Document Name: Engine Hunting or RPM Variation

Possible Cause Action

Unstable Load Correct the loads
Restricted air intake/Air Filter Check air intake path and air filter
Fuel line Pipe Kink / bend Check and replace
Water separator choke Check and clean/replace
Water separator feeder not working Check and clean/replace
Fuel strainer choke Check and clean
Loose banjo bolt Replace washer and torque properly
Fuel filter obstructed Clean fuel filter or replace the element
Boost pressure leakage at the after cooler Check and arrest the leakage
Solenoid Clattering Correct the wiring/tighten the solenoid/ Replace the
solenoid
Fuel feed piping obstructed Clean up the system
Debris fuel in tank Confirm and clean the fuel tank
Check for ECR malfunction Replace the ECR
Malfunctioning Fuel Return Overflow Check/ replace return overflow valve.
Valve.
Fuel filter header bleeder screw hole Replace the fuel filter
elongation
Fuel feed pump misaligned Align the feed pump
Fuel feed pump spool valve bent Replace the spool valve
Fuel feed pump not working Replace the feed pump
High pressure line internal diameter Replace the high pressure lines
shrinkage
Faulty Injectors/High pressure connector Replace the injector(s)/connector(s)
Worn or Malfunctioning Fuel Injection Check the timing/pump assembly/ get the fuel
Pump injection pump checked and rectified at authorized
Fuel Injection Pump dealer.

Document Type: Guidelines -Fault Finding Models Applicable mPOWER6.12 TCA, 4.12TCA
Release Date: 1-Sep-2015 Group:
Document Number: Application:
Reference Document: Documents Effected:
Revision Number /details / Reasons:
Mahindra & Mahindra Ltd, Power Train Division, Mahindra Powerol, Service Publications