Scribd Logo
Upload

Welcome to Scribd!

  • Criterio Diseño Mecánico H324874-3430-00-M-22-001

    Uploaded by

    Rolando Acevedo
    17 views22 pages

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    17 views22 pages

    Criterio Diseño Mecánico H324874-3430-00-M-22-001

    Uploaded by

    Rolando Acevedo

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 22
    ZHATCH’ ‘COMPARA CONTRACTUAL MINERA CANDELARIA, PROJECT NO.: H-324874 MODIFICACION CIRCUITO PEBBLES. REV. 0, PAGE: 1 OF 22 Mechanical Design Criteria ‘CLIENT NAME: COMPANIA CONTRACTUAL MINERA CANDELARIA PROJECT NAME: MODIFICACION CIRCUITO PEBBLES PROJECT LOCATION: ‘COPIAPO, PROJECT NUMBER: H.324874 DOCUMENT TITLE: MECHANICAL DESIGN CRITERIA DOCUMENT NUMBER: H-324874-3430-00-M-22-001 22 Feb2007 ‘CONSTRUCTION Toy a ‘OiFeb 2007 CLIENT APPROVAL De B ¥8.Jan.2007, INTERNAL COORDINATION, CREM A DATE. ISSUED FOR BY REY. NO. f [ x pea] 8 Fea Da ong “e [revise DATE “APPROVED BY | DATE Sent | bare ear 100401422091 ‘S wecosestsy ore z0709 ZHATCH COMPARIA CONTRACTUAL MINERA CANDELARIA MODIFICACION CIRCUITO PEBBLES Table of Contents Mechanical Design Criteria PROJECT NO: H-324874 REV. 0, PAGE: 2 OF 22 1. INTRODUCTION... 4 2. SCOPE... ae ee 24 4 2.2. Main Areas 4 3. REFERENCE DOCUMENTS... -c00-0--o = 4 4, CODES AND STANDARDS .nsensnsne-snsn sae 5 5. DESIGN REQUIREMENTS . 6 5.1 General 6 5.2. Plant Layout and Access Guidelines 7 5.3 Noise Control (Levels) 8 5.4 Vibration Control 9 5.5. Heating Ventilation and Air Conditioning 9 35.1 General 9 5.52 Design Parameters 9 5.6 Dust Control 10 5.7 Power Transmission 10 B71 General... on 10 572 Gear Speed Reducers un 5.7.3 Couplings 1 574 V-belt Drive " 575. Roller Chain Drive : 1 5.7.6. Shafts design 12 5.77 Bearings 2 578. Lubrication. 2 5.7.9. Miscellaneous 3 5.7.10 Guards design 13 5.8 Hydraulic and Pneumatic Systems, B 5.8.1 General B 58.2 Hydraulic Fluid Power Systems 3 583 Pneumatic Power Systems 14 6. MECHANICAL EQUIPMENTS REQUIREMENTS... eed 61 General 14 62. Vibrating Screens 14 63 Ball Handling System 15 64 Pebble Crusher 15 65. Hydrocyclones. 15 66 Cranes and Hoists 15 67 Belt Feeders 16 68 Belt Conveyors. 16 681 General 16 68.2 Walkway and Access Ways 16 683. Liners Design... 17 69 Weigh Belts and Belt Scales 7 reawera seo i872001 SP veearentts ‘onsen atrea ZHATCH’ COMPARA CONTRACTUAL MINERA CANDELARIA MODIFICACION CIRCUITO PEBBLES 6.10 Metal Detectors and Magnets. 6.11 Dust Suppression Systems 6.12 Lubrication Units 6.13. Water System Supply 6.14 Samplers 7. PLATEWORK SHOP FABRICATION... 7.1 General . 7.2. Transfer Chutes, Hoppers and Skirtboards Including Linings 7.3. Launders, Boxes and Distributors 73.1 Launders 7.3.2 Junction Boxes, Transfer Boxes and Distributors 8, MAINTENANCE AND SERVICES cones 9. SAFETY EQUIPMENT AND PRACTICES. a : 91 General 9.2. Safety Guards 10. REPLACEMENT PARTS AND COMPONENTS. : 101 General 10.2 Equipment instal sand Sparing, ner 990001422001 86 ‘Sens Mechanical Design Criteria PROJECT NO: H-324874 REV. 0, PAGE: 3 OF 22 18 1B 18 18 19 a) 19 19 20 20 20 : 20 2 2 22 2. 22 22 ZHATCH COMPARA CONTRACTUAL MINERA CANDELARIA, Mechanical Design Criteria MODIFICACION CIRCUMTO PEBBLES REV. 0, PAGE: & OF 22 1. 24 22 INTRODUCTION ‘This document defines the minimum requirements for the design and specification of the mechanical equipment, materials, facilities and systems for the *Modificacion del Circuito de Pebbles’ Project located in the third region of Atacama, Northern Chile, approximately 15 km South East ftom Copiaps City. Project detailed specifications, drawings, data sheets and all necessary documents shall be prepared to include the requirements of this criteria together with “best practice” engineering requitements for a concentrate copper plant. Criteria shall be applied to the work performed by Hatch, Contractors, system suppliers and equipment vendors. SCOPE Mechanical Design Plot Plan Drawings, will define the location, access, services and all other information necessary to provide a general view of the project facilities. General Arrangement