TC544C
Features :
Display specifications
Display
LED indication
Input specifications
Inputs
Resolution
Indication accuracy
Temperature unit
Input filter (FTC)
Sampling time
Output specifications
Control output (Relay or SSR user selectable)
Relay contact (SPST)
SSR drive (Voltage pulse)
Auxiliary output
Relay contact (SPST)
Functional specifications
Control action
Proportional band (P)
Integral time (I)
Derivative time (D)
Cycle time
Hysteresis width
Manual reset value
Heat-cool
Control action
Proportional band-cool
Cycle time-cool
Dead band
Settings for alarm output
Modes
Hysteresis
Temperature Controller
! 4+4 digits, 7 segment LED dual display
! TC / RTD input
! PID / ON - OFF control
! Auto tune / Self tune
! Two set points
o
! C / oF selectable
! Field selectable control output (Relay or SSR)
! Auxiliary output : Relay / SSR
Auxiliary supply specifications
4+4 digits, 7 Segment LED dual display Supply voltage 90 to 270V AC / DC (50 / 60Hz)
Height of upper display : 15.3mm Power consumption 6 VA max @ 230V AC
Height of lower display : 8mm
1. Output 1 ON T : Auto tune
2. Output 2 ON S : Dwell timer Environmental specifications
Temperature Operating : 0oC to 50oC
Storage : -20oC to 75oC
Thermocouple (J, K, T, R, S) / RTD (PT100) Humidity (non - condensing) 95% RH
0.1 / 1o for TC / RTD inputs
(fixed 1o for R & S type TC input)
For J, K & T inputs : 0.25% of F.S. ±1o Mechanical specifications
For R & S inputs : 0.5% of F.S. ±2o
(20 min of warm up time for TC inputs) Mounting Panel
For RTD inputs : 0.1% of F.S. ±1o Weight 116 gms
(F.S. = Full scale)
o
C / oF selectable Dimension (All are in mm)
0.2 to 10.0sec
250 ms
5A resistive @ 250V AC / 30V DC
12V DC, 30 mA Front bezel Side view Panel Cutout
5A resistive @ 250V AC / 30V DC
Terminal Connection
1) PID Control with auto tuning
2) ON-OFF control
1.0 to 400.0o
0 to 9999 sec
0 to 9999 sec
0.1 to 99.9 sec
0.1 to 99.9o
-19.9 to 19.9o
PID
0.0 to 400.0o
0.1 to 99.9 sec
Programmable from set point low limit
to set point high limit.
Deviation, Absolute
0.1 to 99.9o
 TC544C Temperature Controller

Compliance Mounting accessories (Supplied with units)

Applicable EMI / EMC standards
Product standard : IEC 61326-1
Category Standards compliance Input sensor ranges

ESD immunity IEC 61000-4-2 Level III

+/- 2 kV common mode,

Surge immunity
Radiated susceptibility
Conducted susceptibility
Voltage dips and
interruptions
Conducted emission
Radiated emission
Electrical fast transient
IEC 61000-4-5
+/- 1 kV differential mode
Level III, 80 to 1000MHz
IEC 61000-4-3 Level II, 1.4GHz to 2GHz
Level I, 2GHz to 2.7GHz
IEC 61000-4-6 Level II
Dips : 0% residual voltage /
1 cycle (Criteria B), 40% residual voltage /
10 cycles 50Hz / 12 cycles 60Hz
IEC 61000-4-11 (Criteria C)70% residual voltage /
25 cycles50Hz / 30 cycles 60Hz
(Criteria C)
Interruptions : 0% residual voltage /
250 cycles 50Hz / 300 cycles 60Hz
(Criteria C)
CISPR-11
CISPR-11
IEC 61000-4-4 Level III Independent Downloader module (IDM)

Ordering Information
Product code Output 1 Output 2 Supply voltage Certification
TC544C RELAY SSR RELAY 90 to 270V AC / DC
Download
Device
Accessories (Optional)
Standard SELEC accessories that can be used with this product.
 INSTALLATION GUIDELINES
selec TC544C
Operating Instructions
OUTPUT SPECIFICATIONS

Control Output Relay Contact : 1. This equipment, being built-in-type, normally becomes a
EMC GUIDELINES

