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FACTORY ACCEPTANCE TESTS (FAT)

1.0 INTRODUCTION
The Factory Acceptance Test (FAT) Checklist is a list of all required inspections and tests, presented as inspection and test plan which must be done by the vendor to determine that the line pipes and related fittings are produced according to the project specification and applicable international codes and
standards.

Section 2.0 below presents the Factory Acceptance Test Checklist for line pipes on the Gas Supply to Ogijo customers EPC Project

2.0 LINE PIPES FACTORY ACCEPTANCE


ACCEPTANCE TESTS CHECKLIST
Inspection & Test Plan Reference Document Characteristics of Check Type of Check Acceptance Criteria Requirements Verifying documents Are Requirements Met (Yes/No) Remarks
2.1 Before Manufacturing
Raw material inspection P ro je ct
ct S
Sp
p ec if ic
ic at io n -D
Dii me ns
ns io n -V
Vii su
su al P ro je cctt Sp e
ecc if ic at
at io n T he or
or ig in al o
orr au
au th en
en ti ca
ca tte
e d c op
op ie s o f m il l c er
er titi fifi cca
a te s o f m at e
err ia l w ou ld be e
exx am in ed
ed ffo
or O ri gi
gi na l m at e
err ia l &
API 5L -Visual -Spectro Analysis API 5L compliance with specificati ons and where appropriate, drawings. Test certificates
-Chemical Properties The review includes checks on:
-Certificate No.
-Heat No.
-Chemical composition
-Mechanical properties.
-Heat treated condition.
-NDE applied and results.
-Details of welding consumables
2.2 During Fabrication

2.2.1 Pipe Formin


ngg API 5L Profile/shape Visual API 5L Procedure

Normalizing / Quenching /
2.2.2 Heat Treatment API 5L Tempering Heat Treatment Cycle API 5L
AP Procedure

2.2.3 Chemiccal
al Testing API 5L -Chemical -Chemical API 5L Report

2.2.4 Mechanical Property Testing API 5L -Mechani cal -Tensil e API 5L


-Impact
2.2.5 Hydrostatic Testing Procedure/API 5L Pressure Test Pressure Test Procedure/API 5L Report

2.2.6 Ultrasonic Testin


ngg Procedure/API 5L Procedure/API 5L Report

2.2.7 Dimensional Inspection API 5L API 5L Report

2.2.8 Visual Inspection API 5L API 5L Report

2.2.9 Body Marking Check API 5L API 5L Report

2.3 Final Inspection

2.3.1 Final Visual


sual & dimensionalCheck Datasheet/ Spec Surface dimension & Shape Measurement/Vi sual Datasheet/ Spec Report

2.3.2 Surface Preparatio


onn & Coatin
ngg Datasheet/ Spec Datasheet/ Spec Report

2.3.3 Check of Final Book Project Specifi cation Project Specificati on Datasheet/P.O

2.4 Documentation
2.4.1 Documentation Datasheet/ Spec Mill Test Certificates Verifi cation Datasheet/ Spec Report

2.5 Pre-Shipment Inspection

2.5.1 Preservatio
onn and Packing Project Specifi cation Project Specificati on Report
2.5.2
2.5.2 Mar
Marki
ki ng Project Specifi cation Project Specificati on Report

2.5.3 Loading
n g Inspection Project Specifi cation Project Specificati on Report

2.5.4 Shipping Document Control Procedure Procedure Parking List

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