Professional Documents
Culture Documents
CODE: IMAD700E1EN
REVISION: 1.01
DATE: 31/07/2015
LANGUAGE: ENGLISH
General information
Mechanical Installation
Operation
Parameters
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
3
AD700E
Summary
Chapter 2 P. 7 2 Important Safety Information 2.1 Quick Start Up Quick Start – IP20 & IP66 Non Switched
Important safety information 2.2 Quick Start Process Quick Start – IP66 Switched
Chapter 3 P. 12 3 General Information and Ratings 3.1 Identifying the Drive by Model Number 3.2 Drive Model Numbers
General Information and Ratings
Chapter 4 P. 15 4 Mechanical Installation 4.3 Mechanical Dimensions and Mounting – 4.5 Mechanical Dimensions – IP66 (Nema 4X) 4.7 Gland Plate and Lock Off
Mechanical Installation 4.1 General IP20 Open Units Enclosed Units 4.8 Removing the Terminal Cover
4.2 UL Compliant Installation 4.4 Guidelines for Enclosure Mounting – 4.6 Guidelines for mounting (IP66 Units) 4.9 Routine Maintenance
IP20 Units
Chapter 5 P. 21 5 Power Wiring 5.5 Drive and Motor Connection 5.8 Control Terminal Wiring 5.10 Using the REV/0/FWD Selector Switch
Power Wiring 5.1 Grounding the Drive 5.6 Motor Terminal Box Connections 5.9 Connection Diagram (Switched Version Only)
XXXXXXXXXX
5.2 EMC Filter Disconnect 5.7 Motor Thermal overload Protection 5.9.1 IP66 (Nema 4X) Switched Units 5.11 Control Terminal Connections
SUMMARY
5.3 Wiring Precautions 5.7.1 Internal Thermal Overload Protection 5.9.2 IP20 & IP66 (Nema 4X)
5.4 Incoming Power Connection 5.7.2 Motor Thermistor Connection Non- Switched Units
Chapter 8 P. 42 8 Analog and Digital Input Macro 8.3 Macro Functions – Terminal Mode 8.5 Macro Functions - Fieldbus Control Mode 8.7 Fire Mode
Analog and Digital Input Macro Configurations (P-12 = 0) (P-12 = 3, 4, 7, 8 or 9) 8.8 Example Connection Diagrams
Configurations
8.1 Overview 8.4 Macro Functions - Keypad Mode 8.6 Macro Functions - User PI Control Mode
8.2 Macro Functions Guide Key (P-12 = 1 or 2) (P-12 = 5 or 6)
Chapter 9 P. 48 9 Modbus RTU Communications 9.2 Modbus RTU Specification 9.4 Modbus Telegram Structure
Modbus RTU Communications 9.1 Introduction 9.3 RJ45 Connector Configuration 9.5 Modbus Register Map
Chapter 10 P. 50 10 Technical Data 10.1 Environmental 10.2 Rating Tables 10.3 Additional Information for UL Compliance
Technical Data
4
AD700E 1
PREVIOUS VIEW
Chapter 1 P. 5
General information
Chapter 2 P. 7 www.nidec-industrial.com
Important safety information
DECLARATION OF CONFORMITY
Chapter 3 P. 12
Nidec ASI S.p.A. hereby states that the AD700E product range conforms to
General Information and Ratings
the relevant safety provisions of the Low Voltage Directive 2006/95/EC and
the EMC Directive 2004/108/EC and has been designed and manufactured
Chapter 4 P. 15
in accordance with the following harmonised European standards:
Mechanical Installation
EN 61800-5-1: 2003 Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.
