2022-09-16 24:47 AT Fluidampr and TCI Clear Up Damper Confusion - Street Muscle
ATI, Fluidampr and TCI Clear Up Damper
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Even though a crankshaft is a beefy chunk of metal, it is subject to constant twisting forces that can
result in tremendous vibrations. Since the crankshaft has a natural resonance frequency like any
other metallic object, those vibrations could match up with the crank’s inherent resonance. At that
point, the vibrations are enhanced significantly, almost like giving a child on a swing a push at just the
right time to send him a little higher. Left unchecked, that energy will build up in the crankshaft and
lead to a structural failure.
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Too much twist and rebound, the result of a worn out or mismatched damper, can
result in a broken crank.
The worst twist will always happen farthest away from the greatest load. In other words, as the crank
is being twisted, the level of twist is worse at its ends. At the rear of the crank is a heavy
flywheel/clutch assembly (or flexplate and converter) that helps absorb some of the twist, and
mounted to the front snout of the crank is the damper that absorbs and counteracts as much twist as.
possible. A damper (sometimes called a harmonic balancer) is made of two elements—a mass and
an energy-dissipating element. The mass element resists the acceleration of the vibration and the
energy-dissipating element (inertia ring) absorbs the vibrations.
There are options in damper design and construction that builders can select from when assembling a
performance engine. Three of the most popular damper manufacturers are ATI Performance
Products, Fluidampr and TCI.
Dampers should always be installed and removed with dedicated installation tool;
never with a hammer or just the damper bolt.
With the proper damper on the front of the crank, the majority of the twist can be controlled or
eliminated, but the wrong damper will allow this twist to be uncontrolled or even magnified. Racers will
put a ton of thought into nearly every component when building a performance engine, but they rarely
put much thought into the damper.
The OEMs generally source an elastomer style damper that uses a rubber compound material
bonded between the crank hub and an outer inertia ring. The crank hub turns the same speed as the
crank and it transmits the resonance through the rubber and into the inertia ring. The inertia ring
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“floats” back and forth, absorbing the resonance. The dampers are “tuned” to a specific frequency
range, depending on the engine and its application. Even the same engine in different vehicles may
receive a damper tuned to a specific driving style.
The volume of OE manufacturing dictates a compromise that works for everyone, but let's say you
bolt a pair of turbos to your stock Camaro—you better consider replacing the stock damper to a
performance damper that can better absorb the different level of torsional vibration you just put on the
crankshaft. Following is a brief review of products from ATI, Fluidampr and TCI along with a round
table discussion with their technical experts to answer questions and offer performance-enhancing
tips.
ATI Performance Products
The OE dampers use a rubber-like O-ring bonded between the hub and the inertia ring, tuned to a
specific frequency from the factory. Age, abuse, and exposure to the elements will eventually break
down the rubber and either cause the outer ring to move (hence throwing off the timing marks) or
simply stop the absorption process. ATI utilizes several different O-rings in the same damper.
SHELL ASSEMBLY
soca Inertia Weight
Inner Shell
Damper Bolts
ATI's Super Damper uses a steel hub that attaches to the crankshaft snout, an
inner shell made of either aluminum or steel (depends on application), and a steel
inertia weight that has six (2-ring design) or eight (3-ring design) computer=
machined grooves to retain the proper durometer O-rings, which are dyno-tested
for each application.
“With the ATI Super Damper, we have a smaller diameter and a larger diameter of elastomer. We can
change the stiffness of the elastomer in either of those areas to accommodate low torque range and
then high-frequency high-rpm running,” explains ATI's J.C. Beattie. “We are also not limited to one
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hardness or one type of elastomer for dampening. We can use different hardness and materials in the
‘small and large part of the damper to accommodate the entire range of running, or tune the damper to
perform in a very narrow rpm band.”
Since OE dampers have the elastomer bonded in place, when it fails it's not rebuildable, whereas
ATI's dampers are much more carefully machined and built, the elastomer is not bonded in place, and
they are therefore are fully rebuildable.
Fluidampr
As the product name implies, Fluidampr performance dampers replace the typical elastomer ring with
viscous silicone.
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“Viscous style dampers, like Fluidampr, are commonly used in commercial, industrial, aerospace and
defense applications for their broad frequency coverage and superior durability,” says Fluidampr's
Brian LeBarron. “Inside a sealed housing is a free rotating inertia ring encased in a thin layer of
specified viscous fluid. Crankshaft rpm and vibration causes the outer housing and inner inertia ring to
move in and out of phase with each other, and the resulting shearing action through the fluid
transforms the vibration to heat and dissipates it through the outer housing surface. Since the inertia
ring and housing are not bonded and limited in their reaction and movement like an elastomer design,
a viscous damper can become more effective with greater vibration amplitudes.”
