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Appendix III - Machine Maintenance Checklist

This document provides a checklist for performing preventative maintenance on a CNC machine. It includes inspections of safety components, alignments, lubrication systems, hydraulic systems, electrical systems, the headstock/spindle, the ATC/APC magazine, electrical connections, XYZB axes, optional accessories like conveyors or fixture clamps, and space for additional comments. The goal is to check for issues like abnormal noises, leaks, wear, proper pressures and levels to maintain the machine's operation.

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Rahel Sorri
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6K views4 pages

Appendix III - Machine Maintenance Checklist

This document provides a checklist for performing preventative maintenance on a CNC machine. It includes inspections of safety components, alignments, lubrication systems, hydraulic systems, electrical systems, the headstock/spindle, the ATC/APC magazine, electrical connections, XYZB axes, optional accessories like conveyors or fixture clamps, and space for additional comments. The goal is to check for issues like abnormal noises, leaks, wear, proper pressures and levels to maintain the machine's operation.

Uploaded by

Rahel Sorri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
  • General Inspection
  • Detailed System Checks
  • Accessories and Comments
  • Axis and Electrical Details

CNC 

Machine Preventative Maintenance Check List


Customer/Cust Ref Model Serial Number

Inspection Check Comments or Readings

Safety
Operation
Interlocks
E-stop Buttons
Proper Guarding
Damage

Alignments
Level
Square
Y and Z on square
X and Y on square
Orientation
Axis Reference positions

Lubrication
Check Initial levels
Spindle Lube tank
Way lube Tank
Air Lubricators
Hydraulic Unit

Drain, Clean Suction Filter, Wipe out


Spindle lube unit-suction/in-line
Way Lube unit-suction/in-line

Hydraulic System
Inspect for Cracked Hoses
Check for Oil leaks
Drain, Clean Suction Filter
Clean oil cooler fins
Pressure
Check filter element
Hydraulic oil temp
Wipe out Tank

Page 1 of 4
Inspect air Filters
Electrical Cabinet
Incoming air filter/separator
Other

Oil Cooler
Clean Filter
Clean Condenser
Change oil
Clean fan fins
Oil temp display
Oil tank temp
Inspect proper operation

Headstock/Spindle
Check for abnormal Noise/load
1. High RPM
2. Low RPM
Speed tac every 500 RPM
Run out of Taper
Vibration
Heat
Tool Knockout
Din plugs high pressure
Coolant from taper area after High pres.
Check Clamp Force

ATC/APC and Magazine Inspection


ATC Smooth operation
ATC fingers bent or worn
Main arm operation and alignment
Sub arm operation and alignment
Transfer put assembly/alignment
Alignment APC - Pallet Clamp OK
Magazine motor oil level
Magazine chain tight
Magazine guide rails worn
APC Noise
Coolant or air blowing under pallet
Oil level in APC gearbox
Tool Arm Rotation Center
Pallet Changer manual op
A pallet squareness
B pallet squareness
B-axis clamp-No Rotation

Electrical inspection
Connections in cabinet
Power supply voltages
Cables, Shielding
Cooling Fans running/clean
1. Electrical cabinet

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2. Axis drives and I/O
3. Axis and spindle drive
4. In front behind CRT
5. Axis motor fans
6. Other
Servo Motors- Noise, Humming
Battery Voltage, NC, and APC
Incoming power
Transformer taps set to incoming volts
Servo motor-to ground/phase to phase
X-axis
Y-axis
Z-axis
B-axis
Spindle

XYZB-axis Inspection
Backlash of ball screws
X-axis
Y-axis
Z-axis
Gib movement
X-axis
Z-axis
Slide seals
Inspect Covers for proper function
B-axis square
B-axis Clamping
Axis noise (rapid program)
Axis load meter at various speeds
Axis drainage

Optional Accessories

Fixture Clamp Device or Unit


Hydraulics
Other

Conveyors
Inspect cabling, and connections
Grease bearings
High Pressure Unit
Inspect Cables
Connections to machine
Change Filters
Change gear oil in Pump
Check pressure settings

Additional Comments/Summary

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Page 4 of 4

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