1 GENERAL INFORMATION
EN 61800-3 2nd Ed: 2004 Adjustable speed electrical power drive systems. EMC requirements and specific test methods
Chapter 5 P. 21 EN 55011: 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM)
Power Wiring radio-frequency equipment (EMC)
EN60529 : 1992 Specifications for degrees of protection provided by enclosures
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
5
AD700E 1
PREVIOUS VIEW
Summary 1.1 ELECTROMAGNETIC COMPATIBILITY It is the responsibility of the installer to ensure that the equipment or
All AD700E drives are designed with high standards of EMC in mind. All system into which the product is incorporated complies with the EMC
versions suitable for operation on Single Phase 230 volt and Three Phase legislation of the country of use. Within the European Union, equipment
Chapter 1 P. 5
400 volt supplies and intended for use within the European Union can be into which this product is incorporated must comply with the EMC
General information
ordered with an internal EMC filter. This EMC filter is designed to reduce Directive 2004/108/EC. When using an AD700E with an internal or
the conducted emissions back into the supply via the power cables for optional external filter, compliance with the following EMC Categories, as
Chapter 2 P. 7
compliance with the above harmonised European standards. defined by EN61800-3:2004 can be achieved:
Important safety information
EMC Category
Chapter 3 P. 12 Drive Type / Rating
Cat C1 Cat C2 Cat C3
General Information and Ratings
1 Phase, 230 Volt Input No additional filtering required
AD07-E-X-2-XXX-1-XXXX Use shielded motor cable
All rights reserved. No part of this User Guide may be reproduced This user guide is the “original instructions” document.
or transmitted in any form or by any means, electrical or mechanical All non-English versions are translations of the “original
Chapter 6 P. 29 including photocopying, recording or by any information storage or instructions”.
Operation retrieval system without permission in writing from the publisher. The contents of this User Guide are believed to be correct at the time
of printing. In the interest of a commitment to a policy of continuous
For the warranty period and the conditions, refer to the Order Acceptance. improvement, the manufacturer reserves the right to change the
Chapter 7 P. 31
The manufacturer accepts no liability for any damage caused during or specification of the product or its performance or the contents of the User
Parameters
resulting from transport, receipt of delivery, installation or commissioning. Guide without notice.
The manufacturer also accepts no liability for damage or consequences This User Guide is for use with version 3.00 Firmware.
Chapter 8 P. 42 resulting from inappropriate, negligent or incorrect installation, User Guide Revision 1.01
Analog and Digital Input Macro
Configurations incorrect adjustment of the operating parameters of the drive, incorrect NIDEC adopts a policy of continuous improvement and whilst every effort
matching of the drive to the motor, incorrect installation, unacceptable has been made to provide accurate and up to date information, the
dust, moisture, corrosive substances, excessive vibration or ambient information contained in this User Guide should be used for guidance
temperatures outside of the design specification. purposes only and does not form the part of any contract.
Chapter 9 P. 48
Modbus RTU Communications The local distributor may offer different terms and conditions at their
discretion, and in all cases concerning warranty, the local distributor should
Chapter 10 P. 50 be contacted first.
Technical Data
Chapter 11 P. 54
Trouble Shooting
6
AD700E 2
PREVIOUS VIEW
Danger: Indicates a risk of electric shock, which, if not avoided, could Danger: Indicates a potentially hazardous situation other than
Chapter 2 P. 7 result in damage to the equipment and possible injury or death. electrical, which if not avoided, could result in damage to property.
Important safety information
This variable speed drive product (AD700E) is intended for professional incorporation into complete equipment or systems as part of a fixed
Chapter 3 P. 12 installation. If installed incorrectly it may present a safety hazard. The AD700E uses high voltages and currents, carries a high level of stored
General Information and Ratings electrical energy, and is used to control mechanical equipment that may cause injury. Close attention is required to system design and electrical
installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualified electricians are allowed to install
Chapter 4 and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and
experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport,
storage, installation and use of the AD700E, including the specified environmental limitations.
Chapter 5 P. 21
Power Wiring
Do not perform any flash test or voltage withstand test on the AD700E. Any electrical measurements required should be carried out with the
AD700E disconnected.
Electric shock hazard! Disconnect and ISOLATE the AD700E before attempting any work on it. High voltages are present at the terminals and
Chapter 6 P. 29 within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is
Operation
present on any drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.
Chapter 7 P. 31
Parameters
Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited
by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a leakage current of
greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by
the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.
Chapter 9 P. 48 Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
1/2 7
AD700E 2
PREVIOUS VIEW
Summary
Within the European Union, all machinery in which this product is used must comply with Directive 2006/42/EC, Safety of Machinery. In particular,
the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1.
Chapter 1 P. 5
General information
The level of integrity offered by the AD700E control input functions – for example stop/start, forward/reverse and maximum speed is not sufficient
for use in safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of
Chapter 2 P. 7 life must be subject to a risk assessment and further protection provided where needed.
