir.IB-337
66 8 24151285 AF151089 Wheel 3.00BX8H2 17.02.22 Added Ref.Cir.IB-339
66 14 22151105 AF151091 Tyre 4.00-8 (Tubeless) 17.02.22 Added Ref.Cir.IB-339
66 16 --------- BF131417 Valve V2.03.4 17.02.22 Added Ref.Cir.IB-339
14 4 --------- 36AA4153 Kit Ring Piston RE 4S FL 10.03.22 Added Ref.Cir.IB-341
143 144
Parts Index PETROL / LPG / CNG Parts Index PETROL / LPG / CNG
Figure Page Figure Page Figure Page Figure Page

Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
01100342 18 64 24121069 2 52 24121500 12 124 24151093 8 82

01100342 3 66 24121244 14 126 24121500 1 126 24151094 3 82
01100711 7 28 24121249 20 138 24121504 11 134 24151097 9 82
01100712 7 28 24121250 23 138 24121505 16 134 24151098 10 82
01100713 7 28 24121266 4 138 24121507 20 134 24151107 26 72
01100714 7 28 24121267 6 138 24121508 14 52 24151108 27 72
01160717 8 108 24121268 9 138 24121652 20 58 24151113 28 72
01180123 8 26 24121283 12 138 24121652 5 60 24151114 29 72
01190205 26 92 24121290 15 138 24121656 6 60 24151146 10 72
15101171 5 28 24121299 5 134 24121656 17 126 24151147 9 72
18201044 11 116 24121304 8 134 24121698 7 58 24151148 11 72
18201044 4a 118 24121306 9 134 24121749 15 54 24151163 25 72
20201029 3 118 24121312 12 134 24130105 8 4 24151164 25 72
21100711 6 28 24121313 13 134 24130111 3 30 24151168 16 72
21150422 2 80 24121314 14 134 24130209 8 36 24151170 20 72
21180307 17 76 24121315 15 134 24131003 7 36 24151171 7 72
21180308 18 76 24121318 34 136 24131007 3 36 24151172 17 72
22131014 5 30 24121321 19 134 24131008 4 36 24151173 19 72
22151105 14 66 24121327 18 134 24131009 8 30 24151174 5 72
22151106 6 66 24121337 7 130 24131032 6 30 24151175 15 72
22151106 2 70 24121354 3 124 24141091 6 124 24151177 22 72
22161221 9 106 24121365 12 52 24141132 10 58 24151178 6 72
22161221 6 118 24121393 11 130 24141133 13 58 24151179 14 72
22170115 6 70 24121394 10 130 24141134 16 58 24151181 21 72
22170118 7 70 24121407 1 130 24141135 17 58 24151182 18 72
22170434 10 66 24121413 29 132 24141164 15 58 24151183 23 72
22171007 20 64 24121416 33 132 24141183 23 58 24151232 2 84
22181058 16 76 24121418 15 124 24141184 8 58 24151234 5 80
23161305 11 36 24121418 19 138 24141194 11 60 24151243 1 72
24101414 18 40 24121432 2 130 24141196 14 58 24151247 22 92
24102002 1 62 24121456 12 132 24141210 26 58 24151266 10 70
24102003 6 62 24121476 21 8 24151087 2 82 24151268 8 72
24102046 7 12 24121498 11 124 24151090 4 82 24151274 1 92
24121053 11 52 24121498 2 126 24151092 7 82 24151279 14 66
145 146

