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Received: 26 December 2022 Revised: 8 March 2023 Accepted: 10 March 2023

DOI: 10.1002/app.53909

RESEARCH ARTICLE

Effects of polyamide elastomer on the morphology,


crosslink density, mechanical, and oil-resistant properties
of acrylonitrile-butadiene rubber/polyamide elastomer
vulcanizates

Huiyu Wang 1 | Xianggong Zhang 2 | Guangyong Liu 1

1
Ministry of Education/Shandong
Provincial Key Laboratory of Rubber- Abstract
Plastics, Qingdao University of Science & Polyamide elastomer (PAE) is a novel material which may improve the perfor-
Technology, Qingdao, Shandong, China
mances of acrylonitrile-butadiene rubber (NBR). This work uses equilibrium
2
Wuhan Institute of Marine Electric
swelling and rheological apparatus to study the effects of the PAE content on
Propulsion, China State Shipbuilding
Corporation Limited, Wuhan, Hubei, the overall crosslink densities of NBR/PAE vulcanizate. The presence of PAE
China significantly increased the overall crosslink density. During the aging stage,
Correspondence
the overall crosslink density first increased and then decreased with increasing
Guangyong Liu, Ministry of Education/ aging temperature from 25 to 150 C. There was a linear relationship between
Shandong Provincial Key Laboratory of the tensile strength with the overall crosslink density of the NBR/PAE vulcani-
Rubber-Plastics, Qingdao University of
Science & Technology, Qingdao, zate. Oil resistance of the NBR/PAE vulcanizate was improved with increasing
Shandong 266042, China. PAE content.
Email: liuguangyong@qust.edu.cn
KEYWORDS
Funding information
acrylonitrile-butadiene rubber, aging, crosslink density, mechanical properties, oil-resistant
Natural Science Foundation of Shandong
properties, polyamide elastomer
Province, Grant/Award Number:
ZR2020QE079

1 | INTRODUCTION use at high temperatures, up to 175 C, and can be used


for long periods at 150 C.8 Thus, PAE is frequently
Acrylonitrile-butadiene rubber (NBR) is a copolymer of applied in multiple fields, such as automotive industry,
butadiene and acrylonitrile, which has many advantages machinery, electronic appliances, electrical precision
in excellent resistance to oil and corrosive media over instruments, sporting goods, medical treatment, and
other commonly used rubbers such as butadiene rubber telecommunications.10,11
and styrene-butadiene rubber.1,2 Therefore, NBR has Crosslink density is an important parameter that dic-
been extensively used in automotive profiles, such as oil tates the physical properties of vulcanizates. The type and
pipes, oil tanks, and oil seals3–5 and it has become one of degree of crosslinking network of the vulcanizates deter-
the largest consumptions of synthetic rubber except used mines the physical properties, such as modulus, hard-
in tire products.6,7 By contrast, polyamide elastomer ness, and tensile strength.12–14 Three main vulcanization
(PAE) is a class of thermoplastic block copolymers made systems, namely phenolic resin vulcanization, sulfur vul-
from nylon molecular chain segments as hard segments canization, and peroxide vulcanization systems, are
and polyether amine, polyether ester chain segments as widely used for the vulcanization of NBR. Phenolic vulca-
soft segments.8–10 It has the advantages of sufficient elas- nization gives rubber good mechanical properties and
ticity, toughness, oil resistance, and high temperature heat resistance, and it is the predominant vulcanization
resistance. PAE is a class of nylon elastomers suitable for system used in industry to produce thermoplastic

J Appl Polym Sci. 2023;e53909. wileyonlinelibrary.com/journal/app © 2023 Wiley Periodicals LLC. 1 of 12


https://doi.org/10.1002/app.53909
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elastomers (TPE). Compared with sulfur vulcanization,


