FOUNDATION™ Specification H1 Cable Test Specification DOCUMENT: Fra REVISION: Fst DATE: November 5, 2008 Copyright by the Fickbus Foundation 1994-208, Al eights reserved,NR Foreword ‘Open issue List No. | Bescon of asue ‘food Documents ‘Reolition Let ‘Na [Desarpion of Resotaion ‘iacod Scions 2619 _| Please change dimension O75 5 mm 5.84 6 refed SAEHITIE? [4.10 '2570_| Mur pair Sheld Constrcion Requfement 45, 2092 [5 eds required a0 3052 | Madu curent rating Characters 410 063_[ 12 has ony 4 pins 2.430 ‘3137 _[ Page 1, chepler 2, Nonmalive Relerences 2 '3140_| Choractrete impedance 7 az ‘3142 [Signal atanvation a3. S143 [Jacket Resistanon 4.45 3144_| Cable Paramaters Not Tasled or Spaclied Eo 3177 [PUIG requicment Ex} DISCLAIMER OF WARRANTIES ‘THE FIELOBUS FOUNDATION DISCLAIMS ALL GUARANTIES OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN, THE FIELDBUS FOUNDATION GOES NOT WARRANT. GUARANTEE OR MAKE ANY REPRESENTATIONS REGARDING EITHER THE COMPLETENESS OR ACCURACY OF THE INFORMATION IN THIS DOCUMENT OR THE SAFETY OR PERFORMANCE OF ANY DEVICE MANUFACTURED WITH REFERENCE THERETO, “Tho Feldbus Foundation decsims kabity for any personal inury, property of chr loss or demoge, whether specs, indirect, consecuerlal or compensatory, arising eu of er decty o indecty resuling rom the publcallon, vee, merprelaton or appleation of ths Gocument ‘Tho Fllcbus Foundation has no author or power to mandate or contol, nor does Ht manda documont by athers, Use of bis document eiely voluntary, Users of this document assume all sk and lisblty for any loss or damage caused to any person resulting ftom such use. The Feldbss Foundation does not assume or undertake to dscharge tha respenslly and is rol. n pubanng tis document, rendering servos for of on behalf of cine or perorming dulles owed by thers to somecne ese, Those who use thie document mst xeree reasonable cave analy ‘on their own independent judgment in ensuing thot tei devices are sate and Mt for het tended purpose and use and mst also ere Vat they are in comptance wih al eppicable federal, slate, and local kws and regulatons, lckding laws and reguations relstng fo device sale. ‘The Fieldbus Fountaton has not considered whether the use of te information in is document may infange patents oF copyriahts in particular appleations and doos not assume abil for euch iringement. Usors ofthis document ae responsible for protecting themscWes ‘agains fbi for iningement of patens or copyrights a aresul ofthe particular use Py may make of te information ntes documant ‘oF conto, use of or compliance with this The documents proved on an “as i" basis and may be subjoct fo Tue addons, modifications, or corrections depending onthe cess of ‘eld tal testing. The Fieldbus Foundaton hereby disaims ab warranies of ary Kind, axprase of imped, sncucing any waranty of ‘merchantabity or tiness fora partcular purpose, for his document In no event wil he Feldbue Foundation be response for ar lo or ‘damage arising ot of or eculing fom any defect, error or omission ints docurmant or fom anyone's use ofo elanes onHt Cable Test Specification Fleldbus Specification FFAG FS 1.4 Table of Contents Foreword. eee i: end Table of Contents. 1. Objective and Scop 2. Normative References. 3. Deion ns 4. Gable Characteristics and Test Detntions.. 41° General 42 Characteristic Impedance, 2, 43 Attenuation 44 Whe, 45. Shield Constucton Requrements 48 Wire-to Shield Capactance Untalance 4.7 Wire Twists por Meter. 48 Minimum Bend Radius 4.9 Jacket Resistance 4.10 Connedtonizad Cable 441 Cable Designation ‘5. Test Rationale for Fieldbus Cable Test Specification. 5.1 Characteristic Impadance, Zo 52. Aenuaton. 59 OC Resistance 54 Sheld coverage: 55 Oiferental Cepactanca 56 Wire Twists per Meir. 5,7 Temperature Specification 58 Cable Paramolare Not Tested or Specfiod (@ Fieldbus Foundation 1094.2008 Page iFF844 FS 1.4 Fieldbus Specification ‘This page intentionally ff Blank Ht Cable Test Specification Page (© Fieldbus Foundation 1994-2008Ht Cable Tost Specification Fieldbus Specification FF-B44 FS 1.4 1. Objective and Scope ‘Te objective ofthis Spevification sto define Ficlabus cable specifications and conformance tests such that cables withthe required characteristics and passing the tests performed by the manufacturer can be registered and received the Foundation’s checkmark. ‘This will provide