24151285 8 66 24171182 2 64 24201564 4 90 28101141 15 12

24151289 6 82 24171198 17 70 24211026 5 112 30101236 30 10
24151291 1 82 24171200 20 70 24211028 1 112 30151039 2 12
24151296 15 66 24171201 15 70 24211037 18 112 30151059 3 4
24151299 5 82 24181047 12 76 24221033 21 108 3100335 14 6
24161176 6 78 24181067 28 92 24221047 8 112 3100718 8 70
24161297 2 60 24181074 8 92 24230176 5 108 31101018 6 18
24161373 10 100 24181161 24 76 24230185 5 78 31101019 5 18
24161423 16 124 24191098 13 92 24230185 9 108 31101173 4 24
24161423 12 126 24191098 14 92 24230198 16 100 31121006 13 32
24161446 6 96 24191099 12 92 24231090 17 108 31191032 2 50
24161485 14 112 24191101 16 92 24231091 19 108 31191032 8 94
24161492 10 100 24191105 7 92 24231157 10 108 3170109 5 36
24165116 1 106 24191136 11 58 24231473 49 110 3190206 25 92
24165132 11 106 24191137 12 58 24231522 20 104 33141007 9 60
24165214 3 106 24191184 10 92 24231523 10 104 33141008 10 60
24165215 48 110 24191185 11 92 24231615 5 104 36244005 2 138
24165260 8 122 24201333 9 132 24231616 6 104 36244024 7 108
24165273 25 108 24201415 8 120 24231625 11 104 36244042 5 96
24170505 10 64 24201416 8a 120 24231630 15 108 36244044 6 108
24170507 13 64 24201476 8 118 24231641 7 104 36AA4018 18 42
24170508 9 64 24201477 11 118 24231699 19 104 36AA4025 4 34
24171014 2 62 24201484 15 116 24231705 23 108 36AA4028 29 102
24171024 17 64 24201485 12 116 24231713 4 108 36AA4067 6 14
24171024 4 66 24201486 13 116 24231726 3 96 36AA4106 15 18
24171055 11 64 24201487 8 116 24231750 14 114 36AA4132 12 24
24171066 13 62 24201488 9 116 24231772 10 114 36AA4151 1 16
24171075 5 66 24201499 12 118 24231775 11 114 36AA4153 4 14
24171094 8 64 24201502 18 116 24231806 19 112 36AB4003 22 76
24171117 18 70 24201503 19 116 24231866 13 114 36AB4012 21 76
24171118 1 66 24201504 20 116 24231867 12 114 36AF0029 2 128
24171179 1 64 24201515 11 120 25231064 13 108 36AF0030 4 128
24171180 2 64 24201523 16 116 28101022 6 32 36AF0035 25 132
24171181 1 64 24201525 17 104 28101129 7 18 36AF0042 11 138
147 148

36AL0016 21 100 39029615 12 68 39104619 21 12 39170207 6 84

36AN0016 4 14 39029615 5 92 39104619 4 38 39170415 22 100
36AU0001 1 14 39031215 7 66 39105411 13 38 39171619 7 4
36AZ0084 1 8 39032615 16 104 39105411 9 68 39172104 25 8
36BA4035 16 62 39034217 21 64 39105515 21 6 39173719 7 40
36BA4036 15 62 39034217 2 66 39105515 18 16 39179021 14 22
36BA4043 8 62 39042606 19 12 39105515 8 84 39182612 9 38
36BB0033 8 90 39042606 5 38 39106204 4 126 39182612 6 42
36RA0016 1 8 39045411 6 106 39106504 23 8 39182812 12 66
39007104 7 78 39046715 6 46 39106504 6 20 39182912 20 4
39011904 3 62 39050809 5 6 39106901 3 78 39182912 4 92
39014608 5 84 39054311 8 68 39107404 10 20 39183012 14 36
39015108 6 88 39071111 17 54 39107504 12 4 39183012 23 76
39015608 22 108 39073001 3 32 39118011 6 48 39183012 8 78
39019811 8 20 39073212 7 20 39118215 14 62 39186420 4 4
39019811 8 38 39074011 5 58 39119704 7 38 39186919 6 12
39019811 7 42 39074601 4 6 39121111 3 42 39188020 2 22
39019811 9 44 39074801 4 32 39121420 12 6 39188515 8 24
39019811 19 76 39078912 11 68 39128321 16 16 39191719 9 4
39019811 9 78 39080411 11 38 39137704 2 92 39192707 5 24
39019911 4 84 39081715 4 78 39138904 11 82 39193120 14 24
39020111 3 92 39081715 6 90 39143520 3 12 39193815 11 34
39021911 14 56 39094111 18 92 39153721 18 8 39200811 18 34
39024011 11 40 39095615 11 66 39155604 8 60 39206004 15 38
39024811 18 4 39097315 12 18 39158511 16 12 39215320 15 24
39024811 19 16 39098004 9 34 39158721 10 36 39218106 2 14
39024811 12 46 39100006 15 6 39158721 10 94 39218106 17 16
39025811 13 104 39100006 22 8 39163015 10 56 39229515 10 48
39025811 5 116 39100006 11 12 39165721 8 32 39229515 11 88
39026912 6 64 39101321 6 6 39167204 9 56 39229515 6 112
39026912 15 64 39101321 2 32 39167304 5 20 39229515 10 120
39029115 10 78 39101421 16 22 39167304 17 22 39235717 16 70
39029515 4 68 39103519 3 18 39167304 5 42 39242411 12 78
39029615 11 4 39104119 3 8 39167604 17 6 39244311 8 8
149 150

