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Fabrication of green and orange photoluminescent, undoped ZnO films using spray pyrolysis
Journal of Applied Physics 84, 2287 (1998); https://doi.org/10.1063/1.368295
Thin-film zinc oxide continues to attract attention be- The home-made spray pyrolysis apparatus used in this
cause of its low toxicity and its many applications in solar work and the method were described previously.26,27 In brief,
cell technology1 and as thin-film gas sensors,2–4 varistors,5,6 an ultrasonic nebulizer created an aerosol, which was
and a phosphor for color displays.7,8 A variety of methods sprayed vertically through a 0.9 mm diameter nozzle and
have been reported for the preparation of ZnO thin films. For was rastered automatically across a Corning glass substrate
example, films have been deposited by thermal evaporation,9 ~25350 mm2) mounted on a heating block. Humid air was
rf-sputtering,3,10 chemical vapor deposition,11 laser abla- used as the carrier gas, and the spray rate of the solution was
tion,12 and variations on these methods.13–16 In addition to 2–3 mL/h. Spraying times of 2–4 h provided films with
these techniques, spray pyrolysis has received a fair bit of thicknesses between 0.2 and 0.4 m m. Thicker films can be
attention because of its simplicity and consequent economics obtained in shorter times by increasing the concentration of
the solution. For all studies an aqueous solution of 0.1 M
as it does not require a high vacuum apparatus. Another ad-
Zn~NO3) 2 was used. A number of samples were annealed in
vantage of the spray pyrolysis technique is that it can be
a nitrogen ambient at 400 °C in a tube furnace for 1 h before
adapted easily for production of large-area films, e.g., in the
physical characterization. The heating rate was 20 °C/min
case of display manufacturing. Previously zinc oxide films
and cooling took 2–3 h.
have been prepared from spray solutions of zinc chloride,17,18 The samples were weighed before and after the heat
zinc acetate,19–23 and zinc acetylacetonate.24 treatment to determine the mass loss. The structural and sur-
Recently, it was reported25 that ZnO films can be depos- face properties of the films before and after annealing were
ited by spray pyrolysis in air at relatively low temperatures determined by means of SEM ~Hitachi S570 scanning elec-
from an aqueous solution of Zn~NO3) 2 . The main purpose of tron microscope!, x-ray diffraction ~Siemens D500 x-ray sys-
the present work was a comprehensive study of the effects of tem using a 1.5418 Å Cu Ka source!, and a Sloan Dektak
pyrolysis temperature on the decomposition of zinc nitrate to surface profilometer. Optical absorption spectra were re-
form ZnO films as well as the structural, electrical, and op- corded at room temperature using a Shimadzu UV160U
tical properties of the as-deposited and annealed films. spectrometer with a blank piece of 7059 glass in the refer-
ence beam. Conductivity of films was measured by means of
a!
Permanent address: Institute of Semiconductor Physics, Siberian Branch of two-contact measurements using a Keithley 220 current
Russian Academy of Sciences, Novosibirsk 630090, Russia. source and a Keithley 614 electrometer. For these measure-
FIG. 1. Percentage decrease in mass relative to the initial mass, caused by FIG. 2. Relative spray pyrolysis efficiency for growth of ZnO films from
annealing at 400 °C for films grown at different temperatures. zinc nitrate solution at different pyrolysis temperatures.
ments the samples were cut in 5310 mm2 rectangles, and In view of these results, the decomposition of zinc ni-
contacts were made with 1–2 mm strips using silver conduc- trate during spray pyrolysis is consistent with the formation
tive paint from GC Electronics. Four-point probe measure- of oxides of nitrogen through some intermediate products
H J
ments gave the same values. that can be written as follows:
Zn~OH!2
FIG. 3. SEM image ~20320m 2) of ZnO film grown by spray pyrolysis at FIG. 4. X-ray diffractograms ~Cu Ka, l51.5418 Å! of ZnO films pyrolyzed
180 °C . at different substrate temperatures.