Drawings (GA's), each facility will be drawn to scale and dimensioned. Each Beneral arrangement drawing will define the facility, the working points, and detailed equipment location in relation with structures and other major associated components. These drawings will provide the basis for the coordinated basic design engineering by other engineering disciplines such ascivil, structural, piping, electrical and instrumentation. Equipment List, will show all equipment, listed in numerical sequence with quantity, classification, short description, weight, capacity, size, rating and motor power, P&ID, technical specification ‘umber, and/or requisition number ‘Technical Specifications, will be prepared for all equipment to be quoted and selected Data Sheets, will be prepared for all major equipment to be quoted and selected and it will be included in the Technical Specifications. Main Areas The following main areas (facilities) are covered by this criter ‘+ Pebbles Crushing and Screening + Regrinding + Power Distibution REFERENCE DOCUMENTS ‘The following documents are referenced by this specification: H324874-3430-00-F-22.001 Process Design Criteria H324874-3430-00-M-22.002 Site Conditions ante 4000022601 doe Sworn ZHATCH’ Mechanical Design Criteria COMPARA CONTRACTUAL MINERA CANDELARIA PROJECT NO. H.328874 MODIFICACION CIRCUITO PEBBLES REV. 0, PAGE: 5 OF 22 H324874-3430-00F 30-001, Diagrama de Flujo de Procesos (PFD) H324874-3430-00-F 30-002 Diagrama de Flujo de Procesos (PFD) H324874-3410.99--30-001 Diagrama de Flujo de Procesos (PFD) PSApro01-0 “Procedimiento para Disefio y Modificacién de Instalaciones", cemc Project detailed specifications shall be prepared covering specific requirements and encompass the requirements ofthis mechanical design citeria 4. CODES AND STANDARDS Criteria established by applicable codes, mining industry standards, and other reference documents that govern design and construction, shall be considered as minimum requirements. In case of conflict the most stringent or conservative criteria shall be applied Unless specifically stated otherwise, the mechanical systems shall be engineered, designed, manufactured and tested in accordance with the requirements of the latest edition of the following, codes and standards: AASHTO ABMA (AFBMA) ACGIH Ac AGMA AIME AIS AISt ANSI APL ASCE ASHRAE ASME ASTM AWS AWWA CEMA CGA MAA DIN EMA FM HI HMi eC EEE mc ‘American Association of State Highway Transportation Officials ‘American (Friction) Bearing Manufacturers Association ‘American Conference of Governmental industrial Hygienists ‘American Concrete institute ‘American Gear Manufacturers Association ‘American Institute of Mining, Metallurgical, and Petroleum Engineers American Institute of Stee! Construction an Iron and Stee! Institute -an National Standards Institute an Petroleum Institute -an Society of Civil Engineers American Society of Heating, Reftigeration and Air Conditioning Engineers ‘American Society of Mechanical Engineers ‘American Society for Testing and Materials ‘American Welding Society ‘American Water Works Association ‘Conveyor Equipment Manufacturers Association ‘Compressed Gas Association Crane Manufacturers Association of America Deutche institute fur Normung Expansion Joint Manufacturers Association Factory Mutual Hydraulic Institute Hoist Manufacturers institute International Electical Commission Institute of Electrical and Electronics Engineers International Mechanical Code SS wesnoregper ZHATCH’ Mechanical Design Criteria ‘COMPARA CONTRACTUAL MINERA CANDELARIA PROJECT NO. H324874 MODIFICACION CIRCUITO PEBBLES REV. 0, PAGE: 6 OF 22 ec International Building Code SA International Society for Measurement and Control 180 International Standards Organization sic Joint industry Council MMA Monorail Manufacturers Association MPTA Mechanical Power Transmission Association MSHA Mine Safety and Health Administration NACE National Association of Corrosion Engineess NEC National Electrical Code NEMA National Electtical Manufacturers Association NEC National Fire Code NFPA