39247304 8 126 59050002 11 6 AA101722 4 62 AA102031 16 4

39248415 20 54 59150003 11 70 AA101736 1 38 AA102055 16 8
39254220 4 22 59170007 7 138 AA101742 9 36 AA102087 5 14
39254717 29 10 59200012 19 64 AA101745 2 36 AA102097 12 56
39258811 9 48 59210012 22 138 AA101747 16 36 AA102100 11 56
39260715 16 64 59210013 5 138 AA101750 6 36 AA102124 13 48
39260801 20 16 59210015 10 138 AA101779 12 28 AA102132 12 54
39263101 24 92 59210017 23 134 AA101780 2 28 AA102163 7 26
52210040 12 108 6191089 9 92 AA101781 3 28 AA102164 5 26
52244040 1 78 6191089 15 92 AA101782 4 28 AA102167 3 38
52AA0373 2 96 AA101009 15 34 AA101814 6 22 AA102189 2 6
52AA0747 2 20 AA101055 10 28 AA101816 2 46 AA102195 1 56
52AA0749 1 96 AA101058 11 30 AA101819 6 38 AA102196 8 56
52AA1527 1 4 AA101061 9 26 AA101826 15 8 AA102197 15 56
52AA2034 3 108 AA101084 10 38 AA101826 23 56 AA102203 4 56
52AA4035 1 36 AA101138 6 24 AA101838 10 16 AA102209 1 12
52AF0619 1 96 AA101139 7 24 AA101844 4 16 AA102210 12 12
52AF0621 2 108 AA101143 8 6 AA101859 1 18 AA102281 1 40
52AF0624 14 108 AA101145 7 6 AA101860 2 18 AA102291 4 40
52AH0349 38 110 AA101212 17 12 AA101865 3 14 AA102301 17 40
52AH0351 37 110 AA101213 19 34 AA101868 4 26 AA102319 1 48
52AH0388 11 108 AA101216 8 34 AA101869 11 20 AA102320 3 48
52AM0264 108 AA101221 3 6 AA101870 13 20 AA102344 19 40
52AM0267 1 96 AA101295 2 26 AA101871 14 20 AA102345 25 40
52AM0267 1 96 AA101424 3 24 AA101875 4 18 AA102347 13 40
52AU0120 2 114 AA101470 2 34 AA101883 26 10 AA102350 21 40
52AU0180 1 96 AA101471 3 34 AA101884 27 10 AA102351 23 40
52AU0182 1 108 AA101472 5 34 AA101885 12 20 AA102358 1 2
52BH0419 1 104 AA101473 7 34 AA101939 32 10 AA102363 9 40
59010005 8 106 AA101474 10 34 AA101950 6 4 AA102364 10 40
59010010 3 130 AA101592 14 34 AA101969 10 44 AA102370 2 40
59040029 13 36 AA101593 1 34 AA101970 4 20 AA102378 2 48
59040038 5 16 AA101667 17 8 AA102018 18 12 AA102389 1 34
59050002 2 4 AA101721 4a 62 AA102026 1 12 AA102406 1 28
151
127 128
152