Important safety information
The driven motor can start at power up if the enable input signal is present.
Chapter 3 P. 12
General Information and Ratings The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never
carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
Chapter 4
Chapter 5 P. 21
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.
Power Wiring
IP20/NEMA 2 drives must be installed in a pollution degree 2 environment, mounted in a cabinet with IP54/NEMA 3 or better.
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, dust and swarf
Chapter 6 P. 29 from drilling may lead to damage.
Operation
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive
Chapter 7 P. 31
Relative humidity must be less than 95% (non-condensing).
Parameters
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the AD700E as delivered.
Chapter 8 P. 42
Analog and Digital Input Macro
Never connect the mains power supply to the Output terminals U, V, W.
Configurations
Do not install any type of automatic switchgear between the drive and the motor
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees
Chapter 9 P. 48 Ensure that all terminals are tightened to the appropriate torque setting
Modbus RTU Communications
Do not attempt to carry out any repair of the AD700E. In the case of suspected fault or malfunction, contact your local Nidec
Chapter 10 P. 50
representative www.nidec-industrial.com for further assistance.
Technical Data
Chapter 11 P. 54
Trouble Shooting
2/2 8
AD700E 2
PREVIOUS VIEW
9
AD700E 2
PREVIOUS VIEW
Chapter 1 P. 5
General information
Chapter 3 P. 12
General Information and Ratings
Close the Switch to Start
Chapter 4 P. 15 Open to Stop
Mechanical Installation
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
10
AD700E 2
PREVIOUS VIEW
Chapter 1 P. 5
General information
Chapter 3 P. 12
General Information and Ratings
Chapter 4 P. 15
Mechanical Installation
Chapter 6 P. 29 The OFF/REV/FWD will enable the output and control the direction of rotation of the motor.
Operation The potentiometer will control the speed.
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
11
AD700E 3
PREVIOUS VIEW
Chapter 3 P. 12
Chapter 4 P. 15
Mechanical Installation
Product Family
Chapter 7 P. 31
Brake Chopper
Motor Amps
Parameters 1 : No Brake Chopper
Example : 043 = 4,3 A; 105= 10,5 A; X30 = 302A
4 : Internal Brake
Input Phases Chopper
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations 0 : Non Switched EMC Filter
1 : Switched 0 : No Internal Filer
1 : Internal EMC Filter
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
12
AD700E 3
PREVIOUS VIEW
Chapter 9 P. 48 * NOTE
Modbus RTU Communications For IP20 Units, replace ‘#’ with ‘2’
For IP66 Units, replace ‘#’ with ‘6’
Chapter 10 P. 50
For IP66 Non Switched Units, replace ‘*’ with ‘0’
Technical Data
For IP66 Switched Units, replace ‘*’ with ‘1’
Chapter 11 P. 54
Trouble Shooting
1/2 13
AD700E 3
PREVIOUS VIEW
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
2/2 14
AD700E 4
PREVIOUS VIEW
Summary 4 MECHANICAL INSTALLATION • Ensure that the ambient temperature range does not exceed the
permissible limits for the AD700E given in section 10.1
• Provide suitable clean, moisture and contaminant free cooling air
Chapter 1 P. 5 4.1 GENERAL
sufficient to fulfil the cooling requirements of the AD700E
General information • The AD700E should be mounted in a vertical position only, on a flat,
flame resistant, vibration free mounting using the integral mounting
holes or DIN Rail clip (Frame Sizes 1 and 2 only). 4.2 UL COMPLIANT INSTALLATION
Chapter 2 P. 7
Refer to section 10.3 for Additional Information for UL Compliance.
Important safety information
• IP20 AD700E must be installed in a pollution degree 1 or 2
environment only.