of zinc nitrate to ZnO did not occur readily, and the deposi- perature decreased. The main peak ~002! in diffraction spec-
tion efficiency remained the same between 180 and 400 °C. tra had full width at a half maximum intensity of about 0.008
rad which corresponds to polycrystal dimension d.20 nm,
B. Structural SEM and x-ray study estimated using the Sherrer’s formula.30 As a result, x-ray
and SEM data indicated that polycrystal dimensions were in
The films were very smooth to the eye and very difficult 20–100 nm range that has been observed by different authors
to distinguish from the glass substrates. Figure 3 shows an for sprayed ZnO.21–24
SEM image of a ZnO film grown at 180 °C. Films grown at
higher temperatures had similar images. Very small spots
that can be distinguished are polycrystals with dimensions C. Optical band gap
about 100 nm or less. In more thorough SEM and atomic Figure 5 illustrates that an as-deposited ZnO film grown
force microscope ~AFM! studies the polycrystallites were re- below the critical temperature ~T c 5180 °C! did not exhibit
ported to be approximately 50 nm in diameter.25 A roughness any absorption in the UV/visible range. An absorption spec-
of about 10 m m in lateral direction could be seen in Fig. 3. trum appeared after this film was annealed at 400 °C, con-
The same average length of the lateral roughness was ob-
tained by means of Sloan Dektak surface profile measure-
ments. All the films in the study had similar thicknesses of
about 0.3 m m. Vertical roughness of the films was about 0.03
m m. The measured values of the horizontal and vertical
roughness were consistent with the deposition model in
which water droplets containing 0.1 M of Zn~NO3) 2 evapo-
rate and then pyrolyze at the hot substrate. Using this con-
centration and estimating the size of the droplet gave a 10
m m ZnO disk of 0.01 m m thickness.
Examples of x-ray diffraction patterns of three ZnO
films grown at different temperatures are shown in Fig. 4.
The theoretical pattern for ZnO wurtzite structure (a
53.2495 Å, c55.2069 Å! also is depicted in this figure. It is
evident from the figure that ZnO crystallizes in wurtzite type
structure during pyrolysis. Films grown at critical tempera-
ture T c 5180 °C has a powder like pattern with no preferred
orientation. The same pattern was observed on the samples
grown at lower than the critical temperature and converted to
ZnO by annealing at 400 °C. Films grown at higher than
200 °C exhibit predominantly one peak showing a very high
level of orientation along the c-axis perpendicular to the sub- FIG. 5. Absorption spectra of as-grown and annealed zinc oxide film de-
strate. The degree of orientation decreased slightly as tem- posited below the critical temperature.
J. Appl. Phys., Vol. 83, No. 4, 15 February 1998 Studenikin, Golego, and Cocivera 2107
sistent with the conclusion that zinc nitrate films were intermediate products if the growth temperature is not suffi-
formed below 180 °C and subsequently converted to ZnO by ciently high. Their presence could cause mechanical strains
annealing. Figure 6 shows the typical absorption spectrum and structural distortions, which are known to alter the band
for films grown between 180 °C and 360 °C. The distinct gap and the excitonic effect.
absorption edge existed in both as-prepared and annealed
films. Noticeable shifts of the edge were observed after an- D. Conductivity
nealing in nitrogen at 400 °C, even for samples grown at
Figure 8 presents the conductivity of as-deposited films
360 °C. Subsequent annealings in air at 400° and again in
in daylight in the lab measured either by two-contact or four-
nitrogen at 520 °C did not change the absorption.
