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isoconversion conditions for seven heating rates, varying from 2 to 20 K min1, with
temperatures up to 1000 1C. The experiments revealed unique oxidation behaviour of nickel at
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the nanometre scale, such as early oxidation and melting phenomena, variable activation energies
and different oxidation kinetics between low and high conversion ratios. Unlike its bulk
counterpart where the activation energy is a constant, the activation energy of nickel
nanoparticles depended on the conversion ratio, ranging between 1.4 and 1.8 eV. The oxidation
kinetics of nickel nanoparticles changed from the classical diffusion controlled mechanism to a
pseudo-homogeneous reaction as conversion ratios were over 50%. The oxidation mechanisms of
nickel nanoparticles were further discussed and future studies to enhance understanding were
identified.
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experimental investigation of complete oxidation of nickel B28 nm. For oxidized particles, the shape becomes irregular,
nanoparticles based on the isoconversion method. The sample Fig. 1b. The particles are in the form of aggregation or even
size profile and elemental composition will be characterized sintering, an implication of melting occurred during the
through transmission electron microscopy (TEM) and energy oxidation experiments, which will be discussed further by the
dispersive X-ray spectroscopy (EDS), and the experiments will measured DSC curves in section 3.
be performed by simultaneous thermogravimetric analysis In order to quantitatively investigate the oxidation beha-
(TGA) and differential scanning calorimetry (DSC) technique, viour, the elemental composition of as-received nickel nano-
as detailed below. particles and particles after oxidation experiments were
analyzed by an energy dispersive X-ray spectroscopy (EDS)
from Oxford Instruments, equipped with INCA Energy 300
2. Experiments system. Unlike nickel particles investigated by other research-
ers, i.e. Karmhag et al.,9,15 which contained some metal
2.1 Sample characterization impurities such as Fe, Co, Cr, Cu, the EDS analysis confirmed
The nickel particles, synthesized from the electric explosion of the high purity of nickel particles, B99.9% of the metallic
Published on 27 June 2008 on http://pubs.rsc.org | doi:10.1039/B800672E
wire (EEW) method, were purchased from the Sigma-Aldrich components are nickel, which is consistent with the data from
Company. The particles before and after oxidation were the manufacturer. The EDS analysis also identified the pre-
characterized under a TEM (JEOL JEM 2010) to determine sence of oxygen element in nickel particles, 0.7 to 4.9% by
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their size and shape profile. Sample TEM pictures are shown weight at different sampled areas prior to the experiments,
in Fig. 1. The as-received nickel particles are approximately Table 1. This implies that different levels of initial oxidation of
spherical with a wide size distribution between 10 and 100 nm. nickel particles occurred during the production or storage
The averaging particle size estimated from TEM images is as period, which might be caused by the non-uniform distribu-
B30 nm, which is similar to the nominal size from the tion of defects of nickel crystal structures, i.e. areas with large
provider. A similar average size value is also obtained from defects could result in high oxidation levels and vice versa.
the Brunauer–Emmett–Teller (BET) multipoint method. The Statistical oxygen weight concentration of these seven areas
specific surface area of original nickel samples is measured as was 1.64% by weight, which equals a nickel oxide concentra-
4.405 m2 g1, which is equivalent to an average particle size of tion of 7.65% by weight. This represented a mean oxidation
layer thickness of 1.0 nm for an average nickel particle size of
30 nm. This calculated average oxide thickness is smaller than
some reported values, i.e. 2B3 nm, in some early studies.9,16
However the thickness of oxide layers is affected by different
synthesis methods and the duration of storage period, as well
as different calculation methods. If taking into consideration
the large non-uniformity of the oxygen content, the oxide
thickness could vary between 0.5 and 3.2 nm, which falls
within the general range of prior studies. During the experi-
ments, attempts have been made to observe initial oxide layers
by running TEM at the high resolution mode, but with limited
success, possibly due to the ultra thin oxide layers as indicated
by the calculations. Though limited by the accuracy of the
equipment, this simple EDS analysis clearly reveals that the
initial oxidation layer is highly non-homogenous. One should
therefore be cautious to model oxidation kinetics without
considering this initial oxidization or simply assuming a uni-
form oxide layer thickness.