greater assurance to end users that their Fieldbus wiring systems are suitable for Fieldbus operation The scope ofthe cable specification includes: ‘© Compliance with the requirements stated inthe IEC 61 158-2: 2003 standard ‘© Requirements beyond thse ofthe siandatd that determine ifthe cable is it for its intended purpose of witing a fieldbus network, Therefore, some cables will meet the requirement ofthe Standard IEC 61158-2: 2003 but may not pass this Specifications requirements ‘The scope ofthe Tests apply to Type A cable with either a single shielded twisted wire pair or multiple twisted wite pais i Shielded pairs within a common cable jacket ivdually ‘The seope of these Tests doesnot include requirements for electromagnetic compatiblity, hazardous area or other safety considerations oF ‘issues no dizell relate fo the wiring of fieldbus network, 2. Normative References ASTM 4566-05: Standard Test Methods for Elecrical Performance Properties of Insulation and Jackets for telecommunications Wire ‘and Cable, Mar, 1, 2005 IEC 6118-2: 2003 (ed.3.0), Fieldbus standard for use in industrial control systems ~ Part 2: Physical Layer specification and service definition TEC 6081-1 (64.1.0), Insulating an sheathing materials of electrical cables ~ Common test methods TEC 61076-2101 (ed 2.0), Circular connectors - Detail specification for MI? connectors with srew-locking ‘The following Foundation specifications contain relevant iaformation: F830 FS 1.5 Physical Layer Conformance Test Specification 3. Definitions Reronymn Definition Te Thstrument Tray Cable PLT Power Limited Tray Cable ER Exposed Run (@ Fieldbus Foundation 1994-2008 Page?FR 844 FS 1.4 Fieldbus Specification 4, Cable Characteristics and Test Definitions All tests shall be performed at 225°C unless otherwise size, 44 General ‘The cable shall comply with the following requirements 444° ULListing ‘The cable shall comply to one or more ofthe following ratings: Instrument Tray cable (ITC), Power Limited Tray Cable @PLTC), Tray Cable (TC), Metal Clad Cable (MC or MC-HL) 44.2 Temperature Range ‘The cable shall have a -30 to +90 °C minimum operating temperature range. 4.1.3. Optional Characteristics Optional ratings and characteristics shall be indicated by the manufsctarer as app Exposed Run (ER) Anmored Direct Buriat Marine Shipboard Oi resistant Abrasion resistant, ‘Weld Fash resistant Cutting Mui resistant Jacket color (Generally Orange, but ray be blue fr Intrinsically Safe area use ete) Wire colors (Generally Brown for positive and Blue for negative) ‘Capacitance and indvetance per ra (for FISCO use) ‘Overall cable roundness (asa consideration for gland sealing) 4.2 Characteristic Impedance, Zo H4 Cable Test Specification The characteristic impedance of each twised pair ina cable shal be 100 +/-20 Ohms. The characteristic impedance shall be determined ‘by any one ofthe methods described in ASTM 4366.05 or equivalent international standard al 31.25 Ki. 4.3. Attenuation ‘The signa atenuation ofeach twisted pair in the cable shall be maximum 3.0 dBm st 39 kHz 44 Wire ‘The minimum Trunk wire-pair size shall havea maximum resistance of 23.5 Ohms/km at 20 °C (18 AWG) per conductor. The minimum Spur wire Wires shal be annealed copper, in costed. ir size shall have a meximum resistance of $9.4 Ohme/lm at 20 C (22 AWG) per conductor. Page 2 © Fieldbus Foundation 1994-2008Ht Cable Test Specification Fieldbus Specificat F844 F511 4.5 Shield Construction Requirements Each twisted pair shall be inividually shielded. The shield shall be metalized polyester tape. A drain wire shall have resistance less than 51 Ohmvkm. If another shield construction method is used, the manufacturer shall provide assurance thatthe alternate method Is functionally equivalet tothe metalized polyester shield Ina malt-pair cable, each pairs individually shielded with an overall shield and all shields are isoated ftom eachother 4.8 — Wire-to-Shield Capacitance Unbalance ‘The difference in capacitance between one wire (*) and the shield and the other wire (-) and the shield sha average. A minimum of 30 m cable length shall be used to tect this parameter. 