the peroxide curing system endows the NBR rubber prod-
ucts with high modulus, low compression permanent
deformation and thermal aging properties. On the other
hand, peroxide crosslink has many disadvantages, such
as low tensile and tear strengths and flexural resistance, FIGURE 1 The chemical structure of PAE.
which limit its application in diene rubber. The crosslink
density of NBR composites all change with increasing
amounts of phenolic resin, sulfur, and peroxide. The TABLE 1 Designations for the formulation of NBR/PAE
aging temperature exerts an important influence on the blends.
crosslink density. The tensile strength of NBR composites Ingredients/phr 1 2 3 4 5
is improved by slightly increasing the crosslink density in
NBR 100 100 100 100 100
the early stages of thermo-oxidative aging.15 As the aging
temperature increases, the formation of surface defects PAE 0 10 20 30 40
and inhomogeneities lead to significant changes in the Note: The other ingredients (phr): sulfur 1.5, TMTD 0.5, DM 2, antioxidant
crosslink structure under the thermo-oxidative environ- 4020 1, antioxidant RD 0.5, zinc oxide 5, stearic acid 1.
Abbreviation: phr, parts per hundreds of rubber.
ment, which accelerates the microcrack sprouting in the
NBR composites during deformation. The microcracks
expand rapidly with stretching, leading to a decrease in
tensile properties.16 2 | MATERIALS AND
Attempts to improve the mechanical properties and oil EX P ERI MEN TS
resistance of NBR were made. Setua et al.17 developed dif-
ferent grades of oil resistant TPE based on blends of NBR 2.1 | Materials
and high density polyethylene to replace NBR/polyvinyl
chloride blends. Yu et al.18 blended an epoxy resin modi- Nitrile rubber (34% acrylonitrile content, Mooney viscosity
fied NBR with lignin to enhance the oil resistance and (ML1 + 4100 C), 45). Nylon elastomer (Arkema 35R53)
mechanical properties of NBR. Ning et al. developed a used in this work was provided by Arkema France, and its
unique microstructure to improve the oil resistance of chemical structure is shown in Figure 1. Vulcanization sys-
NBR/polypropylene vulcanizate19 which was similar to tems consisting of sulfur and 2,20 -dithiobis(benzothiazole)
ethylene-vinyl acetate rubber/poly(vinylidene fluoride) and tetramethylthiuram disulfide as well as zinc oxide and
vulcanizate.20 In the manufacturing process of Geolast by stearic acid were purchased from Shanghai Rheinland,
Monsanto Company, the technology of full dynamic vulca- China, and antioxidant systems consisting of antioxidant
nization was used, and the technology of compatibilizers poly(1,2-dihydro-2,2,4-trimethylquinoline) and antioxidant
was used fully. The reactive compatibilizer NBR with ter- N-1,3-dimethylbutyl-N0 -phenyl-p-phenylenediamine (4020)
minal carboxyl group and maleic anhydride grafted with were commercially available industrial products.
polypropylene were used as compatibilizers in the NBR/PP The formula of NBR/PAE blends is listed in Table 1.
blending system, and TPEs with good properties were
obtained.21,22 However, research on the mechanical prop-
erties and oil resistance of NBR/PAE blends has rarely 2.2 | Preparation of NBR/PAE blends
been reported. Thus, the motivation of this study is to
develop and characterize NBR/PAE blends. NBR was first mixed in internal mixer (XSM-500; Shanghai
In this work, NBR/PAE blends with various ratios KCCK Co., Ltd., Shanghai, China) at 200 C for half a
were prepared and then vulcanized to investigate the cur- minute with a rotation speed of 70 rpm. Then PAE as well
ing characteristics, mechanical properties and oil resis- as antioxidant was added and mixed for 3 min. The total
tance. Equilibrium swelling and rheological testing mixing time was 3.5 min. The mixing curves of NBR/PAE
methods were used to characterize the overall crosslink blends in internal mixing process were shown in Figure 2.
density. It is expected to quantify the effect of aging tem- Then, the mixtures were removed from the internal mixer
perature on the overall crosslink density of the NBR/PAE and processed into sheets at 50 C with crosslink agents on
vulcanizates and that of the overall crosslink density on a laboratory two-roll mill (Farrel, GX-2003-GLT, America)
their tensile strength. Changes in mechanical properties with a roller speed ratio of 1:1.2 and then kept at room tem-
and overall crosslink density of the NBR/PAE blends perature for 24 h before curing. It should be noted that mix-
under different aging conditions were further analyzed to ing characterized by stress and (residence) time is always a
provide some references for the practical applications of crucial operation for any multiphase materials such as
NBR/PAE based rubber products. polymer blends.23–26 In this work, it was not optimized.
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WANG ET AL. 3 of 12

F I G U R E 2 Mixing curves of 210


25 (a) (b)
NBR/PAE blends in internal 200
mixing process: (a) Torque–time
20 190 Add NBR

Torque, dNm
curves, (b) temperature–time

Temperature,
Add PAE and antioxidant
180
curves. [Color figure can be 15
viewed at 170
Add PAE and antioxidant
wileyonlinelibrary.com] 10
160