1. Use proper input power cables with shortest

OP723-V03

(Relay or SSR 5A resistive@250V AC / 30V DC part of main control panel and in such case the terminals do
connections and twisted type.
user selectable) not remain accessible to the end user after installation and
SSR Drive Output (Voltage Pulse): 2. Layout of connecting cables shall be away from any
Internal wiring. internal EMI source.
12V DC, 30 mA 2. Do not allow pieces of metal, wire clippings, or fine metallic
Auxiliary Output Relay Contact : fillings from installation to enter the product or else it may LOAD CONNECTIONS
5A resistive@250V AC / 30V DC lead to a safety hazard that may in turn endanger life or
cause electrical shock to the operator.
1. The service life of the output relays depends on the
3. Circuit breaker or mains switch must be installed between
switching capacity and switching conditions. Consider
POWER SUPPLY SPECIFICATIONS power source and supply terminals to facilitate power 'ON'
the actual application conditions and use the product
48 x 48 or ‘OFF’ function. However this switch or breaker must be
85 to 270V AC / DC within the rated load and electrical service life.
Supply Voltage installed in a convenient position normally accessible to the
PARAMETERS SPECIFICATIONS (AC : 50 / 60 Hz ) operator.
2. Although the relay output is rated at 5/10 amps it is
4 digits (White) + 4 digits (Green) always necessary to use an interposing relay or
4. Use and store the temperature controller within the
Display Height:- Power Consumption 6 VA max@270V AC contactor that will switch the load. This avoids damage to
specified ambient temperature and humidity ranges as
Display White Display:- 15.3 mm the controller in the event of a fault short developing on
mentioned in this manual.
Green Display:- 8 mm Operating : 0 to 50°C the power output circuit.
Temperature
7 segment digital display Storage : -20 to 75°C 3. Always use a separate fused supply for the “power load
1 : Output 1 ON CAUTION circuit”and do not take this from the live and neutral
2 : Output 2 ON Humidity 95% RH (non-condensing) terminals supplying power to the controller.
LED Indications 1. When powering up for the first time, disconnect the
T : Tune Weight 116 g output connections. For load current less than 0.5A
S : Dwell Timer 2. Fuse Protection : The unit is normally supplied without a
Keys 3 keys for digital setting power switch and fuses. Make wiring so that the fuse is L N
TC
INPUT SPECIFICATIONS placed between the mains power supply switch and the TC
controller. (2 pole breaker fuse - rating : 275V AC,1A for
Thermocouple (J,K,T,R,S) / LOAD
Input Signal SAFETY PRECAUTIONS electrical circuitry is highly recommended) C NO
RTD (PT100) 3. Since this is a built-in-type equipment (finds place in main R C
All safety related codifications, symbols and instructions control panel), its output terminals get connected to host
Sampling time 250 msec MOV
that appear in this operating manual or on the equipment must equipment. Such equipment shall also comply with basic Snubber
Input Filter (FTC) 0.2 to 10.0 sec be strictly followed to ensure the safety of the operating EMI/EMC and other safety requirements like BSEN61326-1
personnel as well as the instrument. For bigger loads, use interposing relay / contactor
and BSEN 61010 respectively.
Resolution 0.1 / 1° for TC/RTD input If the equipment is not handled in a manner specified by
(Fixed 1° for R & S type TC input)
4. Thermal dissipation of equipment is met through L N
the manufacturer it might impair the protection provided by the ventilation holes provided on chassis of equipment. Such TC
Temperature Unit o
C / °F selectable equipment. ventilation holes shall not be obstructed else it can lead to a TC Contactor
safety hazard.
For TC inputs : Read complete instructions prior to installation and 5. The output terminals shall be strictly loaded to the C NO
0.25% of F. S ±1°C operation of the unit. manufacturer specified values / range.
R C
For R & S inputs : MOV
0.5% of F. S ±2°C Snubber
Indication Accuracy WARNING : Risk of electric shock. C
( 30 min of warm up time MECHANICAL INSTALLATION LOAD
for TC input )
For RTD inputs : WIRING GUIDELINES
0.1% of F. S ±1°C
WARNING : ELECTRICAL PRECAUTIONS DURING USE
FUNCTIONAL SPECIFICATIONS 1. To prevent the risk of electric shock power supply to the Electrical noise generated by switching of inductive
1) PID control with Auto or equipment must be kept OFF while doing the wiring loads can create momentary disruption, erratic display,
Self Tuning arrangement. Do not touch the terminals while power is latch up, data loss or permanent damage to the
Control Method
2) ON-OFF control being supplied. 52 45 46 instrument.
2. To eliminate electromagnetic interference use short wire To reduce noise :
Proportional Band(P) 1.0 to 400.0°C, 1.0 to 752.0°F with adequate ratings; twists of the same in equal size shall a) Use of snubber circuits across loads as shown above,
be made. For the input and output signal lines, be sure to 52 46 is recommended.
Integral Time(I) 0 to 9999 sec 5.4 76
b) Use separate shielded wires for inputs.
use shielded wires and keep them away from each other.
Derivative Time(D) 0 to 9999 sec 3. Cable used for connection to power source, must have a
TERMINAL CONNECTIONS
cross section of 1mm2 or greater. These wires shall have
Cycle Time 0.1 to 99.9 sec insulation capacity made of at least 1.5kV. 1. Prepare the panel cutout with proper dimensions as shown TC +/RTD1
4. When extending the thermocouple lead wires, always use L ( )

