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Keywords: Wind energy has become one of the most viable green and sustainable energy sources. A major concern of this
MoS2 nano-additives sector is the damage of mechanical components and energy losses caused by repeated friction and wear, which
Hydrothermal synthesis lead to reduced efficiency and increased maintenance costs. The development of new lubricant additives with
Surface hydrophobization
high anti-wear properties and friction reduction capabilities is of paramount importance to ensure long service
Wind turbine lubricant
life and high efficiency of mechanical devices. Herein, flower-shaped MoS2 nano-additives of about 150 nm were
Formulation
Friction/Wear modifiers prepared under mild conditions through a hydrothermal process. Octyl- and octadecyltrichlorosilane were used
as surface hydrophobization agents to enhance the colloidal stability of MoS2 nano-additives formulations in
wind turbine engine oil. Increasing the length of the alkyl chain grafted onto the particles improved the colloidal
stability up to at least one year and, more importantly, resulted in the lowest friction and best wear reduction
capabilities, as shown by the pin-on-disk tribometer and laboratory wear tests.
* Corresponding authors.
E-mail addresses: med.zoubairs@gmail.com (M.Z. Saidi), andreea.pasc@univ-lorraine.fr (A. Pasc).
https://doi.org/10.1016/j.colsurfa.2021.126509
Received 19 December 2020; Received in revised form 21 March 2021; Accepted 22 March 2021
Available online 24 March 2021
0927-7757/© 2021 Elsevier B.V. All rights reserved.
M.Z. Saidi et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 620 (2021) 126509
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M.Z. Saidi et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 620 (2021) 126509
2. Experimental section step hydrothermal method with a variable ethylene glycol to water
volume ratio. All the products obtained were characterized by XRD, SEM
2.1. Syntheses of MoS2 nanoparticles and FTIR analysis, in order to determine the effect of ethylene glycol to
water volume ratio on the intrinsic property of the products obtained.
MoS2 nanoparticles were synthesized by a single-step hydrothermal The crystal structure and phase purity of the obtained samples were
approach using a Teflon-lined stainless steel autoclave filled with a investigated by XRD. Fig. 1 displays the XRD patterns of the as-
mixture of water and ethylene glycol up to 60% of its total volume (35 synthesized products as well as that of hexagonal 2H-MoS2 (JCPD 37-
mL). In a typical procedure, 0.276 g of sodium molybdate 1492). The XRD patterns of prepared samples (Fig. 1 (A–D)) are very
(Na2MoO4.2H2O), 0.106 g of sulfur powder (S) and 0.075 g of manga similar and reveal the presence of broad diffraction peaks, characteristic
nese dichloride were added to the autoclave filled with 21 mL of of amorphous and disordered structure of MoS2 materials. All diffraction
ethylene glycol - water mixture and maintained at 190 ◦ C for 24 h. After patterns show two broad peaks towards 32–33◦ and 57–58◦ , corre
natural cooling, the black product was separated from the solution by sponding to the reflections of the (100) and (110) diffraction planes and
centrifugation, washed several times with distilled water and ethanol, indicating that the four prepared samples have the same atomic
and finally dried under vacuum at 60 ◦ C for 3 h. Four volume ratios arrangement as that of 2H-MoS2 along the basal planes [31]. However,
(REG/water) of ethylene glycol (EG) to water (W) in the mixture were used the absence of the (002) plane in the XRD pattern of sample EG1W1
as follows: 1:1, 1:2, 1:3 and 1:4 and the syntheses were labeled EG1W1, indicates that the stacked layered structure of MoS2 did not occur using
EG1W2, EG1W3 and EG1W4 respectively. an EG-water volume ratio of 1:1. Nonetheless, the appearance of a new
broad peak centered at about 10◦ can be observed from the 1:2 vol ratio
2.2. Formulation of MoS2-based nano-lubricants (sample EG1W2), and becomes more intense when the volume of
ethylene glycol is reduced relative to water (Fig. 1 (B–D)). This peak
In this study, fully formulated commercial oils used for the lubrica could be assigned to the (002) plane of 2H-MoS2 shifted to lower angles
tion of wind turbine engines, are used as a continuous phase for the [32] and could corresponds to a periodic sequence of MoS2 stacking
dispersion of 0.1 wt% of MoS2 nano-additives. 1 wt% of alkyl tri layers along the c-axis. The shift of the (002) plane towards lower Bragg
chlorosilane derivatives [octadecyltrichlorosilane (ODTS, C18H37SiCl3) angles has been attributed to the interplanar expansion caused by mo
and octyltrichlorosilane (OTS, C8H17SiCl3)] were added to enhance the lecular defects or strains due to layer curvature, as reported by other
colloidal stability of the prepared formulations. The formulations, with researchers [33–35].