AA102431 2 24 AA121370 21 54 AA161433 24 100 AA191134 9 94

AA102433 2 30 AA121381 16 54 AA161435 25 100 AA191139 2 94
AA102435 4 30 AA121384 9 52 AA161437 26 102 AA191140 1 94
AA102438 8 30 AA121390 19 54 AA161438 27 102 AA201090 5 118
AA102540 1 24 AA121397 1 54 AA161443 8 100 AA201239 9 120
AA111049 8 42 AA121426 1 52 AA161444 7 100 AA201262 7 116
AA111067 4 42 AA131004 12 36 AA161446 1 100 AA201263 8 104
AA111080 17 42 AA131033 2 30 AA161447 31 102 AA201264 4 116
AA111081 12 42 AA141046 6 50 AA161448 32 102 AA201278 11 100
AA111082 13 42 AA141046 18 52 AA161473 35 102 AA201305 12 120
AA111085 16 42 AA141049 3 124 AA161474 36 102 AA201331 13 88
AA111094 14 42 AA141067 12 60 AA161475 33 102 AA201332 12 88
AA111095 15 42 AA141079 6 58 AA161476 34 102 AA201332 6 120
AA111118 10 42 AA141080 29 58 AA161479 9a 100 AA201341 3 100
AA111120 7 122 AA141085 19 58 AA161481 9 100 AA201344 5 94
AA111132 11 44 AA141095 1 58 AA171006 3 64 AA201345 3 58
AA111134 12 44 AA141104 21 58 AA171011 5 64 AA201361 4 98
AA111148 13 44 AA141115 2 58 AA171022 4 64 AA201362 15 100
AA111154 13 16 AA151039 6 80 AA181023 2 76 AA201380 7 98
AA111202 1 44 AA151049 12 70 AA181039 1 76 AA201391 3 98
AA111203 2 44 AA151080 1 86 AA181058 11 76 AA201397 15 100
AA111220 10 122 AA151081 3 86 AA181059 10 76 AA201501 33 10
AA111221 10 122 AA151082 11 86 AA181067 2 96 AA201515 20 100
AA111222 10 122 AA151083 8 86 AA191032 6 92 AA201523 4 98
AA121147 6 54 AA151084 1 70 AA191092 6 94 AA201525 1 116
AA121148 3 54 AA151109 1 80 AA191093 4 94 AA201526 2 116
AA121149 4 54 AA161190 4 106 AA191094 3 94 AA201536 2 98
AA121226 1 50 AA161191 5 106 AA191113 1 88 AA201541 2 98
AA121230 9 16 AA161225 18 100 AA191114 10 88 AA201551 3 98
AA121241 8 54 AA161268 12 106 AA191115 7 94 AA201562 1 98
AA121307 14 54 AA161269 13 106 AA191116 2 88 AA201569 1 98
AA121322 14 54 AA161270 14 106 AA191117 3 88 AA201570 2 122
AA121328 20 8 AA161290 28 102 AA191121 8 88 AA201581 1 98
AA121336 1 32 AA161306 14 100 AA191122 9 88 AA221030 10 112
129
153
127 128
154