Tel
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TCI's Rattler damper, which the company's refer to as a torsional vibration absorber, is a pendulum-
type design that uses steel! rollers loosely fit into holes inside the damper body. The rollers roll forward
during compression strokes and backward during the power stroke to minimize the engine speed
variations and vibrations. TCI says that one of the advantages of the Raitler is its effectiveness at all
engine speeds and not just a specific range. Will Vance, Sales Technician at TCI, says the main
advantages of the Rattler damper are that it won't wear out and it can withstand heat without failure or
degradation in effectiveness.
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TCI’s Rattler absorbs vibrations through a set of counterweights whose natural
frequencies are directly proportional to the speed of the crankshaft. It looks like a
traditional damper on the outside, but works by the centrifugal force of the rollers
that ride on the outside wall of the absorber’s body.
Great tips from the experts!
Whatever decision you make when choosing a damper design, the most important consideration to
remember is that the vibration damper, or harmonic balancer, or whatever you call it should always be
considered when building an engine or changing an engine combination. Just like sticking a huge
camshaft into an engine is only effective if you consider things like the torque converter and gearing,
changing the engine's operating range and/or power requires some real thought about matching the
proper damper to the new combination.
EngineLabs posted five questions to tech experts at the three damper companies. Those quoted here
include J.C. Beattie from ATI, Brian LeBarron from Fluidampr and Will Vance from TCI.
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EngineLabs: Not to start any trash talking, but tell us why you recommend using one of your
dampers over your competition?
Definitions and Terms
Torsion: The application of twist without any bending producing a pure torque.
Torsional Vibration: Variations in the torque transmitted
Frequency: The number of vibrations, cycles or waves of a periodic phenomenon per second
Natural Frequency: The frequency of a free vibrat
Free Vibration: A vibration with periods depending solely on the properties of the disturbed system.
Resonance: The synchronism of a harmonic of a forcing impulse with the natural frequency of vibration
n.
of a mechanical system, usually leading to excessive amplitudes of vibrations.
(Order Number: The number of vibrations or impulses, which occur per revolution during the torsional
oscillations of an engine crankshaft,
Damper: A device for dissipating energy in a mechanical system by the suppression of vibrations of
unfavorable nonlinear characteristics.
Harmonic Damper: A rotating or oscillatory mass that is designed to produce forces opposing the out
of balance forces in the reciprocating engine or transmission systems.
Tuned Torsional Vibration Damper: A flywheel coupled to a shaft by a spring to form a resonant
system effective at frequencies near its natural frequency.
Courtesy of ATI
LeBarron: Make your decision based on quality, not lowest price, because a damper ultimately helps
protects your entire engine investment. Fluidampr, a viscous style damper, is among the very highest
quality because of its superior durability, effectiveness, and protection across broad frequencies and
multiple orders of torsional vibration throughout your rpm range. This means with a Fluidampr
installed, owners can keep making future modifications without worry and the costly need to replace
or retune their harmonic balancer. During the mid-1980s, at the request of professional engine
builders looking for a better alternative, we took our proven viscous damper technology used in much
longer life, higher power industrial, commercial and military powertrain applications and enhanced it
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for street performance and motorsports use. Since, Fluidampr has been race-proven for over 25
years. No longer stereotyped to low-rpm diesel engines, today Fluidampr performance dampers can
be found protecting 8,000+ rpm V8 circle track cars and 10,000-plus rpm inline fours, in addition to
incredibly powerful diesel pulling trucks. Last, Fluidampr is made in the USA.
Vance: They do not wear out nor do they leak, since there exists not rubber/elastomer, and not
liquids. You can get them as hot as you like or make them work as long as you wish. The OD moves
at the same radial position as the crankshaft, unlike most balancers, since the Rattler has floating
weights inside.
EngineLabs: When do you use a steel shell, and when aluminum?
Beattie: We like to use steel dampers on engines that will run for many years, street cars, and very
high HP engines like A Fuel dragsters. We like aluminum shells and stee! hubs on boats, off-road
trucks and road race engines to keep any excess weight off the nose of the crank. And all aluminum
dampers and hubs on drag race engines mainly, as well as some modified and sprint engines.