• Do not mount flammable material close to the AD700E 4.3 MECHANICAL DIMENSIONS AND MOUNTING –
Chapter 3 P. 12
• Ensure that the minimum cooling air gaps, as detailed in section 4.4 IP20 OPEN UNITS
Chapter 4 P. 15
Mechanical Installation
Chapter 5 P. 21
Power Wiring
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Drive A B C D E F G H I J Weight
Chapter 8 P. 42 Size mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in Kg ib
Analog and Digital Input Macro
Configurations 1 173 6.81 160 6.30 109 4.29 162 6.38 5 0.20 123 4.84 83 3.27 50 1.97 5.5 0.22 10 0.39 1.0 2.2
2 221 8.70 207 8.15 137 5.39 209 8.23 5.3 0.21 150 5.91 110 4.33 63 2.48 5.5 0.22 10 0.39 1.7 3.8
3 261 10.28 246 9.69 - - 247 9.72 6 0.24 175 6.89 131 5.16 80 3.15 5.5 0.22 10 0.39 3.2 7.1
4 420 16.54 400 15.75 - - 400 15.75 8 0.31 212 8.35 171 6.73 125 4.92 8.2 0.32 14.8 0.58 9.1 20.1
Chapter 9 P. 48
Modbus RTU Communications Mounting Bolts Frame Size 1 - 3 4 x M5 (#8) Frame Size 4 4 x M8
Frame Sizes 1 - 3 Control Terminals 0.8 Nm (7 lb-in) Power Terminals 1 Nm (9 lb-in)
Tightening Torques
Chapter 10 P. 50 Frame Size 4 Control Terminals 0.8 Nm (7 lb-in) Power Terminals 4 Nm (35 lb-in)
Technical Data
Chapter 11 P. 54
Trouble Shooting
15
AD700E 4
PREVIOUS VIEW
Chapter 7 P. 31 NOTE:
Parameters
Dimension Z assumes that the drives are mounted side-by-side with no
clearance.
Chapter 8 P. 42 Typical drive heat losses are 3% of operating load conditions.
Analog and Digital Input Macro Above are guidelines only and the operating ambient temperature of the
Configurations
drive MUST be maintained at all times.
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
16
AD700E 4
PREVIOUS VIEW
Chapter 1 P. 5
Chapter 2 P. 7
Important safety information
Chapter 3 P. 12
General Information and Ratings
Chapter 4 P. 15
Mechanical Installation
Chapter 5 P. 21
Power Wiring
Chapter 6 P. 29
Operation
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
17
AD700E 4
PREVIOUS VIEW
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
18
AD700E 4
PREVIOUS VIEW
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
19
AD700E 4
PREVIOUS VIEW
Chapter 3 P. 12
General Information and Ratings
Chapter 5 P. 21
Power Wiring
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
4.9 ROUTINE MAINTENANCE • The Enclosure in which the drive is installed should be free from dust
The drive should be included within the scheduled maintenance program and condensation; furthermore ventilation fans and air filters should be
Analog and Digital Input Macro
Configurations so that the installation maintains a suitable operating environment, this checked for correct air flow.
should include:
• Ambient temperature is at or below that set out in the “Environment” Checks should also be made on all electrical connections, ensuring screw
section. terminals are correctly torqued; and that power cables have no signs of
Chapter 9 P. 48
• Heat sink fans freely rotating and dust free. heat damage.
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
20
AD700E 5
PREVIOUS VIEW
This manual is intended as a guide for proper installation. NIDEC INDUSTRIAL SOLUTIONS cannot assume responsibility for the compliance or the non-
Chapter 2 P. 7 compliance to any code, national, local or otherwise, for the proper installation of this drive or associated equipment. A hazard of personal injury and/
Important safety information
or equipment damage exists if codes are ignored during installation.
Chapter 3 P. 12 This AD700E contains high voltage capacitors that take time to discharge after removal of the main supply. Before working on the drive, ensure
General Information and Ratings
isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to discharge to safe voltage levels. Failure to observe this
precaution could result in severe bodily injury or loss of life.
Chapter 4 P. 15
Mechanical Installation
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust,
operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to
observe this precaution could result in severe bodily injury or loss of life.
Chapter 5 P. 21
5 POWER WIRING
Power Wiring Grounding Guidelines Motor Ground
The ground terminal of each AD700E should be individually connected The motor ground must be connected to one of the ground terminals
DIRECTLY to the site ground bus bar (through the filter if installed). on the drive.