point probe methods. The difference in time between these
To determine the energy gap, most authors use the
two measurements was more than 1 month, and the good
model for direct interband transitions:
agreement between two sets of measurements indicates the
a n•h n 5C ~ h n 2E g ! 1/2, ~2! films were stable under these conditions. In general, the con-
ductivity of the as-deposited films in daylight decreased as
in which h n is photon energy, n is index of refraction, and a
is the absorption coefficient. In this approximation, ( a nh n ) 2
should be a linear function of h n . This model may not be
suited to wide band gap materials because the optical absorp-
tion band edge is strongly disturbed by a coulombic electron-
hole interaction leading to the excitonic effect. For all of the
films in this study, (ahn n ) 2 was a linear function of energy
over a range of only about 0.05 eV, which is very small
compared to the band gap. Because of the sharpness of the
absorption edge, the photon energy at the half height of the
maximum absorption gave a band gap value very close to the
extrapolated one. Consequently the half height values are
presented in Fig. 7, which shows the optical band gap of
ZnO films as a function of growth temperature, and after
annealing at 400 °C. It is seen in this figure that as-prepared
films grown at or below 220 °C had a slightly bigger band
gap. Annealing at 400 °C brought all films to the same value
~E g 53.30 eV!, except for those films grown below the criti-
cal temperature. The lower values for these films may be
related to their cloudy appearance. An analogous blue shift
of the band edge was observed for ZnO films prepared by
SILAN ~successive ion layer adsorption and reaction!.10 The FIG. 8. Conductivity of as-deposited ZnO films in daylight in the lab mea-
observed shift might be due to the presence of unreacted sured either by two-contact and four-point probe methods.
2108 J. Appl. Phys., Vol. 83, No. 4, 15 February 1998 Studenikin, Golego, and Cocivera
FIG. 9. Conductivity of as-deposited ZnO films in daylight and in the dark- FIG. 10. Photoconductivity relaxation of ZnO film ~T g 5360 °C! annealed 1
ness 8 days after removing the light. hour in nitrogen at 400 °C. Experimental data are fitted with four exponents
by sequential subtraction method.
FIG. 11. Four exponential transients obtained by sequential subtraction ~starting with the slowest conductivity transient! to give time constants ~a! 1.23
310 4, ~b! 2.223103, ~c! 534, and ~d! 135 s.
substantial. However, even a relatively small value of V i than the band gap caused the photoconductivity. Electron-
'0.1 eV gives a total depletion width of 100 nm, consider- hole pairs created in the bulk of crystallites mainly recom-
ing two interfaces for the grain. Thus, even this small barrier bine via radiative or Shockley-Read-Hall mechanisms. Holes
causes a depletion width that is twice the grain size, and also can be captured by deep traps at the grain boundaries,
most likely the grain is fully depleted, especially since the resulting in an increase in number of free electrons which are
trap energies are likely to be larger as described below. unable to recombine with these holes. When the photocon-
Although the grains are probably depleted in the un- ductivity is saturated, the bands are essentially flat, and the
doped films, the prospect of some band bending due to par- free electron density is equal to the donor density because
tial surface field screening by the charged impurities should hole traps play the role of sensitizing centers36 that prevent
be considered. For nearly depleted spherical grains with a holes from recombining with electrons. After excitation has
uniform impurity distribution that is much larger than the ceased, the holes slowly escape from the traps and recombine
free carrier concentration, the Poisson equation gives the with free electrons, and the conductivity slowly decreases as
band bending V i : the electron density drops. Because this process is thermally
activated, deeper levels have slower relaxation rates. The
eN D r 2
V i5 , ~4! long relaxation times are consistent with a large density of
6 e 0e deep traps. The shorter relaxation times found for the an-
in which r is the radius of the crystallite. For N D <4 nealed films is consistent with a decreased density of deep
310 16 cm23 and r'25 nm, the bend bending is V i ' 10 interface states.
meV, which is comparable to the thermal energy at room In the case of the annealed films ~Fig. 10!, the multiex-
temperature. Consequently crystallites are fully depleted ponential relaxation indicates discrete levels participated in
with almost flat bands. These results support the conclusion the relaxation process. The time required to escape from a
that the conductivity is completely governed by charging the trap at energy E t can be described by the well-known
grain boundary states. This value of V i is comparable to that expression36
calculated for barrier of thin film ZnO from the temperature
dependence of the mobility.33 Consequently, fully depleted
crystallites are consistent with this mobility study.
t5
1
n
exp S
E t 2E v
kT
, D ~5!