National Fire Protection Association NFPA National Fluid Power Association NOSA National Occupational Safety Association OSHA. ‘Occupational Safety and Health Administration PHMSA Pipeline and Hazardous Material Safety Administration RMA, Rubber Manufacturers Association SAE Society of Automotive Engineers sec Superintendencia de Electicidad y Combustibles (Chilean Regulation) SERNAGEOMIN Servicio Nacional de Geologia y Mineria (Chilean Regulation) sis Swedish Institute for Standards SMACNA Sheet Metal and Air Conditioning Contractors National Association spc Steel Structure Painting Council uL Underwriters Laboratories UBC Uniform Building Code UFC Uniform Fire Code Notes 5A + In addition to the above codes and standards, the design, manufacture and test shall comply with all applicable laws, regulations, standards, Regulations (NCh) and codes of Chil. ‘© Units used for the Project shall be metric - as per “SI Units and recommendations for the use of their multiples and of certain units” -International Standard ISO 1000, except otherwise noted (mainly belt conveyor width, screen sizes and bolt sizes, which shall be designated in English units) ‘© Mechanical design shall conform to all codes and standards indicated on drawings, specifications and data sheets DESIGN REQUIREMENTS General Facilities shall be designed to operate 360 days per year, 24 hours per day. Except where noted, equipment and components shall be manufacturer's standard design for the specified service Ly wonincongyss ZUATCH’ ‘COMPARA CONTRACTUAL MINERA CANDELARIA, PROJECT NO.: H-324874 MODIFICACION CIRCUITO PEBBLES REV. 0, PAGE: 7 OF 22 5.2 Mechanical Design Criteria All mechanical equipment shall be designed to the following minimum parameters: ‘© Suitability of equipment for continuous, unprotected outdoor operation where indicated and exposure to an abrasive dust laden atmosphere and corrosive conditions where required = Compli nce with specified process performance parameters and operating conditions + Except where specifically indicated otherwise, all facilities shall be designed in accordance with process flow sheet material balances with appropriate surge and/or maximum performance allowances during normal operations and startuup/shutdown periods + Calculations shall consider equipment start-up/shutdown and emergency load case under fully loaded conditions ‘+ Conservative ratings and operating speeds shall be used for equipment sizing Plant Layout and Access Guidelines Layout of all facilities shall allow safe and ready access for operations, maintenance, people and equipment. Provision shall be made for inspection, servicing, removal and replacement of machinery and components. Space shall also be provided for future expansion of the facilities as appropriate The engineering and design of the materials and equipment shall consider reliabil and ease of maintenance. ity, accessibility Special attention shall be given to the site conditions for the equipment and material selection, particularly for electric motors and cooling systems, to ensure that they are compatible with the conditions. See document N° H324874-34 30-00-M-22-002 “Site conditions” Cladding and/or reverment shall be considered only for buildings where required or indicated, ‘whether to protect the inside from external contamination (mainly dust) or if processes inside the building may contarninate the environment. ‘Mechanical equipment shal be selected and mounted with the following considerations: + Preferably wit its local axis oriented according to the process building axis. # Achievement of design production criteria of capacity and product quality © Specific characteristics of material handled or processed (material characteristics for handling and processing) ‘+ Equipment reliability # Selection of mechanical equipment tested and approved in field for similar apy ‘+ Maintenance access platforms and walkways ‘© Standardization of components to maximize multiple use and minimize inventory ‘+ Personnel safety equipment such as drive guards and splash