AD700E ground connections should not loop from one drive to another,
or to, or from any other equipment. Ground loop impedance must confirm Ground Fault Monitoring
Chapter 6 P. 29 to local industrial safety regulations. To meet UL regulations, UL approved As with all drive's, a leakage current to earth can exist. The AD700E
Operation ring crimp terminals should be used for all ground wiring connections. is designed to produce the minimum possible leakage current whilst
The drive Safety Ground must be connected to system ground. Ground complying with worldwide standards. The level of current is affected by
impedance must conform to the requirements of national and local motor cable length and type, the effective switching frequency, the earth
Chapter 7 P. 31
industrial safety regulations and/or electrical codes. The integrity of all connections used and the type of RFI filter installed. If an ELCB (Earth
Parameters
ground connections should be checked periodically. Leakage Circuit Breaker) is to be used, the following conditions apply:
Protective Earth Conductor. • A Type B Device must be used
Chapter 8 P. 42 The Cross sectional area of the PE Conductor must be at least equal to • The device must be suitable for protecting equipment with
Analog and Digital Input Macro
Configurations
that of the incoming supply conductor. a DC component in the leakage current
• Individual ELCBs should be used for each AD700E
Safety Ground
This is the safety ground for the drive that is required by code. One of
Chapter 9 P. 48 these points must be connected to adjacent building steel (girder, joist), a
Modbus RTU Communications floor ground rod, or bus bar. Grounding points must comply with national
and local industrial safety regulations and/or electrical codes.
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
21
AD700E 5
PREVIOUS VIEW
Chapter 3 P. 12
General Information and Ratings
Chapter 4 P. 15
Chapter 5 P. 21
Power Wiring
The AD700E product range has input supply voltage surge suppression 5.3 WIRING PRECAUTIONS
components fitted to protect the drive from line voltage transients, Connect the AD700E according to sections 5.9.1 and 5.9.2, ensuring that
typically originating from lightning strikes or switching of high power motor terminal box connections are correct. There are two connections
Chapter 6 P. 29 equipment on the same supply. in general: Star and Delta. It is essential to ensure that the motor is
Operation
connected in accordance with the voltage at which it will be operated. For
When carrying out a HiPot (Flash) test on an installation in which the drive more information, refer to section 5.6 Motor Terminal Box Connections.
Chapter 7 P. 31 is built, the voltage surge suppression components may cause the test
Parameters to fail. To accommodate this type of system HiPot test, the voltage surge It is recommended that the power cabling should be 4-core PVC-insulated
suppression components can be disconnected by removing the VAR screw. screened cable, laid in accordance with local industrial regulations and
After completing the HiPot test, the screw should be replaced and the codes of practice.
Chapter 8 P. 42
HiPot test repeated. The test should then fail, indicating that the voltage
Analog and Digital Input Macro
Configurations surge suppression components are once again in circuit.
Shield Termination (Cable Screen)
The safety ground terminal provides a grounding point for the motor
cable shield. The motor cable shield connected to this terminal (drive end)
Chapter 9 P. 48
should also be connected to the motor frame (motor end). Use a shield
Modbus RTU Communications
terminating or EMI clamp to connect the shield to the safety ground
terminal.
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
22
AD700E 5
PREVIOUS VIEW
Summary 5.4 INCOMING POWER CONNECTION • The maximum permissible short circuit current at the AD700E
• For 1 phase supply, power should be connected to L1/L, L2/N. Power terminals as defined in IEC60439-1 is 100kA.
• For 3 phase supplies, power should be connected to L1, L2, and L3. • An optional Input Choke is recommended to be installed in the supply
Chapter 1 P. 5
Phase sequence is not important. line for drives where any of the following conditions occur:
General information
• For compliance with CE and C Tick EMC requirements, a symmetrical - The incoming supply impedance is low or the fault level / short circuit
shielded cable is recommended. current is high
Chapter 2 P. 7
• A fixed installation is required according to IEC61800-5-1 with a suitable - The supply is prone to dips or brown outs
Important safety information
disconnecting device installed between the AD700E and the AC Power - An imbalance exists on the supply (3 phase drives)
Source. The disconnecting device must conform to the local safety code / - The power supply to the drive is via a busbar and brush gear system
Chapter 3 P. 12 regulations (e.g. within Europe, EN60204-1, Safety of machinery). (typically overhead Cranes).