AA221033 10 112 AF101087 1 8 AF121038 18 132 AF141059 2 124

AA221042 15 106 AF101170 1 2 AF121039 31 132 AF141072 4 60
AA221043 16 106 AF101208 10 30 AF121040 32 132 AF141075 1 60
AA231126 29 110 AF101209 8 28 AF121044 19 132 AF141081 18 126
AA231142 7 54 AF101257 1 22 AF121045 20 132 AF141082 7 60
AA231239 3 104 AF101277 1 24 AF121046 22 132 AF151089 8 66
AA231245 4 96 AF101340 18 6 AF121049 6 130 AF151091 14 66
AA231279 11 112 AF101344 1 8 AF121057 4 130 AF161040 21b 108
AA231306 55 110 AF101440 2 28 AF121058 5 130 AF161059 7 124
AA231379 12 112 AF101441 3 28 AF121069 3 138 AF161097 9 124
AA231409 6 100 AF101442 12 28 AF121070 17 134 AF161098 4 124
AA231483 2 112 AF101452 1 6 AF121070 33 136 AF161100 8 124
AA231544 9 114 AF111021 1 42 AF121085 8 130 AF161144 13 122
AA231549 2 114 AF111023 9 42 AF121104 23 132 AF161186 11 46
AA231550 2 114 AF111026 10 122 AF121104 27 136 AF161281 10 46
AA231573 20 108 AF111031 15 44 AF121105 24 132 AF161300 1 46
AB101014 9 6 AF111032 14 44 AF121106 24 134 AF181039 2 96
AB101038 4 8 AF111033 16 44 AF121126 15 132 AF201010 21 132
AB101067 3 26 AF111034 18 44 AF121127 30 132 AF201036 9 122
AB111107 11 42 AF111035 17 44 AF121316 3 128 AF201036 1 134
AB151049 3 80 AF121004 1 132 AF121323 6 128 AF201067 1 128
AB151079 30 74 AF121012 13 124 AF121327 5 128 AF201094 7 120
AB161182 2 78 AF121012 5 126 AF121428 6 134 AF201262 12 122
AB171013 5 68 AF121018 4 132 AF121445 10 52 AF201267 11 94
AB171014 6 68 AF121023 2 132 AF121489 21 124 AF201306 1 98
AB171015 7 68 AF121024 3 132 AF121489 6 126 AF201307 2 98
AB171016 3 68 AF121025 5 132 AF121514 18 124 AF231650 34 110
AB171017 2 68 AF121026 16 132 AF121514 3 126 AF231657 1 114
AB171031 10 68 AF121027 7 132 AF121541 6 132 AF231702 44 110
AB171044 1 68 AF121028 8 132 AF121554 20 134 AF231703 45 110
AB181012 4 76 AF121029 10 132 AF121555 21 134 AF231720 6 114
AB181020 13 76 AF121030 11 132 AF121567 21 134 AF231742 35 110
AB201076 6 122 AF121032 13 132 AF121595 1 52 AF231754 50 110
AB201077 4 120 AF121034 14 132 AF141030 10 124 AF231755 51 110
155
129
127 128
156