The strong dependence of the dark conductivity on the in which (E t 2E v ) is the hole trap energy above the valance
growth temperature ~Fig. 10! indicates that the density of band ~we consider that the main effect is due to captured
uncompensated acceptor states at the grain boundary in- holes!, n is the attempt-to-escape frequency, which is usually
creased as the pyrolysis temperature increased. These results accepted to be the lattice vibration frequency ~1013 s21 ). In
are consistent with an increase in Zn vacancies as the films the case of fast recombination, hole re-trapping is insignifi-
were grown at higher temperatures in air. The change in cant after holes have escaped from the traps, and the excess
conductivity due to heat treatment in nitrogen at 400 °C de- free electron density is Dn5SDp t , in which summation
pended on the film growth temperature. Consider the high runs over all hole traps. The rate of change of density of
temperature films, which exhibited an increase in conductiv- trapped holes in states at energy E t is
ity after heat treatment. Although bulk diffusion of oxygen is
possible, little oxygen was present in the nitrogen ambient. dpt pt
52 , ~6!
Furthermore, incorporation of oxygen in the bulk should re- dt t
sult in a decrease in conductivity rather than an increase
in which t is given by Eq. ~5!. Because the samples have
because the decrease in oxygen vacancies ~donors! would
been illuminated for a long time before the light is shut off,
cause a decrease in the free carrier density. An explanation
the traps have been filled completely with holes so the free
for the increase in conductivity after annealing could be that
electron density at saturation can be equated to hole trap
heat treatment removed oxygen from the grain boundary and
densities, and the trap density N i was obtained by fitting the
caused a decrease in the density of acceptor states at the
experimental s transient curve using
grain boundary, resulting in the capture of a smaller number
of bulk electrons by these acceptor states. Support for this
conclusion is that ZnO at 400 °C has a pale green color in- s 5e m (i N i e 2t/ t ,
i ~7!
dicative of an oxygen deficiency.7 In the case of the 180 °C
film, annealing caused a small decrease in the dark conduc- in which t i is the release time from the trap related to its
tivity. The higher conductivity of the film grown at this tem- energy by Eq. ~5!.
perature may be due to passivation of grain boundaries by The fitting procedure of the transient for the annealed
gettering of incomplete reaction products at the grain bound- sample involved first and exponential fit of the slowest decay
aries. Annealing brought all samples to the same conductiv- followed by successive subtraction as illustrated in Fig. 11.
ity, indicating the same density of grain boundary states. This procedure worked unambiguously because of the large
This grain boundary state model can also be used to differences in the time constants. Parameters base on these
describe the photoconductivity and its transients. The effect results ~Table I! were calculated using m 515 cm2/V s. It is
of illumination was to reverse the process described above seen from the table that the traps are located about one-third
by neutralizing negative charge in the surface states. The use of the band gap from the valence band as has usually been
of optical filters confirmed that only photon energy greater observed for sensitizing centers in bulk semiconductors.36
J. Appl. Phys., Vol. 83, No. 4, 15 February 1998 Studenikin, Golego, and Cocivera 2111
TABLE I. Parameters of hole traps in annealed ZnO film ~T g 5360 °C! ACKNOWLEDGMENTS
obtained by fitting the experimental transient curve in Fig. 10 using Eq. ~7!
and the electron mobility m 515 cm2/V s. This work was supported in part by a grant to M.C. from
the Natural Sciences and Engineering Research Council of
sI ti Ni Ei Canada. One of the authors ~S.S.! would like to thank Ser-
(V 21 cm21) ~s! ~cm23) ~eV! guei Grabtchak ~Department of Chemistry! for fruitful re-
1.031024 `a 4.231013 ••• marks during manuscript preparation.