General Information and Ratings • The cables should be dimensioned according to any local codes or • In all other installations, an input choke is recommended to ensure
regulations. Guideline dimensions are given in section 10.2. protection of the drive against power supply faults. Part numbers are
Chapter 4 P. 15 • Suitable fuses to provide wiring protection of the input power cable shown in the table.
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
23
AD700E 5
PREVIOUS VIEW
Summary 5.5 DRIVE AND MOTOR CONNECTION 5.6 MOTOR TERMINAL BOX CONNECTIONS
• The drive inherently produces fast switching of the output voltage Most general purpose motors are wound for operation on dual voltage
(PWM) to the motor compared to the mains supply, for motors which supplies. This is indicated on the nameplate of the motor. This operational
Chapter 1 P. 5
have been wound for operation with a variable speed drive then there is voltage is normally selected when installing the motor by selecting either
General information
no preventative measures required, however if the quality of insulation STAR or DELTA connection. STAR always gives the higher of the two
is unknown then the motor manufacturer should be consulted and voltage ratings.
Chapter 2 P. 7
preventative measures may be required.
Important safety information
• The motor should be connected to the AD700E U, V, and W terminals Motor
Incoming Supply
using a suitable 3 or 4 core cable. Where a 3 core cable is utilised, with Nameplate Connection
Voltage
Chapter 3 P. 12 the shield operating as an earth conductor, the shield must have a Voltages
General Information and Ratings cross sectional area at least equal to the phase conductors when they
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
24
AD700E 5
PREVIOUS VIEW
Summary 5.7 MOTOR THERMAL OVERLOAD PROTECTION 5.8 CONTROL TERMINAL WIRING
• All analog signal cables should be suitably shielded. Twisted pair cables
Chapter 1 P. 5
5.7.1 INTERNAL THERMAL OVERLOAD PROTECTION are recommended.
The drive has an in-built motor thermal overload function; this is in the • Power and Control Signal cables should be routed separately where
General information
Chapter 4 P. 15
Mechanical Installation
Chapter 5 P. 21
Power Wiring
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
25
AD700E 5
PREVIOUS VIEW
Chapter 2 P. 7
Important safety information
Chapter 3 P. 12
General Information and Ratings
Chapter 5 P. 21
Power Wiring
Chapter 6 P. 29 5.9.2 IP20 & IP66 (NEMA 4X) NON- SWITCHED UNITS
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
26
AD700E 5
PREVIOUS VIEW
Chapter 3 P. 12
General Information and Ratings
Chapter 4 P. 15
Mechanical Installation
Chapter 5 P. 21
Power Wiring
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
27
AD700E 5
PREVIOUS VIEW
Chapter 1 P. 5
General information
Chapter 2 P. 7
Important safety information
Chapter 3 P. 12
General Information and Ratings
Chapter 5 P. 21
Power Wiring
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
28
AD700E 6
PREVIOUS VIEW
Summary 6 OPERATION
Chapter 1 P. 5
6.1 MANAGING THE KEYPAD
General information
The drive is configured and its operation monitored via the keypad
and display.
Chapter 2 P. 7
Important safety information
Chapter 3 P. 12
General Information and Ratings
Chapter 4 P. 15
Mechanical Installation
Chapter 5 P. 21
6 OPERATION - 6.1
Power Wiring
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
29
AD700E 6
PREVIOUS VIEW
Chapter 2 P. 7
Important safety information
Chapter 3 P. 12
General Information and Ratings
Chapter 5 P. 21
Power Wiring
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
6.5 RESETTING A FAULT
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
30
AD700E 7
PREVIOUS VIEW
Summary 7 PARAMETERS
7 PARAMETERS - 7.1
Chapter 5 P. 21 Selects the stopping mode of the drive, and the behaviour in response to a loss of mains power supply during operation.
Power Wiring Setting On Disable On Mains Loss
0 Ramp to Stop (P-04) Ride Through (Recover energy from load to maintain operation)
1 Coast Coast
2 Ramp to Stop (P-04) Fast Ramp to Stop (P-24), Coast if P-24 = 0
Chapter 6 P. 29 3 Ramp to Stop (P-04) with AC Flux Braking Fast Ramp to Stop (P-24), Coast if P-24 = 0
Operation
P-06 Energy Optimiser 0 1 0 -
0 : Disabled
Chapter 7 P. 31 1 : Enabled. When enabled, the Energy Optimiser attempts to reduce the overall energy consumed by the drive and motor by reducing the
Parameters output voltage during constant speed, light load operation. The Energy Optimiser is intended for applications where the drive may operate for
some periods of time with constant speed and light motor load, whether constant or variable torque.