guards, + Head, intermediate, tail, and take-up pulleys and guides for belt conveyors shall be reat accessible for replacement and maintenance + Protection of the equipment shall be provided against dust, splash, and rain woven, ovine zr ZHATCH’ COMPARA CONTRACTUAL MINERA CANDELARIA PROJECT NO: H:324874 MODIFICACION CIRCUITO PEBBLES REV. 0, PAGE: 8 OF 22 5.3 Mechanical Design Criteria ‘The selection, layout and alignment of equipment shall be equally based on safety, economy, construction, installation, operation, environment and maintenance access. ‘The following criteria shall be considered for the process plant location and layout: = Waste dumps + Environmental estictions + Power line + Access roads © Conveyor alignment # Conveyor profile © Conveyor structure (bridges, tunnels, transfers, etc) + Process plant hydraulic layout «Site drainage + Plantsite space requirements Earthworks + CAPEX and OPEX + Constructability Noise Control (Levels) ‘The equipment shal be specified for a maximum noise emission equivalent to 85 db (A) at 1 meter all directions from it, except for crushers and mills (peak noise level Lpeak of 140 dB). All equipment shall include accessories required for minimizing noise emissions. In those cases where engineering methods do not achieve a reduction in noise that is below the permissible level, protective measures must be taken such as ear protection or limiting the exposure time to the noise source The following guidelines shall be used for noise mitigation: ‘+ Flat and hard (or large curved) surfaces close to the source of the noise shall be avoided Adjacent areas facing the sound source shall be finished with a sound absorbent material ‘© Areas shall be separated with partitions or baffles of sound-absorbent materials where required. ‘© Rubber linings, silencers and mufflers suitable for the type of equipment shall be used where required, + Exhausts complete with mufflers shall discharge outdoors and where, normally, there are no operating personnel © Where practicable, noise sources in excess of allowable limits shall be enclosed with low- transmission materials and have seal connections through the enclosure sate74 a0 01622 001 doe “SH wens ZHATCH’ Mechanical Design Criteria COMPARA CONTRACTUAL MINERA CANDELARIA. PROJECT NO: H-324874 MODIFICACION CIRCUITO PEBBLES REV.0, PAGE: 9 OF 22 Ba Vibration Control 55 5.5.1 55.2 In cases where rotating machinery must be located on structural steel supports, care shall be taken to isolate the vibration emitted by the equipment from structures, piping, ducting, or other resonating ‘material. Isolation mounts or flexible joints shall be used. [At all locations, transmitted vibration shall be limited so as not to exceed the general criteria specified in ISO 2631 “Mechanical Vibration and Shock - Evaluation of Human Exposure to Whole Body Vibration” Heating Ventilation and Air Conditioning General All closed areas, offices, electrical rooms, control rooms, tool rooms, change houses and ‘maintenance areas shall be ventilated, and air-conditioned as necessary. The selection of the HVAC equipment shall be based on the following general criteria '* Electrical equipment rooms and indoor substations shall be cooled by filtered air. Rooms shall be pressurized due to dusty environmental conditions using static pressure dampers. © Design conditions for pressurization shall be 2.5 to 5 mm w.g overpressure © Reverse Pulse Carttidge type air filters shall be used at external air intakes to prevent ingress of dust particles into the inside environment. ‘+ Maintenance and replacement of ventilation filters shail be considered. = All control rooms shall have heating, ventilation and air conditioning systems provided by one ‘or more single packaged HVAC split units * All other rooms requiring controlled indoor air temperature shall have split packaged units or filtered air supply fans, depending on the temperature requirements. Design calculations and conditions for heating, ventilating and ait conditioning shall be based on ASHRAE Guide and Data