5 150
NBR NBR
NBR/PAE=100/10 NBR/PAE=100/10
Add NBR NBR/PAE=100/20 140 NBR/PAE=100/20
NBR/PAE=100/30
0 NBR/PAE=100/30
NBR/PAE=100/40 NBR/PAE=100/40
130
0 50 100 150 200 0 50 100 150 200
Time, s Time, s

The curing time was determined by a Moving Die Rheome- temperatures were set to 100, 120, and 150 C to investi-
ter 2000 (MDR2000) from Alpha Technologies. The pre- gate the tensile strength at different aging temperatures.
pared NBR/PAE blends were vulcanized at 150 C for
t90 + 5 min to obtain 2 mm rubber sheets.
2.3.4 | Overall crosslink density by
equilibrium swelling method
2.3 | Experiments
The overall crosslink density of the NBR/PAE vulca-
2.3.1 | Thermal aging nized rubber was studied by equilibrium swelling
method by using the modified Flory–Rehner
Oil aging test was performed in an aging oven in the tem- Equation (2). Circular specimens (ca. 1.0 g, 2 mm thick-
perature range of 150 C for 24 and 48 h as per ASTM ness) were punched by using a circular die and swollen
D471-98. We used 10# Hydraulic oil. When the specified in cyclohexanone (200 mL) at room temperature (25 C)
time was reached, the test specimens were removed from for 96 h until arriving at the equilibrium swelling state.
the oil and wiped with tissue paper to remove the excess After the equilibrium, the swollen weight and
oil from the sample surface. Finally, tensile properties of de-swollen weight were measured and used to calculate
the specimens after aging were measured to estimate oil the vr as per Equation (3). From the swollen and
resistance according to ASTM D471-98. Equation (1) was de-swollen weight, the overall crosslink density was
used for calculating the change in volume. Hot air aging calculated relative to the NBR and PAE phases as
was carried out in a temperature-controlled aging cham- expressed by (ν + PAE)27 by Equation (2). The swelling
ber. In this work, NBR/PAE blends were aged at ratio q was calculated by Equation (6).
100, 120, and 150 C for 24 h according to GB/T 3512-200.
1 Lnð1  vr Þ þ vr þ χvr 2
wafter  wbefore ðν þ PAE Þ ¼  1 , ð2Þ
Change in volume ð%Þ ¼  10: ð1Þ vs vr 3  0:5vr
wbefore
vR
vr ¼ , ð3Þ
vR þ vsol
2.3.2 | Vulcanization characteristics
Mf  Mi
vsol ¼ , ð4Þ
The vulcanization characteristics of samples were ana- ρs
lyzed with the MDR2000 at 150 C for 20 min according
to ASTM D2084-95. MR
vR ¼ , ð5Þ
ρR

2.3.3 | Tensile strength  


M f M i
ρs
q¼ , ð6Þ
The tensile strength of the NBR/PAE vulcanized rubber Mi
was characterized using a universal testing machine where (ν + PAE) = number of moles of effectively elastic
(Zwick/Roell Z005, Germany) at a crosshead speed of chains per unit volume of NBR [mol/mL] (crosslink den-
500 mm/min according to ASTM 412. The aging sity) in presence of PAE.
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4 of 12 WANG ET AL.

