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PVP2017
July 16-20, 2017, Waikoloa, Hawaii, USA
PVP2017-65018
Fig. 2. Graphical representation of tank shell settlement Fig. 3. Failure of pipeline brace induced by settlement
2. Evaluation of foundation settlement for oil storage The following evaluation results can be obtained from the
tanks aforementioned standards.
According to the accumulative settlement data of tank (1) The settlement differences of diametrical measurement
foundation in Table 2, the settlement difference of diametrical points for seven oil storage tanks do not exceed 240 mm and
measurement points a, the settlement difference of adjacent 280 mm required by SH/T 3123-2001, SY/T 5921-2011
measurement points b and the differential settlement Si for respectively, as shown in Figure 4.
seven oil storage tanks are evaluated, and then the differences
of settlement standards in China and other countries are
compared. The evaluation results are shown in Table 4 and
Table 5.
The maximum Mises stress of tank T07 reaches 459 MPa COMPARISON BETWEEN SETTLEMENT STANDARDS
which is the largest among all storage tanks. The AND FEA RESULTS
circumferential stress distributions at inner surface of tank T07 Results obtained from EEMUA 159-2003,API 653-2009
shell before and after foundation settlement are displayed in and FEA model show that settlement indicators for seven oil
Figure 9 in order to compare the change of stress caused by storage tanks conform to the requirements of the standards. All
settlement. The main stress from the first to sixth tank shells is of assessment methods adopt field survey data for foundation
hoop stress. The peak of circumferential stress that appears in settlement. The FEA obtains stresses on a highly detailed level
the girth weld between the first shell and the second tank shell because of considering material properties, loads, foundation,
reaches 210.93 MPa, 258.8 MPa respectively before and after and geometric construction. To contrast standards to FEA
foundation settlement. The latter exceeds the allowable stress results, the ratios of bmax/ballow, Simax/Siallow, are compared to
226 MPa of tank material. Before foundation settlement, the Smax/бs. Although these ratios cannot represent the accurate
inner surface of tank shell subjects to tension in the same quantity, they were regarded as an acceptable basis for
circumferential direction. As the height of tank shell increases, comparison between different methods. The corresponding
the circumferential stress increases rapidly and reaches the peak ratios are shown in Figure 11. It reveals that the calculated
at the first girth weld, and then it fluctuates in the tiny range. At results from API 653-2009 are more conservative than the
the sixth tank shell, the stress gradually declines due to the evaluation results from FEA model. In particular, there are five
effect of the wind girders and stiffening rings until it becomes and seven of storage tanks beyond requirements from SH/T
zero. After foundation settlement, the inner surface of tank shell 3123-2001 and SY/T 5921-2011 respectively owing to large
suffers from circumferential compression at lower elevations. differences of evaluation index between both Chinese standards.
The compressive stress reduces rapidly to zero and then turns
into tensile stress which rises to the biggest value at the first
girth weld and then changes in small fluctuations. The
circumferential stress at the sixth tank shell course and the
higher position reduces gradually until becomes zero on
account of the effect of stiffening ring and hydraulic pressure.
20 before foundation settlement
after foundation settlement
15
the 6th shell course 226MPa EEMUA 159-2003, API 653-2009 and SY/T 5921-2011
10
the 5th shell course
recommend the differential settlement as an important indicator
the 4th shell course
for tank settlement. Figure 12 illustrates the relationship
5
the 3th shell course
between the differential settlement measured around the tank
the 2th shell course
circumference and the equivalent stress of tank bottom at full
0
the 1th shell course
fillet weld in the circumferential direction calculated by the
FEA. The results suggest that there is a certain relationship
-100 -50 0 50 100 150 200 250 300
240
engineering practice also reveal the defects of settlement
230
2
standards. For example, the differential settlement of tank
220 exceeds requirements of standards, but it can, in fact, be secure.
210
Hence, it is necessary to carry out further research about
0
settlement standards of tank foundation in China and other
countries.
200
190
0 50 100 150 200 250 300 350
Location Around Circumference (°) NOMENCLATURE
Fig. 12. Relationship between differential settlement and D is the inner diameter of the tank ; a is the settlement
equivalent stress of tank bottom at full fillet weld difference of diametrical measurement points; b is the
settlement difference of adjacent measurement points; S is
CONCLUSIONS settlement difference of adjacent measurement points on the
With the number of large-scale oil storage tanks increasing, tank periphery; l is arc length of adjacent measurement points
the foundation settlement of the tank has become an on the tank periphery; S i is out-of-plane deflection in the tank
increasingly prominent issue. How to choose the appropriate
settlement standards to ensure the safe and stable operation of shell; U i is out-of-plane settlement in the tank shell; L is arc
tank has been a major challenge faced by the oil depot length between measurement points; Y is yield strength of the
operators. The FEA and standards involving SH/T 3123-2001, tank material; E is Young’s modulus of the tank material;
SY/T 5921-2011, API 653-2009 and EEMUA 159-2003 were H is tank height.
adopted to perform evaluation of foundation settlement for
seven oil storage tanks in an oil depot. There are five and seven ACKNOWLEDGMENTS
of storage tanks beyond requirements according to Chinese The authors would like to thank SINOPEC for providing
standards SH/T 3123-2001 and SY/T 5921-2011 respectively, analysis data for this research.
both of standards make more stringent requirements for
foundation settlement, especially the settlement difference of REFERENCES
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determine the severity of tank settlement in the current 72-80
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