Professional Documents
Culture Documents
Institute of Engineering
Central Campus, Pulchowk
Heat Transfer
Chapter 2
Conduction Heat Transfer
Prepared by
Umesh Sharma
Course outline
General Differential equation of Conduction
Fourier Law of Conduction
Cartesian and Cylindrical coordinates
Conduction through Plane Wall, Cylinders and Spherical systems
One Dimensional Steady State Heat Conduction
Composite Systems
Conduction with Internal Heat Generation
Two Dimensional Steady State Heat Conduction
Unsteady Heat Conduction
• Lumped Analysis
• Use of Heislers Chart
2
INTRODUCTION
• Although heat transfer and temperature are closely related, they are of a different nature.
• Temperature has only magnitude. It is a scalar quantity.
• Heat transfer has direction as well as magnitude. It is a vector quantity.
• We work with a coordinate system and indicate direction with plus or minus signs.
3
Steady versus Transient Heat Transfer
4
1. GENERAL DIFFERENTIAL EQUATION OF CONDUCTION
The Fourier Equation mentioned earlier represents the fundamental heat conduction law for
unidirectional flow of heat.
In general, however, temperature variations will exist throughout the body. Heat will also flow
in other directions of the body, because there may be nothing present in the body to prevent the
same.
It is, therefore, necessary that a general mathematical formulation be obtained with the help of
this equation, which would be applicable to heat flow in all the three directions.
Thus the heat flow at any particular location in any direction, at any instant, can be evaluated.
Further, a general three dimensional heat conduction equation can also be used for one or two
dimensional cases with suitable modifications.
5
An element of having the dimensions x, y, z at a distance x, y, z as shown in Figure
is considered for the derivation of the general heat conduction equation. In general
analysis, the thermal conductivity at x, y, and z direction will be considered as
dependent upon the orientation of the surface. Thus KX, KY, and KZ are the directional
characteristics of the material. If these three values are equal, the material is called
isotropic, if unequal anisotropic, as example - wood.
6
Considering unit area through heat is flowing along X-axis in time t
and
Heat stored in time t per unit area due conduction of heat along X-axis,
As the area of heat flow along X-direction is y. z so that total heat stored in time t
7
Similarly the heat stored due to the heat flow by conduction along Y and Z directions
in time t are
and
If the body is generating heat and q is the heat generation rate per unit volume of the
material per unit time then the heat generated in the body in time t
8
The total heat which is stored in the body will be utilized for increasing the
temperature of the body and it can be calculated by using the equation as follows
9
This is the conduction equation for non-homogeneous material; self heat generating and
unsteady state three dimensional heat flow.
10
If the heat flow is in steady state condition then controlling equation becomes
If the heat flow is steady without heat generation the controlling equation
becomes
14
• The heat flux vector at a point P on the
surface of the figure must be perpendicular
to the surface, and it must point in the
direction of decreasing temperature
• If n is the normal of the isothermal surface
at point P, the rate of heat conduction at
that point can be expressed by Fourier’s
law as
15
Heat Generation
• Examples:
electrical energy being converted to heat at a rate of I2R,
fuel elements of nuclear reactors,
exothermic chemical reactions.
• Heat generation is a volumetric phenomenon.
• The rate of heat generation units : W/m3 or Btu/h·ft3.
• The rate of heat generation in a medium may vary with time as well as
position within the medium.
16
3. CARTESIAN AND CYLINDRICAL COORDINATES
• The driving force for any form of heat transfer is the temperature difference.
• The larger the temperature difference, the larger the rate of heat transfer.
• Three prime coordinate systems:
rectangular T(x, y, z, t)
cylindrical T(r, , z, t)
spherical T(r, , , t).
17
Conduction Equation in Cylindrical Coordinates
Using the following relations between the
coordinates of a point in rectangular and cylindrical
coordinate systems:
18
4. CONDUCTION THROUGH PLANE WALL, CYLINDERS AND
SPHERICAL SYSTEMS
Consider heat conduction through a large plane wall such as the wall of a
house, the glass of a single pane window, the metal plate at the bottom of a
pressing iron, a cast-iron steam pipe, a cylindrical nuclear fuel element, an
electrical resistance wire, the wall of a spherical container, or a spherical
metal ball that is being quenched or tempered.
Heat conduction in these and many other geometries can be approximated as
being one-dimensional since heat conduction through these geometries is
dominant in one direction and negligible in other directions.
Next we develop the one dimensional heat conduction equation in
rectangular, cylindrical, and spherical coordinates.
