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    13 views9 pages

    Chap 4

    Uploaded by

    HƯNG LIÊU MẠNH

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 9
    CHAPTER INPUT INFORMATION AND BATCH VERSUS, CONTINUOUS As we meine caer, he vgn deiiton of design probe is underde [your ewe company, but io we mast espn ler competior' new proves {0 ese that cur companys ecology wl seria compeiive Ths te fen ‘tos design eocse Based on miu aroun! ef ration 44 INPUT INFORMATION ‘The afrmaton thats ormaly aaa the eta sages fa eign poem (oe that at be gathered) given in Table 4-1 We ely ics ach ‘The rston information we need 0 know flied in Table 41-2 Of ts possbie to ather much of th ifermation from the pent Werte, In Particular the primary ecto he erperatureand presse ranges the eta. {nd the manana eld often re aa Ie een To work sly mi 3 ‘be ming ate ‘that might ake pce. Even # only a trace amount ofa by-product produced in Iabortory experiment, this by-product ray tld up very lage lvl © reeye op. Hence ail the byproducts prodaced rat be now i oder #0 ‘Sothense + separation stem Orelating se Yecins bat een cmon stake snd snot vay ede oping age exo pena MAXIMUM YIELD. Infomation concerning ow the peosvet dstibation ‘anges with coverson ane reactor temperature mea too acne ‘Wofen iil to obi A cheats fos ton outing dierent eta ping to dein» mechani, ad Toking fr ways to we ron pte ‘him Dutng these scoug egeiion the chemist normaly alempi od ‘he reaction sonnet tite the yl. Ta experienc cts ta {he exiting data bose wil hve mt of he points grouped sama range of ‘oor clone fo the maim yd (Often the gest unt of at wil Reet atrmacon enone ain ole 3 Th panel oe acon yn corripond to singe pred eonton da wet ches he epi iyo the eau, ut tat far moved few the optim conor opeaing vedios) "Numerous procenet hase een designed to operate a the condition of maximum ye, atts operation fen Gos ot eeerperd Yo the opr Economie conver. At tm earl, kt conden acl, ys ‘easton sytem A B+ Cy wbere Be desed prc ard Cha ol el ts Teen of ti ah ar se imei tol entrees n ig 41-1 When Bakes at oneentabion, pot Pt Fp 41, a consable amount of tndeted Cf tormed anda age aout Ancor owen i we conse pean st pein Qn the diagram, ol 4 smal tut fC fore snd sath ess oered Thus if we peat at pot, we wil require lage ele ows (and Ivete recy ose but ne lone lee or expen rae tne that fsrmerod fhe beprodelC nh has cyl ve ‘We deine soltary Sa the ration fhe reactant comer hat ends wp 2 ited edt Mote of 8 Produced Moles af A Coneted snd we reer to theconvrion of 419 Catal oA hmm ketch four defini of seein forthe HDA procs (ee See 12) shown Fp 4402 (Note thats vanety of densi of sktvy and yield ae wad i the Tera, so thats alnaye ees to check the nition) ‘Neal raw-material cost and cet les ce he dominant ars nthe design of petrochemical proces Raw materiale costae aly the ay o C Coe ESSE EEE bas “aA Ee ale lat a os 80 SIO TS a0 2 30-35-40 AS 50 wd 6 10-78 BD HS 9 9 100 cae: ene, “eC a — fen oo — “Toluene - mie produced ct Te eee toe es ret nee Pomme Een [ rele Deen = ees “Toe eye ~ range fom 35 t0 #57 of the total peodut cst The optimum economic Contes i normally fed hy a economic tade-of heten ape ety toner and large ectr cost thigh conversions taluncad agin lege reece ‘sts at ow conversions Hence the opium economic conversion it tt ‘onvesonsorspooding tothe maxim yl ay shown a Fig 412 ‘Oten the scutng experiments pried hy chet wil cortain more Information abou the elt ef conversion cn the proc obo tha he 1 02 03 at 0s a6 G7 08 09 alk ofthe date which ae iaken inthe cghborhood fhe asia elt. Asin, ‘ulihng cows scaonship wih schent and providing ober {Cech about the optimum prosening condons early in the exprinent ‘rogram wil ead to more proftatie proses. ‘Unfortunatly, mon companes ae not oguizd fo operat i this maroc Instead, be chemists apparatus