Service Information

Document Title: Function Group: Information Type: Date:

Pump, troubleshooting 913 Service Information 2/3/2022 1
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EXC, EC480D L [GB]

Pump, troubleshooting
Overload of engine

Cause Remedy Remark

Revolution and pressure are higher than Set to specification.
set values.
Regulator torque is set higher than Readjust regulator. See the regulator section.
normal.
Regulator is operating abnormally.
Pump internal parts are seized or Replace faulty parts. Check filter and drain oil to see if
broken. abnormal wear particles are present.

Pump oil flow is extremely low and discharge pressure is not raised

Cause Remedy Remark

Regulator is faulty. Repair regulator. See the regulator section.
Pump internal parts are seized or Replace damaged parts. Check filters and drain oil.
broken.
Auxiliary pump is faulty. Replace auxiliary pump. Remove Auxiliary pump and check shaft
coupling.
Servo hydraulic relief valve is faulty. Check servo hydraulic relief valve. See the servo hydraulic relief valve
Particularly poppet, seat and spring. section.

Abnormal noises and abnormal vibrations

Cause Remedy Remark

Cavitation Prevent cavitation.
Check if hydraulic oil is cloudy. Hydraulic oil is insufficient.
Auxiliary pump is damaged.
Suction pipe is drawing air.
Suction ports are blocked.

Caulked part of shoe is broken. Replace piston assembly and shoe plate.
Cylinder is cracked. Replace cylinder.
Pump is installed improperly. Correct installation.
Regulator is hunting. Repair regulator. See the regulator section.
Servo hydraulic relief valve is hunting. Repair/replace valve. See the servo hydraulic relief valve
section.