19
I. CONDUCTION THROUGH PLANE WALL
(2-6)
20
21
II. CONDUCTION THROUGH CYLINDERS
22
23
III. CONDUCTION THROUGH SPHERICAL SYSTEMS
24
Combined One-Dimensional Heat Conduction Equation
An examination of the one-dimensional transient heat conduction equations for the
plane wall, cylinder, and sphere reveals that all three equations can be expressed in
a compact form as
25
BOUNDARY AND INITIAL CONDITIONS
The description of a heat transfer problem in a medium is not complete without a full description of
the thermal conditions at the bounding surfaces of the medium.
Boundary conditions: The mathematical expressions of the thermal conditions at the boundaries.
26
I. Specified Temperature Boundary Condition
The temperature of an exposed surface can usually be
measured directly and easily.
Therefore, one of the easiest ways to specify the thermal
conditions on a surface is to specify the temperature.
For one-dimensional heat transfer through a plane wall of
thickness L, for example, the specified temperature
boundary conditions can be expressed as
28
4. ONE DIMENSIONAL STEADY STATE HEAT CONDUCTION
One dimensional steady state heat conduction includes heat flow through a wall or
along an insulated rod.
The particular solution to the equation will give the value of the temperature
T which will represent the temperature field of the system.
29
Integrating the above Equation
30
Substituting the values of these constants
We have
31
Steady State Radial Heat Conduction through Tubes
The case of conduction of heat through the walls of hollow cylinders or tubes are
usually encountered in heat exchangers, can be conveniently treated in cylindrical
coordinates instead of Cartesian coordinates.
32
Integrating further we have,
33
Substituting the values of C1 and C2,
34
35
Steady State Radial Heat Conduction through a Spherical Shell
where C1 is an arbitrary constant. We now divide both sides of this equation by r2 to bring it
to a readily integral form,
36
Again integrating with respect to r gives
37
The rate of heat loss from the container is simply the total rate of heat conduction
through the container wall and is determined from Fourier’s law
38
SOLUTION OF STEADY ONE-DIMENSIONAL HEAT CONDUCTION PROBLEMS
43
The variation in thermal conductivity of a material with
temperature in the temperature range of interest can often be
approximated as a linear function and expressed as
temperature coefficient of
thermal conductivity.
44
6. COMPOSITE SYSTEMS
Different arrangements of different materials designed for a particular application is called
a composite structure.
45
Rearranging the above equations for the temperature differences,
Rearranging the above Equation, we get an expression for conduction heat transfer through
a composite plane wall as,
46
Composite Hollow Cylinder
47
Adding above equations
Rearranging the above Equation, we get an expression for conduction heat transfer through
a composite cylinder as,
48
Composite Hollow Sphere
49
Adding above equations
Rearranging the above Equation, we get an expression for conduction heat transfer through
a composite cylinder as,
50
Thermal Resistance Concept
53
Thermal Resistance Network
The thermal resistance network for heat transfer through a plane wall subjected to convection
on both sides, and the electrical analogy.
54
Temperature drop
which shows that heat (Q) flows due to the difference in temperature (T) and the property
of the substance by virtue of which it opposes the flow of heat through it is called the
thermal resistance (Rth).
56
Thermal Resistance of a Hollow Cylinder
57
Heat Transfer through a Composite Plane Wall Using
Electric Analogy Approach
In this case same amount of heat flows through each
layer; hence all thermal resistances are arranged in series.
Whenever heat flows through a thermal resistance, there
will a temperature drop (analogous to voltage drop in
case of electric circuit).
Thermal resistances for each layers of the plane
wall are given as
58
Heat Transfer through a Composite Cylinder
Using Electric Analogy Approach
59
Heat Transfer through a Composite Sphere Using
Electric Analogy Approach
60
Application of Electric Analogy Approach
61
Combined Heat Transfer and Overall Heat
Transfer Coefficient
62
Rearranging the above equations for the temperature
differences,
63
Hollow Cylinder Subjected to Convective
Medium on both Sides
For steady state heat transfer, heat flowing
through each layer should be same, i.e.;
64
Rearranging the above Equation, we get an expression for combined heat transfer through
a hollow cylinder as,
or
where,
and
are called inside overall heat transfer coefficient and outside overall heat transfer
coefficient respectively.
Substituting A1 = 2r1L and A2 = 2r2L
and 65
Hollow Sphere Subjected to Convective
Medium on both Sides
For steady state heat transfer, heat flowing
through each layer should be same, i.e.;
66
Rearranging the above Equation, we get an expression for combined heat transfer through
a hollow sphere as,
where, and
are called inside overall heat transfer coefficient and outside overall heat transfer coefficient
respectively.
Substituting A1 = 4r12 and A2 = 4r22
and
Do yourself: Use electric analogy approach to derive overall heat transfer coefficients.
67
THERMAL CONTACT RESISTANCE
Temperature distribution and heat flow lines along two solid plates
pressed against each other for the case of perfect and imperfect contact.