+
Hysteresis Width 0.1 to 99.9°C above.
thermocouple compensation wires for wiring. For the RTD 2. Fit the unit into the panel with the help of clamp given.
Dwell Timer 0 to 9999 min type, use a wiring material with a small lead resistance (5Ω N( ) SSR +
3. The equipment in its installed state must not come in close
max per line) and no resistance differentials among three proximity to any heating sources, caustic vapors, oils, TC /RTD2
Manual Reset Value -19.9 to 19.9°C / °F wires. steam or other unwanted process by-products. NO2
HEAT COOL PID SPECIFICATIONS 5. A better anti-noise effect can be expected by using 4. Use the specified size of crimp terminals (M3.5 screws) to RTD3
standard power supply cable for the instrument. wire the terminal block. Tighten the screws on the terminal
Control Method PID block using the tightening torque within the range of 1.2 SSR
COM2
Proportional 1.0 to 400.0°C MAINTENANCE N.m. NO1 COM1
Band-Cool 1.0 to 752.0°F 1. The equipment should be cleaned regularly to avoid 5. Do not connect anything to unused terminals.
Cycle Time-Cool 0.1 to 99.9 sec blockage of ventilating parts.
2. Clean the equipment with a clean soft cloth. Do not use
Dead Band SPLL to SPHL(Programmable) Isopropyl alcohol or any other cleaning agent.

Doc. Name : OP INST TC544C OP723-V03(Page 1 of 4)