4.7 Wire Twists per Meter “There shall be 101 22 wire twists per meter for single or multi-pir cables, 4.8 Minimum Bend Radius ‘The minimum bend radius ofthe eable shall e specified. This must consider the specified cable temperature range and the possible los of shild coverage duc to bending 49 Jacket Resistance ‘The minimum resistance between the cable's sield and the metal structure the eable may be in or on, when a steady voltage of $00 V de ‘is applied for I eine, shall be 1 MOhn/330 meters. ‘@ Fieldbus Foundation 1994-2008 PagesF844 FS1.1 Fieldbus Specification Hi Cable Test Specification 410 — Connectorized Cable Cable with connectors installed by the mamufsctuer shall have the sume characteristics a the deserited in Sections 4,1 through 4.9. If none of the eable’s wites is exposed lo the atmosphere, with both ends are sealed with connector, then the wire need not be tn coated ‘The connectors shall be as described below: General Characteristics Sealed (78") Sealed (MI2) Number of Pins 4 3 Coupling Nut Thread 78-16 UN-2A Tha M21 Standard Sec Below. IEC 61076-2-101 Pinout Pin 1_Voltage Pin 1 Voltage jee Pin? + Volta Pin + Voluage Pin3 Shield Pin 3 Shield Pin Ground (pat used Yor Fieldbus Pin 4 Ground (not used Tor puposcs) Fieldbus purposes) Pin 5 Undefined, (oot used for Fieldbus purposes) Comet rating (16AWG) 52 Amps Amps, Contact rating (1RAWG) 52 Amps Amps Water Resistance P67 of NEMA 6 [P67 ot NEMA 6 "Note I: Two, tne, and four pia Connectors are partially Toaded variants ofthe Five pin connector. Pins may not be populated, however they must inter mate. Refer to IEC 61076-2-101 (ed2.0) figure 22, note | Male Characteristics Sealed 8°) Sealed (M12) [Not Rotation Optional Optional Not Thread Male Male Female Characteristics Sealed (7087) Sealed (MI2) ‘Nut Rotation Required Roguired Nut Thread Male Male Wiping Contact Nominal 30 micro inch gold over 80 miro iach Nickel minimum | Wiping Contact Life 100 Mate-Demate cycles | nominal 3 mObms; Contact Resistance ximum § mOhms over life Page 4 ‘@ Fieldbus Foundation 1994-2008Sse ETD H1 Cable Test Specification Fieldbus Specification F944 FS 4.4 FEMALE MALE 4 3. 4 EX. JES, Figure 1. 1/8" Connector Pin Numbering Male (pins) Female (sockets) Figure 2. M12 Connector keying and Pin numbering MALE FEMALE Figure 3. M12 Cable payout for right angle connectors (© Fieldbus Foundation 1994-2008 Page 5H1 Cable Test Specification F844 FS 5.84:40,1,| dimensions in (mm dimensions in {mm} Figure 4 78" Contact Carrier Dimensions (mating ares only), 703) (eS03 Figure 5,78" Contact Carrer Dimensions (side view) 4411 Cable Designation “The cable designation shall include: FF-844, Type A , zzSTP. Where 22s he numberof pairs in the cable. Additional cable markings are permitted, The required approval agency markings include the wit size Pages ‘© Fieldbus Foundation 1904 2008H1 Cable Test Specification Fieldbus Specification FR-844FS1.1 Test Rationale for Fieldbus Cable Test Specification 5.1 Characteristic Impedance, Zy ‘The IEC 611582: 2003 Standard specifies characteristic impedance as 1002 +20, 52 Attenuation ‘The IEC 6158-2: 2003 Standard specifies maximum cable anenuation as 3 dBV/km at 39 kite 5.3 DC Resistance ‘The wite size marked onthe cable determines the resistance of he wire, 5.4 Shield coverage ‘The Standard spesites the minum shield coverage as 90%, Since no tet method i avilable to determin “coverage”, an actepable cable shield construction method is specified 5.5 Differential Capacitance ‘The cable capacittive unbalance specification inthe TEC 61] 58-2: 2003 Standard issn indirect indication ofthe common-mode to Aiterential noise rejection/generation characteristic ofthe cable. The diferenil capacitance is based on what can be reasonably expected under ordinary manufacturing practices 5.6 Wire Twists per Meter Wire wists are necessary for both electric and magnetic field noise rejection. This is based on common cable manufacturing practices 5.7 Temperature Specification Since FOUNDATION fieldbus is expected to operat in outdoor environments, the sated temperatre specification i thought tobe the ‘minimum required fr this 5.8 Cable Parameters Not Tested or Specified Signal propagation velocity, ‘Wire insulation colors are not specified and not tested but only suggested because of specific customer or use requirements Cable jacket colors and special cable characterises, such as cold temperature pull stength, ae not specified because no single speci rempl to have a single cable type raises the cost of eable for those uses © Fieldbus Foundation 1984-2008 Page 7 nc