Mi is the initial mass of the vulcanizate before swell- value, in the order of pure NBR (0.49 N*m) < PAE
ing, Mf is the final mass of the vulcanizate after swelling, (10 phr) (0.68 N*m) < PAE (20 phr) (0.85 N*m) < PAE
ρs is the density of cyclohexanone, ρR is the density of (30 phr) (1.07 N*m) < PAE (40 phr) (1.31 N*m). Pure
unfilled NBR/PAE, and MR is the mass of NBR/PAE. χ is NBR has a lower torque value due to the absence of PAE.
the Flory–Huggins interaction parameter between rubber It shows that the maximum torque rises with the increas-
and solvent which can be calculated using three- ing PAE content. The increase in maximum and mini-
dimensional solubility parameters as described in our mum torque is probably due to the interaction between
previous work,28–30 and the calculated χ values are: the PAE and NBR molecules forming physical crosslink-
0.0598 for NBR-cyclohexanone, 0.05938 for NBR/PAE ing points, which increases the overall crosslink density.
(100/10)-cyclohexanone, 0.06058 for NBR/PAE (100/20)- As shown in Figure 3b, the torque difference (MH  ML)
cyclohexanone, 0.06279 for NBR/PAE (100/30)- reflecting the crosslinking level of the vulcanizates
cyclohexanone and 0.06279 for NBR/PAE (100/40)-cyclo- decreases as the amount of PAE decreases except for the
hexanone, vs is the molar volume of solvent (103 cm3/ pure NBR.
mol for cyclohexanone). The optimum curing time refers to the time when the
torque value continues to rise (MH  ML) * 90% after the
rubber compound reaches the minimum torque ML in
2.3.5 | SEM analysis the mold cavity, which characterizes the vulcanization
rate of the rubber. It is shown in Figure 4 that with the
The samples were placed in liquid nitrogen for 3 min and
then brittle fractured to form a new surface, followed by
gold spraying of the low-temperature fractured surfaces. 5
4.69
Scanning electron microscope can directly observe size,
distribution, and agglomeration of nanomaterials. It is
also possible to directly observe the microscopic morphol- 4
ogy of polymers, such as the dispersion of the reinforcing
T90, min

material within the matrix.31–33 The dispersion and cross- 3


sectional structure of the PAE phase in NBR were evalu- 2.29 2.21 2.15 2.08
ated by scanning electron microscopy (JSM-6360LV;
2
JEOL, Tokyo, Japan) at an accelerating voltage of 10 kV.

1
3 | R ES U L T S A N D D I S C U S S I O N
0
3.1 | Curing characteristics of NBR/PAE 0 10 20 30 40
vulcanizates PAE content, phr
Curing behaviors of NBR/PAE blends are shown in F I G U R E 4 Effect of PAE on the optimum curing time (T90) of
Figure 3a, it can be seen that the minimum torque indi- NBR/PAE vulcanizates. [Color figure can be viewed at
cating the flow ability of the compound shows a high wileyonlinelibrary.com]

16 16
(a) (b)

12 14
(MH-ML), dNm
Torque, dNm

8 12
F I G U R E 3 The effect of
PAE content on the
10 vulcanization characteristics of
4 NBR
NBR/PAE=100/10 NBR/PAE vulcanizates:
NBR/PAE=100/20
NBR/PAE=100/30 8 (a) vulcanization curves,
0 NBR/PAE=100/40
(b) MH  ML curve. [Color
0 2 4 6 8 10 12 0 10 20 30 40
figure can be viewed at
Time, min PAE content, phr wileyonlinelibrary.com]
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WANG ET AL. 5 of 12

NBR 10phr PAE 20phr PAE

PAE

PAE

30phr PAE 40phr PAE

PAE

PAE

F I G U R E 5 Scanning electron microscopy images of brittle fracture of NBR filled with 0, 10, 20, 30, and 40 phr PAE. [Color figure can
be viewed at wileyonlinelibrary.com]

addition of PAE, the optimum curing time (T90) of increase of PAE, which are produced due to the poor
NBR/PAE vulcanizates shows a downward trend, and it bonding between the PAE phase and the interface of
decreases from 4.69 to 2.29 min after adding 10 phr of the NBR matrix. The number of black holes decreases
PAE. It indicates that PAE added to NBR matrix can with the increase of PAE, which can be explained that
greatly improve the vulcanization rate and production the interaction between the polar groups on the surface
efficiency, which may be attributed to the possibility of of PAE and the polar groups on the surface of NBR is
the generation of amines from the degradation of PAE at gradually enhanced and the interfacial bonding
the curing temperature. These amines can be used as becomes better. With the increase of PAE, it is obvious
activation accelerators during vulcanization reaction from Figure 5 that the particle size of PAE phase gradu-
process. ally increases.

3.2 | SEM analysis of NBR/PAE 3.3 | Effect of PAE on overall crosslink


vulcanizates density

Phase morphology is an important factor for multiphase Crosslinking refers to the formation of a stable three-
materials.34–36 The morphology of an immiscible polymer dimensional network structure between chain segments,
blend depends mainly on its composition,37,38 which can be formed by various vulcanizing agents such
compatibilization,39,40 and the processing conditions.41,42 as (sulfur, peroxide, and so forth) or by physical means.
PAE and NBR are polar polymers and interact with each A number of factors influence the overall crosslink den-
other to a certain extent. sity of filled vulcanizates, such as filler–rubber interac-
The typical matrix-dispersed droplet morphology tion, chemical crosslinking, and physical crosslinking.
can be seen in Figure 5, where PAE is dispersed in the Strong intermolecular forces occur when PAE blends
NBR matrix. It can be seen in Figure 5 that the number with NBR. The oriented arrangement of the amide
of black holes produced on the low-temperature brittle groups of PAE results in a regular arrangement of the
fracture surface gradually decreases with the gradual macromolecular chains, and the formation of hydrogen
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6 of 12 WANG ET AL.