 Use only the correct thermocouple wire or FOR THERMOCOUPLE
compensating cable from the probe to instrument USER GUIDE
USER GUIDE Temp. Hysteresis
terminals avoiding joints in the cable if possible. INPUT TYPE RANGE set point
1. Display Bias : This function is used to adjust the PV
Failure to use the correct wire type will lead to
inaccurate readings.
Resolution: 1 Resolution: 0.1 UNIT value in cases where it is necessary for PV value to agree
Forward
Ensure that the input sensor connected at the with another recorder or indicator, or when the sensor
-199 to 750 -199 to 750 °C
terminals and the input type set in the temperature J cannot be mounted in correct location.
controller configuration are the same. -328 to 1382 -199 to 999 °F 2. Filter Time Constant : The input filter is used to filter out Output Time
OFF ON OFF
quick changes that occur to the process variable in a
FRONT PANEL DESCRIPTION -199 to 1350 -199 to 999 °C
K dynamic or quick responding application which causes 5. Manual Reset (for PID control & I = 0) : After some
-328 to 2462 -199 to 999 °F erratic control. time the process temperature settles at some point
TC544 and there is a difference between the set temperature
-199 to 400 -199 to 400 °C The digital filter also aids in controlling processes where
the electrical noise affects the input signal. & the controlled temperature. This difference can be
1 T removed by setting the manual reset value equal &
-328 to 750 -199 to 750 °F Larger the value of FTC entered, greater the filter added
opposite to the offset.
0 to 1750 N/A °C and the slower the controller reacts to the process and
3 1 T Time Proportional With Manual Reset
4 2 R, S vice versa.
2 S
32 to 3182 N/A °F Temp.
5 3. Auto tune (AT) : The Auto-tuning function automatically
6 computes and sets the proportional band (P),
Table 2 : ERROR DISPLAY integral time (I), Derivative time (D), ARW% and set point
cycle time (CY.T) as per process characteristics.
1) Displays a process value (PV). When an error has occurred, the upper display indicates error Offset Manual reset
codes as given below. ! Tune LED blinks at faster rate when auto-tuning is in adjusted
1 Process-value (PV) / 2) Displays the parameter symbols progress.
Parameter name at configuration mode/online menu. Control Output Time
display 3) Displays PV error conditions. Error Description ! At the completion of Auto-tuning, Tune LED stops
(refer Table 2)
Status blinking.
PID - time proportioning with auto reset & rate 6. Self Tune (ST) : It is used where modification of PID
Parameter setting Displays the parameter settings at Sensor break /
2 display configuration mode/online menu. OFF Temp. parameters is required repeatedly due to frequent
Over range condition Proportional band
change in process condition eg. Setpoint.
Control output 1 The LED is glow when the control
3 Sensor reverse / ! Tune LED blinks at slower rate when Self-tuning is in
indication output 1 is ON OFF set point
Under range condition progress.
Control output 2 The LED is glow when the control
4 ! At the completion of self-tuning, Tune LED stop
indication output 2 is ON
blinking.
Auto tune : Blinking (With faster rate) AT off Time
5 Tune Self tune : Blinking (With slower rate) Proportional band
Programming online parameters ! If the power goes OFF before auto-tuning is completed, Temp.
Reduced overshoot
Blinking : Dwell timer is in progress. Auto-tuning will be restarted at next power ON.
6 Dwell timer
Continuous ON : Time over.
! If auto-tuning is not completed after 3-4 cycles, the auto- Set point
Setpoint 1 Default : 50 tuning is suspected to fail. In this case, check the wiring
FRONT KEYS DESCRIPTION & parameters such as the control action, input type, etc.
Range : SPLL to SPHL
FUNCTIONS KEY PRESS If upper display is selected as then, ! Carry out the auto-tuning again, if there is a change in
Pressing key will show on Upper display : setpoint or process parameters.
ONLINE Time
Lower display : <50> 4. ON/OFF control action (For Reverse Mode) :
To view Level 1 Press key for 3 sec. The relay is ‘ON’ up to the set temperature and cuts
Press + / keys to increment / decrement ! Self-tuning is initiated under the following conditions :
To view Level 2 Press key for 3 sec. value. ‘OFF' above the set temperature. As the temperature of 1) When setpoint is altered.
the system drops, the relay is switched ‘ON' at a 2) When tune mode is altered. (TUNE=ST)
To view Protection Level Press + keys for 3 sec.
temperature slightly lower than the set point. ! ST will start only if PV < 50% of setpoint.
To view online Lower display selectable between HYSTERESIS : ! ST will work only when ACT=RE.
parameters SET1/SET2/TIME using key. The difference between the temperature at which
NOTE : Elapsed time / Remaining time dependent on the relay switches ‘ON’ and at which the relay switches 7. Thermocouple Compensation :
selection of ONL parameter in level1. Setpoint 2 / Dead band ‘OFF’ is the hysteresis or dead band.
Default : 0 COMP = YES
overshoot Configure Yes if compensating cable is connected as
To change online Press + / to change Range : SPLL to SPHL
Temp.
parameter values parameter value. Hysteresis thermocouple extension. Yes should also be configured
If upper display is selected as / then, set point
in the case if the sensor is directly connected to the
PROGRAMMING MODE Pressing key will show on Upper display : /
Reverse
terminal without extension.
To view parameters on or key once to view the next or Lower display: <0> COMP = NO
the same level. previous function in operational menu. Press + / keys to increment / decrement Configure No if non-compensating cable is connected
To increase or decrease + to increase and + to / value. Output Time as thermocouple extension.
ON OFF ON
the value of a particular decrease the function value.
parameter. Note : Parameter value will not alter
when respective level is locked.
IDM Level Display Parameter Description
NOTE : The unit will auto exit programming mode after 30 sec.
of inactivity. (Blinking)
IndependentDownloader Module
Key + Key
OR By pressing the or or + keys for 3 sec. Upload from product to IDM
Dwell Timer Default : OFF /
Range : OFF, 1 to 9999 min Key Key Downloadtefrom
Download IDM to product
Parameter
Table 1 : INPUT RANGE
If upper display is selected as / then, Operation Successful
FOR RTD Pressing key will show on Upper display : Key Key
Operation unsuccessful
INPUT TYPE RANGE Lower display : <OFF>
Press + / keys to increment / decrement / Note:
Key + Key
Resolution: 1 Resolution: 0.1 UNIT time value. (Blinking) 1) IDM Level - IDM should be connected before
powering on the unit to enter in IDM Level.
PT100 -150 to 850 -150.0 to 850.0 °C
2) Long Press or key for 3 sec to exit from IDM mode.
-238 to 1562 -199.9 to 999.9 °F **IDM is applicable only for IDM compatible Product. Caution: After Downloading, switch of the unit and then remove the IDM

Doc. Name : OP INST TC544C OP723-V03(Page 2 of 4)

KEY FUNCTIONS
CONFIGURATION INSTRUCTIONS

Press once to view online parameters Press for 3 sec to enter Level 2 Press once to view next parameter in configuration menu

Press for 3 sec to view Level 1 Press once to view previous parameter in configuration menu + Press for 3 sec to enter protection Level

+ or + Allows the user to increase or decrease associated parameter value or or + To exit configuration menu press any of these keys for 3 sec

OPERATIONAL MENU

POWER ON

TC544

1 T
Press key for 3sec. 2 S Press + keys for 3sec.

Press key for 3sec.