Book and take into account the heat load from the equipment, also all ‘work covered by this criteria shall be performed in accordance with applicable codes and standards in Chile Design Parameters Outdoors design conditions, see document N° H324874-3430-00-M-22-002 “Site Conditions” Indoor Design Conditions SUMMER WINTER ROOM SYSTEM INDOOR INDOOR _| DESIGN TEMP. | DESIGN TEMP. Gee | Ri Conditioning + as ce Container | pressurization fies ane ‘coms [Others __| Ventilation + Pressurization 35°C io°e Control Room ‘Ait Conditioning = 20°C 20°C 1S] wots conan tora ZHATCH Mechanical Design Criteria COMPARIA CONTRACTUAL MINERA CANDELARIA, PROJECT NO: H-324874 MODIFICACION CIRCUITO PEBBLES REV. 0, PAGE: 10 OF 22 ‘SUMMER WINTER ROOM SYSTEM INDOOR INDOOR 5.6 57 571 DESIGN TEMP. | DESIGN TEMP. Pressurization Lubrication Room Ventilation 20°C 10°C Compressor Room Ventilation 20°C 10°C, Concentrate Filter _ é oe Ventilation 20°C 10°C. ‘Administration Building | Ventilation + Heating 24°C 24°C Truck Shop Ventilation + Heating 20°C 10°C ‘The ventilation requirements for different rooms shall be: Control rooms 3 changes per hour Laboratories 10 changes per hour Lunch rooms 5 changes per hour Administration Building 5 changes per hour Lubrication 5 changes per hour Dust Control “The dust collection system equipment shall be designed to Mines Health and Safety Regulations for allowable exposure standards. ‘The following dust control provisions and design criteria shall apply: Belts transfers Dust Suppression - Water Spray Sereens feed and discharge Dust Suppression ~ Water Spray Appropriate Occupational Health and Safety protocols shall be developed to ensure that personnel are not exposed to unsafe levels of dust Power Transmission General ‘As a general guideline, with the exception of pumps and conveyors, the drives shall be direct connected type using squirrel cage induction type electric motors, with couplings and gear reducers, and soft starting, f required Sees ‘vn enna BHATCH’ Mechanical Design Criteria COMPARIIA CONTRACTUAL MINERA CANDELARIA, PROJECT NO: 1324874 MODIFICACION CIRCUITO PEBBLES REV. 0, PAGE: 11 OF 22 5.7.2 Gear Speed Reducers 578 574 5.75 Reducets, unless otherwise specified shall be enclosed, built and rated to AGMA standards, and shall have cut tooth gears, rolling contact bearing and seals of appropriate design on shaft extension Gear reducers with power requirement of 55 KW (75 Hp) and lower may be shaft mounted type Couplings Controlled torque couplings to prevent damage to the motor in case of equipment stall, shall be required where applicable Torsion flexible couplings shall be used for power transmission systems with cyclical operation such as shuttle conveyor or tipper Rigid flange type may used for the low speed coupling for the shaft mounted speed reducer in order to facilitate the maintenance of the drive system V-Belt Drive V-belt drives shall be sized to transmit the operating power with a minimum service factor of 2.0 times the motor horsepower. \V-Belt drives shall be rated for steady loads and comply with the “American National Standards Institute” (ANSI), shall be selected from the 3V, 5V, BV or VX sections belts and two matched sttand belts minimum. Commercial standard sheaves shall be used. Arc of contact on the smaller sheave shall be at least 120 degrees. Sheaves shall be limited to a peripheral velocity of 25 mis (5,000 fi/min) and shall be statically balanced. Where possible, sheaves shall be fitted with easily removable tapered bushings. Taper lock fittings shall be utilized for all sheaves. Generally, the use of V-belt drives shall be restricted to the following applications: ‘© Equipment such as vibrating screens motors, ‘© All small shaft mounted gear reducers. + Vertical sump pumps, for floor cleanup and process applications © Fans. Roller Chain Drive Roller chain drives shall be used only in cases where other types of power transmission are difficult ‘or impractical. Standard roller chain and sprockets shall be rated for steady loads and ANSI Standard for "Transmission Roller Chain and Sprocket Teeth, 829.1%, AGMA Class II Standards, and “International Standards Organization (1SO) recommendations R-606", Sheaves and sprockets shall be fited with easily replaceable tapered bushings SS wonsnsragyey cero 20790 ZHATCH’ ‘Mechanical Design Criteria CCOMPANIA CONTRACTUAL MINERA CANDELARIA PROJECT NO.: H-324874 MODIFICACION CIRCUITO PEBBLES REV. 0, PAGE: 12 OF 22 5.7.6 5.7.7 578 ‘The chains shall be of the standard "ASA" roller chain type, with a minimum service factor of 1.3 times motor horsepower and a maximum reduction ratio of 3:1 Shafts design All drive shafts shall be designed fo transmit the connected motor power including the service factor, as well as locked rotor torque. Shafts shall be designed for fatigue loading method using standard ANSVASME B106.1M, “Design of Transmission Shafting” Bearings Bearings for mechanical and process equipment shall be dusttight, selt-aligning antifriction roller bearings of the multicylinder, spherical or tapered roller type selected to provide a minimum L-10 life as indicated in the table below. L10 life is defined by ABMA as the number of service hours, at a constant speed and rated load, which ninety percent of the bearings shall provide before showing evidence of fatigue. Mechanical Equipment Minimum L10 Life Trolleys and Hoists (maintenance) 3,000 hours Gear Reducers (except Vertical Mill gear reducer) 60,000 hours Vertical Mill Gear Reducer Bearings 100,000 hours Blowers and Pumps 60,000 hours. Pillow blocks for Conveyor Pulleys, Pinion Shafts 80,000 hours Maintenance Cranes 5,000 hours, Conveyors idlers 60,000 hours Conveyor pulleys pillow blocks £80,000 hours In cases where exterior bearings are used, the bearing seals shall be of the multiple labyrinth type or piston ring type to protect the bearings from dust and water. Taconite type shall be used for dirty environment applications. Also Taconite seals shall be used on large gearboxes with intemal bearings, Where required, RTDs for bearings shall be specified Lubrication In general, the recommended lubrication procedures of the equipment manufacturer shall be followed. Manual ot automatic lubrication systems shall be evaluated on the basis of equipment lubricated, frequency of lubrication, and quantity of lubricant required For equipment requiring multiple lube points, the lubrication fittings shall be brought to one side where a service platform or walkway is available D menrstesies ‘© Hon 200708 % BHATCH Mechanical Design Criteria ‘COMPARIA CONTRACTUAL MINERA CANDELARIA, PROJECT NO: H-328874 MODIFICACION CIRCUITO PEBBLES REV. 0, PAGE: 13 OF 22 5.7.9 Miscellaneous 5.7.10 5.8 5.81 582 Where practicable, all equipment and subassemblies shall be provided with lifting lugs to facilitate installation and maintenance. Any lifting lug shall have the strength to support the entire unit to be lifted Guards design Protective guards shall be provided around all rotating drive elements and pinch points. Design and construction shall permit easy removal and service of guarded equipment. All guards shall be painted yellow (RAL1004 code) Hydraulic and Pneumatic Systems General Hydraulic and pneumatic power systems shall be designed to conform to International Standards Organization (\5O), the Joint Industry Council (IC) “Hydraulic Standards for Industrial equipment” and the latest issue of ANSI B93 “Hydhaulic Standards for industrial Equipment”, as applicable. if a conflict occurs between the standards then the most stringent standards shall prevail Hydraulic Fluid Power Systems Al hydraulic components shall be suitable for use with the hydraulic fluids recommended by the equipment manufacturer or as otherwise specified in the applicable technical specification Hydraulic units shall be compact design, supplied inside a cabinet with removable panels for easy access without restrictions to all components for maintenance and adjustment. Drip pans shall be included to collect avertiow or oil leakage Al valves and controls shall be mounted on panels or valve stands having