LeBaron: Damping torsional vibration requires adequate mass and heat cycle properties if it's going
to protect your engine for any extended period of time. Aluminum may be lighter and it may help you
rev up faster, but itis not as effective at controlling torsional vibration over time as compared to steel
| Note the difference between an original factory damper and a quality aftermarket
item.
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Vance: Aluminum would only be a consideration if weight is an extremely important factor. Truthfully,
aluminum is not a popular choice.
EngineLabs: Is there a difference between a street and a race damper? Meaning, do you have
a one-size-fits-all performance damper, or are there several designs depending on the engine’s
use and components?
Beattie: All of our dampers are SFI approved. With my 20 years of testing and all of ATI's years of
building the damper, we have a very good idea of what is needed to be the right damper the first time
right off the shelf. We have roughly 420 different damper part numbers that we stock, and another 400
that we can build from them and another 1,500 custom files for dampers we have made, from Fiat to
Ferrari and Oliver Tractor engines to Briggs and Stratton.
Stock dampers will eventually wear out. Look for signs of cracking in the
elastomer ring.
LeBarron: Fluidampr offers a value-priced line of non-SFI rated Streetdampr brand dampers for
popular small block Chevy and Ford applications. Streetdampr products can be used from mild to
heavily modified applications whenever SFI 18.1 specs are not required because they provide similar
benefits of broad range protection coverage and superior durability as Fluidampr just without a final
protective finish. With some select applications we also offer different diameters and weights. It's a
compromise; a larger, heavier damper will provide more damping but slower throtlle response and a
smaller, lighter damper will improve throttle response but provide less protection. It is always best to
consult with your engine builder or damper manufacturer if you need assistance.
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Vance: Sometimes they cross over, but there are various options, sizes, and types—more specifically
offered to satisfy specific niches.
EngineLabs: In the same vein as the above question, with a high-powered engine that sees
both street and race action (such as Hot Rod's Drag Week), is there a compromise involved
when it comes to a damper?
Beattie: For something like that we err on the side of too much damper, meaning more weight instead
ofless. For a big horsepower Drag Week car, | would do a steel hub and an aluminum shell damper. It
won't see the miles of an actual street car, but it will see the hard runs down the dragstrip and an
aluminum-shelled damper with a little less weight will help out the combination. The internal inertia
weight is what does the dampening work and that stays the same weather it’s a steel or aluminum
damper.
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Fluidampr provided this handy illustration to help explain the twisting that
happens to a crankshaft during engine operation. Absorbing the constant twisting
and rebounding of the crank is the job of the damper.
LeBarron: Our belief and what our customers tell us is that they would rather want race-level
protection on the street and not need it, than risk the reverse scenario at the track. For these owners,
where an SFI 18.1 damper material spec is not a prerequisite, there are no compromises between
Fluidampr or Streetdampr because of its viscous-style design. Both will provide the broad range of
protection throughout the entire rpm range.
Vance: Usually the compromise results in conceding that the crankshaft will eventually fatigue and
fail. In some extreme racing cases, this is an approved compromise.
EngineLabs: Let's say | have a 500-horsepower Gen | small-block Chevy and add a turbo to
make 1,200 horsepower. Assuming the rotating assembly is not changed, should I change the
damper, or are they not that specific?
Beattie: You just increased your cylinder pressure a bunch. Therefore the crank is getting hammered
that much harder on the power strokes and forcing it to torsionally twist that much more. When you
add power, you need to upgrade other parts. Did you upgrade your transmission and clutch or
converter? How about your driveshaft and rearend? Axles? Tires? Well the damper is usually
overlooked but it should be on your list as welll I's at least worth a calll to ask about it since hurt
bearings or a broken crank is way worse than busted rearend.
LeBaron: It depends on what damper you currently have installed. If itis a stock style, then yes
absolutely upgrade the damper. If you already have a Fluidampr performance damper installed there
is no need to change or re-tune the damper because of its viscous-style design.
Vance: There are more details to consider, such as what rpm range is being targeted. And going
from 500 horsepower naturally aspirated to 1,200 horsepower forced induction is never going to
happen without at least a piston change, so | think yes, plan for getting the right balancer for the
change.
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ABOUT THE AUTHOR
Rob Kinnan
Rob Kinnan requires very litle introduction. Many would recognize Rob from his days as the Editor of Hot
Rod Magazine. He is a dyed-in-the-wool hot rodder and muscle car enthusiast, a road racing aficionado
behind the wheel of his Factory Five roadster, and a hardcore NASCAR fan.
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