S1 S2 S3 S4 S5 S6 S7 Average
Oxygen/% 1.29 0.94 2.23 1.44 4.9 1.6 0.72 1.64
Fig. 1 Sample TEM pictures of nickel nanoparticles, (a) before Initial 0.607 0.439 1.041 0.672 2.287 0.752 0.336 0.766
oxidized/mg
oxidation and (b) after oxidation.
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Fig. 2 Example of DSC (solid line) and TGA (dashed line) data at a
heating rate of 12 K min1. Fig. 4 TGA curves at different heating rates.
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temperature and the characteristic temperature of oxidation rate constant k(T) is typically expressed by the Arrhenius
slope change increase with increasing heating rates. There are, relation:
however, some variations, from 24.7 to 25.8%, on the final
k(T) = k0 exp[Ea/kBT] (2)
weight increase ratio, which correspond to initial oxygen
concentrations between 1.2 and 2%. where k0, the pre-exponential factor, is assumed to be inde-
Similar DSC patterns are also observed under different pendent of temperature, Ea is the activation energy, T is the
heating rates, Fig. 5. The positive sign of the DSC curve absolute temperature, and kB is the Boltzmann constant. A
implies a strong exothermic reaction due to oxidation. Both combination of eqns (1) and (2) gives
peak heat fluxes and their correspondent temperatures in-
da
crease with increasing heating rates, Table 2, similar to the ¼ k0 f ðaÞ expEa =kB T ð3Þ
oxidation experiments reported by Trunov et al.17,38 At high dt
temperatures, most of the baselines of DSC curves overlap For an isoconversion process where the heating rate, b = dT/
within the instrumental uncertainty for different heating rates. dt, is a constant, the rate of conversion can be written as
It is worthy of note that there is a base heat flux B3 mW
initially for the highest heating rate 20 K min1, which is da k0
¼ f ðaÞ expEa =kB T ð4Þ
considered for further data processing. The differential TG dT b
curves (DTG) have similar patterns with DSC curves, which
Integration of eqn (4) from an initial temperature, T0, corre-
again reflect the oxidation rate, Fig. 6.
sponding to a degree of conversion, a0, to a temperature, Tp,
where a = ap, gives
4. Oxidation kinetics of nickel particles Z ap Z
da k0 Tp
¼ expEz =kB T dT ð5Þ
4.1 The kinetic theory a0 f ðaÞ b T0
As little is known of the mechanisms of oxidation at the If T0 is low, it may be reasonably assumed that a0 = 0 and
nanometre scale, conventional methods will be initially used considering that there is no reaction between T = 0 and
for data processing. In general, kinetic studies assume that the T = T0:
rate of conversion, da/dt, is a linear function of a temperature- Z ap Z
dependent rate constant, k(T), and a temperature-independent da k0 T p
¼ expEa =kB T dT
function of the conversion ratio, f(a), as below.4 0 f ðaÞ b 0
da Z 1
¼ kðTÞf ðaÞ ð1Þ k0 E a expðyÞ
dt ¼ dy ð6Þ
bkB yp y2
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where y = Ea/kBT, yp = Ea/kBTp and , which is the The Starink method. Ref. 23 adopts a more general expres-
integral function of conversion ratio that has different formats sion of the conversion function, f(a), as
depending on different approximations.18–23 As eqn (6) is
1 q
not analytically soluble, some approximations of p(y) f ðaÞ ¼ ð1 aÞp ln ð10Þ
1a
have to be used. Some established approaches based on both
integral and differential methods of approximation are where p and q are constants that account for different reaction
adopted in this work to calculate kinetics constants, as kinetics, i.e. q = 0 for any homogenous pth order reaction
described below. kinetics. Eqn (11) is derived as a more general form for
calculating the activation energy.
4.2 Determination of the activation energy
b AEa 1
The calculation of activation energy varies according to the ln ¼ þ C3 ð11Þ
Tp1:8 kB T p
characteristics of different reactions. Different methods have
been proposed to calculate kinetic parameters depending on where C3 is the integral constant, A = 1.007 1.2 105Ea
both experimental conditions and mathematical treatment with Ea in units of kJ mol1. The activation energy can be
Published on 27 June 2008 on http://pubs.rsc.org | doi:10.1039/B800672E
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activation energy of nickel particles.9,14,15 As shown in Fig. 4 for nickel particles at micro/nanometre scale, i.e., 1.55 eV for
and also confirmed by XRD studies, complete oxidation can 79 nm nickel particles,5 1.5 eV for 5 mm particles,14 and
be assumed at the maximum weight. The initial oxide weight, 1.34 eV for 14 nm particles.9 All these isothermal studies,
Wiox, is calculated by solving a mass balance equation however, derived only a single value of activation energy for
nanoparticles. Some early studies (e.g., by Sales and Maple),32
Wiox + (Wi Wiox)(NNiO/NNi) = Wf (13)
however did observe a departure from the fixed activation
where Wi and Wf are the initial and final weight of the energy value at temperatures over the Curie point (yc =
specimen, NNiO and NNi are the molecular weight of NiO 631 K) for microsized nickel particles around 60B125 mm.