Level 1 Level 2 Protection Level

Display Description Default Range Display Display Description Default Range Display Display Description Default Range Display
Value Condition Value Condition Value Condition
Input type Tune
J/K/T/R/S/RTD OFF / ST / AT For CNTL=PID Lock setpoint 1 UNLK/READ
(Refer Table 1) (Refer user guide)
YES/NO
Proportional band 1.0 to 400.0° For CNTL=PID Lock setpoint 2 UNLK/READ/LOCK
Not prompted
Display Resolution 1/0.1 for R & S type Integral time 0 to 9999 sec For CNTL=PID Lock level 1 UNLK/READ/LOCK
Temperature unit °C/°F
Min range of sensor Derivative time 0 to 9999 sec For CNTL=PID Lock level 2 UNLK/READ/LOCK
Set point low limit
selected to SPHL
Prompted when
SPLL to Max range Cycle time mode AUTO/USR.F For CNTL=PID Lock dwell time UNLK/READ/LOCK
Set point high limit DWEL=YES
of sensor selected
Cycle time 0.1 to 99.9 sec For CNTL=PID Note
Filter time constant 0.2 to10.0 sec
1. Locking parameters (LVL1 or LVL2 or SP or DWEL) will not permit
Control action for Not prompted
RE/FD Hysteresis 1 0.1 to 99.9° For CNTL=ONF change in the value of respective level parameters.
relay 1 for HC=YES
Time value (online) can be altered only when DWEL is not locked
Control logic PID/ONF For CNTL=PID in protection level.
Manual reset -19.9 to +19.9°
& I=0 2. Continuous operation of + / keys for SP or other parameters
Control Output selection RELAY/SSR makes update speed faster in 3 stages after 3 sec.
Proportional For CNTL=PID
1.0 to 400.0°
Dwell mode enable NO/YES band-cool & HC=YES

Heat-cool mode Cycle time-cool For CNTL=PID

NO/YES 0.1 to 99.9 sec
selection & HC=YES
Control action for When HC=NO. For HC=NO or
RE/FD/TIME TIME prompted Hysteresis 2 0.1 to 99.9°
relay 2 HC=YES &
when DWEL CNTL=ONF
=YES
When When DWEL
Relay 2 type DEV/ABS Dwell time OFF, 1 to 9999 min
ACT2=RE/FD =YES
When DWEL
Online menu for timer REMN/ELPS Display bias -19.9 to 19.9°
=YES
Anti-reset windup % When CNTL
1.0 to 100.0%
=PID
Factory default
(Reset all) NO/YES Note : At power ON lower display shows (momentary) input type selected in Level 1.

Doc. Name : OP INST TC544C OP723-V03(Page 3 of 4)

 CALIBRATION CERTIFICATE

Model No : TC544C

Claimed Accuracy :
For TC inputs : 0.25% of FS ±1°C
For R & S inputs : 0.5% of F.S ±2°C
(30 min of warm up time for TC input)
For RTD inputs : 0.1% of FS ±1°C

Standard used for Calibration of product is

traceable to NABL

The calibration of this unit has been verified at the

following values :

SENSOR VERIFICATION
SELECTION VALUE (°C)
25.0
K 475.0
975.0
0.0
RTD 323.5
800.0
The thermocouple / RTD curves are linearized in
this microprocessor based product; and hence the
values interpolated across the input range are also
equally accurate ; at every point in the curve.

Unit is accepted as accuracy is within the specified

limit of claimed accuracy and certificate is valid upto
one year from the date of issue.
(Specifications are subject to change, since development is
a continuous process.)

Selec Controls Pvt. Ltd., India

Factory Address :
EL-27/1, Electronic Zone, TTC Industrial Area, MIDC, Mahape,
Navi Mumbai - 400 710, INDIA.
Tel. No. : +91-22-41 418 452/468 | Fax No. : +91-22-28471733
Toll free : 1800 227 353 (BSNL/MTNL Subscribers only)
Website : www.selec.com | Email : sales@selec.com

Doc. Name : OP INST TC544C OP723-V03(Page 4 of 4)