AF231756 32 110 AM121177 8 54 AN101198 10 26 AT531008 13 24

AF231757 33 110 AM121185 1 134 AN101200 11 26 AU172034 21 138
AF231775 52 110 AM121186 6 132 AN101203 3 20 AU172052 13 138
AF231779 2 114 AM121192 21 124 AN101232 11 32 AU172065 8 138
AF231780 2 114 AM121192 6 126 AN101238 15 4 AU172066 16 138
AH111204 31 110 AM121193 19 124 AN101250 12 22 AU172074 14 138
AH185007 36 110 AM121193 3 126 AN101323 3 22 AU172078 14 124
AH231800 30 110 AM121194 1 134 AN101328 8 28 AU172078 1 138
AK201012 3 122 AM121207 1 54 AN101334 6 56 AU402601 17 138
AL131058 4 30 AM121213 2 54 AN101336 12 30 AU403001 18 138
AL151052 31 74 AM121222 1 52 AN101337 1 30 AU511003 1 16
AL151054 24 72 AM141004 3 60 AN101338 10 30 AU601400 6 44
AL161236 7 106 AM141096 15 126 AN101339 11 28 AY141202 5 62
AL171036 14 64 AM161020 21a 108 AN101341 2 24 AZ111154 2 90
AL201012 5 122 AM201116 2 120 AN101347 9 28 AZ131807 5 86
AL201031 5 120 AM201183 4 98 AN101361 17 34 AZ161213 19 100
AL201060 1 120 AM201198 2 98 AN101375 6 8 AZ172029 25 136
AL201062 3 120 AM201229 1 98 AN101376 7 8 AZ172080 25 136
AL201070 23 92 AM201231 2 122 AN101379 1 28 AZ191024 3 112
AL241023 4 104 AN101113 14 32 AN101420 2 8 AZ241032 39 110
AL241662 54 110 AN101113 22 56 AN101447 12 54 AZ241039 47 110
AM101064 1 2 AN101135 7 14 AN101518 2 48 AZ241401 41 110
AM101107 1 30 AN101147 13 18 AN111012 3 44 AZ241402 42 110
AM101108 12 30 AN101149 12 16 AN131022 20 12 AZ402600 15 100
AM101171 10 22 AN101157 7 44 AN161074 5 90 AZ501014 13 4
AM101172 11 22 AN101162 1 20 AN161075 7 90 AZ511010 14 16
AM101173 7 22 AN101175 15 32 AN201012 2 122 AZ551001 6 8
AM101174 9 22 AN101175 20 56 AP101149 12 8 AZ551003 1 26
AM110003 10 122 AN101177 3 16 AP101210 4 44 AZ551213 4 28
AM121089 31 136 AN101182 8 22 AP101257 4 24 AZ571212 2 56
AM121091 30 136 AN101186 19 8 AP111023 12 38 AZ571213 3 56
AM121105 17 124 AN101188 12 32 AP151017 4 72 AZ581009 11 54
AM121105 13 126 AN101189 13 8 AP161047 20 92 AZ591064 4 48
AM121171 6 132 AN101190 9 32 AP201037 1 122 BA122062 10 54
157 158

BA132045 6 26 BH131813 12 72 DH101275 11 8 JE621403 21 4

BA132141 2 38 BH131814 13 72 DH101795 16 34 JF181324 53 110
BA133057 7 62 BH151008 6 76 DH121087 17 52 JF581209 5 50
BA133058 10 62 BH151009 7 76 DH121130 6 52 JF581209 9 54
BA133060 11 62 BH151065 14 76 DH191037 13 100 JG541230 13 12
BA133062 9 62 BH151066 15 76 DJ181065 7 112 JG541230 7 16
BA133066 12 62 BH151093 9 76 DK101097 11 24 JG571024 5 32
BA201067 1 90 BH151095 8 76 DK101237 16 32 JH511207 10 18
BB121029 6 54 BH151096 5 76 DK101237 21 56 JL511205 8 18
BB131040 13 54 BH151097 3 76 DK101277 17 56 JL511227 11 18
BB201070 6 116 BH161017 9 84 DK101278 18 56 JN351604 11 122
BB201104 1 118 BH161019 1 84 DK101340 13 56 JS113801 23 124
BB201105 2 118 BH161027 3 84 DK101449 31 10 JS113801 9 126
BB201109 5 98 BH184000 2 104 DK101472 28 10 JS113802 22 124
BB201109 13 118 BH191032 4 112 DK101751 9 18 JS113802 10 126
BB201110 6 98 CB121046 13 52 DP101145 2 16 JS172014 20 124
BB201110 14 118 CE181015 2 100 DP101154 16 6 JS172014 7 126
BB231271 24 108 CL201023 3 116 DS101277 13 22 JS172015 2 134
BF131417 16 66 CM191049 17 92 DU101223 19 6 JS172018 28 136
BF161137 9 86 CM201054 12 100 DX101074 14 18 JS172019 32 136
BF161138 4 86 CX141044 12 130 Ec131835 8 80 JS172020 22 134
BF161175 10 86 CX141045 13 130 EC541004 10 32 JS172023 10 134
BF161296 14 88 CX141046 9 130 GF101139 9 20 JS172026 20 8
BF172116 1 124 DD101062 15 22 GH201012 4 118 JS172026 29 136
BF403407 30 102 DD121055 8 52 JA541019 5 32 JS172027 11 134
BF551613 10 4 DD141227 25 58 JA541020 7 32 JS172028 16 134
BF551613 5 12 DG101498 20 6 JA551421 12 34 JS172033 26 136
BG113804 7 80 DG141019 24 124 JA551422 13 34 JS172035 7 134
BG233002 2 106 DG141019 11 126 JA581221 3 52 JS172036 4 134
BH111071 18 104 DG161124 3 40 JA581232 4 52 JS172038 3 134
BH131206 14 70 DG161124 6 40 JA581232 5 52 JS581223 16 126
BH131212 3 72 DG201084 4 122 JA581314 16 52 JY171070 22 58
BH131213 2 72 DH101141 5 8 JD401032 10 116 JZ551417 6 34
BH131404 13 112 DH101180 9 8 JE351407 18 22 JZ581216 7 52
159 160