interconnected manifold blocks for valve mounting, Piping shail not be used fo support hydraulic components Fluid reservoirs shall be designed to prevent entry of foreign matter including water, The reservoir capacity shall be sufficient to contain all the system fluid that shall drain from the system by gravity, ‘maintain the fluid level within adequate working heights during operating cycles and feed the system for a minimum of 3 minutes. Reservoir shall be provided with level indicator, low level alarm, thermometer, magnetic particle separator, strainer on fill opening, breather, sloped bottom with drain valve and system heaters if required Fluid oil coolers, if required, shall be external and provided with temperature-controlled flow valve and thermometers Cooling of hydraulic of! and/or lubricating oil shall be by direct oilto-air heat exchanger or by using a closed circuit water-cooling system. Air-cooling is preferred Pump suction filter shall be of the duplex type with a minimum of a 40-micron removable cartridge, complete with magnetic core, internal bypass and differential pressure switch weet me BHATCH’ CCOMPASIIA CONTRACTUAL MINERA CANDELARIA PROJECT NO: H-324874 MODIFICACION CIRCUITO PEBBLES REV. 0, PAGE: 14 OF 22 5.8.3 6.1 62 Mechanical Design Criteria Pumps shall be direct coupled, flooded suction. Pump motor shall be sized to operate continuously at 120% of system operating pressure All system components shall have a minimum design rating of 150% of the maximum operating pressure service Al hydraulic valves shall be sub-base ported. Interconnecting manifold block for valve mounting is. preferred, Directional control valves shall also be sub base mounted and pilot operated. Adjustable valves shall have a positive locking device for selected adjustments Solenoid valves shall have a non-detent manual over-ride which can be operated without removal of the solenoid covers Flow control elements with integral free flow check valves shall be supplied for cylinder activation Fire-resistant fluids shall be used only when indicated on the applicable equipment specification Data Sheet. Hydraulic cylinders shall be of the heavy-duty type complete with end suction cushion and rod wipers. Pneumatic Power Systems All system components shall have a minimum design rating of 150% of the maximum operating pressure service All pneumatic cylinders having a stroke length in excess of 76 mm shall be cushioned at both ends, and shall be complete with protective rod wipers Airline conditioners, dryers, filters, regulators and lubricators shall be provided to ensure maximum component service life MECHANICAL EQUIPMENTS REQUIREMENTS General ‘The broad guidelines for the major process plant mechanical equipment design, layout and specification are stated in the following sections. Standard and equipment specifications and data sheets shall provide the specific details for each application Vibrating Screens Vibrating screens shall be heavy duty design suitable for the operation specified Vibrating screen shall be inclined or horizontal and shall consist of screen frame, decks, vibrator mechanism and electrical motor, The screen frame shall be constructed from high tensile strength stee! Hy wetireger ‘erie zr Z HATCH’ ‘COMPARIA. CONTRACTUAL MINERA CANDELARIA. PROJECT NO: H-328874 MODIFICACION CIRCUITO PEBBLES REY. 0, PAGE: 15 OF 22 Mechanical Design Criteria ‘Ascreen feed box shall be provided to distribute the feed. The feed box shall be lined with abrasion resistant material ‘The side plates vibrating screen shall be lined with abrasion resistant material A.75 mm minimum operating clearance between the screen and all stationary members such as chutes, hoppets, etc, must be maintained Material feeding speed to the screen shall be reduced to a minimum to prevent excessive wear on the screen surface and to obtain good screening results. Feed chutes shall be approximately 300 mm narrower that the width of the screen 63 Ball Handling System ‘The systems for handling balls for mills, shall have interchangeable components, as far as possible, to minimize the number of spare parts required, ‘The system shall be fully automated and capable of discharging balls continually over a 24 hour period by means of belt conveyor, on demand by the plant PLC ot via a manual oveiride by the plant operators. 