and without alkylsilane dispersants, were sonicated for 15 min using a The SEM images of the as-prepared products are shown in Fig. 2. The
200 W Sonopuls HD 2200 device used at 45% of its nominal power, then variation in the volume ratio of ethylene glycol to water, REG/water,
magnetically stirred for 2 h at room temperature. initially shows a great influence on the size of the product obtained.
3.1. Nanoparticles synthesis and characterization Fig. 1. XRD pattern of MoS2 particles obtained from different ethylene glycol to
water volume ratios. (A) 1:1 (sample EG1W1), (B) 1:2 (sample EG1W2), (C) 1:3
The synthesis of the MoS2 nanoparticles was carried out using a one- (sample EG1W3), (D) 1:4 (sample EG1W4) vs 2H-MoS2.
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M.Z. Saidi et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 620 (2021) 126509
Fig. 2. SEM images of the as-synthesized materials obtained from different ethylene glycol to water volume ratios. (A) 1:1 (sample EG1W1), (B) 1:2 (sample EG1W2),
(C) 1:3 (sample EG1W3), (D) 1:4 (sample EG1W4).
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M.Z. Saidi et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 620 (2021) 126509
Spherical nanoparticles with a relatively narrow size distribution and an reach their maximum size at which the particles are sufficiently stable
average size of about 100–150 nm were obtained exclusively with an [39]. Thus, the increase in the REG/H2O, could result in an increase of
REG/H2O of 1:4 (Fig. 2 (D)). By increasing the volume ratio of ethylene MoS2 nuclei and thus to a higher nucleation rate and a continuous
glycol, the size of the product obtained increases to more than 1 µm for growth of the particles. On the contrary, a decrease in REG/H2O could
particles resulting from an REG/water of 1:1(Fig. 2 (A)). In addition to the lead to reduced attraction forces between the nuclei during the growth
impact on particle size, REG/water has a strong effect on the morphology process, thus creating an electrostatic barrier on the surface of the par
of the MoS2 particles and on their agglomeration rate. For example, ticles [39,40]. This barrier is added to that created by the ions Mn2+ and
almost spherical particles with a diameter of 300 nm were obtained with Cl- coming from MnCl2, which considerably increases the repulsion
the REG/water of 1:3 (Fig. 2 (C)), while a REG/water of 1:2 lead to highly forces during the agglomeration and coalescence process and minimizes
agglomerated particles of irregular shape and inhomogeneous size the dipole-dipole attractions between the particles [41]. These two
(Fig. 2 (B)). However, a REG/water of 1:1 produced irregular, agglomer electrostatic barriers lead to the formation of particles of smaller size.
ated spheres with diameters greater than 1 µm, together with tubular All materials were characterized by FTIR and show similar spectra.
and amorphous clusters (Fig. 2 (A)). As an example, Fig. 4 (A) shows the spectrum of EG1W4 nanoparticles.
TEM images (Fig. 3) reveal the stacked lamellar structure of MoS2 The first low intensity band observed around 465 cm− 1 is assigned to the
nanoparticles (sample EG1W4) and confirm their flower-shaped Mo–S bond [42], while those appearing at 664 cm− 1 and 1048 cm− 1
morphology with an interlayer spacing of 0.64 nm, which is in good correspond to S2-2 and sulfate species [43], respectively. A broad band at
agreement with the theoretical interplanar distance of the (002) plane 801 cm− 1 is also observed and may be due to the symmetrical and
for hexagonal MoS2 (0.614 nm). asymmetrical stretching vibrations of the cis dioxo MoO2+ 2 group [44].
