Hiya, Foamex, Forex and Palight are all the same material - There is a
type two Forex thats a little bit harder but they are all Foamed PVC. If
you PM me your location | will find a good cheap supply close to you
although a lot of sign makers use it all over the world so getting free
or cheap offcuts is pretty easy normally
To carve | use a number of home made tools and some brought, | am
at present making up a few little sets of tools fora couple of people,
but essentially its whats the best for you. Here is my tool roll | made
up for carving, the inital set came from the internet and are good
quality small chisels. The rest I have collected or made up,
B CDE FGH Ij
at! :
i
Came with a single set - found online
A: Surface hacking and line pressing tool - 8mm - Used to rough up
the surface and for pressing out neat edges and line, can also be used
to press brick and stone work in.
B: Surface hacking and line pressing tool - 10mm-- Used to rough up
the surface and for pressing out neat edges and lines. can also be
used to press brick and stone work in
C: Surface hacking trenching and line pressing tool - 5mm - Used to
rough up the surface, trenching out surface trenches and for pressing
out neat edges and lines, can also be used to press brick and stone
work in,
D: Pressing and edging tool - Smm single face angled - Used to press
neat edges and rows, edge off small areas and to press in round
window edges etc.
E: Comers and rounded stones - Smm single face angle- Used to
press comers in on buildings and to face out rounded stone edges.
F: Flat edged scribe makes lining against a ruler for wide lines easierG: Corner angle pressing tool: great for finishing round window edges,
detailing , roof eave edges and anywhere you have a reversed comer,
H: Edging and fine carving tool - 3mm - for fine edging and small
detail finishing
Separate purchased
|: Scalpel for cutting edges, detailing, slicing out sections and cutting
original senbe lines ( as the surtace must be broken more than
pushed in for deep carving ).
J: Tweezers long nose useful to have in the set for small carved part
placement.
K: Metal tipped marking pencil for metal - and incredibly useful part of
the kit and the main tool | use for carving normal stonework.
Wax carving / Dental tool set (altered to my own needs )
Spatula - for filling areas and corner gaps.
M: Trenching and edging tool - 2mm Rounded top edges, to allow you
‘to mark out and press small details also cut to press 1:43.5 brick
verticals
N: Carving and pressing tool A- 4mm chisel tip for deep carving and
surface working,
0: Carving and Pressing tool 8 - 3mm chisel tip for deep carving and
surface working.
P: Very fine tipped scribe - for fine detail finishing such as hairline
cracks in concrete, splits in bricks ete.
Q: Carving and Pressing tool C- 1.5mm chisel tip for deep carving and
surface working,
| also use 60 grit aluminium oxide paper for impressing grain upon the
material, and 120 and 320 grit for sanding surfaces and corners etc.
Glue - best thing is super glue.
Filler - any car body filler.
Paint base coat - a good car body spray undercoat is the best option -
| find white is the best color to start on if you are using acrylics.To Carve,
First cut out the basic forms for the building sides cut each one to the
drawing sizes, and mark out the doors and windows with a pencil and
any other details you might need. Impress these into the surface first
with the Fine scribe (P). Then rough the surfaces up if you are doing
stone work ( Tools A, B, C plus scalpel and anything else to make the
surface uneven. ) or carefully mark out with a pencil if doing brick
work,
Stone,
Carve stones deep or shallow into the material using any mix of the
tools - | tend to edge in first with a big tool then clean and neaten up
with the others. The material is pretty malleable and you can push it
into all different forms. dont be afraid to cut out and pull out bits here
and there as well. If deep stone work is required it is best to glue two
layers of 3mm foamed PVC together and carve these as it will ease
the removable of material where you have deep recesses. Lightly
sand over stones when complete to round them off with some 120
rit paper. Don't work right to the edge of a wall, always leave about
‘mm where a corner is required .When complete cut and sand each
comer edge to 45 degree angle and glue building together using a
‘square to get the comer angle correct then carve the corner stones in
fill and sand as needed,
Brick
Cut each horizontal line with a ruler and a fine point scribe, edging
lines and deep mortar courses use tool F and for vertical brick work a
tool like M is used (larger is a larger scale ). When complete place a
sheet of 60 grit alum oxide paper over and rub the back hard - this will
press the bricks in a little surface detail them and make the mortar
lines look much better. Make sure you match each corner for bri
work so it follows correctly round, | often carve all the walls on the
sheet first then cut them out, this makes getting the brick work to
follow on perfectly much easier.
Conerete
Make sure the corners are neat and finished and then fill smooth and
sand. When complete place a sheet of 60 grit alum oxide paper over
and rub the back hard.Wood
You can carve wood detail and it comes out surprisingly well although
| generally use real wood. | found that carving an old medieval
structure of plaster, brick and wood frames can all be done with a
litle thought and a good use of preparing the correct depths before
carving
Hope this helps , please ask if you have any more questions.
Regards
Nikki