64 Pebble Crusher “The pebble crushers shall be Shorthead or Standard cone type. The diive system shall be “V"-belt type. The cone crusher shal include a hydraulic unit for setting adjustment and cavity cleaning, lube system, drive motor, sheaves, V-belts, guard and sealing system 65 Hydrocyclones ‘The hydrocyclones shall be arranged in a circular pattern complete with a pressure distributor and air actuated isolation valves. The number of cyclones and their sizes shall be defined based on the process design criteria flow sheets 66 Cranes and Hoists Double girder cranes shall conform to CMAA Specification No. 70 "Specifications for Electic Overhead Traveling Cranes’, Single girder cranes shall conform to CMAA Specification No. 74 “Top Running and Under Running. Single Girder Electtic Overhead Traveling Cranes Utilizing, Under Running Trolley Hoist” Maintenance cranes shall be CMAA Class 8 Emergency access to the bridge all along the runway shall be provided. Fixed ral stops and rubber bumpers are mandatory Electiic wire rope hoists with under running motorized trolley shall be designed, constructed and tested to the HM "Specification HMI 100-74 for Electric Wire Rope Hoist”, Class H3 or equivalent ‘Manual chain hoists with hand geared trolley shall be designed, constructed and tested to the HMI “Standard Specifications HM 200 74 for Hand Operated Chain Hoist”, Class | eeeresananas 200 See ‘Senne encore BHATCH’ Mechanical Design Criteria ‘COMPARA CONTRACTUAL MINERA CANDELARIA PROJECT NO: H-328874 MODIFICACION CIRCUITO PEBBLES REV.0, PAGE: 16 OF 22 67 68 6.8.1 6.8.2 Maintenance crane and hoists capacity shall be selected for the maximum weight to be removed in the area where the crane is running during normal maintenance work. Provision shall be made for access to all cranes and hoists. Maintenance platforms to repair trolleys and bridge end truck drives shall be mandatory Belt Feeders The discharge opening of the bin or hopper shall be large enough to ensure passage of material at the required maximum discharge rate, which shall be regulated by the feeder. Belt feeders serve as material fiow regulators and not flow promoters. To maintain uniform flow from the hopper, the discharge opening shall have @ horizontal taper in the direction of bet travel from 2 to 5 percent and the hopper bottom a minimal vertical relief of 1 to 3 percent Vertical skirt boards shall be continuous and parallel with the feeder centerline ‘The minimum material depth at hopper outlets shall be the greater of the following two cases: two and a half times the largest lump size or one-third of the hopper opening width. For feeder calculations shail be considered a height of, atleast, two times hopper opening width Power requirements for larger feed loads due to belt feeders shall be calculated to start the feeder belt under occasional ling Feeder shall have hydraulic drive with reversible capacity and installed for a minimum torque rating Of 1.25 times calculated torque at design conditions. Belt Conveyors General ‘Asa minimum, conveyor design shall be in accordance with CEMA or DIN standards and according project safety standards, including accessories, such as head drive, gravitational counterweight located near the head pulley, backstops, and all structural service platforms. Where CEMA or DIN ‘guidelines differ from normal industrial heavy machinery practices, or from criteria included in the ‘equipment specifications, the more stringent shall apply. The maximum belt speed for conveyors transporting coarse ore or pebbles shall be 2 5 meters per second and maximum loading shall not exceed 70% of the cross-sectional capacity ‘The incline on conveyors shall be as stated in the technical specification, conveyor arrangement

    You might also like