Document No.

VADILAL INDUSTRIES LIMITED

V-6.01

Issue No. 1 FOOD SAFETY MANAGEMENT PLAN Rev. No. 8

RISK ASSIMENT
Issue Date 07-08-07 Rev. Date 20-03-22

RISK ASSIMENT FOR PROCESSED

Risk Assessment
S. Process/Product Identified Hazard Proba- Severity SIG Control Measure
No bility Y/ N
1 Colour Liquid • Physical (Foreign matter) Low Minor No • Filtration with Nylon mesh.
• Microbiological:
TPC, Yeast & Mould count, Low Minor No • Prepared Liquid Colour in Hot water at
75oC ± 2oC
2 Flavor addition No Hazard Shake before use
3 Addition of Fruits • Chemical (Pesticidal Residue) Low Minor Yes • Supplier Control
( Can Fruits & /Nuts • Physical (Dirt & foreign matter)
Roasted, Fried Low Minor No • Washing of Fruits in Hot Water, Pass
• Microbiological: TPC, Yeast & through metal Detector
Mould count, E.Coli, Shigella, •Treating of nuts and maintaining
Salmonella Medium Serious No temperature (Time and temperature 90
• Allergen +/- 2°C for 30 minutes & 125 +/- 2°C for
55 minute)

Low Minor No • Labeling declaration made to address

this issue
4 RAW MATERIAL • Physical (Foreign matter) Low Minor No • Take care during preparation
• Chemical : Rancid taste
• Microbiological: Coliform, SPC, Low Minor No • Rejected, Supplier Control
Yeast & Mould
Low Minor No • Supplier Control through specification
5 Air incorporation • Chemical (Residual Low Minor No • Effective flushing
& Freezing detergents/sensitization
• Physical (Dirt & Foreign matter) Low Minor No • Checking condition of
• Microbiological : TPC, Coliform filter
Medium Serious Yes • Effective filtration of air
• Effective CIP of freezer
6 PASTURIZETION Microbiological: TPC, Yeast & Medium Major No • Maintaining a temperature of 83±2°C
Mould count, E.Coli, Shigella, FOR 25 Sec.
Salmonella

7 Rework if necessary • Physical (foreign matter) Low Minor No • Filtration through nylon filter
• Microbiological : TPC, Coliform
• Allergen Low Major No • GMP,

Low Minor No • Labeling declaration made to address

this issue
8 Chilling Micro-biological : TPC, Coliform, Medium Major No • Maintaining a temperature of 10°C
E. coli, and less
9 Packaging Material • Physical : Dust, threads Low Major No • Storage of packing material under
hygienic conditions & practice good
• Chemical house keeping
Low Minor No • Food grade material to be used for
primary packing (Supplier's certificate)
10 Plastic Cups Plastic • Physical : Dust, threads Low Major No • Storage of packing material under
Containers with hygienic conditions & practice good
Plastic Lids, Plastic • Chemical house keeping
Spoons, LDPE Bags Low Minor No • Food grade material to be used for
primary packing (Supplier's certificate)
11 Corrugated Paper • Physical : Dust, threads Low Major No • Storage of packing material under
Boxes and partition hygienic conditions & practice good
• Chemical house keeping
 Document No.
VADILAL INDUSTRIES LIMITED
V-6.01

Issue No. 1 FOOD SAFETY MANAGEMENT PLAN Rev. No. 8

RISK ASSIMENT
Issue Date 07-08-07 Rev. Date 20-03-22

Risk Assessment
S. Process/Product Identified Hazard Proba- Severity SIG Control Measure
No bility Y/ N
Low Minor No • Food grade material to be used for
primary packing (Supplier's certificate)
12 Flavor Mixing Tank • Chemical (Residual Low Minor No • Effective Cleaning & Flushing
and Agitator detergents/sensitization
• Physical : Foreign Matter Low Minor No • Effective cleaning of tank and agitator
• Microbiological : TPC, Coliform • Good house keeping
Medium Major No • Maintaining temperature

13 S.S., Handloom, HDPE • Physical : Foreign matter Low Minor No • Effective cleaning of cans
Milk Can
14 S.S. Table & trays • Physical : Foreign matter Low Minor No • Effective cleaning of table & trays
15 Crating & Crates No Hazard ---- ---- --- • The crates are cleaned properly before
crating
16 Hardening and No hazard ---- --- -- • Good Housekeeping and cleaning
Storage
17 Cold storage • Microbiological High Major Yes • Maintaining temperature - C and
below
• Good Housekeeping and cleaning
18 Metal Detector Physical High Major Yes • Checked Sensitivity Fer : 3mm, Non
Fer: 4 mm,
St. Steel: 5 mm before pass finished good
through metal detector
19 Dispatch in Physical, chemical , Medium Major NO • Ensure specified temp.
Refrigerated Vehicles microbiological • Ensure cleaning & maintenance
• Inspection of carrier for any off smell
keep in close condition
20 Identified chemical No hazard is envisaged since the motors of mixers are fitted perpendicular Nil
hazard like lubricants below the tank to avoid any migration
/grease