KAAA0514 18 108 KBAC0614 7 96 KCHA0809 5 114 LAA00022 8 12

KAAA0516 15 104 KBBA0412 9 58 KCKA0811 5 46 LAC00008 9 104
KAAA0525 12 104 KBBA0516 18 58 KCKA1216 20 40 LAC00025 5 44
KAAA0825 3 114 KBBA0616 40 110 KDAA0408 7 88 LAC00029 14 4
KAAA0830 5 40 KBBC0514 5 100 KDAA0816 4 114 LAD00018 29 92
KAAD0520 20 76 KBCA0410 9 66 KDAA1222 4 88 LAD00035 9 12
KAAG0875 28 110 KBCA0410 9 70 KDAB0611 27 58 LAD00062 6 16
KACC0835 2 42 KBDC0425 4 100 KDAB1018 26 108 LAD00067 28 58
KADA0512 15 36 KBRA4219 10 118 KDBA0818 7 46 LAD00124 10 24
KADA0612 16 108 KBRB3525 14 116 KDBA1226 9 46 LAD00136 10 84
KADA0614 4 46 KBRC3516 17 116 KDBC0818 17 112 LAD00164 16 46
KADA0614 3 90 KBUC0410 21 92 KDDB0815 11 48 LAD00180 9 30
KADA0822 13 60 KBUC0614 43 110 KDDB0815 13 78 LAD00216 19 4
KADD0530 14 38 KBUC0620 46 110 KDDB1018 14 46 LAD00216 13 46
KADD0612 15 48 KCAA1210 24 40 KDDB1018 8 48 LAD00246 7 48
KADD0612 7 56 KCAD1411 7 64 KDDB1018 13 66 LAE00019 19 56
KADD0612 10 106 KCBD1006 12 64 KDDB1221 8 46 LAE00023 8 44
KADD0612 7 118 KCEA0605 16 112 KEAA1010 7 86 LAE00045 14 48
KADD0618 15 40 KCGA0505 14 104 KEBB4217 13 6 LAJ00001 10 12
KADD0630 9 112 KCGA0505 7 112 KEBB4717 5 70 LAJ00016 2 16
KADD0816 24 58 KCGA0606 4 50 KFAB4050 4 24 LBC00004 14 8
KADD0818 7 114 KCGA0606 15 112 KHAA2018 5 88 LCA00018 15 46
KADD08A5 27 108 KCGA0808 4 58 KHAA2025 16 40 LCA00025 22 40
KADD1030 4 80 KCGA0808 2 86 KHCA0432 7 30 LCD00002 13 70
KADD1030 11 82 KCGC0606 20 112 KHDA0306 5 22 LCG00017 18 46
KADD1030 7 84 KCGD0606 12 40 KJAB1424 14 12 LDA00002 6 86
KAEA0612 16 56 KCGD0606 3 46 KJAB1424 8 16 LDA00028 12 48
KAED0614 17 4 KCGD0606 18 54 KJAC1824 15 16 LDB00015 14 40
KAED0622 11 16 KCGD0606 9 118 KPBB6007 4 12 LDB00015 23 100
KAED0625 10 8 KCGD0808 5 48 KPBC6004 8 40 LDB00047 9 24
KAED06A5 10 6 KCGD0808 8 114 KPBF6305 5 4 LDH00012 25 76
KAED06A5 6 16 KCGD1010 5 124 LAA00014 11 78 LHC00001 19 92
161 162