68
The value of thermal contact resistance depends
on:
hc thermal contact • surface roughness,
conductance • material properties,
• temperature and pressure at the interface
• type of fluid trapped at the interface.
Thermal contact resistance is significant and can even dominate the heat transfer for good
heat conductors such as metals, but can be disregarded for poor heat conductors such as
insulations. 69
CRITICAL RADIUS OF INSULATION
70
The critical radius of insulation for a cylindrical
body:
72
I. HEAT GENERATION IN PLANE WALL
Consider one-dimensional, steady-state conduction in a plane wall of constant k, uniform
generation, and asymmetric surface conditions
•
The heat equation in given by d dT • d T q 2
k q 0 0
dx dx dx2 k
The general solution is given by
•
T x q / 2 k x 2 C 1 x C 2
Boundary conditions
At x = (- L), T(x) = TS,1
At x = (L), T(x) = TS,2
The preceding result simplifies when both surfaces are
maintained at a common temperature TS,1 = TS,2 = TS . The
temperature distribution is then symmetrical about the mid
plane. The equation reduces to •
q L2 x2
T x 1 2 Ts
2 k L
We can determine TS using overall energy balance on the wall
• •
E out E g 0
•
h A s T s T q A s L 0
•
qL
T s T
h
The maximum temperature exists at the mid plane, which can be
obtained by differentiating T(x) w.r.t. x and given by
In which case the temperature distribution equation can be
expressed as which can be obtained by subtracting T(0) from
T(x).
II. HEAT GENERATION IN CYLINDER
Consider one-dimensional, steady-state conduction in a large cylinder of constant k, uniform
generation, and asymmetric surface conditions
Many heat transfer problems encountered in practice can be approximated as being one-
dimensional, but this is not always the case. Sometimes we need to consider heat transfer in other
directions as well when the variation of temperature in other directions is significant.
For steady state two dimensional heat conduction, the Laplace equation applies
………. (1)
The solution to this equation may be obtained by analytical, graphical or numerical techniques.
………. (2)
………. (3)
79
Analytical Method for Two-Dimensional Steady State Heat
Conduction
First consider the boundary conditions with a sine wave temperature distribution impressed on the
upper edge of the plate. Thus
………. (5)
80
Substituting Equation (4) in Equation (1) gives
………. (6)
………. (7)
Observe that each side of Equation (7) is independent of the other because x and y are independent
variables. This requires that each side be equal to some constant. Let this constant be 2.
………. (8)
where 2 is called the separation constant. Its value must be determined from the boundary
conditions.
81
We may thus obtain two ordinary differential equations in terms of this constant,
………. (9)
………. (10)
The general solutions of the Equations (9) and (10) are given as
………. (11)
………. (12)
The application of boundary conditions will be easier to handle when the substitution = T –
T1 is made. The differential equation and the solution then retain the same form in the new
variable
………. (14)
82
Then, we need only transform the boundary conditions. Thus
………. (15)
………. (17)
………. (18)
………. (19)
………. (21)
From Equation (17),
83
Substituting Equations (20) and (21) in Equation (18),
………. (22)
………. (23)
Several values will satisfy Equation (23), and these may be written as
………. (24)
The solution to the differential equation may thus be written as the sum of the solutions for
each values of n. This is an infinite sum so that the final solution is the infinite series
………. (25)
where the constants have been combined and the exponential terms are converted to the
hyperbolic function. 84
The final boundary condition given by Equation (19) may now be applied
………. (26)
………. (27)
………. (28)
Using the first three boundary conditions, we obtain the solution in the form,
………. (29)
85
Constant Cn can be evaluated by writing an infinite series expansion in terms of orthogonal
functions. For this multiplying Equation (30) by and integrating for 0 x W,
………. (31)
…… . (32)
Substituting Cn into Equation (29), we get the solution for temperature profile as
………. (33)
86
LUMPED SYSTEM ANALYSIS
Interior temperature of some
bodies remains essentially
uniform at all times during a
heat transfer process.
The temperature of such
bodies can be taken to be a
function of time only, T(t).
Heat transfer analysis that
utilizes this idealization is
known as lumped system
analysis.
time
constan
t
88
• This equation enables us to
determine the temperature
T(t) of a body at time t, or
alternatively, the time t
required for the temperature
to reach a specified value
T(t).
• The temperature of a body
approaches the ambient
temperature T
exponentially.
• The temperature of the body
changes rapidly at the
beginning, but rather slowly
later on. A large value of b
indicates that the body
The temperature of a lumped system approaches the environment
approaches the environment temperature in a short time
temperature as time gets larger. 89
The rate of convection heat
transfer between the body
and its environment at time t
Biot number
Lumped system
analysis is applicable if
91
Small bodies with high
thermal conductivities
and low convection
coefficients are most
likely to satisfy the
criterion for lumped
system analysis.
96
The physical significance of the Fourier number