and Ni, respectively. The initial oxide weight is calculated In theory, a fixed activation energy should be held for homo-
from the following equation: geneous reactions, where all freely moving reactant molecules
are identical and unaffected by the product formation. How-
Wiox = (WiNNiO/NNi Wf)/(NNiO/NNi 1) (14)
ever for solid state reactions, especially oxidation at the
and the initial nickel weight, WiNi, is nanoparticle level, the reacting entities in a solid are not
isolated as the reactions proceeds in the rigid structure, they
Published on 27 June 2008 on http://pubs.rsc.org | doi:10.1039/B800672E
WiNi = Wi Wiox (15) interact with neighbours to which they are bonded. There is a
The conversion ratio at a particular temperature T, a(T), is possibility that during the reaction, the reactants may undergo
progressive modification of their reactivity by factors such as
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model, and a 4th order homogeneous model can simulate the The diffusion-based mechanism with the consideration of a
oxidation mechanism reasonably well, with the Jander equa- built-in electric field has been accounted for the observed
tion having the best fit. However as the conversion ratio oxidation phenomena of nickel at various particle sizes, as
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increases to over 50%, Fig. 8b, the diffusion-based mechan- outlined in the Introduction. Such conclusion was arrived at
isms become unreliable and there is a large difference between mostly through isothermal and electrochemical experi-
the experimental results and predictions. The difference in- ments,32,34,35 where the conversion ratio is typically small,
creases with increasing conversion ratios. However the experi- i.e. less than 20% in weight. The diffusion mechanism can be
mental data can be predicted approximately by a pseudo- expected within this low conversion ratio regime. However as
homogeneous model at an order between 4 and 6. shown in the TGA/DSC curves in Fig. 4 and 5, there is a
salient slope change at the conversion ratio B0.5. This has
also been reflected in the activation energy curve: the calcu-
lated activation energies from both differential and integral
methods decrease at conversion ratios larger than 0.5. It is
therefore expected that there is a change in the oxidation
mechanism, which supports the kinetic model fitting. Such a
mechanism change at different oxidation stages has been
mentioned also in other macroscopic studies. For instance,
Peraldi et al.36 observed a crystallographic orientation depen-
dent growth of bulk nickel oxidation and found that at high
temperatures (41000 1C) the diffusion could not be the only
mechanism; Sales and Maple32 observed different activation
energies for nickel oxidation in the vicinity of its Curie point.
These possible influences might be linked to a mechanism
change from diffusion-controlled to pseudo-homogeneous re-
action models. In this study, the experiment shows that the
oxidation rate was slow at a conversion ratios larger than 0.5,
whereas the activation energy was small in this regime. This
might be caused by the early sintering or melting of nickel
nanoparticles that hinders the transportation of reactive
species. Further investigation of this point is clearly needed.
Although the diffusion-based Jander equation has been
found to model the oxidation very well at low conversion
ratios, it still remains unknown if this well-fitting is a reactive
character reflecting size effect or discrepancies between the
theory and experiments, because of the large agglomeration
after oxidation, Fig. 1b, and a lack of detailed reaction
information. The Jander equation assumes a constant particle
size during the reaction, and it is expected that it is valid only
at low conversion ratios even at the macroscopic level. As the
oxidation progresses to high conversion ratios, there will be a
large change in particle size due to the bonding of oxygen
atoms. The Guintling equation, which modifies the Jander
equation by considering the particle size variation during the
Fig. 8 Kinetic model fitting for nickel nanoparticles, (a) conversion oxidation process, should be more suitable in this aspect.37
ratio o0.5 and (b) conversion ratio 40.5. However, as shown in Fig. 8, this modification could not
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