Doc.No.

- MHA/MM/PM - 01

PREVENTIVE MAINTENANCE CHECKSHEET Issue . Date :- 22.03.2024

REV.No.
Rev. date:-

Date:- Month:- Time:- Machine Name::- INJECTION MOULDING Machine No : IMM-

Observation
Checking Target & Change Spare
Sr.No. CHECK POINT :- STANDARD:- Details of Abnormality Remarks
Method OK NOT OK responsibility for Part
(If Not OK) correction

INJECTION UNIT:-

No leakage on barrel head & nozzel

1 Barrel head Nozzel Visual
threads.

Injection nozzel safey Injection guard movement is good and Visual/

2
guard reliable. Manually
check if nozzel &
No wave & jerk sound should be
3 barrel have Abnormal
observed
sound
Check the barrel & check tieghting screw for screw coupling Visual/
4
srew connection barrel nut. Manually

check the linearty of back pressure &

Linear inspction of visual in
5 adjust under the condition of holding the
charge back pressure pressure gauge
mold.
Nozzel centering
check if the nozzel molding matches with Visual/
6 (during mold
mold angle. Manually
changing )
Check if the thermocouple working or
7 Thermocouple PLC (Visual)
not.

Screw Tip, check ring

8 No visible wear on the surface . Visual
& sealing ring wear

Barrel inner -diameter Visual/

9 Fitment should be ok
wear Manually

Clamping Unit

Safety door (Operating

Not broken, Open/Closed states without Visual/
10 side, Non- operational
exceptions. Manually
side)

Anti- Vibration pad for

11 Should be proper and available Visual
Safety door

Front & rear door limit

12 Should be working in good condition Visual
switch inspection

Press the front & rear emergency stop

13 Emergency Stop button button to confirm that the motor is Visual
stopped while the motor running.

Toggle connection bolts Visual/

14 Bolts should be tight
positioning stop Manually

15 Toggle Guide rod Move Freely, lubrication is normal Visual

 Electrical Parts

Visual/
16 Supply Voltage should be Normal Voltage(440voltage)
multimeter

Visual/
17 Earthing voltage Normal Voltage(1-1.5 voltage)
multimeter

18 Panel cleaning Should be neat 7 clean Visual

Electrical Cabinet
19 Cooling fan should be work properly Vsual
Exhaust Fan

Check for loose connection

Inside the Electrical Dust accumulation & resin powder in

20 Visual
cabinet the cleaning.

Insulation of the main power cercuit

Inspection &
Should be in proper
21 correction of Visual
condition and working
transducer

Servo Control

dust cleaning, tietening screw of

varrious components, cleaning messy
22 Servo control cabinet wires, temprature measurment & Visual
cooling inspection of the controller
surface,air check fan.

dust cleaning, tietening screw of

varrious components, cleaning messy
23 Servo Motor wires, temprature measurment & Visual
cooling inspection of the controller
surface,air check fan.

Reactor, filter, Normal & reliable operation ,no aging Visual/

24
resistance deformation. Manually

cooling water Should be in proper

25 Visual
Inspection condition
Hydrolic System
Is the hydrolic oil level within
26 Oil Level check visual
permissible range

Check Hydraulic oil Visual/Oil

27 Should be contamination free
condition Checking kit

Change or clean hyd.

Visual/Oil
28 Oil and oil suction Should be clean
Checking kit
filter
Check condition of There should be no leakage and hose
29 hydraulic and water pipes should not be damage / prone to Visual
hoses leakage.
 Visual/
30 Oil temprature Miantenance of heat exchanger
Manually
 Lubricating
Lubrication pump Whether the oil descharge the pressure Visual/
31
working state is normal. Manually
Lubrication prassure Visual/
32 Relay should be in effective condition
relay Manually

Lubrication pipe line & lubrication

Lubrication pipe line & Visual/
33 points should not be damage, broken &
lubrication points Manually
leakage .

Mold adjustment and Visual/

34 Fill with grease and go the whole trip.
maintenance Manually
Add luricating oil where need to refule Visual/
35 Fill oil manually
manually. Manually
Over all machine Machine should be proper clean after Visual/
36
cleaning maintenance. Manually
Rev. No.- Rev. Date:- Rev. History

PM Done by- Verified By-