bonds between the –NH– and –CO– groups results in ment, crystallization, and physical crosslinking points.44
more stable connections.43 Therefore, speculation is made that the tensile strength
The equilibrium swelling measurement was adopted of NBR should also increase gradually with the gradual
to calculate the overall crosslink density of NBR/PAE increase of PAE, so the plot between the tensile strength
vulcanizates. The effect of PAE on the overall crosslink and the overall crosslink density is finished as shown in
density of NBR blends is shown in Figure 6a. With the Figure 13. It can be seen from Figure 6a that the overall
dosage gradually increasing of PAE, the overall crosslink crosslink density shows a linear increase with the
density of NBR/PAE vulcanizates increases from increase of PAE.
3.21  104 to 6.98  104 mol/cm3, and the increasing The linear relationship between the overall crosslink
trend in overall crosslink density is clearly observed. This density and the PAE content is given by Equation (7).
increase in overall crosslink density may be due to the
increase in the crosslinking network between NBR and Overall crosslink density ¼ 0:091  ½C PAEðphrÞ

PAE. The abundant crosslinking network is mostly attrib- þ 3:29 R2 ¼ 0:9937 : ð7Þ
uted to NBR chains crosslinking and the creation of the
bound NBR/PAE structure via chemical bonding and
physical entanglement points of the molecular chains. The coefficient of determination R2 is more than 0.99,
With the content of polar groups such as amide groups indicating that the linear regression fits the data well.
increased, the intermolecular chain interaction may It can be seen from Figure 6a,b that with increasing
increase because the hydrogen bond can be produced PAE content, (MH  ML) and the overall crosslink den-
between the cyano groups of NBR and amide groups of sity show the same trend. Thus attempt has been made to
PAE. Moreover, this agglomeration increases the physical correlate (MH  ML) with the overall crosslink density,
crosslink density of vulcanized rubber. As the PAE con- and a linear dependency of (MH  ML) as a function of
tent increases, the intermolecular chain interactions may the overall crosslink density has been quantitatively
make the molecules locally generate regular arrange- obtained, as Equation (8).
Overall crosslink density, 10-4mol/cm3

7.2 (a) Unaged 15.0 (b)


y=0.091x+3.29 y=7.13+0.90x
6.4 R2=0.9937 13.5 R2=0.9864
(MH-ML), dNm

F I G U R E 6 (a) The overall


5.6 12.0
crosslink density measured by
4.8 10.5 the equilibrium swelling method
9.0
13.5
of NBR/PAE vulcanizates,
(MH-ML), dNm

4.0
12.0 (b) Relationship of MH  ML
7.5 with the overall crosslink
3.2 10.5

6.0
4.5 6.0
Overall crosslink density, 10-4mol/cm3
density. [Color figure can be
0 10 20 30 40 0.0 1.5 3.0 4.5 6.0 7.5 viewed at
PAE content, phr Overall crosslink density, 10-4mol/cm3
wileyonlinelibrary.com]

3.2 3.2
(a) (b)
3.0 y=2.92-0.027x 3.0 y=3.90-0.298x
2.8
R2=0.9547 2.8
R2=0.9657
q, ml/cm3
q, ml/cm3

2.6 2.6

2.4 2.4
F I G U R E 7 Correlations of
2.2 2.2
swelling ratio (q) with PAE
2.0 2.0 content (a) and the overall
1.8 1.8
crosslink density (b). [Color
0 10 20 30 40 3 4 5 6 7 figure can be viewed at
PAE content, phr Overall crosslink density, 10-4mol/cm3 wileyonlinelibrary.com]
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WANG ET AL. 7 of 12

F I G U R E 8 Swelling
mechanism diagram of the
NBR/PAE vulcanizates. [Color
figure can be viewed at
wileyonlinelibrary.com]