LHD00005 13 30
LJA00003 3 50
LJA00004 7 32
LJA00014 19 70
PF511258 7 22
RA402601 6 60
RA402601 17 126
RA402602 15 100
RA511001 11 22
RA511002 10 22
RA511202 9 22
163 164

Spare Parts Catalogue Spare Parts Catalogue

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Spare Parts Catalogue Spare Parts Catalogue

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PETROL / LPG / CNG PETROL / LPG / CNG

Spare Parts Catalogue

Bajaj Auto Limited

All information contained in this manual is based on the latest

REV. APRIL. 2022

Copy rights : All rights reserved. No part of this publicatin may

1 Engine Assembly 2 32 Rear Wheel Axle 66

Kit List 139 To 142

PETROL / LPG / CNG

1 AA 1023 58 Engine Assembly 1 – –

PETROL / LPG / CNG

1 52 AA15 27 Crankcase Mag Side With Drain Bolt 1 1 1

PETROL / LPG / CNG

1 AF 1014 52 Crankcase Clutch Side 1 1 1

PETROL / LPG / CNG

1 36 RA00 16 Kit Clutch Cover (AY541201) 1 – –

PETROL / LPG / CNG

26 AA 1018 83 Pressure Relief Valve Assembly 1 1 1

PETROL / LPG / CNG

1 AA 1022 09 Cover Differential 1 – 1

PETROL / LPG / CNG

1 36 AU00 01 Kit Cylinder Block Piston Assly. 1 1 1

PETROL / LPG / CNG

1 36 AA41 51 Assly. Cylinder Head_Valve 1 – 1

PETROL / LPG / CNG

1 AA 1018 59 Valve Intake 1 1 1

PETROL / LPG / CNG

1 AN 1011 62 Cowling Intake Side 1 1 1

PETROL / LPG / CNG

1 AF 1012 57 Camshaft Assembly 1 1 1

PETROL / LPG / CNG

1 AF 1012 77 Crankshaft Assembly 1 1 1

PETROL / LPG / CNG

1 AZ 5510 03 Shaft Main 1 1 1

PETROL / LPG / CNG

1 AA 1024 06 1st Speed Gear 1 – 1

PETROL / LPG / CNG

1 AN 1013 37 Assembly Differential Gear 1 1 1

PETROL / LPG / CNG

1 AA 1213 36 Oil Pump Assembly 1 1 1

PETROL / LPG / CNG

1 AA 1015 93 Clutch Comp 1 1 1

PETROL / LPG / CNG

1 52 AA40 35 Assembly Faremeter Complete 1 1 1 N.I

PETROL / LPG / CNG

1 AA 1017 36 Sector With Lever 1 1 1

PETROL / LPG / CNG

1 AA 1022 81 Assembly Handle Starting 1 1 1

PETROL / LPG / CNG

1 AF 1110 21 Starter Motor Assy Complete 1 1 1

PETROL / LPG / CNG

1 AA 1112 02 Rotor Assembly 1 1 1

PETROL / LPG / CNG

1 AF 1613 00 Member Assembly Engine 1 1 1

PETROL / LPG / CNG

1 AA 1023 19 Silencer Assembly 1 1 1

PETROL / LPG / CNG

1 AA 1212 26 Insulator For Manifold 1 1 1

PETROL / LPG / CNG

PETROL / LPG / CNG

1 AA 1213 97 Filter Assembly Air 1 – –

PETROL / LPG / CNG

1 AA 1021 95 Oil Cooler Assembly 1 1 1