Chapter 8 P. 42 P-07 Motor Rated Voltage / Back EMF
0 250 / 500 230 / 400 V
Analog and Digital Input Macro
Configurations
at rated speed (PM / BLDC)
For Induction Motors, this parameter should be set to the rated (nameplate) voltage of the motor (Volts).
For Permanent Magnet or Brushless DC Motors, it should be set to the Back EMF at rated speed.
P-08 Motor Rated Current Drive Rating Dependent A
Chapter 9 P. 48
Modbus RTU Communications This parameter should be set to the rated (nameplate) current of the motor
P-09 Motor Rated Frequency 25 500 50 (60) Hz
Chapter 10 P. 50 This parameter should be set to the rated (nameplate) frequency of the motor
Technical Data
P-10 Motor Rated Speed 0 30000 0 RPM
This parameter can optionally be set to the rated (nameplate) RPM of the motor. When set to the default value of zero, all speed related
Chapter 11 P. 54
parameters are displayed in Hz, and the slip compensation (where motor speed is maintained at a constant value regardless of applied load) for the
Trouble Shooting
motor is disabled. Entering the value from the motor nameplate enables the slip compensation function, and the Optidrive display will now show
motor speed in RPM. All speed related parameters, such as Minimum and Maximum Speed, Preset Speeds etc. will also be displayed in RPM.
NOTE If P-09 value is changed, P-10 value is reset to 0
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AD700E 7
PREVIOUS VIEW
Chapter 11 P. 54
Trouble Shooting
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AD700E 7
PREVIOUS VIEW
Chapter 11 P. 54
Trouble Shooting
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AD700E 7
PREVIOUS VIEW
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AD700E 7
PREVIOUS VIEW
Chapter 11 P. 54
Trouble Shooting
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AD700E 7
PREVIOUS VIEW
Chapter 11 P. 54
Trouble Shooting
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AD700E 7
PREVIOUS VIEW
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AD700E 7
PREVIOUS VIEW
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
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AD700E 7
PREVIOUS VIEW
Chapter 11 P. 54
Trouble Shooting
39
AD700E 7
PREVIOUS VIEW
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
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AD700E 8
PREVIOUS VIEW
Summary 8 ANALOG AND DIGITAL INPUT MACRO 8.2 MACRO FUNCTIONS GUIDE KEY
CONFIGURATIONS STOP / RUN Latched input, Close to Run, Open to Stop
Chapter 1 P. 5 Forward Rotation/ Selects the direction of motor operation
General information 8.1 OVERVIEW Reverse Rotation
AD700E uses a Macro approach to simplify the configuration of the
Analog and Digital Inputs. There are two key parameters which determine AI1 REF Analog Input 1 is the selected speed reference
Chapter 2 P. 7
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
42
AD700E 8
PREVIOUS VIEW
Chapter 11 P. 54
Trouble Shooting
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AD700E 8
P-15 DI1 DI2 DI3 / AI2 DI4 / AI1
Summary 0 1 0 1 0 1 0 1
12 STOP RUN FAST STOP OK AI1 REF P-20 REF Analog Input AI1
Chapter 1 P. 5 (P-24)
General information 13 (NO) START FWD STOP (NC) (NO) START REV KPD REF P-20 REF
^-----------------------------FAST STOP (P-24)------------------------------------------^
Chapter 2 P. 7
14 STOP RUN DI2 E-TRIP OK DI2 DI4 PR
Chapter 11 P. 54
Trouble Shooting
45
AD700E 8
PREVIOUS VIEW
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
46
AD700E 8
PREVIOUS VIEW
Chapter 1 P. 5
General information
Chapter 2 P. 7
Important safety information
Chapter 3 P. 12
General Information and Ratings
Chapter 5 P. 21
Power Wiring
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
47
AD700E 9
PREVIOUS VIEW
Warning:
This is not an Ethernet
connection. Do not connect
Chapter 9 P. 48 directly to an Ethernet port.