½M H  M L  ¼ 7:13 þ 0:90  to less swelling response of vulcanizates. It can be


 Overall crosslink density R2 ¼ 0:9864 : inferred from the mathematical fit that the swelling reac-
ð8Þ tion tends to disappear at this very high crosslinking level
when the overall crosslink density is greater than
In order to investigate the effect of PAE on the swell- 13  104 mol/cm3.
ing ratio (q), the plot of q and PAE is achieved in The cyclohexanone transport behavior of NBR/PAE
Figure 7a. It can be seen that the swelling ratio of the vulcanizates can be explained with the morphology of
NBR/PAE vulcanizates gradually decreases with the the blends. Figure 5 shows the scanning electron micro-
increasing PAE content, and a linear correlation trend is graphs of the fractured surface of NBR/PAE blends with
obtained by mathematical fitting in Equation (9). The NBR/PAE ratios 100/0, 100/10, 100/20, 100/30, and
increased number of crosslinking points introduced by 100/40. Figure 5 represents PAE is dispersed in the con-
excess PAE content led to the polymer network acting as tinuous NBR matrix. The continuity of the NBR phase
a barrier against cyclohexanone diffusion. On the other facilitates the smooth passage of small cyclohexanone
hand, the enlargement of the elastic force in the chain molecules, even in the presence of a heterogeneous dis-
caused by the increased crosslinking points restricts the persion morphology.45,46 A small amount of cyclohexa-
stretching of the network structure, thus generates a none molecules will also enter the PAE phase. The
decline in the swelling ratio. schematic diagram of cyclohexanone swollen the
NBR/PAE vulcanizates can be deduced as shown in

q ¼ 2:92  0:027  ½C PAE R2 ¼ 0:9547 : ð9Þ Figure 8.

3.4 | The effect of temperature on the


Swelling ratio is affected significantly by the overall overall crosslink density of NBR/PAE
crosslink density, and thus the relationship between vulcanizates
swelling ratio and overall crosslink density is attempted
to be established. It can be seen from Figure 7b that the The variation of overall crosslink density with tempera-
swelling ratio decreases with the increase of overall cross- ture is mainly due to postvulcanization, oxidative
link density, and a linear result is obtained by mathemat- crosslinking, and the degradation of chain at high tem-
ical fitting. Therefore, it is now easier to explain the perature.47 Figures 9 and 10 clearly demonstrate that
phenomenon that higher overall crosslink density leads the overall crosslink density of NBR/PAE vulcanizates
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8 of 12 WANG ET AL.

F I G U R E 9 Effect of PAE
(a) (b)
content on overall crosslink
density of NBR/PAE
vulcanizates at different aging
temperatures. (a) Unaged.
(b) Aging at 100 C for 24 h.
(c) Aging at 120 C for 24 h.
(d) Aging at 150 C for 24 h.
[Color figure can be viewed at
wileyonlinelibrary.com]

(c) (d)

evenly distributed in the NBR/PAE vulcanizates, pro-


moting the continued crosslinking of the molecular
chains in the high aging temperature environment.
The NBR/PAE vulcanizates may form a more compact
three-dimensional crosslinking network structure,
which restricts the movement of the molecular chains
and gradually increases overall crosslink density. When
the temperature exceeds the vulcanization temperature
of 150 C, the postvulcanization effect is basically com-
pleted. The high temperature leads to molecular chain
cleavage, which may destroy the vulcanization cross-
linking network structure of polymer molecular chains,
decreasing the overall crosslink density and showing
poor performance retention. The predicted changes in
the crosslinking network during aging are simulated in
Figure 11.
From Figure 9, it can be clearly noticed that the over-
all crosslink density shows a correlation trend with the
PAE. The linear dependencies of the overall crosslink
density and PAE are performed via mathematical fittings
F I G U R E 1 0 Effect of aging temperature and PAE content on to further study the effect of PAE on the overall crosslink
overall crosslink density of NBR/PAE vulcanizates. [Color figure density of NBR at different aging temperatures as given
can be viewed at wileyonlinelibrary.com] in Table 2.
As can be seen from Table 2, the slope of the change
increases and then decreases with the increasing aging in overall crosslink density with PAE is basically around
temperature. With the gradual increase in aging tem- 0.09 at different aging temperatures for 24 h, respectively,
perature, the residues of the vulcanizing agent are almost showing the same trend of change.
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WANG ET AL. 9 of 12