hor been completely Sana, tad the chest hs ea angel to anoter project foe usin eine reciventhepoblr Inthistuaton, he derignershouldatmp oem he economic tor ‘ening the economic opium conerson, and herere Sor doing one ‘iitonalexpeinet, ater tan it Ssighnys poss o operate at na ‘num ye Catalyst Deactivation ‘Another lace of dvign data hat oes lckng the aly of dese s ‘hccatar denen rate The chemi fore ar based o ining moe ISive or selective eats that sumeose shrine rane wih 8 ay of ‘Sat ae considered Some eats have an operating eof Lot 2 bore Secon or epacnest required, so obvionly 2 cnsuning ee Inala dng we expec tht there may be large uncertain in some of the design ata Thon we cine teensy of he wt product cot oes tneraitis an we ae thee rts epee the experimental develope rowan in the dcton ofthe highs potential pry, We wae arc ‘Sots rtsnial eg calito, bene we rege ttl be ‘cca to rpet the cleans a more ilomatonDsomes sale Production Rat we ae 0 desi # new plant o met a expanding markt condition, ist {aus ofthe production rate we commer zs am that has eee eta ba Wi msappreach we oan he reatest eomory Ole (Nornl hinges ‘heer prunit if a buy tem lane uae) "The mximura size of lat aly fed byte maxes of oor ‘moc ea af equipment. Often ths maximum ste fae by rooney Shippin the caper tothe plant ste Tha only eta sig compen oe ‘whee, il Bom ald fatto Weck Weaho consider he poss of xcecding the maximum seo neiting lan. This pproach almost aways requ the desler of tow eles ‘ths higher sik However by pang ine econny ole ‘pss orcs he product pice mph opin renter share of hese ‘nd heey just the adonl a However ta poke pt tot "3p of managenent probs might ead Yo iin cease i ome ‘Ofcourse mut as consider how our shar oth marke mig changeil ‘eld anew plat I maesa great deal ference wheter our company fag 5070 the market an sme ofthe et extn pants vers whe whan 37 he matt and our exiting pnt hat ony ome enh a he epee tact plat ‘The prodecton rte specif forthe pant might ange Git uselly docs) ering desan, Market conditions are coat changing. awe taste ‘epponne to these changes BY wing shore metbee for our pray ‘SSIES we minnie the eon required to change allie clelatons Prodect Parity The grout puis normaly ic abo Sd by masking coniertons. Infact might be posse to produce a ane of product pu at feet oe a ‘Remus expe thatthe product rie vera parity pedictons ightchanges the tse sing developed. 1s ao ementia hat deg infor he eee eparincat hoot the very high coms that maybe esate wih Prosieny ee Iigl-usiy products early tthe developmen ala now proven se et ae ‘mskcing department doesnot re castor expecations fo weed lve am Materials ‘A chemist normally wes er pure chemi eget in bortoy studs, whereas ‘aural o: purchased raw materals always cota some imparts, Het we ‘edo gue some information tm oor marketing srs Sbaet ra sore ‘ic vers pity tn oder to dese mtr ta nade rfeation fy oy Ba ofthe design projet. Moreover we mt work mh tbecbomin tose set ‘he impure inthe raw mats re iat or wl tte econ We mst secron 4s rervy meommarion 108 sho examin he eft on the separation sytem, partic, trae amounts of ‘pari can buildup fo large ales nny loops une he lures ne ‘removed bom te proves Constrans For the sake of sty we normally wan tn avid proesing condition hat are vita the calves of« mintre (Thee an unwriten aw of matte tha ‘park will vapid anexplosive minareand caine a gnion) There have bee Ss hturbindy lie nme serous pat explosions troashout he hse) of the chem indus, and we want to svnd anther crarens, Howes, ‘hale ashyide pln which onde sytene with ti, do operate wil he ang, aliough there are many spi sft eae, Sil, we have o know the procaine conditions where some of out ‘materi igh peters and fool heat-exchanger wht the} igh tecome unstable nd raply decompo merous mater form che ed

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