To fully understand the mechanism of MoS2 formation under these Other bands observed around 1624 cm− 1, 3220 cm− 1 and 3425 cm− 1
synthesis conditions, the effect of each reagent must be determined. It can be assigned to the water adsorbed on the surface of these nano
has been reported that EG, in addition to its use as a solvent, can also act particles [45].
as a (weak) reducing and stabilizing agent at the same time [36], while Further insights in the chemical composition and atomic valence
elemental sulfur and sodium molybdate are used as precursors of sulfur states of the as-synthesized MoS2 nanoparticles were obtained from XPS
and molybdenum, respectively. The mechanism of MoS2 formation be analysis. Fig. 4(B) displays the Mo 3d spectrum with four peaks, two of
gins with the reaction of elemental sulfur with EG to form H2S by the which are predominant at 232.14 eV and 229.02 eV that can be assigned
following reactions [37]: to Mo 3d3/2 and Mo 3d5/2 doublets of Mo4+, respectively [46]. The
peak at 235.14 eV can be attributed to Mo 3d5/2 of Mo6+, which implies
2 HOCH2–CH2OH ⇄ 2 CH3CHO + 2H2O (1) the presence of an oxide state resulting from the oxidation of MoS2
2 CH3CHO + S ⇄ CH3CO–COCH3 + H2S (2) nanoparticles in air [47]. Finally, a weak peak at 226.13 eV is ascribed
to S 2 s. As for the S 2p spectrum (Fig. 4(C)), the two mains doublets
The H2S formed in the reaction medium causes the gradual reduction appeared at binding energies of 161.63 eV and 163.04 eV and are due to
of Na2MoO4 into Mo4+ ions, which, in the presence of subcritical water, S 2p3/2 and S2 p½ doublet of S2-. The peak at 168.78 eV indicates the
are transformed into MoS3 nuclei that are then decomposed into MoS2, existence of SO2- 4 species and confirms the partial oxidation of MoS2
thermodynamically more stable [38]. Then, agglomeration and coales surface in contact with air [48]. The binding energies of Mo 3d and S 2p
cence phenomena start spontaneously, until the MoS2 nanoparticles are in good agreement with the reported values for MoS2 particles [29,
Fig. 4. (A) FTIR spectra of MoS2 nanoparticles with and without alkyl-silane derivatives, and XPS spectra of Mo 3d (B), and S 2p (C).
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M.Z. Saidi et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 620 (2021) 126509
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M.Z. Saidi et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 620 (2021) 126509
Fig. 6. Average particle size and particle size distribution of modified and unmodified MoS2 nanoparticles.
and their ability to reduce friction and wear. This can be confirmed by a
simple comparison of the friction behavior observed at both 1 N and
10 N of bare MoS2 nanoparticles with that of their analogs functional
ized by alkylsilane groups. The functionalization of the surface of these
nanoparticles leads to an improvement of their stability by reducing
their agglomeration tendency, producing homogenous particle disper
sion, which make particle roll more and enabling them to exhibit again
the best friction-reducing properties, with average values not exceeding
0.1 for the entire duration of the test.
Fig. 8. Friction-reducing behavior (A) and average Friction coefficient (B) of wind turbine oil under a load of 1 N.
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M.Z. Saidi et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 620 (2021) 126509
Fig. 10. Optical micrographs, pseudo-color view, 3D view and profile curve of wear track: (a, a’, a′ ’) Engine oil, (b, b’, b′ ’) Engine oil/MoS2, (c, c’, c′ ’) Engine oil/
MoS2-OTS, (d, d’, d′ ’) Engine oil/MoS2-ODTS.
dispersibility and stability of these nano-additives dispersed in lubricant volume ratio of 1:4. By increasing the EG fraction, the particle size in
oils is a key and determining factor of their tribological power, leading creases, and its morphology becomes less homogeneous and the rate of
not only to the improvement of their friction-reducing properties but aggregation more important.
also to a significant decrease in both the depth and width of wear. Alkyltrichlorosilane derivatives have proven their effectiveness as
dispersing agents, leading to excellent dispersibility and long-term sta
4. Conclusion bility with TSI values below 0.5 in a fully formulated wind turbine oil.
The flower-like particles described herein, containing self-assembled
In summary, the present study revealed that the variation in the sheets into spherical particles, are hypothesized to improve tribolog
ethylene glycol to water volume ratio subjected to hydrothermal treat ical properties due to a combined mechanism involving rolling, sliding
ment has a strong influence on the morphology and size of the MoS2 and exfoliation mechanisms leading to both point and in line contact
nanoparticles obtained. Indeed, flower-shaped MoS2 nanoparticles with with the counter-surface. As a matter of fact, the friction coefficients
an average size of about 150 nm have been obtained with a EG/W found in the present study are as low as 0.1. On the other hand,
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M.Z. Saidi et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 620 (2021) 126509
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M.Z. Saidi et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 620 (2021) 126509
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