T A B L E 2 Relationship between the


Aging temperature Fitted curve R2
overall crosslink density and PAE
components at different aging Unaged Overall crosslink density = 0.091*[C]PAE(phr) + 3.29 0.9937

temperatures. Aging at 100 C for 24 h Overall crosslink density = 0.092*[C]PAE(phr) + 4.21 0.9451

Aging at 120 C for 24 h Overall crosslink density = 0.091*[C]PAE(phr) + 4.38 0.9836
Aging at 150 C for 24 h Overall crosslink density = 0.090*[C]PAE(phr) + 3.64 0.9931

F I G U R E 1 1 Predicted
changes in the crosslinking
network during aging of
NBR/PAE vulcanizates. [Color
figure can be viewed at
wileyonlinelibrary.com]

3.5 | Effect of PAE on the mechanical content of the matrix material. However, there are many
properties and oil resistance of NBR other factors to make the component truly reinforced in
nature, the most important of which is the mutual bond-
It can be seen from Table 3 and Figure 12 that the 100% ing between the matrix and the component. The increase
modulus, 300% modulus, hardness, and tensile strength in modulus and tensile strength of NBR/PAE is due to
of the NBR/PAE vulcanizates increase significantly with the fact that PAE contains a large number of polar
increasing PAE content. It is obvious that the modulus of groups, such as amide bonds, which can generate van der
the mixture will be higher than that of the matrix if the Waals forces and hydrogen bonds with the cyanide of the
high modulus component reinforces the low elastic mod- NBR molecule. These interactions can allow the transfer
ulus matrix, mainly due to the reduction in the volume of stress to the reinforcing phase, which in turn increases
10974628, 0, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/app.53909 by Indian Institute Of Technology, Kharagpur Central Library, Wiley Online Library on [04/04/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
10 of 12 WANG ET AL.

TABLE 3 Effects of different fractions of PAE on mechanical properties of NBR blends.

PAE content, phr 0 10 20 30 40


100% Modulus, MPa 1.3 1.4 1.7 2.1 2.8
300% Modulus, MPa 2.0 3.1 4.5 5.0 6.5
Tensile strength, MPa 2.8 5.2 7.7 8.7 10.1
Elongation, % 435 427 456 457 468
Hardness, Shore A 52 54 58 62 64

10.5

Tensile strength, MPa


9.0

7.5

6.0

4.5
y=-3.2225+1.9829x
3.0 R2=0.9481
2.8 3.5 4.2 4.9 5.6 6.3 7.0
Overall crosslink density, 10 mol/cm3 -4

F I G U R E 1 3 Relationship between overall crosslink density


F I G U R E 1 2 Stress–strain curves of NBR blends with different and tensile strength of NBR/PAE vulcanizates. [Color figure can be
fractions of PAE. [Color figure can be viewed at viewed at wileyonlinelibrary.com]
wileyonlinelibrary.com]

load during deformation of NBR/PAE vulcanized rub-


the modulus and tensile strength of the NBR/PAE vulca- ber increases.
nizates. However, the effect of PAE on the elongation at Different ratios of NBR/PAE vulcanizates were tested
break was not significant, which indicates that the free for high temperature oil resistance, as shown in
space between the chains of the NBR/PAE vulcanizates Figure 14 below.
does not change significantly after the addition of PAE. It can be seen from Figure 14 that the oil resistance of
And with the increase of PAE, the hardness of the the NBR/PAE vulcanized rubber gradually improves with
NBR/PAE vulcanizates also gradually increases, which is increasing PAE content. In particular, the tensile strength
because the degree of crosslinking network of NBR/PAE and elongation at break show only slight changes com-
vulcanized rubber keeps getting bigger. pared with the other blends when the PAE content is
As discussed above, PAE similarly impacts the ten- 40 phr. This may be because the overall crosslink density
sile strength and overall crosslink density. Therefore, of NBR/PAE vulcanized rubber keeps increasing with the
attempts are made to correlate the tensile strength and addition of PAE. Meanwhile PAE molecules contain a
overall crosslink density to deeply understand the large number of polar groups, which can greatly resist
effect of crosslinking structure on the mechanical prop- the entry of oil small molecules. When the PAE content
erty. As shown in Figure 13, it can be seen that the ten- is less than 20 phr, the tensile strength and elongation at
sile strength increases with the increase of overall the break of the vulcanized rubber show a significant
crosslink density, and there is a certain linear trend of decrease compared with the unaged sample. This is prob-
the overall crosslink density and tensile strength. This ably due to the entry of small oil molecules into the vul-
is because with the overall crosslink density increases, canized rubber, resulting in the fracture of the molecular
the number of effective molecular chains that bear the chain when subjected to stress. As the aging time
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WANG ET AL. 11 of 12