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
48
AD700E 9
PREVIOUS VIEW
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
49
AD700E 10
PREVIOUS VIEW
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
50
AD700E 10
PREVIOUS VIEW
Chapter 10 P. 50 3 11 15 27.5 40 35 8 8 24
Technical Data 4 15 20 34.2 40 45 16 5 30
4 18.5 25 44.1 50 60 16 5 39
Chapter 11 P. 54 4 22 30 51.9 63 70 16 5 46
Trouble Shooting
NOTE: Cable sizes shown are the maximum possible that may be
connected to the drive. Cables should be selected according to local
wiring codes or regulations at the point of installation
51
AD700E 10
PREVIOUS VIEW
Short Circuit Capacity Voltage Rating Min kW (HP) Max kW (HP) Maximum supply
short-circuit current
115V 0.37 (0.5) 1.1 (1.5) 100kA rms (AC)
Chapter 5 P. 21
Power Wiring 230V 0.37 (0.5) 11 (15) 100kA rms (AC)
400 / 460V 0.75 (1) 22 (30) 100kA rms (AC)
All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above
specified maximum short-circuit Amperes symmetrical with the specified maximum supply voltage when protected
Chapter 6 P. 29 by Class J fuses.
Operation Mechanical Installation Requirements
All AD700E units are intended for indoor installation within controlled environments which meet the condition limits shown in section 10.1
Chapter 7 P. 31
Parameters The drive can be operated within an ambient temperature range as stated in section 10.1
For IP20 units, installation is required in a pollution degree 1 environment
Chapter 8 P. 42
For IP66 (Nema 4X) units, installation in a pollution degree 2 environment is permissible
Analog and Digital Input Macro
Configurations
Frame size 4 drives must be mounted in an enclosure in a manner that ensures the drive is protected from 12.7mm (1/2 inch) of deformation of the
enclosure if the enclosure impacted.
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AD700E 10
PREVIOUS VIEW
Chapter 6 P. 29
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
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AD700E 11
PREVIOUS VIEW
Chapter 3 P. 12 0l-br 02 Brake resistor overload The drive has tripped to prevent damage to the brake resistor
General Information and Ratings
0-i 03 Output Over Current Instantaneous Over current on the drive output. Excess load or shock load on the motor.
Chapter 4 P. 15 i_t-trp 04 Motor Thermal Overload (I2t) The drive has tripped after delivering >100% of value in P-08 for a period of time to prevent
Mechanical Installation
damage to the motor.
ps-trp 05 Power stage trip Check for short circuits on the motor and connection cable
p-lOss 14 Input phase loss trip Check incoming power supply phases are present and balanced.
Chapter 9 P. 48 h 0-i 15 Output Over Current Check for short circuits on the motor and connection cable
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
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AD700E 11
PREVIOUS VIEW
F-Ptc 21 Motor PTC thermistor trip Connected motor thermistor over temperature, check wiring connections and motor
Chapter 3 P. 12
FAn-F 22 Cooling Fan Fault (IP66 only) Check / replace the cooling fan
General Information and Ratings
0-hEAt 23 Drive internal temperature too high Drive ambient temperature too high, check adequate cooling air is provided
Chapter 4 P. 15
Atf-01 40 Autotune Fault The motor parameters measured through the autotune are not correct.
Mechanical Installation Check the motor cable and connections for continuity
Atf-02 41 Check all three phases of the motor are present and balanced
Chapter 5 P. 21 Atf-04 43
Power Wiring
Atf-05 44
SC-F01 50 Modbus comms loss fault Check the incoming Modbus RTU connection cable
Check that at least one register is being polled cyclically within the timeout limit set in
P-36 Index 3
Chapter 6 P. 29
SC-F02 51 CANopen comms loss trip Check the incoming CAN connection cable
Check that cyclic communications take place within the timeout limit set in P-36 Index 3
Operation
Chapter 7 P. 31
Parameters
Chapter 8 P. 42
Analog and Digital Input Macro
Configurations
Chapter 9 P. 48
Modbus RTU Communications
Chapter 10 P. 50
Technical Data
Chapter 11 P. 54
Trouble Shooting
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