F I G U R E 1 4 Stress–strain 14
10 (a) 10.1 468 (b) 12.0(402)
curves of NBR/PAE under 12
8.7 457
different aging conditions: 8 NBR/PAE=100/0 NBR/PAE=100/0
7.7 456 10 NBR/PAE=100/10
NBR/PAE=100/10

Stress, MPa

Stress, MPa
(a) Unaged; (b) Aging in 10# NBR/PAE=100/20 NBR/PAE=100/20 8.3(345)
Hydraulic oil for 24 h at 150 C; 6 NBR/PAE=100/30
5.2 427
8 NBR/PAE=100/30
NBR/PAE=100/40
NBR/PAE=100/40
(c) Aging in 10# Hydraulic oil 6 5.9(310)
4
for 48 h at 150 C, and
4 3.9 256
2.8 435
(d) Volume change of vulcanized 2
2 1.9 182
rubber with different PAE ratios
immersed in 10# Hydraulic oil 0 0
at 150 C for 48 h. [Color figure 0 100 200 300 400 500 0 100 200 300 400
can be viewed at Strain, % Strain, %
wileyonlinelibrary.com]

2.0

%
12 (c) 12.3 389 (d)
1.8

Change in volume
10 NBR/PAE=100/0
NBR/PAE=100/10 1.6
8.5 294
Stress, MPa

NBR/PAE=100/20
8 1.4
NBR/PAE=100/30
NBR/PAE=100/40
6 6.3 275 1.2

4 4.1 262 1.0

0.8
2 2.0 215
0.6
0
0.4
0 50 100 150 200 250 300 350 400 NBR N/P=100/10 N/P=100/20 N/P=100/30 N/P=100/40

Strain, %

increases, the molecular chains continue to be cross- vulcanizates. The overall crosslink density of NBR/PAE
linked, resulting in improved performance. vulcanizates increased first and then decreased with
Figure 14d shows the percentage of volume swell increasing aging temperature from 25 to 150 C, the
after immersion of NBR and NBR/PAE in 10# Hydraulic change of the crosslink density with the temperature
oil at 150 C. It can be seen that as the PAE content from 25 to 150 C might be attributed to the crosslinking
increases, the volume change decreases, and the oil resis- network formation and the molecular chain degrada-
tance improves. Specifically, the NBR compounding with tion. Below 120 C, the formation of new crosslinking
40 phr PAE shows approximately three times the resis- bonds prevailed. Above 120 C, the degradation of the
tance to 10# Hydraulic oil. The improvement in oil resis- crosslinking network dominated. The mechanical prop-
tance is mainly due to the increased polarity in PAE. In erties, such as tensile strength, hardness, and modulus,
addition to this, the additional crosslinking network for- all improved with increasing PAE content. The tensile
mation in the NBR/PAE vulcanized rubber transforms strength of NBR/PAE vulcanizates increased linearly
the vulcanized rubber into a harder and less oil- with the overall crosslink density. The oil resistance of
permeable material. The higher the overall crosslink den- NBR increased with the addition of PAE. Interesting
sity of the vulcanized rubber, the more difficult it is for conclusions were obtained for better understanding the
oil to enter the vulcanized rubber. effects of PAE content on the curing characteristics,
overall crosslink density, mechanical properties and oil
resistance of NBR/PAE vulcanizates and for providing
4 | C ON C L U S I ON S effective experimental and theoretical support for prac-
tical application.
This work revealed the effects of the PAE content on
the curing characteristics, overall crosslink density, AUTHOR CONTRIBUTIONS
mechanical properties, and oil resistance of NBR/PAE Huiyu Wang: Data curation (lead); formal analysis
vulcanizates as well as that of the aging temperature on (lead); software (lead); supervision (lead);
their overall crosslink density. The addition of the PAE writing – original draft (lead); writing – review and edit-
not only accelerated the vulcanization process but also ing (lead). Xianggong Zhang: Investigation (support-
increased the overall crosslink density of the NBR/PAE ing); resources (supporting); software (supporting);
10974628, 0, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/app.53909 by Indian Institute Of Technology, Kharagpur Central Library, Wiley Online Library on [04